AIA-360 service Manual Rev.

0-1. Contents Rev.1

Contents

Ch1 Installation Procedures Page

1-1. Installation Procedures
1.1.1. Installation Environment 1
1.1.1.1. System Weight 1
1.1.1.2. Power Supply 2
1.1.1.3. Operating Environment 2
1.1.1.4. Other Operating Environment Conditions 3
1.1.2. Unpacking the System 5
1.1.2.1. Unpacking Main Unit 5
1.1.2.2. Accessory Packing List 6
1.1.2.3. Preparations for Operation 7
1.1.3. Installation 9
1.1.3.1. Releasing Arm Lock 9
1.1.3.2. Connecting Substrate and Port Branching Assembly Tubing 11
1.1.3.3. Connecting Bottle Tubing and Level Sensors 12
1.1.3.4. Replacing Solutions 14

1-2. Troubleshooting Installation and Startup Errors

1.2.1. Turning on System Power 1
1.2.1.1.：System Power Does Not Come on 1
1.2.1.2.：System Power Comes on But LCD is Blank 1
1.2.1.3.：Power Comes on the System Hangs
with the PROGRAM LOADING Message Displayed 1
1.2.1.4.：Key is Not Functioning Properly 1
1.2.1.5.：PM101 Home Detect Error 1
1.2.1.6.：PM102 Home Detect Error 1
1.2.1.7.：PM201 Home Detect Error 2
1.2.1.8.：PM202 Home Detect Error 2
1.2.1.9.：PM203 Home Detect Error 2
1.2.1.10.：PM204 Home Detect Error 2
1.2.1.11.：PM301 Home Detect Error 2
1.2.1.12.：PM401 Home Detect Error 3
1.2.1.13.：PM402 Home Detect Error 3
1.2.1.14.：PM501 Home Detect Error 3

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Page
1.2.2. Daily Maintenance Issues 4
1.2.2.1.：Waiting for temperature to Rise 4
1.2.2.2.：BF liquid Sensor 4
1.2.2.3.：CCD Read Error 4
1.2.3. Priming Operations 4
1.2.3.1.：Unable to Feed (Pump) Fluid 4
1.2.4. Temperature System Issues 5
1.2.4.1.：List of Errors 5

Ch2 System Configuration

2-1. System Configuration
2.1.1. System 1
2.1.1.1. External Views and Part Names 1
2.1.2. Reagent Inlet 2
2.1.2.1 Front Door Open 2
2.1.3. Internal Views 3
2.1.3.1 Upper Part (Unit Arrangement) 3
2.1.3.2 Lower Center (Unit and Power Supply) 4
2.1.3.3 Lower Inside (Drive Board) 5
2.1.3.4 Lower Front Side (CPU Board) 5
2.1.3.5 Lower Right Side (Pump Unit) 6
2.1.3.6 Lower Left Side (Sensor Board, Inlet, Power Switch) 7

Ch3 Adjusting Parameters

3-1. Adjusting Parameters
3.1.1. Preparations for Adjustment 1
3.1.2. Adjusting Parameters 2
3.1.2.1. Diluent Suction Position Adjustment 2
3.1.2.2. Nozzle Wash Position Adjustment 5
3.1.2.3. Drain Port Position Adjustment 8
3.1.2.4. Cup Dispense Position 11
3.1.2.5. Sample Suction Position①(①Designated Sample Cup)Adjustment 14
3.1.2.6. Sample Suction Position②(②Test Tube(TUBE)75 mm)Adjustment 18
3.1.2.7. Hand Contact AD Value 20
3.1.2.8. B/F Washer Probe Height 21

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3.1.2.9. Seal Break (Stroke) 23
3.1.3. Parameter checks 25
3.1.3.1. Position Check 17
3.1.3.2. Fine parameter position adjustment 27
3.1.4. Termination 29

3-2. Turntable Adjustments

3.2.1. Preparations for Adjustment 1
3.2.2. Adjusting Turntable 1
3.2.3. Checking the Position 3

3-3. Sample Height Sensor Position Adjustment

3.3.1. Preparations for Adjustment 1
3.3.2. Sample Height Sensor Position Adjustment 1
3.3.3. Checking the position after adjustment 3

3-4. Cup Reader (C-MOS) Position Adjustment

3.4.1. Preparations for Adjustment 1
3.4.2. Camera Position Adjustment 1
3.4.3. Checking Position after Adjustment 6

3-5. Bar Code Reader (BCR) Position Adjustment

3.5.1. Preparations for Adjustment 1
3.5.2. Bar Code Position Adjustment 1
3.5.3. Checking Position after Adjustment 3

3-6. Obtaining Nozzle Fluid Level Sensing Data

3.6.1. Preparations for Adjustment 1
3.6.2. Checking Fluid Level Sensing Conditions 1
3.6.2.1. Checking Previous Conditions 1
3.6.2.2. Obtaining Fluid Level Sensing AD Value 2
3.6.3. Checking, Inspecting and Adjusting the AD Value 4
3.6.4. Checking Position after Adjustment 5

