2012140409-MD-04-MT-RSELC-PD-018 Rev.01 Maintenance Procedure For Cathodic Protection System

Amendment Table
Rev. Prepared Reviewed Approved

Date Description
No. by by by
N.S. Binh /
00 01.08.16 Initial release K. Yuda T. Sugimura
T. Kimura
01 30.11.20 Revision 1 D. Estur D.T. Binh N. V. Khoa
Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Protection System
Date: 30-Nov-2020 Rev. No.: 01 Page 2 of 21
AMENDMENT REPORT FORM
No. Item Original Revised Reason

1 3.RESPONSIBILITY This procedure is This procedure is Document
approved by approved by Section owner is RSM
Division Manager Manager (SM) of
(DM) of Reliability Engineering
Maintenance section Maintenance
division. division.
2 5.0 Reference Added. Related
documents to
VG2187-001-A 001
add.
VG2187-001-A-002
VG2187-001-A-003
VG2187-001-A-004
VG2187-001-A-005
VS2187-001-A-C001
VS2187-001-A-C002
VS2187-001-A-U001
3 6.1 Overview Added. To include
Figure.2: General general
arrangement drawing arrangement
for Impressed Current of ICCP
Cathodic Protection
system
4 6.2.4 Equipment Added. Important tool

and Tools Reference for CP
Portable
potential
Electrode
measurement
5 6.3.1.1 Routine Check abnormal Check abnormal noise To check for oil
check, Step 4 noise and smell, for and smell, oil leak from leak as well
transformer rectifier transformer rectifier
and transformer and transformer
rectifier cabinet. rectifier cabinet.

Protection System
6 6.3.1.1 Routine Added. Check and
check, Step 5 record current
Check and record
voltage and current on and voltage for
transformer rectifier trend.
cabinet.
7 6.3.1.2 Periodic Added. Test stations to

Maintenance, Step Check Test Stations be checked as
6 terminal for corrosion, well.
clean them as needed.
8 6.3.1.2 Periodic Check voltage and Check and record Record for
Check, Step 7 current on voltage and current on trend purpose
transformer rectifier transformer rectifier
cabinet. Adjust the cabinet. Adjust the
suitable value as suitable value as
needed. needed
9 6.3.2 Maintenance, Measure and record For ICCP system, As per OEM
Step 7 output voltage and measure and record and to
current at junction actual output voltage synchronize
box. and current at junction output
box and CRT. This parameter
test shall be performed data and
every 6 months protective
potential data
for better
monitoring and
trend purpose.
10 6.3.2 Maintenance, Added. As per OEM
Step 8 Measure
structure-to-electrolyte
potential for SACP
system. Adjust or
repair if measuring
value is not match
criteria. This test shall
be performed every 6
months

Protection System
11 6.3.2 Maintenance, Added. As per OEM
Step 9 Measure
structure-to-electrolyte
ON-OFF potential for
ICCP system. Adjust or
repair if measuring
value is not match
criteria. This test is
performed 6 months.
12 6.3.2 Maintenance, Added. To check

Step 11 condition of
Take Transformer oil
TR oil.
sample and perform
Oil dielectric strength
test, DGA test and
other required
laboratory tests which
is applicable.
(Note: After initial test
results, frequency of oil
sampling will be
determined)
13 6.3.2 Maintenance, Perform function Perform Remote Alarm function
Step 12 test Monitoring System to be checked
(RMS) function test; as well
- Output
voltage - Output voltage
ripple ripple check
check - DC output
- DC output current check
current - DC output
- DC output voltage check
voltage - Alarm Check
14 6.3.2 Maintenance, Record into check Record into check Added new
Step 14 sheet form # sheet form # check sheets
ELC-018-CH-002 ELC-018-CH-002, 003,
004, & 006

