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Static calculation
for a thermoplastic cylindrical tank with Flat bottom
made from Polystone G black B 100 (PE100) in compliance with DVS
2205

Description: Tanque 1

Tank number:

For company: Thielmann

Installation place: San Luis Potosí

Installation: outside

Medium: Mixture

Temperature: 30 °C
Type of roof: Conical roof

Angle of inclination: 15 °
Ventilation Pipe venting

Overpressure: pressureless

Lifetime: 25 Years

Computation base: Guideline DVS 2205

Calculated by: Lapsolite S.A. de C.V.

Place:

Date: 28/11/2017

Sign / Company stamp

Liability and warranty:

The accuracy of the calculations has been checked in practice using numerous samples. Bearing in mind the number of
possible combinations, it cannot be entirely excluded that a user may calculate specific cases not covered by the sample
calculations. For this reason, every statics calculation generated with this program is to be regarded as no more than a proposal
which the user must check for plausibility and accuracy.

The suitability of the chosen material for the tank should be checked in every case.

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
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1 Scope

The fo l o wing calcu la tion is ba sed on the current German gueline

id DVS 220 5-2 f or vertical, c ylind rica l
worksho p-fab rica ted tan ks of th ermo plastic ma terials. The mea surement s use d in this ca lcu lation are
ba sed on custo mer da ta.

The welding sea ms sho uld b e in acco rd an ce with t he correspo nd in g DVS gu ideline .

Rema rk:
For th e ca lculatio n th e va lues and th e f ormu la symbols of t he guid eline DV S 2-2
20a5re use d. Th ese are
sho wn in the an nex of the calcula tion. Oth er use d p arame ters fo r e xample AD are sho wn direct in th e
te xt.

2 Construction values

2.1 Dimensions

Internal diameter: d 1.800 mm

Cylindrical height: hz 1.904 mm + ~30 mm
Angle of inclination: αD 15.00 °
Height of roof: hd 241.00 mm

Height of Section 1: 1.904 mm

Total height without bottom: h 2.145 mm

Setup height: hM 2.985 mm

Construction volume: V 4.85 m³

Max. volume: hF 4.80 m³
Max. filling level: 1.885 mm

Material: Polystone G black B 100 (PE100)

Ventilation Pipe venting

2.2 Operating data

Medium: Mixture
Density of medium: 1.18 g/cm³

Temperature: 30 °C
Maximum medium temperature: 40 °C

Overpressure: pük 0,005 bar

puk 0,003 bar
Installation place: San Luis Potosí
Installation height: 0..... m

The assumed snow loading is 0.00.. kN/m²

Wind Impact pressure acc. EN 1055-4 0.65 kN/m²

Mean ambient air temperature 20 °C
Maximum ambient air temperature 35 °C

2.3 Welding process

Sections(Longitudinal Heated tool butt welding fs 0,8 fz 0,9

seams):
Roof (radial seams): Hot gas extrusion welding fs 0,6 fz 0,8

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2.4 Characteristic values of material

Material: Polystone G black B 100 (PE100)

Material density: 1.00 g/cm³

Reduction factor A 2: 1.00

Reduction factor A 2l: 1.00

Reduction factor A 4: 1.00

Creep strength K(A1,A3): 8.65 N/mm²

Short term creep strength K 0: 10.80 N/mm²

Safety concept: Partial Safety Concept

Safety factor: I 1,2

Permissible stress szul: 5.77 N/mm²

Permissible edge expansion e: 1.00 %

Material specific design factor C: 1.20

3 Loadings

3.1 Permanent loadings

3.1.1 Weight of whole tank: G  G  G  G  G  1.553 N

E D Z B A
2
6 πd 3
Weight of roof: G  A s    g  10  g   10  316 N
D D D A 4
 6
Weight of cylinder: G  A s    g  10  1.131 N
Z Z Z
 6
Weight of bottom: G  A  s    g  10  106 N
B B B
Area loadings on the roof (e. g. nozzles) gA = 0.00 kN/m²

Weight of installations on the roof straining only the cylinder : GA = 0.00 N

Ladders, stages, platforms and similar are to be placed and fixed independently of the tank.

3.1.2 Weight of medium: G F = V   F  g  10 3 GF = 56.605 N

3.1.3 Internal and external pressure: No specification

In the case of the installation of safety fittings such as overcharge safety devices or aerators and
deaerators causing higher pressures, only these pressures shall be considered.

3.2 Medium term active loadings

The time of influence 3 months are assumed.

3.2.1 Snow loading GS

The snow loading (in germany according to EN 1055-5) shall be determined comulatively over the
calculated usable life corresponding to the regional conditions at an active wall temperature of the roof of
0 ° C.
If a tank without roof or with a flat roof is chosen the snow loading is not considered in the calculation.
The assumed snow loading is: 0.00 kN/m²

3.2.2 Summer temperature

A wall temperature of 50 °C is to be considered for components which are exposed to the sun.

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3.3 Short-term active loadings

The time of influence for short-term active loadings is determined with 10-1 hours.

Water hammers which may occur when filling shall be avoided by appropriate measures.

3.3.1 Internal and external pressure p üK, puK

According to the customers specification no higher pressures in the tank are existing. Therefore the
minimum pressures according to DVS 2205-2 Section 1 are quoted. From the definitionof pÜK it is
determined
PÜK  pÜ. It is the same for puK.
The following value is assumed

Over pressure: 0,0005 N/mm² (0,005 bar)

Depression: 0,0003 N/mm² (0,003 bar)

3.3.2 Live loads on the roof

The roofs must not be walked on if load distributing measures have not been carried out.
Corresponding precautions are to be taken at installations and inspection works.

