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Materials Today: Proceedings 27 (2020) 1073–1078

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Materials Today: Proceedings


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Influence of titanium oxide fillers on the tensile and flexural properties


of E-glass fabric/epoxy composites
Balu Maloth a,⇑, N.V. Srinivasulu b, R. Rajendra c
a
Osmania University, Department of Mechanical Engineering, College of Engineering, O.U, Hyderabad, India
b
Department of Mechanical Engineering, Chaitanya Bharathi Institute of Technology, Hyderabad, India
c
Department of Mechanical Engineering, Osmania University, College of Engineering, O.U, Hyderabad, India

a r t i c l e i n f o a b s t r a c t

Article history: In present scenario E-Glass fabric polymer is playing a major role in the field of structural and aerospace.
Received 6 January 2020 The elemental composition of filler materials and its size of particles play a vital role in the development
Received in revised form 20 January 2020 of mechanical and physical characteristics of micro filler integrated polymer matrix composites. In this
Accepted 23 January 2020
paper E- glass fabric/epoxy composite materials are modified by adding the combination of Titanium
Available online 15 February 2020
oxide (TiO2) and amine terminated butadiene acrylonitrile (ATBN) to improve the mechanical properties.
Vacuum bagging method is employed to develop the polymer matrix composites and the composites are
Keywords:
experienced underneath tensile and flexural test at room temperature in order to scrutinize the strength.
Surface roughness E-Glass fabric polymer
TiO2/ATBN
Scanning electron microscopy analysis used to identify the mode of failure of the composite, debonding
Vacuum bagging method and pull out of fiber is observed in the composites. Agglomeration of micro filler materials in the matrix is
Polymer matrix composites observed in scanning electron microscopy images which reveal micro structural information of fractured
Tensile strength surfaces of composites. The mechanical characterization results showed that the tensile and flexural
Flexural strength strength of developed composites are comparable to the strength of the E-glass fabric.
Scanning electron microscopy Ó 2019 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the First International con-
ference on Advanced Lightweight Materials and Structures.

1. Introduction Filler and/or fiber-reinforced polymer composites (FRPCs) are at


present utilized in specific aero-space and automotive industries,
Now a days, Fiber-reinforced polymer matrix (FRP) composite because it has unique properties such as high strength, high rigid-
has one of the most significant composite materials for structural ity lightweight, and resistance to corrosion [1]. Functional fillers
application. FRP composite has taken centre of attraction for inter- are infused in FRPCs to increase the stiffness and heat deflection,
disciplinary research, because of its diversified application. How- decrease shrinkage, vacuum and strong in composite appearance
ever the physical and mechanical properties of these FRP by increasing the temperature. Research is developing filler incor-
composites are still being modified for different applications. The porated FRPCs in order to obtain their high mechanical and wear
biggest challenge for most materials engineers is the creation of resistance properties use these materials in different mechanical
new polymer matrix composites or alteration of presented com- components such as chute liners, brake pads, clutches and gears
posite materials. Composites dependent on epoxy have consider- [2].
able potential to replace traditional metal structures. Components are subject to various loads, velocity and sliding
Modification of the existing polymer composites is one of the ways distance in most engineering applications, where wear failure
to develop the new polymer matrix composites. In almost all engi- becomes critical. The development of new material with superior
neering applications, fiber with or without particulate incorpo- properties was applied to achieve the advantages of two different
rated fiber reinforced polymer matrix composites (PMCs) are hybridization techniques of fibers than two original different mate-
employed to increase the interest in advanced PMCs, hybrid PMCs rials. Few recent studies show that glass and basalt fiber hybridiza-
are still undergoing significant research and development today. tion in thermo set plastic matrices improves mechanical properties
[3,4,5,6]. In laminates under tensile stress, cracks of matrix and
⇑ Corresponding author. fracture of fiber play a vital role. Delaminating can be observed
E-mail address: balu.1703@gmail.com (B. Maloth).
due to a wide range of damage caused by foreign objects, poor

https://doi.org/10.1016/j.matpr.2020.01.462
2214-7853/Ó 2019 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the First International conference on Advanced Lightweight Materials and Structures.
1074 B. Maloth et al. / Materials Today: Proceedings 27 (2020) 1073–1078