Protection System
15 6. Attachment Replacement cycle Replacement cycle of Replacement
of Component__NA Component cycle of
Sacrificial
Anodes
16 6. Attachment Added. Special

requirement
Attachment-2: Table 1
for Cathodic
of NACE
protection for
2012-1401-Cathodic
Sea water
Protection for Stainless
intake, Cooling
and other CRAs
tower
17 7. Appendix Added. Required
Check sheets
3. Appendix-3: Check
Sheet- Current
measurements for
cathodic protection
system
4 Appendix-4: Check
Sheet- Potential
measurements for
cathodic protection
system (For Portable
Reference Electrode
Cu/CuSO)
Sheet- Open Potential
Test For SACP Anodes
Only (Anode vs.
reference cell)
Sheet- Cathodic
Protection Remote
Monitoring System
Communication Test

Protection System
Contents
1. PURPOSE ..................................................................................................................... 8
2. SCOPE .......................................................................................................................... 8
3. RESPONSIBILITY ......................................................................................................... 8
4. DEFINITION & ABBREVIATION .................................................................................... 8
5. REFERENCE ................................................................................................................. 9
6. PROCEDURE .............................................................................................................. 10
6.1. Overview of cathodic protection system ........................................................... 10
6.2. Preparation the work ........................................................................................... 11
6.2.1. Confirmation of Work Order and safety requirements ...................................... 11
6.2.2. Special personal protective equipment ............................................................ 12
6.2.3. Environmental precautions .............................................................................. 13
6.2.4. Equipment and tools ........................................................................................ 13
6.2.5. MRO for maintenance ...................................................................................... 14
6.3. Execute the Work ................................................................................................. 14
6.3.1. Visual check ..................................................................................................... 14
6.3.1.1 Routine check ............................................................................................... 14
6.3.1.2 Periodical check............................................................................................ 14
6.3.2. Maintenance .................................................................................................... 15
6.3.3. Return equipment to service ............................................................................ 17
6.4. Work Order closure .............................................................................................. 17
6. ATTACHMENT ............................................................................................................. 18
7. APPENDIX ................................................................................................................... 18

Protection System
1. PURPOSE
This procedure is to provide the maintenance instruction for preventive maintenance

of cathodic protection system in Nghi Son Refinery & Petrochemical LLC. (NSRP),
hereafter called “Refinery” or “NSRP”.
2. SCOPE
This procedure is applied for preventive maintenance of cathodic protection system in

Refinery. This document includes maintenance instruction and also provides the
safety requirements for NSRP/DMC personnel.
This procedure extracts important prescriptions from Vendor or Manufacturer’s
maintenance manual. Refer to Vendor’s maintenance manual for further information.
3. RESPONSIBILITY
This procedure is approved by Division Manager (DM) of Maintenance division.

Section Manager (SM) of Reliability Engineering section is responsible for issuing
and distributing the procedure. The procedure will be reviewed periodically, revised
and updated as needed. SM of Reliability Engineering section reserves the right to
make any amendment and modification to this procedure subject to requirements of
proper management.
4. DEFINITION & ABBREVIATION

CMMS Computerized Maintenance Management System
CP Cathodic Protection
CRT Cathodic Protection Rectifier Transformer
DMC Daily Maintenance Contractor
HSE Health, Safety & Environment
ICCP Impressed Current Cathodic Protection
JSA Job Safety Analysis
LOTO Lockout / Tagout
START Safety Task Analysis Risk Talk
MRO Maintain, Repair and Operate material
NSRP Nghi Son Refinery & Petrochemical LLC.
PM Preventive Maintenance
PPE Personal Protective Equipment
PTW Permit To Work
RCD Residual Current Device

