Step No.

Worker Designation

5 Tailor 1

6 Tailor 2

7 Tailor 3

8 Operator 2
8 Operator 2

9 Operator 3

10 Operator 4

11 Operator 5

12 Tailor 5
13 Tailor 6

14 Tailor 7

15 Tailor 8

16 Tailor 8
16 Tailor 4

1 Helper 1

2.0 Operator 1
2.0 Operator 1

3 Helper 1

4 Helper 1

Helper 2

Helper 2
17

Helper 2

18 Helper 3

19 Q. Inspector 1
20 Q. Inspector 2

21 Helper 4

22 Helper 6

23 Helper 5

24 Helper 6
 TIME
Process Details Machine

Central binding of both Skin fit cloths. Folder M/C

Binding of main body with buckle stitch (50%) Folder M/C

Binding of main body with buckle stitch (50%) Folder M/C

Stitching of thumb holder with loop Pattern Swing Machine

 Stitching of thumb holder with loop Pattern Swing Machine

Stitch Both side of buckle Bartack M/C

Bartack M/C
Bartack M/C
Bartack M/C
Stitching of hook with UP side label.
Bartack M/C
Bartack M/C
Bartack M/C
Bartack M/C

Bartack M/C
3 Stitching of 30 mm niwar with main body
Bartack M/C
Bartack M/C
Bartack M/C
SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

Stitching of loop on niwar (50%) SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C
 SNLS M/C

SNLS M/C

SNLS M/C

Stitching of loop on niwar (50%)

SNLS M/C

SNLS M/C
SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

SNLS M/C

Cylinder bed M/C

Cylinder bed M/C

Binding of pad
Cylinder bed M/C

Cylinder bed M/C

Pattern Swing Machine

End stitching of pad

Pattern Swing Machine

Pattern Swing Machine

Thread Cutter

Cut extra piping after end stitching and Thread cutting of pad
Thread Cutter
 SNLS M/C

Folding of niwar & Stitching of hook on niwar

SNLS M/C

SNLS M/C

SNLS M/C

scissor

scissor

Sticker cutting for Heat transfer-2 nos

scissor

scissor

Heat transfer M/C

Heat transfer M/C

Heat transfer M/C

Heat transfer M/C

Heat transfer M/C

Heat transfer M/C

Logo Sticker Pasting on Pouch- 2 sides
 Logo Sticker Pasting on Pouch- 2 sides

Heat transfer M/C

Heat transfer M/C

Heat transfer M/C

Heat transfer M/C

Niwar insertion in buckle-2 nos NIL

Cutting Upside label scissor

Thread Cutting of niwar Thread Cutter

Niwar insertion in pad

Quality inspection of pouch & CE sticker pasting

Quality inspection of niwar & folding

Polypacking

Size sticker pasting scissor

Making & packing of mono carton NIL

Mastercarton making & packing Tape dispenser

 TIME STUDY- POUCH ARM SLING BAGGY
Process elemental Breakup
1.Pick Main body skin fit cloth Set , place it on machine
1. Match the layers while doing above step
2. Stitch on folder machine
Match the ends while doing above step
3. Pick knife and Cut binding end with knife
4. Place Knife and main body aside-SIMO
Pick Main body, Open it and place it on machine
Binding Stitch on folder machine
Cut previous part with knife
Fold part
Place it aside
Binding Stitch on folder machine
Picking and placing buckle on main body
Match end folds of buckle niwar ends
Binding Stitch on folder machine
rotate
Binding Stitch on folder machine
Cut center burrs of binding
Binding Stitch on folder machine
Picking and placing buckle on main body
Match end folds of buckle niwar ends
Binding Stitch on folder machine
rotate
complete Binding Stitch on folder machine
Pick Main body, Open it and place it on machine
Binding Stitch on folder machine
Cut previous part with knife
Fold part
Place it aside
Binding Stitch on folder machine
Picking and placing buckle on main body
Match end folds of buckle niwar ends
Binding Stitch on folder machine
rotate
Binding Stitch on folder machine
Cut center burrs of binding
Binding Stitch on folder machine
Picking and placing buckle on main body
Match end folds of buckle niwar ends
Binding Stitch on folder machine
rotate
complete Binding Stitch on folder machine
1.Pick Main body with 1 hand and niwar with other hand,
2.Place Niwar on mainbody
3. Make a fold
Pick hook and place on niwar ends
4. Place it on machine head with adjustments
5. Stitch pattern swing- 2 stitches
6. Pick and Place aside
Pick Main body and place it on the machine at Buckle stitch
Bartack Stitch-1ST Buckle latch position
Rotate/pull/push
place it on the machine at Buckle stitch
Bartack stitch for 2nd buckle latch position
Place it aside
1.Pick Main body with 1 hand and label with other hand,
2. Place main body on machine
3.Place hook on mainbody with adjustments
4.Place label on mainbody with adjustments
4. Stitch
5. Pick and Place aside
1. Pick main body and place on to the machine with adjustments while folding binding cut
1.1. Stitch-1 no
2. Pick main niwar and place one end on main body at machine with adjustments

