Professional Documents
Culture Documents
MANUAL
Code 57.4400.4200 - 4th Edition 05/2007
English
Edition INDEX
GIROLIFT Series
CONTENTS 3
WORKSHOP MANUAL
Code 57.4400.4200 - 4th Edition 05/2007
Number: ....................................
DECLARATION
I, the undersigned..............................................................................................................................
declare that I have received the Workshop manual for TEREXLIFT lifts series Girolift 3514 -
3518 - 3714 SX - 5022 - 4010 Perfora.
Copies consigned: n° ...... on paper
n° ...... on CD-Rom
The undersigned is obliged to use the manual in their workshop, without disclosing the information
in the same in any way, to unauthorised workshops and third parties in general, and not to
photocopy or reproduce this manual or parts of the same in any way without the prior written
authorisation of TEREXLIFT to do so.
If business relations between the undersigned and TEREXLIFT should come to an end, the
undersigned is obliged to return the copies received without charges for TEREXLIFT.
Yours sincerely
date ............................
For acceptance
...........................................
WORKSHOP MANUAL
Code 57.4400.4200 - 4th Edition 05/2007
Number: ....................................
DECLARATION
I, the undersigned..............................................................................................................................
declare that I have received the Workshop manual for TEREXLIFT lifts series Girolift 3514 -
3518 - 3714 SX - 5022 - 4010 Perfora.
Copies consigned: n° ...... on paper
n° ...... on CD-Rom
The undersigned is obliged to use the manual in their workshop, without disclosing the information
in the same in any way, to unauthorised workshops and third parties in general, and not to
photocopy or reproduce this manual or parts of the same in any way without the prior written
authorisation of TEREXLIFT to do so.
If business relations between the undersigned and TEREXLIFT should come to an end, the
undersigned is obliged to return the copies received without charges for TEREXLIFT.
Yours sincerely
date ............................
For acceptance
...........................................
MANUAL CONTENTS
Sect. F TROUBLESHOOTING
Section A
GENERAL INFORMATION
SECTION INDEX
A.01 INTRODUCTION
ELECTRICAL
Indicates the number of people needed
DANGER for the job
CAUTION
Special tools needed for the job
Draws the attention either to situations that involve
your own as well as the others’ safety and that can
result in minor or moderate injury; or to situations
that affect the machine efficiency.
Weight of the unit to be handled
Inspection needed
A.03 ABBREVIATIONS
Abbreviation Definition
Tab. Table
Pag. Page
Sect. Section
Dwg. Drawing
Ref. Reference
CLS Concrete
Mach. Machine
Fig. Figure
Ph. Photo
T.O. Technical Office
T.A.S. Technical Assistance Service
PART# DESCRIPTION
Pressure gauge for checking the hydraulic oil low pressure
- 0÷60 bar
Amperometric detector
Electronic hourmeter
PART# DESCRIPTION
Clock / chronometer
PART# DESCRIPTION
Dwg.01 Wooden block for supporting the lifting jack
~18 R=90
520
40
200
200
0
90
100
0
20 sp.3
70
100 30
3
15
100
PART# DESCRIPTION
ø 45
20x10 L=400
Sp. 15
Part da
Parte to grind
molare
Nm Nm Nm Nm
4 0,7 5,5 3,5
5 0,8 5,5 3,5
6 1 9,5 13,0 6,0 8,0
8 1,25 23,0 32,0 14,0 20,0
1 25,0 35,0 16,0 22,0
10 1,5 46,0 64,0 29,0 40,0
1,25 49,0 68,0 31,0 42,0
12 1,75 80,0 110,0 50,0 69,0
1,25 88,0 125,0 55,0 78,0
14 2 125,0 180,0 78,0 110,0
1,5 140,0 195,0 88,0 120,0
16 2 195,0 275,0 120,0 170,0
1,5 210,0 295,0 130,0 185,0
18 2,5 270,0 390,0 170,0 245,0
1,5 305,0 425,0 190,0 265,0
20 2,5 305,0 540,0 190,0 340,0
1,5 425,0 600,0 260,0 375,0
22 2,5 510,0 720,0 320,0 450,0
1,5 570,0 800,0 360,0 500,0
24 3 660,0 930,0 410,0 580,0
2 720,0 1000,0 450,0 630,0
27 3 980,0 1400,0 610,0 880,0
2 1050,0 1500,0 660,0 940,0
30 3,5 1350,0 1850,0 850,0 1160,0
2 1450,0 2050,0 910,0 1280,0
33 3,5 1650,0 2310,0 1050,0 1470,0
2 1980,0 2770,0 1270,0 1780,0
36 4 2120,0 2970,0 1360,0 1900,0
3 2550,0 3570,0 1630,0 2280,0
39 4 2730,0 3820,0 1750,0 2450,0
3 3250,0 4550,0 2080,0 2910,0
G 1/8" 15 13/16"-16 55
G 1/4" M 10 x 1 20 1"-14 80
1"-14 80
7/8"-14 80
1.1/16"-12 110
1.3/16"-12 115
■ 37° COUNTER-SUNK CONICAL SEALS (JIC)
1.5/16"-12 160
1.7/16"-12 130
Thread TIGHTENING
1.11/16"-12 190 diameter TORQUES (0+10%)
1.5/8"-12 225
37° CONICAL
1.7/8"-12 270 SEALS (JIC)
inc. mm Nm
2"-12 245
7/16"-20 M10x1 15
2.1/4"-12 360
1/2"-20 M12x1.5 20
9/16"-18 M14x1.5 28
M16x1.5 62
3/4"-16 M18x1.5 62
7/8"-14 M22x1.5 80
1.1/16"-12 M27x2 110
1.3/16"-12 141
1.5/16"-12 M33x2 160
1.5/8"-12 M42x2 225
1.7/8"-12 M48x2 270
2.1/4"-12 M10x1 360
A B
A Male face
Mechanical seal or copper washer
B Male face
Soft seal with O-ring
THREADLOCKERS
Product APPLICATION Characteristics Locking Resistance
Temp. °C Thread speed
Loctite 290 Thread locking to 150° M 12 Rapid Medium
Loctite 222 Thread locking to 150° M 20 Moderate Low
Loctite 243 Thread locking to 150° M 20 Rapid Medium
Loctite 262 Thread locking to 150° M 20 Moderate High
Loctite 270 Thread locking to 150° M 20 Moderate Very high
Loctite 277 Thread locking to 150° M 36 Slow High
Loctite 272 Thread locking to 200° M 36 Slow High
THREAD SEALANT For hermetic sealing. Non suitable for thermoplastic materials
Product APPLICATION Characteristics Locking Disassembly
max Thread speed difficulty
°C max type
Loctite 511 Fitting sealant 150° M80 Con./Cyl. Rapid Low
Loctite 542 Fitting sealant 150° M36 Con./Cyl. Rapid Moderate
Loctite 545 Fitting sealant 150° M36 Con./Con. Moderate Low
Loctite 565 Fitting sealant 150° M80 Con./Cyl. Instantaneous Low
Loctite 572 Fitting sealant 150° M80 Con./Cyl. Moderate Low
Loctite 577 Fitting sealant 150° M80 Con./Cyl. Rapid Moderate
A.11 HOISTING INSTRUCTIONS • Attach the load to the natural seat of the hook.
Attacching a load to an end can cause the load to fall
down during raising and result in serious injury.
DANGER
All parts weighing more than 25 kg MUST
COMPULSORILY be handled with suitable hoisting
means.
In the Disassembly and Assembly section there is a
clear indication of the weight of the part to handle,
while chapter A.12 contains a summary table with
the weight of the single components. P P P P P
STRANDED ROPES
• Use ropes or other hoisting accessories suitable to
the weight of the part to be handled. For ropes, refer
• Do not attach a heavy load to ropes forming a wide
to the following table:
suspension angle. The total capacity of the ropes
reduces proportionally to the amplitude of the angle
STRANDED ROPES as shown in the following chart.
Rope diameter Max admissible load
mm kg
10 1000
kg
11.2 1400
2000 α
12.5 1600
14 2200 1500 kg
16 2800
1000
18 3600
20 4400 500
22.4 5600
30 10000 30° 60° 90° 120° 150° α
40 18000
50 28000
60 40000
Part Weight kg
Girolift 3514 Girolift 3518 Girolift 5022
❑ Complete cab 450 450 450
❑ Base frame without turret 1470 1470 2548
❑ Turret 1080 1080 2498
❑ 1st boom element 710 970 1420
❑ 2nd boom element 430 740 995
❑ 3rd boom element 490 480 655
❑ 4th boom element - 500 740
❑ Complete boom 2300 3588 5600
❑ Oil-fuel tank 204 204 197
❑ Boom raising cylinder 278 283 398
❑ 2nd telescope extension cylinder 235 328 328
❑ 3rd telescope extension cylinder 146 - -
❑ Fork balance cylinder 40 40 36
❑ Fork movement cylinderc 80 100 108
❑ Outrigger up/down cylinder 51,5 51,5 46
❑ Outrigger extension cylinder - - 32
❑ Front axle 700 700 694
❑ Rear axle 700 700 412
❑ Drive pump 63 63 80
❑ Service pump 35 35 45
❑ Perkins engine 550 550 600
❑ Distributor 30 30 30
❑ Gearbox 73 73 90
❑ Hydraulic joint 100 100 100
❑ Cooler 35 35 35
❑ Complete wheel (n° 1) 120 120 140
❑ Wheel rim (n° 1) 40 40 50
❑ Stabilising foot (n° 1) 50 50 18
❑ Turret rotation reduction gear 69 69 72
❑ Turret slewring 132 132 132
DANGER
All parts weighing more than 25 kg MUST
COMPULSORILY be handled with suitable hoisting
means.
DANGER
Before disconnecting the hydraulic piping, ensure
there is no pressure in the line. In case, release the
pressure by operating the control levers with the
engine stopped.
In any case, disconnect the hydraulic piping with
extreme caution and always wear suitable personal
protection equipment -e.g. goggles, gloves, facial
screen, etc.
Wrap up the end of the pipe to be disconnected with
some rags and slowly loosen the pipe connector so
that air comes out as slow as possible.
OK
NO
NO
OK
NO
NO
OK
NO OK
OK
Griding to Development of
realise the crack
50 mm
Crack apex
Crack apex
The result of this check can provide useful a- Use electrodes compatible with the
information on the depth of the crack: structure material.
Type A The crack does not exceed to the b- Create a seam with low voltage (V) and
thickness of the iron sheet current (A) parameters so as not to alter
the structure in the vicinity of the weld.
Crack The materials used for the structural
depth Iron sheet
thickness elements of the machine have a fine
grain structure which, if subject to high
thermal loads, can result in a coarsening
In this case, further grind the crack and and, consequently, in a decay of the
check again with a liquid penetrant until the mechanical characteristics of the base
crack has been removed. material.
Aspect of the part to
remove by griding
Crack exceeding
the thickness
P2
Iron sheet
thickness
P1
PRE-HEAT AT 120°
BEFORE PASS P1
Preparation after grinding If, during this last check, defects in the
Crack exceeding the thickness seams or other defects such as burns or
cuts are found:
IMPORTANT IMPORTANT
For reduced thickness values (3-5 mm) the To weld couplings S690-S690 or S690 with
operation can be carried out in two passes other material, pre-heat:
eliminated pass P2. • Recommended: for thickness up to 7.5 mm
at 100-120°C
c- The welder must be qualified and use • Compulsory: for thickness from 8 mm and
specific materials for the structural more at 150°C
elements in accordance with UNI EN 287
or equivalent.
For material S490 (CNR 10029-87)
6 After cooling of the welded parts, do a final Wire ø 1.2
check with a liquid penetrant to be sure no Class DIN 8559-84 SG3
surface cuts or cracks have been produced Protection gas
during welding. 80% Argon mixture
Do a magnetoscopic or ultrasound 20% CO2
inspection to be sure there are no internal
defects in the material.
Equipment:
Magnetoscope IMPORTANT
Note all the defects with their position, length
and type of indication on the drawing of the
examined part to evaluate the damage.
Detection method:
Black magnetic powder diluted in water. Spray
the mixture onto the part to be checked during
the magnetisation of the examined part.
Magnetisation mode:
The magnetisation of the area to be examined
shall be done so that the lines of the magnetic
field are perpendicular to the profile (course)
of the defect.
Girolift 3514
Girolift 3518 Girolift 5022
Capacity Capacity
Part Product (litres) (litres)
Section B
SAFETY INFORMATION
SECTION INDEX
Most accidents occurring while working, servicing The operators who use the machine regularly or
or maintaining operation machines, are caused by occasionally (e.g. for maintenance or transport) shall
not complying with the basic safety precautions. have the following requisites:
Therefore, it is necessary to pay steady attention
to the potential hazards and the effects that may health:
come of operations carried out on the machine. before and during any operation, operators shall
never take alcoholic beverages, medicines or other
substances that may alter their psycho-physical
conditions and, consequently, their working
IMPORTANT abilities.
IMPORTANT IMPORTANT
Do not hesitate to pose questions if you are in doubt! Ordinary and extraordinary maintenance of the
Contact TEREXLIFT: the assistance service is at your machineare quite complex from a technical point of
disposal. Addresses, phone and fax numbers are view and should be performed by an authoirsed
given in the cover and in the title-page of this manual. service centre.
• Before applying voltage to electric cables or that no tool, cloth or other object has been left
components, ensure they are properly within compartments with moving parts or in
connected and efficient. which suction and cooling air circulates.
• Do not carry out interventions on electric • Never give orders to several people at a ime.
components with voltage over 48V. Instructions and signs must be given by one
• Do not connect wet plugs or sockets. person only.
• Signs and stickers shall never be removed, • Always pay the due attention to the instructions
hidden or become unreadable. given by the foreman.
• Except for maintenance purposes, do not • Never distract the operator during working
remove safety devices, covers, guards,. Should phases or crucial manoeuvres.
their removal be necessary, stop the engine, • Do not call an operator suddenly, if unnecessary.
remove them with the greatest care and always • Do not frighten an operator or throw objects by
remember to refit them before starting the no means.
engine and using the machine again. • After work, never leave the machine under
• Aleays stop the engine and disconnect the potentially dangerous conditions.
batteries before maintenance or service.
• Do not lubricate, clean or adjust moving parts.
• Do not carry out operations manually when
specific tools are provided for this purpose. PROTECT THE
• Absolutely avoid to use tools in bad conditions ENVIRONMENT
or in an improper way.
• Before carrying out operations on hydraulic lines Treatment and disposal of used oils is subject to
under pressure (hydraulic oil, compressed air) federal, national and local laws and regulations.
and/or before disconnecting hydraulic Collect and deliver these wastes to authorised
components, ensure the relevant line has been centres.
previously depressurised and does not contain
any hot fluid. • Use the assistance of a second person to handle
loads weighing 30 to 50 kg.
• For loads over 50 kg, the use of special hoisting
DANGER equipment in good condition and equipped as
per enforced regulations is mandatory.
Any intervention on the hydraulic or pneumatic
circuit must be carried out by authorised personnel.
Before any operation on lines under pressure, release
any residual pressure from the circuit.
Do not use your fingers to check for pressure leaks.
Fine jets of air, oil or fuel can injure you.
Section C
TECHNICAL OPERATING DATA
SECTION INDEX
1 Basic Principles
2 Principles of Function
2.1 Bent-Axis
2.1.1 Bent-Axis Principle
2.1.2 Description of Function
2.1.3 Principles of Calculation
2.1.4 Rotary Group Forces
2.1.5 40°-Tapered Piston,
Bent-Axis
Rotary Group
2.1.6 Examples of Types
2.1.7 Symbols
2.2 Swashplate
3 Components
A Selection of Typical
Models from the
individual Product Groups
output speed
For the hydraulic engineer, there are three basic types of circuit input speed n=constant
lifting speed
v = speed
n=constant
to consider:
open circuit
closed circuit
semi-closed circuit suction line
Open circuit normally means the case where the pump suction
line leads below a fluid level whose surface is open to
atmospheric pressure. Maintenance of a pressure balance
between the air in the hydraulic tank and the air in the
atmosphere guarantees good pump suction characteristics.
There must be no resistance in the inlet line which might cause
pressure to drop below the so-called suction head/suction limit.
The directional control valve allows reversal of the direction of
rotation or of movement at the user.
Axial piston units are self-priming; in certain special cases,
however, a low pressure is applied to the suction side.
flow operating
In open circuit hydraulic fluid is fed to the user via directional Q=variable position
control valves and returned to the tank in the seme way. output speed
input speed n= variable lifting speed
n=constant v = variable
Typical features of the open circuit are: DBV
output speed
n= variable
lifting speed
v = variable
DBV
input speed
n=constant
Here, the fixed pump and flow controller have been replaced by
a variable pump. Further valve functions have been added, e.g.
free-whelling of the user. Filter, cooler and other accessories
are also fitted.
αmin
0 0
The high pressure side is protected by pressure relief valves
which unload to the low pressure side. The hydraulic fluid αmax
pump motor
remains in the circuit.
• filter/cooler - small sizes pressure relief valves , one each for the high and low pressure
sides, prevent the maximum permissible pressure from being
• tank size - small, dimensioned to suit boost pump flow and exceeded.
volume of system
• arrangement/mounting - position-flexible/optional
The leakage from pump and motor is led back to a small tank
and must be replenished!
2 Principles of Function
Example:
drive shaft h
A center position
DT
h
α
2.1.1 Bent-Axis Principle rotation of the drive shaft also causes the cylinder to rotate
without the need for a Cardan coupling. The pistone execute
a stroke within the cylinder bores dependent on the angle of
inclination of the bent axis. The hydraulic medium is fed to the
low pressure (inlet) side of the pump and pumped out by the
pistone on the high pressure (outlet) side into the system.
Motor Function:
Swivel Angle:
Function
... as a pump in open circuit:
On further rotation of the drive shaft, as the pistone move from Mechanical or hydraulic control devices are normally fitted,
the upper to the lower dead point, oil is pushed out through the which can themselves be controlled and regulated by
other control slot (pressure side). The pistone are held against mechanical, hydraulic or electrical means. Well-known types
the drive shaft by hydraulic pressure. of control are: handwheel contro!, electro-proportional contro!,
constant horsepower contro!.
