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Processing of chocolate
Cocoa beans, sugar, and vanilla are the three most essential ingredients for
making chocolate. The cocoa beans are best cultivated from Africa around
the regions of Ivory Coast and Ghana. Processing of chocolate involves
eight steps which are as follow:
1. Harvesting
2. Ripening and fermentation
3. Drying in sun
4. Selection and blending
5. Roasting and crushing the beans
6. Grinding
7. Conching
8. Tempering
Harvesting – The cocoa pods on the trees resemble a green oval shaped
melon and whey ripen they change their colour from green to maroon to
orange to yellow which indicates that the plant is ready for harvesting. The
pods are harvested very carefully so that branches do not get damaged.
Ripening and fermentation – After the beans are harvested, the beans are
split opens and the seed which sticky are collected in large containers and
left to ferment for a specific period for about six days.
Drying in Sun – After seeds are obtained they are further dried in the sun.
Selection and Blending - The cocoa seeds are inspected as per quality and
clean as per standard and blend.
Roasting and Crushing the Beans – At this stage seeds are roasted very
carefully and the crushing is completed.
Grinding - At this stage the crushed beans are grounded in very fine
powder form. From the heat from rollers the cocoa butter is melt and
whole mass become thick liquid known as cocoa liquor.
Conching – It is a process that is used for development of flavours in
chocolate. The cocoa liquor is put in large mixing machine. During this
process, chocolate obtains a smooth and velvety texture.
Tempering - In this process, the conched chocolate is carefully brought
to low temperature by being stirred constantly. If we do not temper the
chocolate and allow to set it will become hard and have a grayish colour
on its crust called bloom.
a) Fat bloom – The fat bloom occurs when the chocolate is
heated so much that the butter separates out from mixture.
b) Sugar Bloom – The sugar bloom occurs when the
chocolate is allowed to cool too quickly or rapidly.
The tempering can thus also be defined as the process in which the
chocolate is melted to 40 deg.C and then cooled to 27 deg.C and the
slowly back to working temperature.
Uses of Chocolate
➢ It can be piped in different designs directly onto sweets, cakes.
➢ Coating is another commonly used feature whilst with chocolate.
➢ Moulding is a technique where the chocolate is poured into various
shape.
➢ Use for plating and presentation.
➢ Used to give taste and flavour.
Types of chocolate
There are two types of chocolate used in pastry kitchen.
a) Couverture – It is a French term for covering chocolate. It is a high
quality chocolate preferred by pastry chefs. A chocolate should have
minimum 32% of cocoa butter and at least 22% cocoa solids to be
labeled as Couverture. It is available in milk, dark, and white can be
used for dipping, moulding, coating and garnish.
b) Compound – This is less expensive than Couverture as it is
combination of vegetable fats and oils. It does not require tempering
as it contains very little or no cocoa butter. It is also available in milk,
dark, and white can be used for dipping, moulding, coating and
garnish.