Presentation (OSE20,40,80 Type) - For Customer

OSE: technical datas
1 Mechanical Equipment / Westfalia Separator

OSE: technical datas, operating water
The recommended water pressure is

2.0 – 3.0 bar at open operating water
valve.
1 pressure controller
2 pressure gauge
OSE: technical datas, operating water
At the filling- and displacement water assy. there is a fixed 3.0

mm flow restriction in order to reduce the water flow rate to 0.1
l/s. To be confirmed by means of the bucket test.
Pos. part number designation

1 0018-7941-000 low pressure hose, compl.
2 0013-1006-600 coupling nut
3 2058-8839-000 non-return valve
OSE: design features

1 handle connection piece

2 double centripetal pump
3 separator hood
4 UNITROL sensor block
5 bowl
6 frame
7 oil sight glass
8 belt sight glass
9 brake *
10 water valve block
11 drive
12 motor
* OSE40 and 80 only

 drive: based on the well

proven OSD series of
separators
 non-sensible to external
vibrations
 new design of hood and
frame
 UNITROL system installed in
a compact sensor block
 new hoses for filling +
displacement water
 new filling+displacement
water device

 lower installation costs by

pre-mounted and prewired
main components on the
separator
 easy handling for service
and maintenance
 separators equipped with a a
hinged hood (except: OSE5)

 operating and service

orientated
 new type of water probe
 new type of feed valve
 new type of water solenoid
valve block
 pressure transmitter as a
standard (no pressure
switches any longer)
 speed monitoring as a
standard (speed indicator at
the spindle)

 innovative new bowl design

 OSE5, 10 and 20: threaded
bowl top (no bowl lockring any
longer)
 OSE5, 10 and 20: hooked-
nosed bow top. Additional
support to the bowl bottom:
very high equivalent clarifi-
cation area relative to the bowl
diameter due to an bigger disk
stack and higher bowl speed

separating disk OSE5
drilled rising channels in

the bowl top with an
inclined angle in order
to avoid blocking
made of stainless steel; no ribs at all, no control holes

separating disk OSE10 + OSE20
made of brass; eight ribs on the top, no control holes

separating disk OSE40 + OSE80
made of stainless steel; no ribs at all, grooves in the bowl

bottom, no control holes
OSE: design features, UNITROL sensor block
Sensors (WMS/SMS) are integrated in the hood of the

separators. Necessary connections have been reduced to a
minimum.

A product feed line

B product discharge line
C dirty water discharge line A
1
2
4 5
C
1 orifice plate 3
2 orifice plate
3 flow indicator
B
4 3/2-way valve
5 WMS Sensor Check 6
connection sleeve
6 Non return valve

10 solenoid valve
20 pressure transmitter
30 water meter

circulation valve discharge pressure transmitter
SMS pressure transmitter water meter water discharge valve

OSE: design features, feed and discharge
dirty oil feed: orifice plates and flow indicator

One separator type specific set of orifice plates (Pos. 1+2) with
different inner diameters as well as one standard flow indicator
(Pos. 3, p/n 0001-1701-600) are supplied with the separator. Both
orifice plates will be selected as per the flow rate in the contract /
process data sheet from a diagram provided.
A dirty oil feed

B clean oil discharge
1 orifice plate
2 orifice plate
3 flow indicator
4 3/2-way feed valve

The purpose of the orifice plate in the dirty oil feed is not to
reduce the flow but to create a certain back pressure during
operation. This pressure will be indicated by the flow indicator on
a dimensionless scale: as higher the the flow rate as higher the
number indicated. By means of another diagram in the manual
you can estimate the actual flow rate.


The inner diameters of the orifice plates required for the different
flow rates can be read from the following table:
The digram shown is separator type specific. The one above is for OSE10.

The accuracy of the indicated flow rate depends on the following
properties of the dirty oil:
– viscosity, temperature and density
The stipulated properties can result in

variations in determining the flow rate.
The flow rate can be reduced by the pre-set
valve at the 3/2 way feed valve.
set of orifice plates for OSE type of separators:


Diagram for determining the flow rate:
A: inner diameter of orifice plate (mm)

B: throughput capacity (x 1000 l/h)
C: scale area of flowmeter
clean oil discharge: orifice plates and discharge pressure

The discharge pressure is not adjustable any longer. The orifice
plate (Pos. 2) needs to be fitted in accordance to the diagram
“flow rate versus center hole for the discharge pressure” in the
manual. The gauge shows pressure in bar.
• screw off corrugated hose

• insert selected orifice
plate 2 in connector and
push in evenly by hand
• lightly lubricate threading
of connector
• insert corrugated hose
and firmly tighten with
hexagon nut


The inner diameters of the orifice plates required for the different
flow rates can be read from the following table:
Please note the factory settings of the setpoints for PAL / PAH
clean oil discharge pressure.