3.3.3 Wind loading

The win d lo adin gs Wj a re calcula ted as f ollows:W j = c  qj  Aj [k N]

It sig nifies:
j = 1 , 2, 3, ....
Wj = wind load ing of the pa rtia l surfacej A
c = co rrect io n co eff icie nt o f th e wind fo r circula r c ylind er an d ro of
As it is not ou t o f qu estio n t hat a sin legin stallatio n b ecome s a se ria l in stallat io n a s a re sult o f a dditio nal
bu ild ing me asure s the calcu la tion wit h c = 0 .8 a ccordin g to EN 1 05 -4 is
5 u sed. For directly a tta ched
con struction c = 1 ,6 a re co nsidere d.
qj = a pprop ria te impa ct p re ssures in kN/ m² (EN10 55-4 )
Aj = a pprop ria te wo rkin g su rfa ce in m²
The stress f ro m the win d momen t M W is simp lifie d ca lcu late d a s fo l o ws:

4 M  10 3
σ
W
 W N/mm² 
π d2 s
ZF
Course-No. Wind loading Wind moment Stress from wind moment
1 1.802 N 2.153 Nm 0,085 N/mm²
Conical roof 226 N

3.3.4 Pulsation equivalent stress due to wind loading

The pressure load caused by the blowing of the wind against the cylindrical shell covered with the
equivalent stress p eu.
 3 [N/mm²]
p  δ q  10
eu max
peu = kN/m²
* r r 0,362
δ  0,46  (1  0,1 C   )  0,6
hZ s Zm

W ith C = 1.0 for a closed tank, C = 0.6 for the opened tank and

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s Zm 
Σ(hi s Z,i )
hZ
mm

3.3.5 Depression due to wind suction

p uS  0,6  q max  10
3 N/mm²
In outside installation the ventilation with pipe airing subject to an internal depression as a result of a
suction effect.This pressure is taken into account as follows

pus = 0,0003 N/mm²

3. 3.6 Instal lation loa dings

The ta nk sh all be de sig ne d f or th e loa ding co nditio ns a rising at trans port a nd insta lla tion . The re by it
sha ll be calculat ed with th e 1 ,5f old in stallat io n lo adin g. The safe ty fa ctor is ac cording

Pa rt ia l Saf et y Co nce pt:  F1 = 1,3 5

The sho rt-t ime we lding fact or acco rd ing to DV S 2 205

-1 is to be con side re d.
3. 4 Te mperature

Wette d p arts a re d esign ed for th e me an me dium te mperat ure M inT ca se o f lon g t ime load ing eff ects a nd
fo r the maximu m me dium te mp erat ure MTK in ca se of s hort t ime lo ad in g eff ects . The me an tempe ra ture is
de fine d a s th e te mperat ure, wh ich ca uses the same de cre ase in mate ria l stre ng th like alte rn atin g
te mp eratu res d o a ccording to Min er's ru leTh . e a verag e o f th e t wo ne ighb ou rin g a ir t empe ra tures can
simply be tak en as wall te mp erat ures f or no t wett ed pa rt s. The air te mp eratu re in the ta nk is a ssumed to
be th e co nte nt’s t empe ra ture.
In case of out do or insta l a tion, a t empe ra ture o n the ro of of at le ast 50°C a s a re sult o f so la r ra diat io n is
con sidered .I n th e ca se o f o utd oo r in stallatio n a redu ced air te mp eratu reAKof- T 5°C is a pplied to th e
proo f o f sta bilit y on cylin de rs (inf lu eneco f wind).

4 Design calculation

The safety factor is defined in Direction DVS 2205-1 for proofs of strength and stability.

4.1 Proof of strength

4.1.1 Effects

Loadings due to connected nozzles and pipelines are not covered by this calculation and are to be
considered separately by means of constructive measures (e.g. compensators).

The most unfavourable combination of all effects is considered for each component. For the influence of
wind and snow two cases are examined:

1. full snow loading

2. 0,7fold snow loading + full wind loading

Short-term active loadings were not combined.

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4.1.2 Overlapping of effects

Three loading categories are distinguished according to the time of influence:

- short-term active loadings (K), e.g. pÜK, pUK, puS, peu, wind
- medium-term active loadings (M), e.g. Snow pS or summer temperatures
- long-term active loadings (L), e.g. own weight, filling, pÜ, pU
According to DVS 2205 for all proofs of strength a double proof were made.
1) It is proved that the load due to long-term active loadings in overlapping with the effects of a mean-
term time of influence but without short-term loadings does not exceed the creep strength.
K Lvorh K Mvorh s Lvorh
, M , d  A1  A2   I
,d

,d
1 mit K vorh
L ,M ,d  N / mm²
K L* ,d K M* ,d fs
KL,d* = Dimensioning value of the creep strength for the calculated lifetime at the mean active
temperature.
KM,d* = Dimensioning value of the creep strength for the mean-term influence (e.g. at snow for 3 months
at 0 ° C for the roof).

2) It is proved that the load due to short-term loading in overlapping with the remaining effects does not
exceed the residual solidity of the material at the end of the calculated usable life. In this case the
K Kvorh
-1
creep strength is determined with 10 hours as residual solidity.
,d
1
K K* ,d
-1
with KK,d* = Dimensioning value of the creep strength for 10 hours at the temperature belonging to this
loading combination.
For the proof of solidity of the roof it is verified weather the consideration of snow loading leads to
unfavourable results since the sum of loadings will be increased, but the creep strength will also increase
due to the active wall temperature of 0 ° C.
The more unfavourable of the two proofs for the measuring of the components were decisive.

4.1.3 Shell
The height of the lower section hZF have to be at least hZF  14
,  d  sSF . For tanks with varying wall
thickness a wall thickness relation of the neighbouring sections of max. 2 is admissible without further
proof.

