General Specification For Non-Bearing Masonry Walls EG - A - 411E 1/27 5 Revisions

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INTERNAL USE STANDARDIZATION SYSTEM -
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GENERAL SPECIFICATION FOR EG - A - 411E
REV.
NON-BEARING MASONRY WALLS
5
REVISIONS
IT: ISSUE A - PRELIMINARY C - FOR INFORMATION E - FOR CONSTRUCTION G - AS BUILT
TYPE B - FOR APPROVAL D - FOR QUOTATION F - AS PURCHASED H - CANCELED
Rev. IT Description By Ckd. Appr. Auth. Date
0 C TO BE INCLUDED IN THE SPE RSF GH EMV MD 07/11/07

ADAPTED FOR USE AS STANDARD
1 C RSF GH EMV MP 02/29/08
PROJECT DOCUMENT
2 C ABNT STANDARDS UPDATED RVC RVM FCC MB 10/24/11
3 C GENERAL REVISION JRL LMM MB GJ 12/12/13

INCLUSION INFORMATION CLASSIF.
4 C GLB PRC MB GCC 12/20/17
FIELD AND GENERAL REVISION
5 C ATTACHMENT A REVISION PBS PRC MB GCC 03/19/19
This document is designed to advise and define guidelines for the development of Vale’s Projects. Its application and adequacy is under the
responsibility of the Project Team. Principles of safety and value maximization for Vale shall be taken into account.
Alternative solutions, that may be proposed by the contracted designers, should be directed to Vale's Project Team with the justification for
approval.
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TABLE OF CONTENTS
ITEM DESCRIPTION PAGE
1.0 PURPOSE 3
2.0 APPLICATION 3
3.0 REFERENCE DOCUMENTS 3
4.0 CODES AND STANDARDS 3
5.0 DEFINITIONS 5
6.0 SCOPE 5
7.0 GENERAL CHARACTERISTICS 5
7.1 GENERAL PROVISIONS 5
7.2 PROPERTIES OF NON-BEARING MASONRY WORKS 6
7.3 COMPONENTS OF NON-BEARING MASONRY WORKS 7
7.4 MASONRY USING SOLID BRICKS, HOLLOW CERAMIC BLOCKS, CONCRETE
BLOCK, AUTOCLAVED AERATED CONCRETE, PLASTERBOARD AND EXPANDED
POLYSTYRENE (EPS) MODULAR PANEL 16
7.5 MASONRY DESIGN 23
8.0 HEALTH, SAFETY AND ENVIRONMENT REQUIREMENTS 27
ATTACHMENT 27
ATTACHMENT A - COMPARATIVE CHART OF SEALING ELEMENT CHARACTERISTICS
27
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1.0 PURPOSE
This document defines the requirements for the supply of component elements for non-
bearing masonry walls to be used at Vale facilities.
2.0 APPLICATION
This specification applies to all Vale project implementation areas.
This document is the translated version of the original document in Portuguese, where
Brazilian standards and regulatory bodies may be referred. For its usage outside of Brazil,
the codes and standards referenced in this document shall be replaced by the equivalent
applicable locally.
3.0 REFERENCE DOCUMENTS
Documents listed below have been used in developing this document or include instructions
and procedures applicable to it. They shall be used in their latest revision.
CP-N-501E Environment Criteria for Engineering Designs

CP-R-501E Health and Safety Criteria for the Development of Engineering
Designs
EG-A-410E General Specification for Building Waterproofing
EG-C-404E General Specification for Mortars and Pastes
GU-E-400E Glossary of Terms and Acronyms used in Project Implementation
4.0 CODES AND STANDARDS
Codes and/or standards listed below have been used in developing this document or include
instructions and procedures applicable to it. They shall be used in their latest revision.
• ABNT - Associação Brasileira de Normas Técnicas (Brazilian Association for

Technical Standards)
NBR 6136 Blocos Vazados de Concreto Simples para Alvenaria - Requisitos

(Hollow Concrete Blocks for Concrete Masonry - Requirements)
NBR 7170 Tijolo Maciço Cerâmico para Alvenaria (Ceramic Solid Brick for
Masonry - Specification)
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NBR 8041 Tijolo Maciço Cerâmico para Alvenaria - Forma e Dimensões -