The clean oil discharge pressure is monitored by means of a
pressure transmitter (PT1). The PT1 will trigger both: a PAL as
well as PAH. There is a second one (PT2) which serves for the
dirty water discharge (mode -91-) resp. the Sludge Monitoring
System (UNITROL).

OSE: gear oil
Lubrication
The spindle bearings are splash-lubricated from a central oil bath.
MOTOR BEARINGS
For re-greasing the motor bearings, refer to the instructions of the motor
manufacturer.
OIL QUALITY (mineral oil)
The mineral gear oil tested by Westfalia Separator with the designation
"Separator lube oil CLP 100" meets the requirements and should preferably be
used.

OSE: gear oil
OIL QUALITY (synthetic oil)

Use the synthetic lube oil tested by GEA Westfalia Separator !

OSE: maintenance chart
intervals:
1. bowl service:
first service: after 4000 ops interval: every 8000 ops
2. bowl service and spindle:
3. bowl service, spindle and clutch / motor (full service):
bowl + spindle + clutch 16000 ops
bowl + spindle 16000 ops
bowl 8000 ops bowl 8000 ops
4000 8000 12000 16000 20000 24000 28000 32000 operating hours






Maintenance and repair work may only be carried out by the

customer to the extent as described in the instruction manual.
Maintenance and repair work not described in the manual may

only be carried out by the manufacturer or by "repair shops"
authorized by GEA Westfalia Separator. We, therefore,
recommend have your separators inspected by our service
engineers at regular intervals. Such inspections will keep the
separator working reliably and prevent undesirable shut-downs.

OSE20

OSE20: bowl

OSE20: bowl
pos. designation
20 bowl bottom, compl.
30 gasket
40 piston guide ring
50 water chamber bottom
60 gasket
70 gasket
80 Allen screw
90 annular piston
100 gasket
110 gasket
120 closing chamber bottom
130 gasket
140 gasket
150 gasket
180 sliding piston
200 gasket
210 distributor
220 disk stack, complete
230 separating disk
240 bowl top
250 gasket
260 gasket
290 threaded pin
310 gasket
320 centripetal pump chamber cover
340 lock ring
350 spindle screw:
360 gasket
510 centripetal pump, compl.
520 gasket
530 sensing liquid pump
540 gasket
550 spacer ring
560 gasket
570 gasket

OSE20: bowl

OSE20-91: regulating ring diagram

OSE20: feed and discharge
The flow rate can be adjusted at site by means of a pre-set valve

which is included in the feed valve. A set of orifice plates will be
delivered for the flow indicator (pos. 4) as well as to adjust the
clean oil discharge pressure (pos 1).
1 discharge pressure gauge
2 orifice plate
3 orifice plate
4 flow indicator
5 pressure transmitter (PT3)
6 temperature element Pt100

throughput monitoring (product feed line A)

The inner diameter of the orifice plate required for the order
specific flow rate can be read from the table below:
When using a D10 control unit: during commissioning mark the

respective scale area on flow indicator 4 with the sticker supplied.
When using an E40 control unit: the effective throughput
capacity is displaced on the control unit (signal of PT3).

determining the flow rate (product feed line A)

The flow rate can be determined with the aid of the diagram.
• read the value on the scale of flow indicator 2, e.g. 3 (C)

• from the value read draw a vertical line up to the curve of
the inner diameter of the built-in orifice plate A (e.g. Ø 10).
• read the flow rate B appearing vertically below:
e.g. 2.7 (= 2700 l/h)
pressure monitoring (product discharge line B)

The pressure in the discharge line is displayed on pressure
gauge 1. The inner diameter of the orifice plate 2 required for a
specific flow rate can be read from the following table:
The pressure gauge 1 must show a cleanoil discharge pressure

in between 1.5 bar up to 2.0 bar in operation.

