Memory of Mechanical Calculations - SN Tank - Rev D

DESCRIPTION: Order Lapsolite: 43248
MEMORY SADDLES Made by: ING. R.C.R

CALCULATION SEISMIC AND Date: 18/12/2012
WIND LOADS
TANK IN FIBERGLASS Page 1 DE 8
MEMORY OF MECHANICAL CALCULATIONS FOR THE

CONSTRUCTION OF VERTICAL CYLINDRICAL TANK, WITH FLAT
BOTTON AND TOP TORISFERICA INTEGRAL, FOR HYPOCHLORITE,
MANUFACTURED IN DERAKENE 510C-350 VINYLIESTER RESIN
AS CHEMICAL LAYER AND STRUCTURAL REINFORCEMENT,
REINFORCED WITH FIBERGLASS TYPE “E”, WHIT INHIBITOR TO
UV RAY AND IN THE LAST 2 LAYERS BY MAKING LAPSOLITE
LAP-8 / LAP-3
CLIENT: DU PONT INTERNATIONAL OPERATION SARL
COSTUMER REFERENCE: 4501778976
OUR REQUEST: 43248
CLIENT PROJECT: SN TANK 2
DATE: JUNE 2013
PREVIOUS REVIEW CURRENT REVIEW

WIND LOADS
CONCEPT: MEMORY OF MECHANICAL CALCULATIONS FOR MANUFACTURING OF

TANK IN DERAKANE 510C-350 VINYLESTER RESIN, REINFORCED WITH
FIBERGLASS TYPE "E".
1.- BASIC DATA:
1.a).- SOURCE: DRAWING LAPSOLITE N° 2012-43248-11-01 REV. “A”
1.b).- GENERAL DIMENSIONS

|
INSIDE DIAMETER (D) : 3810 mm
CYLINDER HEIGHT (HZ) : 5030 mm
TOTAL HEIGHT (HG) : 5840 mm
Total capacity : 61.857m3
Shape: : Cylindrical vertical, flat bottom
integral, and integral tosisferica top
1.c).- OPERATING CONDITIONS:
CONTENT : Hypochlorite
DENSITY () : 14.5 KN/m3
PRESSURE : Hydrostatic
TEMPERATURE : 83 °C
1.d).- DESING CONDITION:

EXCESS (Pe) : 0.01 bar
EMPTY(Pu) : - 0.01 bar
TEMPERATURE : 83 °C máx.
PRESSURE TESTING : Hydrostatic
1.e).- RULES APPLICABLE:

Manufacturing DVS 2205, ASME RTP-1, ASTM,
D-3299 “Standard Specification for
Filament Wound Glass-Fiber
Reinforced Thermoset Resin
Chemical Resistant Tanks”
BSI.
Flange dimensions : ANSI B 16.5 for 150 psi

WIND LOADS
1.f).- CONSTRUCTION MATERIAL:

DERAKANE 510C-350 vinyl ester resin and REINFORCED WITH
FIBERGLASS TYPE "E".
1.h).- MANUFACTURING PROCESS:

CYLINDRICAL: WINDING PROCESS
FUND AND TOP: SPRAYING PROCESS AND
MOULDING MANUAL
ACCESSORIES: ROLLING HANDBOOK
1.i).- MECHANICAL PROPERTIES.

CYLINDER: Ku = 220 N/mm 2
Kl = 80 N/mm2
FUN: R = 160 N/mm2
TOP: L = 80 N/mm 2
TOP: D = 160 N/mm2
ELASTICITY MODULE OF RADIAL ER = 9000 N/mm2
THE LONGITUDINAL ELASTICITY MODULE EL = 7000 N/mm2
ELASTICITY MODULE HAND ROLLED: EM = 7000 N/mm2
1.j).- Safety factor:
A1 = 1.80 Factor concerning resistance time life

A2 = 1.30 Factor related to temperature
A3 = 1.30 Factor on the aggressiveness of the medium
A4 = 1.10 Factor on the way to work and to Heterogeneity of the
material
Sb = 2.00 Safety factor for rupture
Si = 2.00 Safety factor for instability
S1 y S2 = Safety factor.
Minimum required:
s = 10 in contact molding
S1 = A1 x A2 x A3 x A4 x Sb
S2 = A1 x A2 x A3 x A4 x Si
Substituting
S1 = 10
S2 = 10

