DESCRIPTION: Order Lapsolite: 43158

MEMORY OF MECHANICAL Made by: ING. R.C.R

CALCULATION Date: 14/08/12
TANK IN FIBERGLASS Page 1 DE 7

MEMORY OF MECHANICAL CALCULATIONS FOR THE

CONSTRUCTION OF VERTICAL CYLINDRICAL TANK, WITH FLAT
BOTTON AND TOP TORISFERICA INTEGRAL, FOR HYPOCHLORITE,
MANUFACTURED IN DERAKENE 510 C-350 VINYLIESTER RESIN
AS CHEMICAL LAYER AND STRUCTURAL REINFORCEMENT,
REINFORCED WITH FIBERGLASS TYPE “E”, WHIT INHIBITOR TO
UV RAY IN THE LAST 2 LAYERS BY MAKING LAPSOLITE LAP-8 /
LAP-3

CLIENT: DU PONT INTERNATIONAL OPERATION SARL

COSTUMER REFERENCE: 4501778976

OUR REQUEST: 43248

CLIENT PROJECT: SN TANK 2

DATE: AUGUST 2012

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 DESCRIPTION: Order Lapsolite: 43158
MEMORY OF MECHANICAL Made by: ING. R.C.R
CALCULATION Date: 14/08/12
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CONCEPT: MEMORY OF MECHANICAL CALCULATIONS FOR MANUFACTURING OF

TANK IN DERAKANE 510C-350 VINYLESTER RESIN, REINFORCED WITH
FIBERGLASS TYPE "E".

1.- BASIC DATA:

1.a).- SOURCE: DRAWING LAPSOLITE N° 2012-43248-11-01 REV. “A”

1.b).- GENERAL DIMENSIONS

|
INSIDE DIAMETER (D) : 3810 mm
CYLINDER HEIGHT (HZ) : 5030 mm
TOTAL HEIGHT (HG) : 6095 mm
Total capacity : 57.35m3
Shape: : Cylindrical vertical, flat bottom
integral, and integral tosisferica top
1.c).- OPERATING CONDITIONS:
CONTENT : Hypochlorite
DENSITY () : 11.76 KN/m3
PRESSURE : Hydrostatic
TEMPERATURE : 83 °C

1.d).- DESING CONDITION:

EXCESS (Pe) : 0.01 bar
EMPTY(Pu) : - 0.01 bar
TEMPERATURE : 83 °C máx.
PRESSURE TESTING : Hydrostatic

1.e).- CONDITIONS OF SITE LOCATION OF TANK

LOAD UP THE TANK (S) : 1962 N/m2
WIND LOAD (W1) : 1000 N/m2
WIND LOAD (W2) : 1000 N/m2
1.f).- RULES APPLICABLE:
Manufacturing DVS 2205, ASME RTP-1 y NBS
PS 15-69, ASTM, D-3299
“Standard Specification for
Filament Wound Glass-Fiber
Reinforced Thermoset Resin
Chemical Resistant Tanks”
BSI, BS-4994: 1987. British
Standard Specification for
“Desing and Construction of
vessels and tanks in
reinforced plastics”

Flange dimensions : ANSI B 16.5 for 150 psi

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MEMORY OF MECHANICAL Made by: ING. R.C.R
CALCULATION Date: 14/08/12
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1.g).- CONSTRUCTION MATERIAL:

DERAKANE 411-350 vinyl ester resin and REINFORCED WITH FIBERGLASS
TYPE "E".

1.h).- MANUFACTURING PROCESS:

CYLINDRICAL: WINDING PROCESS
FUND AND TOP: SPRAYING PROCESS AND
MOULDING MANUAL
ACCESSORIES: ROLLING HANDBOOK

1.i).- MECHANICAL PROPERTIES.

CYLINDER: Ku = 220 N/mm 2
Kl = 80 N/mm2
FUN: R = 160 N/mm2
TOP: L = 80 N/mm 2
TOP: D = 160 N/mm2
ELASTICITY MODULE OF RADIAL ER = 9000 N/mm2
THE LONGITUDINAL ELASTICITY MODULE EL = 7000 N/mm2
ELASTICITY MODULE HAND ROLLED: EM = 7000 N/mm2

1.j).- Safety factor:

A1 = 1.80 Factor concerning resistance time life

A2 = 1.30 Factor related to temperature
A3 = 1.30 Factor on the aggressiveness of the medium
A4 = 1.10 Factor on the way to work and to Heterogeneity of the
material
Sb = 2.00 Safety factor for rupture
Si = 2.00 Safety factor for instability
S1 y S2 = Safety factor.

