Professional Documents
Culture Documents
Prepared by
Abu Jor
Assistant Professor, LE, KUET, Khulna-9203
Types of leather finishing materials
1. Colorants 6. Feel modifiers
2. Binders 7. Plasticizer’s
3. Penetrators 8. Auxiliaries
4. Fillers 9. X linkers
5. Lacquers
1. Colorants
Pigments, &
Dyestuffs
Pigments:
Pigments are generally colored, organic or inorganic solid
powder, and usually insoluble.
Brightness:
This depends on the chemical nature of the pigment, the size of
its particles and their dispersion.
Pigments-characteristics
Light-fastness:
This represents the tendency for the color tonality to vary when
➢ exposed to light, and
➢ influenced by the chemical construction and concentration of
the pigment.
Heat resistance:
This represents the tendency to vary in color tone when exposed
to higher temperatures.
Good pigments withstand temperature as high as 180 ˚C.
Pigments-characteristics
Solvent solidity:
This is the characteristic of not being soluble, which avoids
bleeding, the migrating of a pigment from one layer to another
under the action of a solvent.
The degree to which a pigment can be dissolved depends on its
chemical nature and degree of dispersion.
Solidity to chemical agents:
Pigments have to be especially resistant to the alkaline substances
present in some of the binders, such as casein and albumin, as
well as to the aldehydes present in certain fixatives.
Pigments-Classification
Inorganic pigments:
▪ Inorganic pigments are mainly used in the first finishing coats
where good covering is essential.
Advantages
▪ High index of refraction and, therefore, high coating ability
▪ Good light fastness
▪ Good solidity to solvents and chemical agents
▪ Low tendency to bleed
Pigments-Classification
Inorganic pigments:
Disadvantages
▪ Low brightness
▪ Low color yield
Pigments-Classification
Organic pigments:
▪ Organic pigments are based on carbon chains and carbon
rings.
▪ However, they can also contain metallic (inorganic) elements
that help stabilize the properties of the organic component.
Pigments
Organic pigments:
Advantages
▪ Good color yield (2.5 times greater than inorganic pigments)
▪ Greater color brightness and tone purity
Disadvantages
▪ Weak coating ability
▪ Less solidity to light and heat
▪ Less solidity to solvents and chemical agents
▪ Greater tendency to bleed
Preparation of Inorganic Pigment
Barium White:
saturated sodium sulfate saturated barium chloride (BaCl2)
(Na2SO4) solution solution
Mix well
Stir, until
the reaction is complete
Ultramarine violet
Ultramarine PB29
Cobalt Blue (PB28)
▪ Iron Pigments
➢ Mars Black (Iron black) (PBk11) (C.I. No.77499) : Fe3O4
Pigments
Inorganic pigments: Black pigments
▪ Manganese pigments: Manganese dioxide: blackish or brown in color,
used since prehistoric times (MnO2)
❖ Brightness
❖ Anionic
❖ Cationic (Basic)
Dyestuffs
Natural Sources –
❖ Insects
❖ Plants
Synthetic Sources –
❖ Anionic – metal complexes
❖ Cationic
❖ Solvent dyes
Dyestuffs
Dyes which are classified based on chemical composition are –
❖ Acridine dyes ❖ Safranin dyes
❖ Anthraquinone dyes ❖ Xanthene dyes
❖ Arylmethane dyes ❖ Indophenol dyes
❖ Azo dyes ❖ Oxazin dyes
❖ Cyanine dyes ❖ Oxazone dyes
❖ Diazonium dyes ❖ Thiazin dyes
❖ Nitro dyes ❖ Thiazole dyes
❖ Nitroso dyes ❖ Fluorene dyes
❖ Phthalocyanine dyes ❖ Rhodamine dyes
❖ Azin dyes ❖ Pyronin dyes
❖ Eurhodin dyes
Commercial Dyes
Eukesolar® E liquid dyes
➢ Dyes of this type are distinguished by their brilliance, their high lightfastness and
their resistance to spotting by water droplets.
➢ Mainly applied by spraying, roll coating and printing.
Name of Dyes Color
Yellow EG Liquid Greenish yellow
Yellow ER Liquid Reddish yellow
Orange ER Liquid Neutral, intense shade of orange
Cherry Red EG Liquid Neutral red
Red EB Liquid Bluish red
Brown EG Liquid Yellowish brown
Brown ER Liquid Deep reddish brown
Differentiate between Dyes and Pigments
DYES PIGMENTS
1. Water solubility is 70% 1. 100% water insoluble
2. Dyes have direct affinity to 2. They have no direct affinity to
material materials
3. Auxochrome groups are present 3. Auxochrome groups are absent
4. Most of the dyes are organic 4. Most of pigments are inorganic
5. Costly 5. Cheap
6. No binding agent is required 6. Binding agent is required
7. Dye diffusions in the fabric 7. Pigment diffusions on the fabric
Binders
Binders are those substances that are dispersed or dissolved in
water or organic solvents that form films on leather when the
vehicle evaporates and permits the forming of bridges between
the dye and substratum.
Binder also called the glue that holds the paint together once it
has dried.