For the calculation the following strength values are used (request):
Creep strength temperature Period

K K* 10.80 N/mm² 40 °C 0,1 Hours

K L* 8.65 N/mm² 30 °C 25 Years

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4.1.3.1 Proof in circumferential direction

The proof is furnished for each section that the lower edge can withstand the ring tensile stress resulting
from the contents and overpressure. The double proof is furnished according to 4.1.2 with

( F 1  p stat ,i   F 2  pÜ )  d  A1  A2   I
,d 
K Lvorh [N/mm²]
2  f s  s Z ,i
( F 1  pstat ,i   F 2  pÜK )  d  A1  A2   I
K Kvorh
,d  [N/mm²]
2  f Z  s Z ,i
pstat ,i   F  g  hF ,i 106 [N/mm²]

at which hF,i = signifies the height of the filling capacity over the lower edge of section i. The upper section
is numbered with I = 1.Loadings resulting from medium-term active influences do not occur at this proof.

K vorh
M ,d 0 
In the case of cylinders made from sheets the welding factor of the shell weld fS is considered.

The residual stresses from the bending of the sheets at ambient temperature may be neglected if the
s
values given in table 1 for the permissible edge expansion e   100 [%] according to DVS 2205-2 are
d
not exceeded. With bending the sheets at elevated temperatures the residual stresses can be reduced
obviously. Therefore RITA permits an edge expansion of 2 % for sheets which are bended at elevated
temperatures. For the proper heating- and forming- process the tank manufacturer is responsible for. In
the case of PVC, the sheets are hot-formed.
In the calculation the following values are calculated:

Course-No. Height Thickness gA = K Kvorh K Lvorh K L

1 1904 mm 10 mm 0,022 N/mm² 3,7 N/mm² 4,0 N/mm² 0.38 0.51

4.1.3.2 Proof in longitudinal direction

The highest tensile stresses shall be controlled. The relieving, continuously active compressive stress
may hereby be considered to 90 %.

Only the lower section at the transition to the bottom has to be examined for the proof of the loading in
longitudinal direction.

The double proof shall be furnished according to point 4.1.2 with:

  d 2 
   (G  G  g  10 3 ) 
d d F3 D Z A
4 A  A  N/mm²
, d  C  ( F 1  p stat   F 2  p ü ) 
K Lvorh   F 2  pü    1 2 I
 2 4  d  s ZF
 
p stat  ρ F  g  h F  10
6 N/mm²
vorh
K M,d  0 N/mm²
  d2 
 d d  F 2  4  M W  103  F 3  (GD  GZ  g A 
4
 10 3 ) 
A  A  N/mm²
K Kvorh
,d  C  ( F 1  pstat   F 2  püK )    F 2  püK     1 2 I
 2 4   d 2
  d  sZF
 
Factor C for the welded transition of the bottom-shell connection is the product of the load increase factor
C1 = 1,2 and a material specific design factor C2 as specified in table 2 of the DVS 2205-2.
In the calculation the following values are calculated:

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Course-N Height Thickness

gA = K Kvorh K Lvorh K L
1 1904 mm 10 mm 0,022 N/mm² 4,1 N/mm² 3,9 N/mm² 0.42 0.49

Minimum height of lower 188 mm

section:
The requirements are fulfilled.

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4 .1. 4 Fla t bottom

4 .1. 4.1 Proof for the type of burden fill ing

Th e b ott om an d th e cylind er a re con ne cted with fillet we ld s. Th e req uire d bot tom th ick ness wa s
ca lculate d a s fo l o ws:

B  s *ZF  sB  s ZF with sZF carried-out wall thickn essa nd B a ccording to figu re 7o f DVS 22 05-2

s*ZF  max(s *ZF,L, s ZF,K

*
)
 d d F3  (G D  G Z )  A1  A 2   I
*
s ZF,L  C  (
F1
 p stat  
F2
p
Ü
) 
F2
p  
Ü 4  *
mm 
2 π d
  K L,d

*  d d  F3  (G D  G Z)  A1  A2   I
s ZF,K  C  ( F1  p stat   F2  p üK )    F2  p üK    * mm 
 2 4 π d  K K,d
s *ZF  5.00 mm δB  0.80 s *ZF  δ B  4.00 mm

s ZF  10.00 mm sB  4.00 mm

4. 1.4 .2 Proof for a non-a nc hored tank with ove rpress ure

A re sid ua l filling he ig ht re sulting from o verpressu re is no t requ ire(hd!RF u < 30 mm)

4. 1.4 .3Proof for a n internal partial va cuum

A re sid ua l filling he ig ht re sulting from int ernal va cuu m is not re qu ir(h

e d!
RFu < 3 0 mm)
4.1.5 Welding joint between bottom and shell

An explicit proof of the weld load can be omitted if the following conditions are complied with:

Thickness of welding seam a ³ 0,7×sB = 2.80 mm

Long term welding factor ³ 0,6 = 0.60 (DVS 2203-4)
If one of these conditions is not complied with, a detailed proof of the stresses in the weld has to be
furnished.

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4. 1.6 Conic al roof

D ³ 1 5 ° (  75 °).
The inclinat io n a ng le of the roo f is

4. 1.6 .1 I nw ard loa dings

The de cisive combina tion of own we ig htD ,gd epressio ns pu, puK , sno w load ing pS and d epressio n d ue to
th e wind is examine d, wh ere up, puK a nd puS are not combine d with each ot her a nd un der t he in flue nce of
win d t he sno w lo adin g is red uce d to 70 %.

The load ing is proved b y the rin g t ensile test at t he ed ge of t he ro of.

