The Automotive Research Association of India

Progress lflrough Researcfl (Research Institute of the Au tomotive Industry with Ministry of Heavy Industries & Public Enterprises, Govt. of India) J:m-lronm enl
Ma n3gtmtnt
U l'

Non-Transferable
CONFORMITY OF PRODUCTION CERTIFICATE AS PER AIS- 037
CONFORMITY OF PRODUCTION CERTIFICATE
(SHL NO.: SHL/1612017-20181422913988) DATE: 15.12.2017
1.0 Name and Address of Applicant MIS. HI-LUX Auto Electric Pvt. Ltd.
C-6511, Mayapuri Industrial Area, Phase II
New Delhi - 110 064
2.0 Customer Letter Ref. Email dated 04 .07 .2017
3.0 Name and specification of the
As shown in Annexure I
component
--
4.0 Applicable Notified Standard AIS : 010, AIS: 012 , AIS: 062 , AIS : 057 and
AIS : 088.
5.0 Base Type Approval No. and
Specifications of components
6.0 Refer Annexure I of this report.
TAC MARK I E -M~rk

7.0 Conformity of Production serial no.

8.0 Conformity of Production Granted I GRANTED
Refused
Based on-
1. Continued compliance to the Quality system was successfully verified during audit
conducted on 24.09.2015 and its COP site audit report no. SHL/16/2017-201 8/422913987
dated 15.12.2017.

2. Successful completion of Conformity of Production tests on randomly selected samples

during site visit. Test results enclosed in Annexure-11 to Annexure-VI II.

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Page 1 of 39

An ISO 9001, ISO 14001 , OHSAS 18001 Certified and ISO/IEC17025Accredited Organization

Regd. Office : S. No. 102, Vetal Hill, Off Paud Road, Kothrud,
Pune- 411 038 (India).
I E-mail
Tel. : +91 -20-3023 1111 , Fax : +91-20-3023 1104 I ARAI Homologation & Technology Centre (ARAI-HTC), Chakan
: director@araiindia.com, Website : www.araiindia.com ARAI Forging Industry Division (ARAI-FID), Chakan
P. B. No. 832, Pune - 411 004 (India)
 Progress through Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No.: SHL/16/2017-2018/4229/3988

9.0 j Next continued com~liance to be com~leted on and before: 30.09.2019

Disclaimer :

1. ARAI issues 'Conformity of Production (CoP) Certificates' for vehicles/ components/ parts/ assemblies etc. based on the
documents produced and /or testing carried out on the selected sample(s) as per the provisions of specific rules.

2. Sample selection procedure is in compliance to Motor Vehicle AcU Central Motor Vehicles Rules and their provisions as
amended from time to time or any other statutory orders under which ARAI is authorized . Other Rules/ Acts are outside the
purview/ scope of CoP .

3. TesUs on selected sample(s) is/ are carried out only on the parameters as covered under the specific procedures/ rules. Results
of such tests are the property of bearer of CoP Certificate. These results cannot be disclosed unless specifically so ordered by
Government, Court, etc.

4. Other parameters of the vehicles/ components/ parts/ assemblies etc. are outside the purview/ scope of CoP.

5. The bearer of the CoP certificate is under obligation to ensure production strictly as per the provisions of the specific certificate.

6. ARAI is not responsible for ensuring manufacturing quality of the approved vehicles/ components/ parts/ assemblies etc.

7. ARAI is in no way responsible for any misuse or copying of any design/ type/ system in connection with entire vehicle/
components/ parts and assemblies covered under the CoP certificate .

8. Breach of any statutory provision of Indian Jaws or Jaws of other countries, will be the sole responsibility of the bearer of CoP
certificate and ARAI shall not be liable for any claims or damages. The bearer shall alone be liable for the same, and shall
undertake to indemnify ARAI in this regard .

9. ARAI has the right, but not under obligation, to initiate cancellation/ withdrawal of the certificate issued, in case of any fraud,
misrepresentation, when it surfaces and comes in the knowledge of ARAI.

The appropriate local courts at Pune shall have the jurisdiction in respect of any dispute, claim or liability arising out of this
certificate I Report.
-
PREPARED BY: CHECKED BY: APPROVED BY:
-

~
P.V. PARLIKAR
~
Mrs. J. M. KIRVE
1~
A.V. MANNIKAR
MANAGER GENERAL MANAGER SR. DEPUTY DIRECTOR, HOD-SHL
Place of Issue: PUNE Date of Issue: ~8;·\'2- ·IY

jl
Progress tllf·.. ·t• " •'>L',.tch
1l 11: 1\Ul OMCJ d\ ,- I{I ~. ; :1\h .: I
M~UOCi rYI IO t l )1: INDI!\ Page 2 of 39
 Progress through Researc/1

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure -I
Conformity of Production is granted to following TAC:
Sr.
Description TAC NO Marking COP no.
No.
1 Front combination lamp A94339 A94339 04
- t-
Front combination lamp A94342 with its
.2 A94342 04
(12V & 24V system) addendum no . 1 & 2
Rear combination lamp inbu ilt A94337 with its
3* A94337 04
with rear retro reflector Addendum no. 1
-
4 Front combination lamp A94336 A94336 04
A94340 with its
Rear combination lamp inbuilt addendum no . 1 dated
5 A94340 04
with rear retro reflector 09 . 12 . 2009 &
15.03 .2010 .
Rear combination lamp with
6 AA0800 AA0800 04
retro reflector
7 Front combination lamp A94341 A94341 04
Front combination lamp with pc
8* A95577 A95577 04
lens
Rear Marking Plates (Rear
9* AA2130 AA2130 04
warning triang le)
Work lamp (12V & 24V A94344 with its
10 A94344 04
system) Addendum no . 1
Rear Registration plate lamp AA 1055 with its AA1055
11* 04
(12V & 24V system) Addendum no . 1
Side Marker Lamp (SM 1 &
SM2) with amber side retro
12* AA 1657 AA1657 04
reflector
(12V & 24V system) ..
Rear Marking Plates (Rear
13 AB0987 AB0987 04
warning triangle)
--
14 Rear Registration Plate lamp A94338 A94338 04
- · -
Rear Combination Lamp
Assembly inbuilt with rear retro AC 1708 & its
15 AC1708 03
reflector addendum no . 1
(12V & 24V system)
Retro Reflector (White, Amber AC1765 & its
16* AC1765 03
& Red) addendum no . 1

* - Samples of these TACs are randomly selected during COP visit for COP test and the COP test
results are enclosed at Annexure nos. II to XI respectively of this report.

Page 3 of 39
'
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11 11: /\Ut OMOI!I t 1\1 ~if·/\1 \C:II
ASSC'CI/\liON C'f' lrMIA
 Progress through Resoarclr

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988
Annexure -I
Conformity of Production is granted to following TAC:
Sr.
Description TAC NO Marking COP no.
No.
A94343
Head Lamp Assembly A94343
17 & 04
(H4) (12V & 24V system)
c--
A94343 Addendum no.1
Head lamp Assembly
18 AB1582 AB1582 04
(HS1) (24V)
Head lamp assembly
19 A94346 A94346 04
(12V & 24V)
Side Direction Indicator
Lamp Assembly
20* AE0390 AE0390 02
Cat. 6
(12V & 24V System)
Rear Registration Plate
21 lamp AE1309 AE1309 02
-
(12V & 24V System)
Front I Rear Direction
22 Indicator Lamp Assembly AE1521 AE1521 02
(12V & 24V System)
Front I Rear Direction
23 Indicator Lamp Assembly AE1522 AE1522 02
(12V & 24V System)
Rear Combination Lamp
24* Assembly AE1745 AE1745 02
-
(12V & 24V System)
Reversing Lamp Assembly
25 AE1755 AE1755 02
(12V & 24V System)
Rear Combination Lamp
26* Assembly (wlo RR) AF0654 AF0654 02
(12V & 24V System) -

* - Samples of these TAGs are randomly selected during COP visit for COP test and the COP test
results are enclosed at Annexure nos. II to XI respectively of this report.

Page 4 of 39
 Progress through Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure -I
Conformity of Production is granted to following TAC:
Sr.
Description TAC NO Marking COP no.
No.
27 Plough Lamp Assembly AG0228 AG0228 01

28 Front & Rear End Outline Marker AF2715 AF2715 01

Front Position/Front End Out-Line
29 & Rear Position/Rear End out- AG1925 AG1925 01
Line Marker
Side Maker Lamp With Side Retro
30 AG2746 AG2746 01
Reflector
Front Direction Indicator -
31 AG0159 AG0159 01
Category 1
32* Head Lamp Assembly AG0161 AG0161 01
Rear Combination Lamp with
33 AG1930 AG1930 01
Rear Retro Reflector
-
34 Front Combination Lamp AG1890 AG1890 01
-
35 Rear Combination Lamp AG2838 AG2838 01
·-
36 Front Combination Lamp CG5813 CG5813 01

* - Samples of these TACs are randomly selected during COP visit for COP test and the COP test
resu lts are enclosed at Annexure nos. II to X I respectively of this report.

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 Progress ll~rough Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988

Annexure- II
1.0 Name and Address of Applicant M/S. HI-LUX Auto Electric Pvt. Ltd.
C-65/1, Mayapuri Industrial Area , Phase II
New Delhi - 110 064
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1, Mayapuri Industrial Area, Phase II
New Delhi - 110 064
2.0 Description of Component Headlamp assembly with Glass Lens-
Symmetrical beam cons ist ing of Driving · beam
(12H4 - 60W), Passing beam (12H4 - 55W), Front
osition lam 12W5W-5W
TAC no. AG0161
Marking on the sample Hilux HK-101 WC/R-DS AG0161

Photograph

3.0
Objective:
To conduct the COP tests as defined in AIS 037 as per A IS: 10 (Part 2) (Rev.1 ), A IS: 10
(Part 3) (Rev.1)
4.0 Test Results :

4.1 Test Duration : Start Date: 20.11 .2017 End Date: 20. 11 .201 7

Page 6 of 39
 Progress tltrougll Rosearcl>

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988
Annexure- II
4.2 TEST RESULTS:
4.2.1 Driving Beam:
4.2.1.1 Photometry:
Function: DRIVING BEAM IL LUMINATION DISTRIBUTION (Class D)
Ref. Bulb Used H4, 60W, 1250 Lumens

Test Points
Sr. Required Values Measured Values (Lux.)
Distance (mm)
No. (Lux.)
v H Samp le No. 01 Sample No. 02
80 % of
1. H v (E max.) min.
77.993 68.37

2. H 3R 19.2 min. 4 1.356 31 .852

3. H 3L 19.2 min . 40.094 52.381
4. H 6R 6.4 min. 16.398 13.482
5. H 6L 6.4 min. 15.966 23.615
6. H 9R 3.84 min. 7.2 13 5.62 1
7. H 9L 3.84 min. 6.405 9.868
8. H 12R 1.28 min. 3.11 9 2.067
9. H 12L 1.28 min . 2.259 3.567
10. 2U v 1.92 min . 14.219 14.896
30 % of
11. 40 v (E max.) max
3.742 3.623

81.084
12. E max 51.2 min. to 180 max 81.377

4.2.1.2 Colorimetry Test:

Colour Specified limits towards Measured Values

Co-ordinates (Colour - White) Sample No. 01 Sample No. 02
1--- - -
Blue x >0.3 10
X Coordinate
Yellow X< 0.500 0.4527 0.4522
-
Green y > 0.150 + 0.640x
Green y < 0.440
Y Coordinate Purple y > 0.050 + 0.750x 0.4086 0.4080
'-·
Red y > 0.382

'
• I

Prourv~) 11, >c , • ,,., , • Page 7 of 39

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A'~S OC I/\ 110, l Ol lrJI II/\
 ARAI~
Progress through Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure -II
4.2.2 Passing Beam:
4 .2..
2 1 Ph o t ornery:
t
Illumination Distribution for passing beam (Symmetrical
Function:
Beam} (Class D)
Ref. Bulb Used H4, 55W, 750 Lumens

Sr. Test Points I Required values (Lux.} Measured Values (Lux.}

No. Line zone Min Max Sample No. 01 SamJJie No. 02
1. Point 1 2.3 15.4 5.094 4.517
2. Point 2 5.8 - 5.938 6.415
3. Point 3 2.3 15.4 5.520 5.666
4. Point 4-R - 1.08 0.558 0.58
5. Point 4-L - 1.08 0.563 0.565
6. Point 6-R 1.28 - 2.099 1.979
7. Point 6-L 1.28 - 3.286 3.069
8. Point 7-R 0.38 - 0.926 0.75
9. Point 7-L 0.38 - 0.943 1.124
10. Point 8- HV - 1.92 0.954 0.912
11 . Line 11 1.6 - 3.864 3.526
12. Line12 - 0.3/0.96 0.100 0.146
13. Line 13 - 0.36/0.64 0.081 0.115
14. Line 14 - 0.15/0.64 0.000 0.112
15. Point 15 0.1 1.08 0.166 0.152
16. Point 16 0.1 1.08 0.213 0.201
17. Point 17 0.1 1.08 0.153 0.134
18. Point 18 0.2 1.08 0.290 0.282
19. Point 19 0.2 1.08 0.316 0.304
20. Point 20 0.2 1.08 0.274 0.264
21. Point 21 (8L) 0.1 - 0.767 0.932
22. Point 21 (8R) 0.1 - 0.541 0.434
23. Point 22 (4L} 0.2 1.08 0.938 0.816
24. Point 22 (4R) 0.2 1.08 0.933 1.04 5
25. Zone 1 -- 1.08 1.018 1.0046
26 . Zone 2 -- 0.3/0.96 0.214 0.204
27. Zone 3 -- 0.15/0.64 0.172* 0.125
4.2.2.2 Colorimetr Test:
Colour Specified limits towards Measured Values
Co-ordinates Colour- White Sam le No. 01 Sam le No. 02
Blue x ~ 0 . 310
X Coordinate Yellow X ~ 0.500 0.4505 0.4250
y ~ 0.150 + 0.640x
< 0.440
Y Coordinate 0.4058 0.4008

~
Page 8 of 39
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 Progross 1/~rough Rosearc/1

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure- II

4.3 Tests on the stability of the photometric performance of headlamps in operation (Annex
D):

Sr.
Test Particulars Test Requirements Test Results I Observations
No.
1. Change in vertical The absolute value delta Angular shift of the cut-off was
Position of Cut-off rl = 1 r3 - r60 1 recorded on the less than 1.0 mrad.
Line under the headlamp is not more than 1.0
influence of Heat mrad (delta rl < 1.0 mrad). Comp lies.
(Annex D; Cl. No. D-
2.2)

. I l (11)

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 Progress t/Jfoug/1 Rosoarcll

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988
Annexure - II

4.4 Front Position Lamp

4.4.1 Photometry:

~ction: Front Position Lamp J

[~ Bulb Used 12W5W, 5W, 50 Lumens - - - - -- - - -- - - - ]

Sr. Test Points Specified Values Luminous Intensity Cd .

No. vo Ho Cd. m in. Sample No. 01 RH Sam pie No. 02 LH
5 L 0.8 13.8
1. 10 u t - - -- - - -·--- r----- 14.8
-- - ---· -
5 R 0.8 15.5 16.3
20 L 0.4
-· -- ~ - - - -- r--- ---- 8.5 - -- - - - 10.8 -
10 L 0.8 13.0 13.8
1---- ----- ----- - ·-- --- - - - - - - - -----
2. 5 u v
r-------
2.8
- -·-- - - - - -15.1
---------
14.1
t--- -10 R --
0.8
--·- - r--- - - - 14.5 - 14.8
-
20 R 0.4 15.0 12.6
- - - - - ·-
10 L 1.4 12.4 12.5 - -
- 1 --- - --
5 L 3.6
- --- ------- - -----16.1----~- - 14.2
- -
3. H
r---- -- -
v 4.0
- - - - - - -- ---
16.6
- -- - -- 15.3
- --
5 R 3.6 16.0 14.2
!---- - - - r-- ----- -- - - -- - - - -- - -
10 R 1.4 15.4 12.7
20 L
- --- - - ---0.4 - - - -- - --------10.4
· -- ·----- -
15.8 - - -
10 L 0.8 10.3 9.9
--- - - -- -- ------ - - ----- -- ----- -- - ---- ---
4. 50
-· - -
v
----
- - ~--
2.8
- ·-- - - -
13.8
----- -- - - 11 .7
- -
10 R 0.8 11.8 11 .3 -
------- - ---- ----------- - - - - - - - - - - - - - -
20 R 0.4 27.1 24.1
5L 0.8 15.8 12.0
5. 10 D - ---- - - - - - - -- ---- - - - - - - - -- --- - - ·- -
5R 0.8 11 .9 11 .5
I Max: ~ 100 & I min:~ 0.05, for
I max= 42.0 I max = 40.7
6. Scanned area of the light distribution
I min = 0.3 I min= 0.3
V : ±15° and H: ± 80° I± 45°

4.4.2 Colorimetry Test:

Colour Specified Values Measured Values

Co-ordinates (Colour - White) Sampl e No. 01 RH Sampl e No. 02 LH

X Coordinate 0.4753 0.4748

Y Coordinate 0.4123 0.41 20

Page 10 of 39
 ARAI®
Progress llrrough Researclr

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988

Annexure -Ill
1.0 Name and Address of Applicant MIS . HI-LUX Auto Electric Pvt. Ltd.
C-6511, Mayapuri Industrial Area , Phase II
New Delhi - 110 064
1.1 Details of component MIS . HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-6511 , Mayapuri Industrial Area, Phase II
New Delhi - 110 064
----------------------~
2.0 Description of Component Front Combination Lamp Assembly consisting of
Front Position La mp (12V R5W-5W) & Front
Direction Indicator Lamp (12V P21W-2 1W)
TAC no. A95577
Marking on the sample 1 01 A 02 E4 17571 Hilux HL-548 A95577

Photograph

3.0 Objective:
To conduct the COP tests as defined in AIS 037 as per AIS 012 (Rev 01) Part 05 and AIS
012 Rev 01 Part 06
4.0

4.1 Test Duration : Start Date: 21.11.201 7 End Date: 12.11.2017

Page 11 of 39
 Progress 1/orough Rcscarcl>

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988
Annexure- Ill
4.2 FRONT POSITION LAMP:
4.2.1 Photometry:

Function: Front Position lamp

Ref. Bulb Used R5W, 5W, 50 lumens

Sr. Test Points Specified Values Luminous Intensity Cd .

No. yo Ho Cd . min. Sample No. 01 RH Sample No. 02 LH
5 L 0.8 -- 21.8 -- - 23.9 -
1. 10 u - -- - - -- ---
5 R 0.8 23.3 16.3
- 20 L 0.4 10.3 15.6
--- --· -- ! - - - - - - - - - - - - - ·. --
10 L 0.8
---- -- - - ------ -- ----18.4 ------- - -24.1 -- -
2. 5 u 1----·---
v ---- 2.8
- - -- ---- 25.3 - ---
22.0 - -
10 R 0.8 23.1 - - 11-.8
-- - ---- --- - ·- - - - - - - - - - -
20 R 0.4 14.7 6.7
10 L 1.4 16.7 22.7
f------- - --- -- - - · ---- - - -
5 L 3.6 21.5 23.0
f------·--- --- 1-- - - -- -- - --------- ---
3. H v 4.0
-------- - - - -- - - - - -- · - -------25.1 - -~---- --- -
20.8
5-R 3.6 25.5 -- - 15.4 - -
-- --- f-- - - ----- --- --- ------
10 R 1.4 23.4 11 .5
20 L 0.4 10.2 15.9 - -
---- --- --- ----- ---------- ------ ~----- . . ------ ---
10 L 0.8 16.8 21 .5
---- - - -- -- - - - --- - -
4. 50 v 2.8
----- - -----
-~--------
23.6 ---
19.0
,_____. - -10 R - --- 0.8 -- --- ~- -
22.7 -
11 .2 --
20 R 0.4 14.4 6.9
-
5L 0.8 19.4 19.8 - -
5. 10 D ----- -- - - - -- ---- -
5R 0.8 23.2 14.3
I Max: ;5; 60 & I min:~ 0.05, for
I max = 27.0 I max= 27.4
6. Scanned area of the light distribution
I min= 0.2 I min = 0.3
V : ±15° and H: ± 80° I± 45°

4.2.1 c olonmetry Test:

Colour Specified Values Measured Values
Co-ordinates (Colour - White) Sample No. 01 RH Sample No. 02 LH
Limit towards blue x::: 0.310
X Coordinate 0.4805 0.4811
Limit towards yellow x ~ 0.500
1---
Limit towards green y s 0.150 + 0.640x
Limit towards green y ~ 0.440
Y Coordinate Limit towards purple y::: 0.050 + 0.750x 0.4142 0.4 146
Limit towards red y ::: 0.382

i! I I>
Page 12 of 39
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 Progress through Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure -Ill
4.3 Front Direction Indicator Lamp:
4.3.1 Photometry Test
-
Function: Front Direction Indicator - Category 1
Ref. Bulb Used P21W, 21W, 460 Lumens

Sr. Test Points Required Values Luminous Intensity in cd.

No. yo Ho cd. min. Sample No. 01 RH Samp le No. 02 LH

1. 10 u -- 5L - - - - 35
-- - 158.4
- - - r---- 119.8 - - -
--
5R 35 115.6 238.2
20 L 17.5 - 61 .8- 45.6 - -
- - - r-·- --·
10 L 35 168.7 65.4
--- ·-- - - - - - - · - - - - - - -·- -
2. 5U v -- - - - - -123 - - ----- -. - -247.0 246.2
-
10 R
- - - - - -t--· -
35
- - - - - -- · - - - - - - - - 151.1 - - - 310.6
-
20 R 17.5 55 .3 68.1
10 L 61 .25 203.2 78.8
- - - - - -- - - - - - · · - - · - -
5 L 157.5
- - - - · - - - - - -281 - -.9
-- - 161 .0
- - - · ----· -·-
3. H v - - - · - -175 --- - 317 .3 -- ..234.3---- --
5 R 157.5 254.4 288. 8
- - - - - ·- t- · . --- - · - ··
-

10 R 61.25 160.0 316 .1

20 L 17.5
-- --- - - 1- - · - -63.2- · - - - - 39.2 - --·
10 L 35 175.3 78
-- - . - - . ------ - .9--- --
4. 50
-
v
·-- - -- 1-·
123
- - - r--- -261.4 - - · - - - -158.8 -----· -
10 R 35 182 .5 218.2
-----.-- - -- - - - - - - -- - - - - . -
20 R 17.5 54 .8 53 .1
5 L 35 177.8
5. 10 D -- . . . - . - - -81
- ·.1 · · - -
5 R 35 178.1 110. 1
I Max: s; 700 & I min:~ 0.3, for
I max. = 316.7 I max. = 365.7
6. Scanned area of the light distribution
I min. = 6.8 I min. = 5.4
V : ±15° and H: ± 80° I± 45°
--- - -
4.3.2 Colorimetry test results:
Color Specified Values Measured Values
Co-ordinates (Color- Amber) Sample No. 01 RH Sample No. 02 LH

X Coordinate Limit towards green: y ~ x-0.120 0.5762 0.5755

Limit towards red : y : : -: 0.390
Lim it towards white : y ~ 0.790-
Y Coordinate 0.670x
0.41 76 0.4170
'-- ---- ··- ~ - - - - -

Page 13 of 39
 Progress lllrougft Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988

Annexure -IV
1.0 Name and Address of Applicant M/S. HI-LUX Auto Electric Pvt. Ltd.
C-65/1 , Mayapuri Industrial Area, Phase II
New Delhi - 110 064
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1 , Mayapuri Industrial Area , Phase II
New Delhi - 110 064
2.0 Description of Component Rear Combination Lamp Assembly (Horizontal
Mounting Position) (12V & 24V System)
incorporated with Rear position lamp (P21/5W- 5W) ,
Stop lamp (P21/5W- 21W), Rear Direction Indicator
(P21W- 21W) and Reversing Lamp (P21W- 21W)
Rear Red retro Reflector- Dumm
TAC no. AF0654
Marking on the sample Hilux HL-904 AF0654
Photograph

3.0 Objective:
To conduct the COP tests as defined in AIS 037 as per AIS : 012(Part 5) (Rev.1), AI S:
012(P art 6) (Rev.1) & A IS: 012(Part 7) (Rev.1)
4.0 Test Results:

4.1 Test Duration : Start Date: 21.1 1.201 7 End Date: 12. 12. 2017

I <!)
l I
<l!}ft' llf I · ~£w ell

IE /\lH OMOI 1\ 't I~ I 1ii/\I{CI,

i\SSOCI/\ I lL~ 01· IWJI Page 14 of 39
 ARAI®
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CONFORMITY OF PRODUCTION CERTIFICATE

SHL No.: SHL/16/2017-2018/4229/3988
Annexure - IV
42 REAR POSITION LAMP·
Function: Rear Position Lamp
Ref. Bulb Used P21/5W, 5W, 35 lumens

4.2.1 Photometry Test:

Sr. Test Points Required Luminous Intensity (Cd)
No. vo Ho Values Cd. min. Sample No. 01 (LH) Sample no.2 (RH)
5 L 0.8 -- - - - - - -3.8 3.9 -
1. 10 u ----~--- -- - - - -· - - - - - -
5 R 0.8 4.5 3.3
3.2
-- 20 L 0.4 -- 2.7 ---- - -
10 L 0.8 - -- - - 3.9 - - - - - · 4.2
2. 5U --- v 2.8 - --- -
5.0 4.2
-
10
-
R· --
0.8 4.7
- - - - - - --------- 2.9
--- - - -
20 R 0.4 3.5 2.0
10 L 1.4 4.0·- 4.2
- - - ..
5 L 3.6
---- - ---
4.2
---- 4.3
--
- . - - -- - - ---- ---- -- - - -
3. H -
v --- 4.0 - - 1-· - - - - --5.0 - - -- --- 4.3 - -- -
- 5
--- R 3.6 - - --- - -5.1 - -- - -3.6
10 R 1.4 4.9 3.0
20 L -- ------- 0.4 -- - -- ··-- 2.7 ---- - - 3.0
10 L 0.8 - ------------ -3.9 4.1
4. 50 -· v 2.8 4.9 4 .0
- - - -·- -·---- - - -- - ---
10 R ---- 0.8 -
4.7
------------·-- 1-- 2.9 -
20 R 0.4 3.4 2.0
5L 0.8 ------- 3.8 -------- - - 3.8
5. 10 D -- - -
5R 0.8 4.7 3.1
I Max: .:s; 12 & I min :~ 0.05, for Scanned
I max.= 5.3 I max.= 4.6
6. area of the light distribution
I min.= 0.2 I min.= 0.2
V = ± 15°and H= ±80° I ±45°
Ratio Test (as per Cl No. 02.1.2.4.2) Ratio of
luminous intensities of (stop + tail) to tail
7. should be at least 5 : 1 in the scanned field Satisfactory Satisfactory
between ± 5°V & ± 10° H.

4.2.2 Colorimetr Test:

Colour Specified Values Measured Values
Co-ordinates (Colour - Red) Sample No. 01 (LH) Sample no.2 (RH)
-~X~C
~o-o-
rd
-i-
na
_t_
e_~---------~-- 0.6830 ----~--~0~.6~8~3-
6---t

Y Coordinate Y .:s; 0.335 0.3160 0.3162

I
l't Of)ICS .S ( ,, ll I )l '.lfl;ll Page 15 of 39
1111./\tJ 1or.1o 111• 1 w s r.'\i~CII
 ARAI
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SHL No. : SHL/16/2017 -2018/4229/3988
Annexure - IV
4.3 STOP LAMP:

Function : Stop Lamp

Ref. Bulb Used P21/5W, 21W, 440 lumens
-
4.3.1 Photometry Test:

Sr. Test Points Specified Values Lumin ous Inte ns ity (Cd )
No. yo Ho Cd. min. Sample No. 01 (LH) Sample no.2 (RH)
5 L 12 42.7 37.3
1. 10 u - -------
5 R
-
12
-----
44.4
---
36.4
-
r----- - --
20 L - ---- 6 - 0-
30.4 - - - - -
30.8 --
10
1--- --- -----
L 12 39.8
- -- - ---··-. ·------··· -· - - - - 38.5
2. 5U f------- 0
v
- 0
-
-
42 - 1------ -- 48.5 -------~-- ---
42.2
40.9 35.8
- - 10 R -- - - ---- 12 - - - --
20 R 6 28.6 27.4
10 L 21
-
- ----- --- ---
40.6 -
41 .9
5 L - ----
54
- . ·--- -- ---- - 57.8 ---- - - 62.1
3. H -
v - - -
60 - - --- -- - - - - - 62 .0 --- ! - - --
63.2--
5 R 54 57.1 61 .1
r---- - - ---- -------- -- --
10 R 21 43.0 36.0
20 L -
f---------=-=---- 6 - 30.0 - 30.5 - --
10 L 12 38.2 39.6
- - - - - -- - - - -r--- -
4. 50 v - -- - - - - -- -
42 ------ 45.8 - ----- - - -59.5 - -
10 R - - -
12 - ----- - -41 .0 ------- 35.4
20 R 6 28.2 27.0
-
5_ 10 D ---. 5 L -- -- 12 - 40.1
- -- -- - - -
36.8 -
5 R 12 39.5 37.7
I max S 185, I min ~ 0.3, Scanned area of
I max.= 62.7 I max. = 65.7
6. the light distribution
I min. = 14.7 I min. = 13.3
V = ± 15° and H = ± 45°

..
432 Co Ionme
. t ry Tes t :
Colour Specified Values Measured Values
Co-ordinates (Colour - Red) Sample No. 01 (LH) Sample no.2 (RH)
X Coordinate --- 0.6608 0.6615
- - -
Y Coordinate y $ 0.335 0.3326 0.3330
Z Coordinate z $ 0.008 0.0066 0.0055

Page 16 of 39
 Progress tlrrouglr Researc/o

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988
Annexure- IV

4.4 REAR DIRECTION INDICATOR LAMP :

-
Function : Rear Direction Indicator Lamp
Ref. Bulb Used P21W, 21W, 460 lumens

4 41 t T es t :
Ph o t ornery
Sr. Test Po ints Specified Val ues Luminous Intensity (Cd)
No. yo Ho Cd. m in. Sample No. 01 (LH) Sample no.2 (RH)
5 L 10 67.4 - - - - 122.4 - - -
1. 10 u r----- - ----
5 R
- - - --- -------
10
----
67.9 115.9
-
20 L
----~--- -- -5 ---- -~
56.5 ---- 81.4 - - -
r- -
10 L - ----- 10 - - - 66.4 111
-
.5
2. 5U v
f------ - ------ - -- 35
-

---- 69.2
---- - -- - 128.3 - ---
10 R- -
f.-- - - - - ~--
10 61.1 - -
113.9
- -- --
20 R 5 50.7 69.4
--- 10 L ---·-- --
17. 5 . -- -
66.·7- - - 115.4 -
5 L 45 -- ----- - - - - 69.9 131.6
- - ----- -
3. H - ·---- v 50
---- --------- - - -65.2 - - 130.2
- ----5 R -45
----- - -- -67. 8 --- - -127.4
- - ---- -
10 R 17.5 59.1 112.8
20 L ---- --- 5 46.0 79.6
t -- . -~ --- - - ·-
10 L 10 57 .7 108.7
r- --- - -- -------- - - - - -- -
4. 50 v
r-----------. -- - -- 35
---- - - - - - - - 60.5 -- 123.5
10 R 10 - 56.6 11 0.6 -
f----:- -- - -- - -
f---·
20 R 5 46.9 73.8
5 L
5. 10 D -- ----- -10 ----- - - 49.8 - -~--
108.1
5R 10 50.6 107.4
I max S 350 & I min ~ 0.3, for Scanned area
I max. = 73.8 I max. = 136.9
6. of the light distribution
I min. = 8.3 I min.= 7.0
V = ± 15° and H= ±80 ° I ±45°
----
..
441 Co Ionme
. t ry Tes:
t
-
Color Specified Valu es Meas ured Values
Co-ordinates (Color - Amber) Sample No. 01 (LH) Sample no.2 (RH)

X Coordin ate Limit towards green: y ~ x-0.120 0.5938 0.5945

Limit towards red: y ;: : 0.390
Limit towards white: y ~ 0.790-
Y Coordinate 0.670x 0.4042 0.4046

1)

Page 17 of 39
Prourr·.'·' ,. ,., , . ,1 11
II If· 1\U JOW' I i'. c· w -~ih'\1<C il
\ .• J(J( I,\ I i( tl ()f INill/\
 ARAI
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CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure -IV
4.5 REVERSING LAMP :
--
Function: Reversing Lamp
c---
Ref. Bulb Used P21W, 21W, 460 Lumens

4.5.1 Photometry Test:

Sr. Test Points Required Values Luminous Intens ity (Cd)
No. yo Ho Cd. min. Sample no.1 (LH) Sample no.2 (RH)
10 L 10
1. -- -- -- - -- --- - - - -- 75 .8 ·-
69.8
-- ----- -
10 u -
v -- - --
15
--- 82 .3
---------- 65.1 -- - - -
10 R 10 65 .7 55.8
45 L 15 42.7
---~ -- - --- - - - --· - - - 38 -.0 -- ~---

10 L 20 70 .8 75 .1
--- - - - - - . ----- - - - - ~- --

2. 5 u --
v 25
- - - -- - - 80 .8 -- 70.2 --- -
10 R 20 60.3
-- -- --·-·---- - -- --55 .7
45 R 15 23.0 21 .3
45 L 15 39.6 43 .2
---- --- ---- -- -------
30 L 25 65.9 - - -
- - - - -- - - -- 55.6
10 L 50 76.8 - - - - - - 81
- ·- . - - - - -.1
3. H v- - - - 80
---- - 83.7 - --
85 .7 --
10 R 50 66.1 60 .7
- - -- - - - --- - - - -- - - - - - - - -
30 R 25 34 .7 33.4
- --- - -- -- --- - - - - --- --------- ---
45 R 15 25.4 22.1
45 L 15 40.7 - -- t - - -- 45 .6
- - - -- -
30 L 25 71 .3 -- - -1----- 68.6
-- - - -
10 L
--
50
-- - - - - - - --------
- - - - 85 .5 --- - 82.9
4. 5D v
- -- - - - - - -
80
- -- -
90.3 - - - - -- . .. - - 95.0
10 R 50 80.9 - - -1 - - -- 71--.2---
I-- - -- -
30 R 25 37.1 36 .8
- ---- - - - -- -- ----
45 R 15 27.9 21 .9
5. I max. = ::;300 above 5D &
90.9 & 110.1 100.1 & 114.7
::;600 below 5D

4.5.2 Colorimetry Test:

Colour Specified Values Measured Values
Co-ordinates (Colour- White) Sample no.1 (LH) Sample no.2 (RH)
Limit towards blue x ;::: 0. 31 0
X Coordinate Limit towards yellow x $ 0.500 0.4601 0.4612
f - - -- -- - t Limit towards green y ::; 0.150 + 0.640x
Limit towards green y $ 0.440
Y Coordinate Limit towards purple y ;::: 0.050 + 0.750x 0.4022 0.401 7
Limit towards red y ;::: 0.382
----~------~------~

Page 18 of 39
 Progress through Researc/1

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988

Annexure- V
1.0 Name and Address of Applicant MIS. HI -LUX Auto Electric Pvt. Ltd.
C-6511, Mayapuri Industrial Area, Phase II
New Delhi - 11 0 064
1.1 Details of component MIS. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1, Mayapuri Industrial Area , Phase II
New Delhi - 11 0 064
2.0 Description of Component 1. Rear Combination Lamp Assembly
inco rporated with Rea r position lamp (12V
P2115W-5W), Stop lamp (12V P21/5W-21W),
Rear Direction Indicator (1 2V P21W-21W).
2. Red Rear Retro Reflector inbuilt in Rear
combination lamp assembly (class-IA)
TAC no. A94337
Marking on th e sample Hilux HL-544 A94337
Photograph

3.0 Objective :
To conduct the COP tests as defi ned in AIS 037 as per AIS : 01 2(Part 5) (Rev.1), AIS:
012(Part 6)(Rev.1), AIS:012(Part 7)(Rev.1) & AIS:057 Rev.1.
4.0 Test Results:

4.1 Test Duration: Start Date: 13. 11.2017 End Date: 12.12.201 7

Page 19 of 39
 Progress 1/orougl> Researclt

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 ~2018/4229/3988
Annexure- V
4.2 REAR POSITION LAMP:
Function: Rear Position Lamp
Ref. Bulb Used P21/5W, SW, 35 lumens

4.2.1 Photometry Test:

Sr. Test Points Required Values Luminous Intensity (Cd)
r--
No. vo Ho Cd. min. Sample No. 01 (LH) Sample no.2 (RH)
5 L 0.8 - - -8.8 - 11.4
1. 10 u ----- ----
5 R 0.8 8.7 10.2
20 L - -- 0.4 2.1 2.2
------- ·- -- - -- ·- ·- - ---
- - 10 - -L- - ~

- - -0.8 -- 7.1 7.7

2. 5U v 2.8 8.4 ---· 8.6
---
10 R
- - - -- - 0.8 - - - - ------
7.4 8.3
------
20 R 0.4 2. 7 2.2
10 L 1.4 8.7 -- 8.0
5 L 3.6 11.1 10.1
3. H v 4.0 -
--- 11.2
---- - --
10.5
- ----
5 R
- - - - - - - - ---- 3.6 10.2 ----- 9.3
10 R 1.4 8.9 7.5
20 L 0.4-------- - - -- - 2.2 -------- 2.1- - -
10 L 0.8 7.6 8.0
4. 50
--- -- ----- - -
- - v - 1-
-- ~
2.8 -- 8.3 - - 8.9
--- 10 R 0.8 -- 6.8 - - 8.6
20 R 0.4 2.0 1.9
5L 0.8 2.9 4.2
5. 10 D
5R 0.8
--- - - - - - - -
3.0
- - 4.5 - -
I Max: ~ 12 & I min: ~ 0.05, for Scanned
I max. = 11.4 I max.= 10.9
6. area of the light distribution
I min.= 0.4 I min.= 0.4
V = ± 15°and H= ±80° I ±45°
Ratio Test (as per Cl No. 02.1.2.4.2) Ratio of
luminous intensities of (stop + tail) to tail
7. Satisfactory Satisfactory
shou ld be at least 5 : 1 in the scanned field
between± 5°V & ± 10° H.

4.2.2 Colorimetry Test:

- -
Colour Specified Values Measured Values
Co -ord inates (Colour - Red) Sample No. 01 (LH) Sample no.2 (RH)
1- - - - - 1-- - - - -
X Coordinate --- 0.6788 0.6801
Y Coordinate y ~ 0.335 0.3199 0.3190
- -
Z Coordinate z~ 0.008 0.0013 0.0009

Page 20 of 39
 Progress 1/>roug/t Researclt

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988
Annexure- V
4.3 STOP LAMP:

Function: Stop Lamp

Ref. Bulb Used P21/5W, 21W, 460 lumens

4.3.1 Photometry Test:

Sr. Test Points Specified Values -- --- - Luminous Intensity (Cd)

t - -- -
No. yo Ho Cd. min. Sample No. 01 (LH) Sample no.2 (RH)
5 L 12 41.4 68.9
1. 10 u - - - -
5 R 12 39_3 77.5
- -·
20 L -6 - 15.9 24.6
-- 10 L--- . -- 12
-- -
66.3 117.3
---
----- -- --- - - -------- - - - - - - ---
2. 5U -- v -
42
··- - -- - ----------
87.0 88.1-
10 -R -- 12 97.2
- - - ----- ---- - 53.2
20 R 6 19.6 15.5
10
-- -
L 21
---- 93.5 -
95.2
- --- --

- 5 L 54 - - -
118.6 -- -
95.5 -
3. H v -~-- --- -
60- - -- - - - 125.9 ---- --
85.2 - -

--
5 R ------ -54 - -
112.7 86.8
10 R 21 125.3 56.2
20
r-------
L -- 6 17.5
- - - ----- - ----- - - - - 25.6 -
10 L 12 121 .2 119.5
4. 50 v -- 1 - - - -42- - - -- --
--- - -- --------- 134.7 90.8
10 R 12
t - -- - - - - - - ------ -- - - --------- - - - - - -
126.1 51.7 -----
20 R 6 24.7 15.6
5 L 12 -- - 152.0
- - - -- - - - - 98.6 - -
5. 10 D ~ -- --

5 R 12 134.6 100.0
I max !5 185, I min~ 0.3, Scanned area of
I max. = 175.6 I max.= 131 .0
6. the light distribution
I min.= 6.3 I min. = 5.4
V = ± 15° and H = ± 45° -- -

..
432 Co Ionme
. t ry Tes:
t
Colour Specified Values Measured Values
Co-ordinates (Colour - Red) Sample No. 01 (LH) Sample no.2 (RH)
X Coordinate --- 0.6890 0.6898
r-
Y Coordinate y ~ 0.335 0.3096 0.3098
r----
Z Coordinate z~ 0.008 0.0014 0.0004

IJ i

Page 21 of 39
'•IIC/1

1<, -~; :t\1\CI ,

1\~SOC I. . ri( ! CJ I· II ~ Il l '\
 Progress through Researc/J

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017 -2018/4229/3988
Annexure - V

4.4 REAR DIRECTION INDICATOR LAMP :

Function: Rear Di rection Indicator Lamp

Ref. Bulb Used P21W, 21W, 460 lumens

441 Photometry Test· --

Sr. Test Points Specified Values Lum inous Intensity (Cd)
No. yo Ho Cd. min. Sample No. 01 (LH) Sample no.2 (RH)
5 L ------- 10
129.3 .. 140.0
1. 10 u 1------- - - -
5 R
-
10
·----
106.0 126.7
- -- 20 L 5 34.8 61 .6
· - - ------- ------- - - - ------ -
10 L 10
--------- - - - - - --- - · -·---- · - - - 164.6 163.7
- - - - - -- - - - -
2. 5U
- v 35
- -f------ - · - - - - - - - - · 223.8 263.0 - -
177.5 · - -
10 R 10 - - - 93.5 · - - - ...
20 R 5 31.0 36.1
10 L - 17.5
·------ - 185.8 164.0
- - - 5 L -
45 ·----- -·· 276.4 - - 278. 1 - - -
v
-- - ~- --·-

3. H - -- -- - 1----- -50-- - --- - 299.0 - - 339.6 -

-
5
-··
R 1-----
45
- - -- · -- · -
199.3 . -- - · 276.1 - -
10 R 17.5 95.0 159.6
-
20 L 5 39.1 37.8
--------- - - - - - - ---· -- ----- -- --

10
-- -----· L 10
----- --- . - . · - -- -- 174.2 --
147.2--- -
--··
4. 50 v
r----- . ---- - - - 35- - - - - - 236.8- - -- - - - 228.1 -- --
t--·
10 R ------ 10 - - - ---
92.7 - - - - 135.5
20 R 5 35.4 32 .1
-
5. 10 D
5L
1 - --- ..----~- --. --. -10- - - . --- 133.9 . - - --- - - 165.7 -
5R 10 205.8 173.7
I max S 350 & I min~ 0.3, for Scann ed area
I max. = 302.4 I max. = 346.6
6. of the light distribution
I min. = 11.7 I min.= 11.4
V = ± 15° and H= ±80 ° I ±45°

4.4.2 Colorimetr Test:

Color Specified Values Meas ured Values
Co-ordinates (Color - Amber) Sampl e No. 01 (LH) Sample no.2 (RH)

X Coordinate Li mit towards green: y .:::; x-0. 120 0.5705 0.5700

1--------1 Limit towards red : y ~ 0.390
Limit towards white: y ~ 0.790-
Y Coord inate 0.4254 0.4257
0.670x

'I (J I

I
Page 22 of 39
 Progress throug/1 Researc/1

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No.: SHL/16/2017-2018/4229/3988
Annexure- V
4.5 Rear Retro Reflector:
4.5.1 Resistance to heat:
Cl. No TEST REQUIREMENTS OBSERVTIONS I RESULTS
After this test, no cracking or appreciable After the test, no cracking or appreciable
distortion of the retro-reflecting device and, in distortion of the retro-reflecting device
14.2 particular, of its optical component shall be was observed visually on any parts of
visible. the device.
Complies with the requirements.

4.5.2 Complete Photometry Testing For Rear Retro Reflector:

Samples giving the minimum and maximum Co-efficient Luminous Intensity (C IL) values as
above are su b.
l]ecte d t o comple t t esr1ng:
1 te pih otomeuy
Required Measured Values
Entrance angle
Sr. Observation values (mcd /lux)
No. angle
-- Minimum Sample No. 01 Sample no.2
H v (mcd /lux) (LH) (RH)
1 0 10
- 200 201
204
2 -20 5 100 101 .7 115.9
3 20 5 100 106.6 160.8
4 20' 0 0 300 341.99 302 .99
5 -20 -5 100 106 103.4
---
6 20 -5 100 110.8 137.8
7 0 -10 200 200 201
8 0 10 2,8 12 17.19
9 -20 5 2,5 6 12.6
10
- -- - -20- 5 2,5 7.4 16.49
11 1O 30 I
0 0 5 53.48 58.08
-
12 -20 -5 2,5 6.3 11
13 20 -5 2,5 5.7 13
14 0 -10 2,8 7.7 13.6

4.5.3 Colorimetry Test: Meets the requirements as per Annex F

4.5.4 Resistance to Water & Dirt Penetration Test:

Cl. No. TESTS TEST REQUIREMENTS OBSERVTIONS I RESULTS
H-1.1 of Water No water shall penetrate to the reflecting No penetrate to the reflecting
Annex H submersion surface of the retro-reflecting optical unit. surface of the retro reflecting
test If visual inspection clearly reveals the optical unit.
presence of water, the device shall not be Complies.
considered to have passed the test.

Page 23 of 39
 Progres< through Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No.: SHL/16/2017-2018/4229/3988

Annexure- VI
1.0 Name and Address of Applicant M/S. HI-LUX Auto Electric Pvt. Ltd .
C-65/1, Mayapuri Indu stria l Area, Phase II
New Delhi - 11 0 064
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd .
manufacturer C-65/1, Mayapuri Industrial Area, Phase II
New Delhi - 11 0 064
~~~------------------~
2.0 Description of Component White Retro Reflector
Area~ 40 cm 2
- - - - - ----1-------- - - -- - - -
TAC no. AC 1765
----------------------------~
Marking on the sample Hilux AC1 765 RR-01

Photograph

3.0 Objective:
To condu ct the COP tests as defined in AIS 037 as per A IS: 057 (Rev. 1).
4.0 Test Results:

4.1 : _____ __ _j~rt Date:

Te_s_t _D_u_ra_ti_o_n_ 13. 11.~01 ! End Date: 12.12.201 7

Page 24 of 39
 Progress through Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No.: SHL/16/2017-2018/4229/3988
Annexure- VI

4.2 Retro Reflector (White):

4.2.1 Resistance to heat:
Cl. No TEST REQUIREMENTS OBSERVTIONS I RESULTS
After this test, no cracking or appreciable After the test, no cracking or appreciable
distortion of the retro-reflecting device and, in distortion of the retro-reflecting device
14.2 particular, of its optical component shall be was observed visually on any parts of
visible. the device.
Comp lies with the requirements.

4.2.2 Complete Photometry Testing For Retro Reflector (White):

Samples giving the minimum and maximum Co-efficient Luminous Intensity (GIL) values as
>Jecte d to complete
a b ove are su b. 1 pih otometry tesr1ng:
-
Required Measured Values
Sr. Observation Entrance ang le values (mcd /lux )
No. angle Minimum
H v (mcd /lux) Sam pie No. 01 Sample no.2
1 0 10 800 4480 4420
2 -20 5 400 3030 3040
3 20 5 400 2880 2900
4 20
I
0 0 1200 6450 6550
r---
5 -20 -5 400 2850 2780
6 20 -5 400 2820 2870
7 0 -10 800 . 4680 4620
8 0 10 11 .2 48.3 49
9 -20 5 10 26.3 27.1
10 20 5 10 27.9 28.6
- -
11 10 30 I
0 0 20 112.6 113.9
12 -20 -5 10 29.6 28.6
13 20 -5 10 32 .7 32 .8
14 0 -10 11 .2 55.7 56.3

4.2.3 Colorimetry Test: Meets the requirements as per Annex F

4.2.4 Resistance to Water & Dirt Penetration Test:

Cl. No. TESTS TEST REQUIREMENTS OBSERVTIONS I RESULTS
H-1.1 of Water No water shall penetrate to the reflecting No penetrate to the reflecting
Annex H submersion surface of the retro-reflecting optical unit. surface of the retro reflecting
test If visual inspection clearly reveals the optical unit.
presence of water, the device shall not be Complies.
considered to have passed the test.

Page 25 of 39
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Annexure- VII
1.0 Name and Address of Applicant MIS. HI-LUX Auto Electric Pvt. Ltd.
C-65/1 , Mayapuri Industrial Area, Phase II
New Delhi - 110 064
~~~~~--~---------------+------ ----- ·--- ------------------~
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1, Mayapuri Industrial Area, Phase II
New Delhi - 110 064
- -- - - - - -- 1
2.0 Description of Component 1. Side Marker Lamp (12V & 24V System)
Category: SM1 & SM2
Bulb category:W5W-5W
2. Amber Retro Reflector in built in Side Marker
Lamp Assembly (Class-IS)
Retro
r-----------------------+---~~~~~-
Reflector Area :::: 30 cm 2
TAC no. AA1657
- - -- -
Marking on the sample Hilux HL-901 AA1657
--------~ -------·------------------------~
Photograph

3.0 Objective:
To conduct the COP tests as defined in AIS 037 as per AIS : 012 Part 9 Rev.1 & AIS: 057
Rev.1
4.0 Test Results:

4.1 Test Duration: Start Date: 13.11 .2017 End Date: 12.12.2017

Page 26 of 39
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Annexure- VII

4.2 SIDE MARKER LAMP:

Function: Side Marker Lamp

Ref. Bulb Used W5W, 5W, 50 Lumens

4.2.1 Photometry test results: SM1

Sr. Test Points Required Values Lum inous Intensity in cd .

No. cd . min. Sample No. 01 Sample No. 02

1. In the axis of reference 4.0 6.0 6.7

I max ~ 25 & I min <!: 0.6, for Scanned area

of the light distribution
2. 1.1 - 7.6 1.0-7.6
Horizontal ± 45°
Vertical ± 10°

4.2.1 Photometry test results : SM2

Sr. Test Points Required Values Luminous Intensity in cd.

No. cd . min. Sample No. 01 Sample No. 02

1. In the axis of reference 0.6 5.5 6.8

-
I max ~ 25 & I min <!: 0.6, for Scanned area
of the light distribution
2. 1.7 - 7.4 1.5-7.6
Horizontal ± 45°
Vertical ± 1oo
- ·-

4.2.2 Colorimetr Test: --

Color Specified Values Measured Values
Co-ordinates (Color- Amber) Sample No. 01 Sample No. 02
--
X Coordinate Limit towards green: y s x-0.120 0.5787 0.5780
1 - - - - - - ----J Limit towards red : y ~ 0.390
Limit towards white: y ~ 0 .790-
Y Coordinate 0.4194 0.4191
0.670x
-

Page 27 of 39
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Annexure- VII

4.3 Retro Reflex Reflector (Amber):

4.3.1 Resistance to heat:
Cl. No TEST REQUIREMENTS OBSERVTIONS I RESULTS
After this test, no cracking or appreciable After the test, no cracking or appreciable
distortion of the retro-reflecting device and, in distortion of the retro-reflecting device
14.2 particular, of its optical component shall be was observed visually on any parts of
visible . the device.
Complies with the requirements.

4.3.2 Complete Photometry Testing For Retro Reflector (Amber):

Samples giving the minimum and maximum Co-efficient Luminous Intensity (CIL) values as
I t e p1hot orne t ry t es t'1ng:
a b ove are su b.>Ject ed t o comp1e
Required Measured Values
Entrance angle
Sr. Observation values (mcd /lux)
No. angle Minimum
H v (m_cd /lux)
Sample No. 01 Sample no.2
1 0 10 500 637 629
2 -20 5 250 354 420
3 20 5 250 414 367
4 20I
0 0 750 1066 1049
- -20 -5
5 250 369 420
6 20 -5 250 414 344
7 0
8 0
- -1010
500
7.0
- 644 - 648
-
86.2 89.7
9 -20 5 2.5 33.7 33.3
10 20 5 6.25 37.2 34.4
t--------- -
11 1° 30' 0 0 12.5 312 313
12 -20 -5 6.25 34 .3 36.6
r--- --
13 20 -5 6.25 35 36.7
1---
14 0 -10 6.25 95.1 94 .8

4.3.3 Colorimetry Test: Meets the requirements as per Annex F

4.3.4 Resistance to Water & Dirt Penetration Test:

Cl. No. TESTS TEST REQUIREM ENTS OBSERVTIONS I RESULTS
H-1.1 of Water No water shall penetrate to the reflecting No penetrate to the reflecting
Annex H submersion surface of the retro-reflecting optical unit. surface of the retro reflecting
test If visual inspection clearly reveals the optical unit.
presence of water, the device shall not be Complies.
considered to have passed the test.

{,/ ( )
I

'.Jtdt Page 28 of 39
W ,iF1\1,t:
A:I~ ·O<;Li\ IION tH INllll\
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Ann exure- VIII

1.0 Name and Address of Applicant M/S. HI-LUX Auto Electric Pvt. Ltd.
C-65/1 , Mayapuri Industrial Area, Phase II
New Delhi - 110 064
~~~~~~----------------r--------
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1 , Mayapuri Industrial Area, Phase II
New Delhi - 110 064
----------------------~
2.0 Description of Component Rear Combination Lamp Assembly (12V & 24V
System) incorporated with Rear position lamp
(P21/5W- 5W) and Stop lamp (P21/5W - 21W)
TAC no. AE1745
Marking on the sample Hilux AUX-20 TL AE 1745
Photograph

3.0 Objective:
To conduct the COP tests as defined in AIS 037 as per A IS: 012(Part 6) (Rev.1)
4.0 Test Results :

4.1 Test Duration : Start Date: 21.11.20 17 End Date: 21.11 .2017
l...-- -- - ' - -- -- - - - - - - - - --'----- - - - - --

)f01} /I.'S; 1/, .: I I I' t',lfC:I J

'I I fl; /\IJ I OMO' , i ~ ~ ·s: /\1\!; fl

{\' • 'OCI.'\11Hl c,r 1 ~ 1 01/\
Page 29 of 39
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Annexure- VIII
4.2 REAR POSITION LAMP:
Function: Rear Position Lamp
---
Ref. Bulb Used P21/5W, 5W, 35 lu mens

421 t Tes:
Ph ot ornery t
Sr. Test Po ints Required Lu m in o us Intensity (Cd)
No. yo Ho Va lu es Cd . min. Sample No. 01 Sample no.2
-· 8.8
- --
5.9
8. 10 u -5- -L --- - 0.8
·- ---- -- -
~~----- - - --
5 R 0.8 9.6 8.9
2.6 3.1
- - - -L-
20 0.4 ----------- -~~--~-- - -----
10 L 0.8 7.2 5.7 . --- --
-·-- ·- ----- ~-~--- ~

9. 5U --- -
v 2.8 - - - - ----· 11.7
- - -- 9.4
10 R - - - - - 0.8
-- ------- 9.5. - ---- 8.4
20 R 0.4 3.5 3.5
10 L 1.4 6.9 7.0
--
10.0
5 L .-
- -- 3.6 -- -----
-·---- 9.6
10. H -----·
v 4.0 - - - - - - 11 .2 ---- 10.1
- ---
5 R 3.6 10.9 10.8
10 R 1.4 9.6 9.3
20 L 0.4 -- 2.8 3.1
- - - - - - -- --
10 L 0.8 - - -
5.8 - ---
6.7
11 . 50 v 2.8 10.2
----- -
9.8
--~------ ----~ ---------------~--

10 R 0.8 8.2
- -. - - --- -- -- --
9.8
----- - - -- ----- -- -
20 R --- 0.4 3.1 4.4
7.5
12. 10 D --- 5 L - 0.8 6.3
5R 0.8 7.6 10.2
I Max: s;; 12 & I m in : ~ 0.05 , for Scanned
I max.= 11.7 I max. = 11.2
13. area of the light distribution
I min.= 0.2 I min.= 0.2
V = ± 15oand H= ±80° I ±45°
Ratio Test (as per Cl No. 02.1 .2.4.2) Ratio of
luminous intensities of (stop + tail) to tail
14. Satisfactory Satisfactory
should be at least 5 : 1 in th e scann ed fi eld
between± 5°V & ± 10° H.
---
4.2.2 Colorimetry Test:
-
Colour Specified Values Measured Values
Co-ordinates (Colour - Red) Sample No. 01 Sample no.2
X Coordinate -
--- 0.6806 0.6801
Y Coordinate y s;; 0.335 0.3191 0.3189
Z Coordinate z s;; 0.008 0.0003 0.0010

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Annexure - VIII
4.3 STOP LAMP:

Function: Stop Lamp

-
Ref. Bulb Used P21 /5W, 21W, 440 lumens

4.3.1 Photometry Test:

Sr. Test Points Specif ie d Valu es Luminous Intensity (Cd)

No. vo Ho Cd. m in. Sample No. 01 Sample no.2
5 L -- 12 89.0 68.1
7. 10 u 5 R
-- 12 96.7 73.0
20 L
r-- - - -- 6 21 .2 32.7
10 L 12 77.9 79.9
8. 5U v
f - -- - - - - -- - - 42 - 128. 5 101 .6
10 R . - - ··
12 90. 8 -- 78 .2
20 R 6 34. 5 30.8
10 L 21 71.6 . -- ... --· .. 91.4
. - ---- -
5 L - - - -54
-------- ~ -- -
107.2
- --- - - - -99.4
-- - --
9. H v 60
------ ------- ------ 117.8 - ~-- - - ----- - 108.3
-- 5 R - - - - - -54- - -- -f-------- 113.5 108.8
--
10 R 21 96 .1 91.2
20
---
L 6 - ---- - --
30.4 - - 37 .5
10 L 12 71.3
- - -- - 89.8 - - -
r---- -- - -- --
10. 50 v . -
- -- 42 -
124.7
-- ---· ------- 109.8
- ·-
10 R 12 90.5 88.0
- - -- -
20 R 6 33.2 29.6
5 L -- - - - -12 -- ---- 86.8 87.7
11 . 10 0
5 R 12 101.2
-- - -- 96.6
I max :5 185, I min ~ 0.3, Scann ed area of
I max. = 128.5 I max. = 116.1
12. the light distribution
I min. = 8.1 I min. = 7.8
V = ± 15° and H = ± 45°

..
432 C o Ionme
. t ry Tes t :
Colour Spec ified Values Meas ured Values
Co-ordinates (Co lour - Re d) Sample No. 01 Sample no.2
X Coordinate --- 0.6750 0.6754
Y Coordin ate y ~ 0.335 0.3212 0.32 13
- -
Z Coord inate z ~ 0.008 0.0038 0.0033

r ·)
/ ~
'1
l1fO(jfCJ.~ ~ • l~rc,ll. , 1/1 ., ,, Ul Page 31 of 39
flr' · /\ lJH J:'Mll 1111. <L-:;Ff\l{t:1
1\ _J. \)Gil\ I 10 : OF ltJIJIA
 Progress t/Jrougl• Research

CONFORMITY OF PRODUCTION CERTIFICATE

SHL No. : SHL/16/2017-2018/4229/3988

Annexure - IX
1.0 Name and Address of Applicant MIS. HI-LUX Auto Electric Pvt. Ltd.
C-65/1, Mayapuri Industrial Area , Phase II
New Delhi - 110 064
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1 , Mayapuri Industrial Area, Phase II
New Delhi - 11 0 064
2.0 Description of Component Side Direction Indicator Lamp Assembly
Cat. 6 (12V System & 24V System)
(Bulb used: P21W-21W)
TAC no. AE0390
Marking on the sample Hilux HL-903 AE0390

Photograph

3.0
Objective:
To conduct the COP tests as defined in AIS 037 as per AIS 012 (Rev 01) Part 05

4.0 Test Results:

4.1 Test Duration: Start Date: 17.11.2017 End Date: 12.12.2017

/'roqrvss rl:t , ·· • · 1 , , lfr h

llll /\tl !'OM() iWr " r ·~;( ·/\l~CII
J\! j!;OCift I i1 >~J 01· INLW\
Page 32 of 39
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Annexure- IX
4.2 INTENSITY OF LIGHT EMITTED :

Function: Side Di rection Indicator lamp Category: 06

Ref. Bulb Used P21W, 21W, 460 Lumens

Test Points Required Luminous Intensity Cd.

Sr.
yo Ho Values
No Sample No. 01 (RH) Sample No. 02 (LH)
LH RH Cd. Min.
60L 60R 10 42.1 48.7
1. 30U
5L 5R 10 35.1 51.4
2. 20U 30L 30R 15 40.0 37.0
3. 15U 20L 20R 15 39.5 34.7
10L 10R 20 33. 7 41 .5
4. 10U
5L 5R 20 31 .0 38.1
10L 10R 30 32.4 39.3
5. 5U
5L 5R 30 31.4 36. 2
20L 20R 20 40. 8 41.7
6 H 10L 10R 40 42.8 40.0
5L 5R 50 50.7 50.3
60L 60R 10 44.3 21.9
30L 30R 10 32.6 34.7
7. 50 20L 20R 20 38.2 33.0
10L 10R 30 31.7 41.0
5L 5R 30 30. 8 34 .7
8. I Max. < 200 60. 1 6 1.2

4.2.1 Colorimetry test results:

Color Specified Values Measured Values
Co-ordinates (Color - Amber) Sample No. 01 RH Sample No. 02 LH

X Coordinate Limit towards green: y ~ x-0.120 0.6054 0.6019

Limit towards red: y ~ 0.390
Limit towards white: y ,::: 0. 790-
Y Coordinate 0.3982 0.3974
0.670x

Page 33 of 39
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Annexure - X
1.0 Name and Address of Applicant MIS. HI-LUX Auto Electric Pvt. Ltd.
C-65/1, Mayapu ri Industrial Area , Phase II
New Delhi- 110 064
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1, Mayapuri Industrial Area, Phase II
New Delhi - 110 064
2.0 Description of Component
Rear marking plates (Rear warning triangles)
TAC no. AA2130
Marking on the sample AA2130 HL-549 Hilux

Photograph

3.0 Objective:
To conduct the COP tests as defined in AIS 037 as per AIS: 088
4.0 Test Results:

4.1 Test Duration: Start Date: 13.11 .201 7 End Date: 12.12.201 7

Page 34 of 39
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Annexure - X

4.2 RESISTANCE TO HEAT (Annex 09)

Test Requirements:
After this test, no cracking or appreciable distortion of the surfaces, particularly of the optical
units, shall be evident.

Results/Remarks
After this test, no cracking or appreciable distortion of the surfaces, particularly of the optical
units was observed. Satisfactory.

4.3 COLOUR TEST

4.3.1 Colour Test of Retro-reflecting device by CIE standard illuminates Dss:

(Annex 6, Cl. No. 2.1)

Colour Specified Values Measured Values

Co-ordinates (Colour - Red) Sample No 01 Sample No. 02
X Coordinate 0.560 to 0.690 0.6738 0.6724
Y Coordinate 0.310 to 0.350 0.3412 0.3420
Lum inance factor ~ 0.03 0.036 0.036

4.3.2 Colour Test of Retro-reflecting device by CIE standard illuminate A:

(Annex 6, Cl. No. 2.2)

Colour Specified Values Measured Values

Co-ordinates (Colour - Red) Sample No 01 Sample No. 02
X Coordinate 0.643 to 0.735 0.6991 0.6970
Y Coordinate 0.258 to 0.335 0.3178 0.3153

4.3.3 Colour test of fluorescent materials (CI. No. 8.2.2):

Colour Specified Values Measured Values

Co-ordinates (Colour- fluorescent) Sample No 01 Sample No. 02
X Coordinate 0.569 to 0.690 0.5707 0.5712
Y Coordinate 0.310 to 0. 345 0.3422 0.3421
Luminance factor ~ 0.30 0.37 0.35

\1 )

f'rowcs, 1 ' , .,, 11 ~"' re_ Page 35 of 39

'fl li: /\U r<J~1CJ, \ :. t', .JI:/\ ~ ~
1\_;~jUC I/\ Ill>/' ' f liJill/
 ':rogress through Rosoarc/1

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SHL No. : SHL/16/2017 -2018/4229/3988
Annexure - X

4.4 PHOTOMETRIC SPECIFICATIONS

Observation angle
Entrance angle ( f3 ) in degrees
(a)in degrees

f31 0 0 0 0
1/3°(20')
f32 5 20 30 40
Required values R
120 60 30 10
(mcd.m2 .1x-1 )

Sample NO. 1 148.80 70.70 30.30 10.90

Results
Sample NO.2 140.70 82.80 31.20 10.40

Remarks Satisfactory Satisfactory Satisfactory Satisfactory

4.5 RESISTANCE TO EXTERNAL AGENTS (Annex 08)

4.5.1 Resistance to weathering:

Test requirements:
a. Visual ~ppearance:
No area of the exposed specimen shall show any evidence of cracking, sealing, pitting,
blistering, delamination, distortion, chalking, staining or corrosion.
There shall be no shrinkage in excess of 0.5 per cent in any linear direction and no evidence
of adhesion failure such as edge lifting from the substrate.

Results/Remarks:
No area of the exposed specimen shows any evidence of cracking , sealing, pitting,
blistering, delamination, distortion, chalking, staining or corrosion after testing. There shall
be no shrinkage was observed. Satisfactory.

b. Colour Test of Retro-reflecting device by CIE standard illuminate Ds5 after Resistance
to weathering test

Colour Specified Values Measured Values

Co-ordinates (Colour - Red) Sample No 01
X Coordinate 0.560 to 0.690 0.6799
Y Coordinate 0.310 to 0.350 0.3419
Lum inance factor ;::: 0.03 0.034

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Annexure - X

c. Colour Test of Retro-reflecting device by CIE standard illuminate A after

Resistance to weathering test:

Colour Specified Values Measured Values

Co-ordinates (Colour- Red) Sample No 01
X Coordinate 0.643 to 0.735 0.6994
Y Coordinate 0.258 to 0.335 0.3175

d. Colour test of fluorescent materials after Resistance to weathering:

Colour Specified Values Measured Values

Co-ordinates (Colour - Red) Sample No 01
X Coordinate 0.569 to 0.690 0.5714
Y Coordinate 0.310 to 0.345 0.3420

e. Photometric specifications after resistance to weathering test:

The coefficient of luminous intensity of the exposed specimen when dry shall be not
less than 80 per cent of the initial value

The coefficient of luminous intensity after the test is 90 % of the initial value

Page 37 of 39
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Annexure- XI
1.0 Name and Address of MIS. HI-LUX Auto Electric Pvt. Ltd.
Applicant C-65/1, Mayapuri Industrial Area, Phase II
New Delhi - 110 064
1.1 Details of component M/S. HI-LUX Auto Electric Pvt. Ltd.
manufacturer C-65/1, Mayapuri Industrial Area, Phase II
New Delhi - 110 064
2.0 Description of Component Rear Registration Plate Lamp
Bulb type: 12V&24V R5W x 01 no.
Plate Size : 200 x 100 mm
TAC no. AA1055
Marking on the sample Hilux HL-569 AA 1055

Photograph

3.0 Objective:
To conduct the COP tests as defined in AIS 037 as per AIS:062/AIS:010:2004
4.0 Test Results:

4.1 Test Duration: Start Date: 16.11 .2017 End Date: 16.11.2017

Page 38 of 39
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Annexure - XI

4.2 REAR REGISTRATION PLATE ILLUMINATION LAMP:

Function: Rear Registration Plate Illumination lamp
Ref. Bulb Used 12V - R5W, 50 Lumens : 01 nos.
Number Plate Size 200 mm x 100 mm

7.1.1 Photometry test results:

Sr. Point Required Values Measured Values cd I m 2

Nos. Nos. Cd I m 2 Min. Sample No. 1 Sample No. 2
1. 1 2.0
4.16 3.71
2. 2. 2.0
11 .04 11.13
3. 3. 2.0
11 .00 9.32
4. 4. 2.0
4.40 4.60

4.3 Gradient of Luminance:

Required Values Actual Values
Sr. No. Sample Nos.
cd I m 2 cd I m 2
1. Set No. 1 < 8.32 1.32

2. Set No. 2 < 7.42 1.48

44 . t ry T es:
C o Ionme t
Colour Specified Values Measured Values
Co-ordinates (Colour - White) Sample No.1 Sample No.2
Limit towards blue x.::: 0.31 o
.
X Coordinate Limit towards yellow x ~ 0.500 0.4112 0.4121
Limit towards green y :::;_0. 150 + 0.640x
Limit towards green y ~ 0.440
Y Coordinate Limit towards purple y.:::, 0.050 + 0. 750x 0.4010 0.4009
Limit towards red y.:::, 0.382

Page 39 of 39