Protection System
SACP Sacrificial Anode Cathodic Protection
T/A Turn Around
TR Transformer
WO Work Order
5. REFERENCE
Document Number Title
- ISRS V8.1 Book of Knowledge
- ISRS 8th Edition Workbook
MD-04-HSE-HS-PD-003 Permit to Work Procedure
MD-04-HSE-HS-PD-004 Job Safety Analysis(JSA) & Safe Work Method
Statement(SWMS) procedure
MD-04-HSE-HS-PD-012 Lockout/Tagout Procedure
MD-03-MT-FW-0001 Preventive Maintenance Workflow for Production
Facilities
MD-03-MT-FW-0005 Breakdown Maintenance Workflow for Production
Facilities
MD-04-MT-RSELC-PD-037 Procedure for General Electrical Work
MD-04-MT-RSELC-PD-038 Procedure for Electrical work During Outage
MD-04-MT-RSELC-PD-100 Inspection and Maintenance Cycle for Electrical
VG2187-001-A 001 Cathodic Protection Design Calculation for
Firefighting Facility
VG2187-001-A-002 Cathodic Protection Design Calculation for Sea Water
Intake Facilities
VG2187-001-A-003 Cathodic Protection Design Calculation for Sea Water
Cooling Tower
VG2187-001-A-004 Cathodic Protection Design Calculation for U/G
Onshore Pipeline
VG2187-001-A-005 Cathodic Protection Design Calculation for Tank
Internal (for Slop, Caustic and Oily Water Tank)
VS2187-001-A-C001 Cathodic Protection Design Calculation for Tank
Internal (for Sour Water Tank)
VS2187-001-A-C002 Cathodic Protection Design Calculation for Hydrant &
Monitor
VS2187-001-A-U001 Cathodic Protection Design Calculation for Tank
Internal (for Service, Potable, Fire & Filtered Water
Tanks)

Protection System
Document Number Title
VV2187-001-A-600 Operating and Maintenance Manual for Cathodic
Protection
6. PROCEDURE
6.1. Overview of cathodic protection system
Figure.1 General arrangement drawing for Sacrificial Anode Cathodic Protection system
Figure.2 General arrangement drawing for Impressed Current Cathodic Protection system

Protection System
Figure.3 Transformer Rectifier Outline
6.2. Preparation the work
6.2.1. Confirmation of Work Order and safety requirements
Any preventive maintenance activity shall be performed in accordance with approved

preventive maintenance schedule. Through CMMS, WO will be generated and
approved before execution. Maintenance team leader and his team members who
are assigned the work shall carefully check the requirements on WO and carry-out
following activities:
- Check the Equipment ID/Tag name as per Work Order.
- Check the location, elevation, and access way possibility to the cathodic protection
system.
- Check the datasheet and make sure to understand the process condition and type
of cathodic protection system.

Protection System
- Identify any escape route in case of emergency.
- Confirm and obtain necessary advices from Operation.
- If the maintenance work is high risk, discuss the contingency and mitigation plans.
Also, request HSE to approve.
- Obtain approval of hot work permit where the work could create a sparking (fire)
hazard including use of electric testing equipment (with or without battery cells).
- Obtain all Permits to Work required within the scope of work as per PTW Procedure
and JSA & SWMS Procedure.
- Conduct a START Meeting with dedicated craftsmen and workers to discuss the
following:
• Work purpose, scope, expected duration, risk assessment, MSDS, Vendor
documents, drawings, etc.
• Do not operate or do any maintenance activity even opening equipment cover
of other equipment that are not in PTW’s scope.
• Un-controlled PTW’s scope or incorrect isolation will become hazardous e.g.:
equipment damage, human injury, explosion, or Refinery shutdown.
• Required isolation, LOTO certificates to be done shall be confirmed.
• Consider any possible interference in the work area, and any possible action to
be taken.
NOTE:
- Confirm relevant document such as single line diagram, schematic diagram and
general arrangement etc.
- Confirm logic diagrams and interlock/intertrip diagrams related to equipment to be
turned-off.
- Steps in Lockout/Tagout Procedure NO. MD-04-HSE-HS-PD-012 shall be followed
if electrical isolation work is required.
- All tests shall be performed with the equipment de-energized and earthed except
where otherwise specifically required to be unearthed or energized for certain tests.
- Non-voltage test shall be performed by personnel working on equipment.
- If executing electrical work which has high risk, proceed electrical work based on
“MD-04-MT-RSELC-PD-037 Procedure for General Electrical work” in addition to
above contents.
6.2.2. Special personal protective equipment
The personnel who involves into the activity are required to wear the standard
personal protective equipment (PPE). Additional PPE must be worn for this procedure
due to the nature of the work or the location.