... as a motor:
General
The motor function is the reverse of the pump function. In this Because of the bent-axis design, in both pump and motor
case, hydraulic oil is fed via the connection piate through a operation, the torque is generated direct at the drive shaft. The
control slot to the cylinder bores. 3 or 4 cylinder bores are radiai loading of the pistone on the cylinder is very low, giving
located over the pressure side control slot, 4 or 3 over the low wear, high efficiency and good starting torque. The spherical
return-line side, with one bore possibly being covered by part design of the port piate means a torque-free cylinder bearing
of the port piate directly at the dead point. The force generated since all forces acting on the cylinder pass through one point.
as a product of pressure and piston area acts on the drive Axial movement caused by elastic deformation does not
shaft to produce the output torque. increase the leakage losses between cylinder and port piate.
When idling and during the start-tip process, the cylinder is
Control Function: (with control devices fitted) held against the port piate by the builtin cup springs. As pressure
The swivel angle of the bent axis can be changed, for example, increases, hydraulic forces balance the cylinder so that, even
mechanically via an adjusting spinale or hydraulically via an with high loading on the control face between cylinder and port
adjusting piston. The hydraulic section of the rotary group piate, a permanent oil film is maintained and leakage is kept to
cylinder complete with control lens (port piate) is swivelled out a minimum. Mounted on the drive shaft is the bearing set which
and, depending on the type of circuit and function, is held in absorbs axial and radiai forces. External sealing of the rotary
the zero or starting position by either mechanical or hydraulic group is by means of radiai seal and O-rings. A retaining ring
means. Increasing the swivel angle increases displacement holds the complete rotary group in the housing.
and torque; decreasing the angle gives a corresponding
reduction in these values. If the swivel angle is zero, the
displacement is also zero.
Where:
Q = flow (I/min) αmax = max. swivel angle (varies according to design)
M = drive torque (Nm) α = set swivel angle (between 0 and αmax )
P = drive power (kW) ηvol = volumetrie efficiency
Vg = geometrie displacement per rev. (cm3) ηmh = mechanical - hydraulic efficiency
Vg max = max. geom. displacement per rev. (cm3) ηt = overall efficiency ( ηt = ηvol • ηmh )
n = speed (rpm) Δp = differential pressure (bar)
Drive torque Vg • Δp • ηmh 1,59 • Vg• Δp • ηmh Vg max•Δp•sinα•ηmh 1,59•Vg max•Δp•sinα • ηmh
M= = (Nm) M= = (Nm)
20π 100 20π • sin αmax 100 • sin αmax
Where:
Q = consumption (flow) (I/min) αmax = max. swivel angle (varies according to design)
M = output torque (Nm) α = set swivel angle (between 0 and αmax )
P = output power (kW) ηvol = volumetrie efficiency
Vg = geometrie displacement per rev. (cm3) ηmh = mechanical - hydraulic efficiency
Vg max = max. geom. displacement per rev. (cm3) ηt = overall efficiency ( ηt = ηvol • ηmh )
n = speed (rpm) Δp = differential pressure (bar)
The resolution of forces takes piace on the drive flange, ite. direct on the drive shaft. This conversion from torque
into piston force in the pump, and in reverse in the motor, guarantees the best possible efficiency. A single
resolution means a single efficiency loss!
Resolution of forces on pump drive flange Resolution of forces on motor drive flange
Piston force
(high pressure force) Piston force Output torque
Bearing force (high pressure force) force
(support force)
High High
pressure Bearing force pressure
(support force)
Input torque
force
Low pressure Low pressure
(return line pressure) (return line pressure)
drive shaft
housing
• central swivel point
center point
Fixed Displacement Unit A2F (fixed swivel angle) Variable Displacement Unit A7VO (variable swivel angle)
For operation as pump or motor in open or closed cicuit For operation as a pump with infinitely adjustable
displacement in open circuit
2.1.7 Symbols
Symbolic illustration of the best-known types A,B Pressure ports
S Suction port
T,R Case drain ports
U Flushing port
2.2 Swashplate
Example:
Variable Displacement Pump with electro-hydraulic control,
speed-related closed loop control and built-on auxiliary pump
port plate
center position
piston
h
to the low pressure (inlet) side of the pump and pumped out
by the pistone on the high pressure (outlet) side into the system.
Motor Function:
In motor operation, the process is reversed and pressure oil is
fed to the inlet side of the unit. The pistone perform a stroke,
taking the cylinder with them. Via the gearing, this, in turn,
The swashplate rotary group is a displacement unit whose causes the drive shaft to rotate. Oil exits on the low pressure
displacement pistone are arranged axially to the drive shaft (outlet) side and flows back into the system.
and are supported against a tilted piate (swashplate).
Swashplate Angle:
Pump Function: In the fixed displacement unit, the angle of the swashplate is
Through the gearing, rotation of the drive shaft also causes fixed within the housing. In the variable unit, this angle is infinitely
the cylinder to rotate. The pistone execute a stroke within the variable within specific limite. Changing the swashplate angle
cylinder bores dependent on the tilt angle of the swashplate. changes the piston stroke, thus varying the displacement.
The hydraulic medium is fed
Function
.......as a pump:
Driven by the prime mover, (e.g. diesel or electric motor), the
drive shaft rotates and, via the gearing, also causes the cylinder
to rotate, taking with it the nine pistone. The pistone are held
against the sliding surface of the swashplate by the slipper
pads and carry out a stroke. The slipper pads are held against
the sliding surface and guided by means of a return device. As
the cylinder rotates, each piston moves through the lower or
upper dead point and back to its starting position. A movement
from one dead point to the other (where the direction of
movement is reversed) constitutes one complete stroke during
1= drive shaft 8 = through drive which a volume of hydraulic fluid, corresponding to the piston
2= piston 9 = port piate area and the stroke, is either sucked in or pumped out via the
3= piston area 10 = upper dead point OT two control slots in the portplate.
4= piston stroke 11 = lower dead point UT
5= swashplate 12 = control slot,pressure side During the suction stroke, the hydraulic fluid is sucked - in reality
6= angle of (for direction of rotation shown)
compressed - by atmospheric pressure in open circuits, and
adjustment 13 = control slot,suction side by the boost pressure in closed circuits, into the piston area as
7= cylinder (for direction of rotation shown)
it increases in size. During the pressure stroke, fluid is pushed
out through the piston bores on the opposite side into the
hydraulic system.
Description
The axial piston units of swashplate design, with fixeo or variable
displacement, can operate as hydraulic pumps or motore.
When used as a pump, the flow is proportional to the input
speed and the swashplate angle. If the unit is used as a motor,
the output speed is proportional to the flow through the unit.
The input (pump) or output (motor) torque increases with the
pressure drop between the high and low pressure sides.
In pump operation, mechanical energy is converted into
hydrostatic power while in motor operation, inversely, hydrostatic
power is converted into mechanical energy.
Where:
Q = flow (I/min) αmax = max. swivel angle (varies according to design)
M = drive torque (Nm) α = set swivel angle (between 0 and αmax )
P = drive power (kW) ηvol = volumetrie efficiency
Vg = geometrie displacement per rev. (cm3) ηmh = mechanical - hydraulic efficiency
Vg max = max. geom. displacement per rev. (cm3) ηt = overall efficiency ( ηt = ηvol • ηmh )
n = speed (rpm) Δp = differential pressure (bar)
Drive torque Vg • Δp • ηmh 1,59 • Vg• Δp • ηmh Vg max•Δp•tanα•ηmh 1,59•Vg max•Δp•tanα • ηmh
M= = (Nm) M= = (Nm)
20π 100 20π • tan αmax 100 • tan αmax
Where:
Q = consumption (flow) (I/min) αmax = max. swivel angle (varies according to design)
M = output torque (Nm) α = set swivel angle (between 0 and αmax )
P = output power (kW) ηvol = volumetrie efficiency
Vg = geometrie displacement per rev. (cm3) ηmh = mechanical - hydraulic efficiency
Vg max = max. geom. displacement per rev. (cm3) ηt = overall efficiency ( ηt = ηvol • ηmh )
n = speed (rpm) Δp = differential pressure (bar)
The resolution of forces takes piace on the swashplate in the slipper pads and the cylinder.
The piston slipper pads are on hydrostatic bearings, and guarantee long service life of the rotary groups.
Resolution of Forces on the Pump Swashplate Resolution of Forces on the Motor Swashplate
High High
pressure pressure
Cylinder
Piston The resolution of the piston forces at the point of contact (plein
bearing) with the tilted piate produces a bearing-force and a
torque-force component (FN and FT). The piston slides down
the tilted piate and carries out a stroke, taking with it the cylinder
and drive shaft. However, because of the movement allowed
by the piston tolerance within the cylinder bore, at the point of
break-away (start-tip), a greater frictional resistance occurs
(static friction) than during a normal stroke (sliding friction).
swashplate
This 2-fola resolution of forces is the reason for the slightly
(tilted plane)
lower starting efficiency of the swashplate unit as compared to
the single resolution of forces in the case of the bent-axis unit.
In practice, this can be important in motor operation, but is of
little significance in pump operation.
e.g. as a motor:
As explained in the Description of Function, the piston is
pressurised by oil from the pump and pressed against the tilted
piate.
Variable Pump for Closed Circuits A4VG Variable Pump for Open Circuits A1 OVO
High pressure range up to 450 bar Medium pressure range up to 315 bar
2.2.7 Symbols
Symbolic illustration of the best-known types A,B Pressure ports
S Suction port
T,R,L Case drain ports
U Flushing port
A4VG
Variable Pump
Variable displacement pump for
closed circuits, swivel to both sides;
swivel angle infinitely variable over
centre; both directions of rotation of
drive; tandem version possible by
mounting additional pump at the
through drive.
A4VSO/G/H
Variable Pump
Variable displacement pump for open,
closed or semi-closed circuits; swivel
angle infinitely variable; single or both
directions of rotation of drive and flow
direction, depending on the type of
circuit; auxiliary pump may be
mounted at the through drive.
A4FM
Fixed Motor
Fixed displacement motor for open or
closed circuits; fixed swivel angle; both
directions of rotation of power take-off;
possibility of through drive for
mounting brake.
A1 OVO
Variable Pump
A1 1 VLO
Variable Pump
3 Components
Important Features:
max min
pB
HA curve
Automatic control
high-pressure-related
Reducing the angle reduces the pump flow and the required
drive torque. The maximum angle is e.g. 25• or 26,5•. The
minimum 0•. The pump is controlled as a function of the
operating pressure, and adjusted by means of external control
signals. The necessary control pressure is taken from the with fitted constant horsepower control
pressure side via a check valve. in the port plate
max
horsepower
control
3.3.2 Constant Horsepower Control LR (see Spring-loaded Control with approximated curve
Spring-Loaded ControUHyperbolic Control)
p [bar]
The control holds the pump input torque M [Nm] constant. The theoretical
constant horsepower control is a function of this constant torque power hyperbola
in combination with a constant input speed n [1 /min]. On one
side we trave the input mechanical drive power P = M n [kW],
on the other the hydraulic output power P = Q p [kW]. While
operating pressure p [bar] is dependent on load, flow Q [I/min]
can be varied by changing the swivel angle.
Si m i lar to a computer, the control conti n uously multiplies
pressure and flow, and compares the result with the set value.
Any upward drift is corrected by reducing the swivel angle and,
inversely, by increasing the swivel angle. The control is
adjustable (screwing in the setting screw increases the set
value).
Start of control is at max. swivel angle. The position at end of
Q [l/min]
control is dependent on the maximum pressure. Alternatively,
both end values can be limited by the stop screws. Warning: if
the maximum set angle is increased there is a danger of Hydraulic
cavitation in the pump and of over-speeding of the hydraulic Power formula:P = Q • p[kW] = constant
motor! Increasing the minimum set angle can lead to
overloading of the prime mover in the high pressure range.
• power matching possible by changing the
spring package
control valve lever arm (fixed)
spring forces • power losses in the range shown by
(adjustable) shaded section
rocker arm
• no zero swivel, i.e. residual flow against
measuring piston high pressure generates heat
adjusting cylinder
with adjusting piston
Hyperbolic Control with ideal hyperbolic curve
p [bar]
power hyperbola
O=open circuit
G=closed circuit PST
PST
The A4VS.. variable pump is universally suitable for use in the PHD PHD PHD
various types of circuit (O-C-S). A wide range of controls and
pump models are available. For industrial applications the
A4VS..G pump e.g. (operating in closed circuit) can be extended
by the addition of relevant adjusting devices and built-on valve
block, auxiliary pumps at the through drive, tank and cooler to Vg min Vg max Vg min Vg max Vg min Vg max
form a complete hydraulic drive unit. A semi-closed circuit ..H..
may also be extended by the use of anti-cavitation check valves.
This will compensate e.g. for differences in volume when U
operating single rod cylinders. hydr. displacement control
(proportional valve)
- Vg max
+ Vg max
hydr. displacement
control (servo valve)
U
constant pressure
As a fixed unit at an operating pressure of 280 bar, this is a real and flow control
alternative to fixed displacement gear or vane type pumps.
P HD = operating pressure
Vg = flow
Vg min Vg max
If the swivel angle is zero, the pump flow is also zero. Swivelling
the pump over centre smoothly reverses the direction of flow.
With the manual pivot pin contro!, the pin is connected direct A, B = service lines
to the rocker arm of the rotary group. The angle of rotation of T = tank, S = suction line
the pin corresponds to the pump swivel angle. The necessary
adjustment torque, usually applied by hand or foot force, is
influenced by the high pressure and the swivel angle. Limiting
of the stroke, or angle of the stroke, or angle of the control
mechanism, or possible zero-centring, must be carried out
within the control mechanism itself.
LRDS
The load-sensing control operates as a
load-pressure dependent flow controller
and matches the pump displacement to
p the flow requirement indicated by the
operator. Pump flow is dependent on
the opening cross-section of the
directional valves, but is not affected by
L = charging pump Vg
the load pressure in the range below
p = operat. pressure the power curve. The constant power
Vg = displacement and pressu re controls are su
perimposed on the load-sensing
function.
DG HW HW
direct operated hydraulic hydraulic
• Hydraulic - mechanical, proportional to: hydraulic control control control
DG - pilot pressure pst pressure related stroke related 1) stroke related
Pst β s
Pst β s
1)
Vg = specific displacement pst = pilot pressure = dead band in zero position
• Hydraulic - hydraulic: HD HD HD
hydr. control hydr. control hydr. control
pressure related pressure related’’ pressure related
HD - proportional to pilot pressure pst
for pumps in open circuit or Pst Pst
Pst
reversible operation
- Vg - Vg
+ Vg + Vg
Pst Pst
Vg
1)
Vg = specific displacement pst = pilot pressure = dead band in zero position
• Hydraulic - electrical:
EP EP ES
electric control electric control electric control
EZ - with switching solenoids (not illust.) with proportional with proportional with servo valve
solenoid solenoid
EP - with proportional solenoids, I I
proportional to control current I in I
open or closed circuit
I I
Vg
• Hydraulic, flow-related:
HM HS
hydr. control hydr. control
HM - proportional to pilot oil flow Vst, in flow-related with servo valve
reversible operation Vs I
Vs I
EO
eiectronic
• Hydraulic, flow-related: controi
U pHD
EO - with built-on proportional valve in
reversible operation; with
electronic amplifier; closed loop Vg
control possible.