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3-7. B/F Probe Position Adjustment Page

3.7.1. Preparations for Adjustment 1
3.7.2. Adjusting the B/F Probe Position 1
3.7.3. Checking Adjustment 2

3-8. Detector Adjustment

3.8.1. Adjusting Detector 1
3.8.1.1. Preparations for Adjustment 3
3.8.1.2. Checking Light Source LED Current 4
3.8.1.3. Offset Adjustment (Adjusted using empty cup) 5
3.8.1.4. Ref Side Gain Adjustment (0 nM adjustment) 7
3.8.1.5. Sam Side Gain Adjustment (80000 nM adjustment) 8
3.8.1 Detector Standardization 9

3-9. Fluid Dispense Volume Adjustment (Substrate, Wash Solution and Diluent)
3.9.1. Substrate Dispense Volume Adjustment 1
3.9.2. Wash Solution Dispense Volume Adjustment 3
3.9.3. Diluent Dispense Volume Adjustment 4
3.9.4. Write Sequence 5

3-10. B/F Probe Tip Cleaning and Replacement

3.10.1. Preparations for Replacement 1
3.10.2. Tip Cleaning and Replacement 1
3.10.3. Adjusting Probe Position 2
3.10.4. Checking Adjustment 3

3-11. Replacing Permanent Nozzle

3.11.1. Preparations for Replacement 1
3.11.2. Replacing Permanent Nozzle 1
3.11.3. Nozzle Position Adjustment 2
3.11.4. Checking Fluid Level Sensing Function 4
3.11.5. Obtaining Fluid Level Sensing AD Values 4

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Contents

Ch4 Assembly and Disassembly Page

4-1.General

4-2.Table
4.2.1. Turntable Rotation Motor 1
4.2.2. Agitation Motor 2

4-3.Dispensing
4.3.1. Syringe 1
4.3.2. Arm 3
4.3.3. Surface Detection 5
4.3.4. Check that 5

4-4.Seal Break
4.4.1. Seal Break 1

4-5.Wash
4.5.1. BF Probe 1
4.5.2. Wash System Heater 3

4-6.Substrate
4.6.1. Substrate Syringe 1
4.6.2. Heater 3

4-7.Other
4.7.1. Pump and Solenoid Valve 1
4.7.2. Water Tank 3
4.7.3.CCD Camera 4
4.7.4. Water Tank Pan 4
4.7.5. Fan 4
4.7.6. Vessel Detection 4
4.7.7. Printer 5

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4-8.Electronics Page
4.8.1. Main Board ADO-MAIN-V2 1
4.8.2. Drive Board ADO-DRV-V2 2
4.8.3. Sensor Board ADO-SENS-V3 2
4.8.4. Power Supply 3

Ch5 Preventive Maintenance

5-1. Preventive Maintenance

Ch6 System Software

6-1. Program Update Procedure
6.1.1. Procedure 1
6-2. Parameter Backup
6.2.1. Procedure of Backup 1
6.2.2. Procedure of Restore 4
6.2.3. Caution after restoring 7
6.2.4. Initialization of parameters 8
6-3. Analysis of the backing up data
6.3.1. Installation of viewer program 1
6.3.2. Operation 1
6.3.3. The contents of display 3

Ch7 Electronics
7-1. Electronics
7.1.1. Overview 1
7.1.2. Power Supply 1
7.1.2.1. Power Supply Configuration 1
7.1.2.2. AC Power Configuration 1
7.1.2.3. DC Power Configuration 2
7.1.2.4. Switching Power Supply 2
7.1.2.5. Block Diagram of Power Supply Configuration 2
7.1.3. Boards and Signal Control Configurations 3
7.1.3.1. Overview 3
7.1.3.2. Block Diagram of MAIN Board 3

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7.1.3.3. Board Functions and Layout 4

7.1.3.4. Board Layout 8
7.1.4. Checkpoints 9
7.1.4.1. MAIN Board 9
7.1.4.2. PWR Board 10
7.1.4.3. DRV Board 12
7.1.4.4. SENS Board 14
7.1.5. Adjustment Points 16
7.1.5.1. Pulse Motor Driver Settings 16
7.1.5.2. SENS Board Adjustment 17

Ch8 Trouble Shooting Page

8-1. Trouble Shooting
8.1.1. Operational Error Messages 1
8.1.2. Transmission System Error Messages 4
8.1.3. Control System Errors 7
8.1.4. Monitoring System Errors 10
8.1.5. Actuator System Errors 15
8.1.6. System Errors 25

Ch9 Appendix
9.1. Channel Diagram
9.2. Motor Rates
9.3. Motor Rates
9.4. Parameter List
9.5. General Diagram
9.6. PWR-V2R1
9.7. Main V2R3
9.8. DRV-V2R2
9.9. SENS-V3R1

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