Protection System
- Personal protective hydrogen sulfide (H2S) detector must be worn in designated
areas.
- Suitable gloves must be worn when handling hazardous materials or contacting a
cold or hot surface.
- Double ear protection (ear plug & earmuff) must be attached before entering the
area with noise level above 85 dB.
- Be aware of potential hazards when working around oil and gas lines.
NOTE:
- Suitable electrical insulation rubber gloves, electrical insulation boots, electrical
insulation hat etc. must be worn when working on or near live parts.
- Safety harness must be used when working on elevated area.
6.2.3. Environmental precautions
Maintenance is conducted in accordance with governmental requirements for

protection of the environment.
- Make sure good housekeeping is carried out during and after each work.
- Do not drain or vent any liquid or gas to an open space, on the ground, or into the
sea. Use only the approved method to drain or vent the systems.
- Gather all waste maintenance materials produced during work. After work, move
and store them at the reserved place.
6.2.4. Equipment and tools
Except conventional equipment and tools, the following equipment and tools may be
necessary for maintenance work:
• Insulation resistance tester DC 500V
• Multimeter
• Clamp Multimeter
• Earth tester
• Phase rotation meter
• Voltage detector
• Humidity/temperature testing equipment
• Infrared thermography equipment
• Proper insulated tools
• Cleaning equipment and vacuum cleaner
• Electrical maintenance toolbox
• Communication equipment (handheld radio)
• Portable Reference Electrode

Protection System
Applicable test equipment and tools have to be in good mechanical and electrical
condition and be properly calibrated.
6.2.5. MRO for maintenance
Depending on the requirements on WO, the following MRO may be required:

Not required.
6.3. Execute the Work
6.3.1. Visual check
6.3.1.1 Routine check

Work
Description Note
Step
1 Inform the Control Room operator before commencing Inform asset
the work. The radio shall be kept to make sure owner
communication with operator in the control room in case representative if
the piece of equipment needs to be returned to service the asset does
for any reason. not belong to
operation
sections (e.g.
equipment in
Admin. building,
Lab. building,
etc.).
2 Check appearance of transformer rectifier and
transformer rectifier cabinet
3 Check appearance of junction box
4 Check abnormal noise and smell, oil leak from
transformer rectifier and transformer rectifier cabinet.
5 Confirm that no alarm is activated.
6 Immediately inform abnormal cases to Maintenance
Electrical Team and Control Room operator/asset owner
representative.
6.3.1.2 Periodical check
Work
Description Note
Step
Inspection identified below will be selectively performed
as described in the work order.
1 Inform the Control Room operator before commencing Inform asset
the work. The radio shall be kept to make sure owner
communication with operator in the control room in case representative if

Protection System
the piece of equipment needs to be returned to service the asset does
for any reason. not belong to
operation
sections (e.g.
equipment in
Admin. building,
Lab. building,
etc.).
2 Check abnormal noise and smell for transformer rectifier.
3 Check for any mechanical damage, corrosion, moisture,
discoloration and oil leakage from transformer rectifier
and transformer rectifier cabinet.
4 Detect overheating along transformer rectifier using
infrared thermograph if possible.
5 Check discoloration for silica gel on transformer rectifier.
Replace as needed.
6 Check Test Stations terminal for corrosion, clean them as
needed.
7 Check and record voltage and current on transformer
rectifier cabinet. Adjust the suitable value as needed.
8 Confirm that no alarm is activated.
representative.
10 Record into check sheet form#ELC-100-CH-001 of
MD-04-MT-RSELC-100 (Inspection and Maintenance
Cycle for Electrical) and ELC-018-CH-001.
6.3.2. Maintenance
Work
Description Note
Step
Inspection and maintenance identified below will be
selectively performed as described in the work order.
Inform the Control Room operator before commencing the Inform asset
work. The radio shall be kept to make sure communication owner
with operator in the control room in case the piece of representative
equipment needs to be returned to service for any reason. if the asset
1 does not
belong to
operation
sections (e.g.
equipment in
Admin.