OSE20: drive

OSE20: drive

OSE20: drive
pos. designation
1 retaining ring
2 retaining ring
3 clutch pulley
4 grooved ball bearing
5 spacer bush
7 retaining ring
8 clutch driver
9 clutch shoe
10 washer
11 hex head screw
12 washer
13 retaining ring
14 drive belt
15 spindle
16 hex head screw
17 bearing cover
18 bearing cover
20 retaining ring
21 ball bearing protection ring
22 angular contact ball bearing
23 bearing sleeve
24 gasket
25 rubber-metal cushion
26 pivoting bearing
27 retaining ring
28 gasket
29 cup spring
30 bearing cover
31 washer
32 hex head screw
33 hex head screw
34 hex head screw

OSE20: drive
pos. designation
10 spindle
20 bearing cover
30 bearing cover
50 securing ring
80 bearing sleeve

OSE20: drive, bottom bearing springs
Pay attention to the correct fitting position of the

four cup springs at the bottom. Fit bearing cover
1 with cup springs 2 and bolt tight with three
hex head screws 3.

OSE20: drive, bottom bearing
When fitting the two angular contact ball

bearings on the spindle, make sure that the
narrow rim of the bearings inner ring faces
downwards. There is a tandem arrangement.
Please bear in mind that the spindle is with

the bottom side on top when fitting the
bottom bearing in the workshop.
OSE20: drive, neck bearing
Pay attention to the correct fitting of the neck

bearing cover. Mount both bearing covers. Heat
grooved ball bearing in oil up to 100 °C and slip it
onto the spindle. Insert retaining ring in the
spindle groove.

OSE20: drive, rubber-metal cushion
Pay attention to the correct fitting position of the rubber-metal

cushion (Pos 1).
The two opposite inner holes of the rubber-metal cushion must
be directed upwards.

OSE20: clutch
pos designation
10 clutch pulley
30 distance sleeve
40 securing ring
50 clutch driver, balanced with half key
60 securing ring

OSE20: clutch
• wear to the clutch shoes depends on

– number of start-ups
– ejection frequency.
Check the condition of the clutch shoes from time to time. Always
replace all clutch shoes at the same time to avoid imbalance.
Never replace individual clutch shoes!
The number of clutch shoes depends on the

driving power and speed of the motor.

OSE20: gear oil
IMPORTANT:
• Check the oil level only when the separator is at standstill.
The oil level must never drop below

the lower third of the sight glass
during operation.
1 maximum oil level

2 minimum oil level
• Change oil after about

– 4000 operating hours or 6 months at the latest (mineral oil)
– 8000 operating hours or 1 year at the latest (synthetic oil)
OSE40

OSE40: bowl

OSE40: bowl
pos. designation
30 gasket
70 gasket
80 Allen screw
90 annular piston
100 gasket
110 gasket
130 gasket
140 gasket
160 guide strip
170 Allen screw
180 sliding piston
190 gasket
200 guide strip
210 distributor
230 separating disk
240 bowl top, complete
250 gasket
260 gasket
270 gasket
280 lock ring
290 threaded pin
300 gasket
310 gasket
320 centripetal pump chamber cover, compl.
340 lock ring
350 spindle screw:
360 gasket
520 gasket
540 gasket
550 gasket

OSE40: bowl



A dirty oil feed

B cleanoil discharge

2 flow indicator



capacity is displaced on the control unit.



e.g. 10 (= 10.000 l/h)



OSE40: drive

OSE40: drive
pos. designation
10.1 neck bearing bridge:
10.2 neck bearing pressure ring
10.3 threaded plug
10.4 set of neck bearing springs
10.5 spring piston
20 gasket
30 pivoting bearing
40 bearing housing
50 gasket
60 washer
70 hex head screw
75 lock washer
80.1 spindle
80.2 neck bearing protection cap
80.3 spacer ring
80.4 cylindrical roller bearing
80.5 set collar
80.6 threaded pin
80.7 ball bearing protection ring
80.8 angular contact ball bearing
80.9 bearing sleeve
80.10 cylindrical pin
80.11 dowel pin
90 hex head screw
95 lock washer
100.1 clutch pulley
100.2 grooved ball bearing
100.3 distance sleeve
100.4 retaining ring
100.5 clutch driver
100.7 flat belt pulley
100.8 Allen screw
100.9 clutch shoe
100.10 washer
110 washer
120 hex head screw
130 drive belt

OSE40: drive
pos. designation
10 spindle
20 bearing cover
30 spacer ring
40 cylindrical roller bearing
50 securing ring
90 bearing sleeve
110 dowel pin

When fitting the two angular contact ball bearings on the spindle,
make sure that the narrow rim of the bearings inner ring faces
Please bear in mind that the spindle is

upside down when fitting the bottom
bearings in the workshop.
Pay attention to the correct fitting of the spacer ring (Pos 2). The
four radial grooves of the spacer ring must face upwards during
operation. Mount bearing cover (Pos 1) and spacer ring. Heat
cylindrical roller bearing (Pos 3) in oil up to 100 °C and slip it onto
the spindle. Slide securing ring (Pos 4) on to the spindle and
secure it in the spindle groove with four threaded pins (5).