+ Vg
current
connected
no
current
Vg min Vg max
Variable motor with two M Control with electric Pressure relief valve
directions of flow motor with direct control
Reversible fixed motor with Direct pressure control Pressure relief valve
two directions of flow with hydraulic control
PUMP
Fixed displacement pump Indirect (piloted) pressure Pressure reducing
with one direction of flow control valve
Single-acting cylinder
with spring return Flexible hose Thermal engine
OTHER EQUIPMENT
Double-acting cylinder
Connecting point Accumulator
Double-acting cylinder
with bilateral rod Pipe cross Water tank
without connection
Telescopic cylinder
Compressor
Breather
COMMANDS AND CONTROLS
Shaft rotating in one direction Closed pressure fitting Filter
Quick fitting
Hand-operated control Pressure gauge
Quick fitting with check
Hand-operated control valves
with pushbutton Thermometer
DISTRIBUTION - SETTING
ELEMENTS
Hand-operated control
with lever Non-return valve Flowmeter
Hand-operated control
with pedal Pressure switch
Calibrated non-return valve
Mechanical control
with pushbutton
Unlockable non-return Drain to tank
Mechanical control valve indication
with spring
DISTRIBUTION - SETTING
ELEMENTS
Two-position and two-way
distributor, with manual lever
control and spring return
Two-position, three-way
distributor, with electro-magnetic
control and spring return
Two-position, three-way
distributor, with representation
of transient connection during
passage phase
Electro-hydraulic single-acting
servo valve
C.03.01.01
39
LX
B 40
38 C3
34
31 V2 C2
A
33
B
32 30
A V1 C1
37
36 T
35
28 B
29
27 45
A
44 46
41
B
22
26 A
M
B 42
24 19
A 18
43
25 23 21
P R
P
8 17
20 EF CF
T
T
10 M LS LS
L
LS
7 9
5 16
b a
4 7 10 1 2 11 12 6 5 13 8 9 3
R T1 T2 PS Fa F a1 Fe MB 14 49
12
11
B
B
2
1 6
78
4 7 10 1 2 11 12 6 5 13 8 9 3
4
M 15
3
S L1 L
A 13
47 X1 X2 G MH S FS MA
48
C.03.01.02
39
LX
B 40
38 C3
34
31 V2 C2
A
33
B
32 30
A V1 C1
37
36 T
35
28 B
29
27 45
A
44 46
41
B
22
A
M
B 42
24 19
A 18
43
23 21
P R
P
8 17
20 EF CF
T
T
10 M LS LS
L
LS
7 9
5 16
b a
4 7 10 1 2 11 12 6 5 13 8 9 3
R T1 T2 PS Fa F a1 Fe MB 14 49
12
11
B
B
2
1 6
25
4 7 10 1 2 11 12 6 5 13 8 9 3
4
M 15
3
S L1 L
A 13
47 X1 X2 G MH S FS MA
48
C.03.01.03
C.03.01.04
4 7 10 1 2 11 12 6 5 13 8 9 3
49
4 7 10 1 2 11 12 6 5 13 8 9 3
T T
P P
30 bar
70 bar
79
69 50 P
B U B X M1
A B A A B A B
51 C T
52
A G T
53
77 76 72 73
55
64 57 60
58
67
66 62
54
65
61
75 74 70 71
56
68
63 59
C.03.01.05
C.03.01.06
T P Safety valve for
slewing frame rotation
4-way / 3-position
electro-switch
B A
Fork movement
cylinder
C3
3-way / 2-position
electro-switch A B V2 C2
Piloted check Fork levelling
valve 7:1 compensation cylinder
C1 V1 150 bar
P
Pressure reducing
valve
30 bar
C Hydraulic motor
C2 V2 V1 C1 for slewing frame
rotation with
B4 negative brake
T (mechanical locking/
A4 hydraulic release)
Slewing frame locking cylinder
4:1 B1
360 bar C2
A1 V2
4:1
360 bar Safety solenoid Piloted check
valve valve 7:1
T
P Steering
rotating
actuator
260 bar
Service brake
accumulator
140 bar
Hydrostatic
Solenoid valve - drive
Check valve forward/reverse speed high pressure
36 psi / 2.5 bar test port
Check valve
TP 2 0 bar
b a
Block with heat exchanger/ 4 7 10 1 2 11 12 6 5 13 8 9 3
R T1 T2 P S F a F a1 Fe MB fan/hydraulic motor
13-way hydraulic joint (slewing frame side)
725 psi
6525 psi 50 bar B 13-way hydraulic joint (undercarriage side)
450 bar CF EF
160 bar LS
4 7 10 1 2 11 12 6 5 13 8 9 3
M 362 psi
25 bar
Check valve
72 psi / 5 bar
Check valve
6525 psi 1,5 bar
450 bar Function pump with
Engine built-in priority
6235 psi S valve 90 L/min
430 bar A
Hydraulic filter on return line
Function pump (pressure 1 bar) with connection
52 L/min X1 X2 G MH S FS MA for the intake line of the
hydraulic drive boost pump
Tap
TP 3
Hydrostatic Hydrostatic drive
drive boost pressure
pump test port Tank
C.03.01.07
4 7 10 1 2 11 12 6 5 13 8 9 3
T T
P P
Mechanical gear
activation cylinder
C T
2-speed
mechanical gearbox A G T
Steering mode
selector valve
A P
B T
4:1
360 bar
Rear left
outrigger cylinder Front left
outrigger cylinder
Rear axle Front axle
Front left
sway cyilinder
Rear left axle 4-way/3-position 2-way/2-position
locking cylinder electro-switch safety
2-way/2-position for frame levelling solenoid valve
safety
solenoid valve
Negative
4:1 parking brake
360 bar
P A
Rear right
outrigger cylinder
T B
4:1
360 bar
4:1 Front axle Front right
360 bar steering cylinder outrigger cylinder
2-way/2-position 2-way/2-position
safety safety
solenoid valve solenoid valve
Rear axle
Rear right axle steering cylinder Front right
Check valve 0.5 bar locking cylinder sway cyilinder
2 mm
C.03.01.08
39
LX
B 40
34
38 C3
31 V2 C2
A
33
B
32 30
A V1 C1
37
36 35 T
28 B
29
27 45
A P P1
44 46
41
B OIL-DYNAMIC
22 SYSTEM
A M FOR DRILLING
EQUIPMENT
42
25
B
18 19
24
A T
23 21
P R
P
8 43
17
20 EF CF
T
T
10 M LS LS
L
LS
7 9
26
5 16
b a
4 7 10 1 2 11 12 6 5 13 8 9 3
R T1 T2 PS Fa Fa1 Fe MB 11 12 14
49
B
B
2
1 6
4 7 10 1 2 11 12 6 5 13 8 9 3
4
M 13
15
3
S
A
47 X1 X2 G MH S FS MA
48
C.03.01.09
4 7 10 1 2 11 12 6 5 13 8 9 3
49
4 7 10 1 2 11 12 6 5 13 8 9 3
T T
P P
69 50
B B B B U B X M1
A A A A
51
52
A G T
53
77 76 72 73
55
64 57 60
58
67
66 62
54
65
61
75 74 70 71
56
68
63 59
C.03.01.10
1 DIESEL ENGINE 43 ONE-WAY VALVE (0.5 bar)(*)
2 HYDRAULIC DRIVE PUMP 44 ONE-WAY VALVE (0.5 bar)(*)
3 MAIN HYDRAULIC SERVICE PUMP 45 EMERGENCY STEERING ACCUMULATOR (**)
4 AUXILIARY HYDRAULIC SERVICE PUMP 46 EMERGENCY STEERING SOLENOID VALVE (**)
5 ONE-WAY VALVE (2.5 bar) 47 PUMP INTAKE LINE GATE VALVE
6 PRESSURE REDUCING VALVE (160 bar) 48 HYDRAULIC OIL TANK
7 SERVO-CONTROLLED BRAKE PUMP 49 13-WAY HYDRAULIC JOINT
8 SERVICE BRAKE ACCUMULATOR 50 HYDRAULIC DRIVE MOTOR
9 MANUAL PARKING BRAKE CONTROL 51 MECHANICAL SPEED SELECTION SOL. VALVE
10 PARKING BRAKE ACCUMULATOR 52 HYDRAULIC MECHANICAL SPEED ACTUATOR
11 OIL EXCHANGER FAN MOTOR 53 STEERING SELECTION SOLENOID VALVE
12 OIL RADIATOR 54 FRONT AXLE STEERING CYLINDER
13 OIL FILTER 55 FRONT AXLE
14 ONE-WAY VALVE (0 bar) 56 REAR AXLE STEERING CYLINDER
15 ONE-WAY VALVE (1,5 bar) 57 REAR AXLE
16 ONE-WAY VALVE (0 bar)(*) 58 SWAY CONTROL SOLENOID VALVE
17 LOAD-SENSING VALVE 59 FRONT RIGHT SWAY CYILINDER
18 ACCUMULATOR 60 FRONT LEFT SWAY CYILINDER
19 POWER STEERING 61 FRONT RIGHT SWAY CYILINDER BLOCK VALVE
20 ELECTROPROPORTIONAL DISTRIBUTOR 62 FRONT LEFT SWAY CYILINDER BLOCK VALVE
21 LIFTING CYLINDER BLOCK VALVE 63 REAR RIGHT AXLE LOCKING CYLINDER
22 LlFTING CYLINDER 64 REAR LEFT AXLE LOCKING CYLINDER
nd
23 2 SECTION EXT. CYLINDER BLOCK VALVE 65 REAR RIGHT AXLE CYLINDER BLOCK VALVE
24 2nd SECTION EXTENSION CYLINDER 66 REAR LEFT AXLE CYLINDER BLOCK VALVE
rd
25 3 SECTION EXT. CYLINDER BLOCK VALVE 67 NEGATIVE PARKING BRAKE
rd
26 3 SECTION EXTENSION CYLINDER 68 ONE-WAY VALVE WITH THROTTLE
27 PRESSURE REDUCING VALVE (30 bar) 69 OUTRIGGER SOLENOID VALVE BLOCK
28 ONE-WAY VALVE (5 bar) 70 FRONT RIGHT OUTRIGGER CYLINDER BLOCK VALVE
29 COMPENSATION CYLINDER BLOCK VALVE 71 FRONT RIGHT OUTRIGGER CYLINDER
30 COMPENSATION CYLINDER 72 FRONT LEFT OUTRIGGER CYLINDER BLOCK VALVE
31 FORK MOVEMENT CYLINDER BLOCK VALVE 73 FRONT LEFT OUTRIGGER CYLINDER
32 FORK MOVEMENT CYLINDER 74 REAR RIGHT OUTRIGGER CYLINDER BLOCK VALVE
33 FLOW DIVIDER 75 REAR RIGHT OUTRIGGER CYLINDER
34 TURRET LOCK CONTROL SOLENOID VALVE 76 REAR LEFT OUTRIGGER CYLINDER BLOCK VALVE
35 TURRET LOCK CYLINDER BLOCK VALVE 77 REAR LEFT OUTRIGGER CYLINDER
36 TURRET LOCKING CYLINDER 78 ONE-WAY VALVE (5 bar)
37 ATTACHMENT COUPL. CYLINDER BLOCK VALVE 79 DIFFERENTIAL LOCKING SOLENOID VALVE
38 ATTACHMENT COUPLING CYLINDER
(*) ONLY WITH MAN-PLATFORM
39 TURRET ROT. GEAR MOTOR BLOCK VALVE
(**) ONLY FOR TÜV STANDARDS
40 TURRET ROTATION GEAR MOTOR
41 EMERGENCY PUMP (*)
42 ONE-WAY VALVE (0.5 bar)(*)
C.03.01.11
1 DIESEL ENGINE 43 ONE-WAY VALVE (0.5 bar)(*)
2 HYDRAULIC DRIVE PUMP 44 ONE-WAY VALVE (0.5 bar)(*)
3 MAIN HYDRAULIC SERVICE PUMP 45 EMERGENCY STEERING ACCUMULATOR (**)
4 AUXILIARY HYDRAULIC SERVICE PUMP 46 EMERGENCY STEERING SOLENOID VALVE (**)
5 ONE-WAY VALVE (2.5 bar) 47 PUMP INTAKE LINE GATE VALVE
6 PRESSURE REDUCING VALVE (160 bar) 48 HYDRAULIC OIL TANK
7 SERVO-CONTROLLED BRAKE PUMP 49 13-WAY HYDRAULIC JOINT
8 SERVICE BRAKE ACCUMULATOR 50 HYDRAULIC DRIVE MOTOR
9 MANUAL PARKING BRAKE CONTROL 51 MECHANICAL SPEED SELECTION SOL. VALVE
10 PARKING BRAKE ACCUMULATOR 52 HYDRAULIC MECHANICAL SPEED ACTUATOR
11 OIL EXCHANGER FAN MOTOR 53 STEERING SELECTION SOLENOID VALVE
12 OIL RADIATOR 54 FRONT AXLE STEERING CYLINDER
13 OIL FILTER 55 FRONT AXLE
14 ONE-WAY VALVE (0 bar) 56 REAR AXLE STEERING CYLINDER
15 ONE-WAY VALVE (1,5 bar) 57 REAR AXLE
16 ONE-WAY VALVE (0 bar)(*) 58 SWAY CONTROL SOLENOID VALVE
17 LOAD-SENSING VALVE 59 FRONT RIGHT SWAY CYILINDER
18 ACCUMULATOR 60 FRONT LEFT SWAY CYILINDER
19 POWER STEERING 61 FRONT RIGHT SWAY CYILINDER BLOCK VALVE
20 ELECTROPROPORTIONAL DISTRIBUTOR 62 FRONT LEFT SWAY CYILINDER BLOCK VALVE
21 LIFTING CYLINDER BLOCK VALVE 63 REAR RIGHT AXLE LOCKING CYLINDER
22 LlFTING CYLINDER 64 REAR LEFT AXLE LOCKING CYLINDER
nd
23 2 SECTION EXT. CYLINDER BLOCK VALVE 65 REAR RIGHT AXLE CYLINDER BLOCK VALVE
24 2nd SECTION EXTENSION CYLINDER 66 REAR LEFT AXLE CYLINDER BLOCK VALVE
78 ONE-WAY VALVE (5 bar) 67 NEGATIVE PARKING BRAKE
68 ONE-WAY VALVE WITH THROTTLE
27 PRESSURE REDUCING VALVE (30 bar) 69 OUTRIGGER SOLENOID VALVE BLOCK
28 ONE-WAY VALVE (5 bar) 70 FRONT RIGHT OUTRIGGER CYLINDER BLOCK VALVE
29 COMPENSATION CYLINDER BLOCK VALVE 71 FRONT RIGHT OUTRIGGER CYLINDER
30 COMPENSATION CYLINDER 72 FRONT LEFT OUTRIGGER CYLINDER BLOCK VALVE
31 FORK MOVEMENT CYLINDER BLOCK VALVE 73 FRONT LEFT OUTRIGGER CYLINDER
32 FORK MOVEMENT CYLINDER 74 REAR RIGHT OUTRIGGER CYLINDER BLOCK VALVE
33 FLOW DIVIDER 75 REAR RIGHT OUTRIGGER CYLINDER
34 TURRET LOCK CONTROL SOLENOID VALVE 76 REAR LEFT OUTRIGGER CYLINDER BLOCK VALVE
35 TURRET LOCK CYLINDER BLOCK VALVE 77 REAR LEFT OUTRIGGER CYLINDER
36 TURRET LOCKING CYLINDER 78 ONE-WAY VALVE (5 bar)
37 ATTACHMENT COUPL. CYLINDER BLOCK VALVE 79 DIFFERENTIAL LOCKING SOLENOID VALVE
38 ATTACHMENT COUPLING CYLINDER
(*) ONLY WITH MAN-PLATFORM
39 TURRET ROT. GEAR MOTOR BLOCK VALVE
(**) ONLY FOR TÜV STANDARDS
40 TURRET ROTATION GEAR MOTOR
41 EMERGENCY PUMP (*)
42 ONE-WAY VALVE (0.5 bar)(*)
C.03.01.12
1 DIESEL ENGINE 42 EMERGENCY STEERING SOLENOID VALVE (**)
2 HYDRAULIC DRIVE PUMP 43 ONE-WAY VALVE (0.5 bar)(*)
3 MAIN HYDRAULIC SERVICE PUMP 44 ONE-WAY VALVE (0.5 bar)(*)
4 AUXILIARY HYDRAULIC SERVICE PUMP 45 ONE-WAY VALVE (0.5 bar)(*)
5 ONE-WAY VALVE (2.5 bar) 46 PUMP ACCUMULATOR
6 PRESSURE REDUCING VALVE (160 bar) 47 EXTENSION CYLINDER ACCUMULATOR
7 SERVO-CONTROLLED BRAKE PUMP 48 PUMP INTAKE LINE VALVE
8 SERVICE BRAKE ACCUMULATOR 49 ONE-WAY VALVE (1,5 bar)
9 MANUAL PARKING BRAKE CONTROL 50 HYDRAULIC OIL TANK
10 WATER EXCHANGER FAN MOTOR 51 13-WAY HYDRAULIC JOINT
11 OIL EXCHANGER FAN MOTOR 52 HYDRAULIC DRIVE MOTOR
12 AIR-OIL EXCHANGER 53 MECHANICAL SPEED SELECTION VALVE.
13 OIL FILTER 54 HYDRAULIC MECHANICAL SPEED ACTUATOR
14 ONE-WAY VALVE (0 bar) 55 DIFFERENTIAL LOCK SOLENOID VALVE
15 56 HYDRAULIC DIFFERENTIAL LOCK ACTUATOR
16 57 STEERING SELECTION SOLENOID VALVE
17 PARKING BRAKE ACCUMULATOR 58 FRONT AXLE STEERING CYLINDER
18 LOAD-SENSING VALVE 59 FRONT AXLE
19 ELECTROPROPORTIONAL DISTRIBUTOR 60 REAR AXLE STEERING CYLINDER
20 LIFTING CYLINDER BLOCK VALVE 61 REAR AXLE
21 LlFTING CYLINDER 62 SWAY CONTROL SOLENOID VALVE
22 EXTENSION CYLINDER BLOCK VALVE 63 FRONT RIGHT SWAY CYILINDER
23 EXTENSION CYLINDER 64 FRONT LEFT SWAY CYILINDER
24 PRESSURE REDUCING VALVE (30 bar) 65 FRONT RIGHT SWAY CYILINDER BLOCK VALVE
25 ONE-WAY VALVE (5 bar) 66 FRONT LEFT SWAY CYILINDER BLOCK VALVE
26 COMPENSATION CYLINDER BLOCK VALVE 67 REAR RIGHT AXLE LOCKING CYLINDER
27 COMPENSATION CYLINDER 68 REAR LEFT AXLE LOCKING CYLINDER
28 FORK MOVEMENT CYLINDER BLOCK VALVE 69 REAR RIGHT AXLE CYLINDER BLOCK VALVE.
29 FORK MOVEMENT CYLINDER 70 REAR LEFT AXLE CYLINDER BLOCK VALVE
30 FLOW DIVIDER 71 FRONT OUTRIGGER SOLENOID VALVE BLOCK.
31 TURRET LOCK CONTROL SOLENOID VALVE 72 REAR OUTRIGGER SOLENOID VALVE BLOCK
32 TURRET LOCK CYLINDER BLOCK VALVE 73 FRONT RIGHT OUTR. ARM CYLIND. BLOCK VALVE
33 TURRET LOCKING CYLINDER 74 FRONT RIGHT OUTRIGGER ARM CYLINDER
34 ATTACHMENT COUPL. CYLINDER BLOCK VALVE 75 FRONT LEFT OUTR. ARM CYLIND. BLOCK VALVE
35 ATTACHMENT COUPLING CYLINDER 76 FRONT LEFT OUTRIGGER ARM CYLINDER
36 TURRET ROT. GEAR MOTOR BLOCK VALVE 77 FRONT RIGHT OUTR. FOOT CYL. BLOCK VALVE
37 TURRET ROTATION GEAR MOTOR 78 FRONT RIGHT OUTRIGGER FOOT CYLINDER
38 POWER STEERING 79 FRONT LEFT OUTR. FOOT CYL. BLOCK VALVE
39 ONE-WAY VALVE (0 bar) (*) 80 FRONT LEFT OUTRIGGER FOOT CYLINDER
40 EMERGENCY PUMP (*) 81 REAR RIGHT OUTR. ARM CYLIND. BLOCK VALVE
41 EMERGENCY STEERING ACCUMULATOR (**) 82 REAR RIGHT OUTRIGGER ARM CYLINDER
C.03.01.12
83 REAR LEFT OUTR. ARM CYLIND. BLOCK VALVE
84 REAR LEFT OUTRIGGER ARM CYLINDER
85 REAR RIGHT OUTR. FOOT CYL. BLOCK VALVE
86 REAR RIGHT OUTRIGGER FOOT CYLINDER
87 REAR LEFT OUTR. FOOT CYL. BLOCK VALVE
88 REAR LEFT OUTRIGGER FOOT CYLINDER
89 ONE-WAY VALVE WITH THROTTLE
C.03.01.13
1 DIESEL ENGINE 42 ONE-WAY VALVE (0,5 bar) (**)
2 HYDRAULIC DRIVE PUMP 43 ONE-WAY VALVE (0,5 bar) (**)
3 HYDRAULIC SERVICE PUMPS 44 ONE-WAY VALVE (0,5 bar) (*)
4 AUXILIARY HYDRAULIC SERVICE PUMP 45 EMERGENCY STEERING ACCUMULATOR (**)
5 ONE-WAY VALVE (2.5 bar) 46 EMERGENCY STEERING SOLENOID VALVE (**)
6 PRESSURE REDUCING VALVE (160 bar) 47 PUMP INTAKE LINE VALVE
7 SERVO-CONTROLLED BRAKE PUMP 48 HYDRAULIC OIL TANK
8 SERVICE BRAKE ACCUMULATOR 49 13-WAY HYDRAULIC JOINT
9 MANUAL PARKING BRAKE CONTROL 50 HYDRAULIC DRIVE MOTOR
10 PARKING BRAKE ACCUMULATOR 51 MECHANICAL SPEED SELECTION VALVE.
11 OIL EXCHANGER FAN MOTOR 52 HYDRAULIC MECHANICAL SPEED ACTUATOR
12 AIR-OIL EXCHANGER 53 STEERING SELECTION SOLENOID VALVE
13 OIL FILTER 54 FRONT AXLE STEERING CYLINDER
14 ONE-WAY VALVE (0 bar) 55 FRONT AXLE
15 ONE-WAY VALVE (1,5 bar) 56 REAR AXLE STEERING CYLINDER
16 ONE-WAY VALVE (0 bar) (*) 57 REAR AXLE
17 LOAD-SENSING VALVE 58 SWAY CONTROL SOLENOID VALVE
18 PUMP ACCUMULATOR 59 FRONT RIGHT SWAY CYILINDER
19 POWER STEERING 60 FRONT LEFT SWAY CYILINDER
20 ELECTROPROPORTIONAL DISTRIBUTOR 61 FRONT RIGHT SWAY CYILINDER BLOCK VALVE
21 LIFTING CYLINDER BLOCK VALVE 62 FRONT LEFT SWAY CYILINDER BLOCK VALVE
22 LlFTING CYLINDER 63 REAR RIGHT AXLE LOCKING CYLINDER
23 2ND BOOM ELEMENT EXTENSION CYLINDER BLOCK 64 REAR LEFT AXLE LOCKING CYLINDER
VALVE 65 REAR RIGHT AXLE CYLINDER BLOCK VALVE.