Protection System
Work
Description Note
Step
building, Lab.
building, etc.).
Visually inspect for any mechanical damage, corrosion,
2
discoloration, and oil leakage for transformer rectifier.
Visually inspect for any mechanical damage, corrosion,
3
and water ingress for transformer rectifier cabinet.
Visually inspect looseness of cable and wiring connections
4
in transformer rectifier cabinet. Retighten them as needed.
Visually inspect looseness of cable and wiring connections
5
in junction box. Retighten them as needed.
Visually inspect for any mechanical damage, corrosion and
6
discoloration for test station and junction box.
For ICCP system only, measure and record output voltage To do this test
and current at junction box and CRT. This test shall be same time with
7
performed every 6 months ON-OFF
potential tests
Measure and record structure-to-electrolyte potential for
SACP system. Adjust or repair if measuring value does not
8
match the criteria. This test shall be performed every 6
months
Measure and record structure-to-electrolyte ON-OFF
potential for ICCP system. Adjust or repair if measuring
9
value is not match criteria. This test shall be performed
every 6 months.
Measure and record insulation resistance for transformer
rectifier by 500V megger. Dry or clean or repair when
10
measured value is less than criteria (Vendor criteria is more
than 5MΩ).
Take Transformer oil sample and perform Oil dielectric Consider
strength test, DGA test and other required laboratory tests minimal
which is applicable. sampling
11
volume due to
(Note: After initial test results, frequency of oil sampling will
limited TR oil
be determined)
quantity.
Perform Remote Monitoring System (RMS) function test;
- Output voltage ripple check
12 - DC output current check
- DC output voltage check
- Alarm check

Protection System
Work
Description Note
Step
representative.
14 Record into check sheet form # ELC-018-CH-002, 003,
004, & 006
6.3.3. Return equipment to service
Work
Description Remarks
step
Remove all temporary equipment and maintenance
equipment
1 NOTE:
➢ Make sure the equipment is ready to be
returned to service.
2 Keep the maintenance area tidy
Close all PTW and confirm with Operation the work is
completed.
3 NOTE:
➢ Make sure all isolation, LOTO (if any) are
released and confirmed.
After Step 3, Operation will be responsible to carry-out
commissioning.
NOTE: (for special case)
4 ➢ If required, parameter or status of equipment
shall be recorded in check sheet during
commissioning.
➢ The WO can be completed only after
commissioning is passed.
6.4. Work Order closure
Refer document MD-04-MT-MS-PD-006_Maintenance Closure Procedure for further

requirements.
Work
Description Remarks
step
1 Sign-off all check sheets or record sheets.
2 Return unused spare parts and reusable parts:

Protection System
➢ Gather unused parts and return them to
Warehouse after approval.
➢ Gather all reusable parts that can be
refurbished
Record and summary of the maintenance work:
➢ Actual used MRO,
3 ➢ Actual used Equipment/Tool
➢ Actual man hour
Send the endorsed WO for CMMS recording.
Record in CMMS.
To be done by
4 Complete WO on CMMS (Refer the note in Step 4 in NSRP
paragraph 6.3.4).
To be done by
5 Close WO on CMMS.
NSRP
6. ATTACHMENT
Attachment-1: Cause of deterioration & Replacement cycle of Component
Attachment-2: Table 1 of NACE 2012-1401-Cathodic Protection for Stainless and
other CRAs
7. APPENDIX
Appendix-1: Check Sheet- Maintenance for cathodic protection system

Appendix-2: Check Sheet- Potential measurements for cathodic protection system
Appendix-3: Check Sheet- Current measurements for cathodic protection system
Appendix-4: Check Sheet- Potential measurements for cathodic protection system
(For Portable Reference Electrode Cu/CuSO)
Appendix-5: Check Sheet- Open Potential Test For SACP Anodes Only
(Anode vs. reference cell)
Appendix-6: Check Sheet- Cathodic Protection Remote Monitoring System
Communication Test