Padronização (Solid Ceramic Brick for Masonry – Shape and
Dimensions - Standardization)
NBR 13438 Blocos de Concreto Celular Autoclavado - Requisitos (Autoclaved
Aerated Concrete - Requirements)
NBR 13340 Blocos de Concreto Celular Autoclavado - Métodos de Ensaio
(Autoclaved Aerated Concrete - Test Method)
NBR 14956-1 Blocos de concreto celular Autoclavado - Execução de alvenaria
sem função estrutural - Parte 1: Procedimento com argamassa
colante industrializada (Autoclaved Aerated Concrete - Execution
of Masonry without Structural Function- Part 1: Procedure with
Industrialized Adhesive Mortar)
NBR 14956-2 Blocos de concreto celular autoclavado - Execução de alvenaria
sem função estrutural - Parte 2: Procedimento com argamassa
convencional (Autoclaved Aerated Concrete - Execution of
Masonry without Structural Function- Part 1: Procedure with
Conventional Mortar)
NBR 14715-1 Chapas de Gesso para Drywall - Parte 1 - Requisitos (Gypsum
Plasterboards for Drywall Part 1: Requirements)
NBR 14715-2 Chapas de Gesso para Drywall - Parte 2: Métodos de Ensaio
(Gypsum Plasterboards for Drywall Part 2: Test Method)
NBR 15758-1 Sistemas Construtivos em Chapas de Gesso para Drywall -
Projeto e Procedimentos Executivos para Montagem Parte 1:
Requisitos para Sistemas Usados como Paredes (Gypsum
Plasterboard systems for Drywall - Design and Execution
Procedures for Assembly Part 1: Requirements for Systems Used
as Walls)
NBR 15758-2 Sistemas construtivos em chapas de gesso para Drywall - Projeto
e procedimentos executivos para montagem Parte 2: Requisitos
para sistemas usados como forros (Gypsum Plasterboard
systems for Drywall - Design and Execution Procedures for
Assembly Part 2: Requirements for Systems Used as
Plasterboard Ceiling)
NBR 15758-3 Sistemas Construtivos em Chapas de Gesso para Drywall -
Projeto e Procedimentos Executivos para Montagem Parte 3:
Requisitos para Sistemas Usados como Revestimentos (Gypsum
Plasterboard Systems for Drywall - Design and Execution
Procedures for Assembly Part 3: Requirements for systems used
as coatings)
NBR 15217 Perfis de Aço para Sistemas Construtivos em Chapas de Gesso
para Drywall - Requisitos e Métodos de Ensaio (Steel Studs for
Drywall - Requirements and Tests Methods)
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NBR 15270-1 Componentes Cerâmicos - Parte 1 - Blocos Cerâmicos para

Alvenaria de Vedação - Terminologia e Requisitos (Ceramic
Components Part 1: Hollow Ceramic Blocks for Non Load-
Bearing Masonry - Terminology and Requirements)
Vale requires full compliance with regulatory standards issued by the Brazilian Department of
Labor and Employment, as per ordinance 3214, from June 8 th, 1978, and its updates, as well
as full compliance with effective local legislation health and safety requirements.
Legal requirements shall always prevail over the requirements herein, except for the cases in
which the latter are more stringent.
5.0 DEFINITIONS
General definitions, common to the universe of project implementation, may be found on GU-
E-400E.
6.0 SCOPE
This general specification addresses non-bearing masonry works to apply to buildings in

Vale’s buildings.
Non-bearing masonry works are a set of walls and similar structures, composed of natural
stones, solid bricks and/or artificial blocks, bound with mortar or otherwise.
This general specification does not apply to structural masonry.
7.0 GENERAL CHARACTERISTICS
7.1 GENERAL PROVISIONS
Non-bearing masonry works considered as adequate to be used in Vale’s buildings are as

follows:
• Solid brick masonry;

• Hollow ceramic brick masonry;
• Concrete block masonry;
• Autoclaved aerated concrete (AAC) masonry;
• Plasterboard (Drywall);
• Expanded polystyrene (EPS) modular panel masonry
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Masonry services within the same works may be executed with more than one type of wall.
The designing company, upon Vale’s approval, shall define the type of wall to be specified, in
compliance with the specific design features.
Non-bearing masonry components shall have the following usages:
• To fill in empty spaces between structural components (columns, beams and

slabs);
• To fill in façade panels (surface);
• To outline internal and external building spaces.
All products and services specified herein shall ensure the performance guarantee required
by the codes and standards.
Attachment A shows a comparison between specific aspects and properties of non-bearing

masonry work elements referenced in this general specification.
For details and technical guidance regarding water tightening of masonry bases supported by
girder beams, ET-A-410E shall be referred to.
7.2 PROPERTIES OF NON-BEARING MASONRY WORKS
Non-bearing masonry works shall have the following properties:
• Resistance to loads resulting from their own weight;

• Resistance to wind loads, chemical, physical and biological agents;
• Resistance to allowable mechanical impacts without showing signs of
collapse;
• Fire-resistance;
• Prevent the propagation of flames and the generation of toxic fumes;
• Keep environments acoustically insulated;
• Contribute to maintain thermal comfort inside the building;
• Prevent undesirable entrance of air and water into the amenities;
• Embed and protect building facilities’ pipelines;
• Participate as a volumetric element for the building’s aesthetic solutions.
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7.3 COMPONENTS OF NON-BEARING MASONRY WORKS
7.3.1 Common Solid Bricks
7.3.1.1 Definition
A solid brick is one with flat faces with or without rabbets on its wider faces.
7.3.1.2 General conditions
Ceramic solid bricks are manufactured with extruded or compressed clay, and fired at a
temperature that allows the final product to comply with all the conditions set forth in the NBR
7170 standard, including the specificities for their use in masonry works with or without lining.
Common bricks shall bear the manufacturer’s identification, without prejudice to its use.
Common bricks shall be supplied in identifiable batches or sub-batches, composed of

elements of the same type and quality, essentially manufactured under the same conditions.
Common bricks shall not present any systematic defect, such as cracks, chipped spots,
irregular surfaces, deformities and color differences.
7.3.1.3 Classification.
Common bricks are classified in categories A, B or C, according to their resistance to

compression, namely:
• Category A: 1.5 MPa;