24 2ND BOOM ELEMENT EXTENSION CYLINDER 66 REAR LEFT AXLE CYLINDER BLOCK VALVE
25 FLOW DIVIDER 67 NEGATIVE PARKING BRAKE
26 WATER RADIATOR 68 ONE-WAY VALVE WITH THROTTLE
27 PRESSURE REDUCING VALVE (30 bar) 69 OUTRIGGER SOLENOID VALVE BLOCK
28 ONE-WAY VALVE (5 bar) 70 FRONT OUTRIGGER CYLINDER BLOCK VALVE
29 COMPENSATION CYLINDER BLOCK VALVE 71 FRONT LEFT OUTRIGGER CYLINDER
30 COMPENSATION CYLINDER 72 FRONT LEFT OUTRIGGER CYLINDER BLOCK VALVE
31 FORK MOVEMENT CYLINDER BLOCK VALVE 73 FRONT RIGHT OUTRIGGER CYLINDER
32 FORK MOVEMENT CYLINDER 74 REAR RIGHT OUTRIGGER CYLINDER BLOCK VALVE
33 FLOW DIVIDER 75 REAR RIGHT OUTRIGGER CYLINDER
34 TURRET LOCK CONTROL SOLENOID VALVE 76 REAR LEFT OUTRIGGER CYLINDER BLOCK VALVE
35 TURRET LOCK CYLINDER BLOCK VALVE 77 REAR LEFT OUTRIGGER CYLINDER
36 TURRET LOCKING CYLINDER
37 ATTACHMENT COUPL. CYLINDER BLOCK VALVE (*) ONLY WITH MAN-PLATFORM
38 ATTACHMENT COUPLING CYLINDER (**) ONLY FOR TÜV STANDARDS
39 TURRET ROT. GEAR MOTOR BLOCK VALVE
40 TURRET ROTATION GEAR MOTOR
41 EMERGENCY PUMP (*)
C.03.02
Aerial platform RNE - REM 4400
3 4
1
Ref. Description
1 Tank
2 Manual pump
3 Block valve
4 Rotation cylinder
6
9
C.03.03
Discharge line
External for S25 winches
Internal for P9 and P15 winches
A B A B B
A
P T P T
3
A B
P T
4
Ref. Description
1 Hydraulic motor
2 Valve
3 Cock
4 Control valve
5 Hydraulic pump
6 6 Oil tank
5
C.03.04
11
10 13 12
V1 V2
V1 V2
15 14
A B
P T 8 16
P1 T1
A2 17
7
B2
A1
6
B1
19 18
A
5
B
P T 2
C.03.04
Réf. Description
1 Quick connector
2 Hydraulic connection panel
3 Two-way compensator
4 3-way proportional valve
5 Turret rotation solenoid valve
6 Extension cylinder solenoid valve
7 Lifting cylinder solenoid valve
8 Solenoid valve for levelling the platform in manual mode
9 Double check valve
10 Levelling cylinder on turret
11 Double pressure relief valve
12 Platform levelling cylinder
13 Platform levelling cylinder block valve
14 Lifting cylinder
15 Lifting cylinder block valve
16 Extension cylinder
17 Extension cylinder block valve
18 Rotating operator
19 Rotating operator block valve
C.03.05
25 26 21 22
24
A
B
P T
23 19 20
HYDRAULIC TURRET
28 LOCKING
P T
16
A2
B2
9
A1 17 18
15
B1
9
A
14
B
9
P T
27
TURRET SYSTEM VIEW
4
V1 C1
6
3 10
C3
11
5
V2 C2
T P
2
HYDRAULIC TURRET
1 SUPPORT LOCK
V1 C1
C.03.05
Réf. Description
1 Quick connector
2 Load sensing valve
3 2-way max pressure valve
4 Proportional valve
5 Pressure reducing valve
6 Unloading solenoid valve
7 Boom dumping slewring mot. solenoid
8 Turret rotation slewring gear mot. solenoid
9 Throttle
10 Boom dumping gear motor block valve
11 Boom dumping gear motor
12 Turret rotation gear motor block valve
13 Turret rotation gear motor
14 1st section extension cylinder solenoid valve
15 2nd section extension cylinder solenoid valve
16 3rd section extension cylinder solenoid valve
17 1st section motion cylinder block valve
18 1st section motion cylinder
19 2nd section motion cylinder block valve
20 2nd section motion cylinder
21 3rd section motion cylinder block valve
22 3rd section motion cylinder
23 2-way valve
24 Sway proportional valve
25 Sway cylinder block valve
26 Platform sway cylinder
27 1-way valve
Proximity control
Ground M As_3p_motor
3
Lever control
Terminal
ELECTRONIC PARTS
Timed control
Ground to frame - +
Rectifier
Mechanical/manual control
Knot
Key control
Protection ground Light-emitting diode
RESISTANCES Diode
Frame ground 2
Resistance
COILS Condenser
Resistor
Coil
PUSHBUTTONS
Potentiometer
Mechanical coupling coil Manual NC contact
Variable resistance
Winding
Manual NO contact
SIGNALS
A/C coil
Intermittent lamp
NC mushroom-head
pushbutton
Whistle
Coil with diode NO mushroom-head
pushbutton
Lamp
NC level
NO level
Siren CONNECTORS
Connector Pushbutton with NC
Bell return
STATIC APPLICATIONS
Pushbutton with NO
Horn return
Auto-transformer
CONTACTS
Thermal
NO limit switch
NC limit switch
Contactor
Magneto-thermal closure
Magneto-thermal opening
Thermal closure
Thermal opening
Exchange
NC proximity
NO proximity
NO mechanical
NC mechanical
Selector
Selector2
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 1 of 10 C.05.01
A1.5
6.1
58 15/54 19 50a 1 9
P1 P2
0 1
2
1 0 H1 H2 H3 H4 H5 H6 - -
P 3
1 S
t∞ i S
t∞ i
X23 + +
5 10
S14 30
S9
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1 XS1 XS1
S1
S1
R2.5
H/R1
H/N1
C-L1
S-G1
H-L1
C-B1
A-G1
H-N1
V-N1.5 G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
9.1
K04
86 87
S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
H/N1
A/N1
6 8 12 15 11 1 M-N1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
+30 +15
D29 D19 D20 D17
3
3.1
D24 17 8
3.1 2.2
K14 K4
D25 85 87a 87
D5 85 87a 87
K10
OPTIONAL
CHECK TIMER
86 30 86 30
+30 +E
9 8 5 4 3 7 2
X8 X8 X8 X8 X8 X8 X8
M1
C1
S1
R10
M/B1
H/R1
H-L1
A-G1
H-N1
H1
V-N1.5
R-N2.5
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
M1
C1
S1
M/B1
H/R1
H/N1
H-L1
A-G1
H-N1
R-N2.5
86 30 86 30 86 30
R2.5
R2.5
R10
M2.5
C2.5
V-N1.5
R35
S22
G1 t
12Vcc
1 2 3 1
XA XA XA X75
M1 G2 M2
R5
N35
30 50
M 30
W
D+ M Y29 S26 S27
G S23 S24 S25
3
S21 p t p
U
31 t t
N35
N1
N1
N1
N1
N1
31
2.1
STARTER ALTERNATOR OPTIONAL GLOW PLUGS ENGINE STOP AIR FILTER HIGH. LOW ENGINE. HYDRAULIC OIL
AIR CONDITIONER SOLENOID VALVE CLOGGED ENGINE WATER ENGINE OIL WATER TEMP.
TEMP. PRESSURE TEMP.
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 2 of 10 C.05.01
I II F N R 49 H7
I II F
HORN
0
+ + 31
S48
1 2
1 2 3 4 5 6 7 8 9 10 11 12 X2 X2
XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7
G-R1
G-R1
G-V1
M-V1
Z1
Z-B1
A-R1
V-N1
N1 N1 N1
1.5 3.1
R-V1 R-V1
3.1
8
A-R1 A-R1
X28 10.1
S28
7
X28
L-G1
L-G1
R-V1
9 3 4 20 13 14 12 19 16 2 8
X5 X10 X10 X5 X13 X5 X11 X5 X13 X5 X5
6 51
1.3 9.1
53
6.4
D13 50
4.4
8 9
1.5 3.1
7
3.1
+15
K9 K8 K7 K1 K2 K16 K17
D10 85 87a 87
D9 85 87a 87
D8 85 87a 87
D11 D2 85 87a 87
D3 85 87a 87
F7C F7A D27 85 87a 87
D28 85 87a 87
15A 5A
86 30 86 30 86 30 86 30 86 30 86 30 86 30
+15
F6A F3B +15 F4B
7,5A 7,5A 7,5A
D1
+15 +15
23
10.4
14
4.1
1 6 11 4 17 3 2 3 1 4 8 9 2 6 7 10 11
X8 X8 X7 X7 X6 X7 X7 X15 X15 X15 X15 X15 X15 X15 X15 X15 X15
R-V1 L-R1
V1.5
Z1.5
B-G1
17 15 13 14
X30 X30 X30 X30
JOINT JOINT
M-V1
V-N1
17 15 13 14
X40 X40 X40 X40
3 4 14
V1
L-R1
R-V1
XM XM X25
B-G1
14 10 6 7
XC8 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
DL18 DL20 DL21 DC16 DC14
86 30 86 30 86 30 86 30
11
3.4
19 12 3 13 4 3 4 2
XC1 XC1 XC1 XC1 XC1 XC4 XC4 XC4
V1
B-N1
R-V1
Z1.5
B/R1
M-V1
B-N1
R-V1
R-V1
V-N1
23 12 3 4 11
X41 12 1 24 2 X44 X44 X44 X44
X41 X41 X41 X41
V1
B/R1
1 2 1 2 1 2 C A B C A B C A B C A B
X21 X21 X22 X22 X118 X118 X55 X55 X55 X54 X54 X54 X59 X59 X59 X58 X58 X58
Y01 Y02 Y18
HA1 S29 S30 S31 S32
1
R-V1
2
N1.5
N1
N1
N1
N1
N1
N1
N1
31 31
1.5 3.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE HORN MICRO MICRO MICRO MICRO
FORWARD SPEED REVERSE SPEED HYDRAULIC PUMP LEFT REAR RIGHT REAR RIGHT FRONT LEFT FRONT
DISPLACEMENT CHANGE STABILIZER STABILIZER STABILIZER STABILIZER
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 3 of 10 C.05.01
H/R1
9.1
L/N1
4.1
P3 P4 1 9
DRIVING CAB
H8 H9 - - H10 H11 1 0
q h
S i S i
+ +
5 10
S16
H12
M M
3 53a
4
53
M 53b M
31b
7 8 5 6 1 2 3 4 5 31
X3 X3 X1 X1 X61 X61 X61 X61 X61
R1
H1
L/N1
L/N1
A-B1
G1 G1 G1
1.5 10.1
N1 N1
2.5 4.1
R-N1 R-N1 R-N1
1.5 6.1
H1
1.5
R-V1 R-V1 A/V1 A/V1
2.5 6.1
A 4 5 6
X32 X28 X28 X28
R1
S33
A-B1
Z/N1
2 17
X26 B X16
X32
A-B1
7.4
H/R1
G-R1
A/V1
H-R1
S-N1
V-B1
V-N1
2 3 6 11 13 7 10 12 9
X13 X13 X13 X10 X10 X10 X10 X10 X10
+30
3
1.5
9 22
2.5 5.1
7
2.5
D12
17
1.3
11 10 9 2 4 10 7 1 13 5 11 6 12 8 3 5 6 7 7 5
X6 X6 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X7 X7 X7 X12 X12
B-R1
A-R1
V-B1
A-V1
11 9 10 21 20
X30 X30 X30 X30 X30
JOINT
Z/B1
H-L1
H-R1
11 9 10 21 20
X40 X40 X40 X40 X40
9 17 3
B-R1
A-R1
V-B1
A-V1
2 13 16 15 5
XC8 XC8 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
L-G1
G-R1
A/V1
R-N1
B-R1
A-R1
V-B1
V-N1
A-V1
A-B1
N1
V1
N1
M-
11
2.5
20
4.3
10 6 20 17 5 18 7
XC1 XC1 XC1 XC1 XC1 XC1 XC1
Z/N1
H-L1
H-R1
V-B1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 4 15 5 16 3 19 18
X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X41 X41 X41 X41 X41 X41 X41 X41
TRANSMISSION CUTOUT
BUZZER OUTPUT
SWITCHING
GND
2ND SPEED INDICATOR
SEAT SENSOR
2ND SPEED SOLENOID VALVE
C A B C A B C A B 1 2 1 2
X52 X52 X52 X50 X50 X50 X51 X51 X51 X116 X116 X117 X117
Y16 Y17
R6
S34 S35
1
N1
N1
N1
31 31
2.5 4.1
HYDRAULIC OIL LOW BRAKE FUEL GAUGE SENSOR SENSOR SENSOR SOLENOID VALVE SOLENOID VALVE
FILTER PRESSURE ENGINE 1ST SPEED 2ND SPEED 2ND SPEED 1ST SPEED
CARDAN SHAFT ENGAGED ENGAGED
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 4 of 10 C.05.01
R-N1
9.1
L/N1 L/N1
3.5 OVERLOAD WARN. SYSTEM
TO PLATFORM
5 10 5 10
S17 S18
TO ROBOT
+12 Vdc
GND
C-B1
5 6 3 4 1 2
X62 X62 X4 X4 X73 X73
B-N1
A-B1
L-R1
R1.5
M/B
M-
B1
1
A-B1
9.4
B-N1
5.1
M/B
1 9.1
N1 N1 N1
3.5 7.1
C-L1
A-N1
G/N1
L/G1
R-N1
C-B1
M-
B1
Z-B1
18 4 1 13 12 11
X16 X26 X26 X16 X16 X16
R-N1 R-N1
9.1
G/N1
C-L1
A-N1
2 17 14 3 5 4 1 6
X10 X10 X10 X11 X10 X11 X10 X10
F6B
7,5A
50
2.5
52
9.1
+15
1 20 10 9 7
1.5
XJ4 XJ3 XJ3 XJ3
F5C
K5 K11 K12
D6 D14 D15 15A
85 87a 87 85 87a 87 85 87a 87 DANFOSS
CONTROL UNIT
86 30 86 30 86 30
+E
14
2.4
6 6 5 2 14 12 3
X12 X6 X6 X6 X6 X6 X12
Z-N1
Z-B1
C-B1
22 25 12
X30 X30 X30
JOINT
G/N1
C-L1
R-V1
R-V1
R-V1
R-V1
A-R1
A-N1
M-
B1
22 25 12
X40 X40 X40
22 2 1 19 7 8 18 4 24
X25 X25 X25 X25 X25 X25 X25 X25 X25
Z-N1
Z-B1
C-B1
12 19 1
XC8 XC8 XC8
J1
1 2 3 4 UNDERCARRIAGE
CONTROL UNIT
KC15
DC22 85 87a 87
DC12
86 30
21
5.2
54
5.3
20
3.4
21 11 3
XC1 XC1 XC3
R-V1 R-V1
Z-B1
R-V1
5.1
G/N1
C-L1
R-V1
R-V1
R-V1
R-V1
C-B1
A-R1
A-N1
M-
B1
20 14 6
X41 X41 X41
Z-B1
R-V1
C-B1
1 2 C A B C A B C A B C A B C A B
X119 X119 X45 X45 X45 X46 X46 X46 X48 X48 X48 X49 X49 X49 X53 X53 X53
Y19 M
5
1
N1
N1
N1
N1
N1
N1
31 31
3.5 5.1
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 5 of 10 C.05.01
Deadband
compensation
S49
Danfoss joystick 1 0
1 9
0 1
5 10
S11
2 1
X67 X67
R/N1 R/N1
6.1
Prop 4
Prop 3
Prop 2
Prop 1
-INV
N-INV
-INV
N-INV
-INV
N-INV
-INV
N-INV
B-N1
B
A
B
A
B
A
B
A
4.5
switch
Neutral position
Pusbutton 6
Pusbutton 5
Dir. sw 4B
Dir. sw 2B
Dir. sw 2A
Dir. sw 1B
Dir. sw 1A
Dir. sw 4A
Dir. sw 3B
Dir. sw 3A
U+ Ud U
c -
G/R1
C/N1
8.1
M-H1
M-L1
B-H1
B-L1
M-S1
M-G1
B-S1
M-R1
B-G1
H-S1
B-R1
B1
H1
L1
N1
Z1
G1
S1
R1
V1
G/R1
B-N1
B-N1
9 10 21
X16 X16 X16
G/R1
B-N1
C/N1
1
X150
+15
F3C
7,5A
1 4 3 2 9 10 13 8 7 12 6 5 11 14 4 6 8
XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ30 XJ30 XJ3
DANFOSS CARD
22
3.5
19 18
XJ4 XJ4
TP1
N1
14 16
X7 X7
8
X6
G/R1
C/N1
L-G1
H-R1.5
N1
M-
16 1 23 24 26 1
X30 X30 X30 X30 X30 X74
JOINT
S/N1
16 1 23 24 26
X40 X40 X40 X40 X40
21
H-R1.5
L-G1
G/R1
C/N1
X25
N1
M-
21 8 4 3 20