Protection System
Attachment-1: Cause of deterioration & replacement cycle of components
Component Cause of deterioration How to manage
Main circuit, - Insulation deterioration by - Manage insulation
connection parts dust and humidity. deterioration by insulation
resistance.
- Heating by Loosens of
connection. - Manage loose of connection
parts by torque check.
Control circuit - Insulation deterioration by - Manage insulation
dust and humidity. deterioration by insulation
resistance.
- Heating by Loosens of
connection. - Manage loose of connection
parts by torque check.
Contactor, Auxiliary - Oxidation on surface of - Visual check and Periodical
relay, Switch contact cleaning.
- Operation failure by - Measuring resistance on
abrasion contact.
- Heat deterioration of coil
by high frequency of
operation.
Fuse - Melting of fuse element - Fuse replacement cycle
by repeated energization shall be considered
separately based on used
condition as below.
1. Current is 70% of rated
current and more:
10 years replacement.
2. Current is less than 70%
of rated current:
Lifecycle replacement is
not needed
Electrolytic condenser - Aging deterioration by - Timing of replacement is
ambient temperature followed Arrhenius
equation*1.
Terminal Local heating by loose of - Manage loose of connection
cable connection due to parts by torque check.
vibration or stress by
weight of cable.
Enclosure Corrosion by environment - Visual check.

Protection System
*1 Arrhenius equation for Electrolytic condenser
Lifetime of Electrolytic condenser is depended on ambient temperature, so
replacement cycle shall be calculated by Arrhenius equation. Arrhenius equation is
shown as below.
T0 −T
L = L0 ２ 10
L：Lifetime of Electrolytic condenser (Hr),

L0：Guaranteed lifetime under Maximum service temperature (Hr)
T：Ambient temperature during use (degree),
T0：Maximum service temperature (degree)
Replacement cycle of Component

Component Frequency of Replacement
Sacrificial Anode Aluminum:
Sea water cooling tower - Every 5 years
Sea water intake - Every 5 years
Slop & Oily water Tank internal - Every 4 years

Protection System
Attachment-2: Table 1 of NACE 2012-1401-Cathodic Protection for Stainless
and other CRAs

Protection System
MD-04-MT-RSELC-PD-18
APPENDIX-1
CHECK SHEET: Inspection work Modification work

Maintenance work Calibration work
Maintenance for Cathodic Protection System
Overhaul work
MAINTENANCE DIVISION
Equip. Tag No.: Check sheet No.: MD-04-MT-RSELC-018-CH-001
WR No.: Description: Discipline: ……………
WO No.: Description: Date:
Time In:………h……….. Time Out:………h……….. Down Time: ………h………..
Check each Result Box: GOOD BAD NOT APPLICABLE Record Ambient Temp./Humidity:______oC / ______%RH
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Inspection Item Criteria Remark
I TR rectifier
Check mechanical damage/deterioration and oil

1 None
leakage of rectifier body.
2 None
leakage of radiator.
3 leakage of instrument device such as oil level None
gage
Between max
4 Check oil level
& min marks
5 Check silica gel color in breather NO change
6 Measure insulation resistance >2 MΩ
II TR rectifier cabinet
Check mechanical damage/deterioration and

1 None
water ingress.
Check looseness/damage/corrosion of cable
2 None
connections
Check looseness/damage/corrosion of earthing
3 None
cable connections
Check dust/damage/corrosion/ sign of
4 overheating trace of cabinet components & None
devices
Operated
5 Check condition of space heater
properly
Operated
6 Check open/close of the panel's doors
properly
7 Check setting value. Properly
8 Check sealing condition of enclosure Properly
9 Check condition of rectifier controller & GPS No abnormality
Check condition of PLC & communication

10 No abnormality
modules
11 Measure insulation resistance of power circuit >2 MΩ
Remarks:
Contractor NSRP-Supervisor NSRP-Operation Third party (if any)
Signature
Name
Date
1
APPENDIX-1

Maintenance for Cathodic Protection System
Overhaul work
Equip. Tag No.: Check sheet No.: MD-04-MT-RSELC-018-CH-001
WR No.: Description: Discipline: ……………
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Panel NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Item NO.
Inspection Item Criteria Remark
III Test termial box and Junction box
1 Check signs of water ingress/corrosion/dust in JB None
2 Check dust/damage/corrosion on cable terminal None