manufacturing procedure, and environmental cycle fatigue. Com- tively inexpensive and also is less durable than carbon
posites deliver two imminent benefits compared to homogenous reinforcement, which is lower in relative density than the pro-
material. First, Specific polymer composites are possible modes posed material. High-quality E-glass material is twisted at different
of Energy-absorbing damage, making it desirable for lightweight, temperature and also it is very quickly chilled earlier than even
impact-resistant applications. In addition, composites have creature prearranged a ’scale’ coating over it. It is a combination
allowed a significant increase in durability for use in traditional of whose important purpose is to save from harm the surface of
(opaque) armor systems [7]. Second, Furthermore, composites glass against corrosion, resulting in a loss of energy. It also includes
would provide engineers with greater flexibility in the construc- a silane SiH4 compound that serves as a glass-matrix bonding
tion of clear laminates, permitting part characteristics and volume agent.
fraction control to adjust the dielectric constant of composite Glass fabric is a general term such as steel or carbon fiber. A
structures and thus how distress waves spread from one layer to diversity of different element compounds is accessible on the mar-
the neighboring layer through the laminate [8]. Particulate packed ket. Common silica-based glass fibers (50–60% Silicon dioxide)
polymer composites in many respects change the physical and comprise the range of other compounds are iron oxides, sodium,
mechanical properties [9,10]. aluminum and calcium boron. Table 1 describes the mixture of
The tension added to well-bonded particles can be moved easily most widely utilized fabrics of glass [23]. In the E- glass material,
from the polymer matrix resin to the particles [11]; This enhances ’E’ means for electrical and it means that E-glass is a superior elec-
the strength clearly, though, there is a reduction in strength for trical conductor, apart from providing good mechanical properties.
poorly bonded micro-particles [12]. Their poor resistance to crack- In the C- glass material, ‘C’ means corrosion and it means stronger
ing growth is the disadvantage of thermosetting resins. But it has chemical corrosion; ’S’ means of the silica content present in the
been noticed that inorganic particles are successful durability to glass fiber and it helps them to resist elevated temperatures than
thermo-set resins [13]. Glass fiber is currently the typical other type of glasses. The most widely utilized in the fabric based
thermo-set matrix reinforcement material for different aerospace plastic composites industry are S and E-glass fibers. For chemical
and automotive purposes. Woven textile reinforced epoxy compos- applications, C-glass fiber is used and is having higher acid resis-
ite materials are having good mechanical properties because of it is tance against corrosion than E-glass. The aspect ratio is known as
in orthotropic direction for their high specific strength and rigidity. the ratio between the length-to-diameter (l/d) and its high for all
These attractive properties of the polymer matrix composites are type of class fiber. Lengthy aspect ratios of continuous fibers, while
influenced in several applications of the composites in the areas small aspect ratios of discontinuous fibers. Continuous fiber rein-
where as high in the performance and low weight in structural forced composites are regularly favored, whereas discontinuous
are important [14,15]. The electronic characteristics of polymer fibers are typically randomly oriented.
composites are supported by glass fiber. By incorporating small In this work, woven roving E-glass 8 mill fabrics is used as the
quantities of glass fibers are in composites, the mechanical and reinforcement material; epoxy resin and ATBN (amine terminated
physical characteristics of fiber-reinforced polymer composites butadiene- acrylonitrile) are used as matrix in the polymer matrix
are enhanced [16,17]. composites. Glass fibers are the most common of all polymer
Glass fiber fracture activity strengthened polymer or hybrid matrix composites (PMCs) reinforcing fibers. Low cost, high tensile
composites, with similar to the depth ratio and specific fraction strength, good chemical resistance and excellent insulation proper-
of volume in the E and S-glass fiber and non-saturated polyester ties are the key advantages of glass fiber.
matrix composites. High volume of glass fiber is augmenting the
resilience of the fracture [18,19]. By adding fly ash particles, the 2.2. Filler materials
toughness of fracture in minimized the epoxy resins. The fracture
durability of fly ash filled composite was found to be not depen- Composites of polymer matrix are used in the greatest variety
dent of the primary crack duration and it based on the fiber stag- due to their lower cost, ease of processing, higher specific strength,
ging, although rigidity was enhanced using inserting fly ash filler simplicity of design and light weight. The reinforcement of the
[20]. The long glass fiber fracturing actions strengthened compos- polymer matrix with glass fabric results in a general improvement
ite as a filler with CaCO3. They claimed that the durability in mechanical properties. In general, filler materials are inert mate-
decreased with the application of filler. He also revealed that the rials used in composite materials to minimize material costs,
durability of the fracture of unreinforced material stayed unfected enhance mechanical properties and in a number of cases to
[21,22]. enhance process capability. In this present work, Titanium dioxide
Based on the aforementioned literature, it was observed that in or titania (TiO2) metallic fillers is selected for use in this polymer
the polymer research combined components, namely fibric and fil- composites prepared for this study as particulate fillers in prede-
ler, exhibited enhanced mechanical properties and enhanced frac- termined proportions (See Table 2).
ture toughness. Purpose of this study is to examine the importance
of filler material (TiO2) in composite reinforced epoxy in E-glass 8 2.3. Composites fabrication
mill woven fabric. The static mechanical properties and fracture
analysis by microscopy of the proposed composites were Most of the researchers have used the hand lay-up process to
examined. develop polymer matrix composites. It will reduce the strength
of the composites. So, in this research vacuum bagging method is
used to develop the composites. Vacuum bagging is a procedure
2. Materials and methods used in the course of its cure process to build mechanical pressure
over a composite. There are quite a few functions of this methods
2.1. Materials and the first and most important function is to pressurize a com-
posite lamination to remove the air in it. Second, it increases the
First contemporary fabrics to be utilized in polymer matrix attraction between fabric layers for effective fabric adhesion for
composites are glass fabric. Several different fabrics of glass are the transmission of force and reduces the orientation of fiber shift-
currently being made and S-glass and E-glass are the best known. ing throughout cure. Third, it is minimize the humidity. At last, the
The E-glass is chosen because of its electrical conductivity charac- vacuum bagging method minimizes the parts of composite in
teristics. Although most if the glass fabric is tough and compara- terms of fabric-to-resin ratio. In the last two decades, these
B. Maloth et al. / Materials Today: Proceedings 27 (2020) 1073–1078 1075