XC8 XC8 XC8 XC8 XC8
21 UNDERCARRIAGE
4.5
CONTROL UNIT
DL12
KC9 KC10
DC8 85 87a 87
DC4 DC2 85 87a 87
DC1 DC3 DC9 DC7
R2
86 30 86 30
J2
1 2 3 4
S/N1
54
4.5
11 2 1 8 9 12 13 1
XC3 XC1 XC1 XC1 XC1 XC3 XC3 XC4
R-V1 G-V1 M-
G/R1
Z-N1
4.5 B1
C/N1
G-V1
G-V1
N1
M-
13 7 10 8 9 26 33 36 37 1 9
X41 X41 X41 X41 X41 X41 X41 X41 X41 X44 X44
G/R1
C/N1
G-V1
G-V1
R-V1
L-B1
1 2 C A B 1 2 1 2 1 2 1 2 1 2 1 2
X47 X47 X56 X56 X56 X115 X115 X115a X115a X105 X105 X110 X110 X103 X103 X104 X104
Y30 Y15 Y15a Y5 Y10 Y3 Y4
1
S45
2
2
N1
N1
N1
N1
N1
31 31
4.5 6.1
SOLENOID VALVE OPTIONAL SENSOR SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
STEERING REAR STEERING AXLE REAR STEERING AXLE REAR STEERING AXLE FRONT AXLE FRONT AXLE LEFT FRONT STEERING RIGHT FRONT STEERING
ACCUMULATOR ALIGNMENT LOCKING LOCKING ALIGNMENT ALIGNMENT AXLE UNLOCKING AXLE UNLOCKING
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) - Table:
sheet 6 of 10 C.05.01
A1.5 A1.5
1.5
1 7 9 1 6 8 9 1 9
1 0 2 0 1 2 1 0
DISCONNECTED
3 10 3 2 10 5 10
S6 S8 S2
N1 N1
7.1
R-N1 R-N1 R-N1
3.5 7.1
A/V1
3.5
C1.5
M1.5
C/B1
V/N1
V/B1
B/N1
B-R1.5
1 2 5 6 14 15 16
X16 X16 X16 X16 X16 X16 X16
R-N1.5
C/B1
V/N1
V/B1
B/N1
A/V1
H-R1
13 21
X11 X5
53
2.5
14 1 2 1 4
XJ30 XJ30 XJ30 XJ3 XJ3
F2A
7,5A
DANFOSS CARD
+30
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
C/B1
V/N1
V/B1
B/N1
S-N1
27 28 29 32 33
X30 X30 X30 X30 X30
JOINT
27 28 29 32 33
X40 X40 X40 X40 X40
B1
C1.5
M1.5
C/B1
V/N1
V/B1
B/N1
S-N1
9 11 10 1 3
XC8 XC8 XC7 XC7 XC7
UNDERCARRIAGE
CONTROL UNIT
30
7.1
86 30 86 30 86 30 86 30
8 17 9 9 9 15 8 2 5 6 7 4 12 4 5 5 10 10
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC3
1 2 3
C/B1
C/B1
V/B1
V/N1
V/N1
B/N1
N1.5
V/B1
B/N1
V/N1
B/N1
1 2 1 2 1 2 1 2
X109 X109 X108 X108 X107 X107 X106 X106 H16
Y9 Y8 Y7 Y6
M
1
6
M
M
2
N1.5
N1.5
N1
N1
N1
N1
N1
31 31
5.5 7.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE HEATING BEACON
RIGHT FRONT LEFT REAR RIGHT FRONT LEFT REAR
STABILIZER UP STABILIZER DOWN STABILIZER DOWN STABILIZER UP
Operation: Wiring diagram Girolift 5022 (up to serial no. 9410) - Table:
sheet 6 of 10 C.05.01
A1.5 A1.5
1.5
1 7 9 1 7 9 1 6 8 9 1 9
1 0 2 1 0 2 0 1 2 1 0
3 10 3 10 3 2 10 5 10
S3 S6 S8 S2
N1 N1
7.1
R-N1 R-N1 R-N1
3.5 7.1
A/V1
3.5
C1.5
M1.5
C/B1
V/N1
V/B1
B/N1
B-R1.5
1 2 5 6 14 15 16
X16 X16 X16 X16 X16 X16 X16
R-N1.5
C/B1
V/N1
V/B1
B/N1
A/V1
H-R1
13 21
X11 X5
53
2.5
14 1 2 1 4
XJ30 XJ30 XJ30 XJ3 XJ3
F2A
7,5A
DANFOSS CARD
+30
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
C/B1
V/N1
V/B1
B/N1
S-N1
27 28 29 32 33
X30 X30 X30 X30 X30
JOINT
27 28 29 32 33
X40 X40 X40 X40 X40
B1
C1.5
M1.5
C/B1
V/N1
V/B1
B/N1
S-N1
9 11 10 1 3
XC8 XC8 XC7 XC7 XC7
UNDERCARRIAGE
CONTROL UNIT
30
7.1
86 30 86 30 86 30 86 30
8 17 9 9 9 15 8 2 5 6 7 4 12 4 5 5 10 10
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC3
1 2 3
N1.5
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
20 34 21 29 17 31 23 28 35
X44 X41 X44 X41 X44 X41 X44 X41 X41
C/B1
C/B1
V/B1
V/B1
B/N1
V/N1
V/N1
B/N1
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
X89 X89 X109 X109 X88 X88 X108 X108 X87 X87 X107 X107 X86 X86 X106 X106
H16
Y9a Y9 Y8a Y8 Y7a Y7 Y6a Y6
M
1
6
M
M
2
N1.5
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
N1
31 31
5.5 7.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
LEFT FRONT STABILIZER RIGHT REAR STABILIZER RIGHT FRONT STABILIZER LEFT REAR STABILIZER LEFT FRONT STABILIZER RIGHT REAR STABILIZER RIGHT FRONT STABILIZER LEFT REAR STABILIZER
FOOT RETURN EXTENSION RETURN FOOT ADVANCE FOOT ADVANCE FOOT ADVANCE EXTENSION ADVANCE FOOT RETURN FOOT RETURN HEATING BEACON
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) - Table:
sheet 7 of 10 C.05.01
OPTIONAL
MANIPULATOR
1 7 9
1 0 2
4 3 2 1 1 2 3 4 5 6
X66 X66 X66 X66 XT XT XT XT XT XT
A/V1
A/B1
A-B1
M/B
R/N1
1
R/N1 R/N1
6.5 8.1
M/B
1 10.1
A/V1
10.1
N1 N1 A-B1 A-B1
4.5 3.5 10.1
N1 N1 N1
6.5 8.1
R-N1 R-N1 R-N1
6.5 8.1
L/N1
10.1
A-N1 A-N1
10.1
H1 H1
L/N1
10.1
6 3 2 4 1
R/N1
B/R1
A/R1
Z/B1
B-G1
A/B1
8.1
R-N1.5
R-N1.5
1
M
7 53a
53
M 53b
3 4 7 8 1 31b
X16 X16 X16 X16 X68
31
L/B1
R/N1
A/R1
Z/B1
B-G1
V-B1
M/N
1
15 16 15 8 8
X10 X10 X5 X11 X10
5 3 3 2 1 5
XJ3 XJ30 XJ3 XJ3 XJP3 XJ30
F1A F6C
7,5A 20A
DANFOSS CARD + +
+15 +E
11 12 15 16
XJ4 XJ4 XJ4 XJ4
A/R1
Z/B1
A/B1
M/N
1
30 31 34 35
X30 X30 X30 X30
JOINT
30 31 34 35
X40 X40 X40 X40
A/R1
Z/B1
A/B1
M/N
1
2 4 6 14
XC7 XC7 XC7 XC7
30
UNDERCARRIAGE
6.4 CONTROL UNIT
86 30 86 30 86 30 86 30
11 13 14 1 6 11 12 8 1 10 7 13 2 3 6
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 7 XC5 XC5 XC3 XC4 XC5 XC5 XC3
XC4
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
24
M/N
M/N
22 18 19 X44
1
1 2 1 2 1 2 1 2
X114 X114 X113 X113 X112 X112 X111 X111
Y14 Y13 Y12 Y11
1
1
2
N1.5
N1.5
N1
N1
N1
N1
31 31
6.5 8.1
Operation: Wiring diagram Girolift 5022 (up to serial no. 9410) - Table:
sheet 7 of 10 C.05.01
OPTIONAL CONTROL LEVER
1 7 9 1 7 9
1 0 2 1 0 2
4 3 2 1 1 2 3 4 5 6
X66 X66 X66 X66 XT XT XT XT XT XT
A/V1
A/B1
A-B1
M/B
R/N1
1
R/N1 R/N1
6.5 8.1
M/B
1 10.1
A/V1
10.1
N1 N1 A-B1 A-B1
4.5 3.5 10.1
N1 N1 N1
6.5 8.1
R-N1 R-N1 R-N1
6.5 8.1
L/N1
10.1
A-N1 A-N1
10.1
H1 H1
L/N1
10.1
6 3 2 4 1
R/N1
B/R1
A/R1
Z/B1
B-G1
A/B1
8.1
R-N1.5
R-N1.5
1
M
7 53a
53
M 53b
3 4 7 8 1 31b
X16 X16 X16 X16 X68
31
L/B1
R/N1
A/R1
Z/B1
B-G1
V-B1
M/N
1
15 16 15 8 8
X10 X10 X5 X11 X10
5 3 3 2 1 5
XJ3 XJ30 XJ3 XJ3 XJP3 XJ30
F1A F6C
7,5A 20A
DANFOSS CARD + +
+15 +E
11 12 15 16
XJ4 XJ4 XJ4 XJ4
A/R1
Z/B1
A/B1
M/N
1
30 31 34 35
X30 X30 X30 X30
JOINT
30 31 34 35
X40 X40 X40 X40
A/R1
Z/B1
A/B1
M/N
1
2 4 6 14
XC7 XC7 XC7 XC7
30
UNDERCARRIAGE
6.4 CONTROL UNIT
86 30 86 30 86 30 86 30
11 13 14 1 6 11 12 8 1 10 7 13 2 3 6
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 7 XC5 XC5 XC3 XC4 XC5 XC5 XC3
XC4
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
M/N
M/N
1
22 30 18 25 19 32 24 27 2
X44 X41 X44 X41 X44 X41 X44 X41 X44
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
M/N
M/N
1
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
X94 X94 X114 X114 X93 X93 X113 X113 X92 X92 X112 X112 X91 X91 X111 X111
Y14a Y14 Y13a Y13 Y12a Y12 Y11a Y11
1
1
2
N1.5
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
6.5 8.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
RIGHT FRONT STABILIZER LEFT REAR STABILIZER LEFT FRONT STABILIZER RIGHT REAR STABILIZER RIGHT FRONT STABILIZER LEFT REAR STABILIZER LEFT FRONT STABILIZER RIGHT REAR STABILIZER
EXTENSION ADVANCE EXTENSION ADVANCE EXTENSION ADVANCE FOOT ADVANCE EXTENSION RETURN EXTENSION RETURN EXTENSION RETURN FOOT RETURN
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 8 of 10 C.05.01
1 7 9
1 0 2 H17 H18 H19 H20 H21 H22 H23
G/R1
S-G1
B-G1
3 10
S10
1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 7 8
X65 X65 X65 X76 X76 X76 X76 X76 X76 X76 X76 X62 X62 X62 X62 X62 X62
R/N1 R/N1
7.5
N1 N1 N1
7.5 9.1
R-N1 R-N1 R-N1
7.5 10.1
M-
N1 9.1
l -
X43 X43
C1
S1
H1
V1
A1
M-V1
A-R1
M/B
N1
M-
1
18 7 10 11 9 12 13 11 12 8 6
XJ30 XJ30 XJ30 XJ3 XJ30 XJ3 XJ30 XJ30 XJ30 XJ30 XJ3
DANFOSS CARD
1 1 2 2 5 5 6 4 3 3 4
XJP4 XJ4 XJP4 XJ4 XJP4 XJ4 XJ4 XJP4 XJ4 XJP4 XJ4
L/G1
L/R1
L/B1
V/B1
R-G1
S-G1
Z/N1
A/V1
B-G1
A-G1
B-N1
M/B
N1
M-
1
1 2 1 6 2 7 5 11 10 4 9 3 8
X42 X42 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33
L/G1
L/R1
L/B1
V/B1
R-G1
S-G1
Z/N1
A/V1
B-G1
A-G1
B-N1
M/B
N1
M-
1
1 2 1 2 1 2 T 1 2 T 1 2 T 1 2 1 2 T 1 2 T
X101 X101 X102 X102 X122 X122 X122 X123 X123 X123 X124 X124 X124 X125 X125 X126 X126 X126 X127 X127 X127
Y1 Y2 Y25
Y22 Y23 Y24 Y26 Y27
1
1
2
2
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
7.5 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
SLEWRING SLEWRING BOOM STABILIZERS ATTACHMENT SWITCHING BOOM TURRET
LOCKED UNLOCKED EXTENDED/RETRACTED SLEWRING COUPLED/RELEASED RAISED/LOWERED ROTATION
LOCKED/UNLOCKED
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 9 of 10 C.05.01
H/R1 H/R1
3.5 0
S56
1
R/N1 R/N1
8.5 RP1 RP2 RP3
+ + +
0
B C F
1 0 2
- - -
1 2
G-V1.5
15
12
11
18
16
17
13
10
14
9
7
k v w x q n j m t r s o l p u e h a b c d f g
X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31
N1 N1 N1
8.5 10.1
Z1
L-G1
R-N1
C1
A-N1
A-G1
R-G1
A-B1
L-N1
L-R1
L-B1
B-R1
B-N1
A-V1
V-B1
V1
M
1
V-B1
1.5
M
1
H-R1
C-N1
V-B1
19 1
X16 X69
M
1.5 1
M
1
A-B1
4.5
11 10 7 1 8 3 6 5 4 9 7 2
X13 X13 X14 X14 X14 X14 X14 X14 X14 X14 X5 X14
51
2.5
52
4.2
5 2 1 2 3 4 6 8
XJP2 XJP3 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2
K15
D26 85 87a 87
F8C
5A DANFOSS CARD
86 30
+15
2
1.5
0
1.3
2 1
X12 X12
H-R1
C-N1
19 18 6 2 5 3 4
X30 X30 X30 X30 X30 X30 X30
JOINT
19 18 6 2 5 3 4
X40 X40 X40 X40 X40 X40 X40
L1
A1
H1.5
N1.5
V1.5
H-R1
C-N1
17 18 7 8 15 9 5
XC8 XC8 XC7 XC7 XC7 XC7 XC7
UNDERCARRIAGE
CONTROL UNIT
16 15 1 2 3 4 6 8 9
XC1 XC1 XC6 XC6 XC6 XC6 XC6 XC6 XC6
L1
L1
H1
H1
V1
V1
A1
H-R1
C-N1
21 22 10 5 13 7 15 6 14
X41 X41 X44 X44 X44 X44 X44 X44 X44
H-R1
C-N1
1 2 1 2
X120 X120 X121 X121
Y20 Y21
1
1
2
N1.5
N1.5
N1
N1
31 31 10.1
8.5
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
5022 (up to serial no. 9410) - sheet 10 of 10 C.05.01
3 2 10 4 6 3 1 7 5 6 10 5 10
56 30 L 15 31
S55 S12 S1 S5 S13
B-R1
1 2 3 4 5 6 7 8 9 10 11 12 3 4 5 6 7 8
XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 X2 X2 X2 X2 X2 X2
L/N1
7.5
A-N1
7.5
M/B
7.5 1
A-B1
7.5
H1
7.5
A/V1
7.5
N1 N1
9.5
R-N1 R-N1
8.5
A-R1 A-R1
2.5
G-N1.5
G1 3
3.5
X26
B-G1
B-R1
R-G1
L-R1
L-N1
B-R1
B1
G-R1.5
G1
G1
L1
R1
A1
V-B1
V-N1
A-V1
10 1 18 9 12 13 2 4 3 11 10 5 6 16 1 7
X5 X13 X5 X11 X5 X5 X11 X5 X5 X5 X11 X5 X5 X5 X5 X11
+30
F5A
15A
K13 +30 K6 K3
D16 85 87a 87
F8A D7 85 87a 87
F2C F3A F2B F1B + F4C
10A 3A 3A 10A 10A 7,5A
P C
86 30 86 30
-
+30 +30 +15
23
2.2
15 8 1 12 15 9 10 13 17 9 3 7 4 16 13 1
X6 X7 X7 X7 X7 X7 X7 X7 X7 X6 X6 X6 X6 X6 X6 X6
G-N1 G1
H1.5
L1
G-N1
H1.5
G-N1
L1
M-V1
B1
G-N1.5
A1
G1
G1
A1
R1
V1.5
V1.5
7 8
X30 X30
7 8
X40 X40
5 6 10 11 12 23 13 15
G1
G-N1
17 16
XC7 XC7
UNDERCARRIAGE UNDERCARRIAGE
CONTROL UNIT CONTROL UNIT
1 2 3 5 4 1 2 3 5 4
X70 X70 X70 X70 X70 X71 X71 X71 X71 X71
N1.5
H1.5
A1
G1
V1.5
1 2 3 5 4
X72 X72 X72 X72 X72
14 5 7
XC1 XC6 XC6
G1
G1
G-N1
11 16 8
X41 X44 X44
N1.5
H1.5
L1
G-N1
G-N1
N1.5
H1.5
A1
G1
G1
L1
V1.5
V1.5
R1
B1
A1
G-N1
G-N1
M-V1
R-N1
G-N1.5
1 2 2 1 1 3 2 4 1 3 2 4 1 2
X57 X57 X37 X37 X35 X35 X35 X35 X36 X36 X36 X36 X38 X38
H27 H29 H31 H32
HA2
R
56b
58
56b
58
56a
56a
L
S47
59c
59c
R
58
58
L
31
31
31
N1.5
N1.5
N1.5
N1
N1
N1
N1
N1
N1
31 31
9.5 /.
/
LEFT FRONT LICENSE PLATE RIGHT FRONT LICENSE PLATE LEFT REAR RIGHT REAR BACK-UP BACK-UP WORK STOP LIGHT
LAMP LIGHTS LAMP LIGHTS LAMP LAMP LAMP HORN LIGHT MICRO
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) Table:
DANFOSS board C.05.01
POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SIG.
