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Working Drawings

Customer: DSME

Hull / Project: H7511

WS-Ordernumber: 402942120
Contents
1. Installation Instruction, Graphical Symbols

2. HFO

3. LO-ME

4. LO-AE
Installation Instructions

No.: 2058-9601-020

Edition: 0410

For: Separators
Mechanical Separation / GEA Westfalia Separator

Subject to modification!

GEA Westfalia Separator Mineraloil Systems GmbH reserves the right to modi-
fications without notice.

The authors will always be grateful for any comments on possible errors and
faults and for suggestions to improve this documentation. They can be sent to
GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde

Copies of this documentation can be obtained from our local agencies.

© GEA Westfalia Separator

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Preface
These installation guidelines
 are part of the overall documentation compiled for the separator.
 describe the procedures for constructing, manufacturing and design-
ing separators.
 contain fundamental instructions for installing separator installations.
 contain general guidelines for separator installations.

These guidelines specify the minimum specifications for designing and


constructing frames, tanks, piping and the electrical installation.

Putting together and installing the installation components must be car-


ried out in accordance with the order-specific documents:
 Installation diagram and equipment list
 Dimensioned drawing (notes on required space for operating and
servicing, minimum clearance from walls/pillars or other machines)

We reserve the right to carry out technical modifications on the


separator!

Attention must be paid to the operating, maintenance and mounting in-


struction manuals of all units and fittings.

For your safety


 Strictly adhere to instructions marked with this symbol.
This avoids damage to the separator and other equipment.

 Take special care when carrying out operations marked with this
symbol -
otherwise danger to life.

Note:  This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant com-
ponents and the processes.

 Use only genuine spare parts from Westfalia Separator.


The use of non-genuine parts leads to:
– safety risks,
– less durability and availability,
– increased service requirement.

If a safety risk occurs, this may have legal consequences for the re-
sponsible persons. In such cases, Westfalia Separator accepts no li-
ability or warranty claims.

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1 General 6

1.1 Safety precautions ................................................................................... 7


1.2 Material .................................................................................................... 7
1.3 Installation ................................................................................................ 7
1.4 Storage .................................................................................................... 9
1.4.1 Installation of controls .............................................................................. 9
1.5 Transport................................................................................................ 11
1.5.1 Transporting the separator .................................................................... 13
1.6 Preservation measures on site .............................................................. 17

2 Separator 19

2.1 Space requirement for separators ......................................................... 20


2.1.1 Separators with belt drive ...................................................................... 20
2.2 Bowl weights .......................................................................................... 22
2.3 Required hoist specifications for separators.......................................... 23
2.4 Ventilating the separator room .............................................................. 23
2.5 Foundations ........................................................................................... 25
2.6 Securing the separators ......................................................................... 27
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and OTC 5, 10, 20
............................................................................................................... 28
2.7 Welding procedure for fastening the foundation frame ......................... 29
2.7.1 Installing the separator .......................................................................... 30
2.8 Vibrations ............................................................................................... 31
2.9 Pipelines on the separator ..................................................................... 32
2.9.1 Product line ............................................................................................ 32
2.9.2 Operating, filling and displacement water lines ..................................... 32

3 Operating, filling and displacement water 34

3.1 Water quality .......................................................................................... 35


3.2 Supply pressure and temperature ......................................................... 35
3.3 Water connection for operating, filling and displacement water ............ 36
3.4 Dimensions and number of consumers ................................................. 36
3.5 Water quantity ........................................................................................ 38

4 Compressed air 40

4.1 Compressed air quality .......................................................................... 41


4.2 Supply pressure ..................................................................................... 41
4.3 Compressed air consumption of the separators OSD, OSE and OTC.. 41

5 Product lines 43

5.1 General .................................................................................................. 44


5.2 Pipe cross-sections ................................................................................ 44

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5.3 Functional description ............................................................................ 44


5.4 Information on pressure monitoring ....................................................... 44
5.5 Piping ..................................................................................................... 46
5.6 Maximum suction head .......................................................................... 47
5.6.1 Pressure line .......................................................................................... 47
5.6.2 Pre-filter ................................................................................................. 48
5.7 Feed pump ............................................................................................. 48
5.8 Oil pre-heater ......................................................................................... 48
5.9 Installation examples ............................................................................. 49
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control valve . 49
5.9.2 Steam-heated tubular heat exchanger with (PI controlled) control valve
............................................................................................................... 50
5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve....................................................................................................... 51
5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled) control
valve....................................................................................................... 52
5.10 Securing plate heat exchangers ............................................................ 53
5.11 Safety valve ........................................................................................... 54

6 Solids tank 55

6.1 Recommended criteria for solids tank ................................................... 56


6.1.1 Tank vent ............................................................................................... 57
6.1.2 Set-up of the solids tank venting ........................................................... 58
6.2 Solids discharge lines ............................................................................ 59
6.2.1 Solids discharge lines with shut-off flap................................................. 60
6.2.2 Standard installation of shut-off flaps .................................................... 60
6.2.3 Installation recommendation for shut-off flaps ....................................... 62
6.3 Operating and dirty water discharge lines ............................................. 63
6.3.1 Separators of OSD and OSE ................................................................. 64

7 Electrical installation 65

7.1 Control cabinet ....................................................................................... 66


7.1.1 Electrical connection .............................................................................. 68
7.1.2 External voltages ................................................................................... 68
7.1.3 Shipboard operation .............................................................................. 69
7.1.4 Onshore operation ................................................................................. 69
7.2 Electro-magnetically compatible installation .......................................... 70
7.3 Valves .................................................................................................... 71
7.3.1 Solenoid valve block .............................................................................. 71
7.3.2 Terminal box .......................................................................................... 72
7.3.3 Separator with sensor bloc .................................................................... 73
7.4 Dual-purpose thermometer .................................................................... 74
7.5 Electrical installation of transmitters and electric motors ....................... 75
7.6 Electrical execution ................................................................................ 75
7.6.1 Earthing the separator ........................................................................... 76
7.6.2 Voltage equalisation of the separator .................................................... 76
7.6.3 Voltage equalization of the electric heater ............................................. 77
7.6.4 Voltage equalization of the foundation frame ........................................ 77
7.6.5 Voltage equalisation of the control cabinet ............................................ 78
7.7 Electric motors procured by the customer ............................................. 79
7.8 Installation and operation of control units .............................................. 80

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1 General

1.1 Safety precautions ................................................................................... 7


1.2 Material .................................................................................................... 7
1.3 Installation ................................................................................................ 7
1.4 Storage .................................................................................................... 9
1.4.1 Installation of controls .............................................................................. 9
1.5 Transport................................................................................................ 11
1.5.1 Transporting the separator .................................................................... 13
1.6 Preservation measures on site .............................................................. 17

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1.1 Safety precautions


 Pay special attention to the safety precautions contained in the
overall documentation compiled for the separator!

1.2 Material
 The specified material must conform to the standards set out in these installa-
tion guidelines as a minimum requirement.
 All materials used must be new and from the same series.

1.3 Installation

Fig. 1 Installation example

1 Separator: 7 Solids tank venting


2 Separator foundation 8 Crane
3 Control unit 9 Cleaning table
4 Control cabinet 10 Aeration
5 Preheater 11 Venting
6 Solids tank

 The applicable regulations and standards of classification societies or other


authorised bodies must be observed.
 All lubricating points and the gear / drive housing of the separator must be
easily accessible without having to remove pipes or gratings.
 All operating elements must be within comfortable reach of the operator and
at a suitable height.
 Operating elements must not be mounted higher than 1800 mm above the
working platform.
 All units must be arranged so that they do not cramp the working area and so
that they can be safely serviced and operated.

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 All fixed piping and fittings must be safely supported to reduce vibrations and
movement to a minimum.
 Contact points or supports must be fitted so that the pipes are able to move
with changing temperatures without creating tension in the pipes.
 Pipes and pipe connections must be accessible for maintenance.
 Pipes must not be used for supporting distributors or appliances.
 These regulations and standards do not apply to small purpose-built parts
whose durability, accessibility and operation are not influenced. They must be
fitted in accordance with the manufacturer's recommendations.
 No galvanized parts may be fitted in product-carrying lines (e.g. heavy oil,
diesel oil, steam lines and thermal oil lines). This does not apply if type-tested
pipe joints are fitted in pipe trace heating systems.
 Y-strainers should preferably be fitted horizontally with the strainer insert
pointing downwards or to the side (turned through 90°).
If this is not possible for space reasons, the dirt pan can be fitted vertically
with a throughflow from top to bottom. In this case, ensure that the strainer
can be dismantled.

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1.4 Storage
 Parts may be stored only in original Westfalia Separator transport packaging.
 A storage time of more than 12 months is only possible after consulting the
manufacturer.
 The storage site should be a closed, dry room.
 The storage temperature must not be below 5°C (41 F) and must not exceed
50 °C (122 °F).

IMPORTANT:
 Outdoor exposure is not admissible!

Pay attention to the following points on storage and transport packaging.

 Handle fragile goods with care!

 Protect the goods against moisture and humidity.

 Protect the goods against heat!

 Pay attention when erecting the goods.

1.4.1 Installation of controls

IMPORTANT:
 Outdoor exposure is not admissible!

 Select the installation site so that


– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.
 Where appropriate, check screw-type and plug-type connectors for secure
contact.

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 Connect thermostatically controlled cabinet heating to external voltage and


switch it on.

 The control cabinet heating must switch on before the temperature drops be-
low the dew point.
 Bedewing can occur during the night which is not good for electronic appara-
tus.
 Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
 Pay attention to admissible installation and operating data:

Voltage fluctuations +/- 10 % of the line voltage


Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)

IMPORTANT:
Improper installation and operation discharges the supplier from the warranty
obligation.

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1.5 Transport

The adjacent packing illustrates a


seaworthy packaging from Westfalia
Separator.

Fig. 2

 After removing the side boards and


filling material, the bottom board can
be used as a special pallet for fork
lift trucks.

Fig. 3

 If no forklift trucks are available,


transport the case with the aid of a
crane (see diagram).
 Attach the ropes to the points on the
packing case as marked on the
packing case.

Fig. 4

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 Attach ropes round the case and


hang them into the load hook of the
crane.
 CAUTION!
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.

Fig. 5

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1.5.1 Transporting the separator

 IMPORTANT:
To avoid damage, the bowl must be
removed from the separator before
transport.
 The separator is normally delivered
without installed bowl.

Exception:
 The OTC 2, OTC 3, OSD 2 and
OSE 5 separators are delivered and
transported with installed bowl.

Fig. 6

CAUTION!
Prevent accidents by using suitably rated hoists for transport and installa-
tion.

 When transporting rope, make sure


that one piece of rope is wound
twice round the hook to prevent the
ropes from slipping.
 The rope must be properly attached
to the separator.
 Ensure that no pulling or pushing
forces act on machine parts when
using ropes.

Fig. 7

The following examples show how the transport ropes must be attached on the
different frame designs (see Fehler! Verweisquelle konnte nicht gefunden
werden.).

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For OSD 6 or 18 and OSE 5, 10 and 20 – separator with belt drive

 Screw double nipple 1 into the hole


in the frame.

Fig. 8

 Attach the transport ropes


– to the machine as illustrated and
– hang them into the load hook of
the hoist as illustrated.
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
 Make sure that the ropes do not
damage any machine components.

 Do not use the eye bolt of the mo-


tor to suspend the separator.
 Make sure the machine touches
down gently.

Fig. 9

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For OSD 35 and OSE 40 – separator with belt drive

 Screw two eye bolts 1 into the upper


section of the frame.
 Screw double nipple 2 into the hole
in the frame.

Fig. 10

 Attach the transport ropes


– around the double nipple.
– Thread through the eye bolts and
– hang them into the load hook of
the hoist as illustrated.
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
 Make sure that the ropes do not
damage any machine components.

 Do not use the eye bolt of the mo-


tor to suspend the separator.
 Make sure the machine touches
down gently.

Fig. 11

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For OSD 60, OSE 80 and 120 – separator with belt drive

 Check that
– two eye bolts 1 are screwed into
the upper section of the frame.
– Screw two eye bolts 2 with wash-
ers 3 into the intermediate flange /
frame holes.

Fig. 12

 Attach the transport ropes


– Thread through the four eye bolts
and
– hang them into the load hook of
the hoist as illustrated.
Wind one piece of rope twice
round the hook to prevent the
ropes from slipping.
 Make sure that the ropes do not
damage any machine components.

 Do not use the eye bolt of the mo-


tor to suspend the separator.
 Make sure the machine touches
down gently.

Fig. 13

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1.6 Preservation measures on site

After installation until commissioning


 All parts such as tools, spare parts and bowl must be stored in the original
packaging in a suitable place until commissioning.
 The parts must be stored at 5 to 50 °C (41 - 122 °F) in dry, weatherproof
rooms to prevent the packaging from getting damaged.
 The spindle and gear/drive chamber are lubricated at the factory which pro-
tects them for a period of 12 months.
 In the case of a storage and standstill period of longer than 12 months, the
time-dependent maintenance intervals specified in the instruction manual
must be adhered to before putting the machine back into operation.
 After this time (12 months) has expired, it must be checked at 12 monthly in-
tervals that all bearings and the spindle have sufficient lubrication.
 Oil to be used:
– Shell oil S.7294 (SAE 30/SAE 50) for bearings and spindle,
– roller bearing grease for the spindle cap.

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2 Separator

2.1 Space requirement for separators ......................................................... 20


2.1.1 Separators with belt drive ...................................................................... 20
2.2 Bowl weights .......................................................................................... 22
2.3 Required hoist specifications for separators .......................................... 23
2.4 Ventilating the separator room .............................................................. 23
2.5 Foundations ........................................................................................... 25
2.6 Securing the separators ......................................................................... 27
2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and OTC 5, 10, 20
............................................................................................................... 28
2.7 Welding procedure for fastening the foundation frame ......................... 29
2.7.1 Installing the separator .......................................................................... 30
2.8 Vibrations ............................................................................................... 31
2.9 Pipelines on the separator ..................................................................... 32
2.9.1 Product line ............................................................................................ 32
2.9.2 Operating, filling and displacement water lines ..................................... 32

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2.1 Space requirement for separators


 No piping may be laid in the operating area apart from the feed and discharge
lines for the separator.

2.1.1 Separators with belt drive

 The hatched area represents the operating area.


 See the following table to determine the operating area.

 Before installing the separator, pay special attention to the removal dimension
X for the electric motors!

Front view of separator

Fig. 14

Side view of separator

Fig. 15

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Top view of separator

Fig. 16

Table for determining the operating area for separators with belt drive
Separator Dimensions in mm
model A B D E F G X Y
OTC 2 800 300 800 120 - 280 100 150
OTC 3 800 300 800 120 - 280 100 150
OTC 5 1400 600 1200 400 1250 375 540 150
OTC 10 1400 600 1400 550 1450 540 540 150
OTC 20 1400 600 1400 550 1550 630 630 150
OSD 2 800 300 800 200 - 280 100 150
OSD 6 1400 600 1400 550 1450 540 180 150
OSD 18 1400 600 1400 550 1550 630 180 150
OSD 35 1800 700 1800 650 1950 850 230 200
OSD 60 2000 800 2000 700 2500 1000 300 200
OSE 5 1400 600 1200 400 1250 375 540 150
OSE 10 1400 600 1400 550 1500 540 180 150
OSE 20 1400 600 1400 550 1650 630 180 150
OSE 40 1800 700 1800 650 2080 850 230 200
OSE 80 2000 800 2000 700 2250 1000 300 200

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2.2 Bowl weights

Fig. 17

Table with data for rating the lifting device


Bowl weight
Separator model b h
[kg]
OSD 6 255 270 42
OSD 18 300 320 72
OSD 35 425 420 190
OSD 60 536 530 360
OTC 5 220 225 25
OTC 10 260 265 40
OTC 20 315 310 52

Bowl weight
Separator model b h
[kg]
OSE 5 220 225 30
OSE 10 260 265 45
OSE 20 315 310 65
OSE 40 440 450 205
OSE 80 560 570 400

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2.3 Required hoist specifications for separators

Flat belt separators


 The hoist must be travel-type or swivel-type.
 The hoist must be arranged so as to enable the following:
– Vertical fitting and removal of the bowl (see section 2.1.1, table - dimension
F).
– Horizontal removal and fitting of the drive motor (see section 2.1.1, table -
dimension X).

2.4 Ventilating the separator room


 Pay attention to the correct arrangement of the air feed and discharge lines so
that
– the separator room is efficiently ventilated,
– the admissible room temperature – normally max. 45 °C (113 °F) – is not
exceeded.
The rating of the electrical apparatus is critical in this respect.

IMPORTANT:
If the admissible temperatures are exceeded, additional measures must be
taken. Maintenance intervals and maintenance measures may have to be ad-
justed accordingly.

Installation example of a ventilation


system

1 Aeration
2 Venting

Fig. 18

Approximate values for air exchange

-1
For small closed separator rooms 30 - 50 h
-1
For large separator rooms 15 - 20 h
-1
For niches in engine rooms 50 - 70 h

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Table for air volumes pressed out of the housing

Separator Air volume


model [m³/h]
OTC 2 10
OTC 3 10
OTC 5 10
OTC 10 10
OTC 20 10
OSD 2 10
OSD 6 10
OSD 18 30
OSD 35 100
OSD 60 150
OSE 5 10
OSE 10 10
OSE 20 30
OSE 40 100
OSE 80 150

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2.5 Foundations

In order to avoid the influence of external vibrations,


 Foundations and foundation frames for Westfalia separators must not be rig-
idly connected to other foundations.

IMPORTANT:
 If the foundation does not have adequate rigidity and flexural strength, this
may result in loss of warranty.

Installation example for a founda-


tion frame

1 Foundation

Fig. 19

 The foundation frames must be de-


signed so that dimensions a and b in
the table below are adhered to.
 When using other sections, the sec-
tion modulus of the U-sections must
not be lower than the value specified
in DIN 1026.
 The foundation must be rigid with a
maximum admissible deflection of
1:250.
 The separator feet must be fastened
on the neutral axis of the frame.

Fig. 20

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Table for dimensioning foundation frames

Separator Dimensions in mm
model a b
OTC 2 80 60
OTC 3 80 60
OTC 5 80 60
OTC 10 80 60
OTC 20 80 60
OSD 2 80 60
OSD 6 140 60
OSD 18 140 60
OSD 35 180 70
OSD 60 180 70
OSE 5 140 60
OSE 10 140 60
OSE 20 140 60
OSE 40 180 70
OSE 80 180 70

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2.6 Securing the separators


The following sections show how to secure the different separators:
Separators OTC 2, OTC 3, OSD 2

Assembly of separators with the aid of


rubber-metal cushions on a steel foun-
dation frame.

Fig. 21

 Screw rubber-metal cushions 4 into


foundation 5.
 Screw studs 2 into rubber-metal
cushions 4.
 Place plate 3 over the studs.
 Place the separator on plate 3 and
 bolt tight with hexagon nuts 1.

Fig. 22

ATTENTION!
The tightening torque for the stud screw 2 (M10) must be 30 Nm.

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2.6.1 Separators OSD 6, 18, 35, 60, OSE 5, 10, 20, 40, 80 and OTC 5, 10, 20

 Align separator 1 with feet 2 and


plates 3 on foundation 4.
 Tack plates 3.
 Unscrew screws 5.
 Lift separator with feet (see section
1.5.1).
 Weld plates 3 to foundation 4.
 Place the separator on plates 3 and
 bolt tight with hexagon nuts 5.
 Screw tight hex head screws 6.

Fig. 23

ATTENTION!
The torques for the hex head screw 6 are specified in the table below.

Separator model Hex head screw Torque:

OSD 6
M 12 52 Nm
OSD 18
OSD 35
M 16 100 Nm
OSD 60
OSE 5
OSE 10 M 12 52 Nm
OSE 20
OSE 40
M 16 100 Nm
OSE 80
OTC 5
OTC 10 M 12 52 Nm
OTC 20

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2.7 Welding procedure for fastening the foundation frame


The following sections show the welding procedure for fastening the foundation
frame:

Mounting the separator installations


on board of a ship
 The foundation frame 2 can be di-
rectly welded onto the steel structure
2 from the shipyard.

Fig. 24

Example 1
 The length of the weld seams must
be 100 mm.
 The distance between the weld
seams must be approx. 350 mm.

This means that that there are 3 weld


seams with a length of 100 mm along
a length of one metre.

Example 2
 The foundation frame can likewise
Fig. 25 be welded all the way round.

Detail view
In this view you can see an example
for welding the foundation frame to the
steel structure.
The letter X indicates a fillet weld.

Fig. 26

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2.7.1 Installing the separator

Mounting the separator installations


on board of a ship
 The frames must be fitted beneath
the separator feet.
 The dimension a for the frame dis-
tance must be observed.
 The position of the separator feet is
given In sections Fehler! Verweis-
quelle konnte nicht gefunden
werden. and 2.1.1.

Fig. 27

 The dimension a for the frame dis-


tance is given in the table below for
the respective separator model.

Fig. 28

Dimension “a”
Separator model
[mm]
OTC 2 452 mm
OTC 3 452 mm
OTC 5 326 mm
OTC 10 350 mm
OTC 20 425 mm
OSD 2 452 mm
OSD 6 350 mm
OSD 18 425 mm
OSD 35 555 mm
OSD 60 700 mm
OSE 5 326 mm
OSE 10 350 mm
OSE 20 425 mm
OSE 40 555 mm
OSE 80 700 mm

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2.8 Vibrations

Fig. 29
Admissible vibra- Limit values for Vibro 1
Tolerable vibration values at the
Separator tion value at the with installed vibration
separator installation surface 
model reference point  sensor 
max. [mm/s]
[mm/s] [mm/s]
OTC 2 1,8 2,8 2,8
OTC 3 1,8 2,8 2,8
OTC 5 2,8 4,5 4,5
OTC 10 2,8 4,5 4,5
OTC 20 2,8 4,5 4,5
OSD 2 1,8 2,8 2,8
OSD 6 2,8 4,5 4,5
OSD 18 2,8 4,5 4,5
OSD 35 2,8 4,5 4,5
OSD 60 2,8 4,5 4,5
OSE 5 3,5 5,5 5,5
OSE 10 2,8 4,5 4,5
OSE 20 2,8 4,5 4,5
OSE 40 2,8 4,5 4,5
OSE 80 2,8 4,5 4,5
 Measured at separator standstill and normal ship operating conditions
 Measured with separators in operation
 The Vibro sensor is attached in this range

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2.9 Pipelines on the separator


The following sections describe the general set-up of the piping system in the
separator installation:

2.9.1 Product line


 Product lines must be laid
– in accordance with the guidelines of Westfalia Separator or
– in accordance with the requirements of the classification societies.

 Use only genuine parts from Westfalia Separator!

 The lines must be flushed before commissioning to protect the valves and
units.
 The following lines must have no rigid connection with the separator in order
to prevent vibrations:
– Product feed and discharge
– Water connection
– Solids discharge
– Dirty water discharge
– Frame drain

 This can be realised by means of hoses or compensators, whereby there are


special requirements for shockproof separators.
 Hose pipes must be laid so that they cannot be twisted, kinked, clamped or
rubbed.

 Use only hoses from Westfalia Separator!

2.9.2 Operating, filling and displacement water lines


 Water lines must be laid so that they can be completely drained at the lowest
point with no dismantling.
 Y-strainers are fitted horizontally at the factory – with the strainer insert point-
ing downwards. See section 1.3 – Installation.
 The solenoid valves for operating, filling and displacement water to the sepa-
rator are fitted so that the hose between the separator and solenoid valves
cannot empty.

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3 Operating, filling and displacement water

3.1 Water quality .......................................................................................... 35


3.2 Supply pressure and temperature ......................................................... 35
3.3 Water connection for operating, filling and displacement water ............ 36
3.4 Dimensions and number of consumers ................................................. 36
3.5 Water quantity ........................................................................................ 38

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3.1 Water quality


 The water should be as pure as possible and meet the following standards:

Hardness:
– up to 55 °C (131 °F) separating temperature  12° dH
– above 55 °C (131 °F) separating temperature  6° dH
Note:
– When using demineralised water or condensate, corrosion must be
reckoned with.
– The use of boiler feed water is not permissible!
– Land water is not recommended because the degrees of hardness are
normally too high.
To convert the hardness values stated, use the following equation:
1° dH = 1,79° fH = 1,25° eH = 17,9 ppm CaCO3
pH 6,5 – 8,5
Chloride ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 m

3.2 Supply pressure and temperature

Fig. 30

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Note:
The pressure after the water pressure reducer must not drop below 0.2 Mpa
with open operating water valve.

 The supply pressure and the temperature for the operating, filling and dis-
placement water must meet the following specifications:

Temperature min. 10 °C (50 °F)


max. 85 °C (185 °F)
Supply pressure 0.3 – 1.0 MPa

3.3 Water connection for operating, filling and displacement water


 Pay special attention to section 2.9.2!

3.4 Dimensions and number of consumers


 Collective lines must be dimensioned so that the separators are always sup-
plied with an adequate water volume to assure perfect functioning.
 Lines must be laid so that manual override of the valves and filter replace-
ment are possible.

 The maximum length between pressure reducer and solenoid valve must not
exceed 5 m.

 In the case of 1 consumer, the col-


lective line must have the same
nominal diameter as the feed lines
to the separator.
 The nominal diameter R is given in
the table below.

Fig. 31

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Fig. 32

In the case of 2 consumers:


 the collective line must have a nominal diameter S (see table).
 the supply lines to the separator must have a nominal diameter R (see table).

Note:
When two separators request water at different times, the water supply can be
rated as for one separator.

In the case of 3 consumers:


 the collective line must have a nominal diameter of DN 32.
 the supply lines to the separator must have a nominal diameter R (see table).

Table for selecting the nominal diameters “S” and “R”.


Nominal diameter (DN)
Separator model Collective line Supply line
S R
OSD 2 25 20
OSD 6 25 20
OSD 18 25 20
OSD 35 32 20
OSD 60 32 20
OSE 5 25 20
OSE 10 25 20
OSE 20 25 20
OSE 40 32 20
OSE 80 32 20

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3.5 Water quantity


For exact program control, with simultaneous actuation of the valves, the follow-
ing water quantities are required:

V2 V2 V3 Total con-
Total con-
sumption
sumption
Separator Displace- Operating per cycle
Filling water per cycle
model ment water water without fill-
* ing water
l/s l/s l/s Approx. 1
OSD 2 0,25 0,25 0,25 2 1,5
OSD 6 0,1 0,1 0,5 3 2
OSD 18 0,1 0,1 0,8 5 3,5
OSD 35 0,1 0,1 0,8 10 6,5
OSD 60 0,1 0,1 0,8 23 13
OSE 5 0,1 0,1 0,5 1,6 1,1
OSE 10 0,1 0,1 0,5 2,3 1,5
OSE 20 0,1 0,1 0,5 3,2 2,0
OSE 40 0,1 0,1 0,8 11,6 7,6
OSE 80 0,1 0,1 0,8 25,4 15,4
* Ejection cycle =  (filling water + displacement water + operating water)

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4 Compressed air

4.1 Compressed air quality .......................................................................... 41


4.2 Supply pressure ..................................................................................... 41
4.3 Compressed air consumption of the separators OSD, OSE and OTC.. 41

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4.1 Compressed air quality

 The compressed air must be free from impurities and dry.

4.2 Supply pressure


Recommended set-up of compressed air line per treatment system.

Fig. 33 OSD separators

 A supply pressure of 0.3 to max. 1.0 MPa is admissible.


 After the reducer station 0.3 MPa must still be available to the consumers.
 Note:
On OSD separators, a compressed air control unit is no longer included in the
standard scope of supply.
 If other pneumatic components are operated, the corresponding instructions
relating to air quality and air lubrication must be observed.

4.3 Compressed air consumption of the separators OSD, OSE and OTC
 The maximum compressed air consumption per separator is approx. 0.01
3
Nm /h.

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5 Product lines

5.1 General .................................................................................................. 44


5.2 Pipe cross-sections ................................................................................ 44
5.3 Functional description ............................................................................ 44
5.4 Information on pressure monitoring ....................................................... 44
5.5 Piping ..................................................................................................... 46
5.6 Maximum suction head .......................................................................... 47
5.6.1 Pressure line .......................................................................................... 47
5.6.2 Pre-filter ................................................................................................. 48
5.7 Feed pump ............................................................................................. 48
5.8 Oil pre-heater ......................................................................................... 48
5.9 Installation examples ............................................................................. 49
5.9.1 Steam-heated plate heat exchanger with (PI controlled) control valve . 49
5.9.2 Steam-heated tubular heat exchanger with (PI controlled) control valve
............................................................................................................... 50
5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve....................................................................................................... 51
5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled) control
valve....................................................................................................... 52
5.10 Securing plate heat exchangers ............................................................ 53
5.11 Safety valve ........................................................................................... 54

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5.1 General
 Pay special attention to section 1.3!
 The suction lines should be as short as possible to avoid pressure losses.
 The pipes must be installed with adequate clearance from the electronic
parts.

 Water pockets must be avoided! (water must be able to flow off freely).

 When different products are run through the same separator, it must be en-
sured that the corresponding product lines cannot be interchanged.

5.2 Pipe cross-sections


 All pipes, valves, fittings and instruments must be laid so that an insulation of
40 mm is possible.
 Dimensioning of the pipes is specified on the respective P&ID.
 The pipes can be selected with the aid of the following diagram. The specifi-
cations on the P&IDs have priority!
 Pipe resistances must be kept as low as possible.
 Taking into account the total pressure losses, the flow velocities must be
– between 0.5 m/s and < 1 m/s in suction lines,
– between 1 m/s and 3 m/s in pressure lines.

5.3 Functional description


The liquid is discharged from the separator by means of a pumping device, in
the following referred to as centripetal pump. At small capacities, the discharge
can be without pressure; in the case of larger capacities the centripetal pump
generates the required pressure to convey the liquid out of the separator
through the downstream lines by immersing more deeply into the liquid.
The pressure values can differ significantly. The following rule applies: The val-
ues are lower on small separators than on large separators.
Further influencing factors are capacity, system resistances (valve position, tank
position), product properties and process specifications.

5.4 Information on pressure monitoring


When the liquid is discharged from the separator under pressure, the operator
knows that the separator bowl is hydraulically closed.
A discharge pressure adjusts given a constant capacity or it is adjusted to the
desired value by throttling in the discharge.
In the standard application, the pressure sensor responds to falling discharge
pressure, an alarm is triggered via the control system. The control system can
also evaluate rising pressure and trigger an alarm.
Generally, the discharge pressure is set to 0.1 – 0.2 MPa. The pressure level
can deviate from this when separator size, capacity, product properties and
process specifications require. (for further information, see the order-specific
documentation)

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A change in the discharge pressure may be caused by the following factors:


 Change in feed capacity
 Change in product data such as temperature, density, viscosity
 Change in discharge resistance
 Leakage at the separator bowl
This represents important information for the operator.

Selection diagram

Fig. 34

Q Flow
v Velocity in m/s

Example:
3
A flow rate of 5 m /h produces a velocity of 1.2 m/s with a nominal diameter of
40.

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5.5 Piping

Fig. 35 Lubrication oil schematic

1 LO tank

 When separating lube oil, the return line of the 3/2-way valve can be led into
the product discharge line of the separator.

Fig. 36 Diesel oil schematic

1 DO tank
2 Service tank
 When separating diesel oil, the return line of the 3/2-way valve must be led
into the DO tank 1.
WS does not permit leading the return line into the suction side of the
pump!

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Fig. 37 Heavy fuel oil schematic

1 Settling tank
2 Service tank
 When separating heavy oil, the return line of the 3/2-way valve must be led
into the settling tank 1.