WIND LOADS
1.k).- Hydrostatic Pressure
P = δ * HG = 14.5 Kn/m3 * 5.840 m = 84 KN/m2
Comment: For the calculation of the hydrostatic pressure of the specified

design height of the tank as full of process fluid. For the upper cylindrical
sectors, will modify the design pressure according to hydrostatic load in each
sector has to be calculated.
2.- Calculating tank thicknesses hydrostatic pressure condition.
2.1 CYLINDER
2.1.a) Thickness in the tangential direction:
For greater security, be used for stress values laminate manufacturing process
manually.
 t  147100 KN
m2
KN
D  P 3810mm  84 m 2
t   10.8mm
2  t KN
s 2  147100 m 2
10
2.1.b) Thickness in the axial direction:
 A  127500 KN
m 2
D  P 3 8 1 0mm  8 6 KN

2
t   m  6 .4 m m
4  KN
A
s 4  127500
m 2
10
2.2.) Wall thickness due to internal pressure and content:
 D * s1 
t     0.00001 HZ  Pe    
 20 * K u 

t  14.5 KN
PREVIOUS REVIEW
m3

 3810mm * 10 
 0.00001  5030mm  0.01bar   CURRENT REVIEW 2   6mm
 20 * 220 N / mm 
WIND LOADS
2.3.) Wall thickness due to the vacuum:
As the overall height of the tank is less than 8 meters then:
Ev   Eu  E l    9000 * 7000  7937.25
Pu   P1  0.000001  0.01bar  500 N  m2


 0.00001  0.0122bar
0 .4 0 .4
 Pu  Si  H z   0.015bar  6.69 * 5030mm 
Tu  D     3810mm     14mm
 19.516  Ev  D   19.516  7937.25 * 3810mm 
2.4.) Thickness of the reinforcement to the bottom sides of the assembly -

cylinder:
Ku 220 N 2
Tk  1.8  t *  1.8  3.48  mm  8.61mm
Kb 160 N 2
mm
2.5.) Height of the reinforcement to the bottom sides of the assembly -
cylinder:
H k  2.15   D  Tk   100  2.15 *  3810mm  8.61mm  100  490mm
2.6.) Thickness of the bottom to the center:
 Tk  0.8  10  0.5  8.61mm  0.8  10  0.5

Tf    6.9mm
10 10
2.7.) Calculating cap thicknesses pressure conditions and product:
PDi 70 *165.35
t   0.66in  16mm
2 * Cos * S a * E j 2 * Cos15 * 9000 *1
2.8) Number of saddles anchoring requirements:

WIND LOADS
N
0.7  W1  D 0.7  1000 m 2  3810mm
q1    2667
1000 1000
2 2
 HG   5680 mm 
   
 1000   1000 
m  q1   2667   43021.91
2 2
4m 4  43021.91
n D  3810  1.8
25 25
So the tank may have the required minimum number of anchors that are 4 pcs.
2.9) Summary of thickness:
2.9.1) thickness of the cylinder
Thickness in the tangential direction

+
Wall thickness due to internal pressure and content
16.8 mm
2.9.2) thickness of the top
Thickness in the tangential direction = 14.08 mm
2.9.3) thickness of the bottom
Thickness in the tangential direction

+
Wall thickness due to internal pressure and content
+
Thickness in the axial direction
23.2 mm

WIND LOADS
3.- Calculation of weight of the tank.
3.1.) Weight of empty: 3, 200 kg.
3.2.) Weight of water-filled:
 agua  1000 Kg
m3
   M    V  M  1000 Kg 3    61.87m 3   61870Kg
M
V  m 
test _ weight    weight _ empty  61870Kg  3200Kg  65070Kg
3.3.) Weight of the equipment in operation:
 producto  1480 Kg
m3
 M    V  M  1480 Kg 3   54.6m 3   80808Kg

M

V  m 
total _ weight    weight _ empty  80808Kg  3200Kg  84008Kg
4.- Calculating Hold Down Lugs.
4.1.) Total weight: 7,055 lb
Wind overturning moment:
MQ  0.5SfGDH ²  0.25GDHd ( H  Hd / 3)
MQ  (0.5 * 0.7 * 25 *12.5 *16.5²)  (0.25 * 25 *12.5 * 2)(16.5  2 / 3)
MQ  32459 ft  lb
Net uplift:
Unet  At ( PgG)  W  4 MQ / D  2700  7055  4 * 32459 / 12.5  6032lb
F  Unet / 4  1508lb

WIND LOADS
Lug configuration: 8in high angle, 3in projection, 4in width.