1 PROP. CONTROL - LIFTING/LOWERING AN IN 1 +12 JOYSTICK IN MOTION M+B+MV IN 1 LEFT REAR STAB. PUSHBUTTON B/N IN
2 PROP. CONTROL - TURRET ROTATION RL IN 2 YELLOW PUSHBUTTON S/M IN 2 RIGHT FRONT STAB. PUSHBUTTON A/R IN
3 PROP. CONTROL - BOOM EXTENSION/RETRACT. AB IN 3 RED PUSHBUTTON B/A IN 3 RIGHT REAR STAB. PUSHBUTTON Z/B IN
4 +12 JOYSTICK IN MOTION V IN 4 DEAD MAN B/H IN 4 LEFT FRONT STAB. PUSHBUTTON V/N IN
6 +12 FOR ROBOT POWER SUPPLY BR OUT 6 JOYSTICK - DIR.1B REVERSE B/R IN 6 KEY-SWITCH - ROAD/CABIN/PLATFORM M/B IN
7 DISCONNECTED 7 JOYSTICK - DIR. 2A RIGHT M/R IN 7 SENSOR - LOCK. PIN UP (SLEWRING LOCKED) AN IN
8 SENSOR - FORKS COUPLED BN IN 8 JOYSTICK - DIR. 2B LEFT M/S IN 8 SENSOR - OVERLOAD WARNING SYSTEM BN IN
4 TURRET ROTATION SOLENOID Y27 POWER SUPPLY BN OUT 12 INDICATOR - SLEWRING LOCKED LR IN
5 ATTACHMENT COUPLING/RELEASE SOLENOID Y24 POWER SUPPLY RG OUT 13 INDICATOR - PARALLEL FORKS C IN
8 DISCONNECTED 16 DISCONNECTED
(STABILIZERS AND BOOM)
17 DISCONNECTED
18 GND N IN
POS. FUNCTION DESCRIPTION COLOUR SIG. CONNECTOR REFERENCES IN WIRING DIAGRAM
1 PROP. CONTROL - LIFTING/RETRACTING Y22 M/B OUT
2 PROP. CONTROL - FORKS ROTATION Y23 V/B OUT
JP2 CORRESPONDS TO XJP2
JP3 CORRESPONDS TO XJP3
3 PROP. CONTROL - BOOM EXT./RETRACT. Y26 A/V OUT
JP4 CORRESPONDS TO XJP4
4 PROP. CONTROL - TURRET ROTATION Y27 L/G OUT J3 CORRESPONDS TO XJ3 (12-WAY CONNECTOR)
5 PROP. CONTROL - COUPLING/RELEASE Y24 A/B OUT AND TO XJ30 (18-WAY CONNECTOR)
6 ELECTRIC CARRIAGE-DANFOSS SWITCHING Y25 Z/N J4 CORRESPONDS TO XJ4
J5 CORRESPONDS TO XJ5
7 DISCONNECTED
8 DISCONNECTED
9 Y9 RIGHT FRONT STAB. LIFTING SOLENOID V/B OUT J4 JP3 JP2 J5 J3 JP4
10 Y8 LEFT REAR STAB. LOWERING SOLENOID C/B OUT
9 1 3 1 3 1 6 1 8 1 5 1 3 1
11 Y14 LEFT FRONT STAB. LOWERING SOLENOID M/N OUT
20 10 8 4 8 4 14 7 18 9 12 6 8 4
12 Y13 RIGHT REAR STAB. LOWERING SOLENOID A/B OUT
Operation: Wiring diagram Girolift 5022 (up to serial no. 9410) Table:
DANFOSS board C.05.01
POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SEG.
1 PROP. CONTROL - LIFTING/LOWERING A-N IN 1 +12 JOYSTICK IN MOTION M+B+M-V IN 1 RIGHT FRONT ARM PUSHBUTTON B/N IN
2 PROP. CONTROL - TURRET ROTATION L-R IN 2 YELLOW PUSHBUTTON S-N IN 2 RIGHT FRONT FOOT PUSHBUTTON A/R IN
3 PROP. CONTROL - BOOM EXTENSION/RETRACT. L-B IN 3 RED PUSHBUTTON B-L IN 3 LEFT FRONT ARM PUSHBUTTON Z/B IN
4 +12 JOYSTICK IN MOTION V IN 4 DEAD MAN B-H IN 4 LEFT FRONT FOOT PUSHBUTTON V/N IN
5 PLATFORM MOTION ON V-B IN 5 JOYSTICK - DIR.1A FWD N IN 5 RIGHT REAR ARM PUSHBUTTON M/N IN
6 +12 FOR ROBOT POWER SUPPLY B-R OUT 6 JOYSTICK - DIR.1B REVERSE B-R IN 6 TO PLATFORM M/B IN
8 SENSOR - FORKS COUPLED B-N IN 8 JOYSTICK - DIR. 2B LEFT M-S IN 8 SENSOR - OVERLOAD WARNING SYSTEM B-N IN
13 PROP. 3P EXT./RETRACTION H IN
"JP3" CONNECTOR 1 RIGHT REAR FOOT PUSHBUTTON V/B
14 +12 FOR JOYSTICK POTENTIOMETERS MG+BG+V+Z IN 2 LEFT REAR ARM PUSHBUTTON C/B
15 DISCONNECTED
"JP4" CONNECTOR
16 DISCONNECTED
"J4" CONNECTOR 17 DISCONNECTED
POS. FUNCTION DESCRIPTION COLOUR SIG.
18 GND N IN
1 EXTENSION/RETRACTION SOLENOID POWER SUPPLY A/R OUT
POS. FUNCTION DESCRIPTION COLOUR SIG.
2 LIFTING/LOWERING SOLENOID POWER SUPPLY M-N OUT
1 PROP. CONTROL - LIFTING/RETRACTING M/B OUT
3 FORKS ROTATION SOLENOID POWER SUPPLY B-N OUT
2 PROP. CONTROL - FORKS ROTATION V/B OUT
4 TURRET ROTATION SOLENOID POWER SUPPLY A-G OUT
3 PROP. CONTROL - BOOM EXT./RETRACT. A/V OUT
5 ATTACHMENT COUPLING/RELEASE SOLENOID POWER SUPPLY R-G OUT
4 PROP. CONTROL - TURRET ROTATION L/G OUT
6 DISCONNECTED
5 PROP. CONTROL - COUPLING/RELEASE L/B OUT
7 DISCONNECTED
6 ELECTRIC CARRIAGE-DANFOSS SWITCHING Z/N
8 DISCONNECTED
7 DISCONNECTED
8 DISCONNECTED
J4 JP3 JP2 J5 J3 JP4
9 Y9-Y9a LEFT STAB. EXT. SOLENOID V/B OUT
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) - Table:
CONTROL UNIT board C.05.01
X5 - MARK 21 X6 - MARK 17 X7 - MARK 17 X11 - MARK 13
X9 - MARK 13
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
POS. FUNCTION DESCRIPTION COL. SIG.
1 BACK-UP ALARM CUTOUT B(1) OUT 1 BRAKE PUMP POWER SUPPLY FOR STOP R OUT 1 V OUT 1 85 ELECTRONIC RELAY POWER SUPPLY M/B OUT
LEFT HIGH BEAM POWER SUPPLY 1 +12 GEAR CHANGE GR OUT
2 RA IN 2 LOCKING PIN UP/CARRIAGE ALIGNMENT SENSOR POWER S. 2RV 2 SIGNAL - STABILIZERS FOR OVERLOAD SYSTEM LR 2 POSITION LIGHTS INDICATOR G OUT
HAZARD PUSHBUTTON POWER SUPPLY OUT IN 2 SIGNAL - 1ST MECHANICAL GEAR INDICATOR VN IN
3 POSITION LIGHTS SW POWER SUPPLY BR OUT 3 LEFT TURN SIGNAL POWER SUPPLY L IN 3 STABILIZER SENSOR POWER SUPPLY RV OUT 3 CARRIAGE ALIGNMENT INDICATOR MB OUT
3 SEAT SENSOR A/V OUT
4 4 RIGHT TURN SIGNAL POWER SUPPLY A 4 SIGNAL - STABILIZER FOR TRANSMISSION DISENGAGEMENT 4 +12 SENSOR - BOOM LOWERED IN
POSITION LIGHTS B61.5 IN IN BG OUT 4 CA
SIGNAL - 2ND MECHANICAL GEAR INDICATOR V OUT
5 BLINKING POWER SUPPLY LR OUT 5 CARRIAGE ALIGNMENT SIGNAL MB IN 5 SIGNAL - CARDAN SHAFT SENSOR AB IN 5 +12 FOR PLATFORM L/N IN
5 2ND SPEED Y16 SOLENOID VALVE BR IN
6 TURN SIGNALS POWER SUPPLY 2LN OUT 6 EMERGENCY PUMP COIL POWER SUPPLY AR IN 6 SIGNAL - 2ND SPEED SENSOR AV IN 6 +12 FOR INSTRUMENTS INDICATORS 2RN OUT
6 GND N OUT
7 EMERGENCY PUSHBUTTON POWER SUPPLY 2M OUT 7 RIGHT REAR BEAM POWER SUPPLY G OUT 7 SIGNAL - 1ST SPEED SENSOR AR IN 7 +12 WORK LIGHT GR OUT
7 +12 CONTROL UNIT POWER SUPPLY FROM 1C 7.5A FUSE RN OUT
8 HORN POWER SUPPLY Z IN 8 STEERING ACCUMULATOR SOLENOID VALVE S/N OUT 8 LOW BEAM H OUT 8 +12 STABILIZERS PUSHBUTTON POWER SUPPLY R/N OUT
8 1ST MECHANICAL GEAR Y17 SOLENOID VALVE VB IN
9 GEAR SW POWER SUPPLY VN IN 9 LEFT FRONT POSITION LIGHTS/LICENSE PLATE LIGHT P.S. GN OUT 9 LOW BEAM H OUT 9 +12 DASHBOARD LIGHTING 2G OUT
9 BUZZER OUT MN OUT
10 BV IN 10 PRESSURE SW - LOW BRAKE PUMP PRESSURE HR IN 10 RIGHT HIGH BEAM POWER SUPPLY V 10 +12 TURN SIGNALS INDICATOR POWER SUPPLY RG
HIGH BEAM POWER SUPPLY OUT 10 TRANSMISSION DISENGAGED IN OUT
LG
11 11 11 11
HAZARD PUSHBUTTON POWER SUPPLY R OUT HYDRAULIC OIL FILTER CLOGGING HL IN DISPLACEMENT CHANGE SOLENOID POWER SUPPLY V OUT 11 +12 FROM 50 IGNITION KEY CA IN
SENSOR - CARDAN SHAFT IN MOTION AB OUT
12 12 BOOM UP/DOWN SENSOR POWER SUPPLY 2RV 12 LEFT TURN SIGNAL 12 +12 GEAR CHANGE SW POWER SUPPLY
LEFT TURN SIGNAL POWER SUPPLY 2L OUT OUT L OUT 12 SENSOR - 1ST SPEED ENGAGED GV OUT
AV OUT
13 RIGHT TURN SIGNAL POWER SUPPLY 2A OUT 13 BACK-UP ALARM B OUT 13 RIGHT TURN SIGNAL A OUT 13 +12 HEATING SW HR OUT
13 SENSOR - 2ND SPEED ENGAGED AR OUT
14 FWD/REVERSE AND DISPLAC. CHANGE POWER SUPPLY 2GR OUT 14 SIGNAL - BOOM LOWERED SENSOR CL IN 14 OPTIONAL LG OUT
15 WINDSCREEN WIPER AND TIMER POWER SUPPLY 2L/N OUT 15 GND N IN 15 RIGHT REAR/LEFT FRONT POSITION LIGHTS GN OUT
16 BACK-UP ALARM CUTOUT PUSHBUTTON POWER SUPPLY BR OUT 16 BACK-UP LAMP MV OUT KC9-KC10 RELAY 30 POWER SUPPLY -
16
STEERING AXLE SWAY UNLOCKING HR OUT X14 - MARK 9
17 EMERGENCY PUSHBUTTON MN IN 17 HORN POWER SUPPLY Z OUT
X8 - MARK 9
17 RIGHT FRONT/LEFT REAR POSITION LIGHTS 2G OUT POS. FUNCTION DESCRIPTION COL. SIG.
18 FROM SW TO RELAY FOR LOW BEAM AV IN
20 REVERSE SPEED MN IN 1 Y01 FWD SPEED SOLENOID VALVE VN OUT 2 ENGINE EMERGENCY STOP PUSHBUTTON POWER SUPPLY M OUT
21 BEACON PUSHBUTTON POWER SUPPLY RN OUT 2 ENGINE WATER TEMPERATURE HL 3 +12 START DESDE BARQUILLA C IN
IN
X15 - MARK 13
3 HIGH ENGINE WATER TEMPERATURE 4 OPCIONAL AG
H/R IN OUT
POS. FUNCTION DESCRIPTION 4 AIR FILTER AG IN 5 OPCIONAL +12 AV OUT
X5 -21-WAY CONNECTOR (LIGHT BLUE) 1 SIGNAL - LOWERED STABILIZERS FOR OVERLOAD SYSTEM LR OUT
5 1ST MECHANICAL SPEED SOLENOID VALVE BV OUT
12
SIDE DASHBOARD 2
6 DIFFERENTIAL LOCKING SOLENOID (GIRO 5022) +12 DIFFERENTIAL LOCKING (GIRO 5022) CB IN
AB OUT X1 X2 X3 X4
1
TP1
3 +12 SEAT MICRO AND PARKING BRAKE MICRO 2RV OUT
7 2ND MECHANICAL SPEED SOLENOID VALVE BR OUT FLASHER
UNIT 4
X6 - 17-WAY CONNECT.(YELLOW) SIGNAL - PARKING BRALE ENGAGED LG IN
F1A F2A F3A D1
K1 K2
10
K3 FRONT UPPER LINE 5 CARRIAGE ALIGNMENT SENSOR MB OUT
7.5A 7.5A 3A
1
DISPLAC. HORN 6
CHANGE BLINKING OVERLOAD WARNING SYSTEM CENTRAL POWER SUPPLY R OUT
10
2R/N OUT
D2 D3 JOINT LINE 8 ROAD/CABIN/PLATFORM POWER SUPPLY
1
9 INTERIOR LAMP POWER SUPPLY R OUT
POS. FUNCTION DESCRIPTION COL. SIG. F1C F2C F3C K4 K5 K6
7.5A 3A 7.5A 10 1ST/2ND MECHANICAL SPEED CHANGE GR IN
X8 - 9-WAY CONN. X9 - 13-WAY CONNECTOR
1 HIGH BEAM INDICATOR VN OUT EMERGENCY EMERGENCY LOW
PUMP BEAM ENGINE LINE 11 1ST SPEED INDICATOR VN OUT
D4 GEARBOX CONTROL UNIT
8
6
1
1
10
F6B SIDE DASHBOARD
5 AIR FILTER INDICATOR AG OUT F4B F5B
7.5A
1
15 DANFOSS CARD AND OPT. HAND CONTROL POWER SUPPLY RBR OUT
7.5A 7.5A ADVANCE REVERSE FWD
6 OPTIONAL OUT ENABL.
16 DANFOSS CARD POWER SUPPLY RN OUT
CMD X11 - 13-WAY CONNECT.
7 ENGINE OIL INDICATOR HN OUT F4C F5C F6C X12-7-W. CONN.
TP2 17 L/N
7.5A 7.5A 20A (YELLOW) SIDE EMERGENCY PUMP POWER SUPPLY OUT
GEN-SET INDICATOR JOINT LINE
8
5
8 2H OUT D8 D9 D10 TP3
DASHBOARD
1
D23 D24
X14- 9-WAY CONN.