5.6 Maximum suction head


 The suction head of the feed pump (gear pump) is max. 0.04 Mpa.
 The suction head of the feed pump (screw pump) is max. 0.05 MPa.
 The viscosity of the oil to be conveyed must be kept < 1 000 cSt, if necessary
by adequate pre-heating and trace heating.
 When dimensioning the suction line, it must be ensured that the total pressure
loss in the pipe does not exceed the maximum suction head of the pump.
 The maximum feed pressure in the suction line must not exceed 0.05 MPa.

5.6.1 Pressure line


 The pressure head of the feed pump is set to approx. 0.3 MPa.
 The pressure line from the feed pump via the pre-set valve, the pre-heater
and the 3/2-way valve to the separator must be kept as short as possible.
 When dimensioning the pressure line, it must be ensured that the total pres-
sure loss in the pipes does not exceed the maximum pressure head of the
pump.

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5.6.2 Pre-filter
 The pre-filters are fitted in the suction line of the feed pump to protect it from
coarse impurities.
 During the installation, special attention must be paid to the operability.

 Use only strainers with a mesh width


of the strainer insert of 1 to 1.25
mm.
 Pay special attention to section 1.3!

Fig. 38

 Use only pre-strainers with a mesh


width of the strainer insert of 0.63
mm.

Fig. 39

5.7 Feed pump

To prevent the pre-heater from overheating,


 a pump post-running time must be programmed for pump units and product
pre-heating.

5.8 Oil pre-heater


 It must be installed so that there is no heat dissipation to the control cabinet.

To prevent a risk of accidents when venting due to discharging hot va-


pours and liquids,
 the discharge lines from vent valves must be laid at least to floor plate height.

 Discharge lines of safety valves must be laid so that there is no danger


of accident when the valve responds due to discharging liquid.

 The discharge line must be laid so that it can always be observed. It must not
be concealed by pipes, valves or other units!

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 Steam traps
– must be fitted horizontally between two unions.
– should not be insulated to assure correct functioning.
– must be installed so that no condensate accumulation can occur on the pre-
heaters.

5.9 Installation examples


The following sections show installation examples for
– Tubular heat exchanger
– Steam-heated plate heat exchanger with (PI controlled) control valve
– Steam-heated tubular heat exchanger with (PI controlled) control valve
– Thermal oil-heated plate heat exchanger with (PI controlled) control valve
– Thermal-oil-heated tubular heat exchanger with (PI controlled) control valve

5.9.1 Steam-heated plate heat exchanger with (PI controlled) control


valve

Fig. 40

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Plate heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap

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5.9.2 Steam-heated tubular heat exchanger with (PI controlled) control


valve

Fig. 41

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Tubular heat exchanger
C Steam inlet 1.1 Resistance thermometer (PT 100)
D Condensate outlet 2.1 Strainer
2.2 Motor control valve
2.3 Ball float condensate trap

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5.9.3 Thermal oil-heated plate heat exchanger with (PI controlled) control
valve

Fig. 42

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Plate heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve

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5.9.4 Thermal-oil-heated tubular heat exchanger with (PI controlled)


control valve

Fig. 43

A Oil inlet 0.1 Spring safety valve


B Oil outlet 1.0 Tubular heat exchanger
C Thermal oil inlet 1.1 Resistance thermometer (PT 100)
D Thermal oil outlet 2.1 Motor control valve

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5.10 Securing plate heat exchangers

Assembly instructions for soldered


plate heat exchanger
 Prepare an assembly plate support
and weld it to the foundation.
 Fasten assembly plate 50 with
screws 70 and nuts 80 to the as-
sembly plate support.
The assembly plate must be in-
stalled vertically relative to the pipe
axis.
IMPORTANT:
Welding the assembly plate to the
support is not permitted.
 Fasten heat exchanger with gaskets
40 counterflanges 30, lock washers
20 and screws 10 to the assembly
plate.
 Attach the pipes to the counter-
flanges by tack-welding.
 Dismantle the heat exchanger and
gaskets.
 Completely weld the pipes to the
counterflanges.
 Finally, re-assemble the parts as per
instruction.

Fig. 44

A The illustrated channel steel must be provided by the shipyard.


B Westfalia Separator recommendation as example channel steel according
to DIN1026-1-50.

IMPORTANT:
Distortion or warping or other stress of the soldered connection points must be
avoided!
Pipelines must be correspondingly arrested.

10 20 30 40 50 70 80
Pos./
Allen screw Lock Groove- Gasket Plate Hex head Hexagon
type
washer faced screw nut
flange
ISO 4762 - DIN127 - 1 in - 32.92 x 3.53 352 x 125 x ISO 4017 - ISO 3032 -
M10 x 45 B10 SAE3000P (8 x) 12 M12 x 40 M12
B 10 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)

ISO 4762 - DIN127 - 2 in - 56.74 x 3.53 563 x 290 x ISO 4017 - ISO 3032 -
M12 x 55 B12 SAE3000P (8 x) 12 M12 x 40 M12
B 45 (16 x) (16 x) SI (1 x) (2 x) (2 x)
(4 x)

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5.11 Safety valve

Safety valve in vertical fitting posi-


tion

Fig. 45

 The safety valve outlet should be led


via a funnel (pos. “1”).
A discharge line is welded to the
funnel via which the medium can be
discharged.

IMPORTANT:
 Do not use galvanized compo-
nents and hoses.

Fig. 46

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6 Solids tank

6.1 Recommended criteria for solids tank ................................................... 56


6.1.1 Tank vent ............................................................................................... 57
6.1.2 Set-up of the solids tank venting ........................................................... 58
6.2 Solids discharge lines ............................................................................ 59
6.2.1 Solids discharge lines with shut-off flap................................................. 60
6.2.2 Standard installation of shut-off flaps .................................................... 60
6.2.3 Installation recommendation for shut-off flaps ....................................... 62
6.3 Operating and dirty water discharge lines ............................................. 63
6.3.1 Separators of OSD and OSE ................................................................. 64

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6.1 Recommended criteria for solids tank

Note:
This information does not apply to sludge transfer units on compact units.

 There should always be separate solids tanks for the lube oil and fuel sys-
tems.
 Tank heating should be installed in dependence of the viscosity or ambient
temperature.
 The general designs and constructions are subject to the valid regulations.

1 Monitoring
2 Venting
3 Tank heating
4 Utilizable volume

Fig. 47

Minimum solids tank volume


Volume Maximum utilizable volume
Separator model
[l] [%]
OSD 2 80 60
OSD 6 200 60
OSD 18 200 60
OSD 35 300 60
OSD 60 300 60
OSE 5 80 60
OSE 10 200 60
OSE 20 200 60
OSE 40 300 60
OSE 80 300 60

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6.1.1 Tank vent


 In the case of one or more separators which are connected to a solids tank,
the nominal widths DN to be used are given in the table below:
Note:
Connect the tank vent to the on-board venting system.

Tank vent
Separators DN in mm
per solids tank
OSD 2 OSD 6 OSD 18 OSD 35 OSD 60
1 50 80 80 125 125
2 50 100 100 150 150
3 80 125 125 150 150

OSE 5 OSE 10 OSE 20 OSE 40 OSE 80


1 50 80 80 125 125
2 50 100 100 150 150
3 80 125 125 150 150

 In the case of a combination of separator models on one solids tank


– the total number of all separators must be taken as a basis
– and the nominal width of the largest model used.

The following criteria must be taken into consideration when venting the tank:
 Installation in accordance with the guidelines of the classification societies
 Controlled discharge of oil vapours
 An uncontrolled discharge of the sludge must be avoided.
 The vent lines must be laid so that a chimney effect develops.
 All possible loops in the vent lines must be stepwise.

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6.1.2 Set-up of the solids tank venting

Solids tank with one separator


 The nominal width DN is given in the
table above (section 6.1.1).

Fig. 48

Solids tank with several separators


 The nominal width DN is given in the
table above (section 6.1.1).

Fig. 49

Solids tank with wash plates


A solids tank with wash plates is re-
quired when movements of the ship
cause faulty functioning of the level
monitoring.
 When using wash plates, each sec-
tion must be vented.
 The vent lines must be brought to-
gether.

Fig. 50

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6.2 Solids discharge lines

 The solids discharge lines should


always be vertical if possible.
 The solids discharge must always
end 50 – 100 mm below the tank
top.
 The maximum level in the solids
tank must be monitored by means of
a float switch.
 The piping for the solids discharge
should be without reduction and with
vibration compensators.
 The length of 2 m may not be ex-
ceeded without trace heating.
Fig. 51

 If there is a deviation from the verti-


cal, an angle of 45° must not be ex-
ceeded.

Fig. 52

IMPORTANT:
 This piping arrangement is not ad-
missible!

Fig. 53

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6.2.1 Solids discharge lines with shut-off flap


 A shut-off flap in the solids discharge line prevents the penetration of vapours
into a stationary separator during the desludging of another separator.
 If more than one separator is used for a sludge tank, a shut-off flap must be
installed in the sludge discharge at the shipyard.
 Shut-off flaps are not included in the standard scope of supply of Westfalia
Separator but can be ordered from Westfalia Separator.
 CP units or modules equipped with a sludge tank supplied by Westfalia Sepa-
rator and equipped with more than one separator are always delivered with
shut-off flaps.

6.2.2 Standard installation of shut-off flaps

Separators of the C-generation

 Discharges I, II and III must be configured as illustrated in Fehler! Verweis-


quelle konnte nicht gefunden werden.).
 See section 6.1.1, table IV for tank vent connection.

Separators of OSD and OSE

Fig. 54

I Solids discharge III Tank vent


II Hood and frame drain IV Shut-off flap

 Discharges I, and III must be configured as illustrated in Fig. 57).


 See section 6.1.1, table.

ATTENTION!
It must be ensured that the shut-off flaps are open during separator operation.

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6.2.3 Installation recommendation for shut-off flaps

 The solids discharge must always


end below the tank top.
 For dimension X, see section 6.2,
Fig. 51.

I Shut-off flap
II Flange
III Pipe
IV Hose (supplied with separator)
V Solids tank cover

Fig. 55

Fig. 56

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6.3 Operating and dirty water discharge lines


 The discharges for operating and dirty water can be conveyed into a separate
tank for oily water.
 The piping for the operating and dirty water discharge should be vertical,
without reduction and with vibration compensators. There is no upper length
limit.

IMPORTANT:
Operating and dirty water discharges may not be discharged into public
canals, draining ditches and waters!

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6.3.1 Separators of OSD and OSE

 The water discharges must be sub-


merged under all conditions
(roll/pitch).
 Dimension h is:
– min. 50 mm for shipboard opera-
tion,
– min. 20 mm for stationary plants.

I Hood and frame drain


II Solids discharge
III Tank vent
Fig. 57

 When a siphon is installed, the


frame drain need not be submerged
below the minimum level because a
liquid seal is assured.
 Dimension h1 is given in the table
below.

I Solids discharge
II Hood and frame drain
III Tank vent
IV Siphon for hood and
frame drain

Fig. 58

Table for defining siphon length, dimension “h1”

Siphon length [mm]


Separator model
h1
OSD 6 / OSD 18 500
OSD 35 / OSD 60 800
OSE 5 500
OSE 10 500
OSE 20 500
OSE 40 800
OSE 80 800
OTC 5 500
OTC 10 500
OTC 20 500

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7 Electrical installation

7.1 Control cabinet ....................................................................................... 66


7.1.1 Electrical connection .............................................................................. 68
7.1.2 External voltages ................................................................................... 68
7.1.3 Shipboard operation .............................................................................. 69
7.1.4 Onshore operation ................................................................................. 69
7.2 Electro-magnetically compatible installation .......................................... 70
7.3 Valves .................................................................................................... 71
7.3.1 Solenoid valve block .............................................................................. 71
7.3.2 Terminal box .......................................................................................... 72
7.3.3 Separator with sensor bloc .................................................................... 73
7.4 Dual-purpose thermometer .................................................................... 74
7.5 Electrical installation of transmitters and electric motors ....................... 75
7.6 Electrical execution ................................................................................ 75
7.6.1 Earthing the separator ........................................................................... 76
7.6.2 Voltage equalisation of the separator .................................................... 76
7.6.3 Voltage equalization of the electric heater ............................................. 77
7.6.4 Voltage equalization of the foundation frame ........................................ 77
7.6.5 Voltage equalisation of the control cabinet ............................................ 78
7.7 Electric motors procured by the customer ............................................. 79
7.8 Installation and operation of control units .............................................. 80

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7.1 Control cabinet

Control cabinet configuration

1 Lock
2 Control Unit D10
3 OFF/ON keys for separator
4 OFF/ON keys for feed pump
5 HAND/0/AUTOMATIC selector for
solids pump (option)
6 Main switch

Fig. 59 Front view

14

13 2

9 5

12 8

11

10

Fig. 60 Interior view

1 Isolating amplifier for analog output (option)


2 WMS (Water Content Monitoring System) relay, if provided
3 Full-motor-protection module
4 Interface relay
5 Auxiliary contactor
6 Main contactor
7 Current transformer
8 Power supply for PLC (Programmable Logic Control) and valves
9 Terminal Strip
10 Control transformer for heating and venting facilities (option)
11 Main switch
12 Control voltage transformer (option)
13 Motor protection switch
14 Safety outcut

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 67

Mounting example

1 Gasket 10,5x23x5
2 Threaded bolt M 8 (embedded
in the wall)
3 Washer
4 Rear panel of control cabinet
5 Washer
6 Wall

mm

Fig. 61

 The control cabinet


– must be allocated to the corresponding separator by means of its designa-
tion.
– must be mounted on a frame or wall in the vicinity of the separator.
– conforms to enclosure IP 54.
 It must be possible to open the control cabinet door wide so that the door
latch can lock into place.
 Select the installation site so that
– it can be easily operated and observed.
– an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary,
make sure there is an adequate supply of fresh air.

 If the control cabinet is mounted on a wall, a wall clearance of 20 m must be


observed to achieve a vibration-free fastening arrangement.

 Although buttons and switches and the electronic control unit are protected
against moisture by protective foil and door seal, the cabinet must neverthe-
less not be installed in an excessively humid environment or damp area.

 To keep the temperature inside the unit constant after commissioning, the
main switch should be kept turned on even when the separator is at a stand-
still.

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.1.1 Electrical connection


 The control unit is designed for a connected voltage as indicated on the
nameplate inside the control cabinet.
 In the case of a version without motor starter, the rated connection voltage is
115 VAC or 230 VAC which must be protected by a 6 A slow-blow fuse.

7.1.2 External voltages


– carry external voltage (even when the main switch is off!).

– can be identified by the orange coloured wiring.


– can be used in external control systems up to 250 VAC.
 A cross-section of 1.5 mm Cu is adequate for all control and interlocking
2

lines.
 The voltage-free contacts of the output modules

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 69

7.1.3 Shipboard operation


 For shipboard operation
– Only lines type "MGCH" according to DIN 89 158 may be used.
– All cables must meet the flame test requirements for bunched cables acc.
to IEC 60332-3 / IEEE 45-18.13.
– All cable materials must be free of halogens acc. to IEC 60754-1, no
toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
– All cables must have an approval of the relevant classification society.
– Insulating strength: 0.6/1KV
– GEA WSPN Standard: Nexans MPRX 0.6/1kV
– The standard control cabinets are equipped with plastic non halogen oil
resident. WS standart is “Ernst Heinrich GmbH”
– load and control lines can be laid jointly without clearance
 In the case of HFO separators in series operation, the signal exchange be-
tween the control cabinets as per the terminal diagram for the connecting ca-
ble must be taken into account (see section 7.2).

Cable glands for shipboard installation

Female  Cable outer Earthing device +


Cable gland
thread [mm] Inner parts design

M 16 x 1.5 4 – 11 M 24 x 1.5
M 20 x 1.5 8 – 13 M 24 x 1.5
M 25 x 1.5 11 – 17 M 36 x 1.5
M 32 x 1.5 15 – 21 M 36 x 1.5
M 40 x 1.5 19 – 28 M 36 x 1.5

7.1.4 Onshore operation


 The local rules and regulations of the operator must be observed!
 for onshore operation
– Normally, "ölflex" cables are used and "NSSHÖU" for outside installation.
– commercially available cable glands can be used.
– separate cable routing must be used for the load and control lines.

 Cable entries with plastic or metal glands are admissible.

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.2 Electro-magnetically compatible installation


 The control cabinet is designed to be electro-magnetically compatible.
 The following must be taken into account with electro-magnetically compatible
installations:
– Earthing straps
– Voltage equalization
– Screening lines
– Separate line routing
– Use of erase elements in case of inductance.
In the case of HFO series operation, proceed in accordance with the following
wiring diagram:

Fig. 62

A Switch ON D Connecting terminals


B Control cabinet HFO No. 1 F Cable type
C Control cabinet HFO No. 2 E Customer shipboard installation

IMPORTANT:
 Use only data cable UNITRONIC-BUS-FD P L2/F.I.P (1 x 2 x 0.25 mm² +
Screen).
 Do not lay data cables directly next to load cables as this can cause prob-
lems with electromagnetic compatibility.
 Pay attention to the different software status on the C7 units:
– 1. unit has the MPI addresses 1 / 2
– 2. unit has the MPI addresses 3 / 4
– 3. unit has the MPI addresses 5 / 6
 Faulty or broken cable connections are displayed with error code no. 551.
 Check all connections.

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 71

7.3 Valves

Only original valves from Westfalia Separator with integrated suppressor diode
and reverse battery protection in the connection head may be used in filling,
displacement and operating water lines.

7.3.1 Solenoid valve block

This diagram shows an original valve


block from Westfalia Separator which
is used in filling, displacement and op-
erating water lines.

Fig. 63

Connections

A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Earth
D Status LED

Fig. 64

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.3.2 Terminal box

All valves and monitoring instruments


are installed ready-to-connect on a lo-
cal terminal box at the separator.
 The connection to the control cabi-
net must be carried out by means of
a joint cable in accordance with the
adjacent connection diagram.

A Control cabinet
B Product discharge pressure
C “Self-Think” system
D Water sensor
E Circuit valve
F Water discharge valve
G Filling, displacement water valve
H Operating water valve
I Circulation valve
J Operating Water
K displacem.a.filling water

Fig. 65

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 73

7.3.3 Separator with sensor bloc

Fig. 66

The components on the hood are wired to the terminal box.

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.4 Dual-purpose thermometer


 The dual-purpose thermometer is used
– to monitor the temperature of the dirty oil after the pre-heater and
– for local temperature indication.
ATTENTION!
 The dual-purpose thermometer is used only in conjunction with a C7 control
system.

Fig. 67 Fig. 68

 The dual-purpose thermometer must always be fitted before the 3-way piston
control valve.
 All sensors must be installed so that they are continuously flushed with oil.

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 75

7.5 Electrical installation of transmitters and electric motors


 The connection of motors and transmitters by means of cable loop enables
easy replacement and function testing of the components.

Example 1

Fig. 69

Example 2

Fig. 70

7.6 Electrical execution


The electrical execution must be in accordance with the following standards and
recommendations in so far as specifications and standards issued by the classi-
fication societies do not have to be met.

The applicable standards at Westfalia Separator are


– the European standard EN 60 204 – Part 1 or
– VDE 0113 – Part 1

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.6.1 Earthing the separator

 The separator must always be


earthed.

The earthing connection A is always


located on the motor side beneath the
motor flange.

Fig. 71

7.6.2 Voltage equalisation of the separator

Including the insulated installed sepa-


rator in the voltage equalisation of the
installation is done via the voltage
equalisation connection on the motor
side. This applies always.

If there is no protective conductor in


multi-core cables and leads (e.g. in the
armoured marine cable), the drive mo-
tor must likewise be included in the
voltage equalisation.
The same applies for pump motors
and electric pre-heaters.
Fig. 72

The cross-section of the voltage


equalisation conductor, normally insu-
lated green-yellow, is dimensioned to
the largest external conductor on the
respective consumer.

In practice, table 1 in EN 60204-1 is


used for this.

Westfalia Separator selects:


2 2
10 mm < S < 25 mm Cu

Fig. 73

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 77

7.6.3 Voltage equalization of the electric heater

Fig. 74

7.6.4 Voltage equalization of the foundation frame

 The foundation frame must be fitted


with a marked connecting bolt for
voltage equalisation by the cus-
tomer.

Fig. 75

Fig. 76

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.6.5 Voltage equalisation of the control cabinet


 The connection is via the PE-bar or terminal inside the cabinet to the frame
connection.

PE connection

Fig. 77

PE connection

Fig. 78

PE connection

Fig. 79

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 79

7.7 Electric motors procured by the customer


 When the motors are procured by the customer, they must have the following
specifications and comply with the following standards:

Design IM B5* according to IEC 34 – Part 7

Rating Classification according to IEC 72 – Part 2

Enclosure IM B5 according to IEC 34 – Part 5


Quality stage N * / S *according to IEC 34 – Part
Vibration severity 14,
Full key balanced * / Half key balanced *
50 Hz 60 Hz
Synchronous speed
3000 * / 1500 * 3600 * / 1800 *

Type of cooling 1C411 according to IEC 34 – Part 6

Flange dimensions according to IEC 72

Shaft dimensions according to IEC 72

Direction of rotation according to IEC 34 – Part 8

Insulation material class F according to IEC 34 – Part 1

PTC thermistors as full motor protection


 The PTC resistors mist be fitted in the end
Motor protection windings – one per strand.
 PTC resistors – temperature feelers which are
mounted on the winding package from the
outside are not acceptable!
Operating mode SI according to IEC 34 – Part 1

* dependent on separator model

ATTENTION!
Consequential damage on the separator caused by motors procured by
the customer cannot be accepted as a warranty claim by Westfalia Separa-
tor.

2058-9601-020 / 0410
Mechanical Separation / GEA Westfalia Separator

7.8 Installation and operation of control units

IMPORTANT:
 Outdoor exposure is not admissible!

 Select the installation site so that


– the control unit is not exposed to dust and aggressive atmosphere.
– the control unit is not installed in an excessively humid environment or
damp area.
– the sun cannot shine on the control panel or displays making operation and
observation more difficult.
– heating up of the control unit is avoided.

 Where appropriate, check screw-type and plug-type connectors for secure


contact.
 Connect thermostatically controlled cabinet heating to external voltage and
switch it on.
 The control cabinet heating must switch on before the temperature drops be-
low the dew point.

 Bedewing can occur during the night which is not good for electronic appara-
tus.

 Check that the line voltage and frequency conform to the connection data of
the control unit (see nameplate).
 Pay attention to admissible installation and operating data:

Voltage fluctuations +/- 10 % of the line voltage


Frequency fluctuations +/- 2 % of the line voltage
Ambient temperatures + 5 to + 45 °C (41 to 113 °F)
Atmospheric humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Installation height above sea level up to 1000 m
Transport temperatures – 25 to + 55 °C (–13 to 131 °F)

ATTENTION!
Improper installation and operation discharges the supplier from the war-
ranty obligation.

2058-9601-020/ 0410
Mechanical Separation / GEA Westfalia Separator 81

A company of GEA Group

GEA Westfalia Separator Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany)
Tel.: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ●

http://www.westfalia-separator.com/ ● mailto:info@gea-westfalia.de

2058-9601-020 / 0410
Contents
2. HFO
Data sheet
P&ID
Equipment list
Dimensioned drawing 2062-4100-000
Detail drawings:
3/2-Way feed valve 9901-8105-300
Dimensioned drawing for motor 9901-8105-305
Starting characteristis 9997-0142-020
Steam pre-heater:
Dimensioned drawing pre-heater
Safety valve 9901-8104-825
Thermometer 9901-8104-505
Circuit diagram 8106-2004-036

Commissioning equipment, spare parts and tools list


GEA Westfalia Separator Systems GmbH

Process Condition Data Sheet Rev. No. 0


Manufacurer:
Customer: DSME
Hull No.: H7511 Project No.: 44234 IMO No.: WS Order No: 402942120
Classification: BV Drawing No.:

Oil to be Processed Operating Water


Application: HFO Hardness: < 55°C 12° dH
Viscosity: 380 mm² /s 50°C > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 60 °C PH - Value: 6,5 - 7,5
Separating Temperature: 98 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 12.300 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: 45 °C Pressure: 7 bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: 3 x OSE 80-0136-067/50 Type: Frame size 180
Operation Mode: Voltage: 400 Volt
Ejection Method: total Frequency: 50 Hz
Clean Oil Discharge: 2 bar g Output: 22 kW
Finish color: Munsell no. 7.5 BG 7/2 Speed: 1500 rpm
Total weight: 1620 kg Weight: 170 kg
Bowl speed 6800 rpm
Bowl weight 398 kg
Control Unit Feed Pump
Type: D 10 Type:
Infeed voltage: 400 Volt Rated Capacity: l/h
Frequency: 50 Hz Suction Height: m Ws
Valve Voltage: 24 DC Delivery Height: m Ws
Control Voltage: 230 Volt Voltage: Volt
Finish Color: Munsell no. 7.5 BG 7/2 Frequency: Hz
Weight: 55 kg Output: kW
Weight: kg
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 98 °C

Inlet Temperature Alarm high TAH *0-9-006 108 °C

Inlet Temperature Alarm low TAL *0-9-006 88 °C

Water Pressure Reducer PCV *9-7-003 3 -10 bar g

Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar

Pressure Switch PSL Sludge Monitoring System *1-9-003 1 bar for -91-/0136 0,5 bar for -0196-

Subject to technical modification 05.10.2010


Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP

Quotation-No.: 44234

Global Comments: ---

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 15.02.2011 Dept.: 4420

Type: --- Corr. Drawing: P402942120-9913-PID000 Belongs to: ---

Repl. for: --- Repl. by: --- Std. checked: --- ---

Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = ---

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 1/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Stk Separator OSE 80-0136-067 --- N M L


---
10-1-001/M1 1 Stk Electric motor frame size 180 - --- --- --- L
---
10-5-001 1 Stk Preheater VW-12 --- Horizontal Pre-heater T.B.A. N M L

10-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 N M L


G 1/2’’
10-7-005 1 Stk Pre Set Valve --- --- gehört zu 10-7-006 N M L
DN50 belongs to 10-7-006
10-7-006 1 Stk 3/2-way piston valve --- 0018-8091-110 N M L
DN50
10-7-010 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 N M L
3mm
10-7-011 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 N M L
3mm
10-7-012 1 Stk Manometer Test Cock --- --- --- N M L
1/4’’
10-9-006 1 Stk Resistance Thermometer 2 X PT 100 gehört zu 10-7-006 0001-1579-400 --- --- L
belongs to 10-7-006
10-9-007/B1 1 Stk PI-Temperature Controler --- - --- im Schaltschrank N M L
--- enthalten
included in Control
Cabinet
TC
10-9-010/B1 1 Stk Temperature Element --- - --- installiert im Motor N M L
--- installed in Motor
TE
10-9-011/B1 1 Stk Current transformer TAI233 - --- 0005-0924-220 N M L
--- IAL

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 2/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
10-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-050 N M L
- CS
M30x1,5
10-9-014/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 N M L
1/4’’ PT
10-9-018/B1 1 Stk Speed Control --- - --- 0005-0868-000 N M L
--- SIS
10-9-019/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
10-9-020/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
11-7-001 1 Stk Non-return valve MR330027 --- 0018-1346-300 N M L
G1 1/2’’
11-7-003 1 Stk Manometer Test Cock --- --- --- N M L
1/4’’
11-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 N M L
PI
11-9-002/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 N M L
1/4’’ PT
12-7-001 1 Stk Non-return valve --- --- gehört zu 10-7-006 N M L
DN50 belongs to 10-7-006
18-7-002 1 Stk 3/2-Way Solenoid Valve --- --- gehört zu 10-7-006 0018-7621-600 N M L
1/4’’ belongs to 10-7-006
19-7-001 1 Stk Solenoid Valve Assembly compl. --- 0,00 kW 0018-7614-000 N M L
3/4’’
19-7-002 1 Stk Socket Ball Valve --- --- gehört zu 19-7-001 0018-1763-630 N M L
3/4’’ belongs to 19-7-001
19-7-004 1 Stk 2/2-Way Solenoid Valve --- --- gehört zu 19-7-001 N M L
1/2’’ belongs to 19-7-001

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 3/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
19-7-005 1 Stk 2/2-Way Solenoid Valve --- --- gehört zu 19-7-001 N M L
1/4’’ belongs to 19-7-001
19-8-001 1 Stk Y-Strainer --- gehört zu 19-7-001 N M L
3/4’’ belongs to 19-7-001
19-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- gehört zu 19-7-001 0001-1572-600 N M L
1/4’’ belongs to 19-7-001
PI
20-1-001 1 Stk Separator OSE 80-0136-067 22,00 kW N M L
---
20-1-001/M1 1 Stk Electric motor frame size 180 - 22,00 kW --- --- L
---
20-5-001 1 Stk Preheater VW-12 --- Horizontal Pre-heater T.B.A. N M L

20-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 N M L


G 1/2’’
20-7-005 1 Stk Pre Set Valve --- --- gehört zu 20-7-006 N M L
DN50 belongs to 20-7-006
20-7-006 1 Stk 3/2-way piston valve --- 0018-8091-110 N M L
DN50
20-7-010 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 N M L
3mm
20-7-011 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 N M L
3mm
20-7-012 1 Stk Manometer Test Cock --- --- --- N M L
1/4’’
20-9-006 1 Stk Resistance Thermometer 2 X PT 100 gehört zu 20-7-006 0001-1579-400 --- --- L
belongs to 20-7-006

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 4/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
20-9-007/B1 1 Stk PI-Temperature Controler --- - --- im Schaltschrank N M L
--- enthalten
included in Control
Cabinet
TC
20-9-010/B1 1 Stk Temperature Element --- - --- installiert im Motor N M L
---
installed in Motor
TE
20-9-011/B1 1 Stk Current transformer TAI233 - --- 0005-0924-220 N M L
--- IAL
20-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-050 N M L
- CS
M30x1,5
20-9-014/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 N M L
1/4’’ PT
20-9-018/B1 1 Stk Speed Control --- - --- 0005-0868-000 N M L
--- SIS
20-9-019/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
20-9-020/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
21-7-001 1 Stk Non-return valve MR330027 --- 0018-1346-300 N M L
G1 1/2’’
21-7-003 1 Stk Manometer Test Cock --- --- --- N M L
1/4’’
21-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 N M L
PI
21-9-002/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 N M L
1/4’’ PT
22-7-001 1 Stk Non-return valve --- --- gehört zu 20-7-006 N M L
DN50 belongs to 20-7-006

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 5/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
28-7-002 1 Stk 3/2-Way Solenoid Valve --- --- gehört zu 20-7-006 0018-7621-600 N M L
1/4’’ belongs to 20-7-006
29-7-001 1 Stk Solenoid Valve Assembly compl. --- --- 0018-7614-000 N M L
3/4’’
29-7-002 1 Stk Socket Ball Valve --- --- gehört zu 29-7-001 0018-1763-630 N M L
3/4’’ belongs to 29-7-001
29-7-004 1 Stk 2/2-Way Solenoid Valve --- --- gehört zu 29-7-001 N M L
1/2’’ belongs to 29-7-001
29-7-005 1 Stk 2/2-Way Solenoid Valve --- --- gehört zu 29-7-001 N M L
1/4’’ belongs to 29-7-001
29-8-001 1 Stk Y-Strainer --- gehört zu 29-7-001 N M L
3/4’’ belongs to 29-7-001
29-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- gehört zu 29-7-001 0001-1572-600 N M L
1/4’’ belongs to 29-7-001
PI
30-1-001 1 Stk Separator OSE 80-0136-067 22,00 kW N M L
---
30-1-001/M1 1 Stk Electric motor frame size 180 - 22,00 kW --- --- L
---
30-5-001 1 Stk Preheater VW-12 --- Horizontal Pre-heater T.B.A. N M L

30-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 N M L


G 1/2’’
30-7-005 1 Stk Pre Set Valve --- --- gehört zu 30-7-006 N M L
DN50 belongs to 30-7-006
30-7-006 1 Stk 3/2-way piston valve --- 0018-8091-110 N M L
DN50
30-7-010 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 N M L
3mm

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 6/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
30-7-011 1 Stk 2/2 way solenoid valve 0331 --- 0018-8133-600 N M L
3mm
30-7-012 1 Stk Manometer Test Cock --- --- --- N M L
1/4’’
30-9-006 1 Stk Resistance Thermometer 2 X PT 100 gehört zu 30-7-006 0001-1579-400 --- --- L
belongs to 30-7-006
30-9-007/B1 1 Stk PI-Temperature Controler --- - --- im Schaltschrank N M L
--- enthalten
included in Control
Cabinet
TC
30-9-010/B1 1 Stk Temperature Element --- - --- installiert im Motor N M L
---
installed in Motor
TE
30-9-011/B1 1 Stk Current transformer TAI233 - --- 0005-0924-220 N M L
--- IAL
30-9-013/B1 1 Stk Water detector SK1-HT125-FS-JM18-P-S-KL --- 0005-1464-050 N M L
- CS
M30x1,5
30-9-014/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 N M L
1/4’’ PT
30-9-018/B1 1 Stk Speed Control --- - --- 0005-0868-000 N M L
--- SIS
30-9-019/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
30-9-020/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
31-7-001 1 Stk Non-return valve MR330027 --- 0018-1346-300 N M L
G1 1/2’’
31-7-003 1 Stk Manometer Test Cock --- --- --- N M L
1/4’’

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 7/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_HFO


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
31-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 N M L
PI
31-9-002/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 N M L
1/4’’ PT
32-7-001 1 Stk Non-return valve --- --- gehört zu 30-7-006 N M L
DN50 belongs to 30-7-006
38-7-002 1 Stk 3/2-Way Solenoid Valve --- --- gehört zu 30-7-006 0018-7621-600 N M L
1/4’’ belongs to 30-7-006
39-7-001 1 Stk Solenoid Valve Assembly compl. --- --- 0018-7614-000 N M L
3/4’’
39-7-002 1 Stk Socket Ball Valve --- --- gehört zu 39-7-001 0018-1763-630 N M L
3/4’’ belongs to 39-7-001
39-7-004 1 Stk 2/2-Way Solenoid Valve --- --- gehört zu 39-7-001 N M L
1/2’’ belongs to 39-7-001
39-7-005 1 Stk 2/2-Way Solenoid Valve --- --- gehört zu 39-7-001 N M L
1/4’’ belongs to 39-7-001
39-8-001 1 Stk Y-Strainer --- gehört zu 39-7-001 N M L
3/4’’ belongs to 39-7-001
39-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- gehört zu 39-7-001 0001-1572-600 N M L
1/4’’ belongs to 39-7-001
PI

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 8/8
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator


Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Customer : -
Client
Designation of plant : -
Repère d'installation
Drawing no. : 8106-2004-036
No de dessin
Internal order no. : -
Numéro de repère

Manufacturer (Company) : GEA Westfalia Separator


Fabricant (société)
Name of project : -
Nom du project
Type : D10 / OSE 80-0136
Type
Language : en/fr
Langue
Technical data : 230V AC 60 Hz +/-5 % -
Caracteristique techn.