• Category B: 2.5 MPa;
• Category C: 4.0 MPa.
7.3.1.4 Geometric characteristics.
Common bricks shall be shaped as a rectangular block, and its rated dimensions shall
comply with the following measures of length, width and height:
• 190 mm x 90 mm x 57 mm.
• 190 mm x 90 mm x 90 mm.
Rated dimension is the size specified by the manufacturer for the bricks’ edges.
The maximum manufacturing tolerance margins for common bricks shall be of ± 3 mm in all
three dimensions.
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7.3.2 Ceramic Blocks
7.3.2.1 Definition
A ceramic block is a masonry component with prism or cylinder shaped holes perpendicular
to the hole-end face.
Ceramic blocks are manufactured with extruded or compressed clay, and fired at a
temperature that allows the final product to comply with all the conditions set forth in the NBR
15270-1 standard.
Ceramic blocks shall be laid with the hollow faces in horizontal position.
Ceramic blocks shall bear the identification of the manufacturer and the block, without
prejudice to the product's intended use.
Ceramic blocks shall be supplied in identifiable batches or sub-batches, composed of blocks

of the same type and quality, essentially manufactured under the same conditions.
Ceramic blocks shall not present any systematic defect, such as cracks, chipped spots,
irregular surfaces, deformities and color differences.
7.3.2.3 Classification
Ceramic blocks are classified according to their compressive strength:
• Blocks used with horizontal holes ≥ 1,5 MPa;

• Blocks used with vertical holes ≥ 2,5 MPa.
7.3.2.4 Water absorption
The water absorption must not be less than 8% and not more than 22%.
7.3.2.5 Geometric Characteristics.
Ceramic blocks shall be shaped as rectangular prisms, considering the following width (W),
height (H) and length (L):
• Width (W): the dimension of the shortest edge of the face perpendicular to
the holes.
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• Height (H): the dimension of the longest edge of the face perpendicular to
holes.
• Length (L): the dimension of the edge parallel to holes.
Ceramic block commercial and nominal dimensions to be used should be those indicated in
NBR 15270-1.
Rated dimension is the measure specified by the manufacturer for the edges of the block.
7.3.2.6 Medium Tolerances
Dimensional tolerances related to the average of the effective dimensions for ceramic blocks
should be ± 3 mm in all three dimensions (width, height and length).
7.3.2.7 Deviation
Deviation from the square is the measure between the plane of the block and its face. This
deviation should be no more than 3 m.
7.3.2.8 Face flatness or deformation
Check of the flatness of the faces is performed checking the concavities or convexities, on
the faces of the blocks. This deformation must have a maximum of 3 mm.
7.3.3 Hollow Concrete Blocks
7.3.3.1 Definition
Hollow concrete blocks are elements for construction of masonry whose net area is equal or
smaller than 75% of the gross area.
The gross area is the total area of the block’s transversal cross-section.
Concrete should consist of Portland, aggregates and water.
Hollow concrete blocks used for sealing shall comply with the requirements of standard NBR
6136.
Batchs be identified by the manufacturer according to their provenance and transported

preferably cubed. Blocks should haven’t rounded edges and should not show cracks,
fractures or other defects.
For regular supplies, the purchasing unit is the block.
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7.3.3.3 Classification of concrete blocks
Hollow concrete blocks can be classified into the following class, according to the table
below. The minimum thickness of any block wall must comply with Table 7.1.
The permissible tolerance for wall dimensions is 1.00 mm for each individual value.
Table 7.1 - Designation by class, width and minimum thickness
Nominal Width Transverse Walls

Class Longitudinal
(mm) Equivalent
Wall ͣ Walls ͣ
Thickness ᵇ
mm
mm/m
190 32 25 188
A
140 25 25 188
190 32 25 188
B
140 25 25 188
190 18 18 135
140 18 18 135
C 115 18 18 135
90 18 18 135
65 15 15 113
a- Average of walls measurements in narrowest point
b- Sum of the thicknesses of all the walls transverse to the blocks (in millimeters), divided by the
nominal length of the block (in meters).
For class A and B the smaller dimension of hole must meet the following criteria:
• Smaller dimension of hole: ≥ 70 mm for blocks of 140 mm;

• Smaller dimension of hole: ≥ 110 mm for blocks of 190 mm.
7.3.3.4 Nominal dimensions
Nominal dimensions for concrete blocks should be those given in NBR 6136.
7.3.3.5 Dimensional tolerances
The permitted tolerances for the width are ± 2 mm and ± 3 mm for height and length.
7.3.3.6 Physico-mechanical requirements
As shown in Table 7.2, the hollow concrete blocks must meet the limits of resistance,
absorption and linear retraction by drying
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Table 7.2 - Requirements for characteristic resistance to compression, absorption and retraction
Absorption
Characteristic %
resistance to
Light Weight Retraction
Classification Class axial Normal Aggregate ᵇ
Aggregate ͨ ͩ%
compression
MPa ͣ Individual Average Individual Average
A ƒbk≥8,0 ≤9,0 ≤8,0

