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FIELD INSPECTION & TEST PLAN (F-ITP)

DOC. NO. : I-T3108-QAQC-018

INSTRUMENTATION

PREPARED BY REVIEWED BY APPROVED BY DISTRIBUTION

PROJECT QA QC MANAGER PROJECT QA QC MANAGER SEC QA QC MANAGER

EFFECTIVE
REV. NO. ISSUED DATE BRIEF OF REVISION
DATE
0

PMR-001-Form 01
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FIELD INSPECTION AND TEST PLAN (F-ITP) DOCUMENT NO.:
I-T3108-QAQC-018
ISSUED DATE :

UNIT ISSUING : APPROVED BY : PAGE REVISION

QAQC PROJECT MANAGER 2 of 7 0

TABLE OF CONTENTS

NO DESCRIPTION PAGES REMARK

1 COVER SHEET 1 of 7

2 CONTENTS 2 of 7

3 DESCRIPTION 3 of 7

4 LEGEND 4 of 7

5 ABBREVIATIONS 5 of 7

5 ITP ( ELECTRICAL ) 2 sheets

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FIELD INSPECTION & TEST PLAN ( F-ITP )

I-T3108-QAQC-018 ( INSTRUMENTATION)

CONTRACT NO. : 205.PJ/121/DIR/2007 Revision No. :0

Date
JOB NO. :

PROJECT NAME :

CLIENT :

CONTRACTOR :

DESIGN CODE :

REFFERENCE :

INSPECTION AUTHORITY :
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FIELD INSPECTION & TEST PLAN (F- ITP )

I-T3108-QAQC-018 ( INSTRUMENTATION )

Rev. :0

CONTRACT No. : 205.PJ/121/DIR/2007 PROJECT NAME :

JOB No. :

LEGEND CLASSIFICATION
NOTIFICATION : Inspection Request will be given one day before the scheduled inspection
H - HOLD POINT : As notification point, however work may not proceed beyond this point without acceptance or formal waiver from
Inspection Authority ( Client / Owner )
W - WITNESS : Witness of inspection by Client/Owner.Sub-Contractor may proceed with the activity if the Client/Owner is not present
at the scheduled time. Witness point shall be notified.
SW - SPOT WITNESS : Witness of inspection by Client / Owner and done on a spot or random basis
R - REVIEW : Review of applicable documents to ensure compliance with specification.
A - APPROVAL : Approval of documentation ( Procedure, Work instruction, Inspection report, etc. )

NOTES
1) Ref. Inspection activities & Approval Section of Document.

a : Where there is a Subcontractor involved, the Subcontractor will sign the approval of the activity ( NDE/PWHT )
b : Where there is no Subcontractor element, TJE will sign approval of activity and present to the Client.

2) Please note that the Inpection forms an integeral part of the control/verification & documentation is provided as applicable.
However, where no other documents are required " The Field Inspection & Test Plan " will be the control/verification document
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FIELD INSPECTION & TEST PLAN (F- ITP )

I-T3108-QAQC-018 ( INSTRUMENTATION )

Rev. :0

CONTRACT No : PROJECT NAME :

JOB No. :

ABBREVIATIONS
WPS = Welding Procedure Specification
PQR = Procedure Qualification Report
ITP = Inspection Test Plan
Tech. Spec. = Technical Specification
NCR = Non Conformance Report
MDR = Manufacturer's Data Report
NDE = Non destructive Examination

WPQTR = Welder Performance Qualification Test Record

PWHT = Post Weld Heat Treatment
N/A = Not Applicable
VI = Visual inspection
RT = Radiographic Test
UT = Ultrasonic Test
MT = Magnetic Particle Test
PT = Penetrant Test
MRR = Material Receiving Report
OSD = Over, Shortage, Damage Report
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ITP NO. : I - T3108-QAQC-018

Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date :
PROJECT NAME : REFERENCES :
OWNER :
CLIENT :
TJE JOB NO. :
DESCRIPTION : INSTRUMENT INSTALLATION
INSPECTION ACTIVITIES
REFERENCE
No. ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or
Client Owner
CRITERIA Sub-Con
1.0 DOCUMENT REVIEW
1.1 Review technical specifications, drawing, procedures & work instructions Standard Operating Procedure, Approved Technical R R/A R/A
Document Contract Specification, drawings &
Agreement, Standard & Code Procedures
2.0 MATERIAL RECEIVING & STORAGE INSPECTION
2.1 Material Receiving Inspection
2.1.1 Mat'l Specification, type, capacity
2.1.2 Mat'l Quality report
2.1.3 Material safety Data sheet (MSDS), Manual instruction Tech. Spec., Drawing, Proc., Inspection Report W/R SW/R SW/R
2.2 Mat'l Storage Inspection Manual Instruction.
2.2.1 The storage condition, cover protection
2.2.2 Storage Temperature as per MSDS or manual instruction
If any descripancy or non conformance report shall be reported for desposition
3.0 PREPARATION BEFORE STARTING WORK
3.1 Checking equipment and tool for instrument installation, inspection, etc.
Tech. Spec., Drawing, Proc.,
(Performance Test, Capacity, type, Calibration Report, etc.) Calibration Report W/R SW/R R/A
Manual Instruction.
3.2 Prepare work permit for safety if any
4.0 INSTALLATION
4.1 CONTROL CENTER
4.1.1 Install panel board , console, rack , etc. Tech. Spec., Drawing, Proc., - W SW SW
4.1.2 Install control centre wiring Manual Instruction. - W SW SW
4.1.3 Carry out test ( Continuity test, Insulation test ) Inspection Report W SW SW
4.2 INSTRUMENT AIR SUPPLY PIPING
4.2.1 Visual Inspection
4.2.1.1 Material and rating - W SW SW
4.2.1.2 Support Tech. Spec., Drawing, Proc.,
4.2.1.3 Check of fit-up Manual Instruction.
4.2.1.4 Air blowing
4.2.2 Pressure and Leak test Inspection Report W SW SW
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DESCRIPTION : INSTRUMENT INSTALLATION