Binders
Protein Binders:–
Resin Binders:–
i) Natural – a) Shellac
❖ Adhesion properties
❖ Improve plate release, stacking and dry rub properties in
base coats
❖ Complete glazed finishes
Binders: Protein Binders
Casein binder: Properties
▪ Casein is the predominant phospho-protein made from milk,
when dried it is sold as a white powder.
▪ Casein is not coagulated by heat, precipitated by acids and by
rennet, an enzyme typically obtained from calves’ stomachs.
▪ The isoelectric point of casein is 4.6.
▪ The purified protein is water insoluble.
Binders: Protein Binders
Strength of casein binder:
– Good Plating / printing properties (non-sticking).
– Not thermoplastic and it is ideal for glazing
– It gives very good dry rub characteristics.
Binders: Protein Binders
Weakness of casein binder:
– It has poor water fastness
– Give relatively inflexible, discontinuous films
– Adhesion of casein films on leather can be considerably less
than 2 N/mm
Binders: Protein Binders
Preparation of casein binder
Whole Milk
Separation Cream
Skim Milk
Pasteurization
Incubation
Clotting
HCl/H2SO4
Precipitation
Cooking
Whey Separation
Casein Curd
Washing Water
Dewatered Casein
Curd
Casein
Binders: Protein Binders
Preparation of casein binder
Casein
Milling
Sieving
Blending
Bagging
Storage
Binders: Protein Binders
Applications/Uses of casein binder
– Higher cost
Weakness of shellac:
Poor rub fastness
Poor scuff resistance
Resin binder
Applications/Uses of Shellac
When dissolved in Alcohol Shellac gives a hard durable
coating used in the traditional “French Polish” method of
finishing wood furniture
Resin binder
Vinyl Resin Binder: Properties
These derive from vinyl monomers and have excellent
covering power but poor adhesion.
As clear Poly Vinyl chloride, top coat for some Upholstery
leathers.
Pigmented and highly polymerized, for high covering bottom
coats.
May yellow with exposure to light
Resin binder
Acrylic Resin Binder: Properties
An Acrylic resin is a thermoplastic substance derived from acrylic acid,
methacrylic acid or other related compounds. One example is
polyhydroxyethylmethacrylate, which makes a crosslinked polymer when treated
with polyisocyanates.
R-OH
Esterification + H2O
methacrylic acid
polyhydroxyethylmethacrylate
Acrylic acid is an organic compound with the formula CH2=CHCOOH. It is the
simplest unsaturated carboxylic acid, consisting of a vinyl group connected
directly to a carboxylic acid terminus.
Esterification of acrylic acid with various alcohol constituents gives a large range
of acrylic esters with wide ranges of properties.
They generate elastic films that are thin, transparent and light-fast.
It does not yellow when exposed to sunlight, even after many years.
Resin binder
butadiene
Butadiene resins: Properties
Copolymers of butadiene (C4H6) and acrylonitrile (CH2=CHCN)
and butadiene with styrene (C6H5CH=CH2) finishes
These substances are generally used together with other
resins because of their low binding power.
Leathers feel rubber like
Butadiene / Acrylate mixes give soft, flexible films, but not
very abrasion resistant and a tendency to yellow
Resin binder
Polyurethanes Resin Binder: Properties
These polymers are formed by the poly-addition of poly-isocyanate
and polyole and contain the urethane group.
The simplest form of Polyurethane is the linear one
Cont…
Resin Binders
Table 1. Comparison of Strength and Weakness of Finishing Binder
Characterization Acrylic Resin Butadiene Polyurethane Hybrid Resin
Parameters Resin Resin
Filling properties Low Good Good Good
not yellow when Elastic film High grain High grain loading
exposed to tendency to loading Harsh grain break
sunlight yellow Poor recoat ability
Limited application possibilities
Resin binder
Strength of Acrylic Resin Binder:
Good Natural appearance and feel
Good adhesion
Good flexibility
Good Solvent resistant (selected products)
Good UV resistance
Good pigment binding properties
Low price
Resin binder
Weakness of Acrylic Resin Binder:
Poor cold resistance
Low wet fastness
Low Abrasion resistance
Low filling properties
Low coverage of defects
Low plating and embossing properties
Thermoplastic
Resin binder
Strength of Butadiene Resins:
Moderate - good flexibility
Good cold resistance
Good solvent resistance
Good filling properties
Good coverage of defects
Elastic film
Resin binder
Weakness of Butadiene Resins:
Low Surface handle
Low adhesion
Moderate - good flexibility
Low wet resistance
Low UV resistance
Low Abrasion resistance
Low pigment binding capacity
Resin binder
Strengths of Polyurethane Resins:
Good adhesion
High flexing properties
High cold resistance
Good UV resistance (Aliphatic)
Good abrasion resistance
Good filling properties
Good coverage of defects and uniformity
Resin binder
Weakness of Polyurethane Resins :
Low Aesthetics and feel
High grain loading
Low wet resistance
Low plating and embossing properties
Thermosetting
High price
Resin binder
Strengths of Hybrid Resin:
Good cold resistance
Good flexing properties
Good filling properties
Good coverage of defects
Good plating - embossing properties
No VOC content
COST EFFECTIVE/PERFORMANCE
Resin binder
Weakness of Hybrid Resin:
Low Surface handle
High grain loading
Harsh grain break
Limited application possibilities
Poor recoat ability
Commercial Binders:
Acrylic binders
Name of Dyes Features
Corial® Binder BAN Forms a tough, elastic film with low tack
Corial® Binder CW Soft binder with excellent cold flex properties
Corial® Binder DN pronounced filling and an excellent sealing
effect of the surface
Corial® Binder EL Has a pronounced filling action and excellent
sealing of the surface
Corial® Binder FB- Very soft film;
OHN
Corial® Binder FB-UB Soft binder that forms a transparent film with
brilliant look and good gloss
Corial® Binder FF-OK soft and very elastic films
Commercial Binders:
Polyurethane binders
Name of Dyes Features
Astacin®Finish PE
Astacin®Finish PR
Astacin®Finish PS
Astacin®Finish PT
Astacin®Finish PTM
Astacin®Finish PUD
Astacin®Finish PUM
Commercial Binders:
Protein binders
Name of Dyes Features
Eukesol®Binder FB-U
Eukesol®Ground FB-PC
Luron® Binder FB-ST
Luron® Binder U
Luron® Ground EI
Luron® Lustre E
Luron® Lustre TE
Fillers
Properties and uses of Fillers:
Colloidal, Oil, Wax, China clays, chalks and other inert
materials used to help cover surface defects.
Used in bottom and middle coats
Mainly employed for splits and buffed grain leathers
Reduces the need for some pigment
Giving less plastic looking films.
Improved flow out, plating and stacking properties.
Fillers
Role of Fillers:
Improved coverage and upgrading
Improved uniformity and filling
Improved plating, and stacking properties
Improves the response of the leather to embossing.
Gloss and Feel adjustment
Oil and Wax pull-up effects
Fillers
Disadvantages of Fillers:
A side effect is to reduce coating stickiness
Waxes and Oils
Properties of Wax:
Plastic at normal ambient temperatures
Melting point above 45ºC (unlike fats or oils)
A relatively low viscosity when melted
Water insolubility
Hydrophobic
Waxes and Oils
Properties of Oils:
Liquid at normal ambient temperatures.
Oils are not miscible with water
hydrophobic or lipophilic
Waxes and Oils
Role of Waxes and Oils:
Lubrication (improving flexibility) of finishes
Softening
Pull up effects
Improve Glazing characteristics
Plate release
Lacquers
Properties of Nitrocellulose lacquers:
Give a very hard yet flexible durable finish that can
polished to a high gloss.
However all will give problems on ageing leading to visible
cracking of films – modified polyurethanes with NC
lacquers can give better long term flexibility.
Camphor having a plasticizing effect, it improves the
glazing properties of nitrocellulose lacquers.
Lacquers
Disadvantages of Nitrocellulose lacquers:
It is an explosive when more highly nitrated, and needs
plasticizing to prevent this.
These lacquers are associated with hazardous nature of
solvent (flammability, toxicity and volatility)
May yellow when exposure to light and heat.
Lacquers
Properties of Polyurethanes Lacquers:
Unlike the lacquer finish, polyurethane does not penetrate
the substrate. It only gives a surface coat that is durable.
Superior ageing characteristics,
Extensibility and flexibility, particularly when cross
linked.
Give brush off effects
Give the antique effects.
Water based very high gloss.
Lacquers
Properties of Butyrate (CAB) Lacquers:
Cellulose acetate butyrate (CAB) is a thermoplastic
cellulose ester with 30 to 55 wt% butyryl content.
It is the most commercially important mixed cellulose
ester and has many attractive properties such as low
viscosity, high transparency and surface gloss, improved
resistance to moisture and ultraviolet light (UV), and good
inter-coat adhesion.
It is of advantages that they are absolutely stable to light
and heat.
Plasticizers
Properties of plasticizers:
Excessive crosslinks to space polymer and high value of
intermolecular forces of attraction in linear and branched
polymer impart rigidity and produce cracky film.
The plasticizers substantially reduce the brittleness of many
amorphous polymers because its addition even in small
quantities markedly reduces the Tg of the polymer.
For extra flexibility small additions may be needed
Used as wetting agents
Included in resin emulsions to improve flexibility.
Plasticizers
Disadvantages of plasticizers:
Affect adhesion, wet / dry rub resistance.
No fixing and migration on ageing
Some are hygroscopic and in excess will reduce film water
resistance.
Films’ stretch and extensibility are not improved by
plasticisers
Film strength may even be weakened.
Plasticizers
Some plasticizers (example):
Sulphated oils
Turkey Red oil
Glycol ethers–esters
Raw Castor oil
Linseed oil
Rapeseed oil
Soybean oil
Cottonseed oil
Handle Modifiers
Properties of Handle Modifiers:
A variety of finishes can be achieved such as –Smooth–
Blunt–Slippery–Supple–Waxy, greasy, or fatty