The do ub le proo f is fu rn ished acco rd ing DV S 2 205

-2 se ctio n 4.1 .2 with

s
(A(  ×l n( )  B( )) A 1 × A 2 × I
K vL,orhd = pD vL,ordh × e r
× N/mm² 
fsD A(  =  0, 000103 × D2  0,007825×  D  1,7771
s
(A(  ×l n( )  B ( )) A 1 × A 2 × I
K vM,orhd = pD vM,orhd × e r
× N/mm² 
fsD B(  =  0, 000433 × D2  0,008115×  D  0,1870
s
(A(   × ln( )  B( )) A1 × A 2 ×  I
 K K,vorhd = pD vorh
K, d
×e r × N/mm² 
fzD
The combina tion s of tab le 5 DV S 2 205-2 sh all be exa mine d. Fo r the summer type of bu rd en , an act ive
mea n wall te mp eratu re de termined acco rdn gi to Mine r. TD*[ °C], co nside ring a ro of tempe ra ture of
min imu m 50 ° C over 3 mont h. Fo r DT* a nd TD ap plies:
T  50 ( T  TA)
TD* = D TD = M
2 2
TD* = 37.50 °C TD = 25.00 °C

 × g × sD × 106
gD =  gA gA is the equivalent surface loading for nozzles etc.
sin 
gD = 0,0001 N/mm²

The weld factor depends on the quality of the longitudinal weld of the conical roof.
fsD =0.60 , fzD =0.80
vorh
K L,vorh vorh
K M, K K,
K L,vorh
d
vorh
K M,d
vorh
K K,d
d

d d

K *L, d K *M, d K *K, d

Winter 0.41 N/mm² 0.00 N/mm² 1.62 N/mm² 0.05 0.08

Summer 0.41 N/mm² 0.00 N/mm² 1.62 N/mm² 0.06 0.19

K* L,M,K,Winter 8.52 N/mm² 14.95 N/mm² 19.32 N/mm²

K* L,M,K,Summer 7.06 N/mm² 7.94N/mm² 8.51 N/mm²

4. 1.6 .2 O utw ard loa di ngs

Ten sile stresse s in ring dire ction increa sin g line ar fro m t he mid dle o f th e ro of and cha ng in g clo se t o th e
ed ge ab ru ptly in a poin t of compres sive strain a rise as a resu lt of ove rp re ssures p. I n o rd er to be o n th e
saf e side , th e d
ou ble stress a t d/ 4 is t ake n fo r the crest va lue of the ten sile stress.

The do ub le pro of is f urnishe d with :

s
(C (  ×l n( )  D(  ))
K vL,orhd = pD vL,orhd × e r × A 1 × A 2 ×  I N/mm²  C(  = 0, 000013× D2  0,00097 ×  D  1,4054
s
(C (  ×l n( )  D(  ))
K vK,orhd = pD vK,orhd × e r
× A 1 × A 2 ×  I N/mm²  D(  = 0,000265×  D2  0,04574 ×  D  1,5622
The combin ation s of ta ble 6 DVS 220-25 are e xamine d.
C(  = 0, 000013×  2D  0,00097× D 1, 4054

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vorh vorh
vorh vorh vorh K L, d K K, d
K L,d K M,d K K,d
* *
K L, d K K, d

Outside -0.16 N/mm² 0.00 N/mm² 0.89 N/mm² -0.02 0.10

Summer

The requirements are met with sD = 12 mm

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4.1.7 Nozzles

4.1.7.1 Nozzles in the roof

For th e p ro of of nozzle s in th e roo f o nly th e b igge st n ozzle wh ich is situa ted ne ar th e e dg e o f th e ro of is

con sidered .

The load ing in th e u nd ist urbe d b asic compo ne nt is in cre ased b y divisio n with the wea ken in g co eff icie nt
vA.
0,75
For n ozzles in cylin der a nd con ica l ro of app lie s: vA =
dA
1
2 × (d  sa) × sa

Outside diameter of the opening dA = 610 mm

Diameter of cylinder d = 1800 mm

Roof thickness sA = 12 mm

Weakining coefficient vA = 0.24

Loads directed inwards:

vorh
K L,vorh vorh
K M,  K K, d
K
d d
K vorh
K vorh vorh 
K *L, d K *M,d K*
L, d M, d K, d
K, d

Outside, Winter 0.24 N/mm² 0.00 N/mm² 1.26N/mm² 0.03 0.07

Outside, Summer 0.24 N/mm² 0.00 N/mm² 1.26 N/mm² 0.03 0.15

Winter 8.52 N/mm² 14.95 N/mm² 19.32 N/mm²

K *d
Summer 7.06 N/mm² 0.00 N/mm² 8.51 N/mm²

Loads directed outwards:

vorh
K L,vorh vorh
K M,  K K, d
K
d d
K vorh
K vorh vorh 
K *L, d K *M,d K*
L, d M, d K, d
K, d

-0.16 N/mm² 0.00 N/mm² 0.91 N/mm² -0.02 0.11

K *d 7.06 N/mm² 0.00 N/mm² 8.51 N/mm²

In a conical roof the center of each nozzle is not closer than dA/2+100 mm from the edge.

4.1.7.2 Nozzles in the cylinder

Nozzles in the cylinder are not intended

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
 28/11/2017 Página 13 de 19

Thielmann

4.1.8 Anchorages

Quantitiy of anchorages 4

Max. claw strength 1469 N

Width of claw 70 mm

Case 1: short-term overpressure at content's temperature

K Kvorh

H1 =0.13

K *K,d = 9.82 N/mm² 40 °C

Case 2: long-term overpresure at content's temperature

 × p × × d2 
 F2 ü 1
 × (G  G  G )  ×
 4 F3 D A Z  z
H2 =
  1 H2 = -0.34
K*
L, d
(b  s )×s ×
Pr B B A × ×2
1 I

K *L,d = 7.86 N/mm² 30 °C

Case 3: wind loading at 20 °C (only for outside installation)

4 ×  ×M  × p × × d2 
 1
F2 W × 10 3  F 2 ü  × (G  G  G )  ×
 d 4 F 3 D A Z  z
H3 =
  1 H3 = 0.88
K*
K, d
(b  s )×s ×
Pr B B A × ×2
1 I

K *K,d = 13.46 N/mm² 20 °C

The proof of anchor bolts taking into account the lever arm resulting during the assembly as well as
the proof for the induction of these forces into the foundation are carried out separately.

