Professional Documents
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MARINE
Expertise
Expertiseand
andInnovation
Innovation
GEOCEAN SAS
Quartier du Brégadan
ZA Cassis Technoparc, CS 60001
13711, Cassis Cedex, France
T +33 4 42 18 02 18
F +33 4 42 18 02 20
E info@geocean.com
W www.geocean.fr
This document is the property of GEOCEAN and may not be used for any purpose unless authorized in writing. This
document contains confidential proprietary information and shall not be copied, reproduced, used, transferred to other
documents or disclosed for others for any purpose unless authorized in writing by GEOCEAN.
In the event you observe a non-conformance to the present document (like disregard of the procedure or discrepancy
between reality and calculation notes), you shall report it in writing to the Project Manager or to GEOCEAN Quality
Manager and indicate which point is disregarded and why. The quality form “non-conformance report” (Rncacp-3) can be
used for that purpose.
1 INTRODUCTION ........................................................................................................ 5
5 ENGINEERING ......................................................................................................... 12
8 CONSTRUCTION...................................................................................................... 17
8.13 BACKFILLING....................................................................................................................37
10 LOGISTICS ............................................................................................................... 38
12 SCHEDULE............................................................................................................... 40
The Joint Venture TECHNIP USA INC., TECHNIP ITALY S.p.A., TECNICAS REUNIDAS S.A., SAMSUNG
ENGINEERING CO. LTD. (TTSJV or CONTRACTOR) is engaged to design, execute and complete the above-
mentioned refinery modernization Program.
1.4 REFERENCES
Documents from the Client
N° Document Reference Revision / Date Document Title
A1 00-A-PRO-50142-001 001 / 11-07-19 SIMPOS plan for wharf Marine operation and
construction activities
A2
A3
C1
C2
C3
It is important to note that above methodology increase number of flanges in comparison with design proposed
in the tender document. Other method like AWTI (flanges connection or welding) could be performed, but
short independent activities have been selected to reduce the SIMOPS.
If requested by CONTRACTOR, AWTI method can be proposed by GEOCEAN.
Please refer to Document [B6] for further information about GEOCEAN experience and past projects.
Foreseen organization chart, key people and roles are presented in document [B3]. During preparation phase,
most of the team will be based in Cassis, France,
Preparatory Team (permitting & logistic, construction and Top management (or its delegate) will be based in
Bahrein as soon branch registration is completed.
During construction phase, all Project management Team will be based in Bahrein
The Project Management based in Cassis Office has a leading role throughout the duration of the Project and
must provide appropriate guidance and support to all the team members.
The initial stages of the Project are particularly critical,
As all the Project working procedures needs to be quickly developed and communicated to the whole
team so that a common understanding is developed between the team members.
All the necessary tools for the proper execution of the work needs to be decided, agreed upon and put
in place.
All the systems to monitor and control the work need to be defined.
If analysis shows that the targets boxes of pipes string extremities can be reduced, short spool could be
installed using positioning structures.
If not, a design with additional bends will be proposed to obtain the necessary flexibility for fit up. The bend
would be additional manufactured bends to obtain a u-shaped spool. To be discussed and agreed with
CONTRACTOR and OWNER.
GEOCEAN will review pipes, bend and flanges MTO during engineering phase accordingly.
Potential subcontractors and suppliers will be initially identified and consulted for quotation as per corporate
procurement procedure, then the Project Team will carry out final selection following competitive tender.
Procurement department and Project Procurement & Subcontractor Manager will liaise to ensure the technical
quality of the service/product provided and a good follow-up.
To ensure that the HSE requirements of the Contract are implemented and maintained, subcontractors and
suppliers are required to produce HSE Plans and perform risk assessments as applicable to the scope of work.
Subcontractors and suppliers are also required to take part in relevant GEOCEAN risk assessments.
The platform NOGA 2A will be prepared to match the installation requirement. The preparation of the platform
will consist in the following steps:
Removal of rock armor with Onshore Backhoe at launching point.
The launching slope will be created to reach the necessary water level (approx. 1m at low tide)
Installation of approximatively 12 reinforced concrete beams to store welded pipes. Concrete beams
will be directly casted on site. Exact quantity will be confirmed after detail engineering
Installation of Launching railway with trolley on the launching slope
Soil Stabilization of the area to allow mobilized equipment to work in safe condition
If required, prefabrication area will be fenced to prevent intrusion of external persons
Installation of Site Office for GEOCEAN Workforce, powered by Generators. Fresh and disposal water
logistic will be performed regularly by trucks.