Prepared : 29.09.2010 Processed : 07.07.2011 Applied standards: IEC 61346


Fait le Modifié le IEC 61355
IEC 60617
GEA project contact : M. Kalb Telephone : +49 2522 77-2802
GEA responsable de projet Téléphone

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Title- / cover sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Project: Page de titre/de garde
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EAA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Title- / cover sheet


&EAA 1 24.01.2011 BRI/PLE
Page de titre/de garde

Table of contents
&EAB 2 24.01.2011 BRI/PLE
Liste du contenu

Table of contents
&EAB 3 24.01.2011 BRI/PLE
Liste du contenu

Table of contents
&EAB 4 24.01.2011 BRI/PLE
Liste du contenu

Revision overview
&EBH 5 24.01.2011 BRI/PLE
Aperçu des révisions

Structure indicator
&EDB 6 24.01.2011 BRI/PLE
Aperçu des identificateurs de structure

Information-sheet
&EDB 7 24.01.2011 BRI/PLE
Fiche d'information

Information-sheet
&EDB 8 24.01.2011 BRI/PLE
Fiche d'information

Incoming
&EFS 9 =0 24.01.2011 BRI/PLE
Alimentation

Control voltage 24VDC


&EFS 10 =0 24.01.2011 BRI/PLE
Tension de commande 24V c.c.

Emergency stop
&EFS 11 =0 24.01.2011 BRI/PLE
Arrêt d'urgence

Separator
&EFS 12 =01 24.01.2011 BRI/PLE
Séparateur

Separator
&EFS 13 =01 24.01.2011 BRI/PLE
Séparateur

Separator speed measuring


&EFS 14 =01 24.01.2011 BRI/PLE
Séparateur mesure de vitesse

Separator signals
&EFS 15 =01 24.01.2011 BRI/PLE
Séparateur signaux

Separator vibro
&EFS 16 =01 24.01.2011 BRI/PLE
Séparateur vibrocontrôle

Separator valves
&EFS 17 =01 24.01.2011 BRI/PLE
Séparateur vannes

Release product temperature control


&EFS 18 =11 24.01.2011 BRI/PLE
Autorisation produit régulation de température

Product temperature control


&EFS 19 =11 24.01.2011 BRI/PLE
Produit régulation de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 2
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EAB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Signal exchange
&EFS 20 =100 24.01.2011 BRI/PLE
Echange d'information

PLC overview
&EFS 21 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC power supply


&EFS 22 =00 24.01.2011 BRI/PLE
Automate alimentation courant

PLC overview
&EFS 23 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC overview
&EFS 24 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC overview
&EFS 25 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

Arrangement drawing
&ELU 26 24.01.2011 BRI/PLE
Disposition des éléments

Arrangement drawing
&ELU 27 24.01.2011 BRI/PLE
Disposition des éléments

D10
&ELU 28 24.01.2011 BRI/PLE
D10

Energency stop box


&ELU 29 24.01.2011 BRI/PLE
Arrêt d`urgence unité

Current transformer
&ELU 30 24.01.2011 BRI/PLE
Transformateur de courant

Motor protection relay


&ELU 31 24.01.2011 BRI/PLE
Relais de protection intégrale du moteur

Terminal connecting plan =0+-GLAND


&EMA 32 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-GLAND

Terminal connecting plan =0+-24M


&EMA 33 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-24M

Terminal connecting plan =0+-PE


&EMA 34 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-PE

Terminal connecting plan =0+-SC


&EMA 35 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-SC

Terminal connecting plan =0+-X1


&EMA 36 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-X1

Terminal connecting plan =0+-X2


&EMA 37 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-X2

Terminal connecting plan =01+-X1


&EMA 38 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+-X1

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 3
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EAB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Terminal connecting plan =01+-X2


&EMA 39 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+-X2

Terminal connecting plan =01+JB-1X10


&EMA 40 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+JB-1X10

Terminal connecting plan =01+JB-1X10_GLAND


&EMA 41 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+JB-1X10_GLAND

Terminal connecting plan =01+SB-1X20


&EMA 42 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+SB-1X20

Terminal connecting plan =11+-X1


&EMA 43 24.01.2011 BRI/PLE
Plan de raccordement des bornes =11+-X1

Terminal connecting plan =11+-X2


&EMA 44 24.01.2011 BRI/PLE
Plan de raccordement des bornes =11+-X2

Terminal connecting plan =100+-X2


&EMA 45 24.01.2011 BRI/PLE
Plan de raccordement des bornes =100+-X2

&EMB 46 Cable layout 24.01.2011 BRI/PLE

&EMB 47 Cable layout 24.01.2011 BRI/PLE

Terminal box overview


&EMB 48 24.01.2011 BRI/PLE
Boîtier des bornes vue d'ensemble

Instructions for installation


&EMB 49 24.01.2011 BRI/PLE
Remarques sur l'installation

Potential equalization separator


&EMB 50 24.01.2011 BRI/PLE
Equipotentialite séparateur

Parts list
&EPB 51 24.01.2011 BRI/PLE
Nomenclature

Parts list
&EPB 52 24.01.2011 BRI/PLE
Nomenclature

Parts list
&EPB 53 24.01.2011 BRI/PLE
Nomenclature

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 4
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EAB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revision overview
Aperçu des révisions
Revision name Revision comment Revision on the basis of change Page name Author Date
Nom de la révision Cause de modification de révision Description de révision Générateur Date

Rev.01 PI control JGR/PLE 02.12.2010

Rev.02 Glands JGR/PLE 08.12.2010

Rev.03 As built GRO/PLE 24.01.2011

Rev.04 4-20mA temperature indication added BRI/PLE 07.07.2011

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Revision overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 5
Project: Aperçu des révisions
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EBH 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Structure indicator
Aperçu des identificateurs de structure
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Désignation complète Reperage Description de structure Désignation complète Reperage Description de structure
Document type Cover sheet
&EAA
Type de document Page de garde
Document type Table of contents
&EAB
Type de document Liste du contenu
Document type Revision overview
&EBH
Type de document Aperçu des révisions
Document type Structure indentification overview / instructions
&EDB
Type de document Identificateur de structure vue d'ensemble / prescriptions
Document type Circuit diagram
&EFS
Type de document Schéma de circuit
Document type Arrangement drawing
&ELU
Type de document Disposition des éléments
Document type Terminal connection diagram
&EMA
Type de document Plan d. dispos. des bornes
Document type Cable layout
&EMB
Type de document Vue d'ensemble des câbles
Document type Terminal connecting plan
&EMC
Type de document Plan de raccordement des bornes
Document type Parts list
&EPB
Type de document Nomenclature
Plant Incoming
=0
Installation Alimentation
Plant Separator
=01
Installation Séparateur
Plant Feed pump
=11
Installation Pompe d`alim.
Plant Signal exchange
=100
Installation Echange d'information
Plant PLC
=00
Installation Automate
Plant Addition
=Additions
Installation Supplément
Plant Customer
=Customer
Installation Client
Plant Motor starter
=MCC
Installation Commande du moteur
Mounting place Junction box
+JB
Lieu de montage Boîte de dérivation
Mounting place Local
+L
Lieu de montage Local
Mounting place
+SB Sensor bloc
Lieu de montage

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Structure indicator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 6
Project: Aperçu des identificateurs de structure
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EDB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Instruction / specification
Prescriptions / spécification
Control cabinet : Version:
Armoire : Exposé:
Name control cabinet Core indentification
CC Marquage des brins
YES
Désignation armoire
Painting cabinet Potential designation
Peinture boîtier
Munsell 7,5BG 7/2 Désignation du potentiel
NO

Protective rating Halogen free wiring / channels


Mode de protection
IP54 Sans halogène câblage / voies
NO

Ambient temperature Cable marking plates


Température ambiante
~45 °C Étiquettes de câbles
YES

Classification
Classification
...

Marking plates
Étiquettes
PLASTIC WHITE, LETTERS BLACK

Interface:
Interface:
Bus connection to customer PLC
Bus liaison vers clients PLC
NO

Incoming:
Alimentation:
Mains- / side voltage
Tension du réseau/d'alimentation
230V AC

Mains frequency
Fréquence de réseau
60 Hz

Rotary field
Champ rotatif
CLOCKWISE ROTATION

Voltage tolerance
Tolérance de tension
+/-5 %

Cable inlet
Passage de cable
BOTTOM

Incoming redundant
Alimentation redondant
NO

Control voltages:
Tensions de commande:
Control voltage 1
Tension de commande 1
230V AC

Control voltage 2
Tension de commande 2
24V DC

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Information-sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 7
Project: Fiche d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EDB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Wiring
Câblage
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Circuits Conducteur Couleur Section Circuits Conducteur Couleur Section
Main circuits 230V AC L1 Red ≥ 1,5mm² Control voltage 230V AC L Red ≥ 0,75mm²
Circuits principaux Rouge Tension de commande Rouge
L2 White N Red / white
Blanc " Rouge / blanc "
L3 Black
Noir "
N Light blue ≥ 1,5mm²
Bleu clair
PE Green / yellow ≥ 2,5mm²
Vert / jaune

Control voltage 24V DC + Red ≥ 0,75mm²


Tension de commande Rouge
- Blue
Bleu "

Analog screened L+ White ≥ 0,75mm²


Analogique ecran blindé Blanc
M Brown
Brun "

Measuring circuit White ≥ 0,75mm²


Ligne de mesure Blanc

Current transformer lines Black ≥ 2,5mm²


Lignes de transformateurs électriques Noir

Interlocking conductors (AC/DC) Orange ≥ 0,75mm²


Conduits de verrouilllage (AC/DC) Orange

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Information-sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 8
Project: Fiche d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EDB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
L.A / 10.0
N.A / 10.0
230V AC
L.X / 19.0
N.X / 19.0

13

23

31

-S1
14

24

/20.1 32
2

-F1
1

C 6A

Data incoming:
Donnée alimentation:
Min. Cross-section:
2,5 mm²
Min. Section:
-PE
-PE -SC -PE -PE -PE
GLAND

Pre-fuse:
-
1

6
-X1 -X1 Fusible préalable:

Ambient temperature:
~45 °C
-WD001 Température ambiante:
MPRXCX -PE
2x2,5 mm² Max. Cable length:
50 m

PE

PE

PE
Maxi. Longueur de câble:

Mise à la terre plaque de montage 1


N
L

-1M -1T -1G U: 230V AC


PE
L1

-M1
M -
1~
Earthing mounting plate 1
19/18W f: 60 Hz

Mise à la terre boîtier 1


=Customer Cabinet fan P:
PE

Mise à la terre porte 1


Ventilateur d'armoire
Mise à la terre ecran

+L-X

Earthing cabinet 1
Icn:
Earthing screen

Earthing door 1
Full load current:
~2 A
Incoming Filter fan Courant de Pleine charge:
Alimentation Aérateur filtrant

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Incoming
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 9
Project: Alimentation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC 230V AC
9.9 / L.A L.A / 19.0
9.9 / N.A

N/L2
L1
-T2
INPUT
120/230VAC GEA
24VDC/5A power

x1
-P1

OFF

ON

x2
weiß
A
B
OUTPUT

L+

L+'

PE

M'
M.A / 12.6
-PE
M.K / 21.0
M.R / 11.0

1
-24M

-PE
M.X / 17.0

24V DC
L+.A / 12.6
24V DC
L+.K / 22.0
24V DC
L+.X / 11.0

Control voltage DC Power supply


Tension de commande DC Alimentation courant

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Control voltage 24VDC
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 10
Project: Tension de commande 24V c.c.
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
10.9 / L+.X L+.X / 15.0

=00-K1
/23.4
E2.7
X10

10.9 / M.R M.R / 13.0


-PE
Remove link in case of
GLAND

an external
1

emergency stop!
"Enlever le pontage -X2
en cas de
branchement d'un
""Arrêt d'urgence""
externe"! -WG008
MPRXCX
2x1,5 mm²

=MCC
/12.0
PE

PE

Separator
emergency stop
Séparateur
arrêt d'urgence

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Emergency stop
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 11
Project: Arrêt d'urgence
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Separator motor 24V DC 24V DC


10.9 / L+.A L+.A / 13.0
Moteur séparateur
10.9 / M.A M.A / 14.0
=MCC
/11.1
...V/50/60Hz Current measuring separator
/13.1
/18.1 Mesure de courant séparateur
L1 L2 L3
=00-K1
4-20mA = 0-50A
-WG006 /24.5
MPRXCX
2x1,5 mm²
AI0-I
-X2 1
X13

11

2
-K1

12

14
/13.4

-X2 2

PE GLAND
-PE
A1
1

-Q1
2

A2

-B2
-WG007 -T1
MPRXCX *0_9_011

7+
2x2,5 mm²
-X1 1

2
A
S1

input

8
0-1A
-B1 0-.../.../1A -X1 2

3
output

9-
S2

100/1A 0/4-20mA
PE GLAND
-PE

L L
A1
T1

-F1 M
T2

A2

-PE
N N
GEA_Westfalia_Separator

Anti-clockwise rotation
Marche à gauche
W1
U1

V1

PE

M
*0_1_001 3~
...kW/...A Θ
T2

T1

Separator PTC-feeler
Séparateur separator
Sonde PTC
séparateur

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 12
Project: Séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
12.9 / L+.A L+.A / 14.0

=00-K1 =00-K1
/23.5 /23.5
E0.0 E0.1
X11 X11

=00-K1
/24.4
A1.0
X12

9
A1

-K1
A2

11.9 / M.R M.R / 18.0


-PE
GLAND
20

21

-X2
WG009 / 15.2 WG009. / 15.3
-WG009
MPRXCX
4x1,5 mm²

=MCC 14
/12.0 11 /12.5
12
PE

PE

Separator Separator Separator


operation failure start/stop
Séparateur, Perturbation Séparateur
service séparateur marche/arrêt

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 13
Project: Séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
13.9 / L+.A L+.A / 19.0
12.9 / M.A M.A / 19.0

=00-K1
0-12000 r.p.m.
/23.5
E0.3
X11

-T2 4
4+
6-

24VDC
5+

1+

2-
3

-X2
-WG004
MPRXCX
7x1,5 mm²

+JB

-1X10 1 2

-WG101
.-O
2x0,34 mm²
+

*0_9_020
SI
-

+ BN = brown
- BU = blue

Speed monitoring device


Surveillance de vitesse

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator speed measuring
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 14
Project: Séparateur mesure de vitesse
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1
4-20mA 4-20mA
/24.5 /24.5
AI1-I AI2-I
X13 X13
=00-K1
5

8
/23.5
E0.5
X11

6
24V DC 24V DC
11.9 / L+.X L+.X / 18.0
-PE

GLAND
10
5

9
-X2
13.1 / WG009 13.2 / WG009.
-WG004
MPRXCX
7x1,5 mm²

+JB
L+_1X10 / 16.1
GLAND

PE
4

-1X10 PE

-WG121
MPRXCX
4x1,5 mm²

+SB
PE_1X20 / 17.6
M_1X20 / 17.5
2

-1X20

-WG201 -WG202 -WG203


.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
+
1

*1_9_002 I *0_9_014 I *0_9_013


PSL/H P SMS P WMS
4-20mA 4-20mA

Clean-oil Water monitoring system


Sludge space monitoring
discharge pressure Evacuation d'eau
Surveillance de l'espace de cambouis
Huile
epuree pression de refoulement

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator signals
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 15
Project: Séparateur signaux
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1
/23.5
E1.7
X11

16
11
-X2

-WG011
MPRXCX
7x1,5 mm²

+JB 15.3 / L+_1X10


M_1X10 / 17.3

-1X10 8 11 9 10

Spare Spare
Réserve Réserve

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator vibro
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 16
Project: Séparateur vibrocontrôle
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/24.4 /24.4 /24.4 /24.4 /24.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
1

6
10.9 / M.X

-PE -PE
GLAND

GLAND
12

13

14

15

16

17

18

19
-X2
-WG011
MPRXCX
7x1,5 mm²

+JB
16.1 / M_1X10
-PE -PE
-PE -PE
GLAND

GLAND

GLAND
12

13

15

14

16

18

17
-1X10 PE PE -1X10

-WG122
MPRXCX
3x1,5 mm²

+SB
15.3 / M_1X20
15.3
PE_1X20

11

10
PE

PE
8

9
-1X20 PE PE

-WG010 -WG105 -WG106 -WG204 -WG205


MPRXCX MPRXCX MPRXCX .-J .-J
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 3x0,75 mm² 3x0,75 mm²
+

PE

PE
+

+
*8_7_002 *9_7_004 *9_7_005 *0_7_010 *0_7_011
-

-
-

Feed valve Operating water Displacem- and Circulation valve Water discharge valve
Vanne d'alimentation Eau de commande filling water Récyclage vanne Evacuation d'eau vanne
Eau d.déplacem.e.d.rempl.

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator valves
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 17
Project: Séparateur vannes
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
15.9 / L+.X

=00-K1
/23.5
E1.0
X11

13.9 / M.R M.R / 19.2


-PE
Link remove at
connection of an feed
GLAND

pump! (optional)
1

Pontage enlever en
Branchement d´un -X2
pompe d`alim.! (en
option)
-WG005
MPRXCX
2x1,5 mm²

=MCC
/12.0
PE

PE

Feed back feed pump


Rétrosignal pompe d`alim.

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 11


Editor JGR/PLE
Customer:
Separator Release product temperature control
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 18
Project: Autorisation produit régulation de température
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 / L+.A L+.A / 21.0
14.9 / M.A
230V AC
10.9 / L.A
230V AC Product Min / max
9.9 / L.X
9.9 / N.X temperature control temperature monitoring
Produit Min / maxi
Temperature indication
régulation de température surveillance de température

13.

13.
13

13
=00-K1 =00-K1 =00-K1
-K3 -K4 4-20mA = 0-120°C 4-20mA = 0-120°C

14

14.

14

14.
/19.3 /19.4 /24.5 /24.5 /24.5
AI3-I AIR-P AIR-N PAW754I
X13 X13 X13 X11

11

15

16

19
-SC -SC

=0-SC

1+

3-
2

1
-T1 -T2 input
0/4-20mA
output
0/4-20mA 5-
Clamp 4 is attached only with "Spring-loaded"

24VDC
=00-K1 =00-K1 PT100 4+
output
0/4-20mA
/24.4 /24.4
-SC -SC
A1.6 A1.7

7+

8-
3

4
X12 X12

=0-SC
15

16
control valve

A1

A1

-K3 -K4
A2

A2

18.9 / M.R M.R / 20.0


-PE
GLAND

SC

SC
1

8
-X1 -X2 -X2

-WG002 -WG003 -WG004


MPRXCX .CY-O .CY-O
3x1,5 mm² 4x1,5 mm² 2x1,5 mm²

13 14 /19.2 13 14 /19.2
*6_7_002 13. 14. /19.2 13. 14. /19.3 *0_9_006 =Customer
+L-X -X
1

3
Θ Θ
1 2/14 3/11 40 PE
PT100 PT100
M
2

4
1 ~

Regulating valve - heating medium Regulating Regulating Product Min / max 4-20mA
Vanne de positionnement - média de chauffage valve open valve closed temperature control temperature monitoring temperature indication
Vanne de Vanne de Produit Min / maxi 4-20mA
positionnement ouvert positionnement fermé régulation de température surveillance de température indication de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 11


Editor JGR/PLE
Customer:
Separator Product temperature control
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 19
Project: Produit régulation de température
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1


/24.4 /24.4 /24.4 /24.4
A0.7 A1.3 A1.4 A1.5
X12 X12 X12 X12
8

12

13

14
A1

A1

A1

A1
-K1 -K2 -K3 -K4
A2

A2

A2

A2
19.4 / M.R

14 14 14 14
11 /20.0 11 /20.2 11 /20.3 11 /20.5
12 12 12 12
12

14

12

14

12

14
12

14

31

-K2 -K3 -K4


-K1 =0-S1
11

11

11

/20.2 /20.3 /20.5


11

32

/20.1 /9.1
-PE PE PE PE
GLAND

GLAND

GLAND

GLAND
1

-X2
-WG001 -WG002 -WG003 -WG004
MPRXCX MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 2x1,5 mm²

=Customer
PE

PE

PE

PE

+L-X -X -X -X -X

Common failure Water seal broken alarm TAH temperature TAL temperature
Défaut général Alarme perte anneau d eau alarm max alarm min
TAH température TAL température
alarme maxi alarme min

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 100


Editor JGR/PLE
Customer:
Separator Signal exchange
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 20
Project: Echange d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/23.5 /24.5 /24.5 /24.5 /24.5
E0.7 AI0-C
- AI1-C AI2-C
- AI3-C
X11 8 X13 X13 X13 X13

12
24V DC
19.9 / L+.A
10.9 / M.K M.K / 22.0

Ground analog Ground analog Ground analog Ground analog


Masse analogique Masse analogique Masse analogique Masse analogique

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 21
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4

Digital Output 24VDC 0,5A


13 13
+1.3 12 +1.3 12

Digital Input 24VDC


MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7

X5/P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6

A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5


B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC 3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B +0.0 1 +0.0 1
SC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13

M ana
M ana

AIR-N
AI0-U

AI1-U

AI2-U

AI3-U

AIR-P
AI0-C

AI1-C

AI2-C

AI3-C
AI0-I

AI1-I

AI2-I

AI3-I

Input 24VDC, 4A
X2/MPI
A Analog Input PT100 -X1
B -X14 L+ 4
SC
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3

+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
AO0-U

AO1-U

A
M ana

M ana

AT1
AO0-I

AO1-I

2L+
2L+

3L+
3L+

1L+
2

2M

3M

1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Pover Supply

2L+ /23.4

3L+ /23.4

1L+ /23.4
2M /23.4

3M /23.4

1M /23.4
AT1

AT2

L+

PE
M
X1:1

X1:2

X1:3

X1:4

X10:9

X10:11

X10:12

X10:14

X10:15

X10:16

X10:PE
10.9 / L+.K
-PE
21.9 / M.K

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC power supply
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 22
Project: Automate alimentation courant
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X10:1 X11:1 Separator failure


E2.0 E0.0 /13.1 =01-X2:20
Perturbation séparateur
X10:2 X11:2 Separator failure
E2.1 E0.1 /13.2 =01-X2:21
Perturbation séparateur
X10:3 X11:3
E2.2 E0.2

X10:4 X11:4 Speed monitoring device


E2.3 E0.3 /14.2 =01-T2:4+
Surveillance de vitesse
X10:5 X11:5
E2.4 E0.4

X10:6 X11:6 Water monitoring system


E2.5 E0.5 /15.3 =01-X2:10
Evacuation d'eau
X10:7 X11:7
E2.6 E0.6

Separator emergency stop X10:8 X11:8


=0-T2:L+ /11.1 E2.7 E0.7 /21.1 =11-T2:4+
Séparateur arrêt d'urgence

X10:9 X11:9 Separator failure


24V /22.5 2L+ E1.0 /18.1 =MCC
Perturbation séparateur
X10:10 X11:10
2L+ E1.1

X10:11 X11:11
0V /22.5 2M E1.2

X10:12 X11:12
24V /22.5 3L+ E1.3

X10:13 X11:13
3L+ E1.4

X10:14 X11:14
0V /22.5 3M E1.5

X10:15 X11:15
24V /22.5 1L+ E1.6

X10:16 X11:16 Spare


0V /22.5 1M E1.7 /16.4 =01-X2:11
Réserve

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 23
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

Feed valve X12:1 X13:1


=01-X2:12 /17.1 A0.0 V AI0-U
Vanne d'alimentation
Displacem- and filling water X12:2 X13:2 Current measuring separator
=01-X2:15 /17.4 A0.1 A AI0-I /12.7 =01-T1:8
Eau d.déplacem.e.d.rempl. Mesure de courant séparateur
Operating water X12:3 X13:3 Ground analog
=01-X2:14 /17.3 A0.2 AI0-C /21.2
Eau de commande Masse analogique
X12:4
A0.3 X13:4
V AI1-U
Circulation valve X12:5
=01-X2:17 /17.5 A0.4 X13:5 Clean-oil discharge pressure
Récyclage vanne A AI1-I /15.1 =01-X2:6
Huile epuree pression de refoulement
Water discharge valve X12:6 X13:6 Ground analog
=01-X2:18 /17.6 A0.5 AI1-C /21.3 -K1:3
Evacuation d'eau vanne Masse analogique
X12:7
A0.6
X13:7
V AI2-U
Common failure X12:8
=100-K1:A1 /20.1 A0.7
Défaut général X13:8 Sludge space monitoring
A AI2-I /15.2 =01-X2:8
Surveillance de l'espace de cambouis
X13:9 Ground analog
AI2-C /21.4
Masse analogique
-
X13:10
V AI3-U
Separator start/stop X12:9
=01-K1:A1 /13.4 A1.0 X13:11 Product temperature control
Séparateur marche/arrêt A AI3-I /19.5 =11-T1:1
Produit régulation de température
X12:10
A1.1 X13:12 Ground analog
AI3-C /21.5
Masse analogique
X12:11
A1.2

Water seal broken alarm X12:12 X13:13


=100-K2:A1 /20.2 A1.3 MANA
Alarme perte anneau d eau
TAH temperature alarm max X12:13 X13:14
=100-K3:A1 /20.3 A1.4 Mana
TAH température alarme maxi
TAL temperature alarm min X12:14
=100-K4:A1 /20.5 A1.5
TAL température alarme min
Regulating valve open X12:15 X13:15 Min / max temperature monitoring
=11-K3:A1 /19.3 A1.6 AIR-P /19.6 =11-X2:5
Vanne de positionnement ouvert Min / maxi surveillance de température
PT100
Regulating valve closed X12:16 X13:16 Min / max temperature monitoring
=11-K4:A1 /19.4 A1.7 AIR-N /19.6 =11-X2:6
Vanne de positionnement fermé Min / maxi surveillance de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 24
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X14:1
AO0-U

X14:2
AO0-I

X14:3
MANA

X14:4

X14:5
AO1-I

X14:6
MANA

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 25
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EFS 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

410 mm 360 mm
380 mm 350 mm

Cabinet 10 mm

54 mm
NO. _ HFO PURIFIER
CONTROL PANEL

Custody
Terminals
=00-K1

space
for key
PE
600 mm
582 mm

Cable
route

330
pocket for circuit diagram

Terminals
PE

150
=0-S1 =0-P1
=0-M1

M10

27
=00-K1 Timing unit Dispositif de commande
15
=0-M1 Filter / fan Filtre / ventilateur
=0-P1
=0-S1 Isolator Interrupteur principal
36
54

10,2

Scale 1:4,5 mm
Echelle 1:4,5 mm

Weight: ca. 30kg


Poids: ca. 30kg HFO 1/2/3
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Arrangement drawing
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 26
Project: Disposition des éléments
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & ELU 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

37x75

=0-T2

=11-T2

=01-T1

=01-T2
=100-K1
=100-K2
=100-K3
=100-K4
=0-F1

=0-24M
=01-K1
=11-K3

=11-K4

=11-T1

37x75
37x75

=100-X2

=11-X1

=11-X2
PE

37x75

37x75

37x75

=01-X1

=01-X2
=0-X1

=0-X2
PE

Cable glands Yard cable size


10x M20 10,0 - 12,5mm 0005-4515-600
5x M20 12,0 - 14,5mm 0005-4516-600
1x M25 16,0 - 17,5mm 0005-4516-600
2x M20 Spare 0005-4443-630

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Arrangement drawing
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 27
Project: Disposition des éléments
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & ELU 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control unit D10


Régulation appareil D10
Button Designation Symbol
Touche Désignation Symbole

GEA Westfalia Separator Process stop Process


1
Processus de arrêt STOP

Process start Process


2
Processus de démarrage START

Lamp test
3
R Teste des lampes LAMPTEST

Series operation SERIES


4 1 2
Marche en serie
S
Help
5 HELP
Aide
F1 F2 F3 F4 Separator

165
M
6
Séparateur
Feed
7 FEED
Alimentation
1 2 3 4 5
Sludge
8 SLUDGE
SF Boues
DC5V PID
ESC 9 PID
FRCE

RUN
6 7 8 9 0 Return HOME
STOP 0
Retour en arrière DIR
EDIT ENTER

Bestell-nr.
0005-4050-430
215 order no.
Programm-Nr.
8106-0D10-101
program-no.
Ausschnittmass: 202x155mm
cutout dimension:
Tiefe: 88mm
depth:

Gewicht: 1,35kg
weight:

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator D10
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 28
Project: D10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & ELU 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Emergency stop cabinet with protective collar


Arrêt d'urgence boîtier avec collier protect.