3 None
connections
4 None
connections of earthing cable and terminal for it
Check operation condition of On/Off switch for Operated
5
coupon properly
6 Check sealing condition of enclosure Properly
7 Measure insulation resistance >2 MΩ
within vendor
8 Measure actual current
critera
within vendor
9 Perform continuity test all field cables
critera
VI Measuring and function test
Measure structure-to-electrolyte potential, adjust within vendor

1
output voltage or current if needed. criteria
within vendor
2 Measure Open potential of SACP Anode
criteria
Measure potential difference of portable within vendor
3
reference electrode criteria
Perform function test on Remote Monitoring
4 Properly
System
within vendor
5 Measure and record soil potential.
criteria
Remarks:
Contractor NSRP-Supervisor NSRP-Operation Third party (if any)
Signature
Name
Date
2
APPENDIX-2
NGHI SON REFINERY AND PETROCHEMICAL LLC

Potential Test for Cathodic Protection System
Overhaul work
Unit No.: System: Check sheet No.: MD-04-MT-RSELC-018-CH-002
WR No.: Drawing No.: Discipline: Electrical
WO No.: Description: Potential Test Date:
Protective Potential for
ICCP
Natural [-mV] Crietia w.r.t
No. Box No. Ref. Electrode No. Potential for SACP Ref. Elec. Result Remark
[-mV] (-mV)
On Instant Off
1 ***-CTB-001 60*-RE-01
2
Note 1 & 2
3
10
NOTE:
1. Minimum negative protective potential w.r.t. Reference Cell : -850mV (Cu/CuS04), -800mV(Ag/AgCl)
2. Protective potential for Seawater electrolyte only wrt Ag/AgCl reference cell: -700mV to -900 mV(stainless),
-600mV to -900mV(duplex stainless steel)
3. Measurement device: Tester Model No Expired Date:
Remark:
Contractor
NSRP-Maintenance Third party (if any)
Technician Leader/Supervisor
Signature
Name
Date
1
APPENDIX-3
CHECK SHEET: Inspection work

Maintenance work
Current Test for Cathodic Protection System
Overhaul work
Unit No.: 101 Tag : Check sheet No.: MD-04-MT-RSELC-018-CH-003
WR No.: Drawing No. Discipline: Electrical

WO No.: Description: Output Current Measurement Date:
Time In:………h……….. Time Out:………h……….. Down Time: …h…
Rectifier measured output Independent meaured
Criteria values
values output values Shunt
No. CRT/Box No. Anode No. Rating Result Remark
Volts (Es) Current (Ir) (A/mV)
Volts Current Volts Current
mV A
1 SS**-CRT-60* N/A
2 60*-AN-01
3 SS**-CRT-60*- 60*-AN-02
ATB-01
4 60*-AN-03
5 60*-AN-01
SS**-CRT-60*-
6 60*-AN-02
ATB-02
7 60*-AN-03
10
NOTE:
1. Criteria for voltage & current will be based on SAT recorded data or last acceptable recorded readings
2. Ir=Es X shunt rating (A/mV)
Multimeter Fluke 87 V 3/31/2020
Current clamp Meter Peaktech 1625 3/31/2020
4. Tank Level:
Remark:
Contractor
Signature
Name
Date
1
APPENDIX-4

Potential Test for Cathodic Protection System Maintenance work Calibration work
(For Portable Reference Electrode Cu/CuSO4) Overhaul work
Unit No.: Check sheet No.: MD-04-MT-RSELC-018-CH-004
WR No.: Description: Discipline: Electrical
WO No.: Description:Visual check for Cathodic Date:
Inspection
Potential (Portable Reference Electrode)
No. Box No. Result Date Remark
(△mV)
(DD/MM/YY)
10
11
NOTE:
1. Criteria for Cu/CuSO4 Reference electrode : ±50mV
Contractor
Signature
Name
Date
1
APPENDIX-5

Open Potential Test For SACP Anodes Only Maintenance work Calibration work
(Anode vs. reference cell) Overhaul work
Unit No.: System : Check sheet No.: MD-04-MT-RSELC-018-CH-005
WO No.: Description: Open Potential Test Date:
o
Check each Result Box: GOOD BAD NOT APPLICABLE Record Ambient Temp./Humidity:______ C / ______%RH
Crietia w.r.t reference cell