Fold end
3. Stitch- 3 nos
4. Pick and place aside
Pick and place niwar
Straighten long niwar
Pick and place loop on niwar with adjustments with both hands

Place with 1 stroke on machine head

SNLS Stitch 1-3''

rotate
SNLS Stitch 13-15''

rotate
SNLS Stitch 1-3''

rotate
SNLS Stitch 13-15''

Pick or Place

Pick and place niwar

Straighten long niwar

Pick and place loop on niwar with adjustments

Place with 1 stroke on machine head

SNLS Stitch 1-3''

rotate

SNLS Stitch 13-15''

rotate
SNLS Stitch 1-3''

rotate

SNLS Stitch 13-15''

Pick or Place

1. Pick and Place pad on the machine with adjustments

2.Binding stitch while rotating (SIMO) the oval part at ends ( 8+8+ 2+2)

3. Pick knife and Cut binding ends with knife

4.Pick and Place part and knife aside

1. Pick and Place pad on the machine

2.Pattern stitch

3. Pick and Place pad aside

1. Pick pad one by one and cut extra pipings and threads with knife

2. Place pad aside

Pick and place Main body on mc table

Pick and place niwar on main body

Niwar fold at end

Pick Hook and place at the niwar folded end

SNLS stitch
rotate

SNLS stitch

rotate
SNLS stitch

rotate
SNLS stitch

Niwar fold
Pick and place it aside

Pick scissor and 2 label sheets-SIMO using both hands

Cut label - 2 sheets together

pick label and stack

Place scissor aside -once after 10 pcs

Pick and place skin fit clothes set on Heat transfer m/c

Place label with adjustments

Move mc arm ,Operate Heat transfer

Move mc arm
Pick and place skin fit clothes set on Heat transfer m/c

Place label with adjustments

Move mc arm ,Operate Heat transfer

Move mc arm

Pick the set and change direction

Pick and place set aside

Pick and place niwar and buckle together

Place niwar inside the buckle latch

Place it aside

Pick and place niwar and buckle together

Place niwar inside the buckle latch

Place it aside

Pick scissor and label roll -once after 10 pcs

Cut label

pick label and stack

Place scissor aside -once after 10 pcs

1. Pick Main body

2. Cut threads at the Niwar end- avg 6 cuts

3. Change orientation/ direction/Unfold/Fold

3. Place main body aside

Pick mainbody with its niwar
Take out its niwar
Pick pad
Place with adjustments into pad 2 pad ends
Stretch/Pull Niwar
Place it aside
1. Pick product place nearby
2. Open main body and Do visual inspection
3. Pick CE sticker and paste over body
4.Place product aside
1. Pick product
2. Do visual inspection
2.1 Cut threads if any
3. Fold product
4.Place product aside
1.Pick final product with both hands, place on table nearby
2.Pick and place instruction manual with it
3. Unwrap polybag
3. place with adjustments inside the polybag
4. Take out adhesive seal strip,
5. Seal the polybag by folding flap
6. Place it aside
1. Pick box
1.1. Pick sticker
2. paste sticker on the box
3. place box aside
1.Pick box light press with both hands to open
2.Fold one end flaps
2.1.change orientation
2.2.open other side full
3.Get product by other hand and place it the box with adjustments
4.Close flaps
5.Place box aside
1. Pick monocarton, check size label pasted and box condition is OK
2. Place 20 boxes in master carton
3. Seal master carton with tape
4. Pick box and stack it over the pallet
5. Make another Master carton after unfolding and taping one end
6. Transfer for weighing
 PMTS time
Micro motion Motion Time-Sec Observed Time(s)
Man-Sec
Pick and Place 1.0
Place with adjustments 1.0
5
Stitch-Folder 5.0
10.0
Place with adjustments 1.0
Cut 1.0
Pick Or Place 1.0
Pick and Place 1.0 6
Stitch-Folder 2.0
Cut 1.0
Fold 1.0 4
Pick Or Place 0.5
Stitch-Folder 2.0
4
Pick and Place 1.0
Fold 1.0
Stitch-Folder 2.0
11.8
rotate/pull/push 0.5
4
Stitch-Folder 2.0
Cut 1.0
Stitch-Folder 2.0
Pick and Place 1.0
6
Fold 1.0
Stitch-Folder 2.0
rotate/pull/push 0.5 6
Stitch-Folder 2.0
Pick and Place 1.0
Stitch-Folder 2.0
15
Cut 1.0
Fold 1.0
Pick Or Place 0.5
Stitch-Folder 2.0
Pick and Place 1.0
5
Fold 1.0
Stitch-Folder 2.0
11.8
rotate/pull/push 0.5
Stitch-Folder 2.0
9
Cut 1.0
Stitch-Folder 2.0
Pick and Place 1.0
Fold 1.0
Stitch-Folder 2.0
rotate/pull/push 0.5
Stitch-Folder 2.0
Pick and Place 1.0