Table 1
Estimated chemical composition of E,C and S- glass fibers (wt. %) [23]

Composition SiO2 Al2O3 CaO MgO Na2O K2O B2O3


E-glass 55.2 8.0 18.7 4.6 0.3 0.2 7.3
C-glass 65.0 4 14.0 3.0 8.5 – 5.0
S-glass 65.0 25.0 – 10 0.3 – –

Table 2
Properties of filler material [23]

Filler Material Density (Kg/m3) Hardness (M Pa) Tensile Strength (M Pa) Thermal Conductivity (W/m-K)
TiO2 4.05 10,290 367.5 11.8

Table 3
Materials and their ratios in grams.

Materials Weight
Epoxy Resin LY-556 600 grams
Hardner HY-951 135 g
ATBN (amine terminated butadiene acronitrile) 60 g
E- glass 8 mill fabric 460 grams
Filler material TiO2
TiO2 10% of epoxy resin (60 g)
Resin : Hardener 100:23

enhanced benefits in the aerospace and racing industries to make


Fig. 3. Result of EDX for developed composites.
the most of the mechanical and physical characteristics of glass
fabric reinforced polymer matrix composites.
The description and composition of epoxy resin, ATBN, E-glass 8 Table 4
Elemental composition data of samples.
mill fabrics, fillers and hardener are revealed in Table 3. The devel-
opment of the composite is completed by vacuum bagging tech- Element Weight% Atomic%
nique. As per the recommendation, the minimum temperature C 70.75 77.99
curing LY-556 (epoxy resin) and subsequent HY951(hardener) O 25.26 20.90
are assorted in a ratio of 10 to 1 by weight. The fillers are mixed Ti 3.99 1.10

Fig. 1. ASTM standard test specimens (a) tensile test (b) Flexural test.

Fig. 2. Developed composites and tensile and flexural test specimens.


1076 B. Maloth et al. / Materials Today: Proceedings 27 (2020) 1073–1078

Fig. 4. Tested specimens.