The maximum claw strength which is to be transmitted to the dowel already includes the
corresponding partial saftey factor.

The claws to be used must be dimensioned to suit the required bending strength.

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
 28/11/2017 Página 14 de 19

Thielmann

4.1.9 Lifting lugs

On e o f th e p ossible lu g forms is shown in th e sk etch A .p re con dition fotrhe use of the se lifting lug s is tha t
on ly two lifting lug s pe r tan k an d a pa ra lle l lif ter is use d.

In orde r to b e a ble to dispe nse with a proof of thetroinductio n o f loa ding in t he up per se ction it ha s to be
en sured th at t he lift in g lu g is n o th icker th an three times th e wa l th ickne ss of the up per se ction. The
diame ter o f ho le (dL) sha ll be ma tche d f or th e
diame ter o f th e sh ackle (d sch ).

The th ickn esso f weld sea m has t o b e 0 ,7 Z,1

s.

It app lie s: sZ ,1  s Öerf  3 × sZ ,1

d Sch  d L  1,1 × dS ch

Herewith it is prove d th at 1,5 times o f th e

loa ding wit h th e sa fet y fa ctor
γI = 1 ,2 can be
bo rn e mo me nta rily at 20 ° C.

The requ ire d wall th ick ness (sÖ) o f th e lifting lug

results from the proo f o f th e f ace of hole.

G E  G A  G A He b
1, 5 ×  F 1 × × A1 ×  I
sÖ = 2 [mm]
2 × K *K
d Sch × ( )
M
The maximu m of the two f ollo win g p ro of s is dec isive for th e width o f th e lifting lug
Ö).(b

b Ö = max(bÖ,1, bÖ,2)
Proo f o f th e sh ea ring stress o f t he c ro ss weld wh en
ft inli g th e lying ta nk
G E  GA  G AHeb
1,5 ×  F1 × × A1 ×  I
bÖ ,1 = 4 [ mm]
K *K
0,7 × s Z ,1 × ×f
2 × M z
Eye ba r
G E  GA  G AHeb
1,5 ×  F1 × × A1 ×  I 7
bÖ , 2 = 2  × d L [mm]
K *K 3
sÖ ×
M
K *K = 14.80 N/mm²

d Sch = 20 mm

dL = 21 mm

In case the size of bö1 and bö2 is lower than four times the thickness of the lifting lugs, the width of the
lifting lugs will be increased to the thickness times four.

Minimum width of lifting lug: 64 mm

Minimum thickness of lifting lug: 10 mm

Maximum thickness of lifting lug: 30 mm

a-value of welding seam: 7 mm

Minimum length of welding seam: 128 mm

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
 28/11/2017 Página 15 de 19

Thielmann

4. 2 P roof of stabil ity

4. 2.1 Superpos iti on of influe nc es

T °C
The crit ica l buck ling stresssK is calculat ed wit h th e t empe ra ture
-de pe nde nt modu li EK , wh ic h are
ind ica ted in t able8 of DVS 22 05-2 fo r t he essen tial th ermopla stics. Herewith t he most u nfa vourable
combin ation of th e loa ding s un de r consid eration o f th e te mperat ure b eh aviou r o f t he t he rmop lastics is
exa min ed.

4. 2.2 Shel l

For th e sh ell of the ta nk, a p ro of of t he suff icien t sa fet y aga inst st ab ility d ue to t he axial t hrust, she l
pressu re a nd agansti t he in te ra ctio n of b ot h is fu rn ish ed . As a resu lt of th e d elimita tio n of t he no zzle
diame ter a proo f o f sta bilit y be sid e t he no zzle s can be dispe nse d with

provid in g t hat th e o vality of the cylinde r re ma ins limite d in the fo llo win g f orm:
2 × (d ma x  dm in )
u= ×1 00  0,5%
d ma x  d m in

4. 2.2 .1 Ax ial stabili ty

For e ach section i, th e a xial comp re ssive strain o ut of own we ig ht, de pression u , spuK
p , puS, sno w an d
win d lo ad in g e xisting at t he lo wer ed ge is de termin ed in th e mo st un favo urab le co mb in ation a nd
secu re d with the b ucklin g s tre ss ski .

For o utside insta lla tion it ap plies a ccording ….

 s 
svi,dorh
= max  F1 × sG  F2 ×(max( spu , spuS ) 0, 7 ×Ss  W), F1 ×Gs F2 (×puKs S s) 
1, 2
[N/ mm²]
 
The stress d ue to the win d mo me nt sW ma y be divided b y 1.2 since the bu cklin g st re ss cou ld ha ve
be en increa sed by 2 0 % at g loba l be ndin g.

gA = K Kvorh K Lvorh K L
1 10 mm 0.17 N/mm² 0.28 0.81 N/mm² 0.25

The requirements are fulfilled.

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
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Thielmann

4.2.2.2 Pressure stability of the shell

The decisive depression arising out of the most unfavourable combination of the depressions pu, p uK,
puS+peu is secured with the critical pressure of the shell p kM
The following condition must be complied with.