22
9.5
Pick Or Place 0.5
Fold 1.0
22
Pick and Place 1.0 9.5
Place with adjustments 1.0
Stitch-Pattern swing 4.0
Pick and Place 1.0
Pick and Place 2.0
Stitch-Bartack 2.0
rotate/pull/push 1.0
8.5
Place with adjustments 1.0
Stitch-Bartack 2.0
Pick Or Place 0.5
Pick and Place 1.0
Place with adjustments 1.0
Pick Or Place 1.0
9.0
Pick Or Place 1.0
Stitch-Bartack 4.0
Pick and Place 1.0
34
Pick and Place 1.0
Stitch-Bartack 2.0
Pick and Place
1.0
11.0
Fold 1.0
Stitch-Bartack 5.0
Pick and Place 1.0
Pick and Place 1.0
Niwar straightening 1.0
Place with adjustments
1.0
Place with adjustments

1.0

Stitch-SNLS
1.0
rotate/pull/push 1.0 10.0
12
Stitch-SNLS
5.0
rotate/pull/push 1.0
Stitch-SNLS
1.0
rotate/pull/push 1.0
Stitch-SNLS
5.0
Pick Or Place
1.0
Pick and Place 1.0
Niwar straightening

1.0

Place with adjustments

1.0
Place with adjustments

1.0 8

Stitch-SNLS
1.0

rotate/pull/push
10.0
1.0

Stitch-SNLS 5.0
rotate/pull/push 1.0
Stitch-SNLS
1.0
rotate/pull/push
1.0
Stitch-SNLS

5.0

Pick Or Place
1.0
Pick and Place 15
2.0
Stitch-Folder
4.0
8.0
Cut
1.0
Pick and Place
1.0
Pick and Place
2.0
Stitch-Pattern swing 5.0
2.0
Pick and Place 1.0
Cut
5.0
Pick Or Place
5.5
0.5

9
Pick and Place
1.0
Pick and Place 9

1.0

Fold
1.0

Pick and Place

1.0
Stitch-SNLS 1.0
rotate/pull/push
0.5
11.5
Stitch-SNLS

1.0

rotate/pull/push 0.5
Stitch-SNLS
1.0
rotate/pull/push 0.5
Stitch-SNLS
1.0
Fold 1.0
Pick and Place
1.0
Pick and Place
0.1
Cut
1.0
Pick and Place 2.2
20
1.0

Pick Or Place 0.1

Pick and Place
1.0
Place with adjustments 1.0
rotate/pull/push
1.0
rotate/pull/push 1.0
Pick and Place
1.0
Place with adjustments
1.0
10.0
 10.0
rotate/pull/push

1.0

rotate/pull/push
1.0
rotate/pull/push
1.0
Place with adjustments 1.0
Pick and Place
1.0
Place with adjustments
1.0
Pick Or Place
0.5
Pick and Place
1.0 5.0
Place with adjustments

1.0

Pick Or Place
0.5
24
Pick Or Place
0.1
Cut
1.0
2.2
Pick and Place
1.0
Pick Or Place
0.1
Pick and Place
1.0
Cut
6.0
8.5
rotate/pull/push
1.0
Pick Or Place 0.5
Pick and Place 1.0
Pick Or Place 0.5
Pick Or Place 0.5
6.5
Pick and Place 3.0
Stretch/rotate/pull/push 1.0
Pick Or Place 0.5
Pick Or Place 0.5
Visual inspection 5.0
9.0
CE Label pasting 3.0 28
Pick Or Place 0.5
 28

Pick Or Place 0.5

Visual inspection 5.0
Cut 1.0 10.0
Fold to assemble 3.0
Pick Or Place 0.5
Pick and Place 1.0
Pick and Place 1.0
Unwrap 2.0
Place with adjustments 1.0 9.0
Unwrap 2.0
Fold 1.0
Pick Or Place 1.0
Pick Or Place 0.5
Pick and Place 1.0
3.0
Place with adjustments 1.0
Pick Or Place 0.5
Pick and Place 2.0
Fold 2.5
rotate/pull/push 0.5 12
Unfold 1.0 10.5
Pick and Place 1.0
Fold 2.5
Place with adjustments 1.0
Pick and Place 4.5
Place with adjustments
Place with adjustments
5.5
Pick and Place
Pick and Place
Walk with pallet 1.0
Stopwatch Time Study(s)

0.18

4.35

3.5

4.92

5.2

6.7

5.25

11.72

6.1

9.2

22.3
22.3

35.27

13.2
7.25

16.1

8.25
8.25

21.26
25.2

29.2
29.2

13.1