=Additions
71 mm
-S01

85 mm

54 mm
5 mm
ø

85 mm

109 mm

protection class: "IP 65"


61 mm

M20
8-13mm Note: Installation should be carry out by customer!
18 mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Energency stop box
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 29
Project: Arrêt d`urgence unité
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & ELU 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Current transformer
Transformateur de courant

(TAID)

42

=Additions
-B1
100/1A
Current transformer

84

56 60
57

Φ 4mm
4

5,5

50

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Current transformer
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 30
Project: Transformateur de courant
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & ELU 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Motor protection relay


Relais de protection intégrale du moteur
(3RN10 10)

=Additions 91
-F1
Motor protection relay 22,5
5 86
A1 / A2 = Spannungsversorgung
A1 T1 T2 power supply
T1 / T2 = PTC
PTC
95 / 96 = Schliesser
NO-contact
97 / 98 = Oeffner
NC-contact

80
62

74
90

95 96 A2
10

10
97 98

28

57

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Motor protection relay
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Project: Relais de protection intégrale du moteur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & ELU 53 Bl./Sh.
=0+-GLAND

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
-WD001

Editor
&EFS/9.1

Tested
Incoming GLAND

SC
-WD001 -PE

SC
Alimentation
MPRXCX 2x2,5 mm²
1

-WG008

JGR/PLE
Separator emergency stop GLAND &EFS/11.2

SC

24.01.2011
-WG008 -PE

SC
Séparateur arrêt d'urgence
MPRXCX 2x1,5 mm²

24.01.2011 KA
=01-WG006
Separator off GLAND &EFS/12.4

SC
=01-WG006 -PE

SC
Séparateur arrêt
MPRXCX 2x1,5 mm²

Kunde:

Project:
Projekt:
Customer:
-
-
=01-WG007
Ejection monitoring GLAND &EFS/12.4

SC
=01-WG007 -PE

SC
2

Surveillance de débourbage
MPRXCX 2x2,5 mm²

=01-WG009
Separator failure GLAND &EFS/13.3
X

SC
=01-WG009 -PE

SC
Perturbation séparateur
MPRXCX 4x1,5 mm²

=01+JB-1X10_GLAND
Water monitoring system GLAND &EFS/15.3
X

=01-WG004

GLAND
SC
Evacuation d'eau
MPRXCX 7x1,5 mm²

GLAND
3

=01-WG010
Feed valve GLAND &EFS/17.2
X

SC
=01-WG010
SC

Vanne d'alimentation
MPRXCX 2x1,5 mm²

=01+JB-1X10_GLAND
Water discharge valve GLAND &EFS/17.7
=01-WG011
GLAND

-PE
SC

Evacuation d'eau vanne


MPRXCX 7x1,5 mm²
GLAND

=11-WG005
Feed back feed pump GLAND &EFS/18.2
X

SC

=11-WG005 -PE
SC

Rétrosignal pompe d`alim.


MPRXCX 2x1,5 mm²
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
=11-WG002
Regulating valve - heating medium GLAND &EFS/19.2
X

SC

=11-WG002
SC

Vanne de positionnement - média de chauffage


MPRXCX 3x1,5 mm²

=100-WG001
Common failure GLAND &EFS/20.1
X

SC

=100-WG001
SC

Défaut général
MPRXCX 2x1,5 mm²

=100-WG002
&EFS/20.2

Benennung/Description:
Water seal broken alarm GLAND
X

SC
5

=100-WG002
SC

Alarme perte anneau d eau


MPRXCX 2x1,5 mm²

=100-WG003
TAH temperature alarm max GLAND &EFS/20.4
X

SC

=100-WG003
SC

TAH température alarme maxi


MPRXCX 2x1,5 mm²

Terminal connecting plan =0+-GLAND


=100-WG004
TAL temperature alarm min GLAND &EFS/20.5
X

SC

=100-WG004
SC

TAL température alarme min


MPRXCX 2x1,5 mm²

Plan de raccordement des bornes =0+-GLAND


6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-036
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
53 Bl./Sh.
32
0 1 2 3 4 5 6 7 8 9

&EFS/10.6

&EFS/10.6
Cross reference
références

A2
=01-K1
Target intern -T2

Bridges
ponts
=0+-24M

Terminal number
1

numéro de borne

BU GN/YE
13 PE

13 PE
=01-X2

-PE
Tension de commande DC
Control voltage DC

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-24M
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 33
Project: Plan de raccordement des bornes =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.6

&EFS/10.6

&EFS/22.6
Cross reference

&EFS/9.3

&EFS/9.5

&EFS/9.6

&EFS/9.6

&EFS/9.6
références

1
Target intern

-24M
-PE

-PE

-PE
Bridges
ponts
=0+-PE

Terminal number
PE

PE

PE

PE

PE

PE

PE

PE
numéro de borne

X X X X X X X X

GN/YE GN/YE GN/YE GN/YE


SC PE L N PE PE PE
N
L

M
PE

PE

PE

1~
SC
PE
-SC

-M1

-1M

-1T

-1G

-PE
Mise à la terre plaque de montage 1

Tension de commande DC
Earthing mounting plate 1

Dispositif de commande
Mise à la terre boîtier 1
Mise à la terre porte 1
Mise à la terre ecran

Control voltage DC
Earthing cabinet 1
Aérateur filtrant
Earthing screen

Earthing door 1

Timing unit
Filter fan

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-PE
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 34
Project: Plan de raccordement des bornes =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.6

&EFS/19.7

&EFS/19.8

&EFS/19.8
Cross reference

&EFS/9.3
références

Target intern -SC

-SC

-SC
Bridges
ponts
=0+-SC

Terminal number
SC

SC

SC

SC

SC

numéro de borne

PE SC

PE SC
-PE

=11-X2
Min / maxi surveillance de température
Min / max temperature monitoring
Produit régulation de température

4-20mA temperature indication


Product temperature control
Mise à la terre ecran
Earthing screen

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-SC
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 35
Project: Plan de raccordement des bornes =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cross reference

&EFS/9.1

&EFS/9.1

&EFS/9.4

&EFS/9.4

&EFS/9.5

&EFS/9.5
références

13

23

1
=11-X1

=11-X1
Target intern

-S1

-S1
-F1

-F1

Bridges
ponts
=0+-X1

Terminal number
1

6
numéro de borne
MPRXCX 2x2,5 mm²
-WD001

1 2 RD RD/WH
L1 N L N PE
N
L

M
1~
PE

L1
=Customer+L-X

-M1
Aérateur filtrant
Alimentation
Incoming

Filter fan
Réserve
Spare
=

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 36
Project: Plan de raccordement des bornes =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/11.1

&EFS/11.1
Cross reference
références

=MCC-X

=MCC-X
Target intern

Bridges
ponts
=0+-X2

Terminal number
1

numéro de borne
MPRXCX 2x1,5 mm²
-WG008

1 2
=MCC-X
Séparateur arrêt d'urgence
Separator emergency stop

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 37
Project: Plan de raccordement des bornes =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/12.4

&EFS/12.4
Cross reference
références

3
Target intern -T1

-T1

Bridges
ponts
=01+-X1

Terminal number
1

numéro de borne
MPRXCX 2x2,5 mm²
-WG007

1 2
=MCC-X_
Surveillance de débourbage
Ejection monitoring

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =01+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 38
Project: Plan de raccordement des bornes =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
=01+-X2

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
=MCC-X_

Editor
&EFS/12.4

Tested
Separator off 1

1
Séparateur arrêt -K1 11
-WG006 &EFS/12.4
= MPRXCX 2x1,5 mm² 2
1

2
-K1 12

JGR/PLE
24.01.2011

24.01.2011 KA
+JB-1X10
Speed monitoring device 3 &EFS/14.2

1
1
Surveillance de vitesse -T2 1+
= 4 &EFS/14.2

2
2
-T2 2-

1
-WG004

Kunde:
&EFS/15.1

Project:
Projekt:
Clean-oil discharge pressure 5

4
MPRXCX 7x1,5 mm²

Customer:
-
-
Huile epuree pression de refoulement =0-X2 1
= 6 &EFS/15.1

3
4
=00-K1 X13:5
2

=MCC
Separator operation 7 &EFS/15.2

1
Séparateur, service -WG009
MPRXCX 4x1,5 mm²

+JB-1X10
Sludge space monitoring 8 &EFS/15.2

6
5
Surveillance de l'espace de cambouis -WG004 =00-K1 X13:8
MPRXCX 7x1,5 mm²
3

=MCC
Separator failure
2
9 &EFS/15.3
Perturbation séparateur -WG009 =11-X2 1
MPRXCX 4x1,5 mm²

+JB-1X10
Water monitoring system 10 &EFS/15.3
7
6

Evacuation d'eau -WG004 =00-K1 X11:6


MPRXCX 7x1,5 mm²
7

Spare 11 &EFS/16.4
10
1

Réserve -WG011 =00-K1 X11:16


MPRXCX 7x1,5 mm²

-*8_7_002 - + &EFS/17.1
4

Separator
Feed valve 12
+
1

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
Vanne d'alimentation =00-K1 X12:1
-WG010 &EFS/17.1
-

= MPRXCX 2x1,5 mm² 13


2

=0-24M 1

+JB-1X10
Operating water 14 &EFS/17.3
12
2

Eau de commande =00-K1 X12:3


Displacem- and filling water 15 &EFS/17.4
15
3

Eau d.déplacem.e.d.rempl. =00-K1 X12:2


&EFS/17.4

Benennung/Description:
= 16
5

12

-WG011 &EFS/17.5
Circulation valve MPRXCX 7x1,5 mm² 17
16
4

Récyclage vanne =00-K1 X12:5


Water discharge valve 18 &EFS/17.6
18
5

Evacuation d'eau vanne =00-K1 X12:6

Terminal connecting plan =01+-X2


= 19 &EFS/17.7
17
6

Plan de raccordement des bornes =01+-X2


=MCC
Separator operation 20 &EFS/13.1
3

=00-K1 X11:1
6

Séparateur, service
-WG009 &EFS/13.2
Separator failure MPRXCX 4x1,5 mm² 21
4

Perturbation séparateur =00-K1 X11:2

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-036
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
53 Bl./Sh.
39
=01+JB-1X10

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
Editor
&EFS/17.3

Tested
Operating water PE

X
Eau de commande -PE
Water monitoring system PE &EFS/15.4

X
1

Evacuation d'eau
-*0_9_020

JGR/PLE
Speed monitoring device - + 1 &EFS/14.2

24.01.2011
Surveillance de vitesse -X2 3

BN

24.01.2011 KA
-WG101 &EFS/14.2

-
= .-O 2x0,34 mm² 2
-X2 4

BU
+SB-1X20

Kunde:
&EFS/15.1

Project:
Projekt:
Clean-oil discharge pressure 3

1
1

Customer:
-
-
Huile epuree pression de refoulement -X2 6
= 4 &EFS/15.1

2
2
-X2 5
2

= 5 &EFS/15.1

1
-WG121
MPRXCX 4x1,5 mm²
Sludge space monitoring 6 &EFS/15.2

4
3
Surveillance de l'espace de cambouis -X2 8
Water monitoring system 7 &EFS/15.3

5
4
Evacuation d'eau -X2 10
Spare 8 &EFS/16.1
Réserve
= 9 &EFS/16.3
3

= 10 &EFS/16.4
-X2 11
= 11 &EFS/16.1

-*9_7_004
Operating water - + 12 &EFS/17.3
+
1

Eau de commande -X2 14


-WG105 &EFS/17.3
-

= MPRXCX 2x1,5 mm² 13


2

-*9_7_005
- + &EFS/17.4
4

Separator
Displacem- and filling water 14
1

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
Eau d.déplacem.e.d.rempl.
-WG106 &EFS/17.4
= 15
+

MPRXCX 2x1,5 mm²


2

-X2 15

+SB-1X20
Circulation valve 16 &EFS/17.5
8
1

Récyclage vanne -X2 17


Water discharge valve 17 &EFS/17.7
10

8
2

Evacuation d'eau vanne -WG122 -X2 19


MPRXCX 3x1,5 mm²
&EFS/17.6

Benennung/Description:
= 18
11
5

-X2 18
Displacem- and filling water PE &EFS/17.4
X

Eau d.déplacem.e.d.rempl. -PE

Terminal connecting plan =01+JB-1X10


Plan de raccordement des bornes =01+JB-1X10
6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-036
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
53 Bl./Sh.
40
0 1 2 3 4 5 6 7 8 9

&EFS/15.3

&EFS/17.7

&EFS/17.3

&EFS/17.4
Cross reference
références

=0-GLANDGLAND

=0-GLANDGLAND
=01+JB-1X10_GLAND

Target intern

Bridges
ponts
GLAND

GLAND

GLAND

Terminal number GLAND


numéro de borne

X X
MPRXCX 4x1,5 mm²

MPRXCX 3x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG121

-WG122

-WG105

-WG106

SC SC SC SC
PE:PE PE:PE SC SC
PE

PE
+SB-1X20

-WG105

-WG106
Displacem- and filling water
Eau d.déplacem.e.d.rempl.
Water monitoring system

Evacuation d'eau vanne


Water discharge valve

Eau de commande
Evacuation d'eau

Operating water

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =01+JB-1X10_GLAND
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 41
Project: Plan de raccordement des bornes =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
=01+SB-1X20

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
-*1_9_002

I
1

Editor
&EFS/15.1

Tested
Clean-oil discharge pressure 1

2
Huile epuree pression de refoulement +JB-1X10 3

WH
2
-WG201 &EFS/15.1
= 2

1
.-O 2x0,34 mm²
1

+JB-1X10 4

BK

JGR/PLE
24.01.2011

24.01.2011 KA
-*0_9_014

I
1 &EFS/15.2
Sludge space monitoring 3

1
Surveillance de l'espace de cambouis

WH
2
-WG202 &EFS/15.2
= 4

2
.-O 2x0,34 mm²
+JB-1X10 6

BK

Kunde:

Project:
Projekt:
Customer:
-
-
-*0_9_013
Water monitoring system 5 &EFS/15.3
+

A/Q
+JB-1X10 7
2

BK
Evacuation d'eau
= A/Q 6 &EFS/15.3

+
-WG203

BN
.-O 3x0,75 mm²
- &EFS/15.3

-
= 7

GY
-*0_7_010
Circulation valve - + 8 &EFS/17.5

+
Récyclage vanne +JB-1X10 16

BN
-WG204 &EFS/17.5

-
= .-J 3x0,75 mm² 9

BU
3

-*0_7_011
- + &EFS/17.7
-

Water discharge valve 10


Evacuation d'eau vanne +JB-1X10 17
BN

-WG205 &EFS/17.6
= 11
+

.-J 3x0,75 mm²


+JB-1X10 18
BU

-*0_7_010
Circulation valve PE PE &EFS/17.6
X

PE

-WG204
PE

Récyclage vanne +JB-1X10_GLAND


GLAND
.-J 3x0,75 mm²
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
-*0_7_011
Water discharge valve PE PE &EFS/17.7
X

PE

-WG205
PE

Evacuation d'eau vanne +JB-1X10_GLAND


GLAND
.-J 3x0,75 mm²

Benennung/Description:
5

Terminal connecting plan =01+SB-1X20


Plan de raccordement des bornes =01+SB-1X20
6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-036
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
53 Bl./Sh.
42
0 1 2 3 4 5 6 7 8 9

&EFS/19.1

&EFS/19.1

&EFS/19.1

&EFS/19.1
Cross reference
références

14

14

4
Target intern =0-X1

=0-X1
-K3

-K4
Bridges
ponts
=11+-X1

Terminal number
1

4
numéro de borne
MPRXCX 3x1,5 mm²
-WG002

1 2 3
1 2/14 3/11

1
-*6_7_002
Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage


Regulating valve - heating medium

Regulating valve - heating medium

Regulating valve - heating medium

Regulating valve - heating medium

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =11+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 43
Project: Plan de raccordement des bornes =11+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/18.1

&EFS/18.1

&EFS/19.5

&EFS/19.5

&EFS/19.6

&EFS/19.6

&EFS/19.7

&EFS/19.8

&EFS/19.8

&EFS/19.8
Cross reference
références

X13:15

X13:16

SC

7+

8-

SC
=00-K1

=00-K1
Target intern

=0-SC

=0-SC
=MCC

=MCC

-T1

-T1

-T2

-T2
Bridges
ponts
=11+-X2

Terminal number

SC

SC
1

8
numéro de borne
MPRXCX 2x1,5 mm²

.CY-O 4x1,5 mm²

.CY-O 2x1,5 mm²


-WG005

-WG003

-WG004

1 2 1 2 3 4 2 2
1 2 3 4
1

Θ
2
=MCC

-*0_9_006

=Customer+L-X
Min / maxi surveillance de température
Min / max temperature monitoring
Produit régulation de température

4-20mA temperature indication


Product temperature control
Rétrosignal pompe d`alim.

Temperature indication
Feed back feed pump

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =11+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 44
Project: Plan de raccordement des bornes =11+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/20.1

&EFS/20.1

&EFS/20.2

&EFS/20.2

&EFS/20.3

&EFS/20.4

&EFS/20.5

&EFS/20.5
Cross reference
références

11

14

11

14

11

14

11

14
Target intern -K1

-K1

-K2

-K2

-K3

-K3

-K4

-K4
Bridges
ponts
=100+-X2

Terminal number
1

8
numéro de borne
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG001

-WG002

-WG003

-WG004

1 2 1 2 1 2 1 2
=Customer+L-X

TAH température alarme maxi

TAL température alarme min


TAH temperature alarm max

TAL temperature alarm min


Alarme perte anneau d eau
Water seal broken alarm
Common failure
Défaut général
=

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =100+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 45
Project: Plan de raccordement des bornes =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMA 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout
Vue d'ensemble des câbles
Wires total Wires used
Cable name /page.path Source (from) Target (up to) Cable type Conducteurs Conducteurs
Cross-section Length
Cable gland / clamping range
Remark
Nom de câble /page.chemin d'accès Source (de) Destination (bis) Type de càble Section Longueur Remarque
entier Utilisé

=0-WD001 &EFS/9.1 =0-GLAND;=0-X1 =Customer+L-X MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=0-WG008 &EFS/11.1 =0-GLAND;=0-X2 =MCC-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG004 &EFS/14.1 =0-GLAND;=01-X2 MPRXCX 7x 6 1,5 mm² M25x1,5 / 16-17,5mm
=01+JB-1X10

=01-WG006 &EFS/12.4 =0-GLAND;=01-X2 =MCC-X_ MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01-WG007 &EFS/12.4 =0-GLAND MPRXCX 2x 0 2,5 mm² M20x1,5 / 12-14,5mm

=01-WG009 &EFS/13.1 =0-GLAND;=01-X2 =MCC MPRXCX 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=01-WG010 &EFS/17.1 =0-GLAND;=01-X2 =01-*8_7_002 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG011 &EFS/17.3 =0-GLAND;=01-X2 MPRXCX 7x 6 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG101 &EFS/14.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01+JB-1X10;
=01-WG105 &EFS/17.3 =01-*9_7_004 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG106 &EFS/17.4 =01-*9_7_005 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG121 &EFS/15.1 =01+SB-1X20 MPRXCX 4x 4 1,5 mm² M20 Z14 / 12-14,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG122 &EFS/17.5 =01+SB-1X20 MPRXCX 3x 3 1,5 mm² M20 Z14 / 12-14,5mm
=01+JB-1X10_GLAND

Integrated in the sensor


=01-WG201 &EFS/15.1 =01+SB-1X20 =01-*1_9_002 .-O 2x 2 0,34 mm²
block

Integrated in the sensor


=01-WG202 &EFS/15.2 =01+SB-1X20 =01-*0_9_014 .-O 2x 2 0,34 mm²
block

Integrated in the sensor


=01-WG203 &EFS/15.3 =01+SB-1X20 =01-*0_9_013 .-O 3x 3 0,75 mm²
block

Integrated in the sensor


=01-WG204 &EFS/17.5 =01+SB-1X20 =01-*0_7_010 .-J 3x 3 0,75 mm²
block

Integrated in the sensor


=01-WG205 &EFS/17.6 =01+SB-1X20 =01-*0_7_011 .-J 3x 3 0,75 mm²
block

=11-WG002 &EFS/19.1 =0-GLAND;=11-X1 =11-*6_7_002 MPRXCX 3x 3 1,5 mm² M20x1,5 / 10-12,5mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Cable layout
- As built +
Tested 24.01.2011 KA
Projekt:
Project:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 46
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout
Vue d'ensemble des câbles
Wires total Wires used
Cable name /page.path Source (from) Target (up to) Cable type Conducteurs Conducteurs
Cross-section Length
Cable gland / clamping range
Remark
Nom de câble /page.chemin d'accès Source (de) Destination (bis) Type de càble Section Longueur Remarque
entier Utilisé

=11-WG003 &EFS/19.5 =11-X2 =11-*0_9_006 .CY-O 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=11-WG004 &EFS/19.8 =11-X2 =Customer+L-X .CY-O 2x 2 1,5 mm² M16x1,5 / 5-10mm

=11-WG005 &EFS/18.1 =0-GLAND;=11-X2 =MCC MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG001 &EFS/20.1 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG002 &EFS/20.2 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG003 &EFS/20.3 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG004 &EFS/20.5 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Cable layout
- As built +
Tested 24.01.2011 KA
Projekt:
Project:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 47
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box separator -1X10 Sensor bloc -1X20


Armoire Boîtier des bornes séparateur -1X10
Raccord à vis
Cable gland

+JB-1X10

PE
-X2

PE
1

1 brown
N Drehzahlueberwachung

1
2

2x0,34mm² speed monitoring device


2 blue -WG101
1
I

2
-WG004
+SB-1X20
3

7x1,5mm² 3 1
2

3
1 white PSL/H Reinoel
4

-WG121 P

1
2x0,34mm² Ablaufdruck
4 4 2 4x1,5mm² -WG201 PSL/H clean oil
+

4
+

+
2 black
5

M20 (12-14,5mm) + I

+
discharge pressure
3 +
6

+
black
+ P

+
3
2x0,34mm² SMS Schlammraumueberwachung
5 3 SMS sludge space monitoring
-WG202
7

6
+ 3 white
I

4
6 4
5
8

S
4 black

S
5
Wasserabfuhr
+

+
9

8
+ +
brown 3x0,75mm²
water monitoring system

+
-WG203
6 +
10

+
grey
-

-
1
10

1
11

1 brown
-WG122

8
Kreislaufventil
3x0,75mm²
3x1,5mm² circulation valve
11

- -WG204
12

-
blue
M20 (10-12,5mm) -

-
2 brown
12
13

- Steuerwasser 2 blue

10
2x1,5mm² -

-
-WG011 operating water 3x0,75mm² Wasserabfuhrventil
blue -WG105
water discharge valve
13

2 - -WG205
7x1,5mm²
14

3
-

brown

11
blue
14

3 - PE
15

PE
-

Verdraengungs-u. fuellwasser

PE
2x1,5mm²
-WG106 displacem. a. filling water
3 brown
15
16

- PE PE

PE
4 1
16

4
17

6 2
17

5 -
18

5 3
18

6
19

PE
PE
PE

PE
Raccord à vis
Cable gland

Bestell-Nr.:0005-1827-280
order-no.:0005-1827-280

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal box overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 48
Project: Boîtier des bornes vue d'ensemble
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen


Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!


All protective measures are to be taken in accordance with electric codes, rules and regulations!

* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten


In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter


WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter


WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

* Legende Kabeltypen (Kabelliste)


Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter


-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Instructions for installation
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 49
Project: Remarques sur l'installation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

FU
FC

=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54

General Information for the equipotential bonding system.


≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.

PE-Schiene
protective earth - rail

IDM

≥25 mm²
GN YE

≥10 mm²
GN YE

PA
PA7

PA6

PA5

PA4

PA3

PA2

PA1

≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude

≥25 mm²
GN YE

Fundamenterder
foundation earth

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Potential equalization separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 50
Project: Equipotentialite séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EMB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

=0-F1 &EFS/9.1 0005-1551-010 Sicherungsautomat , C 6A , 2 pol AEG


miniature circuit breaker
=0-M1 &EFS/9.4 0005-1409-320 Filterlüfter, 207-253V, 50/60Hz, 19/18W, 44/52m³/h, IP54, RAL 7035 Pfannenberg
Filter fan
=0-M1 &EFS/9.4 0005-1409-230 Austrittsfilter Pfannenberg
Discharge filter
=0-S1 &EFS/9.1 0005-1439-000 Schwenksteller komplett, rastend, rot, 0-I, 1x 2NO + 1x1NC Plenge
Selector switch complete
=0-X1 &EFS/9.1;&EFS/9.4;&EFS/9.5
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=0-24M &EFS/10.6 1031400000 Durchgangs-Reihenklemme, 1,5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=0-P1 &EFS/10.8 0005-1553-100 Leuchtmelder komplett, LED weiß 230V AC Siemens
Pilot light complete
=0-T2 &EFS/10.5 0005-1407-020 Einphasennetzgeraet Prim.: 120/230V, 50/60Hz, Sec.: 24VDC, 5A Siemens
Single phase power supply
=0-X2 &EFS/11.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-T1 &EFS/12.5 0005-3482-070 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Schraubanschluss Weidmueller
Current monitoring
=01-X1 &EFS/12.4 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-X2 &EFS/12.4;&EFS/13.1;&EFS/13.2;&EFS/14.2;&EFS/15.1...&EFS/15.3;&EFS/16.4;&EFS/17.1;&EFS/17.3...&EFS/17.7
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-K1 &EFS/13.4 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=01-T2 &EFS/14.1 0005-4509-000 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs
Converters- Amplifier to convert NAMUR sensor
=11-X2 &EFS/18.1;&EFS/19.5...&EFS/19.7
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=11-K3 &EFS/19.3 0005-4033-140 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais, für hohe Einschaltströme, 1 Schließer , Un=24 VDC Phoenix Contakt
Relay twin-contact
=11-K4 &EFS/19.4 0005-4033-140 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais, für hohe Einschaltströme, 1 Schließer , Un=24 VDC Phoenix Contakt
Relay twin-contact
=11-T1 &EFS/19.5 0005-3482-060 Signalwandler/-trenner, 4...20 mA (Stromschleife), Zugfederanschluss Weidmueller
Signal converter/disconnector, 4...20 mA (current loop), Tension clamp connection
=11-T2 &EFS/19.8 0005-1833-000 Signalwandler/-trenner, 0(4)...20 mA , Schraubanschluss Weidmueller
Signal converter/disconnector, 0(4)...20 mA , Screw connection
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 51
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EPB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

=11-X1 &EFS/19.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago


2-Conductor through terminal block
=11-X2 &EFS/19.8 0005-3503-890 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=100-K1 &EFS/20.1 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K2 &EFS/20.2 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K3 &EFS/20.3 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K4 &EFS/20.5 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-X2 &EFS/20.1...&EFS/20.5
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=00-K1 &EFS/22.1 0005-4050-430 Komplettgerät GEA, C7-613, 24DE/16DA/5AE/2AA, SIMATIC C7 Siemens
Control system GEA, C7-613, 24DI/16DO/5AI/2AO, SIMATIC C7
=0-P1 &EFS/10.8 0005-4396-040 VORSATZ, RUND LEUCHTMELDER LINSE WEISS MIT HALTER Siemens
INDICATOR LIGHT WITH HOLDER, SMOOTH LENS LENS WHITE
-Cabinet &ELU/26.1 1338500 Kompakt-Schaltschrank AE, lackiert RAL 7035, mit Montageplatte, eintürig Rittal
Compact enclosure AE, painted RAL 7035, with mount. plate, single door
-Cabinet &ELU/26.1 2508000 Wandbefestigungshalter Stahlblech, Wandabstand 10mm Rittal
Wall mounting bracket sheet steel, zinc-plated & passivated wall distance 10 mm
-Cabinet &ELU/26.1 0005-1412-000 Türarretierung für das AE Programm Rittal
Door stay for the AE range
-Cabinet &ELU/26.1 2514000 Schaltplantaschen aus Kunststoff mit selbstklebenden Befestigungsleisten DIN A4 HOCH Rittal
Wiring plan pockets of plastic with self-adhesing fastening strips DIN A4 portrait
-Cabinet &ELU/26.1 Lack_AE1030-1338 Lackierung Plenge
Painting
-Cabinet &ELU/26.1 8556-9999-000 Kleinmaterial Schaltschrank Plenge
Incidentals control cabinet
-Cabinet &ELU/26.1 RESOPALSCHILD100/130 Resopalschild Kaiser
Resopal plate
-Cabinet &ELU/26.1 4568000 Transportösen für PS/ES und TS Rittal
Eyebolts for PS/ES and TS
-Cabinet &ELU/26.1 ADERKENNZEICHNUNG Aderkennzeichnung Plenge
Wire marking
-Cabinet &ELU/26.1 Halogenfreie Kanäle Plenge
Halogen free Channels
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 52
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EPB 53 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

-Cabinet &ELU/26.1 Halogenfreie Verdrahtung Plenge


Halogen free Wiring
-Ground_plate &ELU/27.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4516-600 Verschraubung, Z14, ø12-14,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4518-600 Verschraubung, Z17, ø16-17,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4443-630 Blindstopfen Messing, M20x1,5 Jacob
Blanking plug brass nickeled
-Ground_plate &ELU/27.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
-Ground_plate &ELU/27.1 22-25-02-2 EMV-Gegenmutter M25/EMV Heinrich
EMV-Counter nut
=Additions &ELU/27.8 0005-1554-000 Kabelbezeichnung, polyamid Weidmueller
Cable designation
=Additions &ELU/27.8 8555-9001-010 Betriebsanleitung D10 NewDesign, englisch WS Mineraloil Systems
Instruction manual
=Additions &ELU/27.8 8555-9002-010 Betriebsanleitung D10 NewDesign, französisch WS Mineraloil Systems
Instruction manual
=Additions-S01 &ELU/29.1 0005-0081-030 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens
Mushroom push button box
=Additions-S01 &ELU/29.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
=Additions-S01 &ELU/29.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
=Additions-B1 &ELU/30.2 0005-0924-090 Stromwandler, 100/1A IME
Current transformer
=Additions-F1 &ELU/31.2 0005-1100-070 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens
THERMISTOR MOTOR PROTECTION STANDARD EVALUATION UNIT AUTO, 1NO+1NC, AC 230V

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 53
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-036 & EPB 53 Bl./Sh.
Commissioning Equipment,
Tools and Spare Parts List

HFO

OSE 80-0136-067

Quantity Part no.: Description


3 2060-9769-130 Set of commissioning equipment
1 2062-9901-000 Set of tools and accessories

A company of GEA group

Note: SUBJECT TO ODIFICATION


Contents
3. LO-ME
Data sheet
P&ID
Equipment list
Dimensioned drawing 2064-4100-010
Detail drawings:
3/2-Way feed valve assembly 9901-8105-215
Dimensioned drawing for motor 9901-8105-305
Starting characteristis 9997-0142-020
Steam pre-heater:
Dimensioned drawing pre-heater
Safety valve 9901-8104-825
Thermometer 9901-8104-505
Circuit diagram 8106-2004-037

Commissioning equipment, spare parts and tools list


GEA Westfalia Separator Systems GmbH

Process Condition Data Sheet Rev. No. 0


Manufacurer:
Customer: DSME
Hull No.: H7511 Project No.: 44234 IMO No.: WS Order No: 402942120
Classification: BV Drawing No.:

Oil to be Processed Operating Water


Application: HD Oil Hardness: < 55°C 12° dH
Viscosity: 40 SAE > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 50 °C PH - Value: 6,5 - 7,5
Separating Temperature: 95 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 4.200 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: °C Pressure: bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: 4 x OSE 20-91-067/20 Type: Frame size 132
Operation Mode: Voltage: 400 Volt
Ejection Method: total Frequency: 50 Hz
Clean Oil Discharge: 2 bar g Output: 8,6 kW
Finish color: Munsell no. 7.5 BG 7/2 Speed: 3000 rpm
Total weight: 320 kg Weight: 48 kg
Bowl speed 12000 rpm
Bowl weight 71 kg
Control Unit Feed Pump
Type: D 10 Type:
Infeed voltage: 400 Volt Rated Capacity: l/h
Frequency: 50 Hz Suction Height: m Ws
Valve Voltage: 24 DC Delivery Height: m Ws
Control Voltage: 230 Volt Voltage: Volt
Finish Color: Munsell no. 7.5 BG 7/2 Frequency: Hz
Weight: 55 kg Output: kW
Weight: kg
Heating Medium Saturated Steam
Pressure: 7 bar abs
Temperature: 165 °C
Consumption: 189 kg/h
Permissible Back Pressure of
Condensate: max. 1,5 bar g
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 95 °C

Inlet Temperature Alarm high TAH *0-9-006 105 °C

Inlet Temperature Alarm low TAL *0-9-006 85 °C

Water Pressure Reducer PCV *9-7-003 3 -10 bar g

Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar

Pressure Switch PSL Sludge Monitoring System *1-9-003 1 bar for -91-/0136 0,5 bar for -0196-

Subject to technical modification 01.12.2010


Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_LO-ME


GEA Westfalia Separator
Devicelist CP

Quotation-No.: 44234

Global Comments: ---

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 15.02.2011 Dept.: 4420

Type: --- Corr. Drawing: P402942120-9913-PID010 Belongs to: ---

Repl. for: --- Repl. by: --- Std. checked: --- ---

Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = ---

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 1/3
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_LO-ME


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Stk Separator OSE 20-91-067 --- --- --- L


---
10-1-001/M1 1 Stk Electric motor frame size 132 - --- --- --- L
---
10-5-001 1 Stk Preheater VW-3 --- Horizontal Pre-heater T.B.A. --- --- L

10-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2’’
10-7-005 1 Stk Pre Set Valve --- --- --- --- L
belongs to 10-7-006 DN25
10-7-006 1 Stk 3/2-way piston valve --- 0018-7621-110 --- --- L
DN25
10-7-012 1 Stk Gauge cock --- --- --- --- --- L
belongs to 10-1-001 ---
10-9-006 1 Stk Resistance Thermometer 2 X PT 100 0001-1579-400 --- --- L
belongs to 10-7-006
10-9-007/B1 1 Stk PI-Temperature Controler --- - --- --- --- L
integrated in Control Cabinet --- TC
10-9-009/B1 1 Stk Flowmeter 213.40 --- --- 0001-1701-600 --- --- L
1/4’’ FI
10-9-010/B1 1 Stk Temperature Element --- - --- --- --- L
installed in Motor --- TE
10-9-011/B1 1 Stk Current transformer TAI233 - --- 0005-0924-220 --- --- L
--- IAL
10-9-014/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 --- --- L
1/4’’ PT
10-9-018/B 1 Stk Speed Control --- - --- 0005-0868-000 --- --- L
--- SIS
10-9-019/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
10-9-020/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 2/3
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_LO-ME


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
11-7-001 1 Stk Non-return valve MR330025 --- 0018-1344-300 --- --- L
G1’’
11-7-003 1 Stk gauge cock --- --- --- --- --- L
belongs to 10-1-001 ---
11-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 --- --- L
1/4’’ PI
11-9-002/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 --- --- L
1/4’’ PT
12-7-001 1 Stk Non-return valve --- --- --- --- L
belongs to 10-7-006 DN25
18-7-002 1 Stk 3/2-Way Solenoid Valve --- --- 0018-7621-600 --- --- L
belongs to 10-7-006 1/4’’
19-7-002 1 Stk Socket Ball Valve --- --- 0018-1763-630 --- --- L
belongs to 19-7-003 3/4’’
19-7-003 1 Stk Solenoid Valve Assembly compl. --- --- 0018-7614-000 --- --- L
3/4’’
19-7-004 1 Stk 2/2-Way Solenoid Valve --- --- --- --- L
belongs to 19-7-003 1/2’’
19-7-005 1 Stk 2/2-Way Solenoid Valve --- --- --- --- L
belongs to 19-7-003 1/4’’
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-003 3/4’’
19-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 --- --- L
belongs to 19-7-003 1/4’’ PI

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 3/3
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator


Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Customer : -
Client
Designation of plant : -
Repère d'installation
Drawing no. : 8106-2004-037
No de dessin
Internal order no. : -
Numéro de repère

Manufacturer (Company) : GEA Westfalia Separator


Fabricant (société)
Name of project : -
Nom du project
Type : D10 / OSE 20-91
Type
Language : en/fr
Langue
Technical data : 230V AC 60 Hz +/-5 % -
Caracteristique techn.

