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Final Drawings

Customer: DSME

Hull / Project: H1195 / H1196

WS-Ordernumber: 452946646 / 452946721


Contents

1. Installation Instruction, Graphical Symbols

2. HFO

3. LO
Installation Instructions

For Separators

No. 2058-9601-020

Edition 0211

GEA Mechanical Equipment / GEA Westfalia Separator Group


2 2058-9601-020 / 0211

ORIGINAL INSTRUCTION MANUAL


Subject to modification!

The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:

GEA Mechanical Equipment


GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde (Germany)
Phone +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com

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Preface
These installation guidelines
• are part of the overall documentation compiled for the separator.
• describe the procedures for constructing, manufacturing and design-
ing separators.
• contain fundamental instructions for installing separator installations.
• contain general guidelines for separator installations.

These guidelines specify the minimum specifications for designing and


constructing frames, tanks, piping and the electrical installation.

Putting together and installing the installation components must be


carried out in accordance with the order-specific documents:
• Installation diagram and equipment list
• Dimensioned drawing (notes on required space for operating and
servicing, minimum clearance from walls/pillars or other machines)

We reserve the right to carry out technical modifications on the


separator!

Attention must be paid to the operating, maintenance and mounting


instruction manuals of all units and fittings.

For your safety


• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!

• Strictly adhere to instructions marked with this symbol.


This avoids damage to the separator and other equipment.

Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.

• Use only genuine spare parts from GEA Westfalia Separator. The origi-
nal spare parts are listed in the spare parts catalog.
The use of non-genuine parts leads to:
– safety risks,
– reduced durability of these parts,
– reduced availability of the separator and
– increased service requirement.
If a safety risk occurs when using non-original spare parts, this may have legal
consequences for the responsible persons. In such cases, GEA Westfalia
Separator accepts no liability or warranty claims.

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1 General 7

1.1 Safety precautions ................................................................................... 8


1.2 Material .................................................................................................... 8
1.3 Installation ................................................................................................ 8
1.4 Storage .................................................................................................. 10
1.4.1 Installation of controls ............................................................................ 10
1.5 Transport................................................................................................ 12
1.5.1 Transporting the separator .................................................................... 14
1.6 Preservation measures on site .............................................................. 18

2 Separator 19

2.1 Space requirement for separators ......................................................... 20


2.1.1 Separators with belt drive ...................................................................... 20
2.2 Bowl weights .......................................................................................... 22
2.3 Required hoist specifications for separators.......................................... 23
2.4 Ventilating the separator room .............................................................. 23
2.5 Foundations ........................................................................................... 25
2.6 Securing the separators ......................................................................... 27
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and
OTC 5, 10, 20 ........................................................................................ 28
2.7 Welding procedure for fastening the foundation frame ......................... 29
2.7.1 Installing the separator .......................................................................... 30
2.8 Vibrations ............................................................................................... 31
2.9 Pipelines on the separator ..................................................................... 32
2.9.1 Product line ............................................................................................ 32
2.9.2 Operating, filling and displacement water lines ..................................... 32

3 Operating, filling and displacement water 33

3.1 Water quality .......................................................................................... 34


3.2 Supply pressure and temperature ......................................................... 34
3.3 Water connection for operating, filling and displacement water ............ 35
3.4 Dimensions and number of consumers ................................................. 35
3.5 Water quantity ........................................................................................ 36

4 Compressed air 37

4.1 Compressed air quality .......................................................................... 38


4.2 Supply pressure ..................................................................................... 38
4.3 Compressed air consumption of the separators OSD, OSE and OTC.. 38

5 Product lines 39

5.1 General .................................................................................................. 40


5.2 Pipe cross-sections ................................................................................ 40
5.3 Functional description ............................................................................ 40

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5.4 Information on pressure monitoring ....................................................... 40


5.5 Piping ..................................................................................................... 42
5.6 Maximum suction head .......................................................................... 43
5.6.1 Pressure line .......................................................................................... 43
5.6.2 Pre-filter ................................................................................................. 44
5.7 Feed pump ............................................................................................. 44
5.8 Oil pre-heater ......................................................................................... 44
5.9 Installation examples ............................................................................. 45
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control valve . 45
5.9.2 Steam-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 46
5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve....................................................................................................... 47
5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 48
5.10 Securing plate heat exchangers ............................................................ 49
5.11 Safety valve ........................................................................................... 50

6 Solids tank 51

6.1 Recommended criteria for solids tank ................................................... 52


6.1.1 Tank vent ............................................................................................... 53
6.1.2 Set-up of the solids tank venting ........................................................... 54
6.2 Solids discharge lines ............................................................................ 55
6.2.1 Solids discharge lines with shut-off flap................................................. 56
6.2.2 Standard installation of shut-off flaps .................................................... 56
6.2.3 Installation recommendation for shut-off flaps ....................................... 57
6.3 Operating and dirty water discharge lines ............................................. 58
6.3.1 Separators of OSD and OSE ................................................................. 58

7 Electrical installation 61

7.1 Control cabinet ....................................................................................... 62


7.1.1 Electrical connection .............................................................................. 64
7.1.2 External voltages ................................................................................... 64
7.1.3 Shipboard operation .............................................................................. 65
7.1.4 Onshore operation ................................................................................. 65
7.2 Electro-magnetically compatible installation .......................................... 66
7.3 Valves .................................................................................................... 67
7.3.1 Solenoid valve block .............................................................................. 67
7.3.2 Terminal box .......................................................................................... 68
7.3.3 Separator with sensor bloc .................................................................... 69
7.4 Dual-purpose thermometer .................................................................... 70
7.5 Electrical installation of transmitters and electric motors ....................... 71
7.6 Electrical execution ................................................................................ 71
7.6.1 Earthing the separator ........................................................................... 72
7.6.2 Voltage equalisation of the separator .................................................... 72
7.6.3 Voltage equalization of the electric heater ............................................. 73
7.6.4 Voltage equalization of the foundation frame ........................................ 73
7.6.5 Voltage equalisation of the control cabinet ............................................ 74
7.7 Electric motors procured by the customer ............................................. 75
7.8 Installation and operation of control units .............................................. 76

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Note
Notes
Notizen
Anotaciones
Для записей
Muistiinpanot
Σημειώσεις
Notater
Notes
Note

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1 General

1.1 Safety precautions ................................................................................... 8


1.2 Material .................................................................................................... 8
1.3 Installation ................................................................................................ 8
1.4 Storage .................................................................................................. 10
1.4.1 Installation of controls ............................................................................ 10
1.5 Transport................................................................................................ 12
1.5.1 Transporting the separator .................................................................... 14
1.6 Preservation measures on site .............................................................. 18

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1.1 Safety precautions


• Pay special attention to the safety precautions contained in the
overall documentation compiled for the separator!

1.2 Material
• The specified material must conform to the standards set out in these installa-
tion guidelines as a minimum requirement.
• All materials used must be new and from the same series.

1.3 Installation

Fig. 1 Installation example

1 Separator: 7 Solids tank venting


2 Separator foundation 8 Crane
3 Control unit 9 Cleaning table
4 Control cabinet 10 Aeration
5 Preheater 11 Venting
6 Solids tank

• The applicable regulations and standards of classification societies or other


authorised bodies must be observed.
• All lubricating points and the gear / drive housing of the separator must be
easily accessible without having to remove pipes or gratings.
• All operating elements must be within comfortable reach of the operator and
at a suitable height.
• Operating elements must not be mounted higher than 1800 mm above the
working platform.
• All units must be arranged so that they do not cramp the working area and so
that they can be safely serviced and operated.

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• All fixed piping and fittings must be safely supported to reduce vibrations and
movement to a minimum.
• Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
• Pipes and pipe connections must be accessible for maintenance.
• Pipes must not be used for supporting distributors or appliances.
• These regulations and standards do not apply to small purpose-built parts
whose durability, accessibility and operation are not influenced. They must be
fitted in accordance with the manufacturer's recommendations.
• No galvanized parts may be fitted in product-carrying lines (e.g. heavy oil,
diesel oil, steam lines and thermal oil lines). This does not apply if type-tested
pipe joints are fitted in pipe trace heating systems.
• Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
If this is not possible for space reasons, the dirt pan can be fitted vertically
with a throughflow from top to bottom. In this case, ensure that the strainer
can be dismantled.

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1.4 Storage
• Parts may be stored only in original GEA Westfalia Separator transport pack-
aging.
• A storage time of more than 12 months is only possible after consulting the
manufacturer.
• The storage site should be a closed, dry room.
• The storage temperature must not be below 5°C (41 F) and must not exceed
50 °C (122 °F).

IMPORTANT:
• Outdoor exposure is not admissible!

Pay attention to the following points on storage and transport packaging.

• Handle fragile goods with care!

• Protect the goods against moisture and humidity.

• Protect the goods against heat!

• Pay attention when erecting the goods.

1.4.1 Installation of controls

IMPORTANT:
• Outdoor exposure is not admissible!

• Select the installation site so that


– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
• Where appropriate, check screw-type and plug-type connectors for secure
contact.

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• Connect thermostatically controlled cabinet heating to external voltage and


switch it on.

• The control cabinet heating must switch on before the temperature drops be-
low the dew point.
• Bedewing can occur during the night which is not good for electronic appara-
tus.
• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:

Voltage fluctuations +/- 10 % of the line voltage


Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)

IMPORTANT:
Improper installation and operation discharges the supplier from the warranty
obligation.

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1.5 Transport

The adjacent packing illustrates a


seaworthy packaging from GEA West-
falia Separator.

Fig. 2

• After removing the side boards and


filling material, the bottom board can
be used as a special pallet for fork
lift trucks.

Fig. 3

• If no forklift trucks are available,


transport the case with the aid of a
crane (see diagram).
• Attach the ropes to the points on the
packing case as marked on the
packing case.

Fig. 4

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• Attach ropes round the case and


hang them into the load hook of the
crane.
• CAUTION!
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.

Fig. 5

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1.5.1 Transporting the separator

• IMPORTANT:
To avoid damage, the bowl must be
removed from the separator before
transport.
• The separator is normally delivered
without installed bowl.

Exception:
• The OTC 2, OTC 3, OSD 2 and
OSE 5 separators are delivered and
transported with installed bowl.

Fig. 6

CAUTION!
Prevent accidents by using suitably rated hoists for transport and installa-
tion.

• When transporting rope, make sure


that one piece of rope is wound
twice round the hook to prevent the
ropes from slipping.
• The rope must be properly attached
to the separator.
• Ensure that no pulling or pushing
forces act on machine parts when
using ropes.

Fig. 7

The following examples show how the transport ropes must be attached on the
different frame designs (see Fig. 8 – Fig. 13).

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For OSD 6 or 18 and OSE 5, 10 and 20 – separator with belt drive

• Screw double nipple 1 into the hole


in the frame.

Fig. 8

• Attach the transport ropes


– to the machine as illustrated and
– hang them into the load hook of
the hoist as illustrated.
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
• Make sure that the ropes do not
damage any machine components.

• Do not use the eye bolt of the


motor to suspend the separator.
• Make sure the machine touches
down gently.

Fig. 9

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For OSD 35 and OSE 40 – separator with belt drive

• Screw two eye bolts 1 into the upper


section of the frame.
• Screw double nipple 2 into the hole
in the frame.

Fig. 10

• Attach the transport ropes


– around the double nipple.
– Thread through the eye bolts and
– hang them into the load hook of
the hoist as illustrated.
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
• Make sure that the ropes do not
damage any machine components.

• Do not use the eye bolt of the


motor to suspend the separator.
• Make sure the machine touches
down gently.

Fig. 11

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For OSD 60, OSE 80 and 120 – separator with belt drive

• Check that
– two eye bolts 1 are screwed into
the upper section of the frame.
– Screw two eye bolts 2 with wash-
ers 3 into the intermediate flange /
frame holes.

Fig. 12

• Attach the transport ropes


– Thread through the four eye bolts
and
– hang them into the load hook of
the hoist as illustrated.
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
• Make sure that the ropes do not
damage any machine components.

• Do not use the eye bolt of the


motor to suspend the separator.
• Make sure the machine touches
down gently.

Fig. 13

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1.6 Preservation measures on site

After installation until commissioning


• All parts such as tools, spare parts and bowl must be stored in the original
packaging in a suitable place until commissioning.
• The parts must be stored at 5 to 50 °C (41 - 122 °F) in dry, weatherproof
rooms to prevent the packaging from getting damaged.
• The spindle and gear/drive chamber are lubricated at the factory which pro-
tects them for a period of 12 months.
• In the case of a storage and standstill period of longer than 12 months, the
time-dependent maintenance intervals specified in the instruction manual
must be adhered to before putting the machine back into operation.
• After this time (12 months) has expired, it must be checked at 12 monthly in-
tervals that all bearings and the spindle have sufficient lubrication.
• Oil to be used:
– Shell oil S.7294 (SAE 30/SAE 50) for bearings and spindle,
– roller bearing grease for the spindle cap.

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2 Separator

2.1 Space requirement for separators ......................................................... 20


2.1.1 Separators with belt drive ...................................................................... 20
2.2 Bowl weights .......................................................................................... 22
2.3 Required hoist specifications for separators.......................................... 23
2.4 Ventilating the separator room .............................................................. 23
2.5 Foundations ........................................................................................... 25
2.6 Securing the separators ......................................................................... 27
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and
OTC 5, 10, 20 ........................................................................................ 28
2.7 Welding procedure for fastening the foundation frame ......................... 29
2.7.1 Installing the separator .......................................................................... 30
2.8 Vibrations ............................................................................................... 31
2.9 Pipelines on the separator ..................................................................... 32
2.9.1 Product line ............................................................................................ 32
2.9.2 Operating, filling and displacement water lines ..................................... 32

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2.1 Space requirement for separators


• No piping may be laid in the operating area apart from the feed and discharge
lines for the separator.

2.1.1 Separators with belt drive

• The hatched area represents the operating area.


• See the following table to determine the operating area.

• Before installing the separator, pay special attention to the removal dimension
X for the electric motors!

Front view of separator

Fig. 14

Side view of separator

Fig. 15

Top view of separator

Fig. 16

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Table for determining the operating area for separators with belt drive
Separator Dimensions in mm
model A B D E F G X Y
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OTC 5 1400 600 1200 400 1250 375 540 150
OTC 10 1400 600 1400 550 1450 540 540 150
OTC 20 1400 600 1400 550 1550 630 630 150
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200
OSE 5 1400 600 1200 400 1250 375 540 150
OSE 10 1400 600 1400 550 1500 540 180 150
OSE 20 1400 600 1400 550 1650 630 180 150
OSE 40 1800 700 1800 650 2080 850 230 200
OSE 80 2000 800 2000 700 2250 1000 300 200

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2.2 Bowl weights

Fig. 17

Table with data for rating the lifting device


Bowl weight
Separator model b h
[kg]
OSD 6 255 270 42
OSD 18 300 320 72
OSD 35 425 420 190
OSD 60 536 530 360
OTC 5 220 225 25
OTC 10 260 265 40
OTC 20 315 310 52

Bowl weight
Separator model b h
[kg]
OSE 5 220 225 30
OSE 10 260 265 45
OSE 20 315 310 65
OSE 40 440 450 205
OSE 80 560 570 400

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2.3 Required hoist specifications for separators

Flat belt separators


• The hoist must be travel-type or swivel-type.
• The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.1, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.1, table -
dimension X).

2.4 Ventilating the separator room


• Pay attention to the correct arrangement of the air feed and discharge lines so
that
– the separator room is efficiently ventilated,
– the admissible room temperature – normally max. 45 °C (113 °F) – is not
exceeded.
The rating of the electrical apparatus is critical in this respect.

IMPORTANT:
If the admissible temperatures are exceeded, additional measures must be
taken. Maintenance intervals and maintenance measures may have to be ad-
justed accordingly.

Installation example of a ventilation


system

1 Aeration
2 Venting

Fig. 18

Approximate values for air exchange

-1
For small closed separator rooms 30 - 50 h
-1
For large separator rooms 15 - 20 h
-1
For niches in engine rooms 50 - 70 h

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Table for air volumes pressed out of the housing

Separator Air volume


model [m³/h]
OTC 2 10
OTC 3 10
OTC 5 10
OTC 10 10
OTC 20 10
OSD 2 10
OSD 6 10
OSD 18 30
OSD 35 100
OSD 60 150
OSE 5 10
OSE 10 10
OSE 20 30
OSE 40 100
OSE 80 150

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2058-9601-020 / 0211 25

2.5 Foundations

In order to avoid the influence of external vibrations,


• Foundations and foundation frames for separators must not be rigidly con-
nected to other foundations.

IMPORTANT:
• If the foundation does not have adequate rigidity and flexural strength, this
may result in loss of warranty.

Installation example for a founda-


tion frame

1 Foundation

Fig. 19

• The foundation frames must be de-


signed so that dimensions a and b in
the table below are adhered to.
• When using other sections, the sec-
tion modulus of the U-sections must
not be lower than the value specified
in DIN 1026.
• The foundation must be rigid with a
maximum admissible deflection of
1:250.
• The separator feet must be fastened
on the neutral axis of the frame.

Fig. 20

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Table for dimensioning foundation frames

Separator Dimensions in mm
model a b
OTC 2 80 60
OTC 3 80 60
OTC 5 80 60
OTC 10 80 60
OTC 20 80 60
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70
OSE 5 140 60
OSE 10 140 60
OSE 20 140 60
OSE 40 180 70
OSE 80 180 70

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2.6 Securing the separators


The following sections show how to secure the different separators:
Separators OTC 2, OTC 3, OSD 2

Assembly of separators with the aid of


rubber-metal cushions on a steel foun-
dation frame.

Fig. 21

• Screw rubber-metal cushions 4 into


foundation 5.
• Screw studs 2 into rubber-metal
cushions 4.
• Place plate 3 over the studs.
• Place the separator on plate 3 and
• bolt tight with hexagon nuts 1.

Fig. 22

ATTENTION!
The tightening torque for the stud screw 2 (M10) must be 30 Nm.

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2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and OTC 5, 10, 20

• Align separator 1 with feet 2 and


plates 3 on foundation 4.
• Tack plates 3.
• Unscrew screws 5.
• Lift separator with feet (see section
1.5.1).
• Weld plates 3 to foundation 4.
• Place the separator on plates 3 and
• bolt tight with hexagon nuts 5.
• Screw tight hex head screws 6.

Fig. 23

ATTENTION!
The torques for the hex head screw 6 are specified in the table below.

Separator model Hex head screw Torque

OSD 6
M 12 52 Nm
OSD 18
OSD 35
M 16 100 Nm
OSD 60
OSE 5
OSE 10 M 12 52 Nm
OSE 20
OSE 40
M 16 100 Nm
OSE 80
OTC 5
OTC 10 M 12 52 Nm
OTC 20

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2.7 Welding procedure for fastening the foundation frame


The following sections show the welding procedure for fastening the foundation
frame:

Mounting the separator installations


on board of a ship
• The foundation frame 2 can be di-
rectly welded onto the steel structure
2 from the shipyard.

Fig. 24

Example 1
• The length of the weld seams must
be 100 mm.
• The distance between the weld
seams must be approx. 350 mm.

This means that that there are 3 weld


seams with a length of 100 mm along
a length of one metre.

Example 2
• The foundation frame can likewise
Fig. 25 be welded all the way round.

Detail view
In this view you can see an example
for welding the foundation frame to the
steel structure.
The letter X indicates a fillet weld.

Fig. 26

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2.7.1 Installing the separator

Mounting the separator installations


on board of a ship
• The frames must be fitted beneath
the separator feet.
• The dimension a for the frame dis-
tance must be observed.
• The position of the separator feet is
given in section 2.1.1.

Fig. 27

• The dimension a for the frame dis-


tance is given in the table below for
the respective separator model.

Fig. 28

Dimension “a”
Separator model
[mm]
OTC 2 452 mm
OTC 3 452 mm
OTC 5 326 mm
OTC 10 350 mm
OTC 20 425 mm
OSD 2 452 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm
OSE 5 326 mm
OSE 10 350 mm
OSE 20 425 mm
OSE 40 555 mm
OSE 80 700 mm

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2.8 Vibrations

Fig. 29
Admissible vibra- Limit values for Vibro 1
Tolerable vibration values at the
Separator tion value at the with installed vibration
separator installation surface 
model reference point  sensor 
max. [mm/s]
[mm/s] [mm/s]
OTC 2 1,8 2,8 2,8
OTC 3 1,8 2,8 2,8
OTC 5 2,8 4,5 4,5
OTC 10 2,8 4,5 4,5
OTC 20 2,8 4,5 4,5
OSD 2 1,8 2,8 2,8
OSD 6 2,8 4,5 4,5
OSD 18 2,8 4,5 4,5
OSD 35 2,8 4,5 4,5
OSD 60 2,8 4,5 4,5
OSE 5 3,5 5,5 5,5
OSE 10 2,8 4,5 4,5
OSE 20 2,8 4,5 4,5
OSE 40 2,8 4,5 4,5
OSE 80 2,8 4,5 4,5
 Measured at separator standstill and normal ship operating conditions
 Measured with separators in operation
 The Vibro sensor is attached in this range

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2.9 Pipelines on the separator


The following sections describe the general set-up of the piping system in the
separator installation:

2.9.1 Product line


• Product lines must be laid
– in accordance with the guidelines of GEA Westfalia Separator or
– in accordance with the requirements of the classification societies.

• Use only genuine parts from GEA Westfalia Separator!

• The lines must be flushed before commissioning to protect the valves and
units.
• The following lines must have no rigid connection with the separator in order
to prevent vibrations:
– Product feed and discharge
– Water connection
– Solids discharge
– Dirty water discharge
– Frame drain

• This can be realised by means of hoses or compensators, whereby there are


special requirements for shockproof separators.
• Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.

• Use only hoses from GEA Westfalia Separator!

2.9.2 Operating, filling and displacement water lines


• Water lines must be laid so that they can be completely drained at the lowest
point with no dismantling.
• Y-strainers are fitted horizontally at the factory – with the strainer insert point-
ing downwards. See section 1.3 – Installation.
• The solenoid valves for operating, filling and displacement water to the sepa-
rator are fitted so that the hose between the separator and solenoid valves
cannot empty.

®
Westfalia Separator
2058-9601-020 / 0211 33

3 Operating, filling and displacement water

3.1 Water quality .......................................................................................... 34


3.2 Supply pressure and temperature ......................................................... 34
3.3 Water connection for operating, filling and displacement water ............ 35
3.4 Dimensions and number of consumers ................................................. 35
3.5 Water quantity ........................................................................................ 36

®
Westfalia Separator
34 2058-9601-020 / 0211

3.1 Water quality


• The water should be as pure as possible and meet the following standards:

Hardness:
– up to 55 °C (131 °F) separating temperature < 12° dH
– above 55 °C (131 °F) separating temperature < 6° dH
Note:
– When using demineralised water or condensate, corrosion must be
reckoned with.
– The use of boiler feed water is not permissible!
– Land water is not recommended because the degrees of hardness are
normally too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 – 8,5
Chloride ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 µm

3.2 Supply pressure and temperature

Fig. 30

Note:
The pressure after the water pressure reducer must not drop below 0.2 Mpa
with open operating water valve.

• The supply pressure and the temperature for the operating, filling and dis-
placement water must meet the following specifications:

Temperature min. 10 °C (50 °F)


max. 85 °C (185 °F)
Supply pressure 0.3 – 1.0 MPa

®
Westfalia Separator
2058-9601-020 / 0211 35

3.3 Water connection for operating, filling and displacement water


• Pay special attention to section 2.9.2!

3.4 Dimensions and number of consumers


• Collective lines must be dimensioned so that the separators are always sup-
plied with an adequate water volume to assure perfect functioning.
• Lines must be laid so that manual override of the valves and filter replace-
ment are possible.

• The maximum length between pressure reducer and solenoid valve must not
exceed 5 m.

• In the case of 1 consumer, the col-


lective line must have the same
nominal diameter as the feed lines
to the separator.
• The nominal diameter R is given in
the table below.

Fig. 31

Fig. 32

In the case of 2 consumers:


• the collective line must have a nominal diameter S (see table).
• the supply lines to the separator must have a nominal diameter R (see table).

Note:
When two separators request water at different times, the water supply can be
rated as for one separator.

®
Westfalia Separator
36 2058-9601-020 / 0211

In the case of 3 consumers:


• the collective line must have a nominal diameter of DN 32.
• the supply lines to the separator must have a nominal diameter R (see table).

Table for selecting the nominal diameters “S” and “R”.


Nominal diameter (DN)
Separator model Collective line Supply line
S R
OSD 2 25 20
OSD 6 25 20
OSD 18 25 20
OSD 35 32 20
OSD 60 32 20
OSE 5 25 20
OSE 10 25 20
OSE 20 25 20
OSE 40 32 20
OSE 80 32 20

3.5 Water quantity


For exact program control, with simultaneous actuation of the valves, the follow-
ing water quantities are required:

V2 V2 V3 Total con-
Total con- sumption
sumption per cycle
Separator Displace- Operating per cycle without
Filling water
model ment water water * filling wa-
ter
l/s l/s l/s Approx. 1
OSD 2 0,25 0,25 0,25 2 1,5
OSD 6 0,1 0,1 0,5 3 2
OSD 18 0,1 0,1 0,8 5 3,5
OSD 35 0,1 0,1 0,8 10 6,5
OSD 60 0,1 0,1 0,8 23 13
OSE 5 0,1 0,1 0,5 1,6 1,1
OSE 10 0,1 0,1 0,5 2,3 1,5
OSE 20 0,1 0,1 0,5 3,2 2,0
OSE 40 0,1 0,1 0,8 11,6 7,6
OSE 80 0,1 0,1 0,8 25,4 15,4
* Ejection cycle = Σ (filling water + displacement water + operating water)

®
Westfalia Separator
2058-9601-020 / 0211 37

4 Compressed air

4.1 Compressed air quality .......................................................................... 38


4.2 Supply pressure ..................................................................................... 38
4.3 Compressed air consumption of the separators OSD, OSE and OTC.. 38

®
Westfalia Separator
38 2058-9601-020 / 0211

4.1 Compressed air quality

• The compressed air must be free from impurities and dry.

4.2 Supply pressure


Recommended set-up of compressed air line per treatment system.

Fig. 33 OSD separators

• A supply pressure of 0.3 to max. 1.0 MPa is admissible.


• After the reducer station 0.3 MPa must still be available to the consumers.
• Note:
On OSD separators, a compressed air control unit is no longer included in the
standard scope of supply.
• If other pneumatic components are operated, the corresponding instructions
relating to air quality and air lubrication must be observed.

4.3 Compressed air consumption of the separators OSD, OSE and OTC
• The maximum compressed air consumption per separator is approx. 0.01
3
Nm /h.

®
Westfalia Separator
2058-9601-020 / 0211 39

5 Product lines

5.1 General .................................................................................................. 40


5.2 Pipe cross-sections ................................................................................ 40
5.3 Functional description ............................................................................ 40
5.4 Information on pressure monitoring ....................................................... 40
5.5 Piping ..................................................................................................... 42
5.6 Maximum suction head .......................................................................... 43
5.6.1 Pressure line .......................................................................................... 43
5.6.2 Pre-filter ................................................................................................. 44
5.7 Feed pump ............................................................................................. 44
5.8 Oil pre-heater ......................................................................................... 44
5.9 Installation examples ............................................................................. 45
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control valve . 45
5.9.2 Steam-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 46
5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve....................................................................................................... 47
5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled)
control valve ........................................................................................... 48
5.10 Securing plate heat exchangers ............................................................ 49
5.11 Safety valve ........................................................................................... 50

®
Westfalia Separator
40 2058-9601-020 / 0211

5.1 General
• Pay special attention to section 1.3!
• The suction lines should be as short as possible to avoid pressure losses.
• The pipes must be installed with adequate clearance from the electronic
parts.

• Water pockets must be avoided! (water must be able to flow off freely).

• When different products are run through the same separator, it must be en-
sured that the corresponding product lines cannot be interchanged.

5.2 Pipe cross-sections


• All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
• Dimensioning of the pipes is specified on the respective P&ID.
• The pipes can be selected with the aid of the following diagram. The specifi-
cations on the P&IDs have priority!
• Pipe resistances must be kept as low as possible.
• Taking into account the total pressure losses, the flow velocities must be
– between 0.5 m/s and < 1 m/s in suction lines,
– between 1 m/s and 3 m/s in pressure lines.

5.3 Functional description


The liquid is discharged from the separator by means of a pumping device, in
the following referred to as centripetal pump. At small capacities, the discharge
can be without pressure; in the case of larger capacities the centripetal pump
generates the required pressure to convey the liquid out of the separator
through the downstream lines by immersing more deeply into the liquid.
The pressure values can differ significantly. The following rule applies: The val-
ues are lower on small separators than on large separators.
Further influencing factors are capacity, system resistances (valve position, tank
position), product properties and process specifications.

5.4 Information on pressure monitoring


When the liquid is discharged from the separator under pressure, the operator
knows that the separator bowl is hydraulically closed.
A discharge pressure adjusts given a constant capacity or it is adjusted to the
desired value by throttling in the discharge.
In the standard application, the pressure sensor responds to falling discharge
pressure, an alarm is triggered via the control system. The control system can
also evaluate rising pressure and trigger an alarm.
Generally, the discharge pressure is set to 0.1 – 0.2 MPa. The pressure level
can deviate from this when separator size, capacity, product properties and
process specifications require. (for further information, see the order-specific
documentation)

®
Westfalia Separator
2058-9601-020 / 0211 41

A change in the discharge pressure may be caused by the following factors:


• Change in feed capacity
• Change in product data such as temperature, density, viscosity
• Change in discharge resistance
• Leakage at the separator bowl
This represents important information for the operator.

Selection diagram

Fig. 34

Q Flow
v Velocity in m/s

Example:
3
A flow rate of 5 m /h produces a velocity of 1.2 m/s with a nominal diameter of
40.

®
Westfalia Separator
42 2058-9601-020 / 0211

5.5 Piping

Fig. 35 Lubrication oil schematic

1 LO tank

• When separating lube oil, the return line of the 3/2-way valve can be led into
the product discharge line of the separator.

Fig. 36 Diesel oil schematic

1 DO tank
2 Service tank
• When separating diesel oil, the return line of the 3/2-way valve must be led
into the DO tank 1.
WS does not permit leading the return line into the suction side of the
pump!

®
Westfalia Separator
2058-9601-020 / 0211 43

Fig. 37 Heavy fuel oil schematic

1 Settling tank
2 Service tank
• When separating heavy oil, the return line of the 3/2-way valve must be led
into the settling tank 1.

5.6 Maximum suction head


• The suction head of the feed pump (gear pump) is max. 0.04 Mpa.
• The suction head of the feed pump (screw pump) is max. 0.05 MPa.
• The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if necessary
by adequate pre-heating and trace heating.
• When dimensioning the suction line, it must be ensured that the total pressure
loss in the pipe does not exceed the maximum suction head of the pump.
• The maximum feed pressure in the suction line must not exceed 0.05 MPa.

5.6.1 Pressure line


• The pressure head of the feed pump is set to approx. 0.3 MPa.
• The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
• When dimensioning the pressure line, it must be ensured that the total pres-
sure loss in the pipes does not exceed the maximum pressure head of the
pump.

®
Westfalia Separator
44 2058-9601-020 / 0211

5.6.2 Pre-filter
• The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
• During the installation, special attention must be paid to the operability.

• Use only strainers with a mesh width


of the strainer insert of 1 to 1.25
mm.
• Pay special attention to section 1.3!

Fig. 38

• Use only pre-strainers with a mesh


width of the strainer insert of 0.63
mm.

Fig. 39

5.7 Feed pump

To prevent the pre-heater from overheating,


• a pump post-running time must be programmed for pump units and product
pre-heating.

5.8 Oil pre-heater


• It must be installed so that there is no heat dissipation to the control cabinet.

To prevent a risk of accidents when venting due to discharging hot va-


pours and liquids,
• the discharge lines from vent valves must be laid at least to floor plate height.

• Discharge lines of safety valves must be laid so that there is no danger


of accident when the valve responds due to discharging liquid.

• The discharge line must be laid so that it can always be observed. It must not
be concealed by pipes, valves or other units!

®
Westfalia Separator
2058-9601-020 / 0211 45

• Steam traps
– must be fitted horizontally between two unions.
– should not be insulated to assure correct functioning.
– must be installed so that no condensate accumulation can occur on the pre-
heaters.

5.9 Installation examples


The following sections show installation examples for
– Tubular heat exchanger
– Steam-heated plate heat exchanger with (PI controlled) control valve
– Steam-heated tubular heat exchanger with (PI controlled) control valve
– Thermal oil-heated plate heat exchanger with (PI controlled) control valve
– Thermal-oil-heated tubular heat exchanger with (PI controlled) control valve

5.9.1 Steam-heated plate heat exchanger with (PI controlled) control


valve

Fig. 40

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap

®
Westfalia Separator
46 2058-9601-020 / 0211

5.9.2 Steam-heated tubular heat exchanger with (PI controlled) control


valve

Fig. 41

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Tubular heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap

®
Westfalia Separator
2058-9601-020 / 0211 47

5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve

Fig. 42

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Plate heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve

®
Westfalia Separator
48 2058-9601-020 / 0211

5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled)


control valve

Fig. 43

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Tubular heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve

®
Westfalia Separator
2058-9601-020 / 0211 49

5.10 Securing plate heat exchangers

Assembly instructions for soldered


plate heat exchanger
• Prepare an assembly plate support
and weld it to the foundation.
• Fasten assembly plate 50 with
screws 70 and nuts 80 to the as-
sembly plate support.
The assembly plate must be in-
stalled vertically relative to the pipe
axis.
IMPORTANT:
Welding the assembly plate to the
support is not permitted.
• Fasten heat exchanger with gaskets
40 counterflanges 30, lock washers
20 and screws 10 to the assembly
plate.
• Attach the pipes to the counter-
flanges by tack-welding.
• Dismantle the heat exchanger and
gaskets.
• Completely weld the pipes to the
counterflanges.
• Finally, re-assemble the parts as per
instruction.

Fig. 44

A The illustrated channel steel must be provided by the shipyard.


B GEA Westfalia Separator recommendation as example channel steel ac-
cording to DIN1026-1-50.

IMPORTANT:
Distortion or warping or other stress of the soldered connection points must be
avoided!
Pipelines must be correspondingly arrested.

10 20 30 40 50 70 80
Pos./
type Allen screw Lock Groove- Gasket Plate Hex head Hexagon
washer faced screw nut
flange
ISO 4762 - DIN127 - 1 in - 32.92 x 3.53 352 x 125 x ISO 4017 - ISO 3032 -
M10 x 45 B10 SAE3000P (8 x) 12 M12 x 40 M12
B 10 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)

ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 563 x 290 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (8 x) 12 M12 x 40 M12
B 45 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)

®
Westfalia Separator
50 2058-9601-020 / 0211

5.11 Safety valve

Safety valve in vertical fitting posi-


tion

Fig. 45

• The safety valve outlet should be led


via a funnel (pos. “1”).
A discharge line is welded to the
funnel via which the medium can be
discharged.

IMPORTANT:
• Do not use galvanized compo-
nents and hoses.

Fig. 46

®
Westfalia Separator
2058-9601-020 / 0211 51

6 Solids tank

6.1 Recommended criteria for solids tank ................................................... 52


6.1.1 Tank vent ............................................................................................... 53
6.1.2 Set-up of the solids tank venting ........................................................... 54
6.2 Solids discharge lines ............................................................................ 55
6.2.1 Solids discharge lines with shut-off flap................................................. 56
6.2.2 Standard installation of shut-off flaps .................................................... 56
6.2.3 Installation recommendation for shut-off flaps ....................................... 57
6.3 Operating and dirty water discharge lines ............................................. 58
6.3.1 Separators of OSD and OSE ................................................................. 58

®
Westfalia Separator
52 2058-9601-020 / 0211

6.1 Recommended criteria for solids tank

Note:
This information does not apply to sludge transfer units on compact units.

• There should always be separate solids tanks for the lube oil and fuel sys-
tems.
• Tank heating should be installed in dependence of the viscosity or ambient
temperature.
• The general designs and constructions are subject to the valid regulations.

1 Monitoring
2 Venting
3 Tank heating
4 Utilizable volume

Fig. 47

Minimum solids tank volume


Volume Maximum utilizable volume
Separator model
[l] [%]
OSD 2 80 60
OSD 6 200 60
OSD 18 200 60
OSD 35 300 60
OSD 60 300 60
OSE 5 80 60
OSE 10 200 60
OSE 20 200 60
OSE 40 300 60
OSE 80 300 60

®
Westfalia Separator
2058-9601-020 / 0211 53

6.1.1 Tank vent


• In the case of one or more separators which are connected to a solids tank,
the nominal widths DN to be used are given in the table below:
Note:
Connect the tank vent to the on-board venting system.

Tank vent
Separators DN in mm
per solids tank
OSD 2 OSD 6 OSD 18 OSD 35 OSD 60
1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150

OSE 5 OSE 10 OSE 20 OSE 40 OSE 80


1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150

• In the case of a combination of separator models on one solids tank


– the total number of all separators must be taken as a basis
– and the nominal width of the largest model used.

The following criteria must be taken into consideration when venting the tank:
• Installation in accordance with the guidelines of the classification societies
• Controlled discharge of oil vapours
• An uncontrolled discharge of the sludge must be avoided.
• The vent lines must be laid so that a chimney effect develops.
• All possible loops in the vent lines must be stepwise.

®
Westfalia Separator
54 2058-9601-020 / 0211

6.1.2 Set-up of the solids tank venting

Solids tank with one separator


• The nominal width DN is given in the
table above (section 6.1.1).

Fig. 48

Solids tank with several separators


• The nominal width DN is given in the
table above (section 6.1.1).

Fig. 49

Solids tank with wash plates


A solids tank with wash plates is re-
quired when movements of the ship
cause faulty functioning of the level
monitoring.
• When using wash plates, each sec-
tion must be vented.
• The vent lines must be brought to-
gether.

Fig. 50

®
Westfalia Separator
2058-9601-020 / 0211 55

6.2 Solids discharge lines

• The solids discharge lines should


always be vertical if possible.
• The solids discharge must always
end 50 – 100 mm below the tank
top.
• The maximum level in the solids
tank must be monitored by means of
a float switch.
• The piping for the solids discharge
should be without reduction and with
vibration compensators.
• The length of 2 m may not be ex-
ceeded without trace heating.
Fig. 51

• If there is a deviation from the verti-


cal, an angle of 45° must not be ex-
ceeded.

Fig. 52

IMPORTANT:
• This piping arrangement is not ad-
missible!

Fig. 53

®
Westfalia Separator
56 2058-9601-020 / 0211

6.2.1 Solids discharge lines with shut-off flap


• A shut-off flap in the solids discharge line prevents the penetration of vapours
into a stationary separator during the desludging of another separator.
• If more than one separator is used for a sludge tank, a shut-off flap must be
installed in the sludge discharge at the shipyard.
• Shut-off flaps are not included in the standard scope of supply of GEA West-
falia Separator but can be ordered from GEA Westfalia Separator.
• CP units or modules equipped with a sludge tank supplied by GEA Westfalia
Separator and equipped with more than one separator are always delivered
with shut-off flaps.

6.2.2 Standard installation of shut-off flaps

Separators of OSD and OSE

Fig. 54

I Solids discharge III Tank vent


II Hood and frame drain IV Shut-off flap

• Discharges I, and III must be configured as illustrated in Fig. 57.


• See section 6.1.1, table for tank vent connection.

ATTENTION!
It must be ensured that the shut-off flaps are open during separator operation.

®
Westfalia Separator
2058-9601-020 / 0211 57

6.2.3 Installation recommendation for shut-off flaps

• The solids discharge must always


end below the tank top.
• For dimension X, see section 6.2,
Fig. 51.

I Shut-off flap
II Flange
III Pipe
IV Hose (supplied with separator)
V Solids tank cover

Fig. 55

Fig. 56

®
Westfalia Separator
58 2058-9601-020 / 0211

6.3 Operating and dirty water discharge lines


• The discharges for operating and dirty water can be conveyed into a separate
tank for oily water.
• The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.

IMPORTANT:
Operating and dirty water discharges may not be discharged into public
canals, draining ditches and waters!

6.3.1 Separators of OSD, OSE and OTC

• The water discharges must be sub-


merged under all conditions
(roll/pitch).
• Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.

I Hood and frame drain


II Solids discharge
III Tank vent
Fig. 57

• When a siphon is installed, the


frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
• Dimension h1 is given in the table
below.

I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and
frame drain

Fig. 58

®
Westfalia Separator
2058-9601-020 / 0211 59

Table for defining siphon length, dimension “h1”

Siphon length [mm]


Separator model
h1
OSD 6 / OSD 18 500
OSD 35 / OSD 60 800
OSE 5 500
OSE 10 500
OSE 20 500
OSE 40 800
OSE 80 800
OTC 2 –
OTC 3 –
OTC 5 –
OTC 10 –
OTC 20 –

®
Westfalia Separator
60 2058-9601-020 / 0211

Note
Notes
Notizen
Anotaciones
Для записей
Muistiinpanot
Σημειώσεις
Notater
Notes
Note

®
Westfalia Separator
2058-9601-020 / 0211 61

7 Electrical installation

7.1 Control cabinet ....................................................................................... 62


7.1.1 Electrical connection .............................................................................. 64
7.1.2 External voltages ................................................................................... 64
7.1.3 Shipboard operation .............................................................................. 65
7.1.4 Onshore operation ................................................................................. 65
7.2 Electro-magnetically compatible installation .......................................... 66
7.3 Valves .................................................................................................... 67
7.3.1 Solenoid valve block .............................................................................. 67
7.3.2 Terminal box .......................................................................................... 68
7.3.3 Separator with sensor bloc .................................................................... 69
7.4 Dual-purpose thermometer .................................................................... 70
7.5 Electrical installation of transmitters and electric motors ....................... 71
7.6 Electrical execution ................................................................................ 71
7.6.1 Earthing the separator ........................................................................... 72
7.6.2 Voltage equalisation of the separator .................................................... 72
7.6.3 Voltage equalization of the electric heater ............................................. 73
7.6.4 Voltage equalization of the foundation frame ........................................ 73
7.6.5 Voltage equalisation of the control cabinet ............................................ 74
7.7 Electric motors procured by the customer ............................................. 75
7.8 Installation and operation of control units .............................................. 76

®
Westfalia Separator
62 2058-9601-020 / 0211

7.1 Control cabinet

Control cabinet configuration

1 Lock
2 Control Unit D10
3 OFF/ON keys for separator
4 OFF/ON keys for feed pump
5 HAND/0/AUTOMATIC selector for
solids pump (option)
6 Main switch

Fig. 59 Front view

Fig. 60 Interior view

1 Isolating amplifier for analog output (option)


2 WMS (Water Content Monitoring System) relay, if provided
3 Full-motor-protection module
4 Interface relay
5 Auxiliary contactor
6 Main contactor
7 Current transformer
8 Power supply for PLC (Programmable Logic Control) and valves
9 Terminal Strip
10 Control transformer for heating and venting facilities (option)
11 Main switch
12 Control voltage transformer (option)
13 Motor protection switch
14 Safety outcut

®
Westfalia Separator
2058-9601-020 / 0211 63

Mounting example

1 Gasket 10,5x23x5
2 Threaded bolt M 8 (embedded
in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall

Fig. 61

• The control cabinet


– must be allocated to the corresponding separator by means of its designa-
tion.
– must be mounted on a frame or wall in the vicinity of the separator.
– conforms to enclosure IP 54.
• It must be possible to open the control cabinet door wide so that the door
latch can lock into place.
• Select the installation site so that
– it can be easily operated and observed.
– an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary,
make sure there is an adequate supply of fresh air.

• If the control cabinet is mounted on a wall, a wall clearance of 20 m must be


observed to achieve a vibration-free fastening arrangement.

• Although buttons and switches and the electronic control unit are protected
against moisture by protective foil and door seal, the cabinet must neverthe-
less not be installed in an excessively humid environment or damp area.

• To keep the temperature inside the unit constant after commissioning, the
main switch should be kept turned on even when the separator is at a stand-
still.

®
Westfalia Separator
64 2058-9601-020 / 0211

7.1.1 Electrical connection


• The control unit is designed for a connected voltage as indicated on the
nameplate inside the control cabinet.
• In the case of a version without motor starter, the rated connection voltage is
115 VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.

7.1.2 External voltages

– carry external voltage (even when the main switch is off!).

– can be identified by the orange coloured wiring.


– can be used in external control systems up to 250 VAC.
2
• A cross-section of 1.5 mm Cu is adequate for all control and interlocking
lines.
• The voltage-free contacts of the output modules

®
Westfalia Separator
2058-9601-020 / 0211 65

7.1.3 Shipboard operation


• For shipboard operation
– Only lines type "MGCH" according to DIN 89 158 may be used.
– All cables must meet the flame test requirements for bunched cables acc.
to IEC 60332-3 / IEEE 45-18.13.
– All cable materials must be free of halogens acc. to IEC 60754-1, no
toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
– All cables must have an approval of the relevant classification society.
– Insulating strength: 0.6/1KV
– GEA WSPN Standard: Nexans MPRX 0.6/1kV
– The standard control cabinets are equipped with plastic non halogen oil
resident. WS standart is “Ernst Heinrich GmbH”
– load and control lines can be laid jointly without clearance
• In the case of HFO separators in series operation, the signal exchange be-
tween the control cabinets as per the terminal diagram for the connecting ca-
ble must be taken into account (see section 7.2).

Cable glands for shipboard installation

Female ∅ Cable outer Earthing device +


Cable gland
thread [mm] Inner parts design

M 16 x 1.5 4 – 11 M 24 x 1.5
M 20 x 1.5 8 – 13 M 24 x 1.5
M 25 x 1.5 11 – 17 M 36 x 1.5
M 32 x 1.5 15 – 21 M 36 x 1.5
M 40 x 1.5 19 – 28 M 36 x 1.5

7.1.4 Onshore operation


• The local rules and regulations of the operator must be observed!
• for onshore operation
– Normally, "ölflex" cables are used and "NSSHÖU" for outside installation.
– commercially available cable glands can be used.
– separate cable routing must be used for the load and control lines.

• Cable entries with plastic or metal glands are admissible.

®
Westfalia Separator
66 2058-9601-020 / 0211

7.2 Electro-magnetically compatible installation


• The control cabinet is designed to be electro-magnetically compatible.
• The following must be taken into account with electro-magnetically compatible
installations:
– Earthing straps
– Voltage equalization
– Screening lines
– Separate line routing
– Use of erase elements in case of inductance.
In the case of HFO series operation, proceed in accordance with the following
wiring diagram:

Fig. 62

A Switch ON D Connecting terminals


B Control cabinet HFO No. 1 F Cable type
C Control cabinet HFO No. 2 E Customer shipboard installation

IMPORTANT:
• Use only data cable UNITRONIC-BUS-FD P L2/F.I.P (1 x 2 x 0.25 mm² +
Screen).
• Do not lay data cables directly next to load cables as this can cause prob-
lems with electromagnetic compatibility.
• Pay attention to the different software status on the C7 units:
– 1. unit has the MPI addresses 1 / 2
– 2. unit has the MPI addresses 3 / 4
– 3. unit has the MPI addresses 5 / 6
• Faulty or broken cable connections are displayed with error code no. 551.
• Check all connections.

®
Westfalia Separator
2058-9601-020 / 0211 67

7.3 Valves

Only original valves from GEA Westfalia Separator with integrated suppressor
diode and reverse battery protection in the connection head may be used in
filling, displacement and operating water lines.

7.3.1 Solenoid valve block

This diagram shows an original valve


block from GEA Westfalia Separator
which is used in filling, displacement
and operating water lines.

Fig. 63

Connections

A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED

Fig. 64

®
Westfalia Separator
68 2058-9601-020 / 0211

7.3.2 Terminal box

All valves and monitoring instruments


are installed ready-to-connect on a
local terminal box at the separator.
• The connection to the control cabi-
net must be carried out by means of
a joint cable in accordance with the
adjacent connection diagram.

A Control cabinet
B Product discharge pressure
C “Self-Think” system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve
I Circulation valve
J Operating Water
K Filling, displacement water

Fig. 65

®
Westfalia Separator
2058-9601-020 / 0211 69

7.3.3 Separator with sensor bloc

Fig. 66

The components on the hood are wired to the terminal box.

®
Westfalia Separator
70 2058-9601-020 / 0211

7.4 Dual-purpose thermometer


• The dual-purpose thermometer is used
– to monitor the temperature of the dirty oil after the pre-heater and
– for local temperature indication.
ATTENTION!
• The dual-purpose thermometer is used only in conjunction with a C7 control
system.

Fig. 67 Fig. 68

• The dual-purpose thermometer must always be fitted before the 3-way piston
control valve.
• All sensors must be installed so that they are continuously flushed with oil.

®
Westfalia Separator
2058-9601-020 / 0211 71

7.5 Electrical installation of transmitters and electric motors


• The connection of motors and transmitters by means of cable loop enables
easy replacement and function testing of the components.

Example 1

Fig. 69

Example 2

Fig. 70

7.6 Electrical execution


The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the classi-
fication societies do not have to be met.

The applicable standards at GEA Westfalia Separator are


– the European standard EN 60 204 – Part 1 or
– VDE 0113 – Part 1

®
Westfalia Separator
72 2058-9601-020 / 0211

7.6.1 Earthing the separator

• The separator must always be


earthed.

The earthing connection A is always


located on the motor side beneath the
motor flange.

Fig. 71

7.6.2 Voltage equalisation of the separator

Including the insulated installed sepa-


rator in the voltage equalisation of the
installation is done via the voltage
equalisation connection on the motor
side. This applies always.

If there is no protective conductor in


multi-core cables and leads (e.g. in the
armoured marine cable), the drive
motor must likewise be included in the
voltage equalisation.
The same applies for pump motors
and electric pre-heaters.
Fig. 72

The cross-section of the voltage


equalisation conductor, normally insu-
lated green-yellow, is dimensioned to
the largest external conductor on the
respective consumer.

In practice, table 1 in EN 60204-1 is


used for this.

GEA Westfalia Separator selects:


2 2
10 mm < S < 25 mm Cu

Fig. 73

®
Westfalia Separator
2058-9601-020 / 0211 73

7.6.3 Voltage equalization of the electric heater

Fig. 74

7.6.4 Voltage equalization of the foundation frame

• The foundation frame must be fitted


with a marked connecting bolt for
voltage equalisation by the cus-
tomer.

Fig. 75

Fig. 76

®
Westfalia Separator
74 2058-9601-020 / 0211

7.6.5 Voltage equalisation of the control cabinet


• The connection is via the PE-bar or terminal inside the cabinet to the frame
connection.

PE connection

Fig. 77

PE connection

Fig. 78

PE connection

Fig. 79

®
Westfalia Separator
2058-9601-020 / 0211 75

7.7 Electric motors procured by the customer


• When the motors are procured by the customer, they must have the following
specifications and comply with the following standards:

Design IM B5* according to IEC 34 – Part 7

Rating Classification according to IEC 72 – Part 2

Enclosure IM B5 according to IEC 34 – Part 5


Quality stage N * / S *according to IEC 34 – Part
Vibration severity 14,
Full key balanced * / Half key balanced *
50 Hz 60 Hz
Synchronous speed
3000 * / 1500 * 3600 * / 1800 *

Type of cooling 1C411 according to IEC 34 – Part 6

Flange dimensions according to IEC 72

Shaft dimensions according to IEC 72

Direction of rotation according to IEC 34 – Part 8

Insulation material class F according to IEC 34 – Part 1

PTC thermistors as full motor protection


• The PTC resistors mist be fitted in the end
Motor protection windings – one per strand.
• PTC resistors – temperature feelers which are
mounted on the winding package from the
outside are not acceptable!
Operating mode SI according to IEC 34 – Part 1

* dependent on separator model

ATTENTION!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by GEA Westfalia
Separator.

®
Westfalia Separator
76 2058-9601-020 / 0211

7.8 Installation and operation of control units

IMPORTANT:
• Outdoor exposure is not admissible!

• Select the installation site so that


– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.

• Where appropriate, check screw-type and plug-type connectors for secure


contact.
• Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
• The control cabinet heating must switch on before the temperature drops be-
low the dew point.

• Bedewing can occur during the night which is not good for electronic appara-
tus.

• Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
• Pay attention to admissible installation and operating data:

Voltage fluctuations +/- 10 % of the line voltage


Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)

ATTENTION!
Improper installation and operation discharges the supplier from the war-
ranty obligation.

®
Westfalia Separator
2058-9601-020 / 0211 77

Note
Notes
Notizen
Anotaciones
Для записей
Muistiinpanot
Σημειώσεις
Notater
Notes
Note

®
Westfalia Separator
78 2058-9601-020 / 0211

Note
Notes
Notizen
Anotaciones
Для записей
Muistiinpanot
Σημειώσεις
Notater
Notes
Note

®
Westfalia Separator
2058-9601-020 / 0211 79

®
Westfalia Separator
GEA Mechanical Equipment
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde (Germany)
Phone +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com
Contents
2. HFO
Data sheet
P&ID
Equipment list
Dimensioned drawing
Detail drawings: 2063-4100-000
3/2-Way feed valve 9901-8105-390
Dimensioned drawing for motor 9901-8105-305
Starting characteristics 9997-0142-020
Circuit diagram 8106-2004-058

Commissioning equipment, spare parts and tools list


GEA Westfalia Separator Systems GmbH

Process Condition Data Sheet Rev. No. 0


Manufacurer:
Customer: DSME
Hull No.: 43223 Project No.: H1195 IMO No.: WS Order No: 452946646
44608 H1196 452946721
Classification: ABS Drawing No.: P452946646-9913-PDS000

Oil to be Processed Operating Water


Application: HFO Hardness: < 55°C 12° dH
Viscosity: 600 mm² /s 50°C > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 60 °C PH - Value: 6,5 - 7,5
Separating Temperature: 98 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 4.500 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: 7 bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: 2 x OSE 40-0136-067/30 Type: Frame size 160
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1,5 bar g Output: 17,5 kW
Finish color: Munsell 7.5 BG 7/2 Speed: 3600 rpm
Total weight: 1600 kg Weight: 107 kg
Bowl speed 8200 rpm
Bowl weight 255 kg
Control Unit Feed Pump
Type: D 10 Type:
Infeed voltage: 440 Volt Rated Capacity: l/h
Frequency: 60 Hz Suction Height: m Ws
Valve Voltage: 24 DC Delivery Height: m Ws
Control Voltage: 230 Volt Voltage: 440 Volt
Finish Color: Munsell 7.5 BG 7/2 Frequency: 60 Hz
Weight: 55 kg Output: kW
Weight: kg
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 98 °C

Inlet Temperature Alarm high TAH *0-9-006 108 °C

Inlet Temperature Alarm low TAL *0-9-006 88 °C

Water Pressure Reducer PCV *9-7-003 3 -10 bar g

Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar

Pressure Switch PSL Sludge Monitoring System *1-9-003 1 bar for -91-/0136 0,5 bar for -0196-

Subject to technical modification 12.10.2010


Customer: DSME Project-/Order-No.: 43223 / 402946646

Location: H1195/H1196 Project-title: 2XOSE 40-0136


GEA Westfalia Separator
Equipment List

Order-No.: 402946646

Project - title: 2XOSE 40-0136

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 12.10.2010 Dept.: 4420

Type: OSE 40 Corr. Drawing: P402946646-9913-PID000 Belongs to:

Repl for: --- Repl. by: --- Std. checked: ---

Explanations:
Priority(A): Procurement (B): Scope of supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = to be removed
U = --- V = --- W = loose supply

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE By: By: P402946646-9913-DVL000 1/5

Copyright. © All rights reserved


Customer: DSME Project-/Order-No.: 43223 / 402946646

Location: H1195/H1196 Project-title: 2XOSE 40-0136


GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Stck Separator OSE 40-0136-067 N L L

10-1-001/M1 1 Stck Motor Frame size 160 N M

10-7-005 1 Stck Throttle Valve belongs to 10-7-006 N L L


DN50
10-7-006 1 Stck 3/2-Way Feed Valve Assembly 0018-8091-110 N L L
DN50
10-7-010 1 Stck 2/2 Way Solenoid Valve 0331 0018-8133-600 N L L

10-7-011 1 Stck 2/2 Way Solenoid Valve 0331 0018-8133-600 N L L

10-7-012 1 Stck Pressure Gauge Cock belongs to 10-1-001 N L L


1/4"
10-9-006 1 Stck Resistance Thermometer 2 x PT 100 TE belongs to 10-7-006 N L L
1/2"
10-9-009 1 Stck Flow Sensor FI 0001-1701-600 N L L

10-9-010 1 Stck Resistance Thermometer TE installed in Motor N L L

10-9-011 1 Stck Current Transformer TAI 233 IAL 0005-0924-220 N L L

10-9-013 1 Stck Water Detector SK1-HT125-HFO CS 0005-1464-050 N L L

10-9-014 1 Stck Pressure Transmitter NAE PT 0005-1529-300 N L L


1/4"
10-9-018 1 Stck Proximity sensor SIS 0005-0868-000 N L L

11-7-001 1 Stck Non-Return Valve 0018-2992-650 N L L


1 1/2"

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE By: By: P402946646-9913-DVL000 2/5

Copyright. © All rights reserved


Customer: DSME Project-/Order-No.: 43223 / 402946646

Location: H1195/H1196 Project-title: 2XOSE 40-0136


GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

11-7-003 1 Stck Pressure Gauge Cock belongs to 10-1-001 N L L


1/4"
11-9-001 1 Stck Pressure Gauge 213.40 / 0..40bar PI 0001-1572-600 N L L
1/4"
11-9-002 1 Stck Pressure Transmitter NAE PT 0005-1529-300 N L L
1/4"
12-7-001 1 Stck Non-Return Flap belongs to 10-7-006 N L L
DN 50
18-7-002 1 Stck Solenoid Valve belongs to 10-7-006 N L L
1/4"
19-7-002 1 Stck Ball Valve 0018-1763-630/belongs N L L
3/4" to 19-7-003
19-7-003 1 Stck Solenoid Valve Assembly compl. 0018-7614-000 N L L
3/4"
19-7-004 1 Stck 2/2-Way Solenoid Valve belongs to 19-7-003 N L L
1/2"
19-7-005 1 Stck 2/2-Way Solenoid Valve belongs to 19-7-004 N L L
1/4"
19-8-001 1 Stck Y-Strainer belongs to 19-7-005 N L L
3/4"
19-9-001 1 Stck Pressure Gauge 213.40 / 0..10bar PI 0001-1572-600/belongs N L L
to 19-7-003
20-1-001 1 Stck Separator OSE 40-0136-067 N L L

20-1-001/M1 1 Stck Motor Frame size 160 N M

20-7-005 1 Stck Throttle Valve belongs to 10-7-006 N L L


DN50
20-7-006 1 Stck 3/2-Way Feed Valve Assembly 0018-8091-110 N L L
DN50

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE By: By: P402946646-9913-DVL000 3/5

Copyright. © All rights reserved


Customer: DSME Project-/Order-No.: 43223 / 402946646

Location: H1195/H1196 Project-title: 2XOSE 40-0136


GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

20-7-010 1 Stck 2/2 Way Solenoid Valve 0331 0018-8133-600 N L L

20-7-011 1 Stck 2/2 Way Solenoid Valve 0331 0018-8133-600 N L L

20-7-012 1 Stck Pressure Gauge Cock belongs to 10-1-001 N L L


1/4"
20-9-006 1 Stck Resistance Thermometer 2 x PT 100 TE belongs to 10-7-006 N L L
1/2"
20-9-009 1 Stck Flow Sensor FI 0001-1701-600 N L L

20-9-010 1 Stck Resistance Thermometer TE installed in Motor N L L

20-9-011 1 Stck Current Transformer TAI 233 IAL 0005-0924-220 N L L

20-9-013 1 Stck Water Detector SK1-HT125-HFO CS 0005-1464-050 N L L

20-9-014 1 Stck Pressure Transmitter NAE PT 0005-1529-300 N L L


1/4"
20-9-018 1 Stck Proximity sensor SIS 0005-0868-000 N L L

21-7-001 1 Stck Non-Return Valve 0018-2992-650 N L L


1 1/2"
21-7-003 1 Stck Pressure Gauge Cock belongs to 10-1-001 N L L
1/4"
21-9-001 1 Stck Pressure Gauge 213.40 / 0..40bar PI 0001-1572-600 N L L
1/4"
21-9-002 1 Stck Pressure Transmitter NAE PT 0005-1529-300 N L L
1/4"
22-7-001 1 Stck Non-Return Flap belongs to 10-7-006 N L L
DN 50

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE By: By: P402946646-9913-DVL000 4/5

Copyright. © All rights reserved


Customer: DSME Project-/Order-No.: 43223 / 402946646

Location: H1195/H1196 Project-title: 2XOSE 40-0136


GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

28-7-002 1 Stck Solenoid Valve belongs to 10-7-006 N L L


1/4"
29-7-002 1 Stck Ball Valve 0018-1763-630/belongs N L L
3/4" to 19-7-003
29-7-003 1 Stck Solenoid Valve Assembly compl. 0018-7614-000 N L L
3/4"
29-7-004 1 Stck 2/2-Way Solenoid Valve belongs to 19-7-003 N L L
1/2"
29-7-005 1 Stck 2/2-Way Solenoid Valve belongs to 19-7-004 N L L
1/4"
29-8-001 1 Stck Y-Strainer belongs to 19-7-005 N L L
3/4"
29-9-001 1 Stck Pressure Gauge 213.40 / 0..10bar PI 0001-1572-600/belongs N L L
to 19-7-003

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE By: By: P402946646-9913-DVL000 5/5

Copyright. © All rights reserved


0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator


Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Kunde : -
Customer
Anlagenbezeichnung : -
Designation of plant
Zeichnungsnummer : 8106-2004-058
Drawing no.
Kommission : -
Internal order no.

Hersteller (Firma) : GEA Westfalia Separator


Manufacturer (Company)
Projektname : -
Name of project
Typ : D10 / OSE 40-0136
Type
Sprache : de/en
Language
Technische Daten : 230V AC 60 Hz +/-5 % -
Technical data

Erstellt am : 07.10.2010 Bearbeitet am : 04.03.2011 Angewandte Normen: IEC 61346


Prepared Processed Applied standards: IEC 61355
IEC 60617
GEA Projektsachbearbeiter : M. Kalb Telefon : +49 2522 77-2802
GEA project contact Telephone

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Titel- / Deckblatt
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Project: Title- / cover sheet
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EAA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Titel- / Deckblatt
&EAA 1 03.03.2011 GRO/PLE
Title- / cover sheet

Inhaltsverzeichnis
&EAB 2 03.03.2011 GRO/PLE
Table of contents

Inhaltsverzeichnis
&EAB 3 03.03.2011 GRO/PLE
Table of contents

Inhaltsverzeichnis
&EAB 4 03.03.2011 GRO/PLE
Table of contents

Inhaltsverzeichnis
&EAB 5 03.03.2011 GRO/PLE
Table of contents

Revisionsübersicht
&EBH 6 03.03.2011 GRO/PLE
Revision overview

Strukturkennzeichenübersicht
&EDB 7 03.03.2011 GRO/PLE
Structure indicator

Informations-Blatt
&EDB 8 03.03.2011 GRO/PLE
Information-sheet

Informations-Blatt
&EDB 9 03.03.2011 GRO/PLE
Information-sheet

Einspeisung
&EFS 10 =0 03.03.2011 GRO/PLE
Incoming

Steuerspannung 24VDC
&EFS 11 =0 03.03.2011 GRO/PLE
Control voltage 24VDC

Not-Halt
&EFS 12 =0 03.03.2011 GRO/PLE
Emergency stop

Separator
&EFS 13 =01 03.03.2011 GRO/PLE
Separator

Separator
&EFS 14 =01 03.03.2011 GRO/PLE
Separator

Separator Drehzahlmessung
&EFS 15 =01 03.03.2011 GRO/PLE
Separator speed measuring

Separator Signale
&EFS 16 =01 03.03.2011 GRO/PLE
Separator signals

Separator Vibro
&EFS 17 =01 03.03.2011 GRO/PLE
Separator vibro

Separator Ventile
&EFS 18 =01 03.03.2011 GRO/PLE
Separator valves

Freigabe Produkt Temperaturregelung


&EFS 19 =11 03.03.2011 GRO/PLE
Release product temperature control

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 2
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Produkt Temperaturregelung
&EFS 20 =11 03.03.2011 GRO/PLE
Product temperature control

Signalaustausch
&EFS 21 =100 03.03.2011 GRO/PLE
Signal exchange

SPS Übersicht
&EFS 22 =00 03.03.2011 GRO/PLE
PLC overview

SPS Spannungsversorgung
&EFS 23 =00 03.03.2011 GRO/PLE
PLC power supply

SPS Übersicht
&EFS 24 =00 03.03.2011 GRO/PLE
PLC overview

SPS Übersicht
&EFS 25 =00 03.03.2011 GRO/PLE
PLC overview

SPS Übersicht
&EFS 26 =00 03.03.2011 GRO/PLE
PLC overview

Aufbauplan
&ELU 27 03.03.2011 GRO/PLE
Arrangement drawing

Aufbauplan
&ELU 28 03.03.2011 GRO/PLE
Arrangement drawing

D10
&ELU 29 03.03.2011 GRO/PLE
D10

Not-Halt-Box
&ELU 30 03.03.2011 GRO/PLE
Energency stop box

Stromwandler
&ELU 31 03.03.2011 GRO/PLE
Current transformer

Motorvollschutzrelais
&ELU 32 03.03.2011 GRO/PLE
Motor protection relay

Klemmenplan =0+-GLAND
&EMA 33 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-GLAND

Klemmenplan =0+-GLAND
&EMA 34 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-GLAND

Klemmenplan =0+-24M
&EMA 35 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-24M

Klemmenplan =0+-PE
&EMA 36 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-PE

Klemmenplan =0+-SC
&EMA 37 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-SC

Klemmenplan =0+-X1
&EMA 38 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-X1

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 3
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Klemmenplan =0+-X2
&EMA 39 =0 03.03.2011 GRO/PLE
Terminal connection diagram =0+-X2

Klemmenplan =01+-X1
&EMA 40 =01 03.03.2011 GRO/PLE
Terminal connection diagram =01+-X1

Klemmenplan =01+-X2
&EMA 41 =01 03.03.2011 GRO/PLE
Terminal connection diagram =01+-X2

Klemmenplan =01+JB-1X10
&EMA 42 =01 +JB 03.03.2011 GRO/PLE
Terminal connection diagram =01+JB-1X10

Klemmenplan =01+JB-1X10_GLAND
&EMA 43 =01 +JB 03.03.2011 GRO/PLE
Terminal connection diagram =01+JB-1X10_GLAND

Klemmenplan =01+SB-1X20
&EMA 44 =01 +SB 03.03.2011 GRO/PLE
Terminal connection diagram =01+SB-1X20

Klemmenplan =100+-X2
&EMA 45 =100 03.03.2011 GRO/PLE
Terminal connection diagram =100+-X2

Klemmenplan =11+-X2
&EMA 46 =11 03.03.2011 GRO/PLE
Terminal connection diagram =11+-X2

Kabelübersicht
&EMB 47 03.03.2011 GRO/PLE
Cable layout

Kabelübersicht
&EMB 48 03.03.2011 GRO/PLE
Cable layout

Klemmenkasten Übersicht
&EMB 49 03.03.2011 GRO/PLE
Terminal box overview

Hinweise zur Installation


&EMB 50 03.03.2011 GRO/PLE
Instructions for installation

Potentialausgleich Separator
&EMB 51 03.03.2011 GRO/PLE
Potential equalization Separator

Klemmenanschlussplan =0+-GLAND
&EMC 52 03.03.2011 GRO/PLE
Terminal connecting plan =0+-GLAND

Klemmenanschlussplan =0+-24M
&EMC 53 03.03.2011 GRO/PLE
Terminal connecting plan =0+-24M

Klemmenanschlussplan =0+-PE
&EMC 54 03.03.2011 GRO/PLE
Terminal connecting plan =0+-PE

Klemmenanschlussplan =0+-SC
&EMC 55 03.03.2011 GRO/PLE
Terminal connecting plan =0+-SC

Klemmenanschlussplan =0+-X1
&EMC 56 03.03.2011 GRO/PLE
Terminal connecting plan =0+-X1

Klemmenanschlussplan =0+-X2
&EMC 57 03.03.2011 GRO/PLE
Terminal connecting plan =0+-X2

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 4
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Klemmenanschlussplan =01+-X1
&EMC 58 03.03.2011 GRO/PLE
Terminal connecting plan =01+-X1

Klemmenanschlussplan =01+-X2
&EMC 59 03.03.2011 GRO/PLE
Terminal connecting plan =01+-X2

Klemmenanschlussplan =01+JB-1X10
&EMC 60 03.03.2011 GRO/PLE
Terminal connecting plan =01+JB-1X10

Klemmenanschlussplan =01+JB-1X10_GLAND
&EMC 61 03.03.2011 GRO/PLE
Terminal connecting plan =01+JB-1X10_GLAND

Klemmenanschlussplan =01+SB-1X20
&EMC 62 03.03.2011 GRO/PLE
Terminal connecting plan =01+SB-1X20

Klemmenanschlussplan =100+-X2
&EMC 63 03.03.2011 GRO/PLE
Terminal connecting plan =100+-X2

Klemmenanschlussplan =11+-X2
&EMC 64 03.03.2011 GRO/PLE
Terminal connecting plan =11+-X2

Stückliste
&EPB 65 03.03.2011 GRO/PLE
Parts list

Stückliste
&EPB 66 03.03.2011 GRO/PLE
Parts list

Stückliste
&EPB 67 03.03.2011 GRO/PLE
Parts list

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 5
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revisionsübersicht
Revision overview
Revisionsname Revisionskommentar Revisionsänderungsgrund Seitenname Ersteller Datum
Revision name Revision comment Revision on the basis of change Page name Author Date

Rev.01 As built GRO/PLE 03.02.2011

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Revisionsübersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 6
Project: Revision overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EBH 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Strukturkennzeichenübersicht
Structure indicator
Vollständige Bezeichnung Beschriftung Strukturbeschreibung Vollständige Bezeichnung Beschriftung Strukturbeschreibung
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Deckblatt
&EAA Dokumentenart
Cover sheet
Inhaltsverzeichnis
&EAB Dokumentenart
Table of contents
Revisionsübersicht
&EBH Dokumentenart
Revision overview
Strukturkennzeichen Übersicht / Vorschriften
&EDB Dokumentenart
Structure indentification overview / instructions
Stromlaufplan
&EFS Dokumentenart
Circuit diagram
Aufbauplan
&ELU Dokumentenart
Arrangement drawing
Klemmenplan
&EMA Dokumentenart
Terminal connection diagram
Kabelübersicht
&EMB Dokumentenart
Cable layout
Klemmenanschlussplan
&EMC Dokumentenart
Terminal connecting plan
Stückliste
&EPB Dokumentenart
Parts list
Einspeisung
=0 Anlage
Incoming
SPS
=00 Anlage
PLC
Separator
=01 Anlage
Separator
Signalaustausch
=100 Anlage
Signal exchange
Zulaufpumpe
=11 Anlage
Feed pump
Zugabe
=Additions Anlage
Addition
Kunde
=Customer Anlage
Customer
Motorsteuerung
=MCC Anlage
Motor starter
Abzweigdose
+JB Einbauort
Junction box
Lokal
+L Einbauort
Local
Sensorblock
+SB Einbauort
Sensor bloc

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Strukturkennzeichenübersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 7
Project: Structure indicator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EDB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Vorschriften / Spezifikation
Instruction / specification
Schaltschrank : Ausführung:
Control cabinet : Version:
Bezeichnung Schaltschrank Aderkennzeichnung
CC Core indentification
YES
Name control cabinet
Lackierung Gehäuse Potentialbezeichnung
Painting cabinet
Munsell 7.5 BG 7/2 Potential designation
NO

Schutzart Halogenfreie Verdrahtung / Kanäle


Protective rating
IP54 Halogen free wiring / channels
YES

Umgebungstemperatur Kabelkennzeichnungsschilder
Ambient temperature
~45 °C Cable marking plates
YES

Klassifizierung
Classification
...

Kennzeichnungsschilder
Marking plates
PLASTIC WHITE, LETTERS BLACK

Schnittstelle:
Interface:
Bus Verbindung zum Kunden PLC
Bus connection to customer PLC
NO

Einspeisung:
Incoming:
Netz-/ Anschlussspannung
Mains- / side voltage
230V AC

Netzfrequenz
Mains frequency
60 Hz

Drehfeld
Rotary field
CLOCKWISE ROTATION

Spannungstoleranz
Voltage tolerance
+/-5 %

Kabeleinführung
Cable inlet
BOTTOM

Einspeisung redundant
Incoming redundant
NO

Steuerspannungen:
Control voltages:
Steuerspannung 1
Control voltage 1
230V AC

Steuerspannung 2
Control voltage 2
24V DC

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Informations-Blatt
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 8
Project: Information-sheet
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EDB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Verdrahtung
Wiring
Stromkreise Leiter Farbe Querschnitt Stromkreise Leiter Farbe Querschnitt
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Hauptstromkreise 230V AC L1 Schwarz ≥ 1,5mm² Steuerspannung 230V AC L Rot ≥ 0,75mm²
Main circuits Black Control voltage Red
L2 Schwarz N Rot / Weiß
Black " Red / white "
L3 Schwarz
Black "
N Hellblau ≥ 1,5mm²
Light blue
PE Grün / Gelb ≥ 2,5mm²
Green / yellow

Steuerspannung 24V DC + Rot ≥ 0,75mm²


Control voltage Red
- Blau
Blue "

Analog abgeschirmt L+ Weiß ≥ 0,75mm²


Analog screened White
M Braun
Brown "

Messleitung Weiß ≥ 0,75mm²


Measuring circuit White

Stromwandlerleitungen Schwarz ≥ 2,5mm²


Current transformer lines Black

Verriegelungsleitungen (AC/DC) ≥ 0,75mm²


Interlocking conductors (AC/DC)
Orange

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Informations-Blatt
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 9
Project: Information-sheet
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EDB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
L1 / 11.0
N / 11.0

13

23

31

-S1
14

24

/21.1 32
2

-F1
1

C 6A

Daten Einspeisung:
Data incoming:
min. Querschnitt:
2,5 mm²
Min. Cross-section:
-PE
-PE -SC -PE -PE -PE
GLAND

Vorsicherung:
-
1

6
-X1 -X1 Pre-fuse:

Umgebungstemperatur:
~45 °C
-WD001 Ambient temperature:
MPRXCX -PE
2x2,5 mm² max. Kabellänge:
50 m

PE

PE

PE
Max. Cable length:
N
L

-1M -1T -1G U: 230V AC


PE
L1

-M1
M -
1~

Earthing mounting plate 1


19/18W f: 60 Hz

Erdung Montageplatte 1
=Customer Schaltschranklüfter P:
PE

Cabinet fan
+L-X

Erdung Gehäuse 1
Earthing cabinet 1
Icn:
Earthing screen

Earthing door 1
Erdung Schirm

Erdung Tür 1
Vollaststrom:
~2 A
Einspeisung Filterlüfter Full load current:
Incoming Filter fan

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Einspeisung
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 10
Project: Incoming
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
10.9 / L1
10.9 / N

N/L2
L1
-T2
INPUT
120/230VAC GEA
24VDC/5A power

x1
-P1

OFF

ON

x2
A
B
OUTPUT

L+

L+'

PE

M'
M.A / 13.6
-PE
M.K / 22.0
M.R / 12.0

1
-24M

-PE
M.X / 18.0

24V DC
L+.A / 13.6
24V DC
L+.K / 23.0
24V DC
L+.X / 12.0

Steuerspannung DC Spannungsversorgung
Control voltage DC Power supply

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Steuerspannung 24VDC
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 11
Project: Control voltage 24VDC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
11.9 / L+.X L+.X / 16.0

=00-K1
/24.4
E2.7
X10

11.9 / M.R M.R / 14.0


-PE
Brücke entfernen bei
GLAND

Anschluß eines
1

externen Not-Halt!
Remove link in case of -X2
an external
emergency stop!

-WG008
MPRXCX
2x1,5 mm²

=MCC
/13.0
PE

PE

Separator
Not-Halt
Separator
emergency stop

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Not-Halt
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 12
Project: Emergency stop
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Separatormotor 24V DC 24V DC


11.9 / L+.A L+.A / 14.0
Separator motor
11.9 / M.A M.A / 15.0
=MCC
/12.1
...V/50/60Hz Strommessung Separator
/14.1
/19.1 Current measuring separator
L1 L2 L3
=00-K1
4-20mA = 0-50A
-WG006 /25.5
MPRXCX
2x1,5 mm²
AI0-I
-X2 1
X13

11

2
-K1

12

14
/14.4

-X2 2

PE GLAND
-PE
A1
1

-Q1
2

A2

-B2
-WG007 -T1
MPRXCX *0_9_011

7+
2x2,5 mm²
-X1 1

2
A
S1

input

8
0-1A
-B1 0-.../.../1A -X1 2

3
output

9-
S2

50/1A 0/4-20mA
PE GLAND
-PE

L L
A1
T1

-F1 M
T2

A2

-PE
N N
GEA_Westfalia_Separator

Linkslauf
Anti-clockwise rotation
W1
U1

V1

PE

M
*0_1_001 3~
...kW/...A Θ
T2

T1

Separator PTC-Fühler
Separator Separator
PTC-feeler
separator

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 13
Project: Separator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
13.9 / L+.A L+.A / 15.0

=00-K1 =00-K1
/24.5 /24.5
E0.0 E0.1
X11 X11

=00-K1
/25.4
A1.0
X12

9
A1

-K1
A2

12.9 / M.R M.R / 19.0


-PE
GLAND
20

21

-X2
WG009 / 16.2 WG009. / 16.3
-WG009
MPRXCX
4x1,5 mm²

=MCC 14
/13.0 11 /13.5
12
PE

PE

Separator Separator Separator


Betrieb Störung Start/Stop
Separator Separator Separator
operation failure start/stop

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 14
Project: Separator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 / L+.A L+.A / 22.0
13.9 / M.A

=00-K1
0-8200 r.p.m.
/24.5
E0.3
X11

-T2 4
4+
6-

24VDC
5+

1+

2-
3

-X2
-WG004
MPRXCX
7x1,5 mm²

+JB

-1X10 1 2

-WG101
.-O
2x0,34 mm²
+

*0_9_020
SI
-

+ BN = brown
- BU = blue

Drehzahlüberwachung
Speed monitoring device

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Drehzahlmessung
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 15
Project: Separator speed measuring
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1
4-20mA 4-20mA
/25.5 /25.5
AI1-I AI2-I
X13 X13
=00-K1
5

8
/24.5
E0.5
X11

6
24V DC 24V DC
12.9 / L+.X L+.X / 19.0
-PE

GLAND
10
5

9
-X2
14.1 / WG009 14.2 / WG009.
-WG004
MPRXCX
7x1,5 mm²

+JB
L+_1X10 / 17.1
GLAND

PE
4

-1X10 PE

-WG121
MPRXCX
4x1,5 mm²

+SB
PE_1X20 / 18.6
M_1X20 / 18.5
2

-1X20

-WG201 -WG202 -WG203


.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
+
1

*1_9_002 I *0_9_014 I *0_9_013


PSL/H P SMS P WMS
4-20mA 4-20mA

Reinoel Schlammraumüberwachung Wasserabfuhr


Ablaufdruck Sludge space monitoring Water monitoring system
Clean-oil
discharge pressure

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Signale
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 16
Project: Separator signals
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1
/24.5
E1.7
X11

16
11
-X2

-WG011
MPRXCX
7x1,5 mm²

+JB 16.3 / L+_1X10


M_1X10 / 18.3

-1X10 8 11 9 10

Reserve Reserve
Spare Spare

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Vibro
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 17
Project: Separator vibro
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/25.4 /25.4 /25.4 /25.4 /25.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
1

6
11.9 / M.X

-PE -PE
GLAND

GLAND
12

13

14

15

16

17

18

19
-X2
-WG011
MPRXCX
7x1,5 mm²

+JB
17.1 / M_1X10
-PE -PE
-PE -PE
GLAND

GLAND

GLAND
12

13

15

14

16

18

17
-1X10 PE PE -1X10

-WG122
MPRXCX
3x1,5 mm²

+SB
16.3 / M_1X20
16.3
PE_1X20

11

10
PE

PE
8

9
-1X20 PE PE

-WG010 -WG105 -WG106 -WG204 -WG205


MPRXCX MPRXCX MPRXCX .-J .-J
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 3x0,75 mm² 3x0,75 mm²
+

PE

PE
+

+
*8_7_002 *9_7_004 *9_7_005 *0_7_010 *0_7_011
-

-
-

Zulaufventil Steuerwasser Verdrängungs- und Kreislaufventil Wasserabfuhrventil


Feed valve Operating water Füllwasser Circulation valve Water discharge valve
Displacem- and
filling water

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Ventile
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 18
Project: Separator valves
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
16.9 / L+.X

=00-K1
/24.5
E1.0
X11

14.9 / M.R M.R / 21.0


-PE
Brücke entfernen bei
Anschluß einer
GLAND

Zulaufpumpe!
1

(Option)
Link remove at -X2
connection of an feed
pump! (optional)
-WG005
MPRXCX
2x1,5 mm²

=MCC
/13.0
PE

PE

Rückmeldung Zulaufpumpe
Feed back feed pump

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 11


Editor BEE/PLE
Customer:
Separator Freigabe Produkt Temperaturregelung
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 19
Project: Release product temperature control
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

min / max
Temperaturüberwachung
Min / max
temperature monitoring
=00-K1
4-20mA = 0-120°C
/25.5 /25.5
AIR-P AIR-N
X13 X13

15

16
-SC

=0-SC
SC
3

6
-X2

-WG003
.CY-O
4x1,5 mm²

*0_9_006
1

3
Θ Θ
PT100 PT100
2

4
Reserve min / max
Spare Temperaturüberwachung
Min / max
temperature monitoring

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 11


Editor BEE/PLE
Customer:
Separator Produkt Temperaturregelung
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 20
Project: Product temperature control
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1


/25.4 /25.4 /25.4 /25.4
A0.7 A1.3 A1.4 A1.5
X12 X12 X12 X12
8

12

13

14
A1

A1

A1

A1
-K1 -K2 -K3 -K4
A2

A2

A2

A2
19.9 / M.R

14 14 14 14
11 /21.0 11 /21.2 11 /21.3 11 /21.5
12 12 12 12
12

14

12

14

12

14
12

14

31

-K2 -K3 -K4


-K1 =0-S1
11

11

11

/21.2 /21.3 /21.5


11

32

/21.1 /10.1
-PE PE PE PE
GLAND

GLAND

GLAND

GLAND
1

-X2
-WG001 -WG002 -WG003 -WG004
MPRXCX MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 2x1,5 mm²

=Customer
PE

PE

PE

PE

+L-X -X -X -X -X
Kunde

Sammelstörung Wasserschlossalarm TAH Temperatur TAL Temperatur


Common failure Water seal broken alarm Alarm max Alarm min
TAH temperature TAL temperature
alarm max alarm min

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 100


Editor BEE/PLE
Customer:
Separator Signalaustausch
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 21
Project: Signal exchange
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/24.5 /25.5 /25.5 /25.5 /25.5
E0.7 AI0-C
- AI1-C AI2-C
- AI3-C
X11 8 X13 X13 X13 X13

12
24V DC
15.9 / L+.A
11.9 / M.K M.K / 23.0

Masse Analog Masse Analog Masse Analog Masse Analog


Ground analog Ground analog Ground analog Ground analog

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 22
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4

Digital Output 24VDC 0,5A


13 13
+1.3 12 +1.3 12

Digital Input 24VDC


MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7

X5/P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6

A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5


B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC 3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B +0.0 1 +0.0 1
SC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13

M ana
M ana

AIR-N
AI0-U

AI1-U

AI2-U

AI3-U

AIR-P
AI0-C

AI1-C

AI2-C

AI3-C
AI0-I

AI1-I

AI2-I

AI3-I

Input 24VDC, 4A
X2/MPI
A Analog Input PT100 -X1
B -X14 L+ 4
SC
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3

+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
AO0-U

AO1-U

A
M ana

M ana

AT1
AO0-I

AO1-I

2L+
2L+

3L+
3L+

1L+
2

2M

3M

1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Pover Supply

2L+ /24.4

3L+ /24.4

1L+ /24.4
2M /24.4

3M /24.4

1M /24.4
AT1

AT2

L+

PE
M
X1:1

X1:2

X1:3

X1:4

X10:9

X10:11

X10:12

X10:14

X10:15

X10:16

X10:PE
11.9 / L+.K
-PE
22.9 / M.K

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Spannungsversorgung
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 23
Project: PLC power supply
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X10:1 X11:1 Separator Störung


E2.0 E0.0 /14.1 =01-X2:20
Separator failure
X10:2 X11:2 Separator Störung
E2.1 E0.1 /14.2 =01-X2:21
Separator failure
X10:3 X11:3
E2.2 E0.2

X10:4 X11:4 Drehzahlüberwachung


E2.3 E0.3 /15.2 =01-T2:4+
Speed monitoring device
X10:5 X11:5
E2.4 E0.4

X10:6 X11:6 Wasserabfuhr


E2.5 E0.5 /16.3 =01-X2:10
Water monitoring system
X10:7 X11:7
E2.6 E0.6

Separator Not-Halt X10:8 X11:8


=0-T2:L+ /12.1 E2.7 E0.7 /22.1 =01-T2:5+
Separator emergency stop

X10:9 X11:9 Separator Störung


24V /23.5 2L+ E1.0 /19.1 =MCC
Separator failure
X10:10 X11:10
2L+ E1.1

X10:11 X11:11
0V /23.5 2M E1.2

X10:12 X11:12
24V /23.5 3L+ E1.3

X10:13 X11:13
3L+ E1.4

X10:14 X11:14
0V /23.5 3M E1.5

X10:15 X11:15
24V /23.5 1L+ E1.6

X10:16 X11:16 Reserve


0V /23.5 1M E1.7 /17.4 =01-X2:11
Spare

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 24
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

Zulaufventil X12:1 X13:1


=01-X2:12 /18.1 A0.0 V AI0-U
Feed valve
Verdrängungs- und Füllwasser X12:2 X13:2 Strommessung Separator
=01-X2:15 /18.4 A0.1 A AI0-I /13.7 =01-T1:8
Displacem- and filling water Current measuring separator
Steuerwasser X12:3 X13:3 Masse Analog
=01-X2:14 /18.3 A0.2 AI0-C /22.2
Operating water Ground analog
X12:4
A0.3 X13:4
V AI1-U
Kreislaufventil X12:5
=01-X2:17 /18.5 A0.4 X13:5 Reinoel Ablaufdruck
Circulation valve A AI1-I /16.1 =01-X2:6
Clean-oil discharge pressure
Wasserabfuhrventil X12:6 X13:6 Masse Analog
=01-X2:18 /18.6 A0.5 AI1-C /22.3 -K1:3
Water discharge valve Ground analog
X12:7
A0.6
X13:7
V AI2-U
Sammelstörung X12:8
=100-K1:A1 /21.1 A0.7
Common failure X13:8 Schlammraumüberwachung
A AI2-I /16.2 =01-X2:8
Sludge space monitoring
X13:9 Masse Analog
AI2-C /22.4
Ground analog
-
X13:10
V AI3-U
Separator Start/Stop X12:9
=01-K1:A1 /14.4 A1.0 X13:11
Separator start/stop A AI3-I
X12:10
A1.1 X13:12 Masse Analog
AI3-C /22.5
Ground analog
X12:11
A1.2

Wasserschlossalarm X12:12 X13:13


=100-K2:A1 /21.2 A1.3 MANA
Water seal broken alarm
TAH Temperatur Alarm max X12:13 X13:14
=100-K3:A1 /21.3 A1.4 Mana
TAH temperature alarm max
TAL Temperatur Alarm min X12:14
=100-K4:A1 /21.5 A1.5
TAL temperature alarm min
X12:15 X13:15 min / max Temperaturüberwachung
A1.6 AIR-P /20.6 =11-X2:5
Min / max temperature monitoring
PT100
X12:16 X13:16 min / max Temperaturüberwachung
A1.7 AIR-N /20.6 =11-X2:6
Min / max temperature monitoring

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 25
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X14:1
AO0-U

X14:2
AO0-I

X14:3
MANA

X14:4

X14:5
AO1-I

X14:6
MANA

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 26
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

410 mm 360 mm
380 mm 350 mm

Cabinet 10 mm

54 mm
NO. _ HFO PURIFIER
CONTROL PANEL

Custody
Terminals
=00-K1

space
for key
PE
600 mm
582 mm

Cable
route

330
pocket for circuit diagram

Terminals
PE

150
=0-S1 =0-P1
=0-M1

M10

27
=00-K1 Steuergerät Timing unit
15
=0-M1 Filter / Lüfter Filter / fan
=0-P1 Spannungsversorgung Power supply
=0-S1 Hauptschalter Isolator
36
54

10,2

Maßstab 1:4,5 mm
Scale 1:4,5 mm

Gewicht: ca. 30kg


Weight: ca. 30kg HFO 1/2
Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =
Editor BEE/PLE
Customer:
Separator Aufbauplan
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 27
Project: Arrangement drawing
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

37x75

=0-24M
=0-T2

=01-T1

=01-T2
=100-K1
=100-K2
=100-K3
=100-K4
=0-F1

=01-K1

37x75
37x75

=100-X2

=11-X2
PE

37x75

37x75

37x75

=01-X1

=01-X2
=0-X1

=0-X2
PE

Cable glands Yard cable size


8x M20 10,0 - 12,5mm 0005-4515-600
6x M20 12,0 - 14,5mm 0005-4516-600
3x M20 Spare 0005-4443-630

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Aufbauplan
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 28
Project: Arrangement drawing
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Regelung Gerät D10


Control unit D10
Taste Benennung Symbol
Button Designation Symbol

GEA Westfalia Separator Prozess Stop Process


1
Process stop STOP

Prozess Start Process


2
Process start START

Lampentest
3
R Lamp test LAMPTEST

Serienbetrieb SERIES
4 1 2
Series operation
S
Hilfe
5 HELP
Help
F1 F2 F3 F4 Separator

165
M
6
Separator
Zulauf
7 FEED
Feed
1 2 3 4 5
Schlamm
8 SLUDGE
SF Sludge
DC5V PID
ESC 9 PID
FRCE

RUN
6 7 8 9 0 Zurück HOME
STOP 0
Return DIR
EDIT ENTER

Bestell-nr.
0005-4050-430
215 order no.
Programm-Nr.
8106-0D10-101
program-no.
Ausschnittmass: 202x155mm
cutout dimension:
Tiefe: 88mm
depth:
Gewicht: 1,35kg
weight:

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator D10
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 29
Project: D10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Not-Halt Gehäuse mit Schutzkragen


Emergency stop cabinet with protective collar

=Additions
71 mm
-S01
Not-Halt-Box

85 mm

54 mm
mm
ø5

85 mm

109 mm

protection class: "IP 65"


61 mm

M20
8-13mm Note: Installation should be carry out by customer!
18 mm

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Not-Halt-Box
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 30
Project: Energency stop box
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stromwandler
Current transformer

(TAID)

42

=Additions
-B1
50/1A
Stromwandler
Current transformer

84

56 60
57

Φ 4mm
4

5,5

50

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Stromwandler
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Project: Current transformer
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Motorvollschutzrelais
Motor protection relay
(3RN10 10)

=Additions 91
-F1
Motorvollschutzrelais 22,5
Motor protection relay 5 86
A1 / A2 = Spannungsversorgung
A1 T1 T2 power supply
T1 / T2 = PTC
PTC
95 / 96 = Schliesser
NO-contact
97 / 98 = Oeffner
NC-contact

80
62

74
90

95 96 A2
10

10
97 98

28

57

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Motorvollschutzrelais
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 32
Project: Motor protection relay
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 2x2,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x2,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-GLAND

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WD001
WG001

WG005

WG011

WG010

WG004

WG009

WG007

WG006

WG008
Funktionstext Zielbezeichnung Zielbezeichnung

Link
=100 Seite / Spalte

=11

=01

=01

=01

=01

=01

=01
Page / column

=0

=0
Function text Target designation Target designation
Einspeisung
Incoming
SC -WD001 SC GLAND -PE &EFS/10.1

Separator Not-Halt
Separator emergency stop
SC -WG008 SC GLAND -PE &EFS/12.2

Separator Aus
Separator off
SC =01-WG006 SC GLAND -PE &EFS/13.4

Entleerungsüberwachung
Ejection monitoring
SC =01-WG007 SC GLAND -PE &EFS/13.4

Separator Störung
Separator failure
SC =01-WG009 SC GLAND -PE &EFS/14.3

Wasserabfuhr
Water monitoring system
SC =01+JB-1X10_GLAND GLAND GLAND -PE &EFS/16.3

Zulaufventil
Feed valve
SC =01-WG010 SC GLAND -PE &EFS/18.2

Wasserabfuhrventil
Water discharge valve
SC =01+JB-1X10_GLAND GLAND GLAND -PE &EFS/18.7

Rückmeldung Zulaufpumpe
Feed back feed pump
SC =11-WG005 SC GLAND -PE &EFS/19.2

Sammelstörung
Common failure
SC =100-WG001 SC GLAND -PE &EFS/21.1

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-GLAND
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 33
Project: Terminal connection diagram =0+-GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-GLAND

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG004

WG003

WG002
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=100

=100

=100
Function text Target designation Target designation Page / column
Wasserschlossalarm
Water seal broken alarm
SC =100-WG002 SC GLAND -PE &EFS/21.2

TAH Temperatur Alarm max


TAH temperature alarm max
SC =100-WG003 SC GLAND -PE &EFS/21.4

TAL Temperatur Alarm min


TAL temperature alarm min
SC =100-WG004 SC GLAND -PE &EFS/21.5

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-GLAND
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 34
Project: Terminal connection diagram =0+-GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung
Terminal strip designation

Cable type

Cable type
=0+-24M

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Function text Target designation Target designation Page / column
Steuerspannung DC
Control voltage DC
=01-X2 13 1 -T2 M &EFS/11.6

= -PE PE 1 =01-K1 A2 &EFS/11.6

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-24M
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 35
Project: Terminal connection diagram =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung
Terminal strip designation

Cable type

Cable type
=0+-PE

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Function text Target designation Target designation Page / column
Erdung Schirm
Earthing screen
-SC SC PE -PE &EFS/10.3

Filterlüfter
Filter fan
-M1 PE PE -PE &EFS/10.5

Erdung Montageplatte 1
Earthing mounting plate 1
-1M PE PE -PE &EFS/10.6

Erdung Tür 1
Earthing door 1
-1T PE PE -PE &EFS/10.6

Erdung Gehäuse 1
Earthing cabinet 1
-1G PE PE -PE &EFS/10.6

Steuerspannung DC
Control voltage DC
-PE PE -T2 PE &EFS/11.6

= -PE PE -24M 1 &EFS/11.6

Steuergerät
Timing unit
-PE PE =00-K1 X10:PE &EFS/23.6

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-PE
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 36
Project: Terminal connection diagram =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung
Terminal strip designation

Cable type

Cable type
=0+-SC

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Function text Target designation Target designation Page / column
Erdung Schirm
Earthing screen
-PE PE SC -SC &EFS/10.3

min / max Temperaturüberwachung


Min / max temperature monitoring
=11-X2 SC SC -SC &EFS/20.7

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-SC
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 37
Project: Terminal connection diagram =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x2,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-X1

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WD001
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Page / column

=0
Function text Target designation Target designation
Einspeisung
Incoming
1 =Customer+L-X L1 1 -F1 1 &EFS/10.1

= 2 =Customer+L-X N 2 -F1 3 &EFS/10.1

Reserve
Spare
3 -S1 13 &EFS/10.4

Filterlüfter
Filter fan
-M1 L 4 &EFS/10.4

= -M1 N 5 -S1 23 &EFS/10.5

= 6 &EFS/10.5

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-X1
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 38
Project: Terminal connection diagram =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG008
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Page / column

=0
Function text Target designation Target designation
Separator Not-Halt
Separator emergency stop
1 =MCC-X 1 -T2 L+ &EFS/12.1

=01-X2 5

Separator Not-Halt
Separator emergency stop
2 =MCC-X 2 =00-K1 X10:8 &EFS/12.1

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 39
Project: Terminal connection diagram =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x2,5 mm²


Terminal strip designation

Cable type

Cable type
=01+-X1

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG007
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01
Function text Target designation Target designation Page / column
Entleerungsüberwachung
Ejection monitoring
1 =MCC-X_ 1 -T1 2 &EFS/13.4

= 2 =MCC-X_ 2 -T1 3 &EFS/13.4

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+-X1
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 40
Project: Terminal connection diagram =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=01+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG010

WG011

WG009

WG004

WG006
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / column
Separator Aus
Separator off
1 =MCC-X_ 1 -K1 11 &EFS/13.4

= 2 =MCC-X_ 2 -K1 12 &EFS/13.4

Drehzahlüberwachung
Speed monitoring device
1 +JB-1X10 1 3 -T2 1+ &EFS/15.2

= 2 +JB-1X10 2 4 -T2 2- &EFS/15.2

Reinoel Ablaufdruck
Clean-oil discharge pressure
3 +JB-1X10 4 5 =0-X2 1 &EFS/16.1

= 4 +JB-1X10 3 6 =00-K1 X13:5 &EFS/16.1

Separator Betrieb
Separator operation
1 =MCC 7 &EFS/16.2

Schlammraumüberwachung
Sludge space monitoring
5 +JB-1X10 6 8 =00-K1 X13:8 &EFS/16.2

Separator Störung
Separator failure
2 =MCC 9 =11-X2 1 &EFS/16.3

Wasserabfuhr
Water monitoring system
6 +JB-1X10 7 10 =00-K1 X11:6 &EFS/16.3

Reserve
Spare
1 +JB-1X10 10 11 =00-K1 X11:16 &EFS/17.4

Zulaufventil
Feed valve
1 -*8_7_002 + 12 =00-K1 X12:1 &EFS/18.1

= 2 -*8_7_002 - 13 =0-24M 1 &EFS/18.1

Steuerwasser
Operating water
2 +JB-1X10 12 14 =00-K1 X12:3 &EFS/18.3

Verdrängungs- und Füllwasser


Displacem- and filling water
3 +JB-1X10 15 15 =00-K1 X12:2 &EFS/18.4

= 16 &EFS/18.4

Kreislaufventil
Circulation valve
4 +JB-1X10 16 17 =00-K1 X12:5 &EFS/18.5

Wasserabfuhrventil
Water discharge valve
5 +JB-1X10 18 18 =00-K1 X12:6 &EFS/18.6

= 6 +JB-1X10 17 19 &EFS/18.7

Separator Betrieb
Separator operation
3 =MCC 20 =00-K1 X11:1 &EFS/14.1

Separator Störung
Separator failure
4 =MCC 21 =00-K1 X11:2 &EFS/14.2

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 41
Project: Terminal connection diagram =01+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 3x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 7x1,5 mm²


Terminal strip designation

.-O 2x0,34 mm²

Cable type

Cable type
=01+JB-1X10

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG122

WG106

WG105

WG121

WG101

WG004

WG011
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / column
Steuerwasser
Operating water
PE -PE &EFS/18.3

Wasserabfuhr
Water monitoring system
PE &EFS/16.4

Drehzahlüberwachung
Speed monitoring device
BN -*0_9_020 + 1 -X2 3 1 &EFS/15.2

= BU -*0_9_020 - 2 -X2 4 2 &EFS/15.2

Reinoel Ablaufdruck
Clean-oil discharge pressure
1 +SB-1X20 1 3 -X2 6 4 &EFS/16.1

= 2 +SB-1X20 2 4 -X2 5 3 &EFS/16.1

= 5 &EFS/16.1

Schlammraumüberwachung
Sludge space monitoring
3 +SB-1X20 4 6 -X2 8 5 &EFS/16.2

Wasserabfuhr
Water monitoring system
4 +SB-1X20 5 7 -X2 10 6 &EFS/16.3

Reserve
Spare
8 &EFS/17.1

= 9 &EFS/17.3

= 10 -X2 11 1 &EFS/17.4

= 11 &EFS/17.1

Steuerwasser
Operating water
1 -*9_7_004 + 12 -X2 14 2 &EFS/18.3

= 2 -*9_7_004 - 13 &EFS/18.3

Verdrängungs- und Füllwasser


Displacem- and filling water
1 -*9_7_005 - 14 &EFS/18.4

= 2 -*9_7_005 + 15 -X2 15 3 &EFS/18.4

Kreislaufventil
Circulation valve
1 +SB-1X20 8 16 -X2 17 4 &EFS/18.5

Wasserabfuhrventil
Water discharge valve
2 +SB-1X20 10 17 -X2 19 6 &EFS/18.7

= 3 +SB-1X20 11 18 -X2 18 5 &EFS/18.6

Verdrängungs- und Füllwasser


Displacem- and filling water
PE -PE &EFS/18.4

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+JB-1X10
- As built + JB
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 42
Project: Terminal connection diagram =01+JB-1X10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 3x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 7x1,5 mm²


Terminal strip designation

Cable type

Cable type
=01+JB-1X10_GLAND

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG106

WG105

WG122

WG121

WG004

WG011
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / column
Wasserabfuhr
Water monitoring system
SC +SB-1X20 PE:PE GLAND =0-GLAND GLAND SC &EFS/16.3

Wasserabfuhrventil
Water discharge valve
SC +SB-1X20 PE:PE GLAND =0-GLAND GLAND SC &EFS/18.7

Steuerwasser
Operating water
SC -WG105 SC GLAND -PE &EFS/18.3

Verdrängungs- und Füllwasser


Displacem- and filling water
SC -WG106 SC GLAND -PE &EFS/18.4

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+JB-1X10_GLAND
- As built + JB
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 43
Project: Terminal connection diagram =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 4x1,5 mm²

MPRXCX 3x1,5 mm²


Terminal strip designation

.-O 3x0,75 mm²

.-O 2x0,34 mm²

.-O 2x0,34 mm²


.-J 3x0,75 mm²

.-J 3x0,75 mm²

Cable type

Cable type
=01+SB-1X20

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG205

WG204

WG203

WG202

WG201

WG121

WG122
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / column
Reinoel Ablaufdruck
Clean-oil discharge pressure
WH -*1_9_002 2 1 +JB-1X10 3 1 &EFS/16.1

= BK -*1_9_002 1 2 +JB-1X10 4 2 &EFS/16.1

Schlammraumüberwachung
Sludge space monitoring
WH -*0_9_014 1 3 &EFS/16.2

= BK -*0_9_014 2 4 +JB-1X10 6 3 &EFS/16.2

Wasserabfuhr
Water monitoring system
BK -*0_9_013 A/Q 5 +JB-1X10 7 4 &EFS/16.3

= BN -*0_9_013 + 6 &EFS/16.3

= GY -*0_9_013 - 7 &EFS/16.3

Kreislaufventil
Circulation valve
BN -*0_7_010 + 8 +JB-1X10 16 1 &EFS/18.5

= BU -*0_7_010 - 9 &EFS/18.5

Wasserabfuhrventil
Water discharge valve
BN -*0_7_011 - 10 +JB-1X10 17 2 &EFS/18.7

= BU -*0_7_011 + 11 +JB-1X10 18 3 &EFS/18.6

Kreislaufventil
Circulation valve
PE -*0_7_010 PE PE +JB-1X10_GLAND GLAND SC &EFS/18.6

Wasserabfuhrventil
Water discharge valve
PE -*0_7_011 PE PE +JB-1X10_GLAND GLAND SC &EFS/18.7

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+SB-1X20
- As built + SB
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 44
Project: Terminal connection diagram =01+SB-1X20
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=100+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG004

WG003

WG002

WG001
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=100

=100

=100

=100
Function text Target designation Target designation Page / column
Sammelstörung
Common failure
1 =Customer+L-X 1 -K1 11 &EFS/21.1

= 2 =Customer+L-X 2 -K1 14 &EFS/21.1

Wasserschlossalarm
Water seal broken alarm
1 =Customer+L-X 3 -K2 11 &EFS/21.2

= 2 =Customer+L-X 4 -K2 14 &EFS/21.2

TAH Temperatur Alarm max


TAH temperature alarm max
1 =Customer+L-X 5 -K3 11 &EFS/21.3

= 2 =Customer+L-X 6 -K3 14 &EFS/21.4

TAL Temperatur Alarm min


TAL temperature alarm min
1 =Customer+L-X 7 -K4 11 &EFS/21.5

= 2 =Customer+L-X 8 -K4 14 &EFS/21.5

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 100


Editor BEE/PLE
Customer:
Separator Klemmenplan =100+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 45
Project: Terminal connection diagram =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²


.CY-O 4x1,5 mm²
Terminal strip designation

Cable type

Cable type
=11+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG003

WG005
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=11

=11
Function text Target designation Target designation Page / column
Rückmeldung Zulaufpumpe
Feed back feed pump
1 =MCC 1 =01-X2 9 &EFS/19.1

= 2 =MCC 2 =00-K1 X11:9 &EFS/19.1

Reserve
Spare
1 -*0_9_006 1 3 &EFS/20.5

= 2 -*0_9_006 2 4 &EFS/20.5

min / max Temperaturüberwachung


Min / max temperature monitoring
3 -*0_9_006 3 5 =00-K1 X13:15 &EFS/20.6

min / max Temperaturüberwachung


Min / max temperature monitoring
4 -*0_9_006 4 6 =00-K1 X13:16 &EFS/20.6

= SC -WG003 SC SC =0-SC SC &EFS/20.7

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 11


Editor BEE/PLE
Customer:
Separator Klemmenplan =11+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 46
Project: Terminal connection diagram =11+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Kabelübersicht
Cable layout
Adern
Kabelname /Seite.Pfad Quelle (von) Ziel (bis) Kabeltyp Adern gesamt
verwendet
Querschnitt Länge Verschraubung / Klemmbereich Bemerkung
Cable name /page.path Source (from) Target (up to) Cable type Wires total Cross-section Length Cable gland / clamping range Remark
Wires used

=0-WD001 &EFS/10.1 =0-GLAND;=0-X1 =Customer+L-X MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=0-WG008 &EFS/12.1 =0-GLAND;=0-X2 =MCC-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG004 &EFS/15.1 =0-GLAND;=01-X2 MPRXCX 7x 6 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG006 &EFS/13.4 =0-GLAND;=01-X2 =MCC-X_ MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01-WG007 &EFS/13.4 =0-GLAND;=01-X1 =MCC-X_ MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=01-WG009 &EFS/14.1 =0-GLAND;=01-X2 =MCC MPRXCX 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=01-WG010 &EFS/18.1 =0-GLAND;=01-X2 =01-*8_7_002 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG011 &EFS/18.3 =0-GLAND;=01-X2 MPRXCX 7x 6 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG101 &EFS/15.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01+JB-1X10;
=01-WG105 &EFS/18.3 =01-*9_7_004 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG106 &EFS/18.4 =01-*9_7_005 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG121 &EFS/16.1 =01+SB-1X20 MPRXCX 4x 4 1,5 mm² M20 Z14 / 12-14,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG122 &EFS/18.5 =01+SB-1X20 MPRXCX 3x 3 1,5 mm² M20 Z14 / 12-14,5mm
=01+JB-1X10_GLAND

Integrated in the sensor


=01-WG201 &EFS/16.1 =01+SB-1X20 =01-*1_9_002 .-O 2x 2 0,34 mm²
block

Integrated in the sensor


=01-WG202 &EFS/16.2 =01+SB-1X20 =01-*0_9_014 .-O 2x 2 0,34 mm²
block

Integrated in the sensor


=01-WG203 &EFS/16.3 =01+SB-1X20 =01-*0_9_013 .-O 3x 3 0,75 mm²
block

Integrated in the sensor


=01-WG204 &EFS/18.5 =01+SB-1X20 =01-*0_7_010 .-J 3x 3 0,75 mm²
block

Integrated in the sensor


=01-WG205 &EFS/18.6 =01+SB-1X20 =01-*0_7_011 .-J 3x 3 0,75 mm²
block

=100-WG001 &EFS/21.1 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Kabelübersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 47
Project: Cable layout
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Kabelübersicht
Cable layout
Adern
Kabelname /Seite.Pfad Quelle (von) Ziel (bis) Kabeltyp Adern gesamt
verwendet
Querschnitt Länge Verschraubung / Klemmbereich Bemerkung
Cable name /page.path Source (from) Target (up to) Cable type Wires total Cross-section Length Cable gland / clamping range Remark
Wires used

=100-WG002 &EFS/21.2 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG003 &EFS/21.3 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG004 &EFS/21.5 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=11-WG003 &EFS/20.5 =11-X2 =11-*0_9_006 .CY-O 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=11-WG005 &EFS/19.1 =0-GLAND;=11-X2 =MCC MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Kabelübersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 48
Project: Cable layout
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Schaltschrank Klemmenkasten Separator -1X10 Sensorblock -1X20


Control cabinet Terminal box separator -1X10 Sensor bloc -1X20
Verschraubung
Cable gland

+JB-1X10

PE
-X2

PE
1

1 brown
N Drehzahlueberwachung

1
2

2x0,34mm² speed monitoring device


2 blue -WG101
1
I

2
-WG004
+SB-1X20
3

7x1,5mm² 3 1
2

3
M20 (12-14,5mm) 1 white PSL/H Reinoel
4

-WG121 P

1
2x0,34mm² Ablaufdruck
4 4 2 4x1,5mm² -WG201 PSL/H clean oil
+

4
+

+
2 black
5

M20 (12-14,5mm) + I

+
discharge pressure
3 +
6

+
black
+ P

+
3
2x0,34mm² SMS Schlammraumueberwachung
5 3 SMS sludge space monitoring
-WG202
7

6
+ 3 white
I

4
6 4
5
8

S
4 black

S
5
Wasserabfuhr
+

+
9

8
+ +
brown 3x0,75mm²
water monitoring system

+
-WG203
6 +
10

+
grey
-

-
1
10
1
11

1 brown
-WG122

8
Kreislaufventil
3x0,75mm²
3x1,5mm² circulation valve
11

- -WG204
12

-
blue
M20 (10-12,5mm) -

-
2 brown
12
13

- Steuerwasser 2 blue

10
2x1,5mm² -

-
-WG011 operating water 3x0,75mm² Wasserabfuhrventil
blue -WG105
water discharge valve
13

2 - -WG205
7x1,5mm²
14

3
-

brown

11
M20 (12-14,5mm) blue
14

3 - PE
15

PE
-

Verdraengungs-u. fuellwasser

PE
2x1,5mm²
-WG106 displacem. a. filling water
3 brown
15
16

- PE PE

PE
4 1
16

4
17

6 2
17

5 -
18

5 3
18

6
19

PE
PE
PE

PE
Verschraubung
Cable gland

Bestell-Nr.:0005-1827-280
order-no.:0005-1827-280

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenkasten Übersicht
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 49
Project: Terminal box overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen


Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!


All protective measures are to be taken in accordance with electric codes, rules and regulations!

* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten


In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter


WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter


WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

* Legende Kabeltypen (Kabelliste)


Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter


-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Hinweise zur Installation
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 50
Project: Instructions for installation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

FU
FC

=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54

General Information for the equipotential bonding system.


≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.

PE-Schiene
protective earth - rail

IDM

≥25 mm²
GN YE

≥10 mm²
GN YE

PA
Potentialausgleichsschiene
equipotential bonding strip
PA7

PA6

PA5

PA4

PA3

PA2

PA1

≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude

≥25 mm²
GN YE

Fundamenterder
foundation earth

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Potentialausgleich Separator
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 51
Project: Potential equalization Separator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMB 67 Bl./Sh.
=0+-GLAND

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
-WD001

Editor
&EFS/10.1

Tested
Einspeisung GLAND

SC
-WD001 -PE

SC
Incoming
MPRXCX 2x2,5 mm²
1

-WG008

BEE/PLE
Separator Not-Halt GLAND &EFS/12.2

SC

03.03.2011
-WG008 -PE

SC
Separator emergency stop
MPRXCX 2x1,5 mm²

03.02.2011 KA
=01-WG006
Separator Aus GLAND &EFS/13.4

SC
=01-WG006 -PE

SC
Separator off
MPRXCX 2x1,5 mm²

Kunde:

Project:
Projekt:
Customer:
-
-
=01-WG007
Entleerungsüberwachung GLAND &EFS/13.4

SC
=01-WG007 -PE

SC
2

Ejection monitoring
MPRXCX 2x2,5 mm²

=01-WG009
Separator Störung GLAND &EFS/14.3
X

SC
=01-WG009 -PE

SC
Separator failure
MPRXCX 4x1,5 mm²

=01+JB-1X10_GLAND
Wasserabfuhr GLAND &EFS/16.3
X

=01-WG004

GLAND
SC
Water monitoring system
MPRXCX 7x1,5 mm²

GLAND
3

=01-WG010
Zulaufventil GLAND &EFS/18.2
X

SC
=01-WG010
SC

Feed valve
MPRXCX 2x1,5 mm²

=01+JB-1X10_GLAND
Wasserabfuhrventil GLAND &EFS/18.7
=01-WG011
GLAND

-PE
SC

Water discharge valve


MPRXCX 7x1,5 mm²
GLAND

=11-WG005
Rückmeldung Zulaufpumpe GLAND &EFS/19.2
X

SC

=11-WG005 -PE
SC

Feed back feed pump


MPRXCX 2x1,5 mm²

© This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
4

Separator
GEA Westfalia
=100-WG001
Sammelstörung GLAND &EFS/21.1
X

SC

=100-WG001
SC

Common failure
MPRXCX 2x1,5 mm²

=100-WG002
Wasserschlossalarm GLAND &EFS/21.2
X

SC

=100-WG002
SC

Water seal broken alarm


MPRXCX 2x1,5 mm²

=100-WG003
&EFS/21.4

Benennung/Description:
TAH Temperatur Alarm max GLAND
X

SC
5

=100-WG003
SC

TAH temperature alarm max


MPRXCX 2x1,5 mm²

=100-WG004
TAL Temperatur Alarm min GLAND &EFS/21.5
X

SC

=100-WG004
SC

TAL temperature alarm min


MPRXCX 2x1,5 mm²

Klemmenanschlussplan =0+-GLAND
Terminal connecting plan =0+-GLAND
6

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-058
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
52
0 1 2 3 4 5 6 7 8 9

&EFS/11.6

&EFS/11.6
Querverweis
Cross reference

A2
Ziel intern

=01-K1
Target intern -T2

Brücken
Bridges
=0+-24M

Klemmennummer
1

Terminal number

BU GN/YE
13 PE

13 PE
=01-X2

-PE
Steuerspannung DC
Control voltage DC

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-24M
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 53
Project: Terminal connecting plan =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.3

&EFS/10.5

&EFS/10.6

&EFS/10.6

&EFS/10.6

&EFS/11.6

&EFS/11.6

&EFS/23.6
Querverweis
Cross reference

1
Ziel intern
Target intern

-24M
-PE

-PE

-PE
Brücken
Bridges
=0+-PE

Klemmennummer
PE

PE

PE

PE

PE

PE

PE

PE
Terminal number

X X X X X X X X

GN/YE GN/YE GN/YE GN/YE


SC PE L N PE PE PE
N
L

M
PE

PE

PE

1~
SC
PE
-SC

-M1

-1M

-1T

-1G

-PE
Earthing mounting plate 1
Erdung Montageplatte 1

Steuerspannung DC
Control voltage DC
Erdung Gehäuse 1
Earthing cabinet 1
Earthing screen

Earthing door 1
Erdung Schirm

Erdung Tür 1

Steuergerät
Timing unit
Filterlüfter
Filter fan

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-PE
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 54
Project: Terminal connecting plan =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.3

&EFS/20.7
Querverweis
Cross reference

Ziel intern
Target intern -SC

Brücken -SC

Bridges
=0+-SC

Klemmennummer
SC

SC

Terminal number

PE SC

PE SC
-PE

=11-X2
min / max Temperaturüberwachung
Min / max temperature monitoring
Earthing screen
Erdung Schirm

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-SC
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 55
Project: Terminal connecting plan =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.1

&EFS/10.1

&EFS/10.4

&EFS/10.4

&EFS/10.5

&EFS/10.5
Querverweis
Cross reference

13

23
Ziel intern
Target intern

-S1

-S1
-F1

-F1

Brücken
Bridges
=0+-X1

Klemmennummer
1

6
Terminal number
MPRXCX 2x2,5 mm²
-WD001

1 2 RD RD/WH
L1 N L N PE
N
L

M
1~
PE

L1
=Customer+L-X

-M1
Einspeisung

Filterlüfter
Incoming

Filter fan
Reserve
Spare
=

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-X1
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 56
Project: Terminal connecting plan =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/12.1

&EFS/12.1
Querverweis
Cross reference

Ziel intern
=MCC-X

=MCC-X
Target intern

Brücken
Bridges
=0+-X2

Klemmennummer
1

Terminal number
MPRXCX 2x1,5 mm²
-WG008

1 2
=MCC-X
Separator emergency stop
Separator Not-Halt

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 57
Project: Terminal connecting plan =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/13.4

&EFS/13.4
Querverweis
Cross reference

3
Ziel intern
Target intern -T1

-T1

Brücken
Bridges
=01+-X1

Klemmennummer
1

Terminal number
MPRXCX 2x2,5 mm²
-WG007

1 2
=MCC-X_
Entleerungsüberwachung
Ejection monitoring
=

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =01+-X1
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 58
Project: Terminal connecting plan =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
=01+-X2

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
=MCC-X_

Editor
&EFS/13.4

Tested
Separator Aus 1

1
Separator off -K1 11
-WG006 &EFS/13.4
= MPRXCX 2x1,5 mm² 2
1

2
-K1 12

BEE/PLE
03.03.2011

03.02.2011 KA
+JB-1X10
Drehzahlüberwachung 3 &EFS/15.2

1
1
Speed monitoring device -T2 1+
= 4 &EFS/15.2

2
2
-T2 2-

1
-WG004

Kunde:
&EFS/16.1

Project:
Projekt:
Reinoel Ablaufdruck 5

4
MPRXCX 7x1,5 mm²

Customer:
-
-
Clean-oil discharge pressure =0-X2 1
= 6 &EFS/16.1

3
4
=00-K1 X13:5
2

=MCC
Separator Betrieb 7 &EFS/16.2

1
Separator operation -WG009
MPRXCX 4x1,5 mm²

+JB-1X10
Schlammraumüberwachung 8 &EFS/16.2

6
5

6
Sludge space monitoring -WG004 =00-K1 X13:8
MPRXCX 7x1,5 mm²
3

=MCC
Separator Störung 9 &EFS/16.3
2

Separator failure -WG009 =11-X2 1


MPRXCX 4x1,5 mm²

+JB-1X10
Wasserabfuhr 10 &EFS/16.3
7
6

Water monitoring system -WG004 =00-K1 X11:6


MPRXCX 7x1,5 mm²
7

Reserve 11 &EFS/17.4
10
1

Spare -WG011 =00-K1 X11:16


MPRXCX 7x1,5 mm²

-*8_7_002

© This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
- + &EFS/18.1
4

Separator
Zulaufventil 12
+
1

GEA Westfalia
Feed valve =00-K1 X12:1
-WG010 &EFS/18.1
-

= MPRXCX 2x1,5 mm² 13


2

=0-24M 1

+JB-1X10
Steuerwasser 14 &EFS/18.3
12
2

Operating water =00-K1 X12:3


Verdrängungs- und Füllwasser 15 &EFS/18.4
15
3

Displacem- and filling water =00-K1 X12:2


&EFS/18.4

Benennung/Description:
= 16
5

-WG011
12

Kreislaufventil 17 &EFS/18.5
MPRXCX 7x1,5 mm²
16
4

Circulation valve =00-K1 X12:5


Wasserabfuhrventil 18 &EFS/18.6
18
5

Klemmenanschlussplan =01+-X2
Water discharge valve =00-K1 X12:6

Terminal connecting plan =01+-X2


= 19 &EFS/18.7
17
6

=MCC
Separator Betrieb 20 &EFS/14.1
3

=00-K1 X11:1
6

Separator operation
-WG009 &EFS/14.2
Separator Störung MPRXCX 4x1,5 mm² 21
4

Separator failure =00-K1 X11:2

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-058
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
59
=01+JB-1X10

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
Editor
&EFS/18.3

Tested
Steuerwasser PE

X
Operating water -PE
Wasserabfuhr PE &EFS/16.4

X
1

Water monitoring system


-*0_9_020

BEE/PLE
Drehzahlüberwachung - + 1 &EFS/15.2

03.03.2011
Speed monitoring device -X2 3

BN

03.02.2011 KA
-WG101 &EFS/15.2

-
= .-O 2x0,34 mm² 2
-X2 4

BU
+SB-1X20

Kunde:
&EFS/16.1

Project:
Projekt:
Reinoel Ablaufdruck 3

1
1

Customer:
-
-
Clean-oil discharge pressure -X2 6
= 4 &EFS/16.1

2
2
-X2 5
2

= 5 &EFS/16.1

1
-WG121
MPRXCX 4x1,5 mm²
Schlammraumüberwachung 6 &EFS/16.2

4
3
Sludge space monitoring -X2 8
Wasserabfuhr 7 &EFS/16.3

5
4
Water monitoring system -X2 10
Reserve 8 &EFS/17.1
Spare
= 9 &EFS/17.3
3

= 10 &EFS/17.4
-X2 11
= 11 &EFS/17.1

-*9_7_004
Steuerwasser - + 12 &EFS/18.3
+
1

Operating water -X2 14


-WG105 &EFS/18.3
-

= MPRXCX 2x1,5 mm² 13


2

-*9_7_005

© This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
- + &EFS/18.4
4

Separator
Verdrängungs- und Füllwasser 14
1

GEA Westfalia
Displacem- and filling water
-WG106 &EFS/18.4
= 15
+

MPRXCX 2x1,5 mm²


2

-X2 15

+SB-1X20
Kreislaufventil 16 &EFS/18.5
8
1

Circulation valve -X2 17


Wasserabfuhrventil 17 &EFS/18.7
10
2

Water discharge valve -WG122 -X2 19


MPRXCX 3x1,5 mm²
&EFS/18.6

Benennung/Description:
= 18
11
5

-X2 18
Verdrängungs- und Füllwasser PE &EFS/18.4
X

Displacem- and filling water -PE

Klemmenanschlussplan =01+JB-1X10
Terminal connecting plan =01+JB-1X10
6

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-058
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
60
0 1 2 3 4 5 6 7 8 9

&EFS/16.3

&EFS/18.7

&EFS/18.3

&EFS/18.4
Querverweis
Cross reference

=0-GLANDGLAND

=0-GLANDGLAND
=01+JB-1X10_GLAND

Ziel intern
Target intern

Brücken
Bridges
GLAND

GLAND

GLAND

Klemmennummer GLAND
Terminal number

X X
MPRXCX 4x1,5 mm²

MPRXCX 3x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG121

-WG122

-WG105

-WG106

SC SC SC SC
PE:PE PE:PE SC SC
PE

PE
+SB-1X20

-WG105

-WG106
Verdrängungs- und Füllwasser
Displacem- and filling water
Water monitoring system

Water discharge valve


Wasserabfuhrventil

Operating water
Wasserabfuhr

Steuerwasser

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =01+JB-1X10_GLAND
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 61
Project: Terminal connecting plan =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
=01+SB-1X20

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
-*1_9_002

I
1

Editor
&EFS/16.1

Tested
Reinoel Ablaufdruck 1

2
Clean-oil discharge pressure +JB-1X10 3

WH
2
-WG201 &EFS/16.1
= 2

1
.-O 2x0,34 mm²
1

+JB-1X10 4

BK

BEE/PLE
03.03.2011

03.02.2011 KA
-*0_9_014

I
1 &EFS/16.2
Schlammraumüberwachung 3

1
Sludge space monitoring

WH
2
-WG202 &EFS/16.2
= 4

2
.-O 2x0,34 mm²
+JB-1X10 6

BK

Kunde:

Project:
Projekt:
Customer:
-
-
-*0_9_013
Wasserabfuhr 5 &EFS/16.3
+

A/Q
+JB-1X10 7
2

BK
Water monitoring system
= A/Q 6 &EFS/16.3

+
-WG203

BN
.-O 3x0,75 mm²
- &EFS/16.3

-
= 7

GY
-*0_7_010
Kreislaufventil - + 8 &EFS/18.5

+
Circulation valve +JB-1X10 16

BN
-WG204 &EFS/18.5

-
= .-J 3x0,75 mm² 9

BU
3

-*0_7_011
- + &EFS/18.7
-

Wasserabfuhrventil 10
Water discharge valve +JB-1X10 17
BN

-WG205 &EFS/18.6
= 11
+

.-J 3x0,75 mm²


+JB-1X10 18
BU

-*0_7_010
Kreislaufventil PE PE &EFS/18.6
X

PE

-WG204
PE

Circulation valve +JB-1X10_GLAND


GLAND
.-J 3x0,75 mm²

© This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
4

Separator
GEA Westfalia
-*0_7_011
Wasserabfuhrventil PE PE &EFS/18.7
X

PE

-WG205
PE

Water discharge valve +JB-1X10_GLAND


GLAND
.-J 3x0,75 mm²

Benennung/Description:
5

Klemmenanschlussplan =01+SB-1X20
Terminal connecting plan =01+SB-1X20
6

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-058
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
62
0 1 2 3 4 5 6 7 8 9

&EFS/21.1

&EFS/21.1

&EFS/21.2

&EFS/21.2

&EFS/21.3

&EFS/21.4

&EFS/21.5

&EFS/21.5
Querverweis
Cross reference

11

14

11

14

11

14

11

14
Ziel intern
Target intern -K1

-K1

-K2

-K2

-K3

-K3

-K4

-K4
Brücken
Bridges
=100+-X2

Klemmennummer
1

8
Terminal number
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG001

-WG002

-WG003

-WG004

1 2 1 2 1 2 1 2
=Customer+L-X

TAH temperature alarm max


TAH Temperatur Alarm max

TAL temperature alarm min


TAL Temperatur Alarm min
Water seal broken alarm
Wasserschlossalarm
Common failure
Sammelstörung

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =100+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 63
Project: Terminal connecting plan =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.1

&EFS/19.1

&EFS/20.5

&EFS/20.5

&EFS/20.6

&EFS/20.6

&EFS/20.7
Querverweis
Cross reference

X13:15

X13:16

SC
Ziel intern

=00-K1

=00-K1

=0-SC
=MCC

=MCC
Target intern

Brücken
Bridges
=11+-X2

Klemmennummer

SC
1

6
Terminal number
MPRXCX 2x1,5 mm²

.CY-O 4x1,5 mm²


-WG005

-WG003

1 2 1 2 3 4
1 2 3 4
1

Θ
2
=MCC

-*0_9_006

min / max Temperaturüberwachung

min / max Temperaturüberwachung


Min / max temperature monitoring

Min / max temperature monitoring


Rückmeldung Zulaufpumpe
Feed back feed pump

Reserve
Spare
=

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =11+-X2
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 64
Project: Terminal connecting plan =11+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stückliste
Parts list
Funktionszeichen /Seite.Pfad Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path Order no.. Name Manufacturer

=0-F1 &EFS/10.1 0005-1551-010 Sicherungsautomat , C 6A , 2 pol AEG

=0-M1 &EFS/10.4 0005-1409-320 Filterlüfter, 207-253V, 50/60Hz, 19/18W, 44/52m³/h, IP54, RAL 7035 Pfannenberg

=0-M1 &EFS/10.4 0005-1409-230 Austrittsfilter Pfannenberg

=0-S1 &EFS/10.1 0005-1439-000 Schwenksteller komplett, rastend, rot, 0-I, 1x 2NO + 1x1NC Plenge

=0-X1 &EFS/10.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago

=0-24M &EFS/11.6 1031400000 Durchgangs-Reihenklemme, 1,5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller

=0-P1 &EFS/11.8 0005-4396-040 VORSATZ, RUND LEUCHTMELDER LINSE WEISS MIT HALTER Siemens

=0-P1 &EFS/11.8 3SB3400-1RE LAMPENFASSUNG MIT INTEGRIERTER LED, AC 230V, WEISS Siemens

=0-P1 &EFS/11.8 3SB3922-0AV SCHILDTRAEGER FLACH, FUER BEZEICHNUNGSSCHILD 12,5 X 27MM Siemens

=0-P1 &EFS/11.8 3SB1901-2AA BEZEICHNUNGSSCHILD, SILBERFARBEN, FÜR SELBSTBESCHRIFTUNG, 12,5x27MM Siemens

=0-T2 &EFS/11.5 0005-1407-020 Einphasennetzgeraet Prim.: 120/230V, 50/60Hz, Sec.: 24VDC, 5A Siemens

=0-X2 &EFS/12.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago

=01-T1 &EFS/13.5 0005-3482-070 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Schraubanschluss Weidmueller

=01-X1 &EFS/13.4 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago

=01-X2 &EFS/13.4 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago

=01-K1 &EFS/14.4 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt

=01-T2 &EFS/15.1 0005-4509-000 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs

=11-X2 &EFS/19.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago

=100-K1 &EFS/21.1 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Stückliste
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 65
Project: Parts list
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EPB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stückliste
Parts list
Funktionszeichen /Seite.Pfad Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path Order no.. Name Manufacturer

=100-K2 &EFS/21.2 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt

=100-K3 &EFS/21.3 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt

=100-K4 &EFS/21.5 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt

=100-X2 &EFS/21.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago

=00-K1 &EFS/23.1 0005-4050-430 Komplettgerät GEA, C7-613, 24DE/16DA/5AE/2AA, SIMATIC C7 Siemens

-Cabinet &ELU/27.1 1338500 Kompakt-Schaltschrank AE, lackiert RAL 7035, mit Montageplatte, eintürig Rittal

-Cabinet &ELU/27.1 2508000 Wandbefestigungshalter Stahlblech, Wandabstand 10mm Rittal

-Cabinet &ELU/27.1 0005-1412-000 Türarretierung für das AE Programm Rittal

-Cabinet &ELU/27.1 2510000 Schaltplantaschen aus Kunststoff Din A4 Rittal

-Cabinet &ELU/27.1 Lack_AE1030-1338 Lackierung Plenge

-Cabinet &ELU/27.1 8556-9999-000 Kleinmaterial Schaltschrank Plenge

-Cabinet &ELU/27.1 RESOPALSCHILD100/130 Resopalschild Kaiser

-Cabinet &ELU/27.1 4568000 Transportösen für PS/ES und TS Rittal

-Cabinet &ELU/27.1 ADERKENNZEICHNUNG Aderkennzeichnung Plenge

-Cabinet &ELU/27.1 Halogenfreie Kanäle Plenge

-Cabinet &ELU/27.1 Halogenfreie Verdrahtung Plenge

-Ground_plate &ELU/28.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich

-Ground_plate &ELU/28.1 0005-4516-600 Verschraubung, Z14, ø12-14,5mm Heinrich

-Ground_plate &ELU/28.1 0005-4443-630 Blindstopfen Messing, M20x1,5 Jacob

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Stückliste
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 66
Project: Parts list
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EPB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stückliste
Parts list
Funktionszeichen /Seite.Pfad Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path Order no.. Name Manufacturer

-Ground_plate &ELU/28.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich

=Additions &ELU/28.8 0005-1554-000 Kabelbezeichnung, polyamid Weidmueller

=Additions &ELU/28.8 8555-9001-010 Betriebsanleitung D10 NewDesign, englisch WS Mineraloil Systems

=Additions-S01 &ELU/30.1 0005-0081-030 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens

=Additions-S01 &ELU/30.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich

=Additions-S01 &ELU/30.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich

=Additions-B1 &ELU/31.2 0005-0924-220 Stromwandler, 50/1A IME

=Additions-F1 &ELU/32.2 0005-1100-070 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens

Date 03.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Stückliste
- As built +
Tested 03.02.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 67
Project: Parts list
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-058 & EPB 67 Bl./Sh.
Contents
3. LO
Data sheet
P&ID
Equipment list
Dimensioned drawing
Detail drawings: 2064-4100-000
3/2-Way feed valve 9901-8105-440
Dimensioned drawing for motor 9901-8105-305
Starting characteristics 9997-0142-020
Circuit diagram 8106-2004-059

Commissioning equipment, spare parts and tools list


GEA Westfalia Separator Systems GmbH

Process Condition Data Sheet Rev. No. 0


Manufacurer:
Customer: DSME
Hull No.: 43223 Project No.: H1195 IMO No.: WS Order No: 452946646
44608 H1196 452946721
Classification: ABS Drawing No.: P452946646-9913-PDS010

Oil to be Processed Operating Water


Application: HD Oil Hardness: < 55°C 12° dH
Viscosity: 30 SAE > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 50 °C PH - Value: 6,5 - 7,5
Separating Temperature: 90 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 3.000 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: 7 bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: 2 x OSE 20-0196-067/15 Type: Frame size 132
Operation Mode: Voltage: 440 Volt
Ejection Method: total Frequency: 60 Hz
Clean Oil Discharge: 1,5 bar g Output: 8,6 kW
Finish color: Munsell 7.5 BG 7/2 Speed: 3600 rpm
Total weight: 320 kg Weight: 48 kg
Bowl speed 12000 rpm
Bowl weight 71 kg
Control Unit Feed Pump
Type: D 10 Type:
Infeed voltage: 440 Volt Rated Capacity: l/h
Frequency: 60 Hz Suction Height: m Ws
Valve Voltage: 24 DC Delivery Height: m Ws
Control Voltage: 230 Volt Voltage: 440 Volt
Finish Color: Munsell 7.5 BG 7/2 Frequency: 60 Hz
Weight: 55 kg Output: kW
Weight: kg
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 90 °C

Inlet Temperature Alarm high TAH *0-9-006 100 °C

Inlet Temperature Alarm low TAL *0-9-006 80 °C

Water Pressure Reducer PCV *9-7-003 3 -10 bar g

Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar

Pressure Switch PSL Sludge Monitoring System *1-9-003 1 bar for -91-/0136 0,5 bar for -0196-

Subject to technical modification 26.10.2010


Customer: DSME Project-/Order-No.: 43223 / 452946646

Location: H1195/H1196 Project-title: OSE 20-0196


GEA Westfalia Separator
Equipment List

Order-No.: 452946646

Project - title: OSE 20-0196

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 05.12.2011 Dept.: 4420

Type: Corr. Drawing: P452946646-9913-PID010 Belongs to:

Repl for: --- Repl. by: --- Std. checked: ---

Explanations:
Priority(A): Procurement (B): Scope of supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = to be removed
U = --- V = --- W = loose supply

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE. By: By: P452946646-9913-DVL010 1/3

Copyright. © All rights reserved


Customer: DSME Project-/Order-No.: 43223 / 452946646

Location: H1195/H1196 Project-title: OSE 20-0196


GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Stck Separator OSE 20-0196-067 N M L

10-1-001/M1 1 Stck Motor Frame size 132 N M L

10-7-005 1 Stck Throttle Valve belongs to *0-7-006 N M L


DN25
10-7-006 1 Stck 3/2-Way Feed Valve Assembly 0018-7621-110 N M L
DN25
10-7-010 1 Stck 2/2 Way Solenoid Valve 0331 0018-8133-600 N M L

10-7-011 1 Stck 2/2 Way Solenoid Valve 0331 0018-8133-600 N M L

10-7-012 1 Stck Pressure Gauge Cock belongs to *0-1-001 N M L


1/4"
10-9-006 1 Stck Resistance Thermometer 2 x PT 100 TE belongs to *0-7-006 N M L
1/2"
10-9-009 1 Stck Flow Sensor FI 0001-1701-600 N M L

10-9-010 1 Stck Resistance Thermometer TE installed in Motor N M L

10-9-011 1 Stck Current Transformer TAI 233 IAL 0005-0924-220 N M L

10-9-013 1 Stck Water Detector SK1-HT125-LO CS 0005-1464-060 N M L

10-9-014 1 Stck Pressure Transmitter NAE PT 0005-1529-300 N M L


1/4"
10-9-018 1 Stck Proximity sensor SIS 0005-0868-000 N M L

11-7-001 1 Stck Non-Return Valve 0018-2990-650 N M L


1"

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE. By: By: P452946646-9913-DVL010 2/3

Copyright. © All rights reserved


Customer: DSME Project-/Order-No.: 43223 / 452946646

Location: H1195/H1196 Project-title: OSE 20-0196


GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

11-7-003 1 Stck Pressure Gauge Cock belongs to *0-1-001 N M L


1/4"
11-9-001 1 Stck Pressure Gauge 213.40 / 0..40bar PI 0001-1572-600 N M L
1/4"
11-9-002 1 Stck Pressure Transmitter NAE PT 0005-1529-300 N M L
1/4"
12-7-001 1 Stck Non-Return Flap belongs to *0-7-006 N M L
DN 25
18-7-002 1 Stck Solenoid Valve belongs to *0-7-006 N M L
1/4"
19-7-002 1 Stck Ball Valve 0018-1763-630/belongs N M L
3/4" to *9-7-003
19-7-003 1 Stck Solenoid Valve Assembly compl. 0018-7614-000 N M L
3/4"
19-7-004 1 Stck 2/2-Way Solenoid Valve belongs to *9-7-003 N M L
1/2"
19-7-005 1 Stck 2/2-Way Solenoid Valve belongs to *9-7-003 N M L
1/4"
19-8-001 1 Stck Y-Strainer belongs to *9-7-003 N M L
3/4"
19-9-001 1 Stck Pressure Gauge 213.40 / 0..10bar PI 0001-1572-600/belongs N M L
to *9-7-003

Created Date: 04.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:

By: 4110-NIE. By: By: P452946646-9913-DVL010 3/3

Copyright. © All rights reserved


0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator


Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Kunde : -
Customer
Anlagenbezeichnung : -
Designation of plant
Zeichnungsnummer : 8106-2004-059
Drawing no.
Kommission : -
Internal order no.

Hersteller (Firma) : GEA Westfalia Separator


Manufacturer (Company)
Projektname : -
Name of project
Typ : D10 / OSE 20-0196
Type
Sprache : de/en
Language
Technische Daten : 230V AC 60 Hz +/-5 % -
Technical data

Erstellt am : 07.10.2010 Bearbeitet am : 04.03.2011 Angewandte Normen: IEC 61346


Prepared Processed Applied standards: IEC 61355
IEC 60617
GEA Projektsachbearbeiter : M. Kalb Telefon : +49 2522 77-2802
GEA project contact Telephone

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Titel- / Deckblatt
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Project: Title- / cover sheet
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EAA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Titel- / Deckblatt
&EAA 1 04.03.2011 GRO/PLE
Title- / cover sheet

Inhaltsverzeichnis
&EAB 2 04.03.2011 GRO/PLE
Table of contents

Inhaltsverzeichnis
&EAB 3 04.03.2011 GRO/PLE
Table of contents

Inhaltsverzeichnis
&EAB 4 04.03.2011 GRO/PLE
Table of contents

Inhaltsverzeichnis
&EAB 5 04.03.2011 GRO/PLE
Table of contents

Revisionsübersicht
&EBH 6 04.03.2011 GRO/PLE
Revision overview

Strukturkennzeichenübersicht
&EDB 7 04.03.2011 GRO/PLE
Structure indicator

Informations-Blatt
&EDB 8 04.03.2011 GRO/PLE
Information-sheet

Informations-Blatt
&EDB 9 04.03.2011 GRO/PLE
Information-sheet

Einspeisung
&EFS 10 =0 04.03.2011 GRO/PLE
Incoming

Steuerspannung 24VDC
&EFS 11 =0 04.03.2011 GRO/PLE
Control voltage 24VDC

Not-Halt
&EFS 12 =0 04.03.2011 GRO/PLE
Emergency stop

Separator
&EFS 13 =01 04.03.2011 GRO/PLE
Separator

Separator
&EFS 14 =01 04.03.2011 GRO/PLE
Separator

Separator Drehzahlmessung
&EFS 15 =01 04.03.2011 GRO/PLE
Separator speed measuring

Separator Signale
&EFS 16 =01 04.03.2011 GRO/PLE
Separator signals

Separator Vibro
&EFS 17 =01 04.03.2011 GRO/PLE
Separator vibro

Separator Ventile
&EFS 18 =01 04.03.2011 GRO/PLE
Separator valves

Freigabe Produkt Temperaturregelung


&EFS 19 =11 04.03.2011 GRO/PLE
Release product temperature control

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 2
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Produkt Temperaturregelung
&EFS 20 =11 04.03.2011 GRO/PLE
Product temperature control

Signalaustausch
&EFS 21 =100 04.03.2011 GRO/PLE
Signal exchange

SPS Übersicht
&EFS 22 =00 04.03.2011 GRO/PLE
PLC overview

SPS Spannungsversorgung
&EFS 23 =00 04.03.2011 GRO/PLE
PLC power supply

SPS Übersicht
&EFS 24 =00 04.03.2011 GRO/PLE
PLC overview

SPS Übersicht
&EFS 25 =00 04.03.2011 GRO/PLE
PLC overview

SPS Übersicht
&EFS 26 =00 04.03.2011 GRO/PLE
PLC overview

Aufbauplan
&ELU 27 04.03.2011 GRO/PLE
Arrangement drawing

Aufbauplan
&ELU 28 04.03.2011 GRO/PLE
Arrangement drawing

D10
&ELU 29 04.03.2011 GRO/PLE
D10

Not-Halt-Box
&ELU 30 04.03.2011 GRO/PLE
Energency stop box

Stromwandler
&ELU 31 04.03.2011 GRO/PLE
Current transformer

Motorvollschutzrelais
&ELU 32 04.03.2011 GRO/PLE
Motor protection relay

Klemmenplan =0+-GLAND
&EMA 33 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-GLAND

Klemmenplan =0+-GLAND
&EMA 34 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-GLAND

Klemmenplan =0+-24M
&EMA 35 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-24M

Klemmenplan =0+-PE
&EMA 36 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-PE

Klemmenplan =0+-SC
&EMA 37 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-SC

Klemmenplan =0+-X1
&EMA 38 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-X1

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 3
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Klemmenplan =0+-X2
&EMA 39 =0 04.03.2011 GRO/PLE
Terminal connection diagram =0+-X2

Klemmenplan =01+-X1
&EMA 40 =01 04.03.2011 GRO/PLE
Terminal connection diagram =01+-X1

Klemmenplan =01+-X2
&EMA 41 =01 04.03.2011 GRO/PLE
Terminal connection diagram =01+-X2

Klemmenplan =01+JB-1X10
&EMA 42 =01 +JB 04.03.2011 GRO/PLE
Terminal connection diagram =01+JB-1X10

Klemmenplan =01+JB-1X10_GLAND
&EMA 43 =01 +JB 04.03.2011 GRO/PLE
Terminal connection diagram =01+JB-1X10_GLAND

Klemmenplan =01+SB-1X20
&EMA 44 =01 +SB 04.03.2011 GRO/PLE
Terminal connection diagram =01+SB-1X20

Klemmenplan =100+-X2
&EMA 45 =100 04.03.2011 GRO/PLE
Terminal connection diagram =100+-X2

Klemmenplan =11+-X2
&EMA 46 =11 04.03.2011 GRO/PLE
Terminal connection diagram =11+-X2

Kabelübersicht
&EMB 47 04.03.2011 GRO/PLE
Cable layout

Kabelübersicht
&EMB 48 04.03.2011 GRO/PLE
Cable layout

Klemmenkasten Übersicht
&EMB 49 04.03.2011 GRO/PLE
Terminal box overview

Hinweise zur Installation


&EMB 50 04.03.2011 GRO/PLE
Instructions for installation

Potentialausgleich Separator
&EMB 51 04.03.2011 GRO/PLE
Potential equalization Separator

Klemmenanschlussplan =0+-GLAND
&EMC 52 04.03.2011 GRO/PLE
Terminal connecting plan =0+-GLAND

Klemmenanschlussplan =0+-24M
&EMC 53 04.03.2011 GRO/PLE
Terminal connecting plan =0+-24M

Klemmenanschlussplan =0+-PE
&EMC 54 04.03.2011 GRO/PLE
Terminal connecting plan =0+-PE

Klemmenanschlussplan =0+-SC
&EMC 55 04.03.2011 GRO/PLE
Terminal connecting plan =0+-SC

Klemmenanschlussplan =0+-X1
&EMC 56 04.03.2011 GRO/PLE
Terminal connecting plan =0+-X1

Klemmenanschlussplan =0+-X2
&EMC 57 04.03.2011 GRO/PLE
Terminal connecting plan =0+-X2

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 4
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Inhaltsverzeichnis
Table of contents
Dokumentenart Seite Seitenbeschreibung Anlage Einbauort Datum Bearbeiter
Document type Page Page description Plant Mounting place Date Editor

Klemmenanschlussplan =01+-X1
&EMC 58 04.03.2011 GRO/PLE
Terminal connecting plan =01+-X1

Klemmenanschlussplan =01+-X2
&EMC 59 04.03.2011 GRO/PLE
Terminal connecting plan =01+-X2

Klemmenanschlussplan =01+JB-1X10
&EMC 60 04.03.2011 GRO/PLE
Terminal connecting plan =01+JB-1X10

Klemmenanschlussplan =01+JB-1X10_GLAND
&EMC 61 04.03.2011 GRO/PLE
Terminal connecting plan =01+JB-1X10_GLAND

Klemmenanschlussplan =01+SB-1X20
&EMC 62 04.03.2011 GRO/PLE
Terminal connecting plan =01+SB-1X20

Klemmenanschlussplan =100+-X2
&EMC 63 04.03.2011 GRO/PLE
Terminal connecting plan =100+-X2

Klemmenanschlussplan =11+-X2
&EMC 64 04.03.2011 GRO/PLE
Terminal connecting plan =11+-X2

Stückliste
&EPB 65 04.03.2011 GRO/PLE
Parts list

Stückliste
&EPB 66 04.03.2011 GRO/PLE
Parts list

Stückliste
&EPB 67 04.03.2011 GRO/PLE
Parts list

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Inhaltsverzeichnis
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 5
Project: Table of contents
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EAB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revisionsübersicht
Revision overview
Revisionsname Revisionskommentar Revisionsänderungsgrund Seitenname Ersteller Datum
Revision name Revision comment Revision on the basis of change Page name Author Date

Rev.01 As built GRO/PLE 04.03.2011

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Revisionsübersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 6
Project: Revision overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EBH 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Strukturkennzeichenübersicht
Structure indicator
Vollständige Bezeichnung Beschriftung Strukturbeschreibung Vollständige Bezeichnung Beschriftung Strukturbeschreibung
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Dokumentenart Deckblatt
&EAA
Document type Cover sheet
Dokumentenart Inhaltsverzeichnis
&EAB
Document type Table of contents
Dokumentenart Revisionsübersicht
&EBH
Document type Revision overview
Dokumentenart Strukturkennzeichen Übersicht / Vorschriften
&EDB
Document type Structure indentification overview / instructions
Dokumentenart Stromlaufplan
&EFS
Document type Circuit diagram
Dokumentenart Aufbauplan
&ELU
Document type Arrangement drawing
Dokumentenart Klemmenplan
&EMA
Document type Terminal connection diagram
Dokumentenart Kabelübersicht
&EMB
Document type Cable layout
Dokumentenart Klemmenanschlussplan
&EMC
Document type Terminal connecting plan
Dokumentenart Stückliste
&EPB
Document type Parts list
Anlage Einspeisung
=0
Plant Incoming
Anlage SPS
=00
Plant PLC
Anlage Separator
=01
Plant Separator
Anlage Signalaustausch
=100
Plant Signal exchange
Anlage Zulaufpumpe
=11
Plant Feed pump
Anlage Zugabe
=Additions
Plant Addition
Anlage Kunde
=Customer
Plant Customer
Anlage Motorsteuerung
=MCC
Plant Motor starter
Einbauort Abzweigdose
+JB
Mounting place Junction box
Einbauort Lokal
+L
Mounting place Local
Einbauort Sensorblock
+SB
Mounting place Sensor bloc

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Strukturkennzeichenübersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 7
Project: Structure indicator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EDB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Vorschriften / Spezifikation
Instruction / specification
Schaltschrank : Ausführung:
Control cabinet : Version:
Bezeichnung Schaltschrank Aderkennzeichnung
CC Core indentification
YES
Name control cabinet
Lackierung Gehäuse Potentialbezeichnung
Painting cabinet
Munsell 7.5 BG 7/2 Potential designation
NO

Schutzart Halogenfreie Verdrahtung / Kanäle


Protective rating
IP54 Halogen free wiring / channels
YES

Umgebungstemperatur Kabelkennzeichnungsschilder
Ambient temperature
~45 °C Cable marking plates
YES

Klassifizierung
Classification
...

Kennzeichnungsschilder
Marking plates
PLASTIC WHITE, LETTERS BLACK

Schnittstelle:
Interface:
Bus Verbindung zum Kunden PLC
Bus connection to customer PLC
NO

Einspeisung:
Incoming:
Netz-/ Anschlussspannung
Mains- / side voltage
230V AC

Netzfrequenz
Mains frequency
60 Hz

Drehfeld
Rotary field
CLOCKWISE ROTATION

Spannungstoleranz
Voltage tolerance
+/-5 %

Kabeleinführung
Cable inlet
BOTTOM

Einspeisung redundant
Incoming redundant
NO

Steuerspannungen:
Control voltages:
Steuerspannung 1
Control voltage 1
230V AC

Steuerspannung 2
Control voltage 2
24V DC

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Informations-Blatt
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 8
Project: Information-sheet
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EDB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Verdrahtung
Wiring
Stromkreise Leiter Farbe Querschnitt Stromkreise Leiter Farbe Querschnitt
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Hauptstromkreise 230V AC L1 Schwarz ≥ 1,5mm² Steuerspannung 230V AC L Rot ≥ 0,75mm²
Main circuits Black Control voltage Red
L2 Schwarz N Rot / Weiß
Black " Red / white "
L3 Schwarz
Black "
N Hellblau ≥ 1,5mm²
Light blue
PE Grün / Gelb ≥ 2,5mm²
Green / yellow

Steuerspannung 24V DC + Rot ≥ 0,75mm²


Control voltage Red
- Blau
Blue "

Analog abgeschirmt L+ Weiß ≥ 0,75mm²


Analog screened White
M Braun
Brown "

Messleitung Weiß ≥ 0,75mm²


Measuring circuit White

Stromwandlerleitungen Schwarz ≥ 2,5mm²


Current transformer lines Black

Verriegelungsleitungen (AC/DC) ≥ 0,75mm²


Interlocking conductors (AC/DC)
Orange

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Informations-Blatt
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 9
Project: Information-sheet
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EDB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
L1 / 11.0
N / 11.0

13

23

31

-S1
14

24

/21.1 32
2

-F1
1

C 6A

Daten Einspeisung:
Data incoming:
min. Querschnitt:
2,5 mm²
Min. Cross-section:
-PE
-PE -SC -PE -PE -PE
GLAND

Vorsicherung:
-
1

6
-X1 -X1 Pre-fuse:

Umgebungstemperatur:
~45 °C
-WD001 Ambient temperature:
MPRXCX -PE
2x2,5 mm² max. Kabellänge:
50 m

PE

PE

PE
Max. Cable length:
N
L

-1M -1T -1G U: 230V AC


PE
L1

-M1
M -
1~

Earthing mounting plate 1


19/18W f: 60 Hz

Erdung Montageplatte 1
=Customer Schaltschranklüfter P:
PE

Cabinet fan
+L-X

Erdung Gehäuse 1
Earthing cabinet 1
Icn:
Earthing screen

Earthing door 1
Erdung Schirm

Erdung Tür 1
Vollaststrom:
~2 A
Einspeisung Filterlüfter Full load current:
Incoming Filter fan

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Einspeisung
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 10
Project: Incoming
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
10.9 / L1
10.9 / N

N/L2
L1
-T2
INPUT
120/230VAC GEA
24VDC/5A power

x1
-P1

OFF

ON

x2
A
B
OUTPUT

L+

L+'

PE

M'
M.A / 13.6
-PE
M.K / 22.0
M.R / 12.0

1
-24M

-PE
M.X / 18.0

24V DC
L+.A / 13.6
24V DC
L+.K / 23.0
24V DC
L+.X / 12.0

Steuerspannung DC Spannungsversorgung
Control voltage DC Power supply

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Steuerspannung 24VDC
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 11
Project: Control voltage 24VDC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
11.9 / L+.X L+.X / 16.0

=00-K1
/24.4
E2.7
X10

11.9 / M.R M.R / 14.0


-PE
Brücke entfernen bei
GLAND

Anschluß eines
1

externen Not-Halt!
Remove link in case of -X2
an external
emergency stop!

-WG008
MPRXCX
2x1,5 mm²

=MCC
/13.0
PE

PE

Separator
Not-Halt
Separator
emergency stop

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Not-Halt
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 12
Project: Emergency stop
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Separatormotor 24V DC 24V DC


11.9 / L+.A L+.A / 14.0
Separator motor
11.9 / M.A M.A / 15.0
=MCC
/12.1
...V/50/60Hz Strommessung Separator
/14.1
/19.1 Current measuring separator
L1 L2 L3
=00-K1
4-20mA = 0-50A
-WG006 /25.5
MPRXCX
2x1,5 mm²
AI0-I
-X2 1
X13

11

2
-K1

12

14
/14.4

-X2 2

PE GLAND
-PE
A1
1

-Q1
2

A2

-B2
-WG007 -T1
MPRXCX *0_9_011

7+
2x2,5 mm²
-X1 1

2
A
S1

input

8
0-1A
-B1 0-.../.../1A -X1 2

3
output

9-
S2

50/1A 0/4-20mA
PE GLAND
-PE

L L
A1
T1

-F1 M
T2

A2

-PE
N N
GEA_Westfalia_Separator

Linkslauf
Anti-clockwise rotation
W1
U1

V1

PE

M
*0_1_001 3~
...kW/...A Θ
T2

T1

Separator PTC-Fühler
Separator Separator
PTC-feeler
separator

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 13
Project: Separator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
13.9 / L+.A L+.A / 15.0

=00-K1 =00-K1
/24.5 /24.5
E0.0 E0.1
X11 X11

=00-K1
/25.4
A1.0
X12

9
A1

-K1
A2

12.9 / M.R M.R / 19.0


-PE
GLAND
20

21

-X2
WG009 / 16.2 WG009. / 16.3
-WG009
MPRXCX
4x1,5 mm²

=MCC 14
/13.0 11 /13.5
12
PE

PE

Separator Separator Separator


Betrieb Störung Start/Stop
Separator Separator Separator
operation failure start/stop

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 14
Project: Separator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 / L+.A L+.A / 22.0
13.9 / M.A

=00-K1
0-12000 r.p.m.
/24.5
E0.3
X11

-T2 4
4+
6-

24VDC
5+

1+

2-
3

-X2
-WG004
MPRXCX
7x1,5 mm²

+JB

-1X10 1 2

-WG101
.-O
2x0,34 mm²
+

*0_9_020
SI
-

+ BN = brown
- BU = blue

Drehzahlüberwachung
Speed monitoring device

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Drehzahlmessung
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 15
Project: Separator speed measuring
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1
4-20mA 4-20mA
/25.5 /25.5
AI1-I AI2-I
X13 X13
=00-K1
5

8
/24.5
E0.5
X11

6
24V DC 24V DC
12.9 / L+.X L+.X / 19.0
-PE

GLAND
10
5

9
-X2
14.1 / WG009 14.2 / WG009.
-WG004
MPRXCX
7x1,5 mm²

+JB
L+_1X10 / 17.1
GLAND

PE
4

-1X10 PE

-WG121
MPRXCX
4x1,5 mm²

+SB
PE_1X20 / 18.6
M_1X20 / 18.5
2

-1X20

-WG201 -WG202 -WG203


.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
+
1

*1_9_002 I *0_9_014 I *0_9_013


PSL/H P SMS P WMS
4-20mA 4-20mA

Reinoel Schlammraumüberwachung Wasserabfuhr


Ablaufdruck Sludge space monitoring Water monitoring system
Clean-oil
discharge pressure

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Signale
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 16
Project: Separator signals
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1
/24.5
E1.7
X11

16
11
-X2

-WG011
MPRXCX
7x1,5 mm²

+JB 16.3 / L+_1X10


M_1X10 / 18.3

-1X10 8 11 9 10

Reserve Reserve
Spare Spare

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Vibro
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 17
Project: Separator vibro
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/25.4 /25.4 /25.4 /25.4 /25.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
1

6
11.9 / M.X

-PE -PE
GLAND

GLAND
12

13

14

15

16

17

18

19
-X2
-WG011
MPRXCX
7x1,5 mm²

+JB
17.1 / M_1X10
-PE -PE
-PE -PE
GLAND

GLAND

GLAND
12

13

15

14

16

18

17
-1X10 PE PE -1X10

-WG122
MPRXCX
3x1,5 mm²

+SB
16.3 / M_1X20
16.3
PE_1X20

11

10
PE

PE
8

9
-1X20 PE PE

-WG010 -WG105 -WG106 -WG204 -WG205


MPRXCX MPRXCX MPRXCX .-J .-J
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 3x0,75 mm² 3x0,75 mm²
+

PE

PE
+

+
*8_7_002 *9_7_004 *9_7_005 *0_7_010 *0_7_011
-

-
-

Zulaufventil Steuerwasser Verdrängungs- und Kreislaufventil Wasserabfuhrventil


Feed valve Operating water Füllwasser Circulation valve Water discharge valve
Displacem- and
filling water

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Separator Ventile
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 18
Project: Separator valves
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
16.9 / L+.X

=00-K1
/24.5
E1.0
X11

14.9 / M.R M.R / 21.0


-PE
Brücke entfernen bei
Anschluß einer
GLAND

Zulaufpumpe!
1

(Option)
Link remove at -X2
connection of an feed
pump! (optional)
-WG005
MPRXCX
2x1,5 mm²

=MCC
/13.0
PE

PE

Rückmeldung Zulaufpumpe
Feed back feed pump

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 11


Editor BEE/PLE
Customer:
Separator Freigabe Produkt Temperaturregelung
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 19
Project: Release product temperature control
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

min / max
Temperaturüberwachung
Min / max
temperature monitoring
=00-K1
4-20mA = 0-120°C
/25.5 /25.5
AIR-P AIR-N
X13 X13

15

16
-SC

=0-SC
SC
3

6
-X2

-WG003
.CY-O
4x1,5 mm²

*0_9_006
1

3
Θ Θ
PT100 PT100
2

4
Reserve min / max
Spare Temperaturüberwachung
Min / max
temperature monitoring

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 11


Editor BEE/PLE
Customer:
Separator Produkt Temperaturregelung
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 20
Project: Product temperature control
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1


/25.4 /25.4 /25.4 /25.4
A0.7 A1.3 A1.4 A1.5
X12 X12 X12 X12
8

12

13

14
A1

A1

A1

A1
-K1 -K2 -K3 -K4
A2

A2

A2

A2
19.9 / M.R

14 14 14 14
11 /21.0 11 /21.2 11 /21.3 11 /21.5
12 12 12 12
12

14

12

14

12

14
12

14

31

-K2 -K3 -K4


-K1 =0-S1
11

11

11

/21.2 /21.3 /21.5


11

32

/21.1 /10.1
-PE PE PE PE
GLAND

GLAND

GLAND

GLAND
1

-X2
-WG001 -WG002 -WG003 -WG004
MPRXCX MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 2x1,5 mm²

=Customer
PE

PE

PE

PE

+L-X -X -X -X -X
Kunde

Sammelstörung Wasserschlossalarm TAH Temperatur TAL Temperatur


Common failure Water seal broken alarm Alarm max Alarm min
TAH temperature TAL temperature
alarm max alarm min

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 100


Editor BEE/PLE
Customer:
Separator Signalaustausch
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 21
Project: Signal exchange
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/24.5 /25.5 /25.5 /25.5 /25.5
E0.7 AI0-C
- AI1-C AI2-C
- AI3-C
X11 8 X13 X13 X13 X13

12
24V DC
15.9 / L+.A
11.9 / M.K M.K / 23.0

Masse Analog Masse Analog Masse Analog Masse Analog


Ground analog Ground analog Ground analog Ground analog

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 22
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4

Digital Output 24VDC 0,5A


13 13
+1.3 12 +1.3 12

Digital Input 24VDC


MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7

X5/P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6

A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5


B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC 3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B +0.0 1 +0.0 1
SC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13

M ana
M ana

AIR-N
AI0-U

AI1-U

AI2-U

AI3-U

AIR-P
AI0-C

AI1-C

AI2-C

AI3-C
AI0-I

AI1-I

AI2-I

AI3-I

Input 24VDC, 4A
X2/MPI
A Analog Input PT100 -X1
B -X14 L+ 4
SC
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3

+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
AO0-U

AO1-U

A
M ana

M ana

AT1
AO0-I

AO1-I

2L+
2L+

3L+
3L+

1L+
2

2M

3M

1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Pover Supply

2L+ /24.4

3L+ /24.4

1L+ /24.4
2M /24.4

3M /24.4

1M /24.4
AT1

AT2

L+

PE
M
X1:1

X1:2

X1:3

X1:4

X10:9

X10:11

X10:12

X10:14

X10:15

X10:16

X10:PE
11.9 / L+.K
-PE
22.9 / M.K

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Spannungsversorgung
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 23
Project: PLC power supply
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X10:1 X11:1 Separator Störung


E2.0 E0.0 /14.1 =01-X2:20
Separator failure
X10:2 X11:2 Separator Störung
E2.1 E0.1 /14.2 =01-X2:21
Separator failure
X10:3 X11:3
E2.2 E0.2

X10:4 X11:4 Drehzahlüberwachung


E2.3 E0.3 /15.2 =01-T2:4+
Speed monitoring device
X10:5 X11:5
E2.4 E0.4

X10:6 X11:6 Wasserabfuhr


E2.5 E0.5 /16.3 =01-X2:10
Water monitoring system
X10:7 X11:7
E2.6 E0.6

Separator Not-Halt X10:8 X11:8


=0-T2:L+ /12.1 E2.7 E0.7 /22.1 =01-T2:5+
Separator emergency stop

X10:9 X11:9 Separator Störung


24V /23.5 2L+ E1.0 /19.1 =MCC
Separator failure
X10:10 X11:10
2L+ E1.1

X10:11 X11:11
0V /23.5 2M E1.2

X10:12 X11:12
24V /23.5 3L+ E1.3

X10:13 X11:13
3L+ E1.4

X10:14 X11:14
0V /23.5 3M E1.5

X10:15 X11:15
24V /23.5 1L+ E1.6

X10:16 X11:16 Reserve


0V /23.5 1M E1.7 /17.4 =01-X2:11
Spare

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 24
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

Zulaufventil X12:1 X13:1


=01-X2:12 /18.1 A0.0 V AI0-U
Feed valve
Verdrängungs- und Füllwasser X12:2 X13:2 Strommessung Separator
=01-X2:15 /18.4 A0.1 A AI0-I /13.7 =01-T1:8
Displacem- and filling water Current measuring separator
Steuerwasser X12:3 X13:3 Masse Analog
=01-X2:14 /18.3 A0.2 AI0-C /22.2
Operating water Ground analog
X12:4
A0.3 X13:4
V AI1-U
Kreislaufventil X12:5
=01-X2:17 /18.5 A0.4 X13:5 Reinoel Ablaufdruck
Circulation valve A AI1-I /16.1 =01-X2:6
Clean-oil discharge pressure
Wasserabfuhrventil X12:6 X13:6 Masse Analog
=01-X2:18 /18.6 A0.5 AI1-C /22.3 -K1:3
Water discharge valve Ground analog
X12:7
A0.6
X13:7
V AI2-U
Sammelstörung X12:8
=100-K1:A1 /21.1 A0.7
Common failure X13:8 Schlammraumüberwachung
A AI2-I /16.2 =01-X2:8
Sludge space monitoring
X13:9 Masse Analog
AI2-C /22.4
Ground analog
-
X13:10
V AI3-U
Separator Start/Stop X12:9
=01-K1:A1 /14.4 A1.0 X13:11
Separator start/stop A AI3-I
X12:10
A1.1 X13:12 Masse Analog
AI3-C /22.5
Ground analog
X12:11
A1.2

Wasserschlossalarm X12:12 X13:13


=100-K2:A1 /21.2 A1.3 MANA
Water seal broken alarm
TAH Temperatur Alarm max X12:13 X13:14
=100-K3:A1 /21.3 A1.4 Mana
TAH temperature alarm max
TAL Temperatur Alarm min X12:14
=100-K4:A1 /21.5 A1.5
TAL temperature alarm min
X12:15 X13:15 min / max Temperaturüberwachung
A1.6 AIR-P /20.6 =11-X2:5
Min / max temperature monitoring
PT100
X12:16 X13:16 min / max Temperaturüberwachung
A1.7 AIR-N /20.6 =11-X2:6
Min / max temperature monitoring

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 25
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X14:1
AO0-U

X14:2
AO0-I

X14:3
MANA

X14:4

X14:5
AO1-I

X14:6
MANA

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 00


Editor BEE/PLE
Customer:
Separator SPS Übersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 26
Project: PLC overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EFS 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

410 mm 360 mm
380 mm 350 mm

Cabinet 10 mm

54 mm
NO. _ LO-ME PURIFIER
CONTROL PANEL

Custody
Terminals
=00-K1

space
for key
PE
600 mm
582 mm

Cable
route

330
pocket for circuit diagram

Terminals
PE

150
=0-S1 =0-P1
=0-M1

M10

27
=00-K1 Steuergerät Timing unit
15
=0-M1 Filter / Lüfter Filter / fan
=0-P1 Spannungsversorgung Power supply
=0-S1 Hauptschalter Isolator
36
54

10,2

Maßstab 1:4,5 mm
Scale 1:4,5 mm

Gewicht: ca. 30kg


Weight: ca. 30kg LO-ME 1/2
Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =
Editor BEE/PLE
Customer:
Separator Aufbauplan
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 27
Project: Arrangement drawing
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

37x75

=0-24M
=0-T2

=01-T1

=01-T2
=100-K1
=100-K2
=100-K3
=100-K4
=0-F1

=01-K1

37x75
37x75

=100-X2

=11-X2
PE

37x75

37x75

37x75

=01-X1

=01-X2
=0-X1

=0-X2
PE

Cable glands Yard cable size


8x M20 10,0 - 12,5mm 0005-4515-600
6x M20 12,0 - 14,5mm 0005-4516-600
3x M20 Spare 0005-4443-630

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Aufbauplan
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 28
Project: Arrangement drawing
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Regelung Gerät D10


Control unit D10
Taste Benennung Symbol
Button Designation Symbol

GEA Westfalia Separator Prozess Stop Process


1
Process stop STOP

Prozess Start Process


2
Process start START

Lampentest
3
R Lamp test LAMPTEST

Serienbetrieb SERIES
4 1 2
Series operation
S
Hilfe
5 HELP
Help
F1 F2 F3 F4 Separator

165
M
6
Separator
Zulauf
7 FEED
Feed
1 2 3 4 5
Schlamm
8 SLUDGE
SF Sludge
DC5V PID
ESC 9 PID
FRCE

RUN
6 7 8 9 0 Zurück HOME
STOP 0
Return DIR
EDIT ENTER

Bestell-nr.
0005-4050-430
215 order no.
Programm-Nr.
8106-0D10-101
program-no.
Ausschnittmass: 202x155mm
cutout dimension:
Tiefe: 88mm
depth:
Gewicht: 1,35kg
weight:

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator D10
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 29
Project: D10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Not-Halt Gehäuse mit Schutzkragen


Emergency stop cabinet with protective collar

=Additions
71 mm
-S01
Not-Halt-Box

85 mm

54 mm
mm
ø5

85 mm

109 mm

protection class: "IP 65"


61 mm

M20
8-13mm Note: Installation should be carry out by customer!
18 mm

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Not-Halt-Box
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 30
Project: Energency stop box
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stromwandler
Current transformer

(TAID)

42

=Additions
-B1
50/1A
Stromwandler
Current transformer

84

56 60
57

Φ 4mm
4

5,5

50

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Stromwandler
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Project: Current transformer
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Motorvollschutzrelais
Motor protection relay
(3RN10 10)

=Additions 91
-F1
Motorvollschutzrelais 22,5
Motor protection relay 5 86
A1 / A2 = Spannungsversorgung
A1 T1 T2 power supply
T1 / T2 = PTC
PTC
95 / 96 = Schliesser
NO-contact
97 / 98 = Oeffner
NC-contact

80
62

74
90

95 96 A2
10

10
97 98

28

57

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Motorvollschutzrelais
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 32
Project: Motor protection relay
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & ELU 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 2x2,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x2,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-GLAND

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WD001
WG001

WG005

WG011

WG010

WG004

WG009

WG007

WG006

WG008
Funktionstext Zielbezeichnung Zielbezeichnung

Link
=100 Seite / Spalte

=11

=01

=01

=01

=01

=01

=01
Page / Column

=0

=0
Function text Target designation Target designation
Einspeisung
Incoming
SC -WD001 SC GLAND -PE &EFS/10.1

Separator Not-Halt
Separator emergency stop
SC -WG008 SC GLAND -PE &EFS/12.2

Separator Aus
Separator off
SC =01-WG006 SC GLAND -PE &EFS/13.4

Entleerungsüberwachung
Ejection monitoring
SC =01-WG007 SC GLAND -PE &EFS/13.4

Separator Störung
Separator failure
SC =01-WG009 SC GLAND -PE &EFS/14.3

Wasserabfuhr
Water monitoring system
SC =01+JB-1X10_GLAND GLAND GLAND -PE &EFS/16.3

Zulaufventil
Feed valve
SC =01-WG010 SC GLAND -PE &EFS/18.2

Wasserabfuhrventil
Water discharge valve
SC =01+JB-1X10_GLAND GLAND GLAND -PE &EFS/18.7

Rückmeldung Zulaufpumpe
Feed back feed pump
SC =11-WG005 SC GLAND -PE &EFS/19.2

Sammelstörung
Common failure
SC =100-WG001 SC GLAND -PE &EFS/21.1

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-GLAND
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 33
Project: Terminal connection diagram =0+-GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-GLAND

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG004

WG003

WG002
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=100

=100

=100
Function text Target designation Target designation Page / Column
Wasserschlossalarm
Water seal broken alarm
SC =100-WG002 SC GLAND -PE &EFS/21.2

TAH Temperatur Alarm max


TAH temperature alarm max
SC =100-WG003 SC GLAND -PE &EFS/21.4

TAL Temperatur Alarm min


TAL temperature alarm min
SC =100-WG004 SC GLAND -PE &EFS/21.5

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-GLAND
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 34
Project: Terminal connection diagram =0+-GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung
Terminal strip designation

Cable type

Cable type
=0+-24M

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Function text Target designation Target designation Page / Column
Steuerspannung DC
Control voltage DC
=01-X2 13 1 -T2 M &EFS/11.6

= -PE PE 1 =01-K1 A2 &EFS/11.6

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-24M
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 35
Project: Terminal connection diagram =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung
Terminal strip designation

Cable type

Cable type
=0+-PE

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Function text Target designation Target designation Page / Column
Erdung Schirm
Earthing screen
-SC SC PE -PE &EFS/10.3

Filterlüfter
Filter fan
-M1 PE PE -PE &EFS/10.5

Erdung Montageplatte 1
Earthing mounting plate 1
-1M PE PE -PE &EFS/10.6

Erdung Tür 1
Earthing door 1
-1T PE PE -PE &EFS/10.6

Erdung Gehäuse 1
Earthing cabinet 1
-1G PE PE -PE &EFS/10.6

Steuerspannung DC
Control voltage DC
-PE PE -T2 PE &EFS/11.6

= -PE PE -24M 1 &EFS/11.6

Steuergerät
Timing unit
-PE PE =00-K1 X10:PE &EFS/23.6

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-PE
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 36
Project: Terminal connection diagram =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung
Terminal strip designation

Cable type

Cable type
=0+-SC

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Function text Target designation Target designation Page / Column
Erdung Schirm
Earthing screen
-PE PE SC -SC &EFS/10.3

min / max Temperaturüberwachung


Min / max temperature monitoring
=11-X2 SC SC -SC &EFS/20.7

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-SC
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 37
Project: Terminal connection diagram =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x2,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-X1

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WD001
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Page / Column

=0
Function text Target designation Target designation
Einspeisung
Incoming
1 =Customer+L-X L1 1 -F1 1 &EFS/10.1

= 2 =Customer+L-X N 2 -F1 3 &EFS/10.1

Reserve
Spare
3 -S1 13 &EFS/10.4

Filterlüfter
Filter fan
-M1 L 4 &EFS/10.4

= -M1 N 5 -S1 23 &EFS/10.5

= 6 &EFS/10.5

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-X1
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 38
Project: Terminal connection diagram =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=0+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG008
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte
Page / Column

=0
Function text Target designation Target designation
Separator Not-Halt
Separator emergency stop
1 =MCC-X 1 -T2 L+ &EFS/12.1

=01-X2 5

Separator Not-Halt
Separator emergency stop
2 =MCC-X 2 =00-K1 X10:8 &EFS/12.1

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 0


Editor BEE/PLE
Customer:
Separator Klemmenplan =0+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 39
Project: Terminal connection diagram =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x2,5 mm²


Terminal strip designation

Cable type

Cable type
=01+-X1

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG007
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01
Function text Target designation Target designation Page / Column
Entleerungsüberwachung
Ejection monitoring
1 =MCC-X_ 1 -T1 2 &EFS/13.4

= 2 =MCC-X_ 2 -T1 3 &EFS/13.4

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+-X1
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 40
Project: Terminal connection diagram =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=01+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG010

WG011

WG009

WG004

WG006
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / Column
Separator Aus
Separator off
1 =MCC-X_ 1 -K1 11 &EFS/13.4

= 2 =MCC-X_ 2 -K1 12 &EFS/13.4

Drehzahlüberwachung
Speed monitoring device
1 +JB-1X10 1 3 -T2 1+ &EFS/15.2

= 2 +JB-1X10 2 4 -T2 2- &EFS/15.2

Reinoel Ablaufdruck
Clean-oil discharge pressure
3 +JB-1X10 4 5 =0-X2 1 &EFS/16.1

= 4 +JB-1X10 3 6 =00-K1 X13:5 &EFS/16.1

Separator Betrieb
Separator operation
1 =MCC 7 &EFS/16.2

Schlammraumüberwachung
Sludge space monitoring
5 +JB-1X10 6 8 =00-K1 X13:8 &EFS/16.2

Separator Störung
Separator failure
2 =MCC 9 =11-X2 1 &EFS/16.3

Wasserabfuhr
Water monitoring system
6 +JB-1X10 7 10 =00-K1 X11:6 &EFS/16.3

Reserve
Spare
1 +JB-1X10 10 11 =00-K1 X11:16 &EFS/17.4

Zulaufventil
Feed valve
1 -*8_7_002 + 12 =00-K1 X12:1 &EFS/18.1

= 2 -*8_7_002 - 13 =0-24M 1 &EFS/18.1

Steuerwasser
Operating water
2 +JB-1X10 12 14 =00-K1 X12:3 &EFS/18.3

Verdrängungs- und Füllwasser


Displacem- and filling water
3 +JB-1X10 15 15 =00-K1 X12:2 &EFS/18.4

= 16 &EFS/18.4

Kreislaufventil
Circulation valve
4 +JB-1X10 16 17 =00-K1 X12:5 &EFS/18.5

Wasserabfuhrventil
Water discharge valve
5 +JB-1X10 18 18 =00-K1 X12:6 &EFS/18.6

= 6 +JB-1X10 17 19 &EFS/18.7

Separator Betrieb
Separator operation
3 =MCC 20 =00-K1 X11:1 &EFS/14.1

Separator Störung
Separator failure
4 =MCC 21 =00-K1 X11:2 &EFS/14.2

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 41
Project: Terminal connection diagram =01+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 3x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 7x1,5 mm²


Terminal strip designation

.-O 2x0,34 mm²

Cable type

Cable type
=01+JB-1X10

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG122

WG106

WG105

WG121

WG101

WG004

WG011
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / Column
Steuerwasser
Operating water
PE -PE &EFS/18.3

Wasserabfuhr
Water monitoring system
PE &EFS/16.4

Drehzahlüberwachung
Speed monitoring device
BN -*0_9_020 + 1 -X2 3 1 &EFS/15.2

= BU -*0_9_020 - 2 -X2 4 2 &EFS/15.2

Reinoel Ablaufdruck
Clean-oil discharge pressure
1 +SB-1X20 1 3 -X2 6 4 &EFS/16.1

= 2 +SB-1X20 2 4 -X2 5 3 &EFS/16.1

= 5 &EFS/16.1

Schlammraumüberwachung
Sludge space monitoring
3 +SB-1X20 4 6 -X2 8 5 &EFS/16.2

Wasserabfuhr
Water monitoring system
4 +SB-1X20 5 7 -X2 10 6 &EFS/16.3

Reserve
Spare
8 &EFS/17.1

= 9 &EFS/17.3

= 10 -X2 11 1 &EFS/17.4

= 11 &EFS/17.1

Steuerwasser
Operating water
1 -*9_7_004 + 12 -X2 14 2 &EFS/18.3

= 2 -*9_7_004 - 13 &EFS/18.3

Verdrängungs- und Füllwasser


Displacem- and filling water
1 -*9_7_005 - 14 &EFS/18.4

= 2 -*9_7_005 + 15 -X2 15 3 &EFS/18.4

Kreislaufventil
Circulation valve
1 +SB-1X20 8 16 -X2 17 4 &EFS/18.5

Wasserabfuhrventil
Water discharge valve
2 +SB-1X20 10 17 -X2 19 6 &EFS/18.7

= 3 +SB-1X20 11 18 -X2 18 5 &EFS/18.6

Verdrängungs- und Füllwasser


Displacem- and filling water
PE -PE &EFS/18.4

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+JB-1X10
- As built + JB
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 42
Project: Terminal connection diagram =01+JB-1X10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 3x1,5 mm²

MPRXCX 4x1,5 mm²

MPRXCX 7x1,5 mm²

MPRXCX 7x1,5 mm²


Terminal strip designation

Cable type

Cable type
=01+JB-1X10_GLAND

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG106

WG105

WG122

WG121

WG004

WG011
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / Column
Wasserabfuhr
Water monitoring system
SC +SB-1X20 PE:PE GLAND =0-GLAND GLAND SC &EFS/16.3

Wasserabfuhrventil
Water discharge valve
SC +SB-1X20 PE:PE GLAND =0-GLAND GLAND SC &EFS/18.7

Steuerwasser
Operating water
SC -WG105 SC GLAND -PE &EFS/18.3

Verdrängungs- und Füllwasser


Displacem- and filling water
SC -WG106 SC GLAND -PE &EFS/18.4

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+JB-1X10_GLAND
- As built + JB
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 43
Project: Terminal connection diagram =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 4x1,5 mm²

MPRXCX 3x1,5 mm²


Terminal strip designation

.-O 3x0,75 mm²

.-O 2x0,34 mm²

.-O 2x0,34 mm²


.-J 3x0,75 mm²

.-J 3x0,75 mm²

Cable type

Cable type
=01+SB-1X20

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG205

WG204

WG203

WG202

WG201

WG121

WG122
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=01

=01

=01

=01

=01

=01

=01
Function text Target designation Target designation Page / Column
Reinoel Ablaufdruck
Clean-oil discharge pressure
WH -*1_9_002 2 1 +JB-1X10 3 1 &EFS/16.1

= BK -*1_9_002 1 2 +JB-1X10 4 2 &EFS/16.1

Schlammraumüberwachung
Sludge space monitoring
WH -*0_9_014 1 3 &EFS/16.2

= BK -*0_9_014 2 4 +JB-1X10 6 3 &EFS/16.2

Wasserabfuhr
Water monitoring system
BK -*0_9_013 A/Q 5 +JB-1X10 7 4 &EFS/16.3

= BN -*0_9_013 + 6 &EFS/16.3

= GY -*0_9_013 - 7 &EFS/16.3

Kreislaufventil
Circulation valve
BN -*0_7_010 + 8 +JB-1X10 16 1 &EFS/18.5

= BU -*0_7_010 - 9 &EFS/18.5

Wasserabfuhrventil
Water discharge valve
BN -*0_7_011 - 10 +JB-1X10 17 2 &EFS/18.7

= BU -*0_7_011 + 11 +JB-1X10 18 3 &EFS/18.6

Kreislaufventil
Circulation valve
PE -*0_7_010 PE PE +JB-1X10_GLAND GLAND SC &EFS/18.6

Wasserabfuhrventil
Water discharge valve
PE -*0_7_011 PE PE +JB-1X10_GLAND GLAND SC &EFS/18.7

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 01


Editor BEE/PLE
Customer:
Separator Klemmenplan =01+SB-1X20
- As built + SB
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 44
Project: Terminal connection diagram =01+SB-1X20
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


Terminal strip designation

Cable type

Cable type
=100+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG004

WG003

WG002

WG001
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=100

=100

=100

=100
Function text Target designation Target designation Page / Column
Sammelstörung
Common failure
1 =Customer+L-X 1 -K1 11 &EFS/21.1

= 2 =Customer+L-X 2 -K1 14 &EFS/21.1

Wasserschlossalarm
Water seal broken alarm
1 =Customer+L-X 3 -K2 11 &EFS/21.2

= 2 =Customer+L-X 4 -K2 14 &EFS/21.2

TAH Temperatur Alarm max


TAH temperature alarm max
1 =Customer+L-X 5 -K3 11 &EFS/21.3

= 2 =Customer+L-X 6 -K3 14 &EFS/21.4

TAL Temperatur Alarm min


TAL temperature alarm min
1 =Customer+L-X 7 -K4 11 &EFS/21.5

= 2 =Customer+L-X 8 -K4 14 &EFS/21.5

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 100


Editor BEE/PLE
Customer:
Separator Klemmenplan =100+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 45
Project: Terminal connection diagram =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Klemmenleistenbezeichnung

MPRXCX 2x1,5 mm²


.CY-O 4x1,5 mm²
Terminal strip designation

Cable type

Cable type
=11+-X2

Kabeltyp

Kabeltyp
Connection

Connection
Terminal
Klemme
Cable name

Cable name
Anschluss

Anschluss
Kabelname

Kabelname
Brücke
WG003

WG005
Funktionstext Zielbezeichnung Zielbezeichnung

Link
Seite / Spalte

=11

=11
Function text Target designation Target designation Page / Column
Rückmeldung Zulaufpumpe
Feed back feed pump
1 =MCC 1 =01-X2 9 &EFS/19.1

= 2 =MCC 2 =00-K1 X11:9 &EFS/19.1

Reserve
Spare
1 -*0_9_006 1 3 &EFS/20.5

= 2 -*0_9_006 2 4 &EFS/20.5

min / max Temperaturüberwachung


Min / max temperature monitoring
3 -*0_9_006 3 5 =00-K1 X13:15 &EFS/20.6

min / max Temperaturüberwachung


Min / max temperature monitoring
4 -*0_9_006 4 6 =00-K1 X13:16 &EFS/20.6

= SC -WG003 SC SC =0-SC SC &EFS/20.7

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 = 11


Editor BEE/PLE
Customer:
Separator Klemmenplan =11+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 46
Project: Terminal connection diagram =11+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMA 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Kabelübersicht
Cable layout
Adern
Kabelname /Seite.Pfad Quelle (von) Ziel (bis) Kabeltyp Adern gesamt
verwendet
Querschnitt Länge Verschraubung / Klemmbereich Bemerkung
Cable name /page.path Source (from) Target (up to) Cable type Wires total Cross-section Length Cable gland / clamping range Remark
Wires used

=0-WD001 &EFS/10.1 =0-GLAND;=0-X1 =Customer+L-X MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=0-WG008 &EFS/12.1 =0-GLAND;=0-X2 =MCC-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG004 &EFS/15.1 =0-GLAND;=01-X2 MPRXCX 7x 6 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG006 &EFS/13.4 =0-GLAND;=01-X2 =MCC-X_ MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01-WG007 &EFS/13.4 =0-GLAND;=01-X1 =MCC-X_ MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=01-WG009 &EFS/14.1 =0-GLAND;=01-X2 =MCC MPRXCX 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=01-WG010 &EFS/18.1 =0-GLAND;=01-X2 =01-*8_7_002 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG011 &EFS/18.3 =0-GLAND;=01-X2 MPRXCX 7x 6 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG101 &EFS/15.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01+JB-1X10;
=01-WG105 &EFS/18.3 =01-*9_7_004 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG106 &EFS/18.4 =01-*9_7_005 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG121 &EFS/16.1 =01+SB-1X20 MPRXCX 4x 4 1,5 mm² M20 Z14 / 12-14,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG122 &EFS/18.5 =01+SB-1X20 MPRXCX 3x 3 1,5 mm² M20 Z14 / 12-14,5mm
=01+JB-1X10_GLAND

Integrated in the sensor


=01-WG201 &EFS/16.1 =01+SB-1X20 =01-*1_9_002 .-O 2x 2 0,34 mm²
block

Integrated in the sensor


=01-WG202 &EFS/16.2 =01+SB-1X20 =01-*0_9_014 .-O 2x 2 0,34 mm²
block

Integrated in the sensor


=01-WG203 &EFS/16.3 =01+SB-1X20 =01-*0_9_013 .-O 3x 3 0,75 mm²
block

Integrated in the sensor


=01-WG204 &EFS/18.5 =01+SB-1X20 =01-*0_7_010 .-J 3x 3 0,75 mm²
block

Integrated in the sensor


=01-WG205 &EFS/18.6 =01+SB-1X20 =01-*0_7_011 .-J 3x 3 0,75 mm²
block

=100-WG001 &EFS/21.1 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Kabelübersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 47
Project: Cable layout
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Kabelübersicht
Cable layout
Adern
Kabelname /Seite.Pfad Quelle (von) Ziel (bis) Kabeltyp Adern gesamt
verwendet
Querschnitt Länge Verschraubung / Klemmbereich Bemerkung
Cable name /page.path Source (from) Target (up to) Cable type Wires total Cross-section Length Cable gland / clamping range Remark
Wires used

=100-WG002 &EFS/21.2 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG003 &EFS/21.3 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG004 &EFS/21.5 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=11-WG003 &EFS/20.5 =11-X2 =11-*0_9_006 .CY-O 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=11-WG005 &EFS/19.1 =0-GLAND;=11-X2 =MCC MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Kabelübersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 48
Project: Cable layout
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Schaltschrank Klemmenkasten Separator -1X10 Sensorblock -1X20


Control cabinet Terminal box separator -1X10 Sensor bloc -1X20
Verschraubung
Cable gland

+JB-1X10

PE
-X2

PE
1

1 brown
N Drehzahlueberwachung

1
2

2x0,34mm² speed monitoring device


2 blue -WG101
1
I

2
-WG004
+SB-1X20
3

7x1,5mm² 3 1
2

3
M20 (12-14,5mm) 1 white PSL/H Reinoel
4

-WG121 P

1
2x0,34mm² Ablaufdruck
4 4 2 4x1,5mm² -WG201 PSL/H clean oil
+

4
+

+
2 black
5

M20 (12-14,5mm) + I

+
discharge pressure
3 +
6

+
black
+ P

+
3
2x0,34mm² SMS Schlammraumueberwachung
5 3 SMS sludge space monitoring
-WG202
7

6
+ 3 white
I

4
6 4
5
8

S
4 black

S
5
Wasserabfuhr
+

+
9

8
+ +
brown 3x0,75mm²
water monitoring system

+
-WG203
6 +
10

+
grey
-

-
1
10
1
11

1 brown
-WG122

8
Kreislaufventil
3x0,75mm²
3x1,5mm² circulation valve
11

- -WG204
12

-
blue
M20 (10-12,5mm) -

-
2 brown
12
13

- Steuerwasser 2 blue

10
2x1,5mm² -

-
-WG011 operating water 3x0,75mm² Wasserabfuhrventil
blue -WG105
water discharge valve
13

2 - -WG205
7x1,5mm²
14

3
-

brown

11
M20 (12-14,5mm) blue
14

3 - PE
15

PE
-

Verdraengungs-u. fuellwasser

PE
2x1,5mm²
-WG106 displacem. a. filling water
3 brown
15
16

- PE PE

PE
4 1
16

4
17

6 2
17

5 -
18

5 3
18

6
19

PE
PE
PE

PE
Verschraubung
Cable gland

Bestell-Nr.:0005-1827-280
order-no.:0005-1827-280

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenkasten Übersicht
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 49
Project: Terminal box overview
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen


Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!


All protective measures are to be taken in accordance with electric codes, rules and regulations!

* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten


In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter


WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter


WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

* Legende Kabeltypen (Kabelliste)


Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter


-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Hinweise zur Installation
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 50
Project: Instructions for installation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

FU
FC

=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54

General Information for the equipotential bonding system.


≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.

PE-Schiene
protective earth - rail

IDM

≥25 mm²
GN YE

≥10 mm²
GN YE

PA
Potentialausgleichsschiene
equipotential bonding strip
PA7

PA6

PA5

PA4

PA3

PA2

PA1

≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude

≥25 mm²
GN YE

Fundamenterder
foundation earth

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Potentialausgleich Separator
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 51
Project: Potential equalization Separator
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMB 67 Bl./Sh.
=0+-GLAND

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
-WD001

Editor
&EFS/10.1

Tested
Einspeisung GLAND

SC
-WD001 -PE

SC
Incoming
MPRXCX 2x2,5 mm²
1

-WG008

BEE/PLE
Separator Not-Halt GLAND &EFS/12.2

SC

04.03.2011
-WG008 -PE

SC
Separator emergency stop
MPRXCX 2x1,5 mm²

04.03.2011 KA
=01-WG006
Separator Aus GLAND &EFS/13.4

SC
=01-WG006 -PE

SC
Separator off
MPRXCX 2x1,5 mm²

Kunde:

Project:
Projekt:
Customer:
-
-
=01-WG007
Entleerungsüberwachung GLAND &EFS/13.4

SC
=01-WG007 -PE

SC
2

Ejection monitoring
MPRXCX 2x2,5 mm²

=01-WG009
Separator Störung GLAND &EFS/14.3
X

SC
=01-WG009 -PE

SC
Separator failure
MPRXCX 4x1,5 mm²

=01+JB-1X10_GLAND
Wasserabfuhr GLAND &EFS/16.3
X

=01-WG004

GLAND
SC
Water monitoring system
MPRXCX 7x1,5 mm²

GLAND
3

=01-WG010
Zulaufventil GLAND &EFS/18.2
X

SC
=01-WG010
SC

Feed valve
MPRXCX 2x1,5 mm²

=01+JB-1X10_GLAND
Wasserabfuhrventil GLAND &EFS/18.7
=01-WG011
GLAND

-PE
SC

Water discharge valve


MPRXCX 7x1,5 mm²
GLAND

=11-WG005
Rückmeldung Zulaufpumpe GLAND &EFS/19.2
X

SC

=11-WG005 -PE
SC

Feed back feed pump


MPRXCX 2x1,5 mm²
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
=100-WG001
Sammelstörung GLAND &EFS/21.1
X

SC

=100-WG001
SC

Common failure
MPRXCX 2x1,5 mm²

=100-WG002
Wasserschlossalarm GLAND &EFS/21.2
X

SC

=100-WG002
SC

Water seal broken alarm


MPRXCX 2x1,5 mm²

=100-WG003
&EFS/21.4

Benennung/Description:
TAH Temperatur Alarm max GLAND
X

SC
5

=100-WG003
SC

TAH temperature alarm max


MPRXCX 2x1,5 mm²

=100-WG004
TAL Temperatur Alarm min GLAND &EFS/21.5
X

SC

=100-WG004
SC

TAL temperature alarm min


MPRXCX 2x1,5 mm²

Klemmenanschlussplan =0+-GLAND
Terminal connecting plan =0+-GLAND
6

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-059
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
52
0 1 2 3 4 5 6 7 8 9

&EFS/11.6

&EFS/11.6
Querverweis
Cross reference

A2
Ziel intern

=01-K1
Target intern -T2

Brücken
Bridges
=0+-24M

Klemmennummer
1

Terminal number

BU GN/YE
13 PE

13 PE
=01-X2

-PE
Steuerspannung DC
Control voltage DC

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-24M
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 53
Project: Terminal connecting plan =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.3

&EFS/10.5

&EFS/10.6

&EFS/10.6

&EFS/10.6

&EFS/11.6

&EFS/11.6

&EFS/23.6
Querverweis
Cross reference

1
Ziel intern
Target intern

-24M
-PE

-PE

-PE
Brücken
Bridges
=0+-PE

Klemmennummer
PE

PE

PE

PE

PE

PE

PE

PE
Terminal number

X X X X X X X X

GN/YE GN/YE GN/YE GN/YE


SC PE L N PE PE PE
N
L

M
PE

PE

PE

1~
SC
PE
-SC

-M1

-1M

-1T

-1G

-PE
Earthing mounting plate 1
Erdung Montageplatte 1

Steuerspannung DC
Control voltage DC
Erdung Gehäuse 1
Earthing cabinet 1
Earthing screen

Earthing door 1
Erdung Schirm

Erdung Tür 1

Steuergerät
Timing unit
Filterlüfter
Filter fan

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-PE
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 54
Project: Terminal connecting plan =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.3

&EFS/20.7
Querverweis
Cross reference

Ziel intern
Target intern -SC

Brücken -SC

Bridges
=0+-SC

Klemmennummer
SC

SC

Terminal number

PE SC

PE SC
-PE

=11-X2
min / max Temperaturüberwachung
Min / max temperature monitoring
Earthing screen
Erdung Schirm

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-SC
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 55
Project: Terminal connecting plan =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.1

&EFS/10.1

&EFS/10.4

&EFS/10.4

&EFS/10.5

&EFS/10.5
Querverweis
Cross reference

13

23
Ziel intern
Target intern

-S1

-S1
-F1

-F1

Brücken
Bridges
=0+-X1

Klemmennummer
1

6
Terminal number
MPRXCX 2x2,5 mm²
-WD001

1 2 RD RD/WH
L1 N L N PE
N
L

M
1~
PE

L1
=Customer+L-X

-M1
Einspeisung

Filterlüfter
Incoming

Filter fan
Reserve
Spare
=

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-X1
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 56
Project: Terminal connecting plan =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/12.1

&EFS/12.1
Querverweis
Cross reference

Ziel intern
=MCC-X

=MCC-X
Target intern

Brücken
Bridges
=0+-X2

Klemmennummer
1

Terminal number
MPRXCX 2x1,5 mm²
-WG008

1 2
=MCC-X
Separator emergency stop
Separator Not-Halt

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =0+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 57
Project: Terminal connecting plan =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/13.4

&EFS/13.4
Querverweis
Cross reference

3
Ziel intern
Target intern -T1

-T1

Brücken
Bridges
=01+-X1

Klemmennummer
1

Terminal number
MPRXCX 2x2,5 mm²
-WG007

1 2
=MCC-X_
Entleerungsüberwachung
Ejection monitoring
=

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =01+-X1
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 58
Project: Terminal connecting plan =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
=01+-X2

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
=MCC-X_

Editor
&EFS/13.4

Tested
Separator Aus 1

1
Separator off -K1 11
-WG006 &EFS/13.4
= MPRXCX 2x1,5 mm² 2
1

2
-K1 12

BEE/PLE
04.03.2011

04.03.2011 KA
+JB-1X10
Drehzahlüberwachung 3 &EFS/15.2

1
1
Speed monitoring device -T2 1+
= 4 &EFS/15.2

2
2
-T2 2-

1
-WG004

Kunde:
&EFS/16.1

Project:
Projekt:
Reinoel Ablaufdruck 5

4
MPRXCX 7x1,5 mm²

Customer:
-
-
Clean-oil discharge pressure =0-X2 1
= 6 &EFS/16.1

3
4
=00-K1 X13:5
2

=MCC
Separator Betrieb 7 &EFS/16.2

1
Separator operation -WG009
MPRXCX 4x1,5 mm²

+JB-1X10
Schlammraumüberwachung 8 &EFS/16.2

6
5

6
Sludge space monitoring -WG004 =00-K1 X13:8
MPRXCX 7x1,5 mm²
3

=MCC
Separator Störung 9 &EFS/16.3
2

Separator failure -WG009 =11-X2 1


MPRXCX 4x1,5 mm²

+JB-1X10
Wasserabfuhr 10 &EFS/16.3
7
6

Water monitoring system -WG004 =00-K1 X11:6


MPRXCX 7x1,5 mm²
7

Reserve 11 &EFS/17.4
10
1

Spare -WG011 =00-K1 X11:16


MPRXCX 7x1,5 mm²

-*8_7_002 - + &EFS/18.1
4

Separator
Zulaufventil 12
+
1

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
Feed valve =00-K1 X12:1
-WG010 &EFS/18.1
-

= MPRXCX 2x1,5 mm² 13


2

=0-24M 1

+JB-1X10
Steuerwasser 14 &EFS/18.3
12
2

Operating water =00-K1 X12:3


Verdrängungs- und Füllwasser 15 &EFS/18.4
15
3

Displacem- and filling water =00-K1 X12:2


&EFS/18.4

Benennung/Description:
= 16
5

-WG011
12

Kreislaufventil 17 &EFS/18.5
MPRXCX 7x1,5 mm²
16
4

Circulation valve =00-K1 X12:5


Wasserabfuhrventil 18 &EFS/18.6
18
5

Klemmenanschlussplan =01+-X2
Water discharge valve =00-K1 X12:6

Terminal connecting plan =01+-X2


= 19 &EFS/18.7
17
6

=MCC
Separator Betrieb 20 &EFS/14.1
3

=00-K1 X11:1
6

Separator operation
-WG009 &EFS/14.2
Separator Störung MPRXCX 4x1,5 mm² 21
4

Separator failure =00-K1 X11:2

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-059
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
59
=01+JB-1X10

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
Editor
&EFS/18.3

Tested
Steuerwasser PE

X
Operating water -PE
Wasserabfuhr PE &EFS/16.4

X
1

Water monitoring system


-*0_9_020

BEE/PLE
Drehzahlüberwachung - + 1 &EFS/15.2

04.03.2011
Speed monitoring device -X2 3

BN

04.03.2011 KA
-WG101 &EFS/15.2

-
= .-O 2x0,34 mm² 2
-X2 4

BU
+SB-1X20

Kunde:
&EFS/16.1

Project:
Projekt:
Reinoel Ablaufdruck 3

1
1

Customer:
-
-
Clean-oil discharge pressure -X2 6
= 4 &EFS/16.1

2
2
-X2 5
2

= 5 &EFS/16.1

1
-WG121
MPRXCX 4x1,5 mm²
Schlammraumüberwachung 6 &EFS/16.2

4
3
Sludge space monitoring -X2 8
Wasserabfuhr 7 &EFS/16.3

5
4
Water monitoring system -X2 10
Reserve 8 &EFS/17.1
Spare
= 9 &EFS/17.3
3

= 10 &EFS/17.4
-X2 11
= 11 &EFS/17.1

-*9_7_004
Steuerwasser - + 12 &EFS/18.3
+
1

Operating water -X2 14


-WG105 &EFS/18.3
-

= MPRXCX 2x1,5 mm² 13


2

-*9_7_005
- + &EFS/18.4
4

Separator
Verdrängungs- und Füllwasser 14
1

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
Displacem- and filling water
-WG106 &EFS/18.4
= 15
+

MPRXCX 2x1,5 mm²


2

-X2 15

+SB-1X20
Kreislaufventil 16 &EFS/18.5
8
1

Circulation valve -X2 17


Wasserabfuhrventil 17 &EFS/18.7
10
2

Water discharge valve -WG122 -X2 19


MPRXCX 3x1,5 mm²
&EFS/18.6

Benennung/Description:
= 18
11
5

-X2 18
Verdrängungs- und Füllwasser PE &EFS/18.4
X

Displacem- and filling water -PE

Klemmenanschlussplan =01+JB-1X10
Terminal connecting plan =01+JB-1X10
6

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-059
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
60
0 1 2 3 4 5 6 7 8 9

&EFS/16.3

&EFS/18.7

&EFS/18.3

&EFS/18.4
Querverweis
Cross reference

=0-GLANDGLAND

=0-GLANDGLAND
=01+JB-1X10_GLAND

Ziel intern
Target intern

Brücken
Bridges
GLAND

GLAND

GLAND

Klemmennummer GLAND
Terminal number

X X
MPRXCX 4x1,5 mm²

MPRXCX 3x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG121

-WG122

-WG105

-WG106

SC SC SC SC
PE:PE PE:PE SC SC
PE

PE
+SB-1X20

-WG105

-WG106
Verdrängungs- und Füllwasser
Displacem- and filling water
Water monitoring system

Water discharge valve


Wasserabfuhrventil

Operating water
Wasserabfuhr

Steuerwasser

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =01+JB-1X10_GLAND
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 61
Project: Terminal connecting plan =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
=01+SB-1X20

Changes
Date
0

Bridges
Brücken
Ziel intern
Querverweis

Target intern

Name
Cross reference

Terminal number
Klemmennummer

Date
-*1_9_002

I
1

Editor
&EFS/16.1

Tested
Reinoel Ablaufdruck 1

2
Clean-oil discharge pressure +JB-1X10 3

WH
2
-WG201 &EFS/16.1
= 2

1
.-O 2x0,34 mm²
1

+JB-1X10 4

BK

BEE/PLE
04.03.2011

04.03.2011 KA
-*0_9_014

I
1 &EFS/16.2
Schlammraumüberwachung 3

1
Sludge space monitoring

WH
2
-WG202 &EFS/16.2
= 4

2
.-O 2x0,34 mm²
+JB-1X10 6

BK

Kunde:

Project:
Projekt:
Customer:
-
-
-*0_9_013
Wasserabfuhr 5 &EFS/16.3
+

A/Q
+JB-1X10 7
2

BK
Water monitoring system
= A/Q 6 &EFS/16.3

+
-WG203

BN
.-O 3x0,75 mm²
- &EFS/16.3

-
= 7

GY
-*0_7_010
Kreislaufventil - + 8 &EFS/18.5

+
Circulation valve +JB-1X10 16

BN
-WG204 &EFS/18.5

-
= .-J 3x0,75 mm² 9

BU
3

-*0_7_011
- + &EFS/18.7
-

Wasserabfuhrventil 10
Water discharge valve +JB-1X10 17
BN

-WG205 &EFS/18.6
= 11
+

.-J 3x0,75 mm²


+JB-1X10 18
BU

-*0_7_010
Kreislaufventil PE PE &EFS/18.6
X

PE

-WG204
PE

Circulation valve +JB-1X10_GLAND


GLAND
.-J 3x0,75 mm²
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
-*0_7_011
Wasserabfuhrventil PE PE &EFS/18.7
X

PE

-WG205
PE

Water discharge valve +JB-1X10_GLAND


GLAND
.-J 3x0,75 mm²

Benennung/Description:
5

Klemmenanschlussplan =01+SB-1X20
Terminal connecting plan =01+SB-1X20
6

-
Sprache:
Language:
7

de/en Drawing No.:


Zeichnungs Nr.:
8

8106-2004-059
As built +
Rev.01 =

DCC
& EMC
9

Bl./Sh.
67 Bl./Sh.
62
0 1 2 3 4 5 6 7 8 9

&EFS/21.1

&EFS/21.1

&EFS/21.2

&EFS/21.2

&EFS/21.3

&EFS/21.4

&EFS/21.5

&EFS/21.5
Querverweis
Cross reference

11

14

11

14

11

14

11

14
Ziel intern
Target intern -K1

-K1

-K2

-K2

-K3

-K3

-K4

-K4
Brücken
Bridges
=100+-X2

Klemmennummer
1

8
Terminal number
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG001

-WG002

-WG003

-WG004

1 2 1 2 1 2 1 2
=Customer+L-X

TAH temperature alarm max


TAH Temperatur Alarm max

TAL temperature alarm min


TAL Temperatur Alarm min
Water seal broken alarm
Wasserschlossalarm
Common failure
Sammelstörung

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =100+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 63
Project: Terminal connecting plan =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.1

&EFS/19.1

&EFS/20.5

&EFS/20.5

&EFS/20.6

&EFS/20.6

&EFS/20.7
Querverweis
Cross reference

X13:15

X13:16

SC
Ziel intern

=00-K1

=00-K1

=0-SC
=MCC

=MCC
Target intern

Brücken
Bridges
=11+-X2

Klemmennummer

SC
1

6
Terminal number
MPRXCX 2x1,5 mm²

.CY-O 4x1,5 mm²


-WG005

-WG003

1 2 1 2 3 4
1 2 3 4
1

Θ
2
=MCC

-*0_9_006

min / max Temperaturüberwachung


Min / max temperature monitoring
Rückmeldung Zulaufpumpe
Feed back feed pump

Reserve
Spare
=

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Klemmenanschlussplan =11+-X2
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 64
Project: Terminal connecting plan =11+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EMC 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stückliste
Parts list
Funktionszeichen /Seite.Pfad WS Teil - Nr. Hersteller Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path WS part - no. Manufacturer order no.. Name Manufacturer

=0-F1 &EFS/10.1 0005-1551-010 566556 Sicherungsautomat, C 6A , 2 pol AEG


Circuit breaker
=0-M1 &EFS/10.4 0005-1409-320 116 22 10 1 055 Filterlüfter, 207-253V, 50/60Hz, 19/18W, 44/52m³/h, IP54, RAL 7035 Pfannenberg
Filter fan
=0-M1 &EFS/10.4 0005-1409-230 117 20 00 1 055 Austrittsfilter Pfannenberg
Discharge filter
=0-S1 &EFS/10.1 0005-1439-000 3SB3000-2KA21-DC Schwenksteller komplett, rastend, rot, 0-I, 1x 2NO + 1x1NC Plenge
Selector switch complete
=0-X1 &EFS/10.1; 2002-1201 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=0-24M &EFS/11.6 0005-4708-890 1031400000 Durchgangs-Reihenklemme, 1,5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=0-P1 &EFS/11.8 0005-4396-040 3SB3001-6AA60 VORSATZ, RUND LEUCHTMELDER LINSE WEISS MIT HALTER Siemens
INDICATOR LIGHT WITH HOLDER, SMOOTH LENS LENS WHITE
=0-P1 &EFS/11.8 3SB3400-1RE 3SB3400-1RE LAMPENFASSUNG MIT INTEGRIERTER LED, AC 230V, WEISS Siemens
LAMPHOLDER WITH INTEGRATED LED, 230V AC, WHITE
=0-P1 &EFS/11.8 3SB3922-0AV 3SB3922-0AV SCHILDTRAEGER FLACH, FUER BEZEICHNUNGSSCHILD 12,5 X 27MM Siemens
FLAT HOLDER FOR INSCRIPTION PLATE 12.5 X 27 MM
=0-P1 &EFS/11.8 3SB1901-2AA 3SB1901-2AA BEZEICHNUNGSSCHILD, SILBERFARBEN, FÜR SELBSTBESCHRIFTUNG, 12,5x27MM Siemens
LABEL
=0-T2 &EFS/11.5 0005-1407-020 6EP1333-2AA01-0AA0 Einphasennetzgeraet Prim.: 120/230V, 50/60Hz, Sec.: 24VDC, 5A Siemens
Single phase power supply
=0-X2 &EFS/12.1 2002-1201 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-T1 &EFS/13.5 0005-3482-070 1073490000 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Weidmueller
Current monitoring
=01-X1 &EFS/13.4 2002-1201 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-X2 &EFS/13.4; 2002-1201 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-K1 &EFS/14.4 0005-4033-040 2966171 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 Phoenix Contakt
Relay single contact
=01-T2 &EFS/15.1 0005-4509-000 KCD2-E2 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs
Converters- Amplifier to convert NAMUR sensor
=11-X2 &EFS/19.1; 2002-1201 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=100-K1 &EFS/21.1 0005-4033-040 2966171 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 Phoenix Contakt
Relay single contact
Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =
Editor BEE/PLE
Customer:
Separator Stückliste
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 65
Project: Parts list
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EPB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stückliste
Parts list
Funktionszeichen /Seite.Pfad WS Teil - Nr. Hersteller Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path WS part - no. Manufacturer order no.. Name Manufacturer

=100-K2 &EFS/21.2 0005-4033-040 2966171 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 Phoenix Contakt
Relay single contact
=100-K3 &EFS/21.3 0005-4033-040 2966171 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 Phoenix Contakt
Relay single contact
=100-K4 &EFS/21.5 0005-4033-040 2966171 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 Phoenix Contakt
Relay single contact
=100-X2 &EFS/21.1.. 2002-1201 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=00-K1 &EFS/23.1 0005-4050-430 6ES7613-1SB02-0AC0 Komplettgerät GEA, C7-613, 24DE/16DA/5AE/2AA, SIMATIC C7 Siemens
Control system GEA, C7-613, 24DI/16DO/5AI/2AO, SIMATIC C7
-Cabinet &ELU/27.1 1338500 1338500 Kompakt-Schaltschrank AE, lackiert RAL 7035, mit Montageplatte, eintürig Rittal
Compact enclosure AE, painted RAL 7035, with mount. plate, single door
-Cabinet &ELU/27.1 2508000 2508000 Wandbefestigungshalter Stahlblech, Wandabstand 10mm Rittal
Wall mounting bracket sheet steel, zinc-plated & passivated wall distance 10 mm
-Cabinet &ELU/27.1 0005-1412-000 2519000 Türarretierung für das AE Programm Rittal
Door stay for the AE range
-Cabinet &ELU/27.1 2510000 2510000 Schaltplantaschen aus Kunststoff Din A4 Rittal
Wiring plan pockets of plastic Din A4
-Cabinet &ELU/27.1 Lack_AE1030-1338 Lack_AE1030-1338 Lackierung AE-Schrank Plenge
Painting
-Cabinet &ELU/27.1 8556-9999-000 KLEINMATERIAL Kleinmaterial Schaltschrank Plenge
Incidentals control cabinet
-Cabinet &ELU/27.1 RESOPALSCHILD100/130 RESOPALSCHILD100/130 Resopalschild Kaiser
Resopal plate
-Cabinet &ELU/27.1 4568000 4568000 Transportösen für PS/ES und TS Rittal
Eyebolts for PS/ES and TS
-Cabinet &ELU/27.1 ADERKENNZEICHNUNG ADERKENNZEICHNUNG Aderkennzeichnung Plenge
Wire marking
-Cabinet &ELU/27.1 Halogenfreie Kanäle Plenge
Halogen free Channels
-Cabinet &ELU/27.1 Halogenfreie Verdrahtung Plenge
Halogen free Wiring
-Ground_plate &ELU/28.1 0005-4515-600 11-24-000-200-12 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
-Ground_plate &ELU/28.1 0005-4516-600 11-24-000-200-14 Verschraubung, Z14, ø12-14,5mm Heinrich
cable gland
-Ground_plate &ELU/28.1 0005-4443-630 81-20-802-0001-04 Blindstopfen Messing, M20x1,5 Jacob
Blanking plug brass nickeled
Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =
Editor BEE/PLE
Customer:
Separator Stückliste
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 66
Project: Parts list
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EPB 67 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Stückliste
Parts list
Funktionszeichen /Seite.Pfad WS Teil - Nr. Hersteller Bestell-Nr. Bezeichnung Hersteller
Function sign /page.path WS part - no. Manufacturer order no.. Name Manufacturer

-Ground_plate &ELU/28.1 22-20-02-2 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich


EMV-Counter nut
=Additions &ELU/28.8 0005-1554-000 1646461044 Kabelbezeichnung, polyamid Weidmueller
Cable designation
=Additions &ELU/28.8 8555-9001-010 8555-9001-010 Betriebsanleitung D10 NewDesign, englisch WS Mineraloil Systems
Instruction manual
=Additions-S01 &ELU/30.1 0005-0081-030 3SB3801-0DF3 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens
Mushroom push button box
=Additions-S01 &ELU/30.1 0005-4515-600 11-24-000-200-12 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
=Additions-S01 &ELU/30.1 22-20-02-2 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
=Additions-B1 &ELU/31.2 0005-0924-220 TAID10B500 Stromwandler, 50/1A IME
Current transformer
=Additions-F1 &ELU/32.2 0005-1100-070 3RN1010-1CM00 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens
THERMISTOR MOTOR PROTECTION STANDARD EVALUATION UNIT AUTO, 1NO+1NC, AC

Date 04.03.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.01 =


Editor BEE/PLE
Customer:
Separator Stückliste
- As built +
Tested 04.03.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 67
Project: Parts list
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: de/en Drawing No.: 8106-2004-059 & EPB 67 Bl./Sh.
Commissioning Equipment,
Tools and Spare Parts List

LO

OSE 20-0196-067

Quantity Part no.: Description


2 2064-9769-020 Set of commissioning equipment
1 2064-9901-000 Set of tools and accessories

A company of GEA group

Note: SUBJECT TO ODIFICATION


Part no. 2064-9769-020
Packing list of accessories :

2064-9769-020 SET OF COMMISSIONING EQUIPMENT

Pos. Part no. Part description Quantity Unit of Qty

0010 0007-1936-750 Gasket 2 PC

0020 0007-2925-750 Gasket 1 PC

0030 0007-2485-600 Gasket 1 PC

0040 0007-1904-750 Gasket 2 PC

0050 0007-1936-750 Gasket 1 PC

0060 0007-1861-750 Gasket 2 PC

0070 0007-1987-750 Gasket 1 PC

0080 0015-0003-080 Lubricating oil ( for initial filling oil ) 1 PC

0090 0021-3337-900 Drive belt 1 PC

0095 0015-0082-000 Lubricating grease 1 PC


Part no. 2064-9901-000
Packing list of accessories :

2064-9901-000 SET OF TOOLS AND ACCESSORIES

Pos. Part no. Part description Quantity Unit of Qty

0010 0003-0644-300 Mallet 1 PC

0015 0003-0596-320 Socket wrench, compl 1 PC

0020 0003-3796-320 Offset screwdriver 1 PC

0030 0003-3685-000 Double hook wrench, compl 1 PC

0040 0013-0279-300 Hexagon nut 1 PC

0050 0019-6959-300 Hex head screw 1 PC

0060 0026-0356-300 Washer/ disk 1 PC

0070 2064-9982-000 Eye bolt, compl 1 PC

0080 2064-9822-000 Bell-shaped piece 1 PC

0090 2064-9860-000 Mounting tool, compl 1 PC

0100 2064-9943-000 Annular wrench, compl 1 PC

0110 2064-9823-000 Mounting ring 1 PC

0120 0018-2916-050 Double nipple 1 PC

0130 0019-6340-300 Threaded pin 1 PC

0140 2058-9939-000 Washer/ disk 1 PC

0150 2142-9935-000 Pressure piece 1 PC

0160 0013-0280-300 Hexagon nut 1 PC

0170 0019-6994-300 Hex head screw 1 PC

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