No. Anode No. Ref. Electrode No. Open Potential (-mV) Result Remark
(-mV)
1 60*-AN-01 60*-RE-01
2 60*-AN-02 60*-RE-02
See Note. 3
3 60*-AN-03 60*-RE-03
4 60*-AN-04 60*-RE-04
NOTE:
1. Reference Electrode :
2. Anode type:
3

Multimeter Fluke 87 V 3/31/2020
Remark:
1. Disconnect anode from anode box terminal when doing this test. Negative lead of mulitmeter to reference electrode and positive lead to anode.
Contractor
Signature
Name
Date
1
APPENDIX-6

Cathodic Protection Remote Monitoring System Communication Maintenance work Calibration work
Test Overhaul work
Unit No.: Tag No: Check sheet No.: MD-04-MT-RSELC-018-CH-006
Inspection
No. Inspection name Activity Description Measurement Criteria Judgment Date Remark
(DD/MM/YY)
1 AC Input Voltage 380 ~ 420 V
2 HMI
DC Output
Voltage
∆ ±10%
Visual check for
3 TR/Rectifier DCS
SS**-CRT-6**
4 HMI
DC Output
Current
∆ ±10%
5 DCS
6 HMI -
Common
Alarm
Alarm
function triggered
7 DCS
NOTE:
1. Measurement device: Tester Name Model No Expired Date:
Remark:
Contractor
Signature
Name
Date

2012140409-MD-04-MT-RSELC-PD-018 Rev.01 Maintenance Procedure For Cathodic Protection System

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2012140409-MD-04-MT-RSELC-PD-018 Rev.01 Maintenance Procedure For Cathodic Protection System

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Amendment Table

Rev. Prepared Reviewed Approved

01 30.11.20 Revision 1 D. Estur D.T. Binh N. V. Khoa

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

No. Item Original Revised Reason

4 6.2.4 Equipment Added. Important tool

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

7 6.3.1.2 Periodic Added. Test stations to

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

12 6.3.2 Maintenance, Added. To check

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

16 6. Attachment Added. Special

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

This procedure is to provide the maintenance instruction for preventive maintenance

This procedure is applied for preventive maintenance of cathodic protection system in

This procedure is approved by Division Manager (DM) of Maintenance division.

4. DEFINITION & ABBREVIATION

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

6.1. Overview of cathodic protection system

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

6.2. Preparation the work

6.2.1. Confirmation of Work Order and safety requirements

Any preventive maintenance activity shall be performed in accordance with approved

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

6.2.2. Special personal protective equipment

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Maintenance is conducted in accordance with governmental requirements for

6.2.4. Equipment and tools

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

6.2.5. MRO for maintenance

Depending on the requirements on WO, the following MRO may be required:

6.3. Execute the Work

6.3.1. Visual check

6.3.1.1 Routine check

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Refer document MD-04-MT-MS-PD-006_Maintenance Closure Procedure for further

2 Return unused spare parts and reusable parts:

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Appendix-1: Check Sheet- Maintenance for cathodic protection system

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

L：Lifetime of Electrolytic condenser (Hr),

Replacement cycle of Component

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

Document No.: MD-04-MT-RSELC-PD-018 Title: Maintenance Procedure for Cathodic

CHECK SHEET: Inspection work Modification work

Check mechanical damage/deterioration and oil

5 Check silica gel color in breather NO change

6 Measure insulation resistance >2 MΩ

Check mechanical damage/deterioration and

7 Check setting value. Properly

8 Check sealing condition of enclosure Properly

9 Check condition of rectifier controller & GPS No abnormality

Check condition of PLC & communication

11 Measure insulation resistance of power circuit >2 MΩ

Contractor NSRP-Supervisor NSRP-Operation Third party (if any)

CHECK SHEET: Inspection work Modification work

III Test termial box and Junction box

1 Check signs of water ingress/corrosion/dust in JB None