INSPECTION ACTIVITIES
REFERENCE
No. ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or
Client Owner
CRITERIA Sub-Con
4.3 WIRING
4.3.1 Check cable identification and tag no. - W SW SW
4.3.2 Install cable, cable ladder rack, support fitting, etc - W SW SW
4.3.3 Check cable gland and sealing, cable marker, line to line to groung Tech. Spec., Drawing, Proc., - W SW SW
resistance, both ends of home run cables Manual Instruction.
4.3.4 Carry out test ( Continuity test, Insulation test ) Inspection Report W SW SW
-
4.4 INSTRUMENT SIGNAL LINES
4.4.1 Visual Inspection - W SW SW
4.4.1.1 Materail and Rating
4.4.1.2 Check of fit-up Tech. Spec., Drawing, Proc.,
4.4.1.3 Support Manual Instruction.
4.4.2 Pressure and Leak test Inspection Report W SW SW

4.5 CALIBRATION AND LOOP TEST

4.5.1 Calibration Calibration Record W/R SW/R SW/R
Tech. Spec., Drawing, Proc.,
4.5.2 Pre loop test inspection / punch list Inspection Report W SW SW
Manual Instruction.
4.5.3 Loop function test Inspection Report W SW SW
4.6 INTERLOCKS Tech. Spec., Drawing, Proc., Inspection Report W SW SW
Manual Instruction.
4.7 CONTROL/SHUTDOWN, SAFETY, & RELIEF VALVE
4.7.1 Check material certificate, tag no., rating, etc. Tech. Spec., Drawing, Proc., Inspection Report W SW R
4.7.2 Carry out the calibration test of valve, positioners, limit switches, etc. Manual Instruction. Inspection Report W SW SW

5.0 DOCUMENTATION
Verify that all inspection records , check list and any documents Contract, Tech. Spec., Proc. All Inspection Reports, RFI, R R R/A
that pertains to this ITP , have been completed and signed by all NCR, Etc.
INSTRUMENT INSTALLATION
DOCUMENT REVIEW
Review technical specifications, drawing, procedures & work instructions

MATERIAL RECEIVING & STORAGE INSPECTION

- Material Receiving Inspection
Mat'l Specification, type, capacity
Mat'l Quality report
Material safety Data sheet (MSDS), Manual instruction
- Mat'l Storage Inspection
The storage condition, cover protection
Storage Temperature as per MSDS or manual instruction
- If any descripancy or non conformance report shall be reported for desposition

PREPARATION BEFORE STARTING WORK

Checking equipment and tool for instrument installation, inspection, etc.
(Performance Test, Capacity, type, Calibration Report, etc.)
Prepare work permit for safety if any

INSTALLATION
- CONTROL CENTER
Install panel board , console, rack , etc.
Install control centre wiring
Carry out test ( Continuity test, Insulation test )
- INSTRUMENT AIR SUPPLY PIPING
Visual Inspection
Material and rating
Support
Check of fit-up
Air blowing
Pressure and Leak test
- WIRING
Check cable identification and tag no.
Install cable, cable ladder rack, support fitting, etc
Check cable gland and sealing, cable marker, line to line to groung
resistance, both ends of home run cables
Carry out test ( Continuity test, Insulation test )

- INSTRUMENT SIGNAL LINES

Visual Inspection
Materail and Rating
Check of fit-up
Support
Pressure and Leak test

- CALIBRATION AND LOOP TEST

Calibration
Pre loop test inspection / punch list
Loop function test
- INTERLOCKS

- CONTROL/SHUTDOWN, SAFETY, & RELIEF VALVE

Check material certificate, tag no., rating, etc.
Carry out the calibration test of valve, positioners, limit switches, etc.

DOCUMENTATION
Verify that all inspection records , check list and any documents
that pertains to this ITP , have been completed and signed by all