Prepared : 29.09.2010 Processed : 07.07.2011 Applied standards: IEC 61346


Fait le Modifié le IEC 61355
IEC 60617
GEA project contact : M. Kalb Telephone : +49 2522 77-2802
GEA responsable de projet Téléphone

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Title- / cover sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Project: Page de titre/de garde
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EAA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Title- / cover sheet


&EAA 1 24.01.2011 BRI/PLE
Page de titre/de garde

Table of contents
&EAB 2 24.01.2011 BRI/PLE
Liste du contenu

Table of contents
&EAB 3 24.01.2011 BRI/PLE
Liste du contenu

Table of contents
&EAB 4 24.01.2011 BRI/PLE
Liste du contenu

Revision overview
&EBH 5 24.01.2011 BRI/PLE
Aperçu des révisions

Structure indicator
&EDB 6 24.01.2011 BRI/PLE
Aperçu des identificateurs de structure

Information-sheet
&EDB 7 24.01.2011 BRI/PLE
Fiche d'information

Information-sheet
&EDB 8 24.01.2011 BRI/PLE
Fiche d'information

Incoming
&EFS 9 =0 24.01.2011 BRI/PLE
Alimentation

Control voltage 24VDC


&EFS 10 =0 24.01.2011 BRI/PLE
Tension de commande 24V c.c.

Emergency stop
&EFS 11 =0 24.01.2011 BRI/PLE
Arrêt d'urgence

Separator
&EFS 12 =01 24.01.2011 BRI/PLE
Séparateur

Separator
&EFS 13 =01 24.01.2011 BRI/PLE
Séparateur

Separator speed measuring


&EFS 14 =01 24.01.2011 BRI/PLE
Séparateur mesure de vitesse

Separator signals
&EFS 15 =01 24.01.2011 BRI/PLE
Séparateur signaux

Separator vibro
&EFS 16 =01 24.01.2011 BRI/PLE
Séparateur vibrocontrôle

Separator valves
&EFS 17 =01 24.01.2011 BRI/PLE
Séparateur vannes

Release product temperature control


&EFS 18 =11 24.01.2011 BRI/PLE
Autorisation produit régulation de température

Product temperature control


&EFS 19 =11 24.01.2011 BRI/PLE
Produit régulation de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 2
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EAB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Signal exchange
&EFS 20 =100 24.01.2011 BRI/PLE
Echange d'information

PLC overview
&EFS 21 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC power supply


&EFS 22 =00 24.01.2011 BRI/PLE
Automate alimentation courant

PLC overview
&EFS 23 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC overview
&EFS 24 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC overview
&EFS 25 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

Arrangement drawing
&ELU 26 24.01.2011 BRI/PLE
Disposition des éléments

Arrangement drawing
&ELU 27 24.01.2011 BRI/PLE
Disposition des éléments

D10
&ELU 28 24.01.2011 BRI/PLE
D10

Energency stop box


&ELU 29 24.01.2011 BRI/PLE
Arrêt d`urgence unité

Current transformer
&ELU 30 24.01.2011 BRI/PLE
Transformateur de courant

Motor protection relay


&ELU 31 24.01.2011 BRI/PLE
Relais de protection intégrale du moteur

Terminal connecting plan =0+-GLAND


&EMA 32 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-GLAND

Terminal connecting plan =0+-24M


&EMA 33 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-24M

Terminal connecting plan =0+-PE


&EMA 34 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-PE

Terminal connecting plan =0+-SC


&EMA 35 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-SC

Terminal connecting plan =0+-X1


&EMA 36 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-X1

Terminal connecting plan =0+-X2


&EMA 37 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-X2

Terminal connecting plan =01+-X1


&EMA 38 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+-X1

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 3
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EAB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Terminal connecting plan =01+-X2


&EMA 39 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+-X2

Terminal connecting plan =01+JB-1X10


&EMA 40 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+JB-1X10

Terminal connecting plan =01+JB-1X10_GLAND


&EMA 41 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+JB-1X10_GLAND

Terminal connecting plan =11+-X1


&EMA 42 24.01.2011 BRI/PLE
Plan de raccordement des bornes =11+-X1

Terminal connecting plan =11+-X2


&EMA 43 24.01.2011 BRI/PLE
Plan de raccordement des bornes =11+-X2

Terminal connecting plan =100+-X2


&EMA 44 24.01.2011 BRI/PLE
Plan de raccordement des bornes =100+-X2

&EMB 45 Cable layout 24.01.2011 BRI/PLE

&EMB 46 Cable layout 24.01.2011 BRI/PLE

Terminal box overview


&EMB 47 24.01.2011 BRI/PLE
Boîtier des bornes vue d'ensemble

Instructions for installation


&EMB 48 24.01.2011 BRI/PLE
Remarques sur l'installation

Potential equalization separator


&EMB 49 24.01.2011 BRI/PLE
Equipotentialite séparateur

Parts list
&EPB 50 24.01.2011 BRI/PLE
Nomenclature

Parts list
&EPB 51 24.01.2011 BRI/PLE
Nomenclature

Parts list
&EPB 52 24.01.2011 BRI/PLE
Nomenclature

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 4
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EAB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revision overview
Aperçu des révisions
Revision name Revision comment Revision on the basis of change Page name Author Date
Nom de la révision Cause de modification de révision Description de révision Générateur Date

Rev.01 PI control JGR/PLE 02.12.2010

Rev.02 Glands JGR/PLE 08.12.2010

Rev.03 As built JGR/PLE 24.01.2011

Rev.04 4-20mA temperature indication added BRI/PLE 07.07.2011

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Revision overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 5
Project: Aperçu des révisions
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EBH 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Structure indicator
Aperçu des identificateurs de structure
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Désignation complète Reperage Description de structure Désignation complète Reperage Description de structure
Document type Cover sheet
&EAA
Type de document Page de garde
Document type Table of contents
&EAB
Type de document Liste du contenu
Document type Revision overview
&EBH
Type de document Aperçu des révisions
Document type Structure indentification overview / instructions
&EDB
Type de document Identificateur de structure vue d'ensemble / prescriptions
Document type Circuit diagram
&EFS
Type de document Schéma de circuit
Document type Arrangement drawing
&ELU
Type de document Disposition des éléments
Document type Terminal connection diagram
&EMA
Type de document Plan d. dispos. des bornes
Document type Cable layout
&EMB
Type de document Vue d'ensemble des câbles
Document type Terminal connecting plan
&EMC
Type de document Plan de raccordement des bornes
Document type Parts list
&EPB
Type de document Nomenclature
Plant Incoming
=0
Installation Alimentation
Plant Separator
=01
Installation Séparateur
Plant Feed pump
=11
Installation Pompe d`alim.
Plant Signal exchange
=100
Installation Echange d'information
Plant PLC
=00
Installation Automate
Plant Addition
=Additions
Installation Supplément
Plant Customer
=Customer
Installation Client
Plant Motor starter
=MCC
Installation Commande du moteur
Mounting place Junction box
+JB
Lieu de montage Boîte de dérivation
Mounting place Local
+L
Lieu de montage Local

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Structure indicator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 6
Project: Aperçu des identificateurs de structure
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EDB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Instruction / specification
Prescriptions / spécification
Control cabinet : Version:
Armoire : Exposé:
Name control cabinet Core indentification
CC Marquage des brins
YES
Désignation armoire
Painting cabinet Potential designation
Peinture boîtier
Munsell 7,5BG 7/2 Désignation du potentiel
NO

Protective rating Halogen free wiring / channels


Mode de protection
IP54 Sans halogène câblage / voies
NO

Ambient temperature Cable marking plates


Température ambiante
~45 °C Étiquettes de câbles
YES

Classification
Classification
...

Marking plates
Étiquettes
PLASTIC WHITE, LETTERS BLACK

Interface:
Interface:
Bus connection to customer PLC
Bus liaison vers clients PLC
NO

Incoming:
Alimentation:
Mains- / side voltage
Tension du réseau/d'alimentation
230V AC

Mains frequency
Fréquence de réseau
60 Hz

Rotary field
Champ rotatif
CLOCKWISE ROTATION

Voltage tolerance
Tolérance de tension
+/-5 %

Cable inlet
Passage de cable
BOTTOM

Incoming redundant
Alimentation redondant
NO

Control voltages:
Tensions de commande:
Control voltage 1
Tension de commande 1
230V AC

Control voltage 2
Tension de commande 2
24V DC

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Information-sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 7
Project: Fiche d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EDB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Wiring
Câblage
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Circuits Conducteur Couleur Section Circuits Conducteur Couleur Section
Main circuits 230V AC L1 Red ≥ 1,5mm² Control voltage 230V AC L Red ≥ 0,75mm²
Circuits principaux Rouge Tension de commande Rouge
L2 White N Red / white
Blanc " Rouge / blanc "
L3 Black
Noir "
N Light blue ≥ 1,5mm²
Bleu clair
PE Green / yellow ≥ 2,5mm²
Vert / jaune

Control voltage 24V DC + Red ≥ 0,75mm²


Tension de commande Rouge
- Blue
Bleu "

Analog screened L+ White ≥ 0,75mm²


Analogique ecran blindé Blanc
M Brown
Brun "

Measuring circuit White ≥ 0,75mm²


Ligne de mesure Blanc

Current transformer lines Black ≥ 2,5mm²


Lignes de transformateurs électriques Noir

Interlocking conductors (AC/DC) Orange ≥ 0,75mm²


Conduits de verrouilllage (AC/DC) Orange

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Information-sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 8
Project: Fiche d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EDB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
L.A / 10.0
N.A / 10.0
230V AC
L.X / 19.0
N.X / 19.0

13

23

31

-S1
14

24

/20.1 32
2

-F1
1

C 6A

Data incoming:
Donnée alimentation:
Min. Cross-section:
2,5 mm²
Min. Section:
-PE
-PE -SC -PE -PE -PE
GLAND

Pre-fuse:
-
1

6
-X1 -X1 Fusible préalable:

Ambient temperature:
~45 °C
-WD001 Température ambiante:
MPRXCX -PE
2x2,5 mm² Max. Cable length:
50 m

PE

PE

PE
Maxi. Longueur de câble:

Mise à la terre plaque de montage 1


N
L

-1M -1T -1G U: 230V AC


PE
L1

-M1
M -
1~
Earthing mounting plate 1
19/18W f: 60 Hz

Mise à la terre boîtier 1


=Customer Cabinet fan P:
PE

Mise à la terre porte 1


Ventilateur d'armoire
Mise à la terre ecran

+L-X

Earthing cabinet 1
Icn:
Earthing screen

Earthing door 1
Full load current:
~2 A
Incoming Filter fan Courant de Pleine charge:
Alimentation Aérateur filtrant

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Incoming
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 9
Project: Alimentation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC 230V AC
9.9 / L.A L.A / 19.0
9.9 / N.A

N/L2
L1
-T2
INPUT
120/230VAC GEA
24VDC/5A power

x1
-P1

OFF

ON

x2
weiß
A
B
OUTPUT

L+

L+'

PE

M'
M.A / 12.6
-PE
M.K / 21.0
M.R / 11.0

1
-24M

-PE
M.X / 17.0

24V DC
L+.A / 12.6
24V DC
L+.K / 22.0
24V DC
L+.X / 11.0

Control voltage DC Power supply


Tension de commande DC Alimentation courant

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Control voltage 24VDC
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 10
Project: Tension de commande 24V c.c.
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
10.9 / L+.X L+.X / 15.0

=00-K1
/23.4
E2.7
X10

10.9 / M.R M.R / 13.0


-PE
Remove link in case of
GLAND

an external
1

emergency stop!
"Enlever le pontage -X2
en cas de
branchement d'un
""Arrêt d'urgence""
externe"! -WG008
MPRXCX
2x1,5 mm²

=MCC
/12.0
PE

PE

Separator
emergency stop
Séparateur
arrêt d'urgence

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Emergency stop
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 11
Project: Arrêt d'urgence
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Separator motor 24V DC 24V DC


10.9 / L+.A L+.A / 13.0
Moteur séparateur
10.9 / M.A M.A / 14.0
=MCC
/11.1
...V/50/60Hz Current measuring separator
/13.1
/18.1 Mesure de courant séparateur
L1 L2 L3
=00-K1
4-20mA = 0-50A
-WG006 /24.5
MPRXCX
2x1,5 mm²
AI0-I
-X2 1
X13

11

2
-K1

12

14
/13.4

-X2 2

PE GLAND
-PE
A1
1

-Q1
2

A2

-B2
-WG007 -T1
MPRXCX *0_9_011

7+
2x2,5 mm²
-X1 1

2
A
S1

input

8
0-1A
-B1 0-.../.../1A -X1 2

3
output

9-
S2

50/1A 0/4-20mA
PE GLAND
-PE

L L
A1
T1

-F1 M
T2

A2

-PE
N N
GEA_Westfalia_Separator

Anti-clockwise rotation
Marche à gauche
W1
U1

V1

PE

M
*0_1_001 3~
...kW/...A Θ
T2

T1

Separator PTC-feeler
Séparateur separator
Sonde PTC
séparateur

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 12
Project: Séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
12.9 / L+.A L+.A / 14.0

=00-K1 =00-K1
/23.5 /23.5
E0.0 E0.1
X11 X11

=00-K1
/24.4
A1.0
X12

9
A1

-K1
A2

11.9 / M.R M.R / 18.0


-PE
GLAND
20

21

-X2
WG009 / 15.2 WG009. / 15.3
-WG009
MPRXCX
4x1,5 mm²

=MCC 14
/12.0 11 /12.5
12
PE

PE

Separator Separator Separator


operation failure start/stop
Séparateur, Perturbation Séparateur
service séparateur marche/arrêt

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 13
Project: Séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
13.9 / L+.A L+.A / 19.0
12.9 / M.A M.A / 19.0

=00-K1
0-12000 r.p.m.
/23.5
E0.3
X11

-T2 4
4+
6-

24VDC
5+

1+

2-
3

-X2
-WG004
MPRXCX
7x1,5 mm²

+JB

-1X10 1 2

-WG101
.-O
2x0,34 mm²
+

*0_9_020
SI
-

+ BN = brown
- BU = blue

Speed monitoring device


Surveillance de vitesse

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator speed measuring
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 14
Project: Séparateur mesure de vitesse
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1
4-20mA 4-20mA
/24.5 /24.5
AI1-I AI2-I
X13 X13
=00-K1
5

8
/23.5
E0.5
X11

6
24V DC 24V DC
11.9 / L+.X L+.X / 18.0
-PE

GLAND
10
5

9
-X2
13.1 / WG009 13.2 / WG009.
-WG004
MPRXCX
7x1,5 mm²

+JB
L+_1X10 / 16.1
4

-1X10 PE_1X10 / 17.3

-WG102 -WG103
.-O .-O
2x0,34 mm² 2x0,34 mm²
1

*1_9_002 I *0_9_014 I
PSL/H P PSH P
4-20mA 4-20mA

Clean-oil Water discharge Spare


discharge pressure Sortie d'eau Réserve
Huile
epuree pression de refoulement

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator signals
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 15
Project: Séparateur signaux
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1
/23.5
E1.7
X11

16
11
-X2

-WG011
MPRXCX
7x1,5 mm²

+JB 15.3 / L+_1X10


M_1X10 / 17.3

-1X10 8 9 10 11

Spare Spare
Réserve Réserve

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator vibro
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 16
Project: Séparateur vibrocontrôle
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/24.4 /24.4 /24.4 /24.4 /24.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
1

6
10.9 / M.X M.X /

-PE -PE
GLAND

GLAND
12

13

14

15

16

17

18

19
-X2
-WG011
MPRXCX
7x1,5 mm²

+JB 16.1 / M_1X10


15.3
PE_1X10
GLAND

GLAND
PE
12

13

15

14

16
PE
-1X10 PE

-WG010 -WG105 -WG106


MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm²
/17.2 /17.3 /17.4
+

*8_7_002 *9_7_004 *9_7_005


-

-
-

Feed valve Operating water Displacem- and Spare Spare


Vanne d'alimentation Eau de commande filling water Réserve Réserve
Eau d.déplacem.e.d.rempl.

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator valves
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 17
Project: Séparateur vannes
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
15.9 / L+.X

=00-K1
/23.5
E1.0
X11

13.9 / M.R M.R / 19.2


-PE
Link remove at
connection of an feed
GLAND

pump! (optional)
1

Pontage enlever en
Branchement d´un -X2
pompe d`alim.! (en
option)
-WG005
MPRXCX
2x1,5 mm²

=MCC
/12.0
PE

PE

Feed back feed pump


Rétrosignal pompe d`alim.

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 11


Editor JGR/PLE
Customer:
Separator Release product temperature control
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 18
Project: Autorisation produit régulation de température
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 / L+.A L+.A / 21.0
14.9 / M.A
230V AC
10.9 / L.A
230V AC Product Min / max
9.9 / L.X
9.9 / N.X temperature control temperature monitoring
Produit Min / maxi
Temperature indication
régulation de température surveillance de température

13.

13.
13

13
=00-K1 =00-K1 =00-K1
-K3 -K4 4-20mA = 0-120°C 4-20mA = 0-120°C

14

14.

14

14.
/19.3 /19.4 /24.5 /24.5 /24.5
AI3-I AIR-P AIR-N PAW754I
X13 X13 X13 X11

11

15

16

19
-SC -SC

=0-SC

1+

3-
2

1
-T1 -T2 input
0/4-20mA
output
0/4-20mA 5-
Clamp 4 is attached only with "Spring-loaded"

24VDC
=00-K1 =00-K1 PT100 4+
output
0/4-20mA
/24.4 /24.4
-SC -SC
A1.6 A1.7

7+

8-
3

4
X12 X12

=0-SC
15

16
control valve

A1

A1

-K3 -K4
A2

A2

18.9 / M.R M.R / 20.0


-PE
GLAND

SC

SC
1

8
-X1 -X2 -X2

-WG002 -WG003 -WG004


MPRXCX .CY-O .CY-O
3x1,5 mm² 4x1,5 mm² 2x1,5 mm²

13 14 /19.2 13 14 /19.2
*6_7_002 13. 14. /19.2 13. 14. /19.3 *0_9_006 =Customer
+L-X -X
1

3
Θ Θ
1 2/14 3/11 40 PE
PT100 PT100
M
2

4
1 ~

Regulating valve - heating medium Regulating Regulating Product Min / max 4-20mA
Vanne de positionnement - média de chauffage valve open valve closed temperature control temperature monitoring temperature indication
Vanne de Vanne de Produit Min / maxi 4-20mA
positionnement ouvert positionnement fermé régulation de température surveillance de température indication de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 11


Editor JGR/PLE
Customer:
Separator Product temperature control
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 19
Project: Produit régulation de température
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1


/24.4 /24.4 /24.4 /24.4
A0.7 A1.3 A1.4 A1.5
X12 X12 X12 X12
8

12

13

14
A1

A1

A1

A1
-K1 -K2 -K3 -K4
A2

A2

A2

A2
19.4 / M.R

14 14 14 14
11 /20.0 11 /20.2 11 /20.3 11 /20.5
12 12 12 12
12

14

12

14

12

14
12

14

31

-K2 -K3 -K4


-K1 =0-S1
11

11

11

/20.2 /20.3 /20.5


11

32

/20.1 /9.1
-PE PE PE PE
GLAND

GLAND

GLAND

GLAND
1

-X2
-WG001 -WG002 -WG003 -WG004
MPRXCX MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 2x1,5 mm²

=Customer
PE

PE

PE

PE

+L-X -X -X -X -X

Common failure Water seal broken alarm TAH temperature TAL temperature
Défaut général Alarme perte anneau d eau alarm max alarm min
TAH température TAL température
alarme maxi alarme min

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 100


Editor JGR/PLE
Customer:
Separator Signal exchange
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 20
Project: Echange d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/23.5 /24.5 /24.5 /24.5 /24.5
E0.7 AI0-C
- AI1-C AI2-C
- AI3-C
X11 8 X13 X13 X13 X13

12
24V DC
19.9 / L+.A
10.9 / M.K M.K / 22.0

Ground analog Ground analog Ground analog Ground analog


Masse analogique Masse analogique Masse analogique Masse analogique

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 21
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4

Digital Output 24VDC 0,5A


13 13
+1.3 12 +1.3 12

Digital Input 24VDC


MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7

X5/P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6

A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5


B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC 3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B +0.0 1 +0.0 1
SC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13

M ana
M ana

AIR-N
AI0-U

AI1-U

AI2-U

AI3-U

AIR-P
AI0-C

AI1-C

AI2-C

AI3-C
AI0-I

AI1-I

AI2-I

AI3-I

Input 24VDC, 4A
X2/MPI
A Analog Input PT100 -X1
B -X14 L+ 4
SC
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3

+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
AO0-U

AO1-U

A
M ana

M ana

AT1
AO0-I

AO1-I

2L+
2L+

3L+
3L+

1L+
2

2M

3M

1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Pover Supply

2L+ /23.4

3L+ /23.4

1L+ /23.4
2M /23.4

3M /23.4

1M /23.4
AT1

AT2

L+

PE
M
X1:1

X1:2

X1:3

X1:4

X10:9

X10:11

X10:12

X10:14

X10:15

X10:16

X10:PE
10.9 / L+.K
-PE
21.9 / M.K

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC power supply
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 22
Project: Automate alimentation courant
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X10:1 X11:1 Separator failure


E2.0 E0.0 /13.1 =01-X2:20
Perturbation séparateur
X10:2 X11:2 Separator failure
E2.1 E0.1 /13.2 =01-X2:21
Perturbation séparateur
X10:3 X11:3
E2.2 E0.2

X10:4 X11:4 Speed monitoring device


E2.3 E0.3 /14.2 =01-T2:4+
Surveillance de vitesse
X10:5 X11:5
E2.4 E0.4

X10:6 X11:6 Spare


E2.5 E0.5 /15.3 =01-X2:10
Réserve
X10:7 X11:7
E2.6 E0.6

Separator emergency stop X10:8 X11:8


=0-T2:L+ /11.1 E2.7 E0.7 /21.1 =11-T2:4+
Séparateur arrêt d'urgence

X10:9 X11:9 Separator failure


24V /22.5 2L+ E1.0 /18.1 =MCC
Perturbation séparateur
X10:10 X11:10
2L+ E1.1

X10:11 X11:11
0V /22.5 2M E1.2

X10:12 X11:12
24V /22.5 3L+ E1.3

X10:13 X11:13
3L+ E1.4

X10:14 X11:14
0V /22.5 3M E1.5

X10:15 X11:15
24V /22.5 1L+ E1.6

X10:16 X11:16 Spare


0V /22.5 1M E1.7 /16.4 =01-X2:11
Réserve

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 23
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

Feed valve X12:1 X13:1


=01-X2:12 /17.1 A0.0 V AI0-U
Vanne d'alimentation
Displacem- and filling water X12:2 X13:2 Current measuring separator
=01-X2:15 /17.4 A0.1 A AI0-I /12.7 =01-T1:8
Eau d.déplacem.e.d.rempl. Mesure de courant séparateur
Operating water X12:3 X13:3 Ground analog
=01-X2:14 /17.3 A0.2 AI0-C /21.2
Eau de commande Masse analogique
X12:4
A0.3 X13:4
V AI1-U
Spare X12:5
=01-X2:17 /17.5 A0.4 X13:5 Clean-oil discharge pressure
Réserve A AI1-I /15.1 =01-X2:6
Huile epuree pression de refoulement
Spare X12:6 X13:6 Ground analog
=01-X2:18 /17.6 A0.5 AI1-C /21.3 -K1:3
Réserve Masse analogique
X12:7
A0.6
X13:7
V AI2-U
Common failure X12:8
=100-K1:A1 /20.1 A0.7
Défaut général X13:8 Water discharge
A AI2-I /15.2 =01-X2:8
Sortie d'eau
X13:9 Ground analog
AI2-C /21.4
Masse analogique
-
X13:10
V AI3-U
Separator start/stop X12:9
=01-K1:A1 /13.4 A1.0 X13:11 Product temperature control
Séparateur marche/arrêt A AI3-I /19.5 =11-T1:1
Produit régulation de température
X12:10
A1.1 X13:12 Ground analog
AI3-C /21.5
Masse analogique
X12:11
A1.2

Water seal broken alarm X12:12 X13:13


=100-K2:A1 /20.2 A1.3 MANA
Alarme perte anneau d eau
TAH temperature alarm max X12:13 X13:14
=100-K3:A1 /20.3 A1.4 Mana
TAH température alarme maxi
TAL temperature alarm min X12:14
=100-K4:A1 /20.5 A1.5
TAL température alarme min
Regulating valve open X12:15 X13:15 Min / max temperature monitoring
=11-K3:A1 /19.3 A1.6 AIR-P /19.6 =11-X2:5
Vanne de positionnement ouvert Min / maxi surveillance de température
PT100
Regulating valve closed X12:16 X13:16 Min / max temperature monitoring
=11-K4:A1 /19.4 A1.7 AIR-N /19.6 =11-X2:6
Vanne de positionnement fermé Min / maxi surveillance de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 24
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X14:1
AO0-U

X14:2
AO0-I

X14:3
MANA

X14:4

X14:5
AO1-I

X14:6
MANA

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 25
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

410 mm 360 mm
380 mm 350 mm

Cabinet 10 mm

54 mm
NO. _ HD-ME PURIFIER
CONTROL PANEL

Custody
Terminals
=00-K1

space
for key
PE
600 mm
582 mm

Cable
route

330
pocket for circuit diagram

Terminals
PE

150
=0-S1 =0-P1
=0-M1

M10

27
=00-K1 Timing unit Dispositif de commande
15
=0-M1 Filter / fan Filtre / ventilateur
=0-P1
=0-S1 Isolator Interrupteur principal
36
54

10,2

Scale 1:4,5 mm
Echelle 1:4,5 mm

Weight: ca. 30kg


Poids: ca. 30kg HD-ME 1/2/3/4
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Arrangement drawing
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 26
Project: Disposition des éléments
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

37x75

=0-T2

=11-T2

=01-T1

=01-T2
=100-K1
=100-K2
=100-K3
=100-K4
=0-F1

=0-24M
=01-K1
=11-K3

=11-K4

=11-T1

37x75
37x75

=100-X2

=11-X1

=11-X2
PE

37x75

37x75

37x75

=01-X1

=01-X2
=0-X1

=0-X2
PE

Cable glands Yard cable size


10x M20 10,0 - 12,5mm 0005-4515-600
5x M20 12,0 - 14,5mm 0005-4516-600
1x M25 16,0 - 17,5mm 0005-4516-600
2x M20 Spare 0005-4443-630

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Arrangement drawing
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 27
Project: Disposition des éléments
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control unit D10


Régulation appareil D10
Button Designation Symbol
Touche Désignation Symbole

GEA Westfalia Separator Process stop Process


1
Processus de arrêt STOP

Process start Process


2
Processus de démarrage START

Lamp test
3
R Teste des lampes LAMPTEST

Series operation SERIES


4 1 2
Marche en serie
S
Help
5 HELP
Aide
F1 F2 F3 F4 Separator

165
M
6
Séparateur
Feed
7 FEED
Alimentation
1 2 3 4 5
Sludge
8 SLUDGE
SF Boues
DC5V PID
ESC 9 PID
FRCE

RUN
6 7 8 9 0 Return HOME
STOP 0
Retour en arrière DIR
EDIT ENTER

Bestell-nr.
0005-4050-430
215 order no.
Programm-Nr.
8106-0D10-101
program-no.
Ausschnittmass: 202x155mm
cutout dimension:
Tiefe: 88mm
depth:

Gewicht: 1,35kg
weight:

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator D10
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 28
Project: D10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Emergency stop cabinet with protective collar


Arrêt d'urgence boîtier avec collier protect.

=Additions
71 mm
-S01

85 mm

54 mm
5 mm
ø

85 mm

109 mm

protection class: "IP 65"


61 mm

M20
8-13mm Note: Installation should be carry out by customer!
18 mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Energency stop box
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 29
Project: Arrêt d`urgence unité
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Current transformer
Transformateur de courant

(TAID)

42

=Additions
-B1
50/1A
Current transformer

84

56 60
57

Φ 4mm
4

5,5

50

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Current transformer
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 30
Project: Transformateur de courant
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Motor protection relay


Relais de protection intégrale du moteur
(3RN10 10)

=Additions 91
-F1
Motor protection relay 22,5
5 86
A1 / A2 = Spannungsversorgung
A1 T1 T2 power supply
T1 / T2 = PTC
PTC
95 / 96 = Schliesser
NO-contact
97 / 98 = Oeffner
NC-contact

80
62

74
90

95 96 A2
10

10
97 98

28

57

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Motor protection relay
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Project: Relais de protection intégrale du moteur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & ELU 52 Bl./Sh.
=0+-GLAND

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
-WD001

Editor
&EFS/9.1

Tested
Incoming GLAND

SC
-WD001 -PE

SC
Alimentation
MPRXCX 2x2,5 mm²
1

-WG008

JGR/PLE
Separator emergency stop GLAND &EFS/11.2

SC

24.01.2011
-WG008 -PE

SC
Séparateur arrêt d'urgence
MPRXCX 2x1,5 mm²

24.01.2011 KA
=01-WG006
Separator off GLAND &EFS/12.4

SC
=01-WG006 -PE

SC
Séparateur arrêt
MPRXCX 2x1,5 mm²

Kunde:

Project:
Projekt:
Customer:
-
-
=01-WG007
Ejection monitoring GLAND &EFS/12.4

SC
=01-WG007 -PE

SC
2

Surveillance de débourbage
MPRXCX 2x2,5 mm²

=01-WG009
Separator failure GLAND &EFS/13.3
X

SC
=01-WG009 -PE

SC
Perturbation séparateur
MPRXCX 4x1,5 mm²

=01+JB-1X10_GLAND
Spare GLAND &EFS/15.3
X

=01-WG004

GLAND
SC
Réserve
MPRXCX 7x1,5 mm²

GLAND
3

=01-WG010
Feed valve GLAND &EFS/17.2
X

SC
=01-WG010
SC

Vanne d'alimentation
MPRXCX 2x1,5 mm²

=01+JB-1X10_GLAND
Displacem- and filling water GLAND &EFS/17.4
X

=01-WG011
GLAND
SC

Eau d.déplacem.e.d.rempl.
MPRXCX 7x1,5 mm²
GLAND

=11-WG005
Feed back feed pump GLAND &EFS/18.2
X

SC

=11-WG005 -PE
SC

Rétrosignal pompe d`alim.


MPRXCX 2x1,5 mm²
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
=11-WG002
Regulating valve - heating medium GLAND &EFS/19.2
X

SC

=11-WG002
SC

Vanne de positionnement - média de chauffage


MPRXCX 3x1,5 mm²

=100-WG001
Common failure GLAND &EFS/20.1
X

SC

=100-WG001
SC

Défaut général
MPRXCX 2x1,5 mm²

=100-WG002
&EFS/20.2

Benennung/Description:
Water seal broken alarm GLAND
X

SC
5

=100-WG002
SC

Alarme perte anneau d eau


MPRXCX 2x1,5 mm²

=100-WG003
TAH temperature alarm max GLAND &EFS/20.4
X

SC

=100-WG003
SC

TAH température alarme maxi


MPRXCX 2x1,5 mm²

Terminal connecting plan =0+-GLAND


=100-WG004
TAL temperature alarm min GLAND &EFS/20.5
X

SC

=100-WG004
SC

TAL température alarme min


MPRXCX 2x1,5 mm²

Plan de raccordement des bornes =0+-GLAND


6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-037
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
32
0 1 2 3 4 5 6 7 8 9

&EFS/10.6

&EFS/10.6
Cross reference
références

A2
=01-K1
Target intern -T2

Bridges
ponts
=0+-24M

Terminal number
1

numéro de borne

BU GN/YE
13 PE

13 PE
=01-X2

-PE
Tension de commande DC
Control voltage DC

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-24M
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 33
Project: Plan de raccordement des bornes =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.6

&EFS/10.6

&EFS/22.6
Cross reference

&EFS/9.3

&EFS/9.5

&EFS/9.6

&EFS/9.6

&EFS/9.6
références

1
Target intern

-24M
-PE

-PE

-PE
Bridges
ponts
=0+-PE

Terminal number
PE

PE

PE

PE

PE

PE

PE

PE
numéro de borne

X X X X X X X X

GN/YE GN/YE GN/YE GN/YE


SC PE L N PE PE PE
N
L

M
PE

PE

PE

1~
SC
PE
-SC

-M1

-1M

-1T

-1G

-PE
Mise à la terre plaque de montage 1

Tension de commande DC
Earthing mounting plate 1

Dispositif de commande
Mise à la terre boîtier 1
Mise à la terre porte 1
Mise à la terre ecran

Control voltage DC
Earthing cabinet 1
Aérateur filtrant
Earthing screen

Earthing door 1

Timing unit
Filter fan

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-PE
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 34
Project: Plan de raccordement des bornes =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.6

&EFS/19.7

&EFS/19.8

&EFS/19.8
Cross reference

&EFS/9.3
références

Target intern -SC

-SC

-SC
Bridges
ponts
=0+-SC

Terminal number
SC

SC

SC

SC

SC

numéro de borne

PE SC

PE SC
-PE

=11-X2
Min / maxi surveillance de température
Min / max temperature monitoring
Produit régulation de température

4-20mA temperature indication


Product temperature control
Mise à la terre ecran
Earthing screen

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-SC
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 35
Project: Plan de raccordement des bornes =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cross reference

&EFS/9.1

&EFS/9.1

&EFS/9.4

&EFS/9.4

&EFS/9.5

&EFS/9.5
références

13

23

1
=11-X1

=11-X1
Target intern

-S1

-S1
-F1

-F1

Bridges
ponts
=0+-X1

Terminal number
1

6
numéro de borne
MPRXCX 2x2,5 mm²
-WD001

1 2 RD RD/WH
L1 N L N PE
N
L

M
1~
PE

L1
=Customer+L-X

-M1
Aérateur filtrant
Alimentation
Incoming

Filter fan
Réserve
Spare
=

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 36
Project: Plan de raccordement des bornes =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/11.1

&EFS/11.1
Cross reference
références

=MCC-X

=MCC-X
Target intern

Bridges
ponts
=0+-X2

Terminal number
1

numéro de borne
MPRXCX 2x1,5 mm²
-WG008

1 2
=MCC-X
Séparateur arrêt d'urgence
Separator emergency stop

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 37
Project: Plan de raccordement des bornes =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/12.4

&EFS/12.4
Cross reference
références

3
Target intern -T1

-T1

Bridges
ponts
=01+-X1

Terminal number
1

numéro de borne
MPRXCX 2x2,5 mm²
-WG007

1 2
=MCC-X_
Surveillance de débourbage
Ejection monitoring

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =01+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 38
Project: Plan de raccordement des bornes =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
=01+-X2

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
=MCC-X_

Editor
&EFS/12.4

Tested
Separator off 1

1
Séparateur arrêt -K1 11
-WG006 &EFS/12.4
= MPRXCX 2x1,5 mm² 2
1

2
-K1 12

JGR/PLE
24.01.2011

24.01.2011 KA
+JB-1X10
Speed monitoring device 3 &EFS/14.2

1
1
Surveillance de vitesse -T2 1+
= 4 &EFS/14.2

2
2
-T2 2-

1
-WG004

Kunde:
&EFS/15.1

Project:
Projekt:
Clean-oil discharge pressure 5

4
MPRXCX 7x1,5 mm²

Customer:
-
-
Huile epuree pression de refoulement =0-X2 1
= 6 &EFS/15.1

3
4
=00-K1 X13:5
2

=MCC
Separator operation 7 &EFS/15.2

1
Séparateur, service -WG009
MPRXCX 4x1,5 mm²

+JB-1X10
Water discharge 8 &EFS/15.2

6
5
Sortie d'eau -WG004 =00-K1 X13:8
MPRXCX 7x1,5 mm²
3

=MCC
Separator failure
2
9 &EFS/15.3
Perturbation séparateur -WG009 =11-X2 1
MPRXCX 4x1,5 mm²
Spare 10 &EFS/15.3
Réserve =00-K1 X11:6
+JB-1X10
= 11 &EFS/16.4
10
1

10

-WG011 =00-K1 X11:16


MPRXCX 7x1,5 mm²

-*8_7_002 - +
Feed valve 12 &EFS/17.1
+
1

Vanne d'alimentation =00-K1 X12:1


-WG010 &EFS/17.1
4

Separator
= MPRXCX 2x1,5 mm² 13
2

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
=0-24M 1

+JB-1X10
Operating water 14 &EFS/17.3
12
2

Eau de commande =00-K1 X12:3


Displacem- and filling water 15 &EFS/17.4
15
3

12

Eau d.déplacem.e.d.rempl. -WG011 =00-K1 X12:2


MPRXCX 7x1,5 mm²
= 16 &EFS/17.4
13
4

&EFS/17.5

Benennung/Description:
Spare 17
5

Réserve =00-K1 X12:5


= 18 &EFS/17.6
=00-K1 X12:6
= 19 &EFS/17.7

=MCC

Terminal connecting plan =01+-X2


Separator operation 20 &EFS/13.1
3

Séparateur, service =00-K1 X11:1


-WG009 &EFS/13.2
Separator failure MPRXCX 4x1,5 mm² 21

Plan de raccordement des bornes =01+-X2


4

Perturbation séparateur =00-K1 X11:2


6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-037
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
39
=01+JB-1X10

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
Editor
&EFS/17.3

Tested
Operating water PE

X
Eau de commande
-*0_9_020
Speed monitoring device - + 1 &EFS/14.2

+
1

Surveillance de vitesse -X2 3

BN

JGR/PLE
-WG101 &EFS/14.2

-
= .-O 2x0,34 mm² 2

24.01.2011
-X2 4

BU

24.01.2011 KA
-*1_9_002

I
1 &EFS/15.1
Clean-oil discharge pressure 3

2
Huile epuree pression de refoulement -X2 6

WH
-WG102

Kunde:
&EFS/15.1

Project:
Projekt:
= 2 4

1
.-O 2x0,34 mm²

Customer:
-
-
-X2 5

BK

P
2

-*0_9_014

I
1 &EFS/15.2
Water discharge 5

1
Sortie d'eau

WH
2
-WG103 &EFS/15.2
= 6

2
.-O 2x0,34 mm²
-X2 8

BK

P
Spare 7 &EFS/15.3
Réserve
= 8 &EFS/16.1

= 9 &EFS/16.1
3

= 10 &EFS/16.4
-X2 11
= 11 &EFS/16.4

-*9_7_004
Operating water - + 12 &EFS/17.3
+
1

Eau de commande -X2 14


-WG105 &EFS/17.3
-

= MPRXCX 2x1,5 mm² 13


2

-X2 16

-*9_7_005
- + &EFS/17.4
4

Separator
Displacem- and filling water 14
1

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
Eau d.déplacem.e.d.rempl.
-WG106 &EFS/17.4
= 15
+

MPRXCX 2x1,5 mm²


2

-X2 15
= 16 &EFS/17.5

= PE &EFS/17.4
X

Benennung/Description:
5

Terminal connecting plan =01+JB-1X10


Plan de raccordement des bornes =01+JB-1X10
6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-037
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
40
0 1 2 3 4 5 6 7 8 9

&EFS/17.3

&EFS/17.4
Cross reference
références
=01+JB-1X10_GLAND

Target intern

Bridges
ponts
GLAND

GLAND

Terminal number
numéro de borne

X X
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG105

-WG106

SC SC
SC SC
-WG105

-WG106
Displacem- and filling water
Eau d.déplacem.e.d.rempl.
Eau de commande
Operating water

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =01+JB-1X10_GLAND
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 41
Project: Plan de raccordement des bornes =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.1

&EFS/19.1

&EFS/19.1

&EFS/19.1
Cross reference
références

14

14

4
Target intern =0-X1

=0-X1
-K3

-K4
Bridges
ponts
=11+-X1

Terminal number
1

4
numéro de borne
MPRXCX 3x1,5 mm²
-WG002

1 2 3
1 2/14 3/11

1
-*6_7_002
Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage


Regulating valve - heating medium

Regulating valve - heating medium

Regulating valve - heating medium

Regulating valve - heating medium

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =11+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 42
Project: Plan de raccordement des bornes =11+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/18.1

&EFS/18.1

&EFS/19.5

&EFS/19.5

&EFS/19.6

&EFS/19.6

&EFS/19.7

&EFS/19.8

&EFS/19.8

&EFS/19.8
Cross reference
références

X13:15

X13:16

SC

7+

8-

SC
=00-K1

=00-K1
Target intern

=0-SC

=0-SC
=MCC

=MCC

-T1

-T1

-T2

-T2
Bridges
ponts
=11+-X2

Terminal number

SC

SC
1

8
numéro de borne
MPRXCX 2x1,5 mm²

.CY-O 4x1,5 mm²

.CY-O 2x1,5 mm²


-WG005

-WG003

-WG004

1 2 1 2 3 4 2 2
1 2 3 4
1

Θ
2
=MCC

-*0_9_006

=Customer+L-X
Min / maxi surveillance de température
Min / max temperature monitoring
Produit régulation de température

4-20mA temperature indication


Product temperature control
Rétrosignal pompe d`alim.

Temperature indication
Feed back feed pump

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =11+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 43
Project: Plan de raccordement des bornes =11+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/20.1

&EFS/20.1

&EFS/20.2

&EFS/20.2

&EFS/20.3

&EFS/20.4

&EFS/20.5

&EFS/20.5
Cross reference
références

11

14

11

14

11

14

11

14
Target intern -K1

-K1

-K2

-K2

-K3

-K3

-K4

-K4
Bridges
ponts
=100+-X2

Terminal number
1

8
numéro de borne
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG001

-WG002

-WG003

-WG004

1 2 1 2 1 2 1 2
=Customer+L-X

TAH température alarme maxi

TAL température alarme min


TAH temperature alarm max

TAL temperature alarm min


Alarme perte anneau d eau
Water seal broken alarm
Common failure
Défaut général
=

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =100+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 44
Project: Plan de raccordement des bornes =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout
Vue d'ensemble des câbles
Wires total Wires used
Cable name /page.path Source (from) Target (up to) Cable type Conducteurs Conducteurs
Cross-section Length
Cable gland / clamping range
Remark
Nom de câble /page.chemin d'accès Source (de) Destination (bis) Type de càble Section Longueur Remarque
entier Utilisé

=0-WD001 &EFS/9.1 =0-GLAND;=0-X1 =Customer+L-X MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=0-WG008 &EFS/11.1 =0-GLAND;=0-X2 =MCC-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG004 &EFS/14.1 =0-GLAND;=01-X2 MPRXCX 7x 5 1,5 mm² M25x1,5 / 16-17,5mm
=01+JB-1X10

=01-WG006 &EFS/12.4 =0-GLAND;=01-X2 =MCC-X_ MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01-WG007 &EFS/12.4 =0-GLAND;=01-X1 =MCC-X_ MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=01-WG009 &EFS/13.1 =0-GLAND;=01-X2 =MCC MPRXCX 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=01-WG010 &EFS/17.1 =0-GLAND;=01-X2 =01-*8_7_002 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG011 &EFS/17.3 =0-GLAND;=01-X2 MPRXCX 7x 4 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG101 &EFS/14.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01-WG102 &EFS/15.1 =01+JB-1X10 =01-*1_9_002 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01-WG103 &EFS/15.2 =01+JB-1X10 =01-*0_9_014 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01+JB-1X10;
=01-WG105 &EFS/17.3 =01-*9_7_004 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG106 &EFS/17.4 =01-*9_7_005 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=11-WG002 &EFS/19.1 =0-GLAND;=11-X1 =11-*6_7_002 MPRXCX 3x 3 1,5 mm² M20x1,5 / 10-12,5mm

=11-WG003 &EFS/19.5 =11-X2 =11-*0_9_006 .CY-O 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=11-WG004 &EFS/19.8 =11-X2 =Customer+L-X .CY-O 2x 2 1,5 mm² M16x1,5 / 5-10mm

=11-WG005 &EFS/18.1 =0-GLAND;=11-X2 =MCC MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG001 &EFS/20.1 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG002 &EFS/20.2 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Cable layout
- As built +
Tested 24.01.2011 KA
Projekt:
Project:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 45
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout
Vue d'ensemble des câbles
Wires total Wires used
Cable name /page.path Source (from) Target (up to) Cable type Conducteurs Conducteurs
Cross-section Length
Cable gland / clamping range
Remark
Nom de câble /page.chemin d'accès Source (de) Destination (bis) Type de càble Section Longueur Remarque
entier Utilisé

=100-WG003 &EFS/20.3 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG004 &EFS/20.5 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Cable layout
- As built +
Tested 24.01.2011 KA
Projekt:
Project:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 46
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box separator -1X10


Armoire Boîtier des bornes séparateur -1X10
Raccord à vis
Cable gland

-X2 +JB-1X10
PE

PE
1

1
-WG004 N Speed monitoring device
2

1
2x0,34mm Surveillance de vitesse
1
7x1,5mm² 2 -WG101
I

2
3

2 3
P PSL/H clean-oil discharge pressure
4

3
2x0,34mm PSL/H Huile epuree pression de refoulement
4 4 -WG102
+ + I

4
5

+
3
6

+ P PSH water discharge

+
2x0,34mm
5 -WG103 PSH sortie d'eau
7

+ I

6
5
8

7
9

+ +

+
8
10

-
9

-
1
11

1
10
12

11

-WG011
13

- 7x1,5mm² 2 brown
12

Operating water
3x1,5mm
2 Eau de commande
14

3 blue -WG105
13

-
-

4
15

blue
14

-
-

3x1,5mm
3
16

- 4 brown -WG106
15

5
17

16
18

PE
PE
19
Raccord à vis
Cable gland

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal box overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 47
Project: Boîtier des bornes vue d'ensemble
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen


Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!


All protective measures are to be taken in accordance with electric codes, rules and regulations!

* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten


In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter


WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter


WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

* Legende Kabeltypen (Kabelliste)


Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter


-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Instructions for installation
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 48
Project: Remarques sur l'installation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

FU
FC

=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54

General Information for the equipotential bonding system.


≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.

PE-Schiene
protective earth - rail

IDM

≥25 mm²
GN YE

≥10 mm²
GN YE

PA
PA7

PA6

PA5

PA4

PA3

PA2

PA1

≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude

≥25 mm²
GN YE

Fundamenterder
foundation earth

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Potential equalization separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 49
Project: Equipotentialite séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

=0-F1 &EFS/9.1 0005-1551-010 Sicherungsautomat , C 6A , 2 pol AEG


miniature circuit breaker
=0-M1 &EFS/9.4 0005-1409-320 Filterlüfter, 207-253V, 50/60Hz, 19/18W, 44/52m³/h, IP54, RAL 7035 Pfannenberg
Filter fan
=0-M1 &EFS/9.4 0005-1409-230 Austrittsfilter Pfannenberg
Discharge filter
=0-S1 &EFS/9.1 0005-1439-000 Schwenksteller komplett, rastend, rot, 0-I, 1x 2NO + 1x1NC Plenge
Selector switch complete
=0-X1 &EFS/9.1;&EFS/9.4;&EFS/9.5
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=0-24M &EFS/10.6 1031400000 Durchgangs-Reihenklemme, 1,5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=0-P1 &EFS/10.8 0005-1553-100 Leuchtmelder komplett, LED weiß 230V AC Siemens
Pilot light complete
=0-T2 &EFS/10.5 0005-1407-020 Einphasennetzgeraet Prim.: 120/230V, 50/60Hz, Sec.: 24VDC, 5A Siemens
Single phase power supply
=0-X2 &EFS/11.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-T1 &EFS/12.5 0005-3482-070 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Schraubanschluss Weidmueller
Current monitoring
=01-X1 &EFS/12.4 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-X2 &EFS/12.4;&EFS/13.1;&EFS/13.2;&EFS/14.2;&EFS/15.1...&EFS/15.3;&EFS/16.4;&EFS/17.1;&EFS/17.3...&EFS/17.7
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-K1 &EFS/13.4 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=01-T2 &EFS/14.1 0005-4509-000 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs
Converters- Amplifier to convert NAMUR sensor
=11-X2 &EFS/18.1;&EFS/19.5...&EFS/19.7
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=11-K3 &EFS/19.3 0005-4033-140 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais, für hohe Einschaltströme, 1 Schließer , Un=24 VDC Phoenix Contakt
Relay twin-contact
=11-K4 &EFS/19.4 0005-4033-140 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais, für hohe Einschaltströme, 1 Schließer , Un=24 VDC Phoenix Contakt
Relay twin-contact
=11-T1 &EFS/19.5 0005-3482-060 Signalwandler/-trenner, 4...20 mA (Stromschleife), Zugfederanschluss Weidmueller
Signal converter/disconnector, 4...20 mA (current loop), Tension clamp connection
=11-T2 &EFS/19.8 0005-1833-000 Signalwandler/-trenner, 0(4)...20 mA , Schraubanschluss Weidmueller
Signal converter/disconnector, 0(4)...20 mA , Screw connection
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 50
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EPB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

=11-X1 &EFS/19.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago


2-Conductor through terminal block
=11-X2 &EFS/19.8 0005-3503-890 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=100-K1 &EFS/20.1 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K2 &EFS/20.2 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K3 &EFS/20.3 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K4 &EFS/20.5 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-X2 &EFS/20.1...&EFS/20.5
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=00-K1 &EFS/22.1 0005-4050-430 Komplettgerät GEA, C7-613, 24DE/16DA/5AE/2AA, SIMATIC C7 Siemens
Control system GEA, C7-613, 24DI/16DO/5AI/2AO, SIMATIC C7
=0-P1 &EFS/10.8 0005-4396-040 VORSATZ, RUND LEUCHTMELDER LINSE WEISS MIT HALTER Siemens
INDICATOR LIGHT WITH HOLDER, SMOOTH LENS LENS WHITE
-Cabinet &ELU/26.1 1338500 Kompakt-Schaltschrank AE, lackiert RAL 7035, mit Montageplatte, eintürig Rittal
Compact enclosure AE, painted RAL 7035, with mount. plate, single door
-Cabinet &ELU/26.1 2508000 Wandbefestigungshalter Stahlblech, Wandabstand 10mm Rittal
Wall mounting bracket sheet steel, zinc-plated & passivated wall distance 10 mm
-Cabinet &ELU/26.1 0005-1412-000 Türarretierung für das AE Programm Rittal
Door stay for the AE range
-Cabinet &ELU/26.1 2514000 Schaltplantaschen aus Kunststoff mit selbstklebenden Befestigungsleisten DIN A4 HOCH Rittal
Wiring plan pockets of plastic with self-adhesing fastening strips DIN A4 portrait
-Cabinet &ELU/26.1 Lack_AE1030-1338 Lackierung Plenge
Painting
-Cabinet &ELU/26.1 8556-9999-000 Kleinmaterial Schaltschrank Plenge
Incidentals control cabinet
-Cabinet &ELU/26.1 RESOPALSCHILD100/130 Resopalschild Kaiser
Resopal plate
-Cabinet &ELU/26.1 4568000 Transportösen für PS/ES und TS Rittal
Eyebolts for PS/ES and TS
-Cabinet &ELU/26.1 ADERKENNZEICHNUNG Aderkennzeichnung Plenge
Wire marking
-Cabinet &ELU/26.1 Halogenfreie Kanäle Plenge
Halogen free Channels
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 51
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EPB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

-Cabinet &ELU/26.1 Halogenfreie Verdrahtung Plenge


Halogen free Wiring
-Ground_plate &ELU/27.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4516-600 Verschraubung, Z14, ø12-14,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4518-600 Verschraubung, Z17, ø16-17,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4443-630 Blindstopfen Messing, M20x1,5 Jacob
Blanking plug brass nickeled
-Ground_plate &ELU/27.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
-Ground_plate &ELU/27.1 22-25-02-2 EMV-Gegenmutter M25/EMV Heinrich
EMV-Counter nut
=Additions &ELU/27.8 0005-1554-000 Kabelbezeichnung, polyamid Weidmueller
Cable designation
=Additions &ELU/27.8 8555-9001-010 Betriebsanleitung D10 NewDesign, englisch WS Mineraloil Systems
Instruction manual
=Additions &ELU/27.8 8555-9002-010 Betriebsanleitung D10 NewDesign, französisch WS Mineraloil Systems
Instruction manual
=Additions-S01 &ELU/29.1 0005-0081-030 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens
Mushroom push button box
=Additions-S01 &ELU/29.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
=Additions-S01 &ELU/29.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
=Additions-B1 &ELU/30.2 0005-0924-220 Stromwandler, 50/1A IME
Current transformer
=Additions-F1 &ELU/31.2 0005-1100-070 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens
THERMISTOR MOTOR PROTECTION STANDARD EVALUATION UNIT AUTO, 1NO+1NC, AC 230V

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 52
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-037 & EPB 52 Bl./Sh.
Commissioning Equipment,
Tools and Spare Parts List

LO-ME

OSE 20-91-067

Quantity Part no.: Description


4 2064-9769-020 Set of commissioning equipment
1 2064-9901-000 Set of tools and accessories

A company of GEA group

Note: SUBJECT TO ODIFICATION


Part no. 2064-9769-020
Packing list of accessories :

2064-9769-020 SET OF COMMISSIONING EQUIPMENT

Pos. Part no. Part description Quantity Unit of Qty

0010 0007-1936-750 Gasket 2 PC

0020 0007-2925-750 Gasket 1 PC

0030 0007-2485-600 Gasket 1 PC

0040 0007-1904-750 Gasket 2 PC

0050 0007-1936-750 Gasket 1 PC

0060 0007-1861-750 Gasket 2 PC

0070 0007-1987-750 Gasket 1 PC

0080 0015-0003-080 Lubricating oil ( for initial filling oil ) 1 PC

0090 0021-3337-900 Drive belt 1 PC

0095 0015-0082-000 Lubricating grease 1 PC


Part no. 2064-9901-000
Packing list of accessories :

2064-9901-000 SET OF TOOLS AND ACCESSORIES

Pos. Part no. Part description Quantity Unit of Qty

0010 0003-0644-300 Mallet 1 PC

0015 0003-0596-320 Socket wrench, compl 1 PC

0020 0003-3796-320 Offset screwdriver 1 PC

0030 0003-3685-000 Double hook wrench, compl 1 PC

0040 0013-0279-300 Hexagon nut 1 PC

0050 0019-6959-300 Hex head screw 1 PC

0060 0026-0356-300 Washer/ disk 1 PC

0070 2064-9982-000 Eye bolt, compl 1 PC

0080 2064-9822-000 Bell-shaped piece 1 PC

0090 2064-9860-000 Mounting tool, compl 1 PC

0100 2064-9943-000 Annular wrench, compl 1 PC

0110 2064-9823-000 Mounting ring 1 PC

0120 0018-2916-050 Double nipple 1 PC

0130 0019-6340-300 Threaded pin 1 PC

0140 2058-9939-000 Washer/ disk 1 PC

0150 2142-9935-000 Pressure piece 1 PC

0160 0013-0280-300 Hexagon nut 1 PC

0170 0019-6994-300 Hex head screw 1 PC


Contents
4. LO-AE
Data sheet
P&ID
Equipment list
Dimensioned drawing 2066-4100-000
Detail drawings:
3/2-Way feed valve assembly 9901-8105-215
Dimensioned drawing for motor 9901-8105-305
Starting characteristis 9997-0142-020
Steam pre-heater:
Dimensioned drawing pre-heater
Safety valve 9901-8104-825
Thermometer 9901-8104-505
Circuit diagram 8106-2004-038

Commissioning equipment, spare parts and tools list


GEA Westfalia Separator Systems GmbH

Process Condition Data Sheet Rev. No. 0


Manufacurer:
Customer: DSME
Hull No.: H7511 Project No.: 44234 IMO No.: WS Order No: 402942120
Classification: BV Drawing No.:

Oil to be Processed Operating Water


Application: HD Oil Hardness: < 55°C 12° dH
Viscosity: 40 SAE > 55°C 6° dH
Density: 1,01 g/ml 15°C Chloride Ions: < 100 mg/l
Inlet Temperature: 55 °C PH - Value: 6,5 - 7,5
Separating Temperature: 95 °C Temperature: +10°C up to +85°C
Effec.throughput capacity: 900 l/h Feed Pressure: 3-10 bar (min.3bar)
Required Capacity: 0,5 l/s
Consumption / Ejection: 3-4 l
Ambient Conditions Compressed Air
Ambient Temperature: °C Pressure: bar
Humidity: up to 92% Standard operating compressed air
Atmospheric Pressure: up to 1000 m Above Sea Level Min. 3 bar / max. 10 bar
Separator Separator Motor
Type: 4 x OSE 5-91-037/5 Type: Frame size 100/112
Operation Mode: Voltage: 400 Volt
Ejection Method: total Frequency: 50 Hz
Clean Oil Discharge: 1,5 bar g Output: 4,6 kW
Finish color: Munsell no. 7.5 BG 7/2 Speed: 3000 rpm
Total weight: 155 kg Weight: 25 kg
Bowl speed 12000 rpm
Bowl weight 30 kg
Control Unit Feed Pump
Type: D 10 Type:
Infeed voltage: 400 Volt Rated Capacity: l/h
Frequency: 50 Hz Suction Height: m Ws
Valve Voltage: 24 DC Delivery Height: m Ws
Control Voltage: 230 Volt Voltage: Volt
Finish Color: Munsell no. 7.5 BG 7/2 Frequency: Hz
Weight: 55 kg Output: kW
Weight: kg
Heating Medium Saturated Steam
Pressure: 7 bar abs
Temperature: 165 °C
Consumption: 36 kg/h
Permissible Back Pressure of
Condensate: max. 1,5 bar g
Adjustment ID No. Set Points
Inlet Temperature Controler TC *0-9-007 95 °C

Inlet Temperature Alarm high TAH *0-9-006 105 °C

Inlet Temperature Alarm low TAL *0-9-006 85 °C

Water Pressure Reducer PCV *9-7-003 3 -10 bar g

Pressure Alarm low PAL Clean Oil Discharge *1-9-002 1 bar

Pressure Switch PSL Sludge Monitoring System *1-9-003 1 bar for -91-/0136 0,5 bar for -0196-

Subject to technical modification 01.12.2010


Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_LO-AE


GEA Westfalia Separator
Devicelist CP

Quotation-No.: 44234

Global Comments: ---

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 15.02.2011 Dept.: 4420

Type: --- Corr. Drawing: P402942120-9913-PID100 Belongs to: ---

Repl. for: --- Repl. by: --- Std. checked: --- ---

Explanations:
Priority (A): Procurement (B): Scope of Supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = To be removed
U = --- V = --- W = ---

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 1/3
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_LO-AE


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Stk Separator OSE 5-91-037 --- --- --- L


---
10-1-001/M1 1 Stk Electric motor Frame size 100 / 112 - --- --- --- L
---
10-5-001 1 Stk Preheater VW-1 --- For service T.B.A. --- --- L

10-7-002 1 Stk Safety valve 67.961 / 6 bar --- 0018-7445-400 --- --- L
G 1/2’’
10-7-005 1 Stk Pre Set Valve --- --- --- --- L
belongs to 10-7-006 DN25
10-7-006 1 Stk 3/2-way piston valve --- 0018-7621-110 --- --- L
DN25
10-7-012 1 Stk Gauge cock --- --- --- --- --- L
belongs to 10-1-001 ---
10-9-006 1 Stk Resistance Thermometer 2 X PT 100 0001-1579-400 --- --- L
belongs to 10-7-006
10-9-007/B1 1 Stk PI-Temperature Controler --- - --- --- --- L
integrated in Control Cabinet --- TC
10-9-009/B1 1 Stk Flowmeter 213.40 --- --- 0001-1701-600 --- --- L
1/4’’ FI
10-9-010/B1 1 Stk Temperature Element --- - --- --- --- L
installed in Motor --- TE
10-9-011/B1 1 Stk Current transformer TAI233 - --- 0005-0924-220 --- --- L
--- IAL
10-9-014/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 --- --- L
1/4’’ PT
10-9-018/B 1 Stk Speed Control --- - --- 0005-0868-000 --- --- L
--- SIS
10-9-019/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI
10-9-020/B1 1 Stk Temperature indicator 174 0C° +120C° --- 0001-0326-280 --- --- L
1/2’’ TI

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 2/3
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
Customer: Westfalia Separator GmbH Project-/Order-No.: 942120 / 402942120

Location: H7511 Project-title: 4420_942120_LO-AE


GEA Westfalia Separator
Devicelist CP
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code
11-7-001 1 Stk Non-return valve MR330025 --- 0018-1344-300 --- --- L
G1’’
11-7-003 1 Stk Gauge cock --- --- --- --- --- L
belongs to 10-1-001 ---
11-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 --- --- L
1/4’’ PI
11-9-002/B1 1 Stk Pressure transmitter NAE - --- 0005-1529-300 --- --- L
1/4’’ PT
12-7-001 1 Stk Non-return valve --- --- --- --- L
belongs to 10-7-006 DN25
18-7-002 1 Stk 3/2-Way Solenoid Valve --- --- 0018-7621-600 --- --- L
belongs to 10-7-006 1/4’’
19-7-002 1 Stk Socket Ball Valve --- --- 0018-1763-630 --- --- L
belongs to 19-7-003 3/4’’
19-7-003 1 Stk Solenoid Valve Assembly compl. --- --- 0018-7614-000 --- --- L
3/4’’
19-7-004 1 Stk 2/2-Way Solenoid Valve --- --- --- --- L
belongs to 19-7-003 1/2’’
19-7-005 1 Stk 2/2-Way Solenoid Valve --- --- --- --- L
belongs to 19-7-003 1/4’’
19-8-001 1 Stk Y-Strainer --- --- --- L
belongs to 19-7-003 3/4’’
19-9-001/B1 1 Stk Pressure gauge 213.40 / 0 bar ... 10 bar --- --- 0001-1572-600 --- --- L
belongs to 19-7-003 1/4’’ PI

Created Date: 05.10.2010 Checked Date: Approved Date: Document No.: Revison: Page:
By: starteb By: By: P402942120-9913-DVL000 3/3
Copyright. © All rights reserved Issued for: ,
Filename: sv010022\WS2322\WS4420\Kundenaufträge\Marine\Korea\DSME\Proj. 44234 - Kom. 402942120 - H7511\4420_942120.prj@sv010022\Projekt/Dokumentablage\Basic and Process Engineering\Equipmentlisten\P402942120-9913-DVL000
0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator


Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Customer : -
Client
Designation of plant : -
Repère d'installation
Drawing no. : 8106-2004-038
No de dessin
Internal order no. : -
Numéro de repère

Manufacturer (Company) : GEA Westfalia Separator


Fabricant (société)
Name of project : -
Nom du project
Type : D10 / OSE 5-91
Type
Language : en/fr
Langue
Technical data : 230V AC 60 Hz +/-5 % -
Caracteristique techn.

Prepared : 29.09.2010 Processed : 07.07.2011 Applied standards: IEC 61346


Fait le Modifié le IEC 61355
IEC 60617
GEA project contact : M. Kalb Telephone : +49 2522 77-2802
GEA responsable de projet Téléphone

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Title- / cover sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 1
Project: Page de titre/de garde
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EAA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Title- / cover sheet


&EAA 1 24.01.2011 BRI/PLE
Page de titre/de garde

Table of contents
&EAB 2 24.01.2011 BRI/PLE
Liste du contenu

Table of contents
&EAB 3 24.01.2011 BRI/PLE
Liste du contenu

Table of contents
&EAB 4 24.01.2011 BRI/PLE
Liste du contenu

Revision overview
&EBH 5 24.01.2011 BRI/PLE
Aperçu des révisions

Structure indicator
&EDB 6 24.01.2011 BRI/PLE
Aperçu des identificateurs de structure

Information-sheet
&EDB 7 24.01.2011 BRI/PLE
Fiche d'information

Information-sheet
&EDB 8 24.01.2011 BRI/PLE
Fiche d'information

Incoming
&EFS 9 =0 24.01.2011 BRI/PLE
Alimentation

Control voltage 24VDC


&EFS 10 =0 24.01.2011 BRI/PLE
Tension de commande 24V c.c.

Emergency stop
&EFS 11 =0 24.01.2011 BRI/PLE
Arrêt d'urgence

Separator
&EFS 12 =01 24.01.2011 BRI/PLE
Séparateur

Separator
&EFS 13 =01 24.01.2011 BRI/PLE
Séparateur

Separator speed measuring


&EFS 14 =01 24.01.2011 BRI/PLE
Séparateur mesure de vitesse

Separator signals
&EFS 15 =01 24.01.2011 BRI/PLE
Séparateur signaux

Separator vibro
&EFS 16 =01 24.01.2011 BRI/PLE
Séparateur vibrocontrôle

Separator valves
&EFS 17 =01 24.01.2011 BRI/PLE
Séparateur vannes

Release product temperature control


&EFS 18 =11 24.01.2011 BRI/PLE
Autorisation produit régulation de température

Product temperature control


&EFS 19 =11 24.01.2011 BRI/PLE
Produit régulation de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 2
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EAB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Signal exchange
&EFS 20 =100 24.01.2011 BRI/PLE
Echange d'information

PLC overview
&EFS 21 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC power supply


&EFS 22 =00 24.01.2011 BRI/PLE
Automate alimentation courant

PLC overview
&EFS 23 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC overview
&EFS 24 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

PLC overview
&EFS 25 =00 24.01.2011 BRI/PLE
Vue d'ensemble automate

Arrangement drawing
&ELU 26 24.01.2011 BRI/PLE
Disposition des éléments

Arrangement drawing
&ELU 27 24.01.2011 BRI/PLE
Disposition des éléments

D10
&ELU 28 24.01.2011 BRI/PLE
D10

Energency stop box


&ELU 29 24.01.2011 BRI/PLE
Arrêt d`urgence unité

Current transformer
&ELU 30 24.01.2011 BRI/PLE
Transformateur de courant

Motor protection relay


&ELU 31 24.01.2011 BRI/PLE
Relais de protection intégrale du moteur

Terminal connecting plan =0+-GLAND


&EMA 32 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-GLAND

Terminal connecting plan =0+-24M


&EMA 33 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-24M

Terminal connecting plan =0+-PE


&EMA 34 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-PE

Terminal connecting plan =0+-SC


&EMA 35 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-SC

Terminal connecting plan =0+-X1


&EMA 36 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-X1

Terminal connecting plan =0+-X2


&EMA 37 24.01.2011 BRI/PLE
Plan de raccordement des bornes =0+-X2

Terminal connecting plan =01+-X1


&EMA 38 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+-X1

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 3
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EAB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents
Liste du contenu
Document type Page Page description Plant Mounting place Date Editor
Type de document Page Description de page Installation Lieu de montage Date Réalisation

Terminal connecting plan =01+-X2


&EMA 39 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+-X2

Terminal connecting plan =01+JB-1X10


&EMA 40 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+JB-1X10

Terminal connecting plan =01+JB-1X10_GLAND


&EMA 41 24.01.2011 BRI/PLE
Plan de raccordement des bornes =01+JB-1X10_GLAND

Terminal connecting plan =11+-X1


&EMA 42 24.01.2011 BRI/PLE
Plan de raccordement des bornes =11+-X1

Terminal connecting plan =11+-X2


&EMA 43 24.01.2011 BRI/PLE
Plan de raccordement des bornes =11+-X2

Terminal connecting plan =100+-X2


&EMA 44 24.01.2011 BRI/PLE
Plan de raccordement des bornes =100+-X2

Cable layout
&EMB 45 24.01.2011 BRI/PLE
Vue d'ensemble des câbles

Cable layout
&EMB 46 24.01.2011 BRI/PLE
Vue d'ensemble des câbles

Terminal box overview


&EMB 47 24.01.2011 BRI/PLE
Boîtier des bornes vue d'ensemble

Instructions for installation


&EMB 48 24.01.2011 BRI/PLE
Remarques sur l'installation

Potential equalization separator


&EMB 49 24.01.2011 BRI/PLE
Equipotentialite séparateur

Parts list
&EPB 50 24.01.2011 BRI/PLE
Nomenclature

Parts list
&EPB 51 24.01.2011 BRI/PLE
Nomenclature

Parts list
&EPB 52 24.01.2011 BRI/PLE
Nomenclature

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Table of contents
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 4
Project: Liste du contenu
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EAB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revision overview
Aperçu des révisions
Revision name Revision comment Revision on the basis of change Page name Author Date
Nom de la révision Commentaire de révision Cause de modification de révision Nom de page Traiter Date

Rev.01 PI control JGR/PLE 02.12.2010

Rev.02 Glands JGR/PLE 08.12.2010

Rev.03 As built GRO/PLE 24.01.2011

Rev.04 4-20mA temperature indication added BRI/PLE 07.07.2011

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Revision overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 5
Project: Aperçu des révisions
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EBH 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Structure indicator
Aperçu des identificateurs de structure
Complete name Labelling Structure descprition Complete name Labelling Structure descprition
Désignation complète Reperage Description de structure Désignation complète Reperage Description de structure
Document type Cover sheet
&EAA
Type de document Page de garde
Document type Table of contents
&EAB
Type de document Liste du contenu
Document type Revision overview
&EBH
Type de document Aperçu des révisions
Document type Structure indentification overview / instructions
&EDB
Type de document Identificateur de structure vue d'ensemble / prescriptions
Document type Circuit diagram
&EFS
Type de document Schéma de circuit
Document type Arrangement drawing
&ELU
Type de document Disposition des éléments
Document type Terminal connection diagram
&EMA
Type de document Plan d. dispos. des bornes
Document type Cable layout
&EMB
Type de document Vue d'ensemble des câbles
Document type Terminal connecting plan
&EMC
Type de document Plan de raccordement des bornes
Document type Parts list
&EPB
Type de document Nomenclature
Plant Incoming
=0
Installation Alimentation
Plant Separator
=01
Installation Séparateur
Plant Feed pump
=11
Installation Pompe d`alim.
Plant Signal exchange
=100
Installation Echange d'information
Plant PLC
=00
Installation Automate
Plant Addition
=Additions
Installation Supplément
Plant Customer
=Customer
Installation Client
Plant Motor starter
=MCC
Installation Commande du moteur
Mounting place Junction box
+JB
Lieu de montage Boîte de dérivation
Mounting place Local
+L
Lieu de montage Local

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Structure indicator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 6
Project: Aperçu des identificateurs de structure
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EDB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Instruction / specification
Prescriptions / spécification
Control cabinet : Version:
Armoire : Exposé:
Denomination control cabinet Core indentification
CC Marquage des brins
YES
Désignation armoire
Painting cabinet Potential designation
Peinture boîtier
Munsell 7,5BG 7/2 Désignation du potentiel
NO

Protective rating Halogen free wiring / channels


Mode de protection
IP54 Sans halogène câblage / voies
NO

Ambient temperature Cable marking plates


Température ambiante
~45 °C Étiquettes de câbles
YES

Classification
Classification
...

Marking plates
Étiquettes
PLASTIC WHITE, LETTERS BLACK

Interface:
Interface:
Bus connection to customer PLC
Bus liaison vers clients PLC
NO

Incoming:
Alimentation:
Mains- / side voltage
Tension du réseau/d'alimentation
230V AC

Mains frequency
Fréquence de réseau
60 Hz

Rotary field
Champ rotatif
CLOCKWISE ROTATION

Voltage tolerance
Tolérance de tension
+/-5 %

Cable inlet
Passage de cable
BOTTOM

Incoming redundant
Alimentation redondant
NO

Control voltages:
Tensions de commande:
Control voltage 1
Tension de commande 1
230V AC

Control voltage 2
Tension de commande 2
24V DC

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Information-sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 7
Project: Fiche d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EDB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Wiring
Câblage
Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section
Circuits Conducteur Couleur Section Circuits Conducteur Couleur Section
Main circuits 230V AC L1 Red ≥ 1,5mm² Control voltage 230V AC L Red ≥ 0,75mm²
Circuits principaux Rouge Tension de commande Rouge
L2 White N Red / white
Blanc " Rouge / blanc "
L3 Black
Noir "
N Light blue ≥ 1,5mm²
Bleu clair
PE Green / yellow ≥ 2,5mm²
Vert / jaune

Control voltage 24V DC + Red ≥ 0,75mm²


Tension de commande Rouge
- Blue
Bleu "

Analog screened L+ White ≥ 0,75mm²


Analogique ecran blindé Blanc
M Brown
Brun "

Measuring circuit White ≥ 0,75mm²


Ligne de mesure Blanc

Current transformer lines Black ≥ 2,5mm²


Lignes de transformateurs électriques Noir

Interlocking conductors (AC/DC) Orange ≥ 0,75mm²


Conduits de verrouilllage (AC/DC) Orange

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Information-sheet
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 8
Project: Fiche d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EDB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC
L.A / 10.0
N.A / 10.0
230V AC
L.X / 19.0
N.X / 19.0

13

23

31

-S1
14

24

/20.1 32
2

-F1
1

C 6A

Data incoming:
Donnée alimentation:
Min. Cross-section:
2,5 mm²
Min. Section:
-PE
-PE -SC -PE -PE -PE
GLAND

Pre-fuse:
-
1

6
-X1 -X1 Fusible préalable:

Ambient temperature:
~45 °C
-WD001 Température ambiante:
MPRXCX -PE
2x2,5 mm² Max. Cable length:
50 m

PE

PE

PE
Maxi. Longueur de câble:

Mise à la terre plaque de montage 1


N
L

-1M -1T -1G U: 230V AC


PE
L1

-M1
M -
1~
Earthing mounting plate 1
19/18W f: 60 Hz

Mise à la terre boîtier 1


=Customer Cabinet fan P:
PE

Mise à la terre porte 1


Ventilateur d'armoire
Mise à la terre ecran

+L-X

Earthing cabinet 1
Icn:
Earthing screen

Earthing door 1
Full load current:
~2 A
Incoming Filter fan Courant de Pleine charge:
Alimentation Aérateur filtrant

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Incoming
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 9
Project: Alimentation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

230V AC 230V AC
9.9 / L.A L.A / 19.0
9.9 / N.A

N/L2
L1
-T2
INPUT
120/230VAC GEA
24VDC/5A power

x1
-P1

OFF

ON

x2
weiß
A
B
OUTPUT

L+

L+'

PE

M'
M.A / 12.6
-PE
M.K / 21.0
M.R / 11.0

1
-24M

-PE
M.X / 17.0

24V DC
L+.A / 12.6
24V DC
L+.K / 22.0
24V DC
L+.X / 11.0

Control voltage DC Power supply


Tension de commande DC Alimentation courant

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Control voltage 24VDC
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 10
Project: Tension de commande 24V c.c.
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
10.9 / L+.X L+.X / 15.0

=00-K1
/23.4
E2.7
X10

10.9 / M.R M.R / 13.0


-PE
Remove link in case of
GLAND

an external
1

emergency stop!
"Enlever le pontage -X2
en cas de
branchement d'un
""Arrêt d'urgence""
externe"! -WG008
MPRXCX
2x1,5 mm²

=MCC
/12.0
PE

PE

Separator
emergency stop
Séparateur
arrêt d'urgence

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 0


Editor JGR/PLE
Customer:
Separator Emergency stop
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 11
Project: Arrêt d'urgence
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Separator motor 24V DC 24V DC


10.9 / L+.A L+.A / 13.0
Moteur séparateur
10.9 / M.A M.A / 14.0
=MCC
/11.1
...V/50/60Hz Current measuring separator
/13.1
/18.1 Mesure de courant séparateur
L1 L2 L3
=00-K1
4-20mA = 0-50A
-WG006 /24.5
MPRXCX
2x1,5 mm²
AI0-I
-X2 1
X13

11

2
-K1

12

14
/13.4

-X2 2

PE GLAND
-PE
A1
1

-Q1
2

A2

-B2
-WG007 -T1
MPRXCX *0_9_011

7+
2x2,5 mm²
-X1 1

2
A
S1

Input

8
0-1A
-B1 0-.../.../1A -X1 2

3
Output

9-
S2

50/1A 0/4-20mA
PE GLAND
-PE

L L
A1
T1

-F1 M
T2

A2

-PE
N N
GEA_Westfalia_Separator

Anti-clockwise rotation
Marche à gauche
W1
U1

V1

PE

M
*0_1_001 3~
...kW/...A Θ
T2

T1

Separator PTC-feeler
Séparateur separator
Sonde PTC
séparateur

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 12
Project: Séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
12.9 / L+.A L+.A / 14.0

=00-K1 =00-K1
/23.5 /23.5
E0.0 E0.1
X11 X11

=00-K1
/24.4
A1.0
X12

9
A1

-K1
A2

11.9 / M.R M.R / 18.0


-PE
GLAND
20

21

-X2
WG009 / 15.2 WG009. / 15.3
-WG009
MPRXCX
4x1,5 mm²

=MCC 14
/12.0 11 /12.5
12
PE

PE

Separator Separator Separator


operation failure start/stop
Séparateur, Perturbation Séparateur
service séparateur marche/arrêt

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 13
Project: Séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
13.9 / L+.A L+.A / 19.0
12.9 / M.A M.A / 19.0

=00-K1
0-12000 r.p.m.
/23.5
E0.3
X11

-T2 4
4+
6-

24VDC
5+

1+

2-
3

-X2
-WG004
MPRXCX
7x1,5 mm²

+JB

-1X10 1 2

-WG101
.-O
2x0,34 mm²
+

*0_9_020
SI
-

+ BN = brown
- BU = blue

Speed monitoring device


Surveillance de vitesse

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator speed measuring
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 14
Project: Séparateur mesure de vitesse
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1
4-20mA 4-20mA
/24.5 /24.5
AI1-I AI2-I
X13 X13
=00-K1
5

8
/23.5
E0.5
X11

6
24V DC 24V DC
11.9 / L+.X L+.X / 18.0
-PE

GLAND
10
5

9
-X2
13.1 / WG009 13.2 / WG009.
-WG004
MPRXCX
7x1,5 mm²

+JB
L+_1X10 / 16.1
4

-1X10 PE_1X10 / 17.3

-WG102 -WG103
.-O .-O
2x0,34 mm² 2x0,34 mm²
1

*1_9_002 I *0_9_014 I
PSL/H P PSH P
4-20mA 4-20mA

Clean-oil Water discharge Spare


discharge pressure Sortie d'eau Réserve
Huile
epuree pression de refoulement

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator signals
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 15
Project: Séparateur signaux
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1
/23.5
E1.7
X11

16
11
-X2

-WG011
MPRXCX
7x1,5 mm²

+JB 15.3 / L+_1X10


M_1X10 / 17.3

-1X10 8 9 10 11

Spare Spare
Réserve Réserve

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator vibro
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 16
Project: Séparateur vibrocontrôle
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/24.4 /24.4 /24.4 /24.4 /24.4
A0.0 A0.2 A0.1 A0.4 A0.5
X12 X12 X12 X12 X12
1

6
10.9 / M.X M.X /

-PE -PE
GLAND

GLAND
12

13

14

15

16

17

18

19
-X2
-WG011
MPRXCX
7x1,5 mm²

+JB 16.1 / M_1X10


15.3
PE_1X10
GLAND

GLAND
PE
12

13

15

14

16
PE
-1X10 PE

-WG010 -WG105 -WG106


MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm²
/17.2 /17.3 /17.4
+

*8_7_002 *9_7_004 *9_7_005


-

-
-

Feed valve Operating water Displacem- and Spare Spare


Vanne d'alimentation Eau de commande filling water Réserve Réserve
Eau d.déplacem.e.d.rempl.

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 01


Editor JGR/PLE
Customer:
Separator Separator valves
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 17
Project: Séparateur vannes
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
15.9 / L+.X

=00-K1
/23.5
E1.0
X11

13.9 / M.R M.R / 19.2


-PE
Link remove at
connection of an feed
GLAND

pump! (optional)
1

Pontage enlever en
Branchement d´un -X2
pompe d`alim.! (en
option)
-WG005
MPRXCX
2x1,5 mm²

=MCC
/12.0
PE

PE

Feed back feed pump


Rétrosignal pompe d`alim.

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 11


Editor JGR/PLE
Customer:
Separator Release product temperature control
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 18
Project: Autorisation produit régulation de température
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 / L+.A L+.A / 21.0
14.9 / M.A
230V AC
10.9 / L.A
230V AC Product Min / max
9.9 / L.X
9.9 / N.X temperature control temperature monitoring
Temperature indication
Produit Min / maxi
Indication de température
régulation de température surveillance de température

13.

13.
13

13
=00-K1 =00-K1 =00-K1
-K3 -K4 4-20mA = 0-120°C 4-20mA = 0-120°C

14

14.

14

14.
/19.3 /19.4 /24.5 /24.5 /24.5
AI3-I AIR-P AIR-N PAW754I
X13 X13 X13 X11

11

15

16

19
-SC -SC

=0-SC

1+

3-
2

1
-T1 -T2 Input
0/4-20mA
Output
0/4-20mA 5-
Clamp 4 is attached only with "Spring-loaded"

24VDC
=00-K1 =00-K1 PT100 4+
Output
0/4-20mA
/24.4 /24.4
-SC -SC
A1.6 A1.7

7+

8-
3

4
X12 X12

=0-SC
15

16
control valve

A1

A1

-K3 -K4
A2

A2

18.9 / M.R M.R / 20.0


-PE
GLAND

SC

SC
1

8
-X1 -X2 -X2

-WG002 -WG003 -WG004


MPRXCX .CY-O .CY-O
3x1,5 mm² 4x1,5 mm² 2x1,5 mm²

13 14 /19.2 13 14 /19.2
*6_7_002 13. 14. /19.2 13. 14. /19.3 *0_9_006 =Customer
+L-X -X
1

3
Θ Θ
1 2/14 3/11 40 PE
PT100 PT100
M
2

4
1 ~

Regulating valve - heating medium Regulating Regulating Product Min / max 4-20mA
Vanne de positionnement - média de chauffage valve open valve closed temperature control temperature monitoring temperature indication
Vanne de Vanne de Produit Min / maxi 4-20mA
positionnement ouvert positionnement fermé régulation de température surveillance de température indication de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 11


Editor JGR/PLE
Customer:
Separator Product temperature control
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 19
Project: Produit régulation de température
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1


/24.4 /24.4 /24.4 /24.4
A0.7 A1.3 A1.4 A1.5
X12 X12 X12 X12
8

12

13

14
A1

A1

A1

A1
-K1 -K2 -K3 -K4
A2

A2

A2

A2
19.4 / M.R

14 14 14 14
11 /20.0 11 /20.2 11 /20.3 11 /20.5
12 12 12 12
12

14

12

14

12

14
12

14

31

-K2 -K3 -K4


-K1 =0-S1
11

11

11

/20.2 /20.3 /20.5


11

32

/20.1 /9.1
-PE PE PE PE
GLAND

GLAND

GLAND

GLAND
1

-X2
-WG001 -WG002 -WG003 -WG004
MPRXCX MPRXCX MPRXCX MPRXCX
2x1,5 mm² 2x1,5 mm² 2x1,5 mm² 2x1,5 mm²

=Customer
PE

PE

PE

PE

+L-X -X -X -X -X

Common failure Water seal broken alarm TAH temperature TAL temperature
Défaut général Alarme perte anneau d eau alarm max alarm min
TAH température TAL température
alarme maxi alarme min

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 100


Editor JGR/PLE
Customer:
Separator Signal exchange
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 20
Project: Echange d'information
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1


/23.5 /24.5 /24.5 /24.5 /24.5
E0.7 AI0-C
- AI1-C AI2-C
- AI3-C
X11 8 X13 X13 X13 X13

12
24V DC
19.9 / L+.A
10.9 / M.K M.K / 22.0

Earth analog Earth analog Earth analog Earth analog


Masse analogique Masse analogique Masse analogique Masse analogique

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 21
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
6ES7613-1SB02-0AC0
-X12 -X11
+1.7 16 +1.7 16
+1.6 15 +1.6 15
+1.5 14 +1.5 14
-X7 +1.4 +1.4

Digital Output 24VDC 0,5A


13 13
+1.3 12 +1.3 12

Digital Input 24VDC


MMC
+1.2 11 +1.2 11
+1.1 10 +1.1 10
+1.0 9 +1.0 9
+0.7 8 +0.7 8
+0.6 7 +0.6 7

X5/P-BUS 1L+ = DI +0.0 ... +1.7 +0.5 6 +0.5 6

A 1M = DI +0.0 ... +2.7 +0.4 5 +0.4 5


B 2L+,2M= DO +0.0 ... +0.7 +0.3 4 +0.3 4
SC 3L+,3M= DO +1.0 ... +1.7 +0.2 3 +0.2 3
A +0.1 2 +0.1 2
B +0.0 1 +0.0 1
SC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X13

M ana
M ana

AIR-N
AI0-U

AI1-U

AI2-U

AI3-U

AIR-P
AI0-C

AI1-C

AI2-C

AI3-C
AI0-I

AI1-I

AI2-I

AI3-I

Input 24VDC, 4A
X2/MPI
A Analog Input PT100 -X1
B -X14 L+ 4
SC
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
-X10 M 3

+2.0
+2.1
+2.2
+2.3
+2.4
+2.5
+2.6
+2.7
AO0-U

AO1-U

A
M ana

M ana

AT1
AO0-I

AO1-I

2L+
2L+

3L+
3L+

1L+
2

2M

3M

1M
B
SC
AT2 1
Analog Output Digital Input 24VDC DO/DI 24VDC
Pover Supply

2L+ /23.4

3L+ /23.4

1L+ /23.4
2M /23.4

3M /23.4

1M /23.4
AT1

AT2

L+

PE
M
X1:1

X1:2

X1:3

X1:4

X10:9

X10:11

X10:12

X10:14

X10:15

X10:16

X10:PE
10.9 / L+.K
-PE
21.9 / M.K

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC power supply
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 22
Project: Automate alimentation courant
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X10:1 X11:1 Separator failure


E2.0 E0.0 /13.1 =01-X2:20
Perturbation séparateur
X10:2 X11:2 Separator failure
E2.1 E0.1 /13.2 =01-X2:21
Perturbation séparateur
X10:3 X11:3
E2.2 E0.2

X10:4 X11:4 Speed monitoring device


E2.3 E0.3 /14.2 =01-T2:4+
Surveillance de vitesse
X10:5 X11:5
E2.4 E0.4

X10:6 X11:6 Spare


E2.5 E0.5 /15.3 =01-X2:10
Réserve
X10:7 X11:7
E2.6 E0.6

Separator emergency stop X10:8 X11:8


=0-T2:L+ /11.1 E2.7 E0.7 /21.1 =11-T2:4+
Séparateur arrêt d'urgence

X10:9 X11:9 Separator failure


24V /22.5 2L+ E1.0 /18.1 =MCC
Perturbation séparateur
X10:10 X11:10
2L+ E1.1

X10:11 X11:11
0V /22.5 2M E1.2

X10:12 X11:12
24V /22.5 3L+ E1.3

X10:13 X11:13
3L+ E1.4

X10:14 X11:14
0V /22.5 3M E1.5

X10:15 X11:15
24V /22.5 1L+ E1.6

X10:16 X11:16 Spare


0V /22.5 1M E1.7 /16.4 =01-X2:11
Réserve

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 23
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

Feed valve X12:1 X13:1


=01-X2:12 /17.1 A0.0 V AI0-U
Vanne d'alimentation
Displacem- and filling water X12:2 X13:2 Current measuring separator
=01-X2:15 /17.4 A0.1 A AI0-I /12.7 =01-T1:8
Eau d.déplacem.e.d.rempl. Mesure de courant séparateur
Operating water X12:3 X13:3 Earth analog
=01-X2:14 /17.3 A0.2 AI0-C /21.2
Eau de commande Masse analogique
X12:4
A0.3 X13:4
V AI1-U
Spare X12:5
=01-X2:17 /17.5 A0.4 X13:5 Clean-oil discharge pressure
Réserve A AI1-I /15.1 =01-X2:6
Huile epuree pression de refoulement
Spare X12:6 X13:6 Earth analog
=01-X2:18 /17.6 A0.5 AI1-C /21.3 -K1:3
Réserve Masse analogique
X12:7
A0.6
X13:7
V AI2-U
Common failure X12:8
=100-K1:A1 /20.1 A0.7
Défaut général X13:8 Water discharge
A AI2-I /15.2 =01-X2:8
Sortie d'eau
X13:9 Earth analog
AI2-C /21.4
Masse analogique
-
X13:10
V AI3-U
Separator start/stop X12:9
=01-K1:A1 /13.4 A1.0 X13:11 Product temperature control
Séparateur marche/arrêt A AI3-I /19.5 =11-T1:1
Produit régulation de température
X12:10
A1.1 X13:12 Earth analog
AI3-C /21.5
Masse analogique
X12:11
A1.2

Water seal broken alarm X12:12 X13:13


=100-K2:A1 /20.2 A1.3 MANA
Alarme perte anneau d eau
TAH temperature alarm max X12:13 X13:14
=100-K3:A1 /20.3 A1.4 Mana
TAH température alarme maxi
TAL temperature alarm min X12:14
=100-K4:A1 /20.5 A1.5
TAL température alarme min
Regulating valve open X12:15 X13:15 Min / max temperature monitoring
=11-K3:A1 /19.3 A1.6 AIR-P /19.6 =11-X2:5
Vanne de positionnement ouvert Min / maxi surveillance de température
PT100
Regulating valve closed X12:16 X13:16 Min / max temperature monitoring
=11-K4:A1 /19.4 A1.7 AIR-N /19.6 =11-X2:6
Vanne de positionnement fermé Min / maxi surveillance de température

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 24
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1

X14:1
AO0-U

X14:2
AO0-I

X14:3
MANA

X14:4

X14:5
AO1-I

X14:6
MANA

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 = 00


Editor JGR/PLE
Customer:
Separator PLC overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 25
Project: Vue d'ensemble automate
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EFS 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

410 mm 360 mm
380 mm 350 mm

Cabinet 10 mm

54 mm
NO. _ HD-AE HD PURIFIER
CONTROL PANEL

Custody
Terminals
=00-K1

space
for key
PE
600 mm
582 mm

Cable
route

330
pocket for circuit diagram

Terminals
PE

150
=0-S1 =0-P1
=0-M1

M10

27
=00-K1 Timing unit Dispositif de commande
15
=0-M1 Filter / fan Filtre / ventilateur
=0-P1
=0-S1 Isolator Interrupteur principal
36
54

10,2

Scale 1:4,5 mm
Echelle 1:4,5 mm

Weight: ca. 30kg


Poids: ca. 30kg HD-AE 1/2/3/4
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Arrangement drawing
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 26
Project: Disposition des éléments
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

37x75

=0-T2

=01-T1

=01-T2
=100-K1
=100-K2
=100-K3
=100-K4
=0-F1
=11-T2

=0-24M
=01-K1
=11-K3

=11-K4

=11-T1

37x75
37x75

=100-X2

=11-X1

=11-X2
PE

37x75

37x75

37x75

=01-X1

=01-X2
=0-X1

=0-X2
PE

Cable glands Yard cable size WS part-no..


10x M20 10,0 - 12,5mm 0005-4515-600
5x M20 12,0 - 14,5mm 0005-4516-600
1x M25 16,0 - 17,5mm 0005-4516-600
2x M20 Spare 0005-4443-630

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Arrangement drawing
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 27
Project: Disposition des éléments
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control unit D10


Régulation appareil D10
Button Designation Symbol
Touche Désignation Symbole

GEA Westfalia Separator Process stop Process


1
Processus de arrêt STOP

Process start Process


2
Processus de démarrage START

Lamp test
3
R Teste des lampes LAMPTEST

Series operation SERIES


4 1 2
Marche en serie
S
Help
5 HELP
Aide
F1 F2 F3 F4 Separator

165
M
6
Séparateur
Feed
7 FEED
Alimentation
1 2 3 4 5
Sludge
8 SLUDGE
SF Boues
DC5V PID
ESC 9 PID
FRCE

RUN
6 7 8 9 0 Return HOME
STOP 0
Retour en arrière DIR
EDIT ENTER

Bestell-nr.
0005-4050-430
215 order no.
Programm-Nr.
8106-0D10-101
program-no.
Ausschnittmass: 202x155mm
cutout dimension:
Tiefe: 88mm
depth:

Gewicht: 1,35kg
weight:

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator D10
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 28
Project: D10
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Emergency stop cabinet with protective collar


Arrêt d'urgence boîtier avec collier protect.

=Additions
71 mm
-S01

85 mm

54 mm
5 mm
ø

85 mm

109 mm

protection class: "IP 65"


61 mm

M20
8-13mm Note: Installation should be carry out by customer!
18 mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Energency stop box
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 29
Project: Arrêt d`urgence unité
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Current transformer
Transformateur de courant

(TAID)

42

=Additions
-B1
50/1A
Current transformer

84

56 60
57

Φ 4mm
4

5,5

50

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Current transformer
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 30
Project: Transformateur de courant
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Motor protection relay


Relais de protection intégrale du moteur
(3RN10 10)

=Additions 91
-F1
Motor protection relay 22,5
5 86
A1 / A2 = Spannungsversorgung
A1 T1 T2 power supply
T1 / T2 = PTC
PTC
95 / 96 = Schliesser
NO-contact
97 / 98 = Oeffner
NC-contact

80
62

74
90

95 96 A2
10

10
97 98

28

57

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Motor protection relay
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 31
Project: Relais de protection intégrale du moteur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & ELU 52 Bl./Sh.
=0+-GLAND

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
-WD001

Editor
&EFS/9.1

Tested
Incoming GLAND

SC
-WD001 -PE

SC
Alimentation
MPRXCX 2x2,5 mm²
1

-WG008

JGR/PLE
Separator emergency stop GLAND &EFS/11.2

SC

24.01.2011
-WG008 -PE

SC
Séparateur arrêt d'urgence
MPRXCX 2x1,5 mm²

24.01.2011 KA
=01-WG006
Separator off GLAND &EFS/12.4

SC
=01-WG006 -PE

SC
Séparateur arrêt
MPRXCX 2x1,5 mm²

Kunde:

Project:
Projekt:
Customer:
-
-
=01-WG007
Ejection monitoring GLAND &EFS/12.4

SC
=01-WG007 -PE

SC
2

Surveillance de débourbage
MPRXCX 2x2,5 mm²

=01-WG009
Separator failure GLAND &EFS/13.3
X

SC
=01-WG009 -PE

SC
Perturbation séparateur
MPRXCX 4x1,5 mm²

=01+JB-1X10_GLAND
Spare GLAND &EFS/15.3
X

=01-WG004

GLAND
SC
Réserve
MPRXCX 7x1,5 mm²

GLAND
3

=01-WG010
Feed valve GLAND &EFS/17.2
X

SC
=01-WG010
SC

Vanne d'alimentation
MPRXCX 2x1,5 mm²

=01+JB-1X10_GLAND
Displacem- and filling water GLAND &EFS/17.4
X

=01-WG011
GLAND
SC

Eau d.déplacem.e.d.rempl.
MPRXCX 7x1,5 mm²
GLAND

=11-WG005
Feed back feed pump GLAND &EFS/18.2
X

SC

=11-WG005 -PE
SC

Rétrosignal pompe d`alim.


MPRXCX 2x1,5 mm²
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
=11-WG002
Regulating valve - heating medium GLAND &EFS/19.2
X

SC

=11-WG002
SC

Vanne de positionnement - média de chauffage


MPRXCX 3x1,5 mm²

=100-WG001
Common failure GLAND &EFS/20.1
X

SC

=100-WG001
SC

Défaut général
MPRXCX 2x1,5 mm²

=100-WG002
&EFS/20.2

Benennung/Description:
Water seal broken alarm GLAND
X

SC
5

=100-WG002
SC

Alarme perte anneau d eau


MPRXCX 2x1,5 mm²

=100-WG003
TAH temperature alarm max GLAND &EFS/20.4
X

SC

=100-WG003
SC

TAH température alarme maxi


MPRXCX 2x1,5 mm²

Terminal connecting plan =0+-GLAND


=100-WG004
TAL temperature alarm min GLAND &EFS/20.5
X

SC

=100-WG004
SC

TAL température alarme min


MPRXCX 2x1,5 mm²

Plan de raccordement des bornes =0+-GLAND


6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-038
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
32
0 1 2 3 4 5 6 7 8 9

&EFS/10.6

&EFS/10.6
Cross reference
références

A2
=01-K1
Target intern -T2

Bridges
ponts
=0+-24M

Terminal number
1

numéro de borne

BU GN/YE
13 PE

13 PE
=01-X2

-PE
Tension de commande DC
Control voltage DC

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-24M
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 33
Project: Plan de raccordement des bornes =0+-24M
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/10.6

&EFS/10.6

&EFS/22.6
Cross reference

&EFS/9.3

&EFS/9.5

&EFS/9.6

&EFS/9.6

&EFS/9.6
références

1
Target intern

-24M
-PE

-PE

-PE
Bridges
ponts
=0+-PE

Terminal number
PE

PE

PE

PE

PE

PE

PE

PE
numéro de borne

X X X X X X X X

GN/YE GN/YE GN/YE GN/YE


SC PE L N PE PE PE
N
L

M
PE

PE

PE

1~
SC
PE
-SC

-M1

-1M

-1T

-1G

-PE
Mise à la terre plaque de montage 1

Tension de commande DC
Earthing mounting plate 1

Dispositif de commande
Mise à la terre boîtier 1
Mise à la terre porte 1
Mise à la terre ecran

Control voltage DC
Earthing cabinet 1
Aérateur filtrant
Earthing screen

Earthing door 1

Timing unit
Filter fan

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-PE
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 34
Project: Plan de raccordement des bornes =0+-PE
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.6

&EFS/19.7

&EFS/19.8

&EFS/19.8
Cross reference

&EFS/9.3
références

Target intern -SC

-SC

-SC
Bridges
ponts
=0+-SC

Terminal number
SC

SC

SC

SC

SC

numéro de borne

PE SC

PE SC
-PE

=11-X2
Min / maxi surveillance de température
Min / max temperature monitoring

4-20mA indication de température


Produit régulation de température

4-20mA temperature indication


Product temperature control
Mise à la terre ecran
Earthing screen

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-SC
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 35
Project: Plan de raccordement des bornes =0+-SC
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cross reference

&EFS/9.1

&EFS/9.1

&EFS/9.4

&EFS/9.4

&EFS/9.5

&EFS/9.5
références

13

23

1
=11-X1

=11-X1
Target intern

-S1

-S1
-F1

-F1

Bridges
ponts
=0+-X1

Terminal number
1

6
numéro de borne
MPRXCX 2x2,5 mm²
-WD001

1 2 RD RD/WH
L1 N L N PE
N
L

M
1~
PE

L1
=Customer+L-X

-M1
Aérateur filtrant
Alimentation
Incoming

Filter fan
Réserve
Spare
=

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 36
Project: Plan de raccordement des bornes =0+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/11.1

&EFS/11.1
Cross reference
références

=MCC-X

=MCC-X
Target intern

Bridges
ponts
=0+-X2

Terminal number
1

numéro de borne
MPRXCX 2x1,5 mm²
-WG008

1 2
=MCC-X
Séparateur arrêt d'urgence
Separator emergency stop

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =0+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 37
Project: Plan de raccordement des bornes =0+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/12.4

&EFS/12.4
Cross reference
références

3
Target intern -T1

-T1

Bridges
ponts
=01+-X1

Terminal number
1

numéro de borne
MPRXCX 2x2,5 mm²
-WG007

1 2
=MCC-X_
Surveillance de débourbage
Ejection monitoring

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =01+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 38
Project: Plan de raccordement des bornes =01+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
=01+-X2

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
=MCC-X_

Editor
&EFS/12.4

Tested
Separator off 1

1
Séparateur arrêt -K1 11
-WG006 &EFS/12.4
= MPRXCX 2x1,5 mm² 2
1

2
-K1 12

JGR/PLE
24.01.2011

24.01.2011 KA
+JB-1X10
Speed monitoring device 3 &EFS/14.2

1
1
Surveillance de vitesse -T2 1+
= 4 &EFS/14.2

2
2
-T2 2-

1
-WG004

Kunde:
&EFS/15.1

Project:
Projekt:
Clean-oil discharge pressure 5

4
MPRXCX 7x1,5 mm²

Customer:
-
-
Huile epuree pression de refoulement =0-X2 1
= 6 &EFS/15.1

3
4
=00-K1 X13:5
2

=MCC
Separator operation 7 &EFS/15.2

1
Séparateur, service -WG009
MPRXCX 4x1,5 mm²

+JB-1X10
Water discharge 8 &EFS/15.2

6
5
Sortie d'eau -WG004 =00-K1 X13:8
MPRXCX 7x1,5 mm²
3

=MCC
Separator failure
2
9 &EFS/15.3
Perturbation séparateur -WG009 =11-X2 1
MPRXCX 4x1,5 mm²
Spare 10 &EFS/15.3
Réserve =00-K1 X11:6
+JB-1X10
= 11 &EFS/16.4
10
1

10

-WG011 =00-K1 X11:16


MPRXCX 7x1,5 mm²

-*8_7_002 - +
Feed valve 12 &EFS/17.1
+
1

Vanne d'alimentation =00-K1 X12:1


-WG010 &EFS/17.1
4

Separator
= MPRXCX 2x1,5 mm² 13
2

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
=0-24M 1

+JB-1X10
Operating water 14 &EFS/17.3
12
2

Eau de commande =00-K1 X12:3


Displacem- and filling water 15 &EFS/17.4
15
3

12

Eau d.déplacem.e.d.rempl. -WG011 =00-K1 X12:2


MPRXCX 7x1,5 mm²
= 16 &EFS/17.4
13
4

&EFS/17.5

Benennung/Description:
Spare 17
5

Réserve =00-K1 X12:5


= 18 &EFS/17.6
=00-K1 X12:6
= 19 &EFS/17.7

=MCC

Terminal connecting plan =01+-X2


Separator operation 20 &EFS/13.1
3

Séparateur, service =00-K1 X11:1


-WG009 &EFS/13.2
Separator failure MPRXCX 4x1,5 mm² 21

Plan de raccordement des bornes =01+-X2


4

Perturbation séparateur =00-K1 X11:2


6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-038
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
39
=01+JB-1X10

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
Editor
&EFS/17.3

Tested
Operating water PE

X
Eau de commande
-*0_9_020
Speed monitoring device - + 1 &EFS/14.2

+
1

Surveillance de vitesse -X2 3

BN

JGR/PLE
-WG101 &EFS/14.2

-
= .-O 2x0,34 mm² 2

24.01.2011
-X2 4

BU

24.01.2011 KA
-*1_9_002

I
1 &EFS/15.1
Clean-oil discharge pressure 3

2
Huile epuree pression de refoulement -X2 6

WH
-WG102

Kunde:
&EFS/15.1

Project:
Projekt:
= 2 4

1
.-O 2x0,34 mm²

Customer:
-
-
-X2 5

BK

P
2

-*0_9_014

I
1 &EFS/15.2
Water discharge 5

1
Sortie d'eau

WH
2
-WG103 &EFS/15.2
= 6

2
.-O 2x0,34 mm²
-X2 8

BK

P
Spare 7 &EFS/15.3
Réserve
= 8 &EFS/16.1

= 9 &EFS/16.1
3

= 10 &EFS/16.4
-X2 11
= 11 &EFS/16.4

-*9_7_004
Operating water - + 12 &EFS/17.3
+
1

Eau de commande -X2 14


-WG105 &EFS/17.3
-

= MPRXCX 2x1,5 mm² 13


2

-X2 16

-*9_7_005
- + &EFS/17.4
4

Separator
Displacem- and filling water 14
1

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia
Eau d.déplacem.e.d.rempl.
-WG106 &EFS/17.4
= 15
+

MPRXCX 2x1,5 mm²


2

-X2 15
= 16 &EFS/17.5

= PE &EFS/17.4
X

Benennung/Description:
5

Terminal connecting plan =01+JB-1X10


Plan de raccordement des bornes =01+JB-1X10
6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-038
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
40
0 1 2 3 4 5 6 7 8 9

&EFS/17.3

&EFS/17.4
Cross reference
références
=01+JB-1X10_GLAND

Target intern

Bridges
ponts
GLAND

GLAND

Terminal number
numéro de borne

X X
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG105

-WG106

SC SC
SC SC
-WG105

-WG106
Displacem- and filling water
Eau d.déplacem.e.d.rempl.
Eau de commande
Operating water

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =01+JB-1X10_GLAND
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 41
Project: Plan de raccordement des bornes =01+JB-1X10_GLAND
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

&EFS/19.1

&EFS/19.1

&EFS/19.1

&EFS/19.1
Cross reference
références

14

14

4
Target intern =0-X1

=0-X1
-K3

-K4
Bridges
ponts
=11+-X1

Terminal number
1

4
numéro de borne
MPRXCX 3x1,5 mm²
-WG002

1 2 3
1 2/14 3/11

1
-*6_7_002
Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage

Vanne de positionnement - média de chauffage


Regulating valve - heating medium

Regulating valve - heating medium

Regulating valve - heating medium

Regulating valve - heating medium

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =11+-X1
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 42
Project: Plan de raccordement des bornes =11+-X1
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
=11+-X2

Changes
Date
0

ponts
Bridges
références

Target intern

Name
Cross reference

Terminal number
numéro de borne

Date
=MCC

Editor
&EFS/18.1

Tested
Feed back feed pump 1

1
Rétrosignal pompe d`alim. =MCC
-WG005 &EFS/18.1
= MPRXCX 2x1,5 mm² 2
1

2
=MCC

JGR/PLE
24.01.2011

24.01.2011 KA
-*0_9_006
Product temperature control 3 &EFS/19.5

1
1
Produit régulation de température -T1 3
= 4 &EFS/19.5

Θ
2
2 1 -T1 4
-WG003

Kunde:
&EFS/19.6

Project:
Projekt:
Min / max temperature monitoring 5

3
.CY-O 4x1,5 mm²

Customer:
-
-
Min / maxi surveillance de température =00-K1 X13:15
= 6 &EFS/19.6

4
4
=00-K1 X13:16
2

= SC &EFS/19.7
=0-SC SC
=Customer+L-X
Temperature indication 7 &EFS/19.8

2
Indication de température -T2 7+
-WG004 &EFS/19.8
4-20mA temperature indication .CY-O 2x1,5 mm² 8

2
4-20mA indication de température -T2 8-
= SC &EFS/19.8
=0-SC SC
3
4

Separator

© This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
GEA Westfalia Benennung/Description:
5

Terminal connecting plan =11+-X2


Plan de raccordement des bornes =11+-X2
6

-
Sprache:
Language:
7

en/fr Drawing No.:


Zeichnungs Nr.:
8

8106-2004-038
As built +
Rev.03 =

DCC
& EMA
9

Bl./Sh.
52 Bl./Sh.
43
0 1 2 3 4 5 6 7 8 9

&EFS/20.1

&EFS/20.1

&EFS/20.2

&EFS/20.2

&EFS/20.3

&EFS/20.4

&EFS/20.5

&EFS/20.5
Cross reference
références

11

14

11

14

11

14

11

14
Target intern -K1

-K1

-K2

-K2

-K3

-K3

-K4

-K4
Bridges
ponts
=100+-X2

Terminal number
1

8
numéro de borne
MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²

MPRXCX 2x1,5 mm²


-WG001

-WG002

-WG003

-WG004

1 2 1 2 1 2 1 2
=Customer+L-X

TAH température alarme maxi

TAL température alarme min


TAH temperature alarm max

TAL temperature alarm min


Alarme perte anneau d eau
Water seal broken alarm
Common failure
Défaut général
=

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal connecting plan =100+-X2
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 44
Project: Plan de raccordement des bornes =100+-X2
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMA 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout
Vue d'ensemble des câbles
Wires total Wires used
Cable name /page.path Source (from) Target (up to) Cable type Conducteurs Conducteurs
Cross-section Length
Cable gland / clamping range
Remark
Nom de câble /page.chemin d'accès Source (de) Destination (bis) Type de càble Section Longueur Remarque
entier Utilisé

=0-WD001 &EFS/9.1 =0-GLAND;=0-X1 =Customer+L-X MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=0-WG008 &EFS/11.1 =0-GLAND;=0-X2 =MCC-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG004 &EFS/14.1 =0-GLAND;=01-X2 MPRXCX 7x 5 1,5 mm² M25x1,5 / 16-17,5mm
=01+JB-1X10

=01-WG006 &EFS/12.4 =0-GLAND;=01-X2 =MCC-X_ MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01-WG007 &EFS/12.4 =0-GLAND;=01-X1 =MCC-X_ MPRXCX 2x 2 2,5 mm² M20x1,5 / 12-14,5mm

=01-WG009 &EFS/13.1 =0-GLAND;=01-X2 =MCC MPRXCX 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=01-WG010 &EFS/17.1 =0-GLAND;=01-X2 =01-*8_7_002 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=01+JB-1X10_GLAND;
=01-WG011 &EFS/17.3 =0-GLAND;=01-X2 MPRXCX 7x 4 1,5 mm² M20x1,5 / 12-14,5mm
=01+JB-1X10

=01-WG101 &EFS/14.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01-WG102 &EFS/15.1 =01+JB-1X10 =01-*1_9_002 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01-WG103 &EFS/15.2 =01+JB-1X10 =01-*0_9_014 .-O 2x 2 0,34 mm² M12x1,5 / 3-6mm

=01+JB-1X10;
=01-WG105 &EFS/17.3 =01-*9_7_004 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=01+JB-1X10;
=01-WG106 &EFS/17.4 =01-*9_7_005 MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm
=01+JB-1X10_GLAND

=11-WG002 &EFS/19.1 =0-GLAND;=11-X1 =11-*6_7_002 MPRXCX 3x 3 1,5 mm² M20x1,5 / 10-12,5mm

=11-WG003 &EFS/19.5 =11-X2 =11-*0_9_006 .CY-O 4x 4 1,5 mm² M20x1,5 / 12-14,5mm

=11-WG004 &EFS/19.8 =11-X2 =Customer+L-X .CY-O 2x 2 1,5 mm² M16x1,5 / 5-10mm

=11-WG005 &EFS/18.1 =0-GLAND;=11-X2 =MCC MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG001 &EFS/20.1 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG002 &EFS/20.2 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Cable layout
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 45
Project: Vue d'ensemble des câbles
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout
Vue d'ensemble des câbles
Wires total Wires used
Cable name /page.path Source (from) Target (up to) Cable type Conducteurs Conducteurs
Cross-section Length
Cable gland / clamping range
Remark
Nom de câble /page.chemin d'accès Source (de) Destination (bis) Type de càble Section Longueur Remarque
entier Utilisé

=100-WG003 &EFS/20.3 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

=100-WG004 &EFS/20.5 =0-GLAND;=100-X2 =Customer+L-X MPRXCX 2x 2 1,5 mm² M20x1,5 / 10-12,5mm

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Cable layout
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 46
Project: Vue d'ensemble des câbles
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box separator -1X10


Armoire Boîtier des bornes séparateur -1X10
Raccord à vis
Cable gland

-X2 +JB-1X10
PE

PE
1

1
-WG004 N Speed monitoring device
2

1
2x0,34mm Surveillance de vitesse
1
7x1,5mm² 2 -WG101
I

2
3

2 3
P PSL/H clean-oil discharge pressure
4

3
2x0,34mm PSL/H Huile epuree pression de refoulement
4 4 -WG102
+ + I

4
5

+
3
6

+ P PSH water discharge

+
2x0,34mm
5 -WG103 PSH sortie d'eau
7

+ I

6
5
8

7
9

+ +

+
8
10

-
9

-
1
11

1
10
12

11

-WG011
13

- 7x1,5mm² 2 brown
12

Operating water
3x1,5mm
2 Eau de commande
14

3 blue -WG105
13

-
-

4
15

blue
14

-
-

3x1,5mm
3
16

- 4 brown -WG106
15

5
17

16
18

PE
PE
19
Raccord à vis
Cable gland

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Terminal box overview
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 47
Project: Boîtier des bornes vue d'ensemble
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen


Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen!


All protective measures are to be taken in accordance with electric codes, rules and regulations!

* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten


In general the the rules and regulations of the lokal power authorities has to be followed.
* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)
Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)
* Messleitungen sind grundsätzlich abgeschirmt zu verlegen!
Measuring lines must always be laid shielded!
* WD-Kabel getrennt vom WF-/WG-Kabeln verlegen!
WD-cables to be installed separate from WF-/WG-cable!
* Alle Kabel müssen den Flammentest Anforderungen für gebündelte Kabel nach IEC 60332-3 / IEEE 45-18.13 gerecht werden.
All cables must meet the flame test requirements for bunched cables acc. to IEC 60332-3 / IEEE 45-18.13.
* Das gesamte Kabelmaterial muss halogenfrei nach IEC 60754-1, giftfrei nach IEC 60754 und korrosionsfrei nach IEC 60754-2 sein
All cable materials must be free of halogens acc. to IEC 60754-1, no toxicity acc. to 60754 and no corrosivity acc. to IEC 60754-2.
* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter


WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter


WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

* Legende Kabeltypen (Kabelliste)


Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter


-J = Cable / conductor with protective conductor FC.CY = Motorkabel FU mit konzentrischem Außenleiter (PE)
Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter
-O = Cable / conductor without protective conductor PL = Potentialausgleichsleiter
Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt
CY-J = Cable / conductor with protective conductor screened Ex-CY = Steuerleitung blau für eigensichere Stromkreise
Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt
CY-O = Cable / conductor without protective conductor screened CY-TP = Datenleitung paarverseilt
Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Instructions for installation
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 48
Project: Remarques sur l'installation
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

FU
FC

=..-U.
Generelle Information zum Potentialausgleich.
Die Informationen auf diesem Blatt sind nicht
kundenspezifisch angepasst.
IP54

General Information for the equipotential bonding system.


≥10 mm²
GN YE Please note, that the information shown on this page are
not customised.

PE-Schiene
protective earth - rail

IDM

≥25 mm²
GN YE

≥10 mm²
GN YE

PA
PA7

PA6

PA5

PA4

PA3

PA2

PA1

≥10 mm²
GN YE
equipotential bonding building
Potentialausgleich Gebäude

≥25 mm²
GN YE

Fundamenterder
foundation earth

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Potential equalization separator
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 49
Project: Equipotentialite séparateur
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EMB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

=0-F1 &EFS/9.1 0005-1551-010 Sicherungsautomat , C 6A , 2 pol AEG


miniature circuit breaker
=0-M1 &EFS/9.4 0005-1409-320 Filterlüfter, 207-253V, 50/60Hz, 19/18W, 44/52m³/h, IP54, RAL 7035 Pfannenberg
Filter fan
=0-M1 &EFS/9.4 0005-1409-230 Austrittsfilter Pfannenberg
Discharge filter
=0-S1 &EFS/9.1 0005-1439-000 Schwenksteller komplett, rastend, rot, 0-I, 1x 2NO + 1x1NC Plenge
Selector switch complete
=0-X1 &EFS/9.1;&EFS/9.4;&EFS/9.5
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=0-24M &EFS/10.6 1031400000 Durchgangs-Reihenklemme, 1,5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=0-P1 &EFS/10.8 0005-1553-100 Leuchtmelder komplett, LED weiß 230V AC Siemens
Pilot light complete
=0-T2 &EFS/10.5 0005-1407-020 Einphasennetzgeraet Prim.: 120/230V, 50/60Hz, Sec.: 24VDC, 5A Siemens
Single phase power supply
=0-X2 &EFS/11.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-T1 &EFS/12.5 0005-3482-070 Stromüberwachung, 0...1 A AC/ 0...5 A AC/ 0...10 A AC , 1 , 0(4)...20 mA , 0...10 V , 1 Schraubanschluss Weidmueller
Current monitoring
=01-X1 &EFS/12.4 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-X2 &EFS/12.4;&EFS/13.1;&EFS/13.2;&EFS/14.2;&EFS/15.1...&EFS/15.3;&EFS/16.4;&EFS/17.1;&EFS/17.3...&EFS/17.7
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=01-K1 &EFS/13.4 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=01-T2 &EFS/14.1 0005-4509-000 Sensor-Endstufenklemme, Eingang für NAMUR-Sensoren, 24V DC Speisespannung Pepperl & Fuchs
Converters- Amplifier to convert NAMUR sensor
=11-X2 &EFS/18.1;&EFS/19.5...&EFS/19.7
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=11-K3 &EFS/19.3 0005-4033-140 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais, für hohe Einschaltströme, 1 Schließer , Un=24 VDC Phoenix Contakt
Relay twin-contact
=11-K4 &EFS/19.4 0005-4033-140 Relais Mehrfachkontakt, PLC-Interface, Miniaturrelais, für hohe Einschaltströme, 1 Schließer , Un=24 VDC Phoenix Contakt
Relay twin-contact
=11-T1 &EFS/19.5 0005-3482-060 Signalwandler/-trenner, 4...20 mA (Stromschleife), Zugfederanschluss Weidmueller
Signal converter/disconnector, 4...20 mA (current loop), Tension clamp connection
=11-T2 &EFS/19.8 0005-1833-000 Signalwandler/-trenner, 0(4)...20 mA , Schraubanschluss Weidmueller
Signal converter/disconnector, 0(4)...20 mA , Screw connection
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 50
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EPB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

=11-X1 &EFS/19.1 2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago


2-Conductor through terminal block
=11-X2 &EFS/19.8 0005-3503-890 Durchgangs-Reihenklemme, 2.5 mm², Schraubanschluss, Wemid, dunkelbeige, TS 35 Weidmueller
Feed-through terminal
=100-K1 &EFS/20.1 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K2 &EFS/20.2 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K3 &EFS/20.3 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-K4 &EFS/20.5 0005-4033-040 Relais Einzelkontakt, PLC-Interface, Miniaturrelais mit Leistungskontakt, 1 Wechsler, Un=24 VDC Phoenix Contakt
Relay single contact
=100-X2 &EFS/20.1...&EFS/20.5
2002-1201 2-Leiter-Durchgangsklemme 0,08-2,5mm² Wago
2-Conductor through terminal block
=00-K1 &EFS/22.1 0005-4050-430 Komplettgerät GEA, C7-613, 24DE/16DA/5AE/2AA, SIMATIC C7 Siemens
Control system GEA, C7-613, 24DI/16DO/5AI/2AO, SIMATIC C7
=0-P1 &EFS/10.8 0005-4396-040 VORSATZ, RUND LEUCHTMELDER LINSE WEISS MIT HALTER Siemens
INDICATOR LIGHT WITH HOLDER, SMOOTH LENS LENS WHITE
-Cabinet &ELU/26.1 1338500 Kompakt-Schaltschrank AE, lackiert RAL 7035, mit Montageplatte, eintürig Rittal
Compact enclosure AE, painted RAL 7035, with mount. plate, single door
-Cabinet &ELU/26.1 2508000 Wandbefestigungshalter Stahlblech, Wandabstand 10mm Rittal
Wall mounting bracket sheet steel, zinc-plated & passivated wall distance 10 mm
-Cabinet &ELU/26.1 0005-1412-000 Türarretierung für das AE Programm Rittal
Door stay for the AE range
-Cabinet &ELU/26.1 2514000 Schaltplantaschen aus Kunststoff mit selbstklebenden Befestigungsleisten DIN A4 HOCH Rittal
Wiring plan pockets of plastic with self-adhesing fastening strips DIN A4 portrait
-Cabinet &ELU/26.1 Lack_AE1030-1338 Lackierung Plenge
Painting
-Cabinet &ELU/26.1 8556-9999-000 Kleinmaterial Schaltschrank Plenge
Incidentals control cabinet
-Cabinet &ELU/26.1 RESOPALSCHILD100/130 Resopalschild Kaiser
Resopal plate
-Cabinet &ELU/26.1 4568000 Transportösen für PS/ES und TS Rittal
Eyebolts for PS/ES and TS
-Cabinet &ELU/26.1 ADERKENNZEICHNUNG Aderkennzeichnung Plenge
Wire marking
-Cabinet &ELU/26.1 Halogenfreie Kanäle Plenge
Halogen free Channels
Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =
Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 51
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EPB 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Parts list
Nomenclature
Function sign /page.path Order no.. Name Manufacturer
Signe fonctionnel /page.chemin d'accèsNo. de commande. Désignation Fabricant

-Cabinet &ELU/26.1 Halogenfreie Verdrahtung Plenge


Halogen free Wiring
-Ground_plate &ELU/27.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4516-600 Verschraubung, Z14, ø12-14,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4518-600 Verschraubung, Z17, ø16-17,5mm Heinrich
cable gland
-Ground_plate &ELU/27.1 0005-4443-630 Blindstopfen Messing, M20x1,5 Jacob
Blanking plug brass nickeled
-Ground_plate &ELU/27.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
-Ground_plate &ELU/27.1 22-25-02-2 EMV-Gegenmutter M25/EMV Heinrich
EMV-Counter nut
=Additions &ELU/27.8 0005-1554-000 Kabelbezeichnung, polyamid Weidmueller
Cable designation
=Additions &ELU/27.8 8555-9001-010 Betriebsanleitung D10 NewDesign, englisch WS Mineraloil Systems
Instruction manual
=Additions &ELU/27.8 8555-9002-010 Betriebsanleitung D10 NewDesign, französisch WS Mineraloil Systems
Instruction manual
=Additions-S01 &ELU/29.1 0005-0081-030 Pilzdrucktaster Gehäuse, verrastend, mit Schutzkragen, 1NC, 2x M20 Siemens
Mushroom push button box
=Additions-S01 &ELU/29.1 0005-4515-600 Verschraubung, Z12-A6A, ø10-12,5mm Heinrich
cable gland
=Additions-S01 &ELU/29.1 22-20-02-2 EMV-Gegenmutter M20/EMV Heinrich
EMV-Counter nut
=Additions-B1 &ELU/30.2 0005-0924-220 Stromwandler, 50/1A IME
Current transformer
=Additions-F1 &ELU/31.2 0005-1100-070 THERMISTOR-MOTORSCHUTZ, STANDARD-AUSWERTEGERÄT, AUTO, 1S+1OE, AC 230V Siemens
THERMISTOR MOTOR PROTECTION STANDARD EVALUATION UNIT AUTO, 1NO+1NC, AC 230V

Date 24.01.2011 Kunde: - GEA Westfalia Benennung/Description: Rev.03 =


Editor JGR/PLE
Customer:
Separator Parts list
- As built +
Tested 24.01.2011 KA
Projekt:
- Sprache: Zeichnungs Nr.: DCC Bl./Sh. 52
Project: Nomenclature
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved. Language: en/fr Drawing No.: 8106-2004-038 & EPB 52 Bl./Sh.
Commissioning Equipment,
Tools and Spare Parts List

LO-AE

OSE 5-91-037

Quantity Part no.: Description


4 2066-9769-010 Set of commissioning equipment
1 2066-9901-000 Set of tools and accessories

A company of GEA group

Note: SUBJECT TO ODIFICATION

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