OSE40: neck bearing bridge
pos. designation
10 neck bearing bridge
20 neck bearing pressure ring
30 threaded plug
40 set of neck bearing springs
50 spring piston

When the drive belt is dismantled, torn or not tensioned, the

neck bearing pressure ring 1 is eccentric relative to the side
facing away from the motor in the neck bearing bridge. The neck
bearing pressure ring 1 is pulled into the centric axis when the
belt is tensioned!
The neck bearing springs 2 are exposed to different stresses due

to the drive belt tension (stronger stress on the motor side of the
neck bearing bridge). To check the condition of the neck bearing
springs 2:
- they must be dismantled periodically (every 8000 ops)
- and their lenght A measured A min = 31 mm
Replace the neck bearing springs H1 of the strongly stressed

motor side as illustrated with the neck bearing springs H2 of the
less stressed side of the neck bearing bridge.
OSE40: clutch
pos designation
10 clutch assy.
20 washer
30 hex head screw
40 flat belt

OSE40: clutch
pos designation
10 clutch pulley
30 spacer ring
40 securing ring
50 clutch driver, balanced with half key
60 securing ring
70 flat belt pully
80 Allen screw
90 clutch shoe
100 washer / disk
110 securing ring

OSE40: clutch



OSE40: gear oil
IMPORTANT:

during operation.
1 maximum oil level

2 minimum oil level

OSE80

OSE80: bowl

OSE80: bowl
pos. designation
30 gasket
70 gasket
80 Allen screw
90 annular piston
100 gasket
110 gasket
130 gasket
140 gasket
160 guide band
170 Allen screw
180 sliding piston
190 gasket
200 guide band
210 distributor
230 separating disk
240 bowl top, complete
250 gasket
260 gasket
270 gasket
280 lock ring
290 threaded pin
300 gasket
310 gasket
340 lock ring
350 spindle screw
360 gasket
520 gasket
540 gasket
550 gasket

OSE80: bowl



A dirty oil feed

B cleanoil discharge

2 flow indicator



capacity is displaced on the control unit.



e.g. 10 (= 10.000 l/h)



OSE80: drive

OSE80: drive
pos. designation
10 .1 neck bearing bridge:
10 .2 neck bearing pressure ring
10 .3 threaded plug
10 .4 set of neck bearing springs
10 .5 spring piston
20 gasket
30 pivoting bearing
35 cylindrical pin
40 bearing housing
50 gasket
60 washer
70 hex head screw
75 lock washer
80 .1 spindle
80 .2 bearing cover
80 .3 bearing cover
80 .4 cylindrical roller bearing
80 .5 ring
80 .6 gasket
80 .7 ball bearing protection ring
80 .8 angular contact ball bearing
80 .9 bearing sleeve with cylindrical pin
80 .10 cup spring
80 .11 retaining ring
90 lock washer
100 hex head screw
280 .1 clutch pulley
280 .2 grooved ball bearing
280 .3 distance sleeve
280 .5 clutch driver
280 .7 flat belt pulley
280 .8 Allen screw
280 .9 clutch shoe
280 .10 weight
280 .11 washer
280 .12 hex head screw
280 .13 lock washer
290 disk
300 lock washer
310 hex head screw
320 drive belt

OSE80: drive
pos. designation pos. designation

10 spindle 60 gasket
20 bearing cover 70 ball bearing protection ring
30 spacer ring 80 angular contact ball bearing
40 cylindrical roller bearing 90 bearing sleeve
50 securing ring 100 cup spring stack
110 dowel pin

When fitting the two angular contact ball bearings on the spindle,
make sure that the narrow rim of the bearings inner ring faces
Please bear in mind that the spindle is

upside down when fitting the bottom
bearings in the workshop.
Pay attention to the correct fitting position of the cup springs! Fit
eight cup springs 1 to the bearing sleeve. Fit the retaining ring 2 in
the groove of the bearing sleeve.