 × A 2l ×  p vorh, d
ηM =
I
p kM, d
1 p vorh
d = 0,0013 [N/mm²]

ηM = 0.86

The critical pressure of the shell of the non-graduated cylinder is calculated with

E T C r  s
2,5
* 
p kM,d = 0,67 × C × K × × 
Z

[N/mm²] p kM, d = 0,0018 N/mm²
M hZ  r 

E TKC = 470 N/mm² (35 °C)

4.2.2.3 Interaction

The proof for the interaction between axial and pressure stability of the shell has to be furnished for each
section.
125
, 125
,
A, i  M  1

S.No. K Kvorh K Lvorh K

1 0.21 0.86 0.97

The requirements are fulfilled.

At the calculation of A,i for the Interaction, the longitudinal stresses due to depression are not considered
since their effect is already included in M.
4.2.3 Conical roof

The most unfavourable combination of the compressive strains in circumferential direction in the middle of
the surface line of the conical roof (d/4) is secured with the critical stresses:
vorh
 pd d
σ vorh
d = × [N/mm²] hL Summer 0.13N/mm²
4 × cosκ s D Winter 0.13 N/mm²

E TKC 1,5
s  Summer 0.18 N/mm²
σ K,d = 2,68 × × sinκ × cosκ ×  D  [N/mm²] σ K,d
M  d  Winter 0.72 N/mm²

Summer 270 N/mm² (50 °C)

E TKC = Winter 1100 N/mm² (0 °C)

A 2l ×  I ×  σ dvorh
η= 1 [N/mm²] h:
Summer 0.88
σ K,d Winter 0.22

The requirements are fulfilled.

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
 28/11/2017 Página 17 de 19

Thielmann

Annex 1: In the cal cula tion us ed s ymbols

a mm D ep th of the we ld s ea m
a Bl mm We ld th ick ne ss bl ock s
A Er d kN Glo b al h ori zo ntal fo rce at th e b lo cks
ag m/s² Gro un d a cce le ratio n
ah m/s² C al cul ati on v al ue o f th e h ori zon tal a cce le rati on
AR mm² Are a o f th e o pe n ri ng
aS mm D ista nce be twe en s ti ffe ne rsa t the bo tto m
av m/s² C al cul ati on v al ue o f th e ve rtic a l a ccel er atio n
A1 --- R ed uc ti on fa ctor fo r th e in flu en ce o f th e sp eci fic vi scos ity (se e DIN EN 1 77 8)
A2 --- R ed uc ti on fa ctor fo r th e mi ni mum at pro of of so li dity
A 2I --- R ed uc ti on fa ctor fo r th e medi um a t pro of of stab il ity
A3 --- D ep en de nc e o f stre ng th on th e te mp era ture d ur in g the l oa di ng time
A4 --- Infl ue nc e of the s pe cific s tre n gth
AB mm² Su rfac e of the ba se
AD mm² Su rfac e of the roo f
AJ m² Wo rkin g su rfac e of the wi nd ( pa rtial sur fa ce )
AZ mm² Sh el l su rface of cyl ind e r
b Bl mm Wi dth o f th e bl oc ks
B Er d kN Glo b al h ori zo ntal fo rce at th e b ul khe ad s
b la Mm Wi dth o f th e lo ad be ari ng po in ts
bÖ mm Wi dth o f l iftin g lu g
b Pr mm Wi dth o f cl aw
bR mm Wi dth o f th e re info rce men t rin gs
b Sch mm Wi dth o f th e bu lk he ad s
c --- C orre ctio n co e ffic ie nt of the w in d a cco rdi ng to DIN 1 0 55 p ar t 4
C --- C 1×C 2
C* --- C orre ctio n co e ffic ie nt fo r the e xter na l pr ess ure c ha rge d ci rcu la r cyli nd er
C1 --- L oa d in cre as e facto r
C2 --- Ma teri al spe cifi c de sig n fac to r
d mm N om in al i nsi de di ame ter
dA mm N ozzl e o utsi de di ame ter
d AZ mm Op en in g in the sk irt
dL mm D ia me te r of ho le in l iftin g lu g
d ma x mm Ma xim um d ia me ter o f the cyli nd e r
d min mm Mi ni ma l di am te re o f th e cyl in de r
d Sch mm D ia me ter of the s ha ckle
E
k
T C
N/mm ² El asti c mo du lu s a t sho rt-term l oa di ng fo r T ° C
E
2 0 C
K
N/mm ² El asti c mo du lu s a t sho rt-term l oa di ng fo r 20 °C
E
2 0 C
L
N/mm ² El asti c mo du lu s a t lon g-te rm l oa di ng fo r 20 °C
fs --- L on g-te rm we ld in g fa ctor
f sD --- L on g term we ld in g facto r fo r the r oof
fz --- Sh or t-te rm we ld in g fa ctor
f zD --- Sh or t-te rm we ld in g fa ctor for th e roo f
g m/s² Ac cel era tio n du e to g ra vity (9 ,8 1 m/s² )
gA N/mm ² Eq ui va le nt surfa ce l oa di ng fo r no zzle s e tco.n the roo f
GA N Inh er en t l oa di ng of th e e xten sio ns
G AHeb N We ig ht of the i ns ta ll atio ns o n th e roo f con sid e red du rin g the c al cul atio n o f th e l ifting lu gs
GB N Inh er en t l oa di ng of th e b ottom
gD N/mm ² Su rfac e rel ate d w ei gh t o f th e ro of
GD N Inh er en t loa di ng of th e ro of
GE N To ta l i nh ere nt lo ad in g
GF N L oa di ng of th e fil li ng ag en t
GR N We ig ht of the r ing s
GS N Sn ow lo ad in g
G Sch N We ig ht of the b ul kh ea ds
G St N We ig ht of the s ti ffe ne rs
G Ub N We ig ht of the c lo sin g b ottom
GZ N Inh er en t c ylin d rica lol ad in g
G Z ar N We ig ht of the s kirt
h mm H ei gh t o f th e tan k
hB mm Bo ttom h ei gh t
hD mm R oo f h ei gh t
H Erd kN Glo b al h ori zo ntal fo rce
hF mm H ei gh t o f th e fil lin g l eve l
h Fr mm H ei gh t o f fre e sp ac e
h F,i mm H ei gh t o f th e fil lin g l eve l o f se ctio n i
hM mm Se tup he ig ht
hR mm H ei gh t o f th e lo we r ed ge of the rin g ab o ve the bo tto m of the col le ctin g tan k
h RF mm R esi du al he ig ht of the fi lli ng le vel
h RK mm C ol la r he ig ht of th e ri ng pl ate
h Sch mm H ei gh t m ea sur ed fro m the m id dl e of the bu lkh ea ds to th e b ottom ohf te co ll ectin g ta nk
hZ mm C yli nd ric al h ei gh t