Minimum required:
s = 10 in contact molding

S1 = A1 x A2 x A3 x A4 x Sb
S2 = A1 x A2 x A3 x A4 x Si

Substituting
S1 = 6.6924
S2 = 6.6924

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MEMORY OF MECHANICAL Made by: ING. R.C.R
CALCULATION Date: 14/08/12
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1.k).- Hydrostatic Pressure

P = δ * HG = 11.76 Kn/m3 * 5.945 m = 70 KN/m2

Comment: For the calculation of the hydrostatic pressure of the specified

design height of the tank as full of process fluid. For the upper cylindrical
sectors, will modify the design pressure according to hydrostatic load in each
sector has to be calculated.

2.- Calculating tank thicknesses hydrostatic pressure condition.

2.1 CYLINDER

2.1.a) Thickness in the tangential direction:

For greater security, be used for stress values laminate manufacturing process
manually.

 t  147100 KN
m2

KN
D  P 3810mm  70 m 2
t   9mm
2  t KN
s 2  147100 m 2
10
2.1.b) Thickness in the axial direction:

 A  127500 KN
m2
KN
D  P 3810mm  70 m 2
t   5mm
4  A KN
s 4  127500 m 2
10
2.2.) Wall thickness due to internal pressure and content:

 D * s1 
t     0.00001 HZ  Pe    
 20 * K u 


t  11.76 KN
m 3 
 3810mm * 6.6924 
 0.00001  5030mm  0.01bar   2 
 20 * 220 N / mm 
 3.48mm

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MEMORY OF MECHANICAL Made by: ING. R.C.R
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2.3.) Wall thickness due to the vacuum:

As the overall height of the tank is less than 8 meters then:

Ev   Eu  E l    9000 * 7000  7937.25

Pu  Pu   P1  0.000001  0.01bar  500 N  m2


 0.000001  0.00005bar
0.4 0.4
 P  Si  H z   0.00005bar  6.6924 * 5030 mm 
Tu  D   u   3810 mm     1.45mm
 19.516  E v  D   19.516  7937.25 * 3810 mm 

2.4.) Thickness of the reinforcement to the bottom sides of the assembly -

cylinder:

Ku 220 N 2
Tk  1.8  t *  1.8  3.48  mm  8.61mm
Kb 160 N 2
mm
2.5.) Height of the reinforcement to the bottom sides of the assembly -
cylinder:

H k  2.15   D  Tk   100  2.15 *  3810mm  8.61mm  100  490mm

2.6.) Thickness of the bottom to the center:

 Tk  0.8  10  0.5  8.61mm  0.8  10  0.5

Tf    6.9mm
10 10

2.7.) Calculating cap thicknesses pressure conditions and product:

PDi 70 *165.35
t   0.66in  16mm
2 * Cos * S a * E j 2 * Cos15 * 9000 * 1

2.8) Number of saddles anchoring requirements:

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 DESCRIPTION: Order Lapsolite: 43158
MEMORY OF MECHANICAL Made by: ING. R.C.R
CALCULATION Date: 14/08/12
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N
0.7  W1  D 0.7  1000 m 2  3810mm
q1    2667
1000 1000

2 2
 HG   6095mm 
   
 1000   1000 
m  q1   2667   49539
2 2

4  m 4  49539
n  D  3810  2.0
25 25

So the tank may have the required minimum number of anchors that are 4 pcs.

2.9) Summary of thickness:

2.9.1) thickness of the cylinder

Thickness in the tangential direction

+
Wall thickness due to internal pressure and content

12.5 mm

2.9.2) thickness of the top

Thickness in the tangential direction = 9 mm

2.9.3) thickness of the bottom

Thickness in the tangential direction

+
Wall thickness due to internal pressure and content
+
Thickness in the axial direction

17.5 mm

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MEMORY OF MECHANICAL Made by: ING. R.C.R
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3.- Calculation of weight of the tank.

3.1.) Weight of vacuum: 2, 825 kg.

3.2.) Weight of water-filled:

 agua  1000 Kg
m3
   M    V  M  1000 Kg 3    57.37m 3   57350Kg
M
V  m 

3.3.) Weight of the equipment in operation:

 producto  1480 Kg
m3

 M    V  M  1200 Kg 3    57.35m 3   84878Kg

M

V  m 

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