14 DISCONNECTED
F7C F8C K14 K15 K16 K17 PLATFORM
6
Operation: Wiring diagram Girolift 5022 (up to serial no. 9410) - Table:
CONTROL UNIT board C.05.01
POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION
1 back-up alarm cutout 1 +stop sw 1 56/a 1 fwd speed solenoid valve 1 speed change sw 1 signal - stabilizers for overload warn. syst. 1 electronic relay power supply enabl. command
2 +15 hazard sw 2 +sensor - boom lowered 2 signal - stabilizers for overload warn. system 2 Temp. H2o 2 signal - 2nd speed indicator 2 differential locking solenoid valve 2 lights indicator
3 + position lights sw 3 left turn signal 3 + sensors 3 max H2o 3 seat sensor 3 + seat sensor 3 signal - carriage alignment
4 position lights switch 4 right turn signal 4 signal - stabilizers for transmission disengagm. 4 air filter 4 signal - 1st speed indicator 4 parking brake signal 4 lowered boom indicator
5 + blinking 5 signal - carriage alignment 5 sensor - Cardan shaft 5 electrostop 5 2nd speed solenoid valve 5 carriage alignment 5 platform power supply
6 49 selector sw 6 emergency pump 6 sensor - 1st speed 6 reverse speed solenoid valve 6 GND 6 + overload warning system power supply 6 + dashboard indicator
7 emergency pushbutton 7 58 right 7 sensor - 2nd speed 7 engine oil 7 + control unit power supply 7 + speed change/indicators sw 7 + work light sw
8 horn 8 steering accumulator solenoid 8 56/b 8 start (50) 8 1st speed solenoid valve 8 Danfoss sw/pushbutton 8 + stabilizers sw
9 fwd speed 9 58 left 9 56/b 9 battery charger (D+) 9 out - optional buzzer 9 + interior lamps 9 dashboard lighting
10 56/a selector sw 10 brake pressure switch 10 56/a 10 transmission disengagement 10 change sw 10 turn signals indicator
11 +30 hazard sw 11 hydraulic oil filter 11 displacement change solenoid valve 11 sensor - Cardan shaft 11 2nd speed indicator 11 start
12 left turn signal 12 + carriage alignment sensor 12 left turn signal 12 sensor - 1st speed 12 seat sensor 12 sw neutral
13 right turn signal 13 back-up alarm 13 right turn signal 13 sensor - 2nd speed 13 1st speed indicator + heating sw
13
14 + speed selector sw 14 signal - lowered boom sensor 14 optional 14 emergency pump sw
16 back-up alarm 16 back-up lamp 16 +12V levelling relay power supply 16 + Danfoss card
18 56/b selector sw
19 displacement change wa
20 reverse speed
21 + beacon sw
X14 - MARK 9
X5 -21-WAY (LIGHT BLUE) CONNECTOR
POS. FUNCTION DESCRIPTION
FRONT DASHBOARD
1 emergency pump sw
2 engine stop
X12 - MARK 9
Operation: Wiring diagram Girolift 3514-3518 (up to serial no. 9261) - Table:
UNDERCARRIAGE board C.05.01
XC8 - MARK 21-WAY XC6 - MARK 9-WAY XC4 - MARK 13-WAY XC3 - MARK 13-WAY XC1 - MARK 21-WAY
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
1 SENSOR - SLEWRING LOCKING PIN ZB OUT NOT USED FOR GIROLIFT 3514 1 Y3 /Y4 FRONT STEER. AXLE UNLOCK. SOLENOID 2MB OUT 1 Y14 LEFT FRONT STAB. LOWERING M/N OUT 1 Y15 REAR STEER. AXLE UNLOCK. SOLENOID 2GV OUT
2 SENSOR - CARDAN SHAFT AB OUT 2 SENSOR - LEFT FRONT STABILIZER B/R IN 2 Y8 LEFT REAR STAB. LOWERING C/B OUT 2 DISCONNECTED GV OUT
3 Y10 LEFT FRONT SWAY G/R IN 3 SENSOR - RIGHT FRONT STABILIZER BN IN 3 SENSOR POWER SUPPLY 2RV OUT 3 CARDAN SHAFT SENSOR POWER SUPPLY RV OUT
4 Y5 RIGHT FRONT SWAY C/N IN 4 FRONT STAB. SENSOR POWER SUPPLY 2RV IN 4 Y7 RIGHT FRONT STAB. LOWERING B/N OUT 4 1ST SPEED SENSOR POWER SUPPLY RV OUT
XC5 - MARK 17-WAY
5 Y17 1ST SPEED SOLENOID VALVE BV IN 5 DISCONNECTED B/N 5 Y6 LEFT REAR STAB. LIFTING V/N OUT 5 2ND SPEED SENSOR POWER SUPPLY RV OUT
6 SENSOR POWER SUPPLY RV IN POS. FUNCTION DESCRIPTION 6 DISCONNECTED A/B 6 Y11 RIGHT REAR STAB. LIFTING A/R OUT 6 SLEWRING LOCKING PIN SENS. P.S. 2RV OUT
7 SIGNAL FOR OVERLOAD WARNING SYSTEM LR OUT 7 DISCONNECTED Z/B 7 Y12 LEFT FRONT STAB. LIFTING Z/B OUT 7 Y17 1ST SPEED SOLENOID POWER SUPPLY BV OUT
NOT USED FOR GIROLIFT 3514
8 +12 FOR 30 RELAY KC9 KC10 8 DISCONNECTED V/B 8 Y13 RIGHT REAR STAB. LOWERING A/B OUT 8 Y5 RIGHT FRONT SWAY POWER SUPPLY C/N OUT
HR IN
STEERING AXLE SOLENOID VALVE RELEASE
9 DISCONNECTED C/B 9 Y9 RIGHT FRONT STAB. LIFTING B/V OUT 9 Y10 LEFT FRONT SWAY POWER SUPPLY G/R OUT
9 STABILIZER RELAY COIL POWER SUPPLY SN IN
10 GND M 10 GND N 10 SIGNAL - CARDAN SHAFT SENSOR AB IN
10 SIGNAL - STABILIZERS FOR TRANSMISSION DISENGAGEMENT BG OUT
11 DISCONNECTED M/N 11 SENSOR - REAR WHEELS ALIGNMENT AB 11 SIG. - SLEWRING LOCKING PIN SENSOR ZB IN
11 Y9 RIGHT FRONT STAB. LIFT. - KC1 RELAY 30 POWER SUPPLY B/V IN
12 DISCONNECTED V/N 12 DISCONNECTED MN 12 LEFT REAR STAB. LIMIT SWITCH BN IN
12 NOT USED IN GIROLIFT 3514 CB
13 DISCONNECTED A/R 13 DISCONNECTED ZN 13 RIGHT REAR STAB. LIMIT SWITCH B/R IN
13 1ST MECHANICAL SPEED SENSOR A/V OUT
14 DISCONNECTED GN
14 Y18 HYDRAULIC SPEED SOLENOID VALVE V IN
15 Y21 4-WHEEL STEERING SOLENOID VALVE CN OUT
15 Y16 2ND SPEED SOLENOID VALVE BR IN
16 Y20 CRAB STEERING SOLENOID VALVE HR OUT
16 2ND MECHANICAL SPEED SENSOR AR OUT
17 2ND MECHANICAL SPEED SENSOR AR IN
17 Y20 CRAB STEERING HR IN
18 Y16 2ND SPEED SOLENOID POWER SUPPLY BR OUT
18 Y21 4-WHEEL STEERING CN IN
DC11
DC12
DC10
DC22
DC9
DC3
DC7
DC1
DC4
19 Y18 DISPLACEMENT CHANGE SOLEN. P.S. V IN
19 DISCONNECTED ZN
XC7- 17-WAY CONNECTOR XC3- 13-WAY CONNECTOR
(FROM JOINT) 20 1ST MECHANICAL SPEED SENSOR AV IN
20 DISCONNECTED MN (REAR CONTROL PANEL)
DC17
XC7 - MARK 17-WAY
RIGHT REAR LEFT REAR RIGHT FRONT STEER. AXLE OVERLOAD W. S. OVERLOAD W. S. OVERLOAD W. S.
STAB. LIFT. STAB. LIFT. STAB. LOWER. LOCK./UNLOCK. RIGHT REAR STAB. LEFT FRONT STAB. RIGHT FRONT STAB. COLOUR LEGEND
DC14
LEFT FRONT RIGHT REAR LEFT FRONT LEFT REAR REAR STEER. OVERLOAD W.S.
A light blue
1 Y7 RIGHT FRONT STAB. LOWER. - kC5 RELAY 30 POWER S. B/N IN STAB. LIFT. STAB. LOWER. STAB. LOWER. STAB. LOWER. AXLE LOCKING LEFT REAR STAB.
DC8
DC5
B white
DC16
DL21 DL19 DL18
2 Y14 LEFT FRONT STAB. LOWER. - KC3 RELAY 30 POWER S. M/N IN KC1 KC10 DL20
C orange
POWER SUPPLY -
STEER. AXLE UNLOCKING
SOLENOID VALVE
DC2
A/B IN
XC4- 13-WAY CONNECTOR XC5- 17-WAY CONNECTOR H grey
XC6- 9-WAY CONNECTOR FOR MACHINE FRONT FUNCTIONS
5 GND N IN (NOT USED) (NOT USED)
L blue
6 Y12 LEFT FRONT STAB. LIFT. - KC7 RELA7 30 POWER S. Z/B IN
M brown
7 DISCONNECTED
N black
8 DISCONNECTED
R red
9 DISCONNECTED
S pink
10 Y8 LEFT REAR STAB. LOWER. - KC2 RELAY 30 POWER S. C/B IN
11 DISCONNECTED
V green
ABBREVIATION LEGEND
12 DISCONNECTED
Z purple
ANT. FRONT SAL. LIFTING
14 Y11 RIGHT REAR STAB. LIFT. - KC8 RELAY 30 POWER SUPPLY A/R IN STAB. STABILIZER SENS. SENSOR
SX LEFT
N.C. DISCONNECTED
Operation: Wiring diagram Girolift 5022 (up to serial no. 9410) - Table:
UNDERCARRIAGE board C.05.01
XC4 - MARK 13-WAY XC3 - MARK 13-WAY XC5 - MARK 17-WAY XC1 - MARK 21-WAY
XC8 - MARK 21-WAY XC6 - MARK 9-WAY
DC11
DC12
DC10
DC22
DC9
DC3
DC7
DC1
DC4
XC7- 17-WAY CONNECTOR XC3- 13-WAY CONNECTOR
(FROM JOINT)
(SIDE DASHBOARD) LEGEND
Symbol Description
M Advance
XC8- 21-WAY CONNECTOR XC1-21-WAY CONNECTOR
DC17
FWD Reverse KC8 KC6 KC5 KC15 KC12 KC13 KC14
A light blue
1 B/N Y7 Mpsx Msfdx
B white
2 M/N Y14 Msfdx Msfsx
C orange
DC14
KC7 KC4 KC3 KC2 KC9 KC11
3 V/N Y6 Rpdx Rpsx
G yellow
DC8
DC5
DC16
4 A/B Y13 DL21 DL19 DL18
Msfsx Mpdx
DL20 H grey
5 GND MICRO
SIGNAL - STABILIZERS
SIGNAL - STABILIZERS
FOR OVERLOAD WARN. SYSTEM
TRANSMISSION DISENGAGEMENT
KC1 KC10 POWER SUPPLY
L blue
6 Z/B Y12 Rsfdx Rsfsx
DC2
13 Disconnected
15 54 left
16 58 left
17 58 right
C.05.01
H11 INDICATOR - 1ST SPEED 3
Ref. Description Wir. diagr.
H12 CAB LIGHTING 3
F1A FUSE - WINDSCREEN WIPER/WASHER
POWER SUPPLY SWITCH 7 H13 INDICATOR - DIFFERENTIAL LOCKING 4
F1B FUSE - 10A HAZARD INDICATOR 10 H14 INDICATOR - CARRIAGE ALIGNMENT 4
F1C FUSE - 7.5A HYDRAULIC PUMP H15 INDICATOR - BASKET 4
DISPLACEMENT CHANGE SOLENOID, H16 BEACON 6
STEERING ACCUM. SOLENOID 1 H17 INDICATOR - ATTACHMENT
F2A FUSE - 7.5A BEACON POWER SUPPLY 6 COUPLING/RELEASE 8
F2B FUSE - 10A LIGHTS SWITCH 10 H18 INDICATOR - FORK ROTATION 8
F2C FUSE - 3A LEFT FRONT/RIGHT REAR H19 INDICATOR - BOOM OUT/IN 8
POSITION LIGHTS 10 H2 INDICATOR - GLOW PLUGS 1
F3A FUSE - 3A RIGHT FRONT/LEFT REAR H20 INDICATOR - BOOM UP/DOWN 8
POSITION LIGHTS 10 H21 INDICATOR - FORKS PARALLEL
F3B FUSE - 7.5A HAZARD INDICATOR AND TO GROUND 8
SPEED CHANGE SWITCH 2 H22 INDICATOR - TURRET ROTATION 8
F3C FUSE - 7.5A FRONT/REAR STEERING AXLE H23 INDICATOR - TURRET ROTATION LOCKED 8
LOCKING/UNLOCKING SOLENOID VALVES 5 H24 INDICATOR - TURN SIGNALS 10
F4A FUSE - 7.5A EMERGENCY PUMP 1 H25 INDICATOR - HIGH BEAM 10
F4B OPTIONAL FUSE - 7.5A 2 H26 INDICATOR - POSITION LIGHTS 10
F4C FUSE - 7.5A STOP LIGHTS/WORK LIGHT H27 LEFT FRONT LIGHT 10
MICRO 10 H28 LICENCE PLATE LIGHT 10
F5A FUSE - 15A LOW BEAM 10 H29 RIGHT FRONT LIGHT 10
F5B FUSE - 7.5A CAB LIGHTS 3 H3 INDICATOR - AIR FILTER CLOGGED 1
F5C FUSE - 15A OVERLOAD WARNING SYSTEN 4 H30 LICENCE PLATE LIGHT 10
F6A FUSE - 7.5A SPEED SWITCH POWER SUPPLY 2 H31 LEFT REAR LIGHT 10
F68 FUSE - 7.5A UPPER WINDSCREEN H32 RIGHT REAR LIGHT 10
WIPER/WASHER POWER SUPPLY 4 H33 BACK-UP LAMP 10
F6C FUSE - 20A SWITCHES, OPTIONAL CONTROL H34 WORK LIGHT 10
LEVER, DANFOSS CARD POWER SUPPLY 7
H4 INDICATOR - HIGH ENGINE WATER
F7A FUSE - STABILIZER LIMIT SWITCHES, TEMPERATURE 1
PARKING BRAKE, CARRIAGE ALIGNM.,
H5 INDICATOR - LOW ENGINE OIL
BASKET POWER SUPPLY 2
PRESSURE 1
F7B FUSE - 10A BOOM POWER SUPPLY 1
H6 INDICATOR - GEN-SET 1
F7C FUSE - 15A HORN, HEATER 2
H7 INDICATOR - PARKING BRAKE 2
F8A FUSE - 10A HIGH BEAM 10
H8 INDICATOR - HYDRAULIC OIL FILTER
F8B FUSE - 15A TIMER, INSTRUMENT CLOGGED 3
INDICATORS POWER SUPPLY 1
H9 INDICATOR - LOW BRAKE PRESSURE 3
F8C FUSE - 5A BOOM POWER SUPPLY 9
HA1 HORN 2
FG1 70A MAIN FUSE 1
HA2 BACK-UP HORN 10
FG2 30A MAIN FUSE 1
K01 RELAY - STARTER 1
FG3 20A MAIN FUSE 1
K02 RELAY - GLOW PLUGS 1
FGI 60A MAIN FUSE 1
K03 RELAY - ELECTRONICS 1
G1 BATTERY 1
K04 RELAY - POWER SUPPLY UNDER
G2 ALTERNATOR 1 DASHBOARD 1
H1 INDICATOR - ALARMS 1 K1 RELAY - HYDRAULIC PUMP DISPLACEMENT
Hl0 INDICATOR - 2ND SPEED 3 CHANGE 2
C.05.01
K11 RELAY - CARRIAGE ALIGNMENT 4 P2 HYDRAULIC OIL TEMPERATURE INDICATOR 1
Kl2 RELAY - BOOM 4 P3 FUEL GAUGE 3
Kl3 RELAY - HIGH BEAM 10 P4 HOUR-METER 3
Kl4 RELAY - START ENABLING COMMAND 1 R1 1/4W RESISTANCE 2
K15 OPTIONAL RELAY - BOOM 9 R2 1/4W RESISTANCE 5
K16 OPTIONAL RELAY 2 R3 1/4W RESISTANCE 2
K17 OPTIONAL RELAY 2 R4 1/4W RESISTANCE 2
K2 RELAY - HORN 2 R5 GLOW PLUGS 1
K3 BLINKING 10 R6 FUEL LEVEL TRANSDUCER 3
K4 RELAY - EMERGENCY STOP 1 RP1 JOYSTICK 1 POTENTIOMETER 9
K5 RELAY - EMERGENCY PUMP 4 RP2 JOYSTICK 2 POTENTIOMETER 9
K6 RELAY - LOW BEAM 10 RP3 JOYSTICK 3 POTENTIOMETER 9
K7 RELAY - SPEED ENABLING COMMAND 2 RP4 OPTIONAL CONTROL LEVER
K8 RELAY - REVERSE SPEED 2 POTENTIOMETER 7
K9 RELAY - FORWARD SPEED 2 S1 SWITCH - HAZARD WARNING INDICATOR 10
KC1 RELAY - LEFT FRONT/REAR STABILIZER OUT 6 S10 SWITCH - SLEWRING LOCKED/FREE 8
KC10 RELAY - FRONT AXLE UNLOCKING 5 S11 SWITCH - AXLE LEVELLING 5
KC11 RELAY - LEFT REAR STABILIZER S12 SWITCH - LIGHTS 10
OVERLOAD WARNING SYST. 2 S13 SWITCH - WORK LIGHTS 10
KCl2 RELAY - RIGHT REAR STABILIZER S14 START-UP PANEL 1
OVERLOAD WARNING SYST. 2 S16 SWITCH - SPEED CHANGE 3
KCI3 RELAY - LEFT FRONT STABILIZER S17 SWITCH - DIFFERENTIAL LOCKING 4
OVERLOAD WARNING SYST. 2 S18 SWITCH - EMERGENCY PUMP 4
KC14 RELAY - RIGHT FRONT STABILIZER S2 SWITCH - BEACON 6
OVERLOAD WARNING SYST. 2 S20 MUSHROOM-HEAD BUTTON 1
KC15 RELAY - SLEWRING LOCKED 4 S21 BATTERY CUTOUT SWITCH 1
KC2 RELAY - LEFT FRONT/REAR STABILIZER IN 6 S22 ENGINE THERMOSTAT 1
KC3 RELAY - RIGHT FRONT/REAR STABILIZER S23 PRESSURE SWITCH - AIR FILTER CLOGGED 1
OUT 7
S24 HIGH ENGINE WATER TEMPERATURE
KC4 RELAY - RIGHT FRONT/REAR STABILIZER IN 7 THERMOSTAT 1
KC5 RELAY - LEFT FRONT/REAR STABILIZER UP 6 S25 PRESSURE SWITCH - LOW ENGINE OIL
KC6 RELAY - LEFT FRONT/REAR STABILIZER PRESSURE 1
DOWN 6 S26 ENGINE WATER TEMPERATURE
KC7 RELAY - RIGHT FRONT/REAR STABILIZER UP P7 TRANSDUCER 1
KC8 RELAY - RIGHT FRONT/REAR STABILIZER S27 HYDRAULIC OIL TEMPERATURE