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
 28/11/2017 Página 18 de 19

Thielmann

h Za r mm H ei gh t o f th e ski rt
h Z,i mm H ei gh t o f s ectio n i
h ZF mm H ei gh t o f th e lo we r se ctio n
K (A1,A3) N/mm ² C ree p stre ng th a t the cal cu late d tem pe ratu re
K vor
K
h N/mm ² Sh or t-te rm ac ti ve s tre sse s
KLvorh N/mm ² L on g-te rm ac ti ve stre sse s
K vor
M
h N/mm ² Me di um –term activ e stre sses
K*K N/mm ² C ree p stre ng th for 1 0- 1 ho urs
K *L N/mm ² C ree p stre ng th for the ca lcu la te d l ifetim e a t th eme an activ e tem pe ratu re
K *M N/mm ² C ree p stre ng th for the me an-term i nflu e nce s (e.g . fo r 3 mo nths o f s no w at 0 ° C )
l Bl mm L en gth o f th e b lo cks
l Sch mm L en gth o f th e b ul khe ad s
M Er d Nm m Ea rthq ua ke m om en t
MW Nm m Wi nd m om en t
n Bl Qu an tity of bl ock s
n la --- Qu an ti ty of th e l oa d b ea rin g p oi nts for i nstal la tio ns o n the roo f
nS --- Qu an ti ty of bo tto m stiffen er s
n Sch --- Qu an ti ty of bu lkh ea ds
N Za r,k kN C ha rac te ris ti c va lue of the g lo b al co mp res sive force
pDL,M,K N/mm ² Infl ue nc es on the ro o f

p ma x N/mm ² Au xil ia ry va lue

pS N/mm ² Sn ow lo ad in g o n the roo f
p stat N/mm ² Ove rpre ssu re a t th e tan k ba se du e to the con ten ts
p stat, i N/mm ² Ove rpre ssu re a t low er e dg e o f th e se ctio n d ue to th e co nte nts
pu N/mm ² C on tin uo usl y acti ve e xte rn al p re ssur e ( or i nte rna l d ep ress io n)
p uK N/mm ² Sh or t-te rm ac ti ve e xtern al pre ssu re ( o r in te rn al d ep res sio n)
pü N/mm ² C on tin uo usl y acti ve in tern a l pre ssu re
p üK N/mm ² Sh or t-te rm ac ti ve i nte rna l p ress ure
p uS N/mm ² D ep res sio n d ue to th e w in d su ctio n
PV N Tra ffi c lo ad
pw N/mm ² Au xil ia ry va lue
p1 N/mm ² Au xil ia ry va lue
ps N/mm ² Au xil ia ry va lue
qj kN /m ² Imp act p ress ure at pa rtia l sur fa ce Aj
q ma x kN /m ² Ma xim um e ffectiv e im pa ct p re ssu re at the ta nk
r mm C yli nd ric al ra di us
rR mm R ad iu s of the r ing s for the sup p ort of co ni cal b o ttom s
r Zar mm Inte rme di ate ra di us o f th e skirt
s mm Mi ni mu m wa ll th ick ne ss
sa mm Fin al wa ll th ick ne ss of the b as ic co mp on en t
sB mm Wa ll th ickn es s of th e b as e
sD mm Wa ll th ickn es s of th e ro of
sÖ mm Wa ll th ickn es s of th e l iftin g lu g
sR mm Th ickn es s of th e su pp o rti ng rin gs
sR mm Th ickn es s of th e su pp o rti ng rin gs for c on ica l b ottoms
s RK mm Th ickn es s of th e ri ng pl ate
sS mm Th ickn es s of th e sti ffe ne rs at the botto m
s Sch mm Th ickn es s of th e b ul khe a ds
sU mm Th ickn es s of th e cl os in g bo tto m
sZ mm C yli nd ric al w al l thi ckn ess
s ZF mm Wa ll th ickn es s of th e l ow es t se ctio n
s *
ZF
mm Sta ti ca lly re q ui red w al l th ickn es s
s Zm mm Me an cyl in dri cal wa ll th ickn es s
s Z,1 mm Wa ll th ickn es s of th e u pp er se ctio n
s Z,i mm Wa ll th ickn es s of sec ti on i
so mm Wa ll th ickn es s of th e u pp er se ctio n o f th eeq u iva le nt cyl ind e r
S --- Sa fety facto r
S --- Ge ol og ica l so il p ara me ter
sM --- Sa fety co effici en t a t i ns ta ll atio n
TA °C Tem pe ra tu re o f o utsi de ai r
T AK °C Ma xim um e xter na l ai r temp er atur e
TD °C Tem pe ra tu re o f th e ro of
TM °C Av era ge m ed iu m tem pe ratu re
TM K °C Ma xim um m ed iu m tem pe ratu re
TM °C Tem pe ra tu re o f m ed iu m
TW °C Tem pe ra tu re o f th e co ll ectin g ta nk w al l
TZ °C Tem pe ra tu re o f ta nk w al l
u % Al lo wa bl e o val ity
V m³ Fil li ng vol um e
vA --- We ake ni ng coe ffici en t
W mm³ Se ctio n m od ulu s