With structural ≤16,0
function B 4,0≤ ƒbk<8,0 ≤10,0 ≤9,0
With or
≤13,0 ≤0,065
without
structural C ƒbk≥3,0 ≤11,0 ≤10,0
function
a- Characteristic resistance to axial compression obtained at 28 days

b- Blocks manufactured with normal aggregate (see definition NBR 9935).
c- Blocks manufactured with lightweight aggregate (see definition in NBR 9935).
d- Optional test.
For application below ground level, blocks of type "A" class should be used.
It is allowed to use of blocks with structural function Class "C", with width of 90 mm in
buildings with a maximum of one floor.
It is allowed the use of blocks with structural function Class "C", with width of 115 mm in
buildings of a maximum of two floors.
It is allowed the use of blocks with structural function Class "C", with width of 140 mm and
190 mm in buildings of a maximum of five floors.
Permite-se o uso de blocos com função estrutural Classe “C”, com largura de 140 mm e 190
mm para edificações até cinco pavimentos.
Blocks with a width of 65 mm have restricted use for masonry without structural function.
7.3.4 Autoclaved Aerated Concrete (AAC)
7.3.4.1 Definition
Autoclaved aerated concrete should be manufactured of lightweight and autoclaved concrete,

made from a mixture of cement or lime (or both) and finely granulated silica rich materials.
Through the use of materials producing gases, water and additives, subjected to high
pressure and temperature, the mixture is expanded.
Autoclaved aerated concrete used for non-bearing masonry works shall comply with the
provisions set forth in NBR 13438 and NBR 13340 standard.
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The purchase unit is the cubic meter (mᵌ), square meter (m²) or the number of block of AAC.
The blocks can’t present systematic defects like cracks, breaks and uneven surfaces.
7.3.4.3 Geometric characteristics
Autoclaved aerated concrete must be in the shape of a rectangular parallelepiped.
7.3.4.4 Nominal dimensions
According to NBR 13438, the nominal dimensions, in mm, for autoclaved aerated concrete
are as follows:
• Thickness: ≥ 75 mm;
• Height: ≥ 200 mm;
• Length: ≥ 200 mm.
7.3.4.5 Dimensional tolerances
The height, thickness and length can vary ± 3 mm in each dimension.
7.3.4.6 Compressive strength
The blocks are classified with respect to the compressive strength and average apparent
density, according to Table 7.3.
Table 7.3 - Class, compressive strength and apparent mass density (dry)
Apparent Mass Density
Compressive Strength (dry)
(dry)
Class
Minimum average value Lowest value isolated Average
MPa ͣ MPa ͣ kg/mᵌ
C 12 1,2 1,0 <450
C 15 1,5 1,2 <500
C 25 2,5 2,0 <550
C 45 4,5 3,6 <650
a- To consider: 1MPa = 1 N/mm² = 10kgf/cm²
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7.3.5 Plasterboards (Drywall)
7.3.5.1 Definition
Masonry with plaster boards is a non-bearing wall system that basically composed of high
mechanical and acoustic resistance plaster sheets, combined with internal galvanized steel
structures other assembly components.
7.3.5.2 Plaster Sheets
These sheets are industrially manufactured through a continuous rolling process involving a
mixture of plaster, water and additives, between two cardboard sheets. One of these sheets
is bent across the longitudinal edges and glued onto the other sheet.
The drywall system (gypsum plates bolted to galvanized steel frame structures) can be used
to replace conventional internal divisions (walls, ceilings and claddings).
Plaster boards shall be manufactured in accordance with NBR 14715-1.
The following types of plaster boards are manufactured:
• Standard (ST):
- Used in dry areas.
• Moisture resistant (MR):
- Used in areas subject to moisture for a limited period of time, in
alternating periods.
• Fire resistant (FR):
- Used in dry areas that require better performance in relation to fire
exposure.
7.3.5.3 Steel Shapes.
Zinc-coated steel shapes, by the hot immersion process, that shall work as guides and
frameworks between plaster boards to restructure walls internally. These shall be
manufactured in accordance with the NBR 15217 standard.
The types of steel shapes manufactured and their applications are shown in Table 7.4.
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Table 7.4 - Types and denominations of Steel Shapes

Tipo Designação Utilização
G Structuring of walls, ceilings and
Guide
U coverings
Structuring of ceilings and
C Channel C
coverings
Structuring of ceilings and
Omega Channel Ômega
coverings
Structuring of walls, ceilings and
Unequal angle CL
coverings
Structuring of walls, ceilings and
Upstream M
coverings
7.3.5.4 Dimensions and dimensional tolerances
The coated steel sheets, which constitute the raw material for the manufacture of the steel
shapes, must have a minimum thickness "e" of 0,50 mm, even the coating. The length of the
steel shapes shall be of a tolerance of ± 0,2%.
The dimensions and dimensional tolerances of all types of steel shape must follow the values
stipulated by NBR 15217.
7.3.5.5 Mounting.
Parts used to mount the non-bearing masonry components onto each other, or to anchor
steel shapes into the building elements.
Mounting of steel shapes onto the building elements may be with the following elements:
• Minimum 6 mm diameter plastic bushings;