Pay attention to the correct fitting position of the cylindrical roller

bearing. The large outer diameter of the bearing inner ring must
face to the bearing cover 2 (to the top). Slide cylinder roller bearing
3 onto the spindle. Slide ring 4 with fitted gasket 5 onto the spindle
as far as it will go (cylindrical roller bearing).

pos. designation
10 neck bearing bridge
20 neck bearing pressure ring
30 threaded plug
40 set of neck bearing springs
50 spring piston

When the drive belt is dismantled, torn or not tensioned, the neck
bearing pressure ring 1 is eccentric relative to the side facing
away from the motor in the neck bearing bridge. The neck bearing
pressure ring 1 is pulled into the centric axis when the belt is
tensioned! A = motor side
OSE80: neck bearing springs
The neck bearing springs 2 are exposed to different stresses due

to the drive belt tension (stronger stress on the motor side of the
neck bearing bridge).
To check the condition of the neck bearing springs 2:
- they must be dismantled periodically (every 8.000 ops)
- and their lenght A measured, A min = 47 mm
OSE80: neck bearing springs
Replace the neck bearing

springs H1 of the strongly
stressed motor side as
illustrated with the neck
bearing springs H2 of the
less stressed side of the
neck bearing bridge.

OSE80: clutch
pos designation
10 clutch assy.
20 hex head screw
30 washer
40 lock washer
50 flat belt

OSE80: clutch
pos designation
10 clutch pulley
30 spacer ring
40 securing ring
50 clutch driver,
balanced with half key
60 securing ring
70 flat belt pully
80 Allen screw
90 clutch shoe
100 counter weight
110 washer / disk
120 hex head screw
130 lock washer

OSE80: clutch



OSE80: gear oil
IMPORTANT:

during operation.
1 maximum oil level

2 minimum oil level

Many Thanks for Your Attention!

Presentation (OSE20,40,80 Type) - For Customer

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OSE: technical datas

1 Mechanical Equipment / Westfalia Separator

The recommended water pressure is

At the filling- and displacement water assy. there is a fixed 3.0

Pos. part number designation

4 Mechanical Equipment / Westfalia Separator

1 handle connection piece

* OSE40 and 80 only

 drive: based on the well

6 Mechanical Equipment / Westfalia Separator

 lower installation costs by

7 Mechanical Equipment / Westfalia Separator

 operating and service

8 Mechanical Equipment / Westfalia Separator

 innovative new bowl design

9 Mechanical Equipment / Westfalia Separator

separating disk OSE5

drilled rising channels in

made of stainless steel; no ribs at all, no control holes

separating disk OSE10 + OSE20

made of brass; eight ribs on the top, no control holes

separating disk OSE40 + OSE80

made of stainless steel; no ribs at all, grooves in the bowl

Sensors (WMS/SMS) are integrated in the hood of the

13 Mechanical Equipment / Westfalia Separator

A product feed line

14 Mechanical Equipment / Westfalia Separator

15 Mechanical Equipment / Westfalia Separator

circulation valve discharge pressure transmitter

SMS pressure transmitter water meter water discharge valve

16 Mechanical Equipment / Westfalia Separator

dirty oil feed: orifice plates and flow indicator

A dirty oil feed

dirty oil feed: orifice plates and flow indicator

18 Mechanical Equipment / Westfalia Separator

dirty oil feed: orifice plates and flow indicator

dirty oil feed: orifice plates and flow indicator

The stipulated properties can result in

set of orifice plates for OSE type of separators:

20 Mechanical Equipment / Westfalia Separator

dirty oil feed: orifice plates and flow indicator

A: inner diameter of orifice plate (mm)

clean oil discharge: orifice plates and discharge pressure

• screw off corrugated hose

22 Mechanical Equipment / Westfalia Separator

clean oil discharge: orifice plates and discharge pressure

clean oil discharge: orifice plates and discharge pressure

24 Mechanical Equipment / Westfalia Separator

25 Mechanical Equipment / Westfalia Separator

OIL QUALITY (synthetic oil)

26 Mechanical Equipment / Westfalia Separator

bowl + spindle + clutch 16000 ops

bowl + spindle 16000 ops

bowl 8000 ops bowl 8000 ops

27 Mechanical Equipment / Westfalia Separator

28 Mechanical Equipment / Westfalia Separator

29 Mechanical Equipment / Westfalia Separator

30 Mechanical Equipment / Westfalia Separator

31 Mechanical Equipment / Westfalia Separator

32 Mechanical Equipment / Westfalia Separator

Maintenance and repair work may only be carried out by the

Maintenance and repair work not described in the manual may

33 Mechanical Equipment / Westfalia Separator

34 Mechanical Equipment / Westfalia Separator