A dedicated survey vessel will be mobilized during all the project operation duration to perform the
following activities:
Initial survey before dredging start;
Bathymetric survey during dredging activity;
Pre-lay survey before towing and sinking of string;
Survey during sinking string operation to ensure target reaching;
Post-lay survey;
Bathymetric survey during backfilling activity;
Post backfilling survey.
The survey vessel will be equipped with the following equipment:
RTK positioning system (GPS);
MultiBeam EchoSounder (MBES) and SingleBeam EchoSounder (SBES) for bathy and mapping;
Side Scan Sonar (SSS) only during initial survey for seabed textural information and topography;
Bottom Scanning Sonar for crossing installation and string laying operation (see slide related to
sinking activity);
Obs ROV available when needed;
USBL sensor type AQUA-METRE R300-NG for spool metrology (accuracy between 2 & 5cm –
operational range between 150 & 200m)
Temporary jetty will be erected from shore. Jetty design has been considered as per schematics hereafter.
The jetty location will be reinstated during GEOCEAN demobilization from NOGA 2A.
The offer is based on Dredging and backfilling volumes and trenches characteristics from the document 061-
L-MST-50006-001-RA – Specifications for trenching and backfilling.
Dredging operations are planned to be performed during revamping of Berth 1 & 3. No specific ATEX
equipment have been considered at T-wharf for these operations.
Trench shall be opened from end of cofferdam up to KP 264, and from KP 400 until KP 601. Schedule and
price proposed are based on definition of volume and trench profil defined by CONTRACTOR in the tender
document.
Trenching will be performed by Backhoe Dredger and laid on seafloor for wet storage. It is important to note
that this wet storage should not interfere with tanker navigation as it is very punctual.
Armor protection will be removed with Backhoe
Overall trenching
All other dredging material will be disposed into Hooper barges. The hoper barges will be emptied with onshore
backhoe from temporary Jetty.
The vicinity of the Terminal with Alba intake cooling system, less of 1 Nautical Mile south of dredged area,
require installation of silt screen nearby Alba’s factory Intake. (The exact location of this silt screen shall be
defined in coordination with Alba to prevent any disturbance in the Alba process.
Two (2) measuring buoys will be placed around third party potential impacting point Alba).
It is considered that intake is placed far away from outfall and less of 4m WD.
During dredging, regular bathymetric survey will be performed by multibeam sonder to confirm progress and
targeted dredged depth. At completion a full bathymetric survey will be performed.
Overview
Temporary mooring line will be placed in advance on the area to maintain the pipe in position during pipe
laying operation.
When area is ready and pipe prefabricated the pipes are towed to position with 1 Tug boat and 1 assistant tug.
The pipe will be positioned on surface by RTK DGPS system. Buoyancy will be removed from surface by
remote mechanical system.
Pipe position will be controlled by Side scan from surface or ROV and/or divers during lowering operation. At
completion, as laid survey is made to confirm absolute position of the pipes.
When pipe is confirmed to be in right position, preinstalled connecting cables are brought out of water at Wharf
extremity (Island wharf and T wharf). In the base case, It is understood than CONTRACTOR will then connect
the connecting cable to existing ICCP on surface.
A temporary mooring buoy will be placed 1 Nm approx offshore in Sheltered area as contingency to moor
pipes string or marine spread if required.
Riser installation will be achieved from Working Crane Barge (WCB) mobilized on purpose for this work. It is
understood that crane barge will be moored alongside the berth under revamping at T-wharf, and along the
available loading berth at Island wharf.
The risers will be manufactured onshore in the same manner than pipes strings and bring to location by towing
method.
Risers will be upended and brought into riser clamp guided by ROV for the general approach and by divers for
the final approach.
It has been assumed that Riser clamps are design and installed by CONTRACTOR before riser installation.
Clamps shall be divers installation friendly
Divers will dive from Crane barge as per project diving standard.
12 riser’s installation have been considered in the present proposal.
Riser installation
Simultaneously of risers and spool installation with WCB, spool metrology will be performed from secondary
Diving support (typically Multicat moored in 3 points).
Number of Spool is assumed to be 37 units in the present offer (NB: pipe section 4 is considered as spool in
our offer).
Sinking flange will be removed and metrology performed with PLSM or equivalent.
The metrology results will be transferred onshore and spools will be fabricated onshore, and launched from
launching ramp with additional buoyancy.