• Minimum 4 mm diameter metal rivets;
Anchoring between non-bearing masonry elements shall use specific bolts, as follows:
• Mounting steel shapes onto each other (metal/metal)

• Mounting plaster boards onto steel shapes (sheet/metal).
7.3.5.6 Tapes
Tapes are components use to:
• Finish plaster sheet joints;

• Reinforce outstanding edges;
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• Acoustic finishing by insulating steel shapes within wall perimeters.
7.3.5.7 Mineral Wool
Material composed of glass wool or rock wool to be setup between plaster boards with the
purpose of increasing thermal-acoustic insulation inside the wall.
7.3.5.8 Characteristics of the Plaster Board Non-bearing Masonry System.
• Assembly of the system is by means of mechanical coupling with flexible

modulation;
• Walls have flat surfaces, smooth texture and monolith aspect;
• Plaster boards are moisture sensible.
• The system may be disassembled, must be light and present several
variation possibilities.
7.3.6 Expanded Polystyrene (EPS) Modular Panels
Expanded polystyrene (EPS) modular panels consist of a self-extinguishing, expanded

polystyrene core and are, coated on both sides by galvanized sheet steel and pre-painted
with electrostatic epoxy paint, which makes it possible to have an
insulating panel with structural characteristics.
7.3.6.1 Panel dimensions
The most common dimensions are:
• Width: 1150 mm and 1160 mm.

• Height: can reach up to 12000 mm.
• Thickness: 100 mm, 200 mm and 50 mm.
The choice of panel thickness will vary with use. For the walls, usually the 100 mm panel is
used, the covers are used 200 mm and for false shafts walls the panel with 50 mm thickness
is used.
Dimensions may vary by manufacturer. In this way, it is necessary to consult the

characteristics of the material to be used in the project, after having been chosen by the
manufacturer.
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7.3.6.2 Fixing panels system
Steel shape, type "U" are bolted to the floor. The panels are embedded in these metal steel
shapes (male and female fitting) creating a locking. Because they are self-supporting, the
panels can be attached vertically to the height equivalent to three floors, however in this case
it is necessary to have an auxiliary structure to support the floor of the upper floors.
7.3.6.3 System characteristics
• Modular construction aiming at the speed of execution;

• Reduction of costs;
• Self-supporting structure (the maximum length in which the panel remains
self-supporting is approximately 8.5 m in one direction);
• Work process and project is industrialized.
For more information you should contact the manufacturers during the development of the
project.
7.4 MASONRY USING SOLID BRICKS, HOLLOW CERAMIC BLOCKS, CONCRETE

BLOCK, AUTOCLAVED AERATED CONCRETE, PLASTERBOARD AND
EXPANDED POLYSTYRENE (EPS) MODULAR PANEL
7.4.1 General Provisions
Several aspects related to the design and execution of wall with hollow ceramic blocks,
concrete blocks, solid bricks, autoclaved aerated concrete, plasteboard and expanded
polystyrene modular panel, should be integrated in a rationalized way to obtain the
effectiveness of the system that will be built.
7.4.2 Design data
7.4.2.1 Technical Properties and Characteristics of Masonry Works
Hollow Ceramic Blocks, Concrete Blocks and Solid Bricks
In order to ensure a satisfactory level of safety against the action of side loads (action of the
wind or side impacts), the masonry dimensions (length and height) shall be limited both in
length and height. This limitation is composed of bracing elements, namely:
• Length-wise: columns, stiffeners and transversal masonry.

• Height-wise: beams, slabs and sealing bands.
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Pursuant to the block’s width and to the location of the masonry structures in the building
(internal or façade masonry), the values shown in Table 7.5 below shall not be exceeded.
Table 7.5 – Maximum dimensions recommended for non-bearing masonry between bracing elements
Internal Walls External Walls
Block width (cm) Maximum Height Maximum Length Maximum Height Maximum Length
(m) (m) (m) (m)
9 3.20 6.50 2.70 5.00
14 4.20 8.50 3.70 7.00
19 4,20 8,50 3,70 7,00
Autoclaved Aerated Concrete (AAC)
By delimiting the dimension of the masonry panel, it minimizes the possibility of high stress
concentrations occurring as a function of intrinsic deformations, of structure and foundations.
The masonry panels in autoclaved aerated concrete shall not exceed 6 meters in length.
The table below (Table 7.6) is intended to guide the maximum limits of height and length of
masonry cloths, without the need for transition structures.
Table 7.6 - Limits of use of AAC in sealing walls