Table 5 Tensile test: The tensile tests were carried out on the specimens
Result of tensile and flexural test for five samples. using computerized Universal Testing Machine (UTM) of 30 tons
Sample no Tensile test (Kgf/cm2) Flexural test (Kgf/cm2) capacity. Experiments could be conducted at normal temperature
1 529.639 34.223
and each experiment was conducted until a rupture take place.
2 646.226 32.354 During the test for measuring stress and strain, the applied tensile
3 519.778 28.277 load and extension were reported. The experiments were con-
4 558.882 32.5 ducted by maintaining strain rate is constant and at the rate of
5 454.897 28.007
10 mm/min. The gauge length of the specimen was chosen as
165 mm. For each experiment, five sample pieces were experi-
enced. The specimen used in experiments and the tested speci-
scrupulously with the epoxy resin before it will apply over the E- mens are depicted in Fig. 4. The results of the tensile test are
glass. Each E-glass fabric is of in the dimension 300  300 (mm) shown in Table 5.
and 5 samples are developed with the same combinations of the Flexural Test: The flexural tests were executed on the speci-
materials. After developing the composite, it will cure at room mens in the same computerized universal testing machine of 30
temperature. The final size of the polymer fabric reinforced com- tons capacity with flexural testing attachment. Experiments were
posite is 300  300  4 (mm). conducted at normal temperature and the each test over all spec-
imans we carrying out until a rupture take place. Specimen is
assisted as a simple beam on two knife edges and load at its mid-
2.4. Specimen preparation
point is applied. For load scales, average fabric tension and cumu-
lative stress are measured. Results are plotted in a stress–strain
The E-Glass 8 mill reinforced particulate filled epoxy composite
diagram, and flexural strength is the average fabric tension at fail-
is removed from mould. Based on ASTM standard, the test speci-
ure of materials that do not crack, flexural yield strength is stated.
mens are extracted from the composite for mechanical characteri-
The tested specimens are depicted in Fig. 4.
zation (i.e. Tensile test, and flexural test). For tensile test, the test
specimen was cut as per ASTM D3039 for tensile Strength and
ASTM D790-10 is used to develop the sample for flexural test 3. Result and discussions
and shown in Fig. 1. The developed composite and the extracted
sample specimen for tensile and flexural test are shown in Fig. 2. 3.1. Mechanical characterization
The EDX test proves that the presence of TiO2 in the developed
composites and is displayed in Fig. 3. Table 4 shows the elemental The categorization of the developed composites reveals that
composition data in percentage. addition of particulate filler has influenced strongly on the tensile
The developed composites and sample specimens are extracted and flexural properties of nano-filled E-glass fabric reinforced com-
from the composites are displayed in Fig. 2. posites. The result and graph of tensile strength and flexural

Fig. 5. Graph of Tensile and Flexural test.


B. Maloth et al. / Materials Today: Proceedings 27 (2020) 1073–1078 1077

strength of the developed glass fabric reinforced composites are average tensile strength of the glass fabric reinforced composite
shown in Table 4 and Fig. 5. The tensile strength is varied from is 541.8844 Kgf/cm2. It shows that the average of tensile
454.897 Kgf/cm2 to 646.226 Kgf/cm2. The sample no 5 is strength is nearly equal to the tensile strength of the fabric
exposed low tensile strength and the sample no 2 shown high (555 Kgf/cm2). The results of flexural strength demonstrated that
tensile strength. The tensile strength is low when the matrix the nano filler are influenced on it. The flexural strength is var-
is accumulation is more or the bonding between matrix and ied from 28.007 Kgf/cm2 to 34.223 Kgf/cm2. The average flexural
reinforcement is not good. The tensile strength is high in when strength of the composite is 31.07 Kgf/cm2. It proves that the
the bonding between fabric, filler, epoxy and ATBN are good or average of flexural strength is nearly equal to the flexural
the volume fraction of matrix and reinforcement is good. The strength of the fabric (33 Kgf/cm2).

Fig. 6. SEM micrographs of TiO2 filled composite fractured specimens under tensile and flexural testing (a) Matrix crack (b) Smooth and featureless (c) Brittle fracture of fibric
(d) Bonding of resin and TiO2 (e) Fibric fracture and matrix deponding (f) fibric pullout.
1078 B. Maloth et al. / Materials Today: Proceedings 27 (2020) 1073–1078

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