Spools will be installed with WCB moored alongside the Wharf. If required (depending of the spool weight)
additional buoyancy will be added on the spool to maintain apparent weight into acceptable weight for the
crane.
The spool will be launched full of seawater to allow underwater spool connection
Spool installation
This section will be updated once information about cables design and packing are known.
FOC cables (i.e : 2 bundles/products) will be installed from Multicat in DP mode.
Multicat will be equipped with tensioner, dolly base and chute in cable configuration.
Cables will be installed from Island Wharf toward T wharf. Position of cable will be controlled by ROV, and
divers intervention could be done to correct cable route if required
Cable reel will be delivered by CONTRACTOR at temporary Jetty and loaded onboard multicat from Onshore.
It is understood that cable reel supplied by CONTRACTOR will not exceed 5m diameter and 20T weight.
When started, this operation cannot be stopped, this operation will therefore be performed on 24h basis.
During installation, supplier’s representative will test regularly the cable to ensure its integrity.
FOC Deployment
The pipe lines to be installed are crossing existing pipeline routes. The crossing will be realized as follow:
Installation of mattresses on Elbow of the crossing spool to ensure spool do not touch existing pipes.
These mattresses will be installed from Diving Support Vessel (type Multicat) moored on 3 anchor points.
Grout bags will be placed together with the Spool. When all crossing spool and FOC cable are
installed, grout bags will be grouted from Grouting unit placed on multicat.
Summary
Pre-commissioning Scope presented in this proposal is consisting to:
Cleaning and Gauging of the lines
Hydro testing of the line
Dewatering and Drying of the line
N2 inerting of the lines
MEG Swabbing
MEG swabbing is offered as an OPTION.
Cleaning, gauging and Hydro test will be performed with treated sea water.
As per clarification with CONTRACTOR, treated sea water will be recovered and treated onshore.
The use of fresh water for the pre-commissioning operation is proposed as an option.
Opened trench will be backfilled with excavated material. Hooper barge will be loaded at temporary Jetty
location and towed on position
It is assumed that dredged material can be used for backfilling without any treatment. If polluted soil is found,
disposal and replacement is not included in this proposal.
Material will be loaded on hopped barge at temporary jetty, with backhoe and loader. Storage area is
considered to be less of 1km from temporary jetty.
The following assumption was considered in this proposal for the marine spread:
1. Mobilization from Bahrain or UAE
2. Anchoring restriction area have been considered except on existing pipe corridor.
3. Use of Spuds system will be acceptable for CPY and CONTRACTOR
4. Mooring on Wharf Bollard or QRH will be accepted by CONTRACTOR and CPY
5. Working at berth would be possible despite loading is ongoing at adjacent berth
6. Preparation of Marine spread will be done either in UAE or in Bahrein before spread is leaving port of
provenance.
7. Final preparation could be done on mooring point, on the temporary jetty location or in nearby harbor
8. All marine Spread will be approved by recognized third party. If any other certificate is required by
Bahraini rules, GEOCEAN will handle it.
10 LOGISTICS
GEOCEAN will mobilized dedicated personnel for Permitting and personal Logistic
Workforce will be lodged on clean and approved by BAPCO compound if they are coming from Foreign country.
Transportation inside greenfield zone will be done by buses for common workforce and dedicated vehicles will
be used by GEOCEAN Management staff.
Work office will be stablished in Manama Town.
Working time
It is assumed the following:
- Onshore works will be performed on a 12h/ day 7/7 bais on NOGA 2A area but can be 24h a day if
required and in order to reduce the occupation duration of the area and impact on other scopes. TBC
with CTR/OWNER
- Dredging works can be performed on 12h basis, based on input that only daily work will be possible
offshore, and on the fact that all operator will be under AC sheltered area
- Offshore works daily duration is based on 12h effective each day, considering that vessel movement
may not be authorized by night but diving would be authorized
- Pre-commissioning is based on 12h or 24h/day 7/7 depending if there is no vessel movement during
the operation.
- Small craft and crew change movement by night have been considered as acceptable by
CONTRACTOR and CPY
- Despite dedicated persons will be nominated for Permitting works, No excessive standby for PTW
opening signature by BAPCO is excepted on daily basis (<1 hour / day)
- Weather standby have been added in the Schedule Rev02. It is based on BAPCO and GEOCEAN
limitations for lifting and subsea operations and on meteocean data provided in the tender
documentation, so it only includes limitations based on wind.
The offer’s schedule is available in document [B2]. These is two cases: with and without SIMOPS.
Planning does not include any options. Planning will be revised including option at contract award.