Internal Walls (slenderness < = 30) External Walls (slenderness <=27)
Block or brick Maximum wall Maximum wall Maximum wall Maximum wall
thickness (cm) height (cm) length (cm) height (cm) length (cm)
7,5 225 450 202,5 405
9 270 540 243 486
10 300 600 270 540
12,5 375 750 337,5 675
15 450 90 405 810
17,5 525 1050 472,5 945
20 600 1200 540 1080
According to the value of the normative slenderness for all types of masonry, subtracting
the stiffness between panels, inside the wall itself
The execution dimensions of autoclaved aerated concrete masonry without structural

function should follow the procedures described in the following standards: NBR 14956-1 and
NBR 14956-2.
Plasterboard (Drywall)
The dimension of panel of plasterboard will vary according to the characteristics of the plates,
upstream steel shape and fixing guides produced by each manufacturer.
The dimensions and execution of masonry in plasterboard shall follow the procedures
described in the following regulatory standards: NBR 15758-1, NBR 15758-2, NBR 15758-3,
NBR 14715-1, NBR 14715-2 and NBR 15217.
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Polystyrene (EPS) Modular Panel
EPS panels are self-supporting if they are vertically fixed up to a maximum of three floors, in
which case an auxiliary structure is required to support the upper floors.
The dimensions of the panel are variable. The width will vary between suppliers, the most
usable are 1150 mm and 1160 mm. The height is customizable and can reach up to 12000
mm.
7.4.2.2 Joints
Hollow Ceramic Blocks, Solid Bricks and Concrete Block
In order to prevent the risk of fissures in long masonry walls, caused essentially by factors
like retraction of the laying mortar, thermal movements of the masonry and of the structure, it
is recommended to limit the continuous masonry stretches, above all in façades. Therefore,
masonry control joints shall be used, according to the block thickness, so as not to exceed
the following distances between control joints, as indicated in Table 7.6.
Table 7.6 – Maximum Distance between Control Joints in Block Masonry Walls
Maximum Distance Between Joints (m)
Block width (cm) Walls with door or window
Walls without openings
openings
9 10.00 7.50
14 14.00 10.50
19 14,00 10,50
Whenever movement joints are used in the structure, there shall also be corresponding
control joints in the masonry, in the same location and with the same width, notwithstanding
the length of the masonry. In case no movement joints are used, control joints in the masonry
shall be approximately 20 mm wide.
In order to ensure the bond between masonry stretches separated by control joints, 5.0 mm
diameter S-shaped steel bars, embedded approximately 40 cm shall be introduced into laying
joints, every two brick layers, each side of the masonry, as shown in Figure 7.1 and 7.2.
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Figure 7.1 – Control Joint
Figure 7.2 – Control Joint
Control joints shall be finished with flexible material capable of absorbing the movements,
without damaging the masonry, in relation to the thermoacoustic insulation and
watertightness, as shown in Figure 7.2.
Autoclaved Aerated Concrete
In seals of autoclaved aerated concrete, the joints to be used must be of the laying and work.
It should be noted that for both laying joints and work joints, the thickness of the outer joints
should be at least 12.5 cm, with a thickness of 15 cm.
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• Work joints: they have the function of limiting the dimensions of the masonry
panel, so that it does not occur at concentrations of tensions. In this way the
joints should be provided whenever the panel length exceeds 6.0 m. The
thickness of these joints should be 10 to 12 mm. (Figure 7.3).
Figure 7.3 – Work Joint

• Laying joints: must always be filled and have a thickness ranging from 10 to
15 mm. Below are Figures 7.4 and 7.5, which exemplify the ideal lap splicing
of the blocks for their settlement.
Recommended Acceptable
laying laying
Figure 7.4 – block/joint ideal lap splicing Figure 7.4 – block/joint ideal lap splicing
Plasterboard (Drywall)
In plasterboard (Drywall) sealing system, joints are part of the installation process. Pastas,
tapes and angles should be performed consistently to ensure, throughout the life of the
structure, the mechanical continuity between the plates ensuring a smooth surface without
cracks.
The pastas for treatment of joints have the function of bonding of the tapes, treatment of
joints, and finishing of joints.
These pastas can be purchased in the form of powder to be mixed with water or pre-mixed,
ready for use.
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Joint tape of treatment of joints are resistant and do not deform during the assembly process.
The micro perforation of the tape avoids the formation of bubbles and facilitates the adhesion
of the mass for treatment of joints
Some recommendations must be followed in order to have long-lasting and functioning joints.
Are they:
• Checking of the condition of the surface to be worked, checking that the

heads of the bolts are level;
• Surfaces must be clean and dry;
• Joints should be treated prior to the application of pastas and paint
components
Polystyrene (EPS) Modular Panel
The technical instructions for treatment of joints, will vary according to the chosen supplier.
To this end, the supplier's technical guidelines must be followed.
7.4.2.3 Horizontal and Vertical Modulation of Masonry
In order to rationalize the use of materials and labor, the architectural design should,
whenever possible, match the lengths and heights of the masonry, admitting multiple values
corresponding to the length and height of the block to be used, also considering the thickness
of the joints of the mortar.
In the architectural design, the best solutions for the horizontal modulation of masonry should
be foreseen whenever possible, considering the divisions of internal areas, the positions and
dimensions of the structural parts, the location and size of openings, the standard dimensions
of components for floors and linings and the architectural treatments of facades.
Hollow Ceramic Blocks, Solid bricks and Concrete Block
At the ends of the masonry (encounter with pillars or with frames), it should be foreseen to
use the block type itself (1/2 block) or the use of massive bricks for the masonry panel
finishings.
The walls should preferably be joined by mooring joints. All vertical joints between
intercepting blocks and contiguous blocks must be filled. The blocks that make up the
intersection should have a length of at least 1/2 block or 30 cm.
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Plasterboard (Drywall) and Polystyrene (EPS) Modular Panel
The modulations with drywall system and polystyrene (EPS) modular panels shall comply /
follow manufacturers '/ suppliers' instructions so as not to lose the characteristics and
properties of the materials (systems) to be use.
7.4.3 Bricklaying Mortar
Bricklaying mortar shall have the following characteristics:
• Workability and cohesion;

• Water retention capacity;
• Capability of absorbing deformities;
• Capability of block-mortar adherence;
• Consistency to support the weight of blocks and keep them aligned during
bricklaying.
• Hollow ceramic blocks, solid bricks and concrete block
The cement usually employed in the laying mortar shall be of the Regular Portland CP 32
type.
The use of river extracted, washed, medium grain size sand is recommended.
The water for mortar blending shall be potable and free of contaminants.
For masonry bricklaying, EG-C-404E shall be complied with.
For the laying of autoclaved aerated concrete shall be used mortar with the following
characteristics:
• Workability and cohesion that allows the spreading to the nesting of at least
three blocks (1,80m), allowing them to be correctly tilted, level and aligned;
• Maximum deformation modulus of 10,000 kg / cm², determined from specific
test;
• Block-mortar adhesion, in flexion, minimum average of 2 kg / cm² at 14 days.
In the absence of a specific trace, it is recommended to use mixed conventional mortar,

(trace 1: 3: 7,5 - cement, hydrated lime CH1 and average washed sand), by volume with a
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thickness of 10 to 15 mm. Preference should be given to the use of industrialized mortars

(bagged) specially developed for use in autoclaved aerated concrete.
7.5 MASONRY DESIGN
7.5.1 Initial Considerations
The development of a detailed design for partitions masonry service is recommended.
The detailed design for non-bearing masonry works is intended to provide the construction
activities with details and information required to allow rational, organized and easy-to-
maintain works, with technical quality and in compliance with the standards of occupancy,
safety and related standards.
For the development of the non-bearing masonry design, data from the following designs are
required to be collected and made compatible:
• Architectural design;
• Building facility designs;
• Structural design;
• Watertightening design.
7.5.2 Masonry Design Phases
The development of three basic service phases shall be considered in the masonry design,
whose contents and guidelines for execution are as follows:
7.5.2.1 Brickwork Plan for the First Brick Layer
The brickwork plan shall be used to mark the first layer of wall blocks, comprising the
following information:
• Indication and location of all the walls on the relevant floor;

• Distribution and identification of all blocks in the first layer;
• Location and identification of blocks through which installation elements shall
pass;
• Location of door openings;
• Location of the shaft openings, if any;
• Marking of the position of vertical mortar joints between blocks;
• Information on the key for all modular components of the first layer.
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7.5.2.2 Bonding Plan for the Second Layer of blocks
The bonding plan corresponding to the second layer of blocks on the walls shall comprise the
following information:
• Distribution and identification of all blocks for the second layer, including data
on how to bond the first layer of blocks;
• Location and identification of blocks through which installation elements shall
pass;
• Location of blocks that will be filled with mortar (grouting) to mount
workbenches;
• Location of power distribution panels;
• Location of windows and air-conditioner openings;
• Location of the openings for shafts, if any;
• Location of doors openings;
• Indication of walls to be shown in elevation details;
• Positioning of vertical mortar joints between blocks;
• Information on the key for all modular elements;
• Representation of schematic cross-sections of all elevations.
7.5.2.3 Elevation Details
Wall elevation details shall allow a view of the ready walls, including the interaction between
masonry and structure, masonry, window and door openings, masonry and precast elements
and building fixtures.
Wall elevation details shall focus on locating and identifying the following elements and
dimensions thereof:
• Door openings;
• Windows openings;
• Air-conditioner openings;
• Shaft openings;
• Power distribution panels;
• Openings for other elements not mentioned above;
• Walls with embedded building fixtures;
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• Parapets and railings;

• Precast blocks and parts;
• Mortar-laid blocks (grouting) to anchor benches;
• Vertical clamping joints between blocks and structures, including the
shimming joint, and vertical joints between blocks, as shown in Figure 7.6.
TIGHTENING MORTAR MORTAR JOINT BETWEEN
JOINT BLOCKS OF THE LAST BRICK
LAYER
SLAB/CEILING SLAB/CEILING
BEAM
LINTEL
COLUMN
SILL
VIEW 1 VIEW 2
COLUMN TOP MORTAR MORTAR JOINT

JOINT (MANDATORY) TO RECOMPOSE
MODULATION
Figure 7.6 – Vertical Joints
7.5.3 Compatibility Between Structural and Architectural Designs
The following items should be considered for architectural and structural designs, as much as
possible:
• Compatibility between structural part thicknesses (beams, columns) and

those of the blocks;
• Standardization of ceiling heights and frame openings to facilitate vertical
modulation in the masonry, as well as the dimensioning of precast elements
(lintels and sills).
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7.5.4 Masonry Compatibility with Setup Designs
In the building setup designs, the use of techniques that allow the least bonding of elements
to the walls is recommended, in order to prevent rework and to make building maintenance
easier.
In order to make the direct passing of embedded conduits feasible near door openings, the
following shall be designed, as shown in Figure 7.7:
• Blocks with vertical holes;

• Holes or openings in precast lintels.
CONCRETE LINTEL
DETAIL A
DETAIL A
EMBEDDED CONDUIT
Figure 7.7 – Hollow Lintels with Hollow Ceramic Blocks Vertical-Wise to Embed Conduits Near Door
Openings
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8.0 HEALTH, SAFETY AND ENVIRONMENT REQUIREMENTS
Health and safety requirements described in CP-R-501E, and environment requirements

described in CP-N-501E, shall be complied with.
ATTACHMENT
ATTACHMENT A - COMPARATIVE CHART OF

SEALING ELEMENT CHARACTERISTICS
ATTACHMENT A - Format: Microsoft Excel
COMPARATIVE CHART OF SEALING ELEMENT CHARACTERISTICS.xls
(4 pages)
QUESTIONS, COMMENTS OR SUGGESTIONS

For questions, comments or suggestions regarding the SPE, please access the online central SPE
Responde, available on the Project Portal, or contact us via email at spe@vale.com.
Your participation is essential for the SPE collection improvement and maintenance processes.
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CLASSIFICATION

Rev. IT Description By Ckd. Appr. Auth. Date

0 C TO BE INCLUDED IN THE SPE RSF GH EMV MD 07/11/07

3 C GENERAL REVISION JRL LMM MB GJ 12/12/13

ITEM DESCRIPTION PAGE

This specification applies to all Vale project implementation areas.

3.0 REFERENCE DOCUMENTS

CP-N-501E Environment Criteria for Engineering Designs

4.0 CODES AND STANDARDS

• ABNT - Associação Brasileira de Normas Técnicas (Brazilian Association for

NBR 6136 Blocos Vazados de Concreto Simples para Alvenaria - Requisitos

NBR 8041 Tijolo Maciço Cerâmico para Alvenaria - Forma e Dimensões -

NBR 15270-1 Componentes Cerâmicos - Parte 1 - Blocos Cerâmicos para

This general specification addresses non-bearing masonry works to apply to buildings in

This general specification does not apply to structural masonry.

7.0 GENERAL CHARACTERISTICS

7.1 GENERAL PROVISIONS

Non-bearing masonry works considered as adequate to be used in Vale’s buildings are as

• Solid brick masonry;

Non-bearing masonry components shall have the following usages:

• To fill in empty spaces between structural components (columns, beams and

Attachment A shows a comparison between specific aspects and properties of non-bearing

7.2 PROPERTIES OF NON-BEARING MASONRY WORKS

Non-bearing masonry works shall have the following properties:

• Resistance to loads resulting from their own weight;

7.3 COMPONENTS OF NON-BEARING MASONRY WORKS

7.3.1 Common Solid Bricks

7.3.1.2 General conditions

Common bricks shall be supplied in identifiable batches or sub-batches, composed of

Common bricks are classified in categories A, B or C, according to their resistance to

• Category A: 1.5 MPa;

7.3.1.4 Geometric characteristics.

7.3.2 Ceramic Blocks

7.3.2.2 General conditions

Ceramic blocks shall be supplied in identifiable batches or sub-batches, composed of blocks

Ceramic blocks are classified according to their compressive strength:

• Blocks used with horizontal holes ≥ 1,5 MPa;

7.3.2.4 Water absorption

7.3.2.5 Geometric Characteristics.

7.3.2.6 Medium Tolerances

7.3.2.8 Face flatness or deformation

7.3.3 Hollow Concrete Blocks

Concrete should consist of Portland, aggregates and water.

7.3.3.2 General conditions

Batchs be identified by the manufacturer according to their provenance and transported

For regular supplies, the purchasing unit is the block.

7.3.3.3 Classification of concrete blocks

Table 7.1 - Designation by class, width and minimum thickness

Nominal Width Transverse Walls

• Smaller dimension of hole: ≥ 70 mm for blocks of 140 mm;

7.3.3.4 Nominal dimensions

7.3.3.5 Dimensional tolerances

7.3.3.6 Physico-mechanical requirements

A ƒbk≥8,0 ≤9,0 ≤8,0

a- Characteristic resistance to axial compression obtained at 28 days

7.3.4 Autoclaved Aerated Concrete (AAC)

Autoclaved aerated concrete should be manufactured of lightweight and autoclaved concrete,

7.3.4.2 General conditions

7.3.4.3 Geometric characteristics

Autoclaved aerated concrete must be in the shape of a rectangular parallelepiped.

7.3.4.4 Nominal dimensions

7.3.4.5 Dimensional tolerances

The height, thickness and length can vary ± 3 mm in each dimension.