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)
 28/11/2017 Página 19 de 19

Thielmann

w gr mm Al lo wa bl e h oi stin g co urs e
Wj kN W ind l oa d ing
WR mm³ S ectio n m od ul us
z --- N um be r of an ch ors
zS mm Offset of the cen troi da l a xis
 --- Au xil i ary va lu e
D d egr ee An gl e o f i ncl in ati on o f th e ro of
 --- C oe ffici ent
0 --- Am pl ific atio n facto r
F --- C oe ffici ent for ro of ca lcu la tio n
S --- C oe ffici ent for ro of ca lcu la tio n
 --- C oe ffici ent
B --- C oe ffici ent for b ottom c al cul ati on
F --- C oe ffici ent for ro of ca lcu la tio n
S --- C oe ffici ent for ro of ca lcu la tio n
W --- C oe ffici ent
s --- C oe ffici ent
e % P ermi ssib l e ed g e exp an si on
F --- P artia l Sa fety facto r of exp os ure
I --- P artia l Sa fety facto r acc ord in g ap p lic atio n
M --- P artia l Sa fety facto r of exp os ure
h A,i --- U tili zati on of th e a xia l sta bi lity i n se
cti on i
hM --- U tili zati on of th e p ress ur e stab il ity of the s he ll
 d egr ee An gl e o f th e ro of to the p er pe nd icu la r
 g/cm³ D en sity of m ateri al
F g/cm³ D en sity of th e fil lin g m edi u m
sv orh

K , LM
, N/m m² E xi stin g stre ss
sK N/m m² C ritic al b uc kling s tr ess
s K,i N/m m² C ritic al b uc kli ng s tr ess a t s ecti on i
sW N/m m² Stre ss d ue to th e w in d lo ad in g

C alc ulation ba se
Th e tan k ca lcu la ti on is b as ed o n th e gu id el in e D VS 2 20 5 a nd i n i ts m enti on ed gu id es su ch as D IN , E N,-Me
AD rkb lä tte r i n tha t
v ersi on wh ich is va li d at tim e of pr og ram min g th is ve rsi on o f R ITA.
In deta il , th e foll ow i ng te chn ic al r eg ul atio ns a re re q uir ed fo r sizi ng th e c omp o ne nts:
Th e n omi na l m ateri al val u es ar e de term in ed i n a cco rda nc e w ith D VS 2 20 -1 5(04 .02 ), w ith th e su pp le me ntar y pa ge s 1 1( 1.1 1),
2 (08 .96 ), 4 (08 .96 )
Th e re du cin g c oeffi cie ntsfor th e me di a flo w w ere take nfro m th e m ed ia l ist 40 Issu e 09 .20 11 of th e (D e utsch es Ins titut für Ba ute ch-
n ik, Ge rman Institu te for Bu il di ng Tech no lo gy) B erl in .
Th e sta nd in g, rou nd , no n-p res sur ise d tan ks a re ca lcu la ted i n a cco rda n ce w ith th e gu id el in e D VS 2 -2 20 5
(01 .12 ) with th e s up ple-
m en tary p ag es 1 (11 .03 ) f or in sid e i nsta ll atio n, 2 (011.1) for C o lle ctin g tan ks, 3 (0 1.1 0) for fl at roo fs an d 6 (0 1.1 1) for d ou b le l aye re d
s ecti on s an d the te ch nic al r eg ul atio ns c on tai ne d in th em .
Th e c alcu l atio n of sl op ed bo tto ms is bas ed on th e g ui de li ne D VS 2 20 5- 2 su pp le men t9 (0 1.12).
Th e c alcu l atio n of co ni cal bo tto ms i s b as ed on th e g ui de li ne D VS 2 20 5-2 su pp le me nt 7 (0 1.1 2).
Th e s eis mic ca lcu la tio n is b as ed on th e g ui de linD e VS 2 20 5-2 sup p le me nt4 (0 1.12) (dr aft).

Lia bility a nd wa rr anty

U se rs of thi s pro gra m mu st in eve ry cas e ch eck to wh at exte nt the c on ten ts o f th e re le van t gu id el in es a pp ly to th eir sp ec ific c ase
a n d that th e ve rsio n of th e gu id el in e u sed is stil l va li d.
Th e a ccur acy o f th e ca lcu la tio n h as b ee n ch eck ed in p rac ti ce u si ng n um ero us s amp l es. Be ari ng i n mi nd the nu mbe r of p ossi bl e
c omb in ati on s, i t c an no t b e e ntir el y excl ud e d tha t a use r ma y c alc ul ate s pe cifi c case s n ot c ove re d th
b ye sa mp le c alc ul ati ons . Fo r
th is re as on, e very s ta tics c alc ul atio n g en er ated wi th th is p ro gra m is to b e re g ard ed as n o mo re th an a pro p osa l w hic h the r us muest
c he ck for pl au si bi lity a nd acc ura cy.
Fo r th e a ccu rac y of th e a bo ve men tio ne d g uid e lin es l iaibi
tylc an no t b e a ssu me d. The su ita bili ty of th e ch os en mater ia l for th e tan k
s ho ul d b e ch eck ed i n e very c ase .

Calculated with RITA3.1 of the Röchling Engineering Plastics KG

material used is distributed under the tradename Polystone G black B 100 (PE100)