Load eccentricity 2in
M  1508 * 2  3016in  lb
Z min  M / S  3016 / 20000  0.1508in ³
tlug  (6Z min/ w)^ (1 / 2)  0.47in
Use ½ in. thick lug:
Unit radial load on overwrap:

W max  3Fe / h ²  3 * 3016 / 8²  141.4lb / in
Radial load due to moment

P  W max h / 2  141.4 * 8 / 2  565.5lb
Hoop overwind load

Ttot  PRm / w  565.5 * 75 / 4  10603lb
Assume overwrap thickness t1=0.5in. Hoop over-wind tensile stress is:

  T / h1t1  10603 /(7 * 0.5)  3029 psi
3029<8000 psi allowable OK
Shear across vessel wall:

w  P / tk * w  565.5 /(1.5 * 0.5)  754 psi
754<1500 psi allowable OK
Coefficient of bending in the vessel wall
  1.28 /( Rm * tk )^ (1 / 2)  1.28 /(75 *1.5)^ (1 / 2)  0.12in  1
Axial and hoop bending loads

Max  P / 4  (565.5 / 4) /( 4 * 0.12)  294.53in  lb / in
Mhp  Max  0.3 * 294.53  88in  lb / in
Axial load due to pressure

Nax  pRm / 2  0.145 * 75 / 2  5.43lb / in
Hoop load due to pressure

Nhp  pRm  10.6 * 75  795lb / in
Axial and hoop stress

WIND LOADS
ax  Nax / tk  6 Max / tk ²  (5.43 / 1.5)  (6 * 294.53) /(1.5)²  789 psi

hp  Nhp / tk  6 Mhp / tk ²  (795 / 1.5)  (6 * 88) /(1.5)²  764 psi
Allowable stress in the bolt

A bolt of ¾” have an allowable stress of 240MPa=34.8kpsi
34.8kpsi>axial and hoop stress

Memory of Mechanical Calculations - SN Tank - Rev D

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DESCRIPTION: Order Lapsolite: 43248

MEMORY SADDLES Made by: ING. R.C.R

MEMORY OF MECHANICAL CALCULATIONS FOR THE

CLIENT: DU PONT INTERNATIONAL OPERATION SARL

COSTUMER REFERENCE: 4501778976

OUR REQUEST: 43248

CLIENT PROJECT: SN TANK 2

DATE: JUNE 2013

PREVIOUS REVIEW CURRENT REVIEW

CONCEPT: MEMORY OF MECHANICAL CALCULATIONS FOR MANUFACTURING OF

1.- BASIC DATA:

1.a).- SOURCE: DRAWING LAPSOLITE N° 2012-43248-11-01 REV. “A”

1.b).- GENERAL DIMENSIONS

1.d).- DESING CONDITION:

1.e).- RULES APPLICABLE:

Flange dimensions : ANSI B 16.5 for 150 psi

PREVIOUS REVIEW CURRENT REVIEW

1.f).- CONSTRUCTION MATERIAL:

1.h).- MANUFACTURING PROCESS:

1.i).- MECHANICAL PROPERTIES.

1.j).- Safety factor:

A1 = 1.80 Factor concerning resistance time life

PREVIOUS REVIEW CURRENT REVIEW

1.k).- Hydrostatic Pressure

P = δ * HG = 14.5 Kn/m3 * 5.840 m = 84 KN/m2

Comment: For the calculation of the hydrostatic pressure of the specified

2.- Calculating tank thicknesses hydrostatic pressure condition.

2.1.a) Thickness in the tangential direction:

2.2.) Wall thickness due to internal pressure and content:

2.3.) Wall thickness due to the vacuum:

As the overall height of the tank is less than 8 meters then:

Ev   Eu  E l    9000 * 7000  7937.25

Pu   P1  0.000001  0.01bar  500 N  m2

2.4.) Thickness of the reinforcement to the bottom sides of the assembly -

H k  2.15   D  Tk   100  2.15 *  3810mm  8.61mm  100  490mm

2.6.) Thickness of the bottom to the center:

 Tk  0.8  10  0.5  8.61mm  0.8  10  0.5

2.7.) Calculating cap thicknesses pressure conditions and product:

2.8) Number of saddles anchoring requirements:

PREVIOUS REVIEW CURRENT REVIEW

2.9) Summary of thickness:

2.9.1) thickness of the cylinder

Thickness in the tangential direction

2.9.2) thickness of the top

Thickness in the tangential direction = 14.08 mm

2.9.3) thickness of the bottom

Thickness in the tangential direction

PREVIOUS REVIEW CURRENT REVIEW

3.- Calculation of weight of the tank.

3.1.) Weight of empty: 3, 200 kg.

3.2.) Weight of water-filled:

3.3.) Weight of the equipment in operation:

 M    V  M  1480 Kg 3   54.6m 3   80808Kg

4.- Calculating Hold Down Lugs.

4.1.) Total weight: 7,055 lb

Wind overturning moment:

PREVIOUS REVIEW CURRENT REVIEW

Lug configuration: 8in high angle, 3in projection, 4in width.

Unit radial load on overwrap:

Radial load due to moment

Hoop overwind load

Assume overwrap thickness t1=0.5in. Hoop over-wind tensile stress is: