Settings and Malfunctions

Settings and malfunctions
Designation Separator with self-cleaning bowl
Type D 10
No. 8555-9201-000
Edition 0810
GEA Mechanical Equipment / GEA Westfalia Separator

2 8555-9201-000 / 0810
TRANSLATION OF ORIGINAL MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:
GEA Mechanical Equipment

GEA Westfalia Separator GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com

8555-9201-000 / 0810 3
For your safety

• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
• Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.

4 8555-9201-000 / 0810
1 Timer overview 7
1.1 Timerlist OSE 5-…-… .............................................................................. 8

1.2 Timerlist OSE 10-…-… ............................................................................ 9
1.3 Timerlist OSE 20-…-… .......................................................................... 10
1.4 Timerlist OSE 40-…-… .......................................................................... 11
1.5 Timerlist OSE 80-…-… .......................................................................... 12
1.6 Timerlist OSE 120-…-… ........................................................................ 13
1.7 Timer Description - T00 to T62 ............................................................ 14
2 Counter and Time Records 17
2.1 Default settings Counter - Time records ................................................ 18

2.2 Description Counter – Time Records .................................................... 19
2.3 Default settings Temperature - Ejection ................................................ 20
3 Maintenance interval settings 21
3.1 Maintenance interval.............................................................................. 22

3.2 Maintenance interval WMS-Sensor ....................................................... 22
3.3 Description WMS Sensor Check ........................................................... 23
4 Program logic 25
4.1 Program Logic - Diagram - 0136 - ......................................................... 26

4.3 Program Logic - Diagram - 91 - ............................................................. 42
5 Trouble Shooting - Operating faults summary 51
5.1 Alarm - Overview ................................................................................... 51

5.2 Alarm #00 - Know-How protection ......................................................... 52
5.3 Alarm #01 - Motor protection ................................................................. 54
5.4 Alarm #05 - TAL product feed................................................................ 55
5.5 Alarm #06 - TAH product feed ............................................................... 56
5.6 Alarm #07 - Ejection monitoring ............................................................ 57
5.7 Alarm #08 - LAHH sludge tank .............................................................. 58
5.8 Alarm #09 - Feed pump fault ................................................................. 59
5.9 Alarm #10 - Sludge pump fault .............................................................. 60
5.10 Alarm #11 - Vibration stage 1 (Option) ................................................ 61
5.12 Alarm #13 - Fault series operation (Option) ........................................ 63
5.13 Alarm #15 - WMS system fault .............................................................. 64
5.14 Alarm #18 - Bowl monitoring ................................................................. 65
5.15 Alarm #19 - Separator motor off ............................................................ 66
5.16 Alarm #21 - WMS sensor fault (Option)............................................... 67
5.17 Alarm #22 - Excessive running time of sludge pump ............................ 68
5.18 Alarm #23 - WMS activated too often .................................................... 69
5.19 Alarm #27 - Maintenance....................................................................... 70
5.20 Warning #28 Water content ................................................................... 71
5.21 Alarm #33 - Ejection monitoring (Option) ............................................. 72
5.22 Alarm #34 - Bowl monitoring (Option) ................................................. 73
5.23 Alarm #35 - Separator start monitoring (Option) ................................. 74

8555-9201-000 / 0810 5
5.24 Alarm #36 - Belt monitoring (Option) .................................................... 75

5.25 Alarm #37 - Max.- speed monitoring (Option) ..................................... 76
5.26 Alarm #38 - Min.- speed monitoring (Option) ...................................... 77
5.27 Alarm #39 - PT 1 monitoring (Option)................................................... 78
5.28 Alarm #40 - No water seal ..................................................................... 79
5.29 Alarm #41 - Min. separating time ........................................................... 80
5.30 Alarm #42 - SMS sensor fault (Option)................................................ 81
5.31 Alarm #43 - PT2 sensor active in Idle run ............................................. 82
5.32 Alarm #44 - PAL 1 clean oil discharge .................................................. 83
5.33 Alarm #45 - PAH 1 clean oil discharge .................................................. 84
5.34 Alarm #46 - Emergency stop ................................................................. 85
5.35 Alarm #48 - Water discharge overflow .................................................. 86
5.36 Alarm #49 - MAINTENANCE required WMS Sensor ............................ 87
6 Alarm Simulation und Test 89
6.1 Alarms #01 - #10 ................................................................................... 90

6.2 Alarms #11 - #20 ................................................................................... 91
6.3 Alarms #21 - #30 ................................................................................... 92
6.4 Alarms #31 - #40 ................................................................................... 93
6.5 Alarms #41 - #50 ................................................................................... 94
7 Ejection monitoring / Bowl monitoring 95
7.1 Graphic description - Ejection monitoring / Bowl monitoring Current: ... 96
7.2 Graphic description - Ejection monitoring / Bowl monitoring Speed: .... 97
8 Bowl volumes / Speed setpoints 99
8.1 Bowl-Volumes ...................................................................................... 100

8.2 Speed setpoints ................................................................................... 100

6 8555-9201-000 / 0810

8555-9201-000 / 0810 7
1 Timer overview
1.1 Timerlist OSE 5-…-… .............................................................................. 8

1.2 Timerlist OSE 10-…-… ............................................................................ 9
1.3 Timerlist OSE 20-…-… .......................................................................... 10
1.4 Timerlist OSE 40-…-… .......................................................................... 11
1.5 Timerlist OSE 80-…-… .......................................................................... 12
1.6 Timerlist OSE 120-…-… ........................................................................ 13
1.7 Timer Description - T00 to T62 ............................................................ 14


8 8555-9201-000 / 0810
1.1 Timerlist OSE 5-…-…

Control Unit E40 Separator-Type
Timer OSE 5
Timer
limits -0136- -0196- -91-

Full Text Display Text Min. / Max. HFO LO LO / (M)DO / HFO
(Option)
sec
T00 Partial ejection Partial ejection 1 1 1
T01 Displacement water Displacement 2 8 6 6 6
T02 Filling water Filling 2 8 5 5 5
T03 Waiting Waiting 5 5 5
T04 Total ejection Total ejection 1 1 1
T05 Speed recovery after Total ejection Speed rec.Total 8 8 8
T06 Closing water impulse Closingwater imp 0,08 0,08 0,08
T07 Alarm delay Alarm delay 5 15 10 10 10
T08 Waiting after displacement Wait aft.displac 5 5 5
T09 Waiting after filling Wait aft.filling 5 5 5
T10 Separator starting Separator Start 240 240 240
T11 Alarm bridging Alarm-bridging 15 40 30 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10 10
T13 Speed recovery after partial ejection Speed rec.part. 8 8 8
T14 Closing water interval Closing Interval 300 1800 600 600 600
T15 Circulation valve close Circ.valve clos 60 0 0
T16 Circulation valve open Circ.valve open 5 0 0
T17 Water content bridging Water content bridg 0 600 0
T18 Sludge tank alarm delay LSHH-Sludgetank 10 10 10
T19 Water impulse by start Wat.Imp.by start 3 3 3
T20 Separation Separation 7 200 7 200 7 200
T21 Min separation time with SMS Min-Sep.-Time 600 0 0
T22 High water content High water cont. 2 30 10 10 0
T23 Feed pump delay Feedpump delay 300 300 300
T24 Sludge pump delay off Sludgep.delay 5 5 5
T25 Vibration 1 delay Vibro 1 180 180 180
T27 SMS low pressure delay SMS PSL delay 5 15 10 0 0
T28 Ejection monitoring Ejection monitor 5 5 5
T29 Brake for separator Brake for Sep. 300 300 300
T30 Cooling Interval Cooling interval - - -
T31 Cooling water Cooling water - - -
T32 WMS-Mode WMS-Mode 0 5 400 0
T33 SMS-Mode SMS-Mode 0 120 0
T34 Circulation valve delay Circ.valve delay 1 20 0 10 0
T35 Water seal broken delay Water.Seal brok. 0 2 0 1 0
T36 SMS pressure check SMS Press.Check 0 1 0
T37 SMS Waiting SMS Waiting 0 3 0
T38 WMS Sensor flushing WMS Sensor flush 0 20 0
T39 Separator off after idle run Separator off 1 800 1 800 1 800
T40 CU-Sludgepump On CU-Sludgepu.On 20 20 20
T41 CU-Sludgepump Off CU-Sludgepu.Off 600 600 600
T42 Free Free - - -
T43 Free Free - - -
T44 SMS-Sensor-Check SMS-Sensor-Check 15 40 25 25 0
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 25 0 20 0
T60 Start Impulse Start Impulse 6 6 0
T61 Sensor interval Sensor interval 2 2 0
T62 Sensor impulse Sensor impulse 1 1 0

8555-9201-000 / 0810 9

Timer OSE 10
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

10 8555-9201-000 / 0810

Timer OSE 20
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-000 / 0810 11

Timer OSE 40
Timer
limits -0136- -0196- -91-

(Option)
sec

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 9 0 3,5 0

12 8555-9201-000 / 0810

Timer OSE 80
Timer
limits -0136- -0196- -91-

(Option)
sec
T29 Brake for separator Brake for Sep. 1 200 1 200 1 200
T32 WMS-Mode WMS-Mode 0 5400 0
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-000 / 0810 13

Timer OSE 120
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

14 8555-9201-000 / 0810
1.7 Timer Description - T00 to T62
Active in
Timer Designation Action Description
-0136- -0196- -91-
Operating water valve V 3 The bowl sludge space is partial emptied by actu-
T00 Partial ejection
opens ating the operating water valve V 3. (Option) X X X
The bowl contents are displaced without loss by

Displacement water valve V 2 opening V 2. If preselected in the program, the
T01 Displacement water
opens setting will be taken from the automatic computing X X X
function during the sensor test.
The filling process creates the required water seal

inside the bowl by opening V 2. If preselected in
the program, the setting will be taken from the
T02 Filling water Filling water valve V 2 opens
automatic computing function during the sensor --- X X
test. Filling water is also active during WMS-
Sensor Check for HFO separators.
Oil feed valve V 1 closes.

After pressing start/stop, the timer is activated
T03 Waiting Clean oil discharge pressure is
before the displacement water function is initiated. X X X
reduced.
Operating water valve V 3 The bowl sludge space is emptied by actuating the
T04 Total ejection
opens operating water valve V 3. X X X
Speed recovery after Timer to compensate a speed drop occured during

T05
Total ejection total ejection. X X X
Closing water impul- Operating water valve V 3 Timer for safety water to keep the bowl closed
T06
se opens during separation. X X X
After timer is expired, product After timer is expired, the standard alarms like
T07 Alarm delay
feed valve V 1 closes. PAL1/PAH1, TAL/TAH, PAH2 ect. will be initiated. X X X
Waiting after Timer to stabilize the system after displacement

T08
displacement process. X X X
T09 Waiting after filling Timer to stabilize the system after filling process. --- X X
Start button of motor starter

Timer for monitoring operating speed after motor
T10 Separator starting activated and start-up of sepa-
start. X X X
rator motor.
T11 Alarm Bridging Alarms not activated. Timer to stabilize the process conditions! X X X
Waiting after 1. Timer to compensate a speed drop occured during

T12
ejection 1. ejection. X X X
Speed recovery after Timer to compensate a speed drop occured during

T13
partial ejection partial ejection. (Option) X X X
T14 Closing water interval Time interval between two closing water pulses. X X X
Circulation valve
T15
close
Circulation valve V 5 closes. Timer in which the circulation valve is closed! X --- ---
Circulation valve Circulation valve V 5 opens. Timer in which the circulation valve is opened!
T16
open WMS Sensor is activated. WMS Sensor Signal is checked. X --- ---
Time to prevent wrong indication for Water content

Water content Warning for Water content is
T17
bridging not active
Warning due to high amount of filling water. Active --- X ---
after separation start and after SMS-Mode.
Sludge tank alarm Alarm is activated when timer

T18
delay
Timer delay for sludge tank alarm. X X X
has elapsed. Start of ejection

8555-9201-000 / 0810 15
Active in
-0136- -0196- -91-
program.
Water impulse by Operating water valve V 3 Timer for closing the bowl after separator is on
T19
start opens operating speed. X X X
T20 Separation Product feed valve V 1 opens Timer for adjusting the separating time. X X X
In case of pressure drop (SMS Timer in which a system pressure drop is eva-
Min separation time PT 2) during T21 , triggering of luated as an alarm.
T21
with SMS alarm "Minimum separating X --- ---
time during SMS" Timer starts together with timer 20.
Alarm is activated when timer

has elapsed. The water dis-
Timer to trigger the alarm "High water content"
charge valve V 6 is open
only when the WMS sensor senses water during
T22 High water content while T 22 is activated, water
timer T 22. The timer is activated only when SMS X X ---
discharge valve V 6 is then
sensor PT 2 senses pressure.
closed and oil feed valve V 1
goes into circulation mode!
Feed pump is switched off Timer which switches off the feed pump after a
T23 Feed pump delay
after preset delay time of T23. delay time so that the heaters can cool off! X X X
Timer which switches off the sludge pump after a
Sludge pump delay After delay time of T 24,
T24
off sludge pump is switched off.
delay time to ensure that the sludge tank is emp- X X X
tied completely.
After delay time of T 25, an Timer which triggers the alarm "Vibration stage 1"
T25 Vibration 1 delay
ejection is initiated. only when the signal is activated for the time T 25! X X X
After delay time of T 26, the
safety water valve V 2 is
opened and the pneumatic Timer which triggers the alarm "Vibration stage 2"
T26 Vibration 2 delay
brake (option) actuated. The when the signal is activated for the time T 26! X X X
separator motor is shut down
immediately.
After delay time of T 27 within

Timer which triggers the alarm "Min separating
SMS low pressure time T 21 an alarm and ejec-
T27
delay tion is triggered in case of
time" when the signal is activated for the time T X --- ---
27!
pressure drop!
Monitoring of motor current or Timer which triggers the alarm "Ejection monitor-
speed during ejection phase. ing" when the motor current measured during this
T28 Ejection monitoring An ejection is initiated and the time does not exceed the preset offset value or X X X
product feed valve V 1 the speed measured during this time does not
switched to circulation mode. exceed the preset speed offset value.
Brake is actuated for time T Timer which automatically breaks down the sepa-
T29 Brake for separator
29. rator after an alarm "Vibration stage 2". X X X
T30 Free
T31 Free
Water discharge valve V 6
T32 WMS-Mode closes. Timer for process monitoring during separation! --- X ---
Circulation valve V 5 closes.
Water discharge valve V 6 Timer for sludge space monitoring. Only the SMS
T33 SMS-Mode closes. sensor PT 2 is activated. The sludge content of --- X ---
Circulation valve V 5 closes. the bowl is checked.
Circulation valve V 5 closes.

Circulation valve Water discharge valve V 6
T34
delay opens and closes after run-
Timer to flush the WMS sensor. --- X ---
down of the timer.
Circulation valve V 5 opens.

Water discharge valve V 6 Timer which triggers the alarm "Water seal bro-
Water seal broken closes. ken" only when the WMS sensor senses oil for the
T35
delay Triggering of alarm "water time T 35. The timer is activated only when SMS --- X ---
seal broken" after timer run- sensor PT 2 senses pressure.
down.

16 8555-9201-000 / 0810
Active in
-0136- -0196- -91-
Bowl is filled in intervals controlled by T37 with

Filling water valve V 2 opens filling water to check whether the sludge space is
T36 SMS pressure check in intervals until SMS sensor filled with sludge. If the sludge space is not full, X --- ---
PT 2 is activated. the SMS sensor PT 2 must respond to pressure. If
pressure is not increasing, an ejection is triggered.
Timer to set the interval between two filling water

Filling water valve V 2 closes.
T37 SMS Waiting
SMS sensor PT 2 is activated.
pulses for sludge space monitoring! See also X --- ---
SMS pressure check, above.
WMS sensor not activated.

SMS sensor PT 2 not acti- Timer to flush the sensing line after the first pro-
WMS Sensor flush-
T38
ing
vated. gram start so that it is clean and excessive filling --- X ---
Water discharge valve V 6 water is discharged!
opens.
Separator off after After delay T 39, the separa- Timer delay for separator motor stop. Function
T39
idle run tor motor is switched off. must be preselected in the program. X X X
Timer to operate the sludge pump until the sludge
T40 CU-Sludge pump On Sludge pump activated.
tank is completely emptied. X X X
T41 CU-Sludge pump Off Sludge pump not activated. Time interval between two sludge pump starts. X X X
T42 Free
T43 Free
Circulation valve V 5 closes. Timer in which the function of the SMS sensor PT
Water discharge valve V 6 2 is tested. If T44 is elapsed without SMS Sensor
T44 SMS-Sensor-Check
closes. PT 2 Signal, Alarm "SMS sensor failure during X X ---
SMS sensor PT 2 is activated. WMS-SMS check" is triggered.
T45 Free
T46 Free
When SMS Sensor PT 2 is Capacity and machine type-dependent timer
activated while T 47 is run- which determines the increse of water in the lube
ning, the water discharge oil during WMS mode. The pressure increase is
T47 Min.SMS Time
valve V 6 is opened for 3 evaluated as a function of T 47 over several --- X ---
seconds and Counter 5 successive cycles which are defined via counter 5
counts the PT 2 signal. "SMS time interval water content"
Timer to fill filling water into the bowl. This timer
runs before timer T61 and T62. Timer is required
T60 Start Impulse Filling water valve V 2 opens.
for the automatic calculation of timers 01 and 02. X X ---
Timer is protected.
Timer to set the interval between two sensor

T61 Sensor interval Filling water valve V 2 closes. impulses, T62. X X ---
Timer is protected.
Timer to fill filling water into the separator bowl.

This timer operates pulse-wise together with timer
T62 Sensor impulse Filling water valve V 2 opens. T61 after timer T60. Timer is required for the X X ---
automatic calculation of the timers 01 and 02.
Timer is protected.

8555-9201-000 / 0810 17
2 Counter and Time Records
2.1 Default settings Counter - Time records ................................................ 18

2.2 Description Counter – Time Records .................................................... 19
2.3 Default settings Temperature - Ejection ................................................ 20


18
Control Unit E40
2.1
Separator-Type
Text Display Remarks OSE OSE OSE OSE OSE OSE
Full Text
(P = Setpoint; A = actual value) 5 10 20 40 80 120
Counter
C1 Flushing:
C1 Flushing Flushing counter 5 5 5 5 5 5
P: 5
A: 0
C2 Partial Ejection:
C2 Partial Ejection Partial ejection counter 5 5 5 5 5 5
(Option) P: 5
A: 0
C3 SMS Filling:
C3 SMS-Filling SMS fillng counter 5 5 5 5 5 5
P: 3
A: 0
C4 Sensor Check:
C4 Sensor-Check Sensor check counter 10 10 10 10 10 10
(Option) P: 10
A: 0
Default settings Counter - Time records
C5 Water content
C5 C5 SMS Time interval SMS Time interval counter
P: 5 5 5 5 5 5 5
(Option) Water cont water content Warning
A: 0
Time Record (TR… = Time Record …)

WMS-time
Time Record for WMS Time
TR1 TR1 WMS time during operation in last TR3 Max. in 24 h 60 min 150 240 300
40 60 150
(24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Last. in 24 h 0 min (Last in = previous 24h)
Sludgep.-time
Time Record for Max. in 24 h 30 min
TR2 TR2 Sludgep. time sludgepump time operation 30 30 30 40 50 60
in last TR3 (24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Last. in 24 h 0 min (Last in = previous 24h)
Time Record reset

TR3 Time Records Reset of all Time Records P: 24
TR3 reset after TR3 (24h) hours. A: 0
24 h 24 h 24 h 24 h 24 h 24 h
8555-9201-000 / 0810

8555-9201-000 / 0810 19
2.2 Description Counter – Time Records
Active in:
No. Designation: Status: Description:
-0136- -0196- -91-
Counter (C… = Counter …)

Counter after how many ejections a
Flushing
C1 Counter for ejection doubled ejection for flushing the bowl X X X
Counter
will be initiated.
Counter after how many partial ejec-
C2 Counter for partial
Partial Ejection tions a doubled full ejection for flush- X X X
(Option) ejections.
ing the bowl will be initiated.
Counter for Fillingwa-
SMS Filling Counter for amount of fillingwater
C3 ter impulse after SMS --- X ---
Counter impulses after SMS Mode T33.
Mode T33.
C4 Sensor Check Counter for Sensor Counter after how many ejections the
X X ---
(Option) Counter check SMS Sensor Check will be initiated.
Counter for counting how many con-
SMS Time inter-
Counter for SMS Sen- secutive times SMS Sensor PT 2 was
C5 val counter for
sor signal during WMS activated shorter than T47. Gives --- X ---
(Option) water content
Mode. warning, if water content in oil is too
warning
high.
Time Records (TR… = Time Record …)

During operation, the time where the
WMS-Sensor is activated due to water
TR1 WMS-Time indication will be recorded. Time Re- X X ---
cords will be deleted when TR3 is
expired.
Time Records for recording the time
Sludgepump - where the sludge pump is in opera-
TR2 X X X
Time tion. Time Records will be deleted
when TR3 is expired.
When the presetted time is expired all
Time Records Time Records will be transferred to
TR3 X X X
reset the “Last in xh” values and values in
“Act. in xh” will be reset.

20
2.3
Control Unit E40
Alarme Display Text Remarks Separator-Type
Full Text:
Control Unit:
Temperature- OSE
Monitoring DO MDO LO HFO
Separation Temperature 20 °C 40 °C 95 °C 98 °C
TAH OIL FEED
Temp. > max
TAH OIL FEED Alarm for an increase of the
Separation-Stop 30 °C 50 °C 105 °C 105 °C
Temp. > max oil temperature.
Alarm#06 press
HELP
TAL OIL FEED
Temp. < min
TAL OIL FEED Alarm for a decrease of the
Separation-Stop 10 °C 30 °C 85 °C 90 °C
Temp. < min oil temperature.
Alarm#05 press
HELP
Default settings Temperature - Ejection
Ejection-
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120
Monitoring
EJECTION
MONITORING:
Alarm for monitoring the
Eject. current < Value depending on the con-
Ejection monitoring ejection after separation or
Offset ditions of the power supply 0,5 A 0,5 A 0,5 A 3A 5A 8A
Eject. current < Offset after SMS ejection.
Separation-Stop system and the clutch shoes!
Current is monitored.
Alarm#07 press
HELP
EJECTION
MONITORING:
Alarm for monitoring the
Ejection monitoring Eject. speed < Off- Value depending on the con-
ejection after separation or
Eject. speed < Offset set ditions of the power supply 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min
after SMS ejection.
(Option) Separation-Stop system and the clutch shoes!
Speed is monitored.
Alarm#33 press
HELP
8555-9201-000 / 0810

8555-9201-000 / 0810 21
3 Maintenance interval settings
3.1 Maintenance interval.............................................................................. 22

3.2 Maintenance interval WMS-Sensor ....................................................... 22
3.3 Description WMS Sensor Check ........................................................... 23


22 8555-9201-000 / 0810
3.1 Maintenance interval
Maintenance-Interval:
Adjust operating hours
Set: 4000 h 0m 0s
Actual: 22 h 12 m 46 s
The factory setting for "Set" is a maintenance interval of 4000 hours as specified
in the separator instruction manual. Under "Actual", the operating hours of the
separator are counted.
When the pre-set number of operating hours is reached, a common alarm is ac-
tivated and a corresponding warning appears in the display. A common alarm
does not interrupt the separating program and must be acknowledged using the
ACK key.
Note:
Please take the maintenance interval setting from the instruction manual of the
separator used.
3.2 Maintenance interval WMS-Sensor
Maintenance-Interval WMS
Adjust operating hours
Set: 168 h 0m 0s
Actual: 22 h 12 m 46 s
Last water signal WMS:

211 h 48 m 21 s
The factory setting for "Set" is a maintenance interval of 168 hours (1 week).
Under "Actual", the operating hours of the WMS-Sensor water signal is counted.
In the case the “Actual” counter came up to the preset operating hours, a main-
tenance message will be activated with a corresponding hint that the WMS-
Sensor Check must be done! The message does not interrupt the separation
process and must be acknowledged with the „ACK“button after the WMS Sen-
sor Check. The acknowledgement resets the the “Actual” value.
Under “Last water signal WMS” the operating hours of the WMS Sensor since
the last water indication are counted. Only a water signal resets the operating
hours for “Last water signal WMS”.

8555-9201-000 / 0810 23
3.3 Description WMS Sensor Check
In the case the message „Maintenance WMS-Sensor“ occurs in the display, a manual check of the WMS-
Sensor function must be done.
Please follow up the described check!
No.: Description: Hints:

1 Stop separation sequence by Push button „K1“or touch key “Prog. OFF”
pushing button „K1 – Program 0“
or the similar touch key “Prog.
OFF” on the touchpanel in case
of E40 control unit.
2 Disconect the upper part of the

water feed line „1” from the han-
c
dle connection piece“.
3 Remove the plug of the coupler

socket “2” on top of the Unitrol- c
plus housing and connect the
water feed line „1“with the coup-
ler socket „2“.

24 8555-9201-000 / 0810
4 Open the Filling and Displace-

ment water valve by actuating
the manual override with a
screw driver for maximum 5s.
A:
Position 1: Closed
Position 2: Open
5 Check the status of the WMS Check Digital Input „DI 0.5“ in the control unit.
Sensor in the digital input list
(DI 0.5).
The status of the signal must
change from “0” to “1”
In the case that the signal status
did not change you have to dis-
assamble the WMS Sensor.
The surface of the WMS Sensor
must be cleaned and after as-
sembling of the WMS Sensor
the function must be checked
again.
If WMS sensor still has malfunc- Take care to the recommended maintenance intervals in the
tion it must be exchanged! instruction manual!
6 Check status of „Maintenance- Values for „Actual“ and „Last water signal WMS“ must be reset
Interval WMS“ in the Display of to “0”!
the control unit!
7 Disconnect the water feed line
“1” from the coupler socket “2”
on top of the Unitrolplus housing
and close the coupler socket “2”
with the plug.
c
Reconnect the water feed line
“1” with the handle connection
piece.
8 Separation process could be Push button „F9“or touch key “Prog. ON”
started again by pushing button
„F 9 – Program 1 or the similar
touch key “Prog. ON” on the
touchpanel in case of E40 con-
trol unit.

8555-9201-000 / 0810 25
4 Program logic

4.3 Program Logic - Diagram - 91 - ............................................................. 42


26 8555-9201-000 / 0810
4.1 Program Logic - Diagram - 0136 -
Water Feed Clean oil discharge Product Feed Dirty oil recirculation
2 6 1 5
parts not scope

of supply of the
separator
PCV1
TAH
P TI TT
TAL
V7 V4
PAH
PT1
PAL
V1
PI 1
V2 V5 V6
3 8 9
PT2 WMS
7
PI 2
parts not scope of

supply of the
V3 separator
10 11
LSHH
LSH
12 LSL

8555-9201-000 / 0810 27
Diagram - 0136 - Legend Components
Component Symbol Name of component Location
V1 Feed valve 1
V2 Filling/Displacementwater valve 3
V3 Operating water valve 4
V4 Pre-set valve 1
VALVES V5 Circulation valve 8
V6 Water discharge valve 9
V7 Cleanoil discharge valve 6
PCV1 Pressure reducing valve 2

PI
LSL LSL Level switch low 12
SWITCHES LSH LSH Level switch high 12
LSHH LSHH Level switch high high 12
SENSORS WMS WMS Water monitoring sensor 7
PT 1 PT1 Pressure transmitter high/low 6
TRANSMITTER PT 2 PT2 Pressure transmitter low 7
TT TT Temperature transmitter 1
PI 1 PI 1 Pressure indicator 6
INDICATORS PI 2 PI 2 Pressure indicator 7
TI TI Temperature indicator 1

28 8555-9201-000 / 0810
Diagram - 0136 - Legend Pipes / Tank
Location Name of pipe / tank
1 Product Feed
2 Water Feed
3 Filling/Displacement water feed
4 Operating water feed
5 Dirty oil recirculation
6 Clean oil discharge
7 Sensing line
9 Dirty water discharge
10 Operating water discharge
11 Sludge discharge
12 Sludge tank

8555-9201-000 / 0810 29
Diagram - 0136 - Chapter “A”
A A
Power supply
ON
Selftest
Control Unit
Motor Start button activated

Pump Start button activated
Separator Start (T10)
Water impuls by Start (T19)
Closing water program

Closing water interval (T14)
Closing water impuls (T06)
Process
optionens
activated
D
Start key activated
Start of
Sensor Check Sequence
Precondition:
Oil temperature > TSL setpoint
Oil temperature < TSH setpoint
LSHH not activated
Vibro II not activated
B

30 8555-9201-000 / 0810
Diagram - 0136 - Chapter “B”
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Waiting - Start (T03)
Displacement (T01)
Waiting after displacement (T08)
Total ejection (T04)
Waiting after first ejection (T12)
Speed recovery (T05)
Closing water impulse (T06)

Separation (T20)
Bridging after ejection (T11)
SMS Sensor PT 2 activated

Circulation valve closes (T15)
Circulation valve opens (T16)
Stop of separation sequence

C

8555-9201-000 / 0810 31
Diagram - 0136 - Chapter “C”
C
C
Stop key activated or

Motor OFF activated or
SMS filling Counter 3 elapsed or
Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
Separator
Ready for operation
A

32 8555-9201-000 / 0810
Diagram - 0136 - Chapter “D”
D
D
Process
options
activated
Separator OFF Motor OFF

mode activated Button activated
Separator OFF mode Motor OFF

Separator OFF (T39) A
Alarm
Separator OFF activated
after (T39)
A
Diagram - 0136 - Chapter “E”

8555-9201-000 / 0810 33
E
E
Process
monitoring
activated
PAL / PAH or LSHH activated LSL / LSH activated

TAL / TAH activated LSHH Sludge tank (T18) Start of Sludge pump
Alarm delay (T07) Total ejection (T04) Sludge pump delay (T24)
Sludge pump OFF
Option CU:
CU-Sludgepump On (T40)
CU-Sludgepump Off (T41)
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

34 8555-9201-000 / 0810
Water Feed Clean oil discharge Product Feed Dirty oil discharge
2 6 1 6
parts not scope

of supply of the
separator
PCV1
TAH
P TI TT
TAL
V7 V4
PAH
PT1
PAL
V1
PI 1
V2 V5 V6
3 8 9
PT2 WMS
7
PI 2
parts not scope of

supply of the
V3 separator
10 11
LSHH
LSH
12 LSL

8555-9201-000 / 0810 35
V1 Feed valve 1
V4 Pre-set valve 1
VALVES V5 Circulation valve 8
V6 Water discharge valve 9

PI
SENSORS WMS WMS Water monitoring sensor 7
PT 1 PT1 Pressure transmitter high/low 6
TRANSMITTER PT 2 PT2 Pressure transmitter low 7

36 8555-9201-000 / 0810
1 Product Feed
2 Water Feed
7 Sensing line
11 Sludge discharge
12 Sludge tank

8555-9201-000 / 0810 37
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
Start key activated

LSHH not activated
Start of
B

38 8555-9201-000 / 0810
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
Sensor flushing (T38)
SMS Sensor PT2 not activated

WMS Mode (T32)
SMS Mode (T33)
SMS pressure check (T36)
SMS waiting (T37)

C

8555-9201-000 / 0810 39
C
C

SMS filling Counter 3 elapsed or
Flushing counter 1 elapsed
Sensor Check not okay
Ejection program
Displacement (T01)
Separator
Ready for operation
A

40 8555-9201-000 / 0810
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-000 / 0810 41
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

42 8555-9201-000 / 0810
Water Feed Clean oil discharge Product Feed Dirty oil recirculation
2 6 1 5
Parts not scope

of supply of the
separator
PCV1
TAH
P TI TT
TAL
V7 V4
PAH
PT1
PAL
V1
PI 1
V2
3 9
PT2
7
PI 2
Parts not scope

of supply of the
V3 separator
10 11 LSHH
LSH
12 LSL

8555-9201-000 / 0810 43
V1 Feed valve 1

VALVES
V4 Pre-set valve 1

PI
PT 2 PT2 Pressure transmitter low 7

TRANSMITTER

44 8555-9201-000 / 0810
1 Product Feed
2 Water Feed
7 Sensing line
11 Sludge discharge
12 Sludge tank

8555-9201-000 / 0810 45
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
Start key activated

LSHH not activated
Start of
B

46 8555-9201-000 / 0810
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
SMS Sensor PT2 not activated

Separation (T20)
Stop of Separation sequence

C

8555-9201-000 / 0810 47
C
C
Stop of Separation sequence

Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
Separator
Ready for operation
A

48 8555-9201-000 / 0810
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-000 / 0810 49
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
Alarm
PAL / PAH CU = Compact Unit
TAL / TAH
LAHH
A

50 8555-9201-000 / 0810

8555-9201-000 / 0810 51
5 Trouble Shooting - Operating faults summary
5.1 Alarm - Overview ................................................................................... 51

5.2 Alarm #00 - Know-How protection ......................................................... 52
5.3 Alarm #01 - Motor protection ................................................................. 54
5.4 Alarm #05 - TAL product feed................................................................ 55
5.5 Alarm #06 - TAH product feed ............................................................... 56
5.6 Alarm #07 - Ejection monitoring ............................................................ 57
5.7 Alarm #08 - LAHH sludge tank .............................................................. 58
5.8 Alarm #09 - Feed pump fault ................................................................. 59
5.9 Alarm #10 - Sludge pump fault .............................................................. 60
5.12 Alarm #13 - Fault series operation (Option) ........................................ 63
5.13 Alarm #15 - WMS system fault .............................................................. 64
5.14 Alarm #18 - Bowl monitoring ................................................................. 65
5.15 Alarm #19 - Separator motor off ............................................................ 66
5.16 Alarm #21 - WMS sensor fault (Option)............................................... 67
5.17 Alarm #22 - Excessive running time of sludge pump ............................ 68
5.18 Alarm #23 - WMS activated too often .................................................... 69
5.19 Alarm #27 - Maintenance....................................................................... 70
5.20 Warning #28 Water content ................................................................... 71
5.21 Alarm #33 - Ejection monitoring (Option) ............................................. 72
5.22 Alarm #34 - Bowl monitoring (Option) ................................................. 73
5.23 Alarm #35 - Separator start monitoring (Option) ................................. 74
5.24 Alarm #36 - Belt monitoring (Option) .................................................... 75
5.25 Alarm #37 - Max.- speed monitoring (Option) ..................................... 76
5.26 Alarm #38 - Min.- speed monitoring (Option) ...................................... 77
5.27 Alarm #39 - PT 1 monitoring (Option)................................................... 78
5.28 Alarm #40 - No water seal ..................................................................... 79
5.29 Alarm #41 - Min. separating time ........................................................... 80
5.30 Alarm #42 - SMS sensor fault (Option)................................................ 81
5.31 Alarm #43 - PT2 sensor active in Idle run ............................................. 82
5.32 Alarm #44 - PAL 1 clean oil discharge .................................................. 83
5.33 Alarm #45 - PAH 1 clean oil discharge .................................................. 84
5.34 Alarm #46 - Emergency stop ................................................................. 85
5.35 Alarm #48 - Water discharge overflow .................................................. 86
5.36 Alarm #49 - MAINTENANCE required WMS Sensor ............................ 87

52 8555-9201-000 / 0810
5.1 Alarm - Overview

Active in
Alarm No. Designation
-0136- -0196- -91-
#00 Know-How Protection X X X
#01 Motor Protection X X X

#05 TAL OIL Feed X X X
#06 TAH OIL Feed X X X
#07 Ejection Monitoring X X X

#08 LAHH Sludge Tank X X X
#09 Feed Pump Fault X X X

#10 Sludge Pump Fault X X X
#11 Vibration Stage 1 X X X
#12 Vibration Stage 2 X X X
#13 Fault Series Operation X --- ---

#15 WMS System Fault X X ---
#18 Bowl Monitoring X X X
#19 Separator Motor Off X X X

#22 Excessive Running Time Of Sludge Pump X X X
#23 WMS Activated Too Often X X ---
#27 Maintenance X X X
#28 Water content --- X ---
#31 TAL Oil Feed Warning X X X

#32 TAH Oil Feed Warning X X X
#33 Ejection Monitoring X X X
#34 Bowl Monitoring speed X X X
#35 Motor Start monitoring X X X
#36 Belt monitoring X X X
#37 Max.- speed monitoring X X X

#38 Min.- speed monitoring X X X
#39 PT 1 Monitoring X X X
#40 No Water Seal --- X ---
#41 Min. Separating Time X --- ---

#42 SMS Sensor Fault X X ---
#43 SMS Sensor Active X X ---

#44 PAL 1 Clean Oil Discharge X X X
#45 PAH 1 Clean Oil Discharge X X X
#46 EMERGENCY STOP X X X
#48 Water discharge overflow --- --- X

#49 MAINTENANCE required WMS Sensor X X ---
5.2 Alarm #00 - Know-How protection

8555-9201-000 / 0810 53
KNOW-HOW PROTECTION
No GEA-specif. device.
No warranty by op.
Alarm#00 press ENTER
Display shows Possible causes Remedy
• Used device is not distributed by Use only devices distributed by GEA-
GEA-Westfalia. Westfalia.
• No warranty during use of the de- Contact customer service!
vice in an irregular manner.
Help text – Information on control
ENTER Step 1 Alarm acknowledgement
Press > F1 < button

HELP Step 2 For Help Function
button > HOME < back
KNOW-HOW PROTECTION
No GEA-specific dev.
F1 Page 1 No warranty by op.
Please check: ->
Contact Westfalia
Customer service!
Page 2
->
Page 3
Return with ENTER

54 8555-9201-000 / 0810
5.3 Alarm #01 - Motor protection
MOTOR PROTECTION
Temp. > max temp.
Motor switched off
• No motor protection switch signal Check functionality of motor protection
switch
• Brake not released Release brake
• Thermistor relay has triggered Check thermistor relay and cabling
• Operating water valve V2 open Check operating water valve V2
• Drive blocked Check drive
• Wrong number of clutch shoes Check number of clutch shoes
• Feed capacity too high Check capacity
• Motor ventilation not adequate Improve motor ventilation
max temp. = see motor plate
Press > F1 < button

Button > HOME < back
MOTOR PROTECTION
Please check:
F1 Page 1
Motor protection
Function ->
Brake
Thermistor relay
Page 2
Operat. water valve
no. of clutch shoes ->
Drive blocked
Feed capacity
Page 3
Motor ventilation
Return with ENTER

8555-9201-000 / 0810 55
5.4 Alarm #05 - TAL product feed

TAL PRODUCT FEED
Temp. < min
Separation - Stop
• Product too cold before pre-heater Check settling tank temperature
(Settling tank applies to HFO only)
• Feed capacity too high Check feed capacity
• Setting TAL has been set too high Check setting TAL
• Temperature of heating medium is Check temperature of heating medium
too low
• Temperature regulator defective Check temperature regulator
• E-pre-heater basic load or regulating Check switching stages electrically
stage switched
• Pre-heater dirty Check pre-heater
• PT100 sensor defective Check sensor
Press > F1 < button

PRODUCT TEMP. MIN.

Please check:
F1 Page 1
Settling tank temp.
Feed capacity ->
Setting TAL
Temp. of heating
Page 2
medium
Temp. regulator ->
Switching stages el.
pre-heater
Page 3
PT 100 sensor
Return with ENTER

56 8555-9201-000 / 0810
5.5 Alarm #06 - TAH product feed

TAH PRODUCT FEED
Temp. > max
Separation - Stop
• Product too hot Check regulating valve
• Feed capacity too low Check feed capacity
• Setting TAH too low Check setting TAH
• E-pre-heater basic load or regulating Check switching stages electrically
stages switched
• Temperature regulator defective Check temperature regulator
• PT 100 sensor defective Check PT 100 sensor
Press > F1 < button

PRODUCT TEMP. MAX.

Please check:
F1 Page 1
Regulating valve
Feed capacity ->
Setting TAH
Switching stages el.
Page 2
Temp. regulator
PT 100 sensor ->
Page 3
Return with ENTER

8555-9201-000 / 0810 57
5.6 Alarm #07 - Ejection monitoring

EJECTION MONITORING
current < Offset
Separation – Stop
• Operating water valve V3 does not Check function bowl hydraulics with
open valve V3
• Connector on valve V3 loose Check connector on V3
• Offset setting for discharge current Check offset setting
too high
• Water quantity at V3 too low Check water quantity
• Setting of monitoring time for timer Check timer 28
28 is too short
• Current evaluation defective Check current converter electrically
• Pre-strainer at V3 dirty Check pre-strainer
• Clutch shoes worn or oily Check clutch shoes
Press > F1 < button

EJECTION MONITORING
Please check:
F1 Page 1
Function of bowl
Hydraulics with V3 ->
Connector valve V3
Current offset
Page 2
setting
Water quantity ->
TIMER 28
Current converter
Page 3
Pre-strainer
Return with ENTER

58 8555-9201-000 / 0810
5.7 Alarm #08 - LAHH sludge tank

LAHH SLUDGE TANK
Sludge tank - full
Separation - Stop
• Sludge pump not functioning Check sludge pump
• Bowl is open Check bowl hydraulics
• Product overflow due to excessive Check valves in the clean oil line and
clean oil discharge pressure setting V7
• Closing water pulse T06 too long Check closing water pulse T06
• Polyamide sealing ring defective Check polyamide sealing ring
• Sealing rings in the bowl defective Check sealing rings
• Level switch LSHH dirty or defective Check level switch LSHH
Press > F1 < button

LSHH SLUDGE TANK

Please check:
F1 Page 1
Sludge pump
Bowl hydraulics ->
Valves in the
clean oil line
Page 2
Setting V7
Closing water pulse ->
Polyamide
sealing ring
Page 3
Switch LSHH
Return with ENTER

8555-9201-000 / 0810 59
5.8 Alarm #09 - Feed pump fault

FEED PUMP FAULT
Motor protection
Separation - Stop
• Pump overloaded Check protection switch, current of
motor circuit breaker
• Pump mechanically blocked Check pump
• Valves in the feed line closed Check valves
• Feed temperature Check feed temperature
• Filter in feed line dirty Check filter
• Electrical connections wrong Check electrical connections and ca-
bling
Press > F1 < button

FEED PUMP FAULT

Please check:
F1 Page 1
Current consumption
Protection switch ->
Pump
Valves
Page 2
Feed temperature
Filter ->
Electr. connections
Cabling
Page 3
Return with ENTER

60 8555-9201-000 / 0810
5.9 Alarm #10 - Sludge pump fault

SLUDGE PUMP FAULT
Program - stop

• Pump overloaded Check protection switch and current of
circuit breaker
• Pump mechanically blocked Check pump
• Valves in the discharge line closed Check valves
• Pipe work dirty Check pipe work
• Electrical connections wrong Check electrical connections and ca-
bling
Press > F1 < button

SLUDGE PUMP FAULT

Please check
F1 Page 1
Current consumption
Protection switch ->
Pump
Valves
Page 2
Electrical connection
Pipe work ->
Cabling
Page 3
Return with ENTER

8555-9201-000 / 0810 61
5.10 Alarm #11 - Vibration stage 1 (Option)

VIBRATION STAGE 1:
Motor off after T25

• Limit value 1 longer than T25 Check T25
• Uneven solid deposits in the bowl Check solids holding space and poly-
amide sealing ring
• Vibrosensor has become detached Check sensor fixing
• Limit value 1 set to low Check setting
• Bowl not properly assembled or Open and clean bowl, assemble in
damaged or wrong parts of other accordance with operating instructions;
bowl use only parts with the same series
number
• External vibrations Check foundation fixing
Press > F1 < button

VIBRATION STAGE 1
Please check:
F1 Page 1
Solids holding space
TIMER 25 ->
Polyamide sealing
ring
Page 2
Sensor fixing
Limit value 1 ->
Correct bowl parts
Foundation fixing
Page 3
Return with ENTER

62 8555-9201-000 / 0810
5.11 Alarm #12 - Vibration stage 2 (Option)

VIBRATION STAGE 2:
Separator - off

• Setting of limit value 2 is too low Check setting
• Irregular solid deposits in the bowl Check solids holding space and poly-
amide sealing ring
• Vibrosensor has become detached Check sensor fixing
• Bowl not properly assembled or Open and clean bowl, assemble in
damaged or wrong parts of other accordance with operating instructions;
bowl use only parts with the same series
number
• External vibrations Check foundation fixing
Press > F1 < button

VIBRATION STAGE 2
Please check:
F1 Page 1
Solids holding space
Limit value 2 ->
Polyamide sealing
ring
Page 2
Sensor fixing
Correct bowl parts ->
Foundation fixing
Page 3
Return with ENTER

8555-9201-000 / 0810 63
5.12 Alarm #13 - Fault series operation (Option)

FAULT SERIES
OPERATION Line or
preselection not OK
• Series key not pressed for both con- Press series key for both controls
trols
• Both separators not ready to operate Check that both separators are ready
to operate
• Line (MPI) for series operation de- Check line (MPI)
fective or not present
• Micro switch in rwrong position Check according manual
MPI = Multi Point Interface
Press > F1 < button

FAULT SERIES OPERAT.

Please check:
F1 Page 1
Series key pressed
on both machines ->
Are both separators
ready to operate
Page 2
Line MPI
->
Page 3
Return with ENTER

64 8555-9201-000 / 0810
5.13 Alarm #15 - WMS system fault

WMS SYSTEM FAULT
Too much water
Separation - Stop
• Water content in feed too high Check product feed
• Too much filling water setting of T02 Check T02
too long
• Filling water valve V2 leaking Check filling water valve V2
• Wrong setting on evaluation relay Check setting on evaluation relay
• Setting of timer T22 too short Check setting
In an emergency, extend T22 during
this phase
Press > F1 < button

WMS SYSTEM FAULT

Please check:
F1 Page 1
Water content
in feed ->
Filling water
quantity
Page 2
Setting T02
Valve V2 ->
Setting on
measuring relay
Page 3
Setting T22
Return with ENTER

8555-9201-000 / 0810 65
5.14 Alarm #18 - Bowl monitoring

BOWL MONITORING
Current too high
during TIMER 06
• T06 closing water pulse too long, Check T06
bowl has opened
• Water pressure for hydraulics during Check water pressure with open valve
T06 too high, bowl has opened V3
• Valve V3 is dirty, sticks, stays open Check valve V3
for too long
• New clutch shoes installed Check current value
• New belt installed Check current value
In emergency, deselect function
Press > F1 < button

BOWL MONITORING
Please check:
F1 Page 1 TIMER T06
Current value ->
Water pressure
for hydraulic
Page 2 Function V3
->
Page 3
Return with ENTER

66 8555-9201-000 / 0810
5.15 Alarm #19 - Separator motor off

SEPARATOR MOTOR OFF
Sep. in circulation
T 39 expired M. off
• Separator running in circulation T39 Press program start before expiry of
has expired T39
• Setting of T39 too short Check T39
In an emergency, deselect function
Press > F1 < button

SEPARATOR MOTOR OFF

Please check:
F1 Page 1 TIMER 39
Expired ->
Page 2
->
Page 3
Return with ENTER

8555-9201-000 / 0810 67
5.16 Alarm #21 - WMS sensor fault (Option)

WMS SENSOR FAULT
during WMS CHECK
during TIMER 45
• WMS sensor dirty Check WMS sensor
• WMS sensor malfunction Check WMS sensor
• Water discharge valve V6 malfunc- Check function V6 or V5
tion
• Insufficient water during T45 Check water quantity
• T45 too short Check T45
• T 02 too short (HFO) Check T02 (HFO)
Press > F1 < button

WMS SENSOR FAULT

Please check:
F1 Page 1 WMS sensor
is dirty ->
Function WMS
sensor
Page 2 Function V6/V5
Water quantity ->
Timer 45
Timer 02 (HFO)
Page 3
too short
Return with ENTER

68 8555-9201-000 / 0810
5.17 Alarm #22 - Excessive running time of sludge pump

EXCESSIVE RUNNING
TIME OF SLUDGE PUMP
In TR3 hours
• Setting of TR2 time recording too short Check TR2 time recording
• Bowl leakage Check bowl function/hydraulics
• Excessive water content in feed Dewater product upstream of the separator
• Light product overflow because clean Check setting of pure oil discharge pressure
discharge pressure too high
• Capacity of sludge pumps too low Check pump function
TR1 = Time record of WMS water sensor during HFO operation, TR1 will
be deleted when TR3 has expired.
TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.
TR3 = Time counter factory setting 24 h
Press > F1 < button

EXCESSIVE RUNNING TIME

OF SLUDGE PUMP
F1 Page 1 Please check:
TR2 time recording ->
Bowl function
Bowl leakage
Page 2 Water content in
Product ->
Pump function
Page 3
Return with ENTER

8555-9201-000 / 0810 69
5.18 Alarm #23 - WMS activated too often

WMS ACTIVATED
TOO OFTEN

• Setting of TR1 time recording too short Check TR1 time recording
• Water content in product too high Dewater product upstream of the separator
• Valve V2 not tight Check V2
TR1 = Time record of WMS water sensor during HFO operation, TR1 will
be deleted when TR3 has expired.
TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.
TR3 = Time counter factory setting 24 h
Press > F1 < button

WMS ACTIVATED
TO OFTEN
TR1 time recording ->
Water content in
product
Page 2 whether water valve
V2 is not tight ->
Page 3
Return with ENTER

70 8555-9201-000 / 0810
5.19 Alarm #27 - Maintenance

Maintenance
required see manual

• Operating hours have reached Carry out maintenance according
manual
• 4000 ; 8000 Use set of spare parts
• 12000 ; 16000 Order spare parts from
Westfalia Sep. Mineraloil Systems
• or multiple hours Order service from
Westfalia Sep. Mineraloil Systems
Press > F1 < button

MAINTENANCE
required
F1 Page 1 operating hours
have reached ->
4000; 8000
12000; 16000 hours
Page 2 or multiple
carry out ->
Maintenance according
manual
Page 3
Return with ENTER

8555-9201-000 / 0810 71
5.20 Warning #28 Water content

WARNING
WATER CONTENT

• Water content in product increased. Dewater product and check reason
• T47 too long not consistent with Check setting
throughput capacity
• Filling water valve V2 not tight Check valve V2
Press > F1 < button

button > HOME < back
WARNING
Water content
F1 Page 1
Please check:
Water content in ->
Product
Setting TIMER 47
Page 2 and feed capacity
whether valve V2 ->
is not tight
Page 3
Return with ENTER

72 8555-9201-000 / 0810
5.21 Alarm #33 - Ejection monitoring (Option)

EJECTION MONITORING
Eject. speed < Offset
Separation – Stop
• Operating water valve V3 does not Check function bowl hydraulics with
open valve V3
• Connector on valve V3 loose Check connector on V3
• Offset setting for discharge speed Check offset setting
too high
• Water quantity at V3 too low Check water quantity
• Setting of monitoring time for timer Check timer 28
28 is too short
• Speed pick up defective Check speed pick up
• Pre-strainer at V3 dirty Check pre-strainer
Alarm#33 only activ if speed pick-up is installed!
Press > F1 < button

EJECTION MONITORING
Please check:
F1 Page 1
Function of bowl
Hydraulics with V3 ->
Connector valve V3
Speed offset
Page 2
Water quantity
T28 ->
Speed pick up
electrically
Page 3
Pre-strainer
Return with ENTER

8555-9201-000 / 0810 73
5.22 Alarm #34 - Bowl monitoring (Option)

BOWL MONITORING
Speed drop too high
during TIMER 06
• T06 closing water pulse too long, Check T06
bowl has opened
• Water pressure for hydraulics during Check water pressure with open valve
T06 too high, bowl has opened V3
• Valve V3 is dirty, sticks, stays open Check valve V3
for too long
• New clutch shoes installed Check current value
• New belt installed Check current value
Press > F1 < button

BOWL MONITORING
Please check:
F1 Page 1 TIMER T06
Speed value ->
Water pressure
for hydraulic
Page 2 Function V3
->
Page 3
Return with ENTER

74 8555-9201-000 / 0810
5.23 Alarm #35 - Separator start monitoring (Option)

SEPARATOR-START
monitoring
during T10
• T10 separator start time too short Check T10
• Brake not unfastened Check brake
• Drive belt worn or oily Check drive belt
• Speed setting for sensor operation- Check speed setting
speed too high
• Speed pick- up sensor defective Check speed pick- up sensor electri-
cally
• T10 separator start time too short Check T10
Alarm#35 only active, if speed pick-up is installed!
Press > F1 < button

SPEARATOR- START
Please check:
F1 Page 1 Timer 10
Brake unfastened ->
Clutch shoes oily?
Drive belt oily
Page 2 Speed setting of
operation speed ->
Speed pick-up
defective
Page 3
Return with ENTER

8555-9201-000 / 0810 75
5.24 Alarm #36 - Belt monitoring (Option)

BELT MONITORING
Drive belt broken
during start up
• Drive belt defect Check drive belt
• Motor defect Check motor electrically
• Speed pick- up sensor defective Check speed pick- up sensor electri-
cally
Press > F1 < button

BELT MONITORING
Please check:
F1 Page 1 Drive belt
Motor defect ->
electrically?
Clutch shoes
Page 2 worn or oily
Speed pick- up ->
defective?
Page 3
Return with ENTER

76 8555-9201-000 / 0810
5.25 Alarm #37 - Max.- speed monitoring (Option)

MAX.- SPEED
MONITORING
during operation
• Actual speed higher than permissi- Check speed
ble speed for operation
• Speed setting for maximum speed Check maximum speed setting
too low
• Frequency unstable Check frequency
• Drive assembly (50 or 60 Hz) of Check separator configuration for fre-
separator does not fit to existing frequency against existing frequency at
quency at site site
• Speed pick- up sensor defective Check speed pick –up sensor electri-
cally
Press > F1 < button

MAX.- SPEED
MONITORING
Speed in oper. ->
Max.- Speed
setting
Page 2 Freq. unstable
Sep. config. ->
Freq. opp. to
freq. at site
Page 3
Speed pick- up
Return with ENTER

8555-9201-000 / 0810 77
5.26 Alarm #38 - Min.- speed monitoring (Option)

MIN.- SPEED
MONITORING
during operation
• Actual speed lower than permissible Check speed
speed for operation
• Speed setting for minimum speed Check minimum speed setting
too high
• Frequency unstable Check frequency
• Drive assembly (50 or 60 Hz) of Check separator configuration for fre-
separator does not fit to existing frequency against existing frequency at
quency at site site
• Speed pick- up sensor defective Check speed pick –up sensor electri-
cally
Press > F1 < button

Min.- SPEED
MONITORING
Speed in operation ->
Min.- Speed
setting
Page 2 Freq. unstable
Sep. config. ->
Freq. opp. to
Frequ. at site
Page 3
Speed pick- up
Return with ENTER

78 8555-9201-000 / 0810
5.27 Alarm #39 - PT 1 monitoring (Option)

PT 1 MONITORING
clean oil discharge
Separation - Stop
• No pressure drop on PT 1 during Check switching function
discharge
• PT 1 is dirty, sticks or is defective Clean and check PT 1
• Setting of PAL 1 is too low Check setting PAL 1
• No ejection and ejection monitoring Check bowl hydraulics and ejection
has not responded monitoring
• Back pressure in system too high Check discharge pressure
Press > F1 < button

PT 1 MONITORING
Please check:
F1 Page 1
Function PT1
PT 1 dirty ->
Setpoint PAL 1
Bowl hydraulics
Page 2
Ejection
monitoring ->
Discharge
pressure
Page 3
Return with ENTER

8555-9201-000 / 0810 79
5.28 Alarm #40 - No water seal

NO WATER SEAL
during TIMER 35
Separation - Stop
• Clean oil discharge pressure too Check clean oil discharge pressure
high, valve V7 closed too far
• Filling water valve V2 does not open Check function V2
• Filling water quantity too low, e.g. Check filling water quantity
other consumers at same time
• Filling water valve V2 or filters dirty Check valve V2 and filters
• Water pressure for hydraulics too Check water pressure with open valve
high or T06 too long and T06
• Shift of separating zone –product Check temperature and setting of TAL
temperature too low
• Wrong sensing centripetal pump Check parts in accordance with operat-
installed ing instruction
• Pressure sensor PT 2 bridged or set Check setting PT 2
to 0
Press > F1 < button

NO WATER SEAL
Please check:
F1 Page 1
Cl. oil discharge
pressure ->
Function V2
Fill. wat. quant.
Page 2
V2 and filter
Water pressure ->
TIMER T06
Setting TAL
Page 3
Setting PT2
Return with ENTER

80 8555-9201-000 / 0810
5.29 Alarm #41 - Min. separating time

MIN. SEPARATING TIME
< 10 Min
Separation - Stop
• Pressure sensor PT 2 not con- Check switching function of pressure
nected, dirty or defective sensor PT 2
• Alarm bridging time T11 too short Check T11
• Setting PT 2 too high Check setting on pressure sensor PT 2
• Water or solids content in the bowl Pre-dewater oil and/or check solids
too high content
• To much filling water Check filling water quantity
• With HFO and parallel operation, Remove screws from separating disk
screws in the separating disk in-
stalled
• Filling water valve V2 not tight Check filling water valve V2
• Orifice in centripetal pump chamber Check orifice
cover plugged
Press > F1 < button

MIN. SEPARATING TIME

< 10 min
F1 Page 1
Please check:
Function PT2 ->
TIMER T11
Setting PAL2
Page 2
Water content
Valve V2 ->
Screws in
separating disk
Page 3
with HFO operation
Return with ENTER

8555-9201-000 / 0810 81
5.30 Alarm #42 - SMS sensor fault (Option)

SMS SENSOR FAULT
during SMS Check
during TIMER 44
• PT 2 no pressure signal Check setting PT 2
• Filling water valve V2 no function Check function V2
• T44 too short Check T44
• Sludge holding space blocking pres- Clean bowl, check drill hole in centripe-
sure sensor line to PT 2 tal pump chamber lid
• Bowl not closed Check bowl hydraulics
• Insufficient water quantity during T44 Check water quantity
(Timer T60 – T62)
• Pressure sensor PT 2 defective Check pressure sensor
• Wrong switching point on PT 2 Check switching point
Press > F1 < button

SMS SENSOR FAULT

Please check:
F1 Page 1 Setting PAL2
Function V2 ->
Timer 44
Solid hold. space
Page 2 Orifice in centrip.
pump cham. cover ->
Bowl hydraulics
Function PT2
Page 3
Return with ENTER

82 8555-9201-000 / 0810
5.31 Alarm #43 - PT2 sensor active in Idle run

PT2 SENSOR ACTIVE
in Idle run

• Pressure sensor PT 2 activated dur- Check pressure sensor PT 2
ing idle run conditions?
• Filling water valve V2 leaking Check V2
• Product valve V1 does not close Check valve V1
properly
• Non-return valve at V7 open, prod- Close clean oil discharge valve V7
uct flows back into the bowl under no load
Press > F1 < button

PT2 SENSOR ACTIVE

IN IDLE RUN
Press. sensor PT2 ->
Valve V2 is
not tight
Page 2 Valve V1 closes
not properly ->
Oil flows back
into the bowl
Page 3
Return with ENTER

8555-9201-000 / 0810 83
5.32 Alarm #44 - PAL 1 clean oil discharge

PAL1 CLEAN OIL DISCHARGE
Pressure < setting
Separation - Stop
• Clean oil discharge valve V7 Check valve setting V7
opened too wide
• Feed capacity reduced Check feed capacity
• Setting PT 1 for PAL 1 too high Check setting PT 1 for PAL 1
see also PAH 1 alarm
• Water pressure for hydraulics too Check water pressure with opened
high during T06, bowl has opened valve V3
• Safety pulse T06 too long, bowl has Check TIMER 06
opened
• Feed pump failure Check feed pump
• FU speed too low Check pump speed
• Feed valve V1 in circulation position Check compressed air and signal out-
put for solenoid valve on V1
• Breakover to water side Check quantity of filling water
• Direction of rotation of pump incor- Check direction of rotation
rect
• Bowl gaskets not sealed Check and where necessary replace
gaskets
• T07 alarm delay too short Check whether T07 expires before
pressure builds up
• T11 alarm bridging too short Check TIMER 11 alarm bridging
FU = Frequency transformer
Press > F1 < button

PAL 1 CLEAN OIL

DISCHARGE
F1 Page 1
Please check
Valve setting V7 ->
Feed capacity
Setting PAL1
Page 2
Water pressure for
opened valve V3 ->
Timer 06
T07 alarm delay
Page 3
Quantity of water
Return with ENTER

84 8555-9201-000 / 0810
5.33 Alarm #45 - PAH 1 clean oil discharge

PAH 1 CLEAN OIL DISCHARGE
Pressure > setting
Separation - Stop
• Clean oil discharge valve V7 closed Check valve setting V7
too far
• Feed capacity too high Check feed capacity
• Setting PT1 for PAH1 too low Check setting PT 1 for PAH 1
• T07 alarm delay too short Check T07
• T11 alarm bridging too short Check T11 alarm bridging
• Product temperature too low Check temperature in product feed
Press > F1 < button

PAH1 CLEAN OIL

DISCHARGE
F1 Page 1
Please check:
Valve setting V7 ->
Feed capacity
Setting PAH1
Page 2
T07 alarm delay
T11 alarm ->
bridging
Temperature
Page 3
product feed
Return with ENTER

8555-9201-000 / 0810 85
5.34 Alarm #46 - Emergency stop

EMERGENCY STOP
Button pushed

• Emergency Stop Button was Check reason for pushing Emergency
pushed. Stop button.
Press > F1 < button

EMERGENY STOP
Button pushed
Reason for ->
Pushing of
Emergency Button
Page 2
->
Page 3
Return with ENTER

86 8555-9201-000 / 0810
5.35 Alarm #48 - Water discharge overflow

WATER DISCHARGE:
Overflow
Separation - Stop
• Water content in feed too high Check product feed
• Clean oil discharge pressure too Check clean oil discharge valve V7
high
• Quantity of filling water too low Check function V2 and quantity of fill-
Water seal broken ing water
• Product temperature too low Check product temperature
• Regulating ring too large Install next smaller regulating ring
• Water pressure for hydraulic too Check water pressure with open sole-
high or T 06 too long. noid valve V3, check T 06
• Polyamide sealing ring defective Check polyamide sealing ring
• Sealing rings in the bowl defective Check sealing rings
• Pressure sensor PT2 defective Check pressure sensor PT2
Press > F1 < button

WATER DISCHARGE
Overflow
F1 Page 1
Please check:
Position V7 ->
Wat. cont. in Oil
Fill. water quant.
Page 2
Product temp.
Regulating ring ->
Polyamide
sealing ring
Page 3
Function PT2
Return with ENTER

8555-9201-000 / 0810 87
5.36 Alarm #49 - MAINTENANCE required WMS Sensor

MAINTENANCE
required WMS Sensor

• Monitoring time of WMS Sensor WMS Sensor Check must be done
has reached limit without water indica- according to manual.
tion
Press > F1 < button

MAINTENANCE
required WMS Sensor
F1 Page 1
Please check:
Monitoring time of ->
WMS Sensor
has reached limit
Page 2
without water
indication ->
Carry out
maintenance
Page 3
according to manual
Return with ENTER

88 8555-9201-000 / 0810

8555-9201-000 / 0810 89
6 Alarm Simulation und Test

6.1 Alarms #01 - #10 ................................................................................... 90
6.2 Alarms #11 - #20 ................................................................................... 91
6.3 Alarms #21 - #30 ................................................................................... 92
6.4 Alarms #31 - #40 ................................................................................... 93
6.5 Alarms #41 - #50 ................................................................................... 94

90 8555-9201-000 / 0810
6.1 Alarms #01 - #10
SIMULATION AND TESTS OF VARIOUS ALARMS

Alarm display Status Mechanical Electrical Action
MOTOR PROTECTION Control Not possible Disconnect PTC sensor • Separation

Temp. > max temp. active stop
Motor switched off • V1 in circula-
Alarm#01 tion
Common alarm
Free
Alarm#02
Free
Alarm#03
Free
Alarm#04
TAL PRODUCT FEED Separation Not possible Set setting higher than the • Separation
Temp. < min current temperature stop
Separation - Stop • V1 in circula-
Alarm#05 tion
Common alarm
TAH PRODUCT FEED Separation Not possible Set setting lower than the • Separation
Temp. > max current temperature stop
Alarm#06 press ENTER tion
Common alarm
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 • Separation
Current< Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during current during discharge • V1 in circula-
ALARM#07 discharge cycle T04. cycle T04. tion
Common alarm
LAHH SLUDGE TANK Control Immerse or dampen Disconnect cable head of • Separation
Sludge tank - full Active sensor LSHH. LSHH Sensor stop
Alarm#08 tion
Common alarm
FEED PUMP FAULT Control Not possible Trigger motor protection • Separation
Motor protection Active switch stop
Alarm#09 press ENTER tion
Common alarm
SLUDGE PUMP FAULT Control Not possible Trigger motor protection • Separation
Program - stop Active switch stop
• V1 in circula-
Alarm#10 tion
C l

8555-9201-000 / 0810 91
6.2 Alarms #11 - #20

VIBRATION STAGE 1: Separation Not possible Disconnect contact • Separation

Motor off after T25 Stop
• V1 in circula-
Alarm#11 tion
• Ejection
• Motor off aft.
T26
• Common alarm
•
VIBRATION – STAGE 2: Control Not possible Disconnect contact • Separation
Separator - Off Active stop
• V1 in circula-
Alarm#12 tion
• Common alarm
•
FAULT SERIES Control Not possible MPI Leitungsanschluss an • Separation
OPERATION Line or Active der Steuerung abklemmen. stop
preselection not OK • V1 in circula-
Alarm#13 tion
• Common alarm
•
Free
Alarm#14
WMS SYSTEM FAULT Separation Open valve V2 to add Bridge WMS Sensor and set • Separation
Too much water water into bowl until pressure sensor PT2 switch- stop
Separation - Stop Timer 22 is elapsed. ing point to 0 or bridge. • V1 in circula-
Alarm#15 tion
• Common alarm
• Ejection
Free
Alarm#16
Free
Alarm#17
BOWL MONITORING Separation Not possible. Extend T06 during separa- • Common alarm
Current too high tion and shorten T14 to •
during TIMER 06 300sec.! Wait until T14 is
Alarm#18 elapsed and Alarm appears.
SEPARATOR MOTOR OFF Circulation Not possible. Set TIMER 39 to 10 seconds • Common alarm
Sep. in circulation and push program stop • Motor off
T 39 expired M. off button.
Alarm#19
Free
Alarm#20

92 8555-9201-000 / 0810
6.3 Alarms #21 - #30

Free
Alarm#21
EXCESSIVE RUNNING Control Set TR2 to 1 minute and Set TR2 to 1 minute • Common alarm
TIME OF SLUDGE PUMP Active immerse or dampen LSH Trigger testfunction with
In TR3 hours Sensor to start sludge magnet at testpoint of LSH
Alarm#22 pump until Alarm ap- sensor until Alarm appears.
pears.
WMS ACTIVATED Separation Set T22 to 300sec. and Set T22 to 300sec., TR1 to 1 • Common alarm
TOO OFTEN TR1 to 1 minute and minute and bridge WMS
open valve V2 to add sensor until Alarm appears.
Alarm#23 water into bowl until
Alarm appears.
Free
Alarm#24
Free
Alarm#25
Free
Alarm#26
Maintenance Separation Not possible. Set value to actual value • Message in the
required see manual plus 1hour and wait 1hour. display
Alarm#27
WARNING Separation Set T17 to 1s and Set T17 to 1s and • Message in the
WATER CONTENT set counter 5 to 1 and set counter 5 to 1 and display
T47 to 60sec.than open bridge pressure sensor • V6 opens
Alarm#28 valve V2 for 10sec. to PSL2 or set optional PT2 to
add water into bowl until 0 and 1 in short intervals
warning appears. during T47 for minimum 2
times, so that warning ap-
pears.
Free
Alarm#29
Free
Alarm#30

8555-9201-000 / 0810 93
6.4 Alarms #31 - #40

Free
Alarm#31
Free
Alarm#32
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 • Separation
Eject. speed < Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during speed during discharge • V1 in circula-
Alarm#33 discharge cycle T04. cycle T04. tion
• Common alarm
BOWL MONITORING Separation Not possible. Extend T06 during separa- • Common alarm
Speed drop too high tion and shorten T14 to •
during TIMER 06 300sec.! Wait until T14 is
Alarm#34 elapsed and Alarm appears.
SEPARATOR-START Separator Set Timer 10 to 10 sec. Set setting for min. speed • Motor off
monitoring Motor Start and press motor start higher than the normal • Message in the
during T10 button. operating speed. display
Alarm#35 • Common alarm
BELT MONITORING Separator Not possible. Disconnect speed pick-up • Motor off
Drive belt broken Motor Start sensor and press motor • Message in the
during start up start button. display
Alarm#36 • Common alarm
MAX.- SPEED Separator Not possible. Set setting for Max. Speed • Motor off
MONITORING Motor Start lower than normal operating • Message in the
during operation and Separa- speed, during start up or display
Alarm#37 tion during operation. • Common alarm
•
MIN.- SPEED Separator Not possible. Set setting for Min. Speed • Motor off
MONITORING Motor Start higher than normal operat- • Message in the
during operation and Separa- ing speed, display
Alarm#38 tion during start up or during • Common alarm
operation. •
PT 1 MONITORING Ejection Not possible. Set pressure sensor PT1 • Separation
clean oil discharge switching point to 0 while stop
Separation - Stop ejection sequence is run- • V1 in circula-
Alarm#39 ning. tion
• Common alarm
•
NO WATER SEAL Separation Reduce T34 and T35 to 5 Set pressure sensor PT2 to • Separation
during TIMER 35 sec. and close hand 0 and disconnect cable of stop
Separation - Stop valve before V2 during WMS sensor. • V1 in circula-
Alarm#40 T02. tion
• Common alarm
• Ejection

94 8555-9201-000 / 0810
6.5 Alarms #41 - #50

MIN. SEPARATING TIME Separation Not possible. Disconnect cable head on • Separation
< 10 Min pressure sensor PT2 during stop
Separation - Stop T21. • V1 in circula-
Alarm#41 tion
• Common alarm
• Ejection
SMS SENSOR FAULT Sensor Close hand valve at V2 Disconnect cable head on • Common alarm
during SMS Check Check while test is running. pressure sensor PT2 while • Ejection
during TIMER 44 test is running.
Alarm#42
PT2 SENSOR ACTIVE Circulation Open valve V2 until pres- Set pressure sensor PT2 to • Message in the
in Idle run sure increase on pres- 0 during idle run. display
sure sensor PT2 during • Common alarm
Alarm#43 idle run. • Ejection
PAL1 CLEAN OIL DISCHARGE Separation Open clean oil discharge Disconnect cable head on • Separation
Pressure < setting valve V7 pressure sensor PT1 stop
Alarm#44 tion
• Common alarm
• Ejection
PAH 1 CLEAN OIL DISCHARGE Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Pressure > setting valve V7 switching point to a lower stop
Separation - Stop value than the current value. • V1 in circula-
Alarm#45 tion
• Common alarm
• Ejection
EMERGENCY STOP Control Not possible. Push emergeny button. • All electric
Button pushed Active components
are shut down
ALARM#46 like Motors,
Control Units
ect!
FREE
ALARM#47
WATER DISCHARGE: Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Overflow valve V7. Set optional PAH1 switching point to 0 while stop
(PT1) in clean oil discharge
Separation - Stop
to 10 bar.
separation sequence is • V1 in circula-
Alarm#48 running. tion
• Common alarm
• Ejection
MAINTENANCE required Circulation Not possible. Set value to actual value • Message in the
WMS Sensor plus 1minute and wait display
1minute. Add extra water to
Alarm#49 get WMS Signal if neces-
sary.
Free
Alarm#50
For a simulation, the function must be activated and must be valid for the product.
ATTENTION:
After the simulation, all changes must be reset to the initial conditions!!!!

8555-9201-000 / 0810 95
7 Ejection monitoring / Bowl monitoring
7.1 Graphic description - Ejection monitoring / Bowl monitoring Current: ... 96
7.2 Graphic description - Ejection monitoring / Bowl monitoring Speed: .... 97


96 8555-9201-000 / 0810
7.1 Graphic description - Ejection monitoring / Bowl monitoring Current:
1: separator motor start
2: feed valve V1 open: sepa-

ration
3: feed valve V1 closed for

ejection
4: operating water valve V3

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation
5: feed valve V1 closed:

ejection

8555-9201-000 / 0810 97
7.2 Graphic description - Ejection monitoring / Bowl monitoring Speed:

ration
2: feed valve V1 closed for

ejection

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation

98 8555-9201-000 / 0810

8555-9201-000 / 0810 99
8 Bowl volumes / Speed setpoints
8.1 Bowl-Volumes ...................................................................................... 100

8.2 Speed setpoints ................................................................................... 100


100 8555-9201-000 / 0810
8.1 Bowl-Volumes
Separator type
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120

HFO LO HFO LO HFO LO HFO LO HFO LO HFO LO
Volumes in dm3
Bowl volume 1,00 1,00 2,00 2,00 3,60 3,60 10,00 10,00 23,00 23,00 40,00 40,00
Sludgespace volume 0,50 0,50 0,90 0,90 1,60 1,60 4,00 4,00 10,00 10,00 14,60 14,60
Fillingwater volume 0,20 0,50 0,30 0,90 0,40 1,60 0,50 4,00 1,00 10,00 3,00 14,60
Displacementwater
volume
0,50 0,50 1,10 1,10 2,00 2,00 6,00 6,00 13,00 13,00 25,40 25,40
8.2 Speed setpoints
Separator type
OSE 5 / OSE 10 / OSE 20 OSE 40 OSE 80 OSE 120
Speed in U/min
Max. Speed 12 500 8 700 7 300 6 400
Min. Speed 11 000 7 200 5 800 4 900
Rated Speed 12 000 8 200 6 800 5 900
Speed -Offset
100 100 100 100
Ejection monitoring
Speed -Offset
100 100 100 100
Bowl monitoring

8555-9201-000 / 0810 101

102 8555-9201-000 / 0810

GEA Mechanical Equipment
GEA Westfalia Separator GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com

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Designation Separator with self-cleaning bowl

GEA Mechanical Equipment / GEA Westfalia Separator

TRANSLATION OF ORIGINAL MANUAL

GEA Mechanical Equipment

GEA Mechanical Equipment / GEA Westfalia Separator

For your safety

• Strictly adhere to instructions marked with this symbol.

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… .............................................................................. 8

2 Counter and Time Records 17

2.1 Default settings Counter - Time records ................................................ 18

3 Maintenance interval settings 21

3.1 Maintenance interval.............................................................................. 22

4 Program logic 25

4.1 Program Logic - Diagram - 0136 - ......................................................... 26

5 Trouble Shooting - Operating faults summary 51

5.1 Alarm - Overview ................................................................................... 51

GEA Mechanical Equipment / GEA Westfalia Separator

5.24 Alarm #36 - Belt monitoring (Option) .................................................... 75

6 Alarm Simulation und Test 89

6.1 Alarms #01 - #10 ................................................................................... 90

7 Ejection monitoring / Bowl monitoring 95

8 Bowl volumes / Speed setpoints 99

8.1 Bowl-Volumes ...................................................................................... 100

GEA Mechanical Equipment / GEA Westfalia Separator

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… .............................................................................. 8

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.2 Timerlist OSE 10-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.3 Timerlist OSE 20-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.4 Timerlist OSE 40-…-…

limits -0136- -0196- -91-

T00 Partial ejection Partial ejection 2 2 2

GEA Mechanical Equipment / GEA Westfalia Separator

1.5 Timerlist OSE 80-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.6 Timerlist OSE 120-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.7 Timer Description - T00 to T62

The bowl contents are displaced without loss by

The filling process creates the required water seal

Oil feed valve V 1 closes.

Speed recovery after Timer to compensate a speed drop occured during

Waiting after Timer to stabilize the system after displacement

Start button of motor starter

Waiting after 1. Timer to compensate a speed drop occured during

Speed recovery after Timer to compensate a speed drop occured during

Time to prevent wrong indication for Water content

Sludge tank alarm Alarm is activated when timer

GEA Mechanical Equipment / GEA Westfalia Separator

Alarm is activated when timer

After delay time of T 27 within

Circulation valve V 5 closes.