DOWN 7 TRANSDUCER 1
KC9 RELAY - REAR AXLE LOCKING 5 S28 PARKING BRAKE MICRO 2
M1 STARTER 1 S29 LEFT REAR STABILIZER MICRO 2
M2 OPTIONAL AIR CONDITIONER 1 S3 SWITCH - LEFT STABILIZER OUT/IN 6
M3 OPTIONAL UPPER WINDSCREEN S30 RIGHT REAR STABILIZER MICRO 2
WIPER/WASHER MOTOR 3 S31 RIGHT FRONT STABILIZER MICRO 2
M4 WINDSCREEN WASHER PUMP 3 S32 LEFT FRONT STABILIZER MICRO 2
M5 EMERGENCY PUMP 4 S33 SEAT MICRO 3
M6 HEATING 6 S34 PRESSURE SWITCH - HYDRAULIC OIL
M7 WINDSCREEN WIPER/WASHER MOTOR 7 FILTER CLOGGED 3
P1 ENGINE WATER TEMPERATURE INDICATOR 1
C.05.01
S35 PRESSURE SWITCH - LOW BRAKE Yl9 SOLENOID VALVE - FWD 8
PRESSURE 3 Y2 SOLENOID VALVE - SLEWRING UNLOCKED 9
S36 SENSOR - CARDAN SHAFT 3 Y20 SOLENOID VALVE - FOUR-WHEEL STEERING 9
S37 SENSOR - 1ST SPEED ENGAGED 3 Y21 SOLENOID VALVE - CRAB STEERING 8
S38 SENSOR - 2ND SPEED ENGAGED 3 Y22 SOLENOID VALVE - BOOM EXTENSION/
S39 SENSOR - CARRIAGE ALIGNMENT 4 RETRACTION 8
S4 SWITCH - RIGHT STABILIZERS OUT/IN 7 Y23 SOLENOID VALVE - STABILIZERS / SLEWRING
S40 SENSOR - LOCKING PIN UP 4 LOCKED/UNLOCKED 8
S41 SENSOR - BOOM DOWN 4 Y24 SOLENOID VALVE - ATTACHMENT RELEASED/
S42 SENSOR - BOOM UP 4 COUPLED 8
S43 SENSOR - SLEWRING LOCKED 4 Y25 SOLENOID VALVE - SWITCHING 8
S45 OPTIONAL SENSOR - REAR AXLE ALIGNMENT 5 Y26 SOLENOID VALVE - BOOM RAISED/LOWERED 8
S46 STEERING SWITCH 9 Y27 SOLENOID VALVE - TURRET ROTATION 8
S47 STOP LIGHTS MICRO 10 Y29 SOLENOID VALVE - ENGINE STOP 1
S48 SPEED CHANGE SELECTOR SWITCH 2 Y3 SOLENOID VALVE - LEFT FRONT AXLE
S49 OVERLOAD WARNING SYSTEM CUTOUT 5 UNLOCKED 5
S5 BACK-UP HORN CUTOUT SWITCH 10 Y30 SOLENOID VALVE - STEERING ACCUMULATOR 5
S50 ROBOT CONTROL 9 Y4 SOLENOID VALVE - RIGHT FRONT AXLE
UNLOCKED 5
S51 START BUTTON 9
Y5 SOLENOID VALVE - FRONT AXLE LEVELLING 5
S52 ENGINE EMERGENCY STOP BUTTON 9
Y6 SOLENOID VALVE - LEFT REAR STABILIZER
S53 EMERGENCY PUMP BUTTON 9
UP 6
S54 HORN BUTTON 9
Y7 SOLENOID VALVE - RIGHT FRONT STABILIZER
S55 LIGHTS/TURN SIGNALS SWITCH 10
DOWN 6
S56 SENSOR - FORKS ENGAGED 9
Y8 SOLENOID VALVE - LEFT REAR STABILIZER
S6 SWITCH - LEFT STABILIZERS UP/DOWN 6 UP 6
S7 SWITCH - RIGHT STABILIZERS UP/DOWN 7 Y9 SOLENOID VALVE - LEFT FRONT STABILIZER
S8 SWITCH - HEATING 6 UP 6
S9 SWITCH - OPTIONAL AIR CONDITIONER 1 X1 5-WAY CONNECTOR
Y01 SOLENOID VALVE - FWD SPEED 2 X10 17-WAY MARK CONNECTOR
Y02 SOLENOID VALVE - REVERSE 2 X101 2-WAY CONNECTOR
Y1 SOLENOID VALVE - SLEWRING LOCKED 8 X102 2-WAY CONNECTOR
Y10 SOLENOID VALVE - FRONT AXLE LEVELLING 5 X103 2-WAY CONNECTOR
Y11 SOLENOID VALVE - RIGHT REAR STABILIZER X104 2-WAY CONNECTOR
UP 7 X105 2-WAY CONNECTOR
Y12 SOLENOID VALVE - LEFT FRONT STABILIZER X106 2-WAY CONNECTOR
UP 7 X107 2-WAY CONNECTOR
Y13 SOLENOID VALVE - RIGHT REAR STABILIZER
X108 2-WAY CONNECTOR
DOWN 7
X109 2-WAY CONNECTOR
Y14 SOLENOID VALVE - LEFT FRONT STABILIZER
X11 13-WAY MARK CONNECTOR
DOWN 7
X110 2-WAY CONNECTOR
Y15 SOLENOID VALVE - REAR AXLE LOCKED 5
X111 2-WAY CONNECTOR
Y15a SOLENOID VALVE - REAR AXLE LOCKED 5
X112 2-WAY CONNECTOR
Y16 SOLENOID VALVE - 2ND SPEED 3
X113 2-WAY CONNECTOR
Y17 SOLENOID VALVE - 1ST SPEED 3
X114 2-WAY CONNECTOR
Y18 SOLENOID VALVE - HYDRAULIC PUMP
DISPLACEMENT CHANGE 4 X115 2-WAY CONNECTOR
C.05.01
X115a 2-WAY CONNECTOR X46 3-WAY DEUTSCH CONNECTOR
X11è 2-WAY CONNECTOR X47 2-WAY CONNECTOR
X117 2-WAY CONNECTOR X48 3-WAY DEUTSCH CONNECTOR
X118 2-WAY CONNECTOR X49 3-WAY DEUTSCH CONNECTOR
X119 2-WAY CONNECTOR X5 21-WAY MARK CONNECTOR
X12 7-WAY MARK CONNECTOR X50 3-WAY DEUTSCH CONNECTOR
X120 2-WAY CONNECTOR X51 3-WAY DEUTSCH CONNECTOR
X121 2-WAY CONNECTOR X52 3-WAY DEUTSCH CONNECTOR
X122 4-POLE CONNECTOR X53 3-WAY DEUTSCH CONNECTOR
X123 4-POLE CONNECTOR X54 3-WAY DEUTSCH CONNECTOR
X124 4-POLE CONNECTOR X55 3-WAY DEUTSCH CONNECTOR
X125 2-WAY CONNECTOR X56 3-WAY DEUTSCH CONNECTOR
X126 4-POLE CONNECTOR X57 2-WAY DEUTSCH CONNECTOR
X127 4-POLE CONNECTOR X58 3-WAY DEUTSCH CONNECTOR
X13 17-WAY MARK CONNECTOR X59 3-WAY DEUTSCH CONNECTOR
X14 9-WAY MARK CONNECTOR X6 17-WAY MARK CONNECTOR
X15 11-WAY MARK CONNECTOR X61 8-WAY CONNECTOR
X150 1-WAY CONNECTOR X62 8-WAY CONNECTOR
X16 21-WAY MARK CONNECTOR X65 3-WAY CONNECTOR
X2 8-WAY CONNECTOR X66 4-WAY DEUTSCH CONNECTOR
X20 3-WAY CONNECTOR X67 2-WAY CONNECTOR
X21 2-WAY CONNECTOR X68 1-WAY CONNECTOR
X22 2-WAY CONNECTOR X69 1-WAY CONNECTOR
X23 2-WAY CONNECTOR X7 17-WAY MARK CONNECTOR
X25 24-WAY DEUTSCH CONNECTOR X70 6-WAY DEUTSCH CONNECTOR
X26 5-WAY MARK CONNECTOR X71 6-WAY DEUTSCH CONNECTOR
X28 8-WAY DEUTSCH CONNECTOR X72 6-WAY DEUTSCH CONNECTOR
X29 17-WAY MARK CONNECTOR X73 2-WAY CONNECTOR
X3 8-WAY CONNECTOR X74 1-WAY CONNECTOR
X30 40-WAY DEUTSCH CONNECTOR TYPE A XT5 1-WAY CONNECTOR
X31 23-WAY DEUTSCH CONNECTOR XT6 8-WAY CONNECTOR
X310 24-WAY DEUTSCH CONNECTOR X8 9-WAY MARK CONNECTOR
X32 3-WAY DEUTSCH CONNECTOR X83 6-WAY CONNECTOR
X33 12-WAY DEUTSCH CONNECTOR X9 13-WAY MARK CONNECTOR
X35 4-WAY CONNECTOR XA 3-WAY CONNECTOR
X36 4-WAY CONNECTOR XB 1-WAY CONNECTOR
X37 2-WAY DEUTSCH CONNECTOR XC1 21-WAY MARK CONNECTOR
X38 2-WAY DEUTSCH CONNECTOR XC3 13-WAY MARK CONNECTOR
X4 8-WAY CONNECTOR XC4 13-WAY MARK CONNECTOR
X40 40-WAY DEUTSCH CONNECTOR TYPE A XC5 17-WAY MARK CONNECTOR
X41 40-WAY DEUTSCH CONNECTOR TYPE A XC6 9-WAY MARK CONNECTOR
X42 2-WAY DEUTSCH CONNECTOR XC7 17-WAY MARK CONNECTOR
X43 2-WAY 90° CONNECTOR XC8 21-WAY MARK CONNECTOR
X44 24-WAY DEUTSCH CONNECTOR XD6 12-WAY DEUTSCH CONNECTOR
X45 3-WAY DEUTSCH CONNECTOR XD7 12-WAY DEUTSCH CONNECTOR
C.05.01
XJ3 12-WAY MIC 70 CONNECTOR
XJ30 18-WAY MIC 70 CONNECTOR
XJ4 20-WAY MIC 70 CONNECTOR
XJ5 14-WAY MIC 70 CONNECTOR
XJP2 8-WAY MIC 70 CONNECTOR
XJP3 8-WAY MIC 70 CONNECTOR
XJP4 8-WAY MIC 70 CONNECTOR
XM 18-WAY DEUTSCH CONNECTOR
XS1 5-WAY COMBINATI 1 CONNECTOR
XT 6-WAY CONNECTOR
WIRE COLOURS
A LIGHT BLUE
B WHITE
C ORANGE
G YELLOW
H GREY
L BLUE
M BROWN
N BLACK
R RED
S PINK
V GREEN
Z PURPLE
REMARK:
Two-colour wires are indicated through a combination of
the aforesaid initials as follows:
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 1 of 10 C.05.02
1 2 3 4 5
A1.5
6.1
58 15/54 19 50a 1 9 P1 P2
P
0 1 2
3
1 0 H1 H2 H3 H4 H5 H6 - -
1 S t° i S t° i
X23 + +
S14 30
S9
5 10
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1 XS1 XS1
S1
S1
R2.5
H/R1
H/N1
H-L1
S-G1
C-L1
H-N1
A-G1
C-B1
V-N1.5
G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
9.1
K04
86 87 S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
M-N1
H/N1
A/N1
6 8 12 15 11 1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
3
3.1
D24 17 8
3.1 2.2
K14 K4
K10
D25 85 87a 87 D5 85 87a 87
CHECK TIMER
OPTIONAL 86 30 86 30
+30 +E
9 8 5 4 3 7 2
X8A X8A X8A X8A X8A X8A X8A
M1
S1
C1
R10
M/B1
H/R1
H-L1
H-N1
A-G1
V-N1.5
R-N2.5
H1
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
M1
S1
C1
M/B1
H/R1
H/N1
H-L1
H-N1
A-G1
R-N2.5
86 30 86 30 86 30
R2.5
R2.5
M2.5
R10
C2.5
V-N1.5
R35
S22
G1 t
12Vcc
1 2 3 1
XA XA XA X75 1
X137
M1 G2 M2
R5
N35
30 50
M 30
W
D+ M Y29 S26 S27
G S23 S24 S25
3
S21 p t p
U
31 t t
2
X137
N35
N1
N1
N1
N1
N1
31
2.1
STARTER ALTERNATOR OPTIONAL GLOW PLUGS ENGINE STOP AIR FILTER HIGH LOW ENGINE HYDRAULIC OIL
AIR CONDITIONER SOLENOID VALVE CLOGGED ENGINE WATER ENGINE OIL WATER TEMP.
TEMP. PRESSURE TEMP.
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to Table:
serial no. 10188) - sheet 1 of 10 • STAGE 2 MOTOR C.05.02
1 2 3 4 5
A1.5
6.1
58 15/54 19 50a 1 9 P1 P2
P
0 1 2
3
1 0 H1 H2 H3 H4 H5 H6 - -
1 S t∞i S t∞i
X23 + +
S14 30
S9
5 10
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1 XS1 XS1
S1
S1
R2.5
H/R1
H/N1
H-L1
S-G1
C-L1
H-N1
A-G1
C-B1
V-N1.5
G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
9.1
K04
86 87 S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
M-N1
H/N1
A/N1
6 8 12 15 11 1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
3
3.1
D24 17 8
3.1 2.2
K14 K4
K10
D25 85 87a 87 D5 85 87a 87
CHECK TIMER
OPTIONAL 86 30 86 30
+30 +E
9 8 5 4 3 7 2
X8A X8A X8A X8A X8A X8A X8A
S1
C1
R10
M1.5
M/B1
H/R1
H-L1
H-N1
A-G1
V-N1.5
R-N2.5
H1
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
S1
C1
M1.5
M/B1
H/R1
H/N1
H-L1
H-N1
A-G1
R-N2.5
85 30 85 30 85 30
R2.5
R2.5
R6
R16
C2.5
V-N1.5
R50
G1 M1
M1
12Vcc
R16 1
X75 1 1
X138 X137
M1 G2 M2
R5
N50
30 50
M 30
W
D+ M S26 S27
G S23 S24 S25
3
S21 p t p
U
31 t t
2 2
X138 X137
N50
N1
N1
N1
N1
N1
N1
N1
N1
31
2.1
STARTER ALTERNATOR OPTIONAL GLOW PLUGS FUEL ENGINE STOP ADVANCE AIR FILTER HIGH LOW ENGINE HYDRAULIC OIL
AIR CONDITIONER PUMP SOLENOID CHANGE CLOGGED ENGINE ENGINE OIL WATER TEMP.
VALVE SENSOR WATER PRESSURE TEMP.
TEMP.
Operation: Wiring diagram Girolift 5022 (from serial no. 09411 to Table:
serial no. 10078) - sheet 1 of 10 • STAGE 2 MOTOR C.05.02
1 2 3 4 5
A1.5 A1.5
6.1
58 15/54 19 50a 1 9 P1 P2
P
0 1 2
3
1 0 H1 H2 H3 H4 H5 H6 - -
1 S t∞i S t∞i
X23 + +
S14 30
S9
5 10
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1 XS1 XS1
S1
S1
R2.5
H/R1
H/N1
H-L1
S-G1
C-L1
H-N1
A-G1
C-B1
V-N1.5
G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
9.1
K04
86 87 S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
M-N1
H/N1
A/N1
6 8 12 15 11 1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
3
3.1
D24 17 8
3.1 2.2
K14 K4
K10
D25 85 87a 87 D5 85 87a 87
CHECK TIMER
OPTIONAL 86 30 86 30
+30 +E
9 8 5 4 3 7 2
X8A X8A X8A X8A X8A X8A X8A
S1
C1
R10
M/B1
H1
H/R1
H-L1
H-N1
A-G1
V-N1.5
R-N2.5
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
C1
M/B1
R-N2.5
S-G1
K01 K02 K03
85 87 86 87 85 87
K05 86 87a 87
H1
R10
86 30 85 30 86 30 85 30
S-N2.5
B2
B2
L-N2.5
Z-B1
B2.5
FG4 FG3 FG2 FG1
60 20A 30A 70A 56 57 43 42 70 48
X1.1 X1.1 X1.1 X1.1 X1.1 X1.1
V-N1.5
H-R2.5
FG6 FG5
CHECK MOTOR
V4
10A 3A
R50 R2.5
Z-B1
58 68 69 23 12 45 25 44 37 22 28 20 11 19
R1
G1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1
M1
L1
R1
G1
V1
S1
H1
Z1
H-B1
V-B1
N-t1
12Vcc
H/R1
H/N1
H-L1
1
H-N1
A-G1
N1.5
N1.5
N1.5
X75 3 1 2 8 6 7 4 5 12 11 9 10
X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2
M1 G2 M2
R5
N50
R1
G1
V1
Z1
Z1
30 50 W S26 S27
M1
M M
L1
S1
H1
H-B1
V-B1
N-t1
30 D+
G S23 S24 S25
3
S21 p t p
U
H1.1 H1.2 1 2 3 4 5 1 2 3 4 5
31 X1.3 X1.3 X1.3 X1.3 X1.3 X1.4 X1.4 X1.4 X1.4 X1.4 t t
ACCELERATOR MANUAL
N50
PEDAL SELECTOR
N1
N1
N1
N1
N1
31
2.1
STARTER ALTERNATOR OPTIONAL GLOW PLUGS AIR FILTER HIGH LOW ENGINE HYDRAULIC
AIR CONDITIONER CLOGGED ENGINE ENGINE OIL WATER OIL
WATER PRESSURE TEMP. TEMP.
TEMP.
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 2 of 10 C.05.02
1 2 3 4 5
I II F N R 49 H7
I II F
HORN
0
S48 + + 31
1 2
1 2 3 4 5 6 7 8 9 10 11 12 X2 X2
XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7
Z1
M-V1
G-R1
G-R1
G-V1
V-N1
A-R1
Z-B1
1.5
N1 N1 N1
3.1
R-V1 R-V1
3.1
8
X28 A-R1 A-R1
10.1
S28
7
X28
L-G1
L-G1
9 3 4 20 13 14 12 19 16 2 8
X5 X10 X10 X5 X13 X5 X11 X5 X13 X5 X5
6 51
1.3 9.1
53
6.4
D13 50
4.4
8 9
1.5 3.1
7
3.1
1 6 11 4 17 3 2 3 1 4 8 9 2 6 7 10 11
X8A X8A X7 X7 X6 X7 X7 X15 X15 X15 X15 X15 X15 X15 X15 X15 X15
R-V1 L-R1
V1.5
Z1.5
B-G1
17 15 13 14
X30 X30 X30 X30
JOINT JOINT
M-V1
V-N1
17 15 13 14
X40 X40 X40 X40
3 4 14
XM XM X25
14 10 6 7
XC8 XC8 XC8 XC8
B-N1
B/R1
L-R1
UNDERCARRIAGE
DL18 DL20 DL21 DC16 DC14
K21 86 87a 87
K22 86 87a 87
CONTROL UNIT
85 30 85 30
86 30 86 30 86 30 86 30
L-R1
B-N1
K20 86 87a 87
K19 86 87a 87
85 30 85 30 11
3.4
19 12 3 13 4 3 4 2
Z1.5
23 12 3 4 11
X41 12 1 24 2 X44 X44 X44 X44
X41 X41 X41 X41
M-V1
B/R1
1 2 1 2 1 2 C A B C A B C A B C A B
X21 X21 X22 X22 X118 X118 X55 X55 X55 X54 X54 X54 X59 X59 X59 X58 X58 X58
Y01 Y02 Y18
HA1 S29 S30 S31 S32
1
R-V1
2
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
1.5 3.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE HORN REAR LEFT REAR RIGHT FRONT RIGHT FRONT LEFT
FORWARD SPEED REVERSE SPEED HYDRAULIC PUMP OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
DISPLACEMENT CHANGE MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 3 of 10 C.05.02
1 2 3 4 5
H/R1
9.1
L/N1
4.1
P3 P4 1 9 DRIVING CAB
H8 H9 - - H10 H11 1 0
S
q S h
i i
+ +
5 10
S16
M3 H12 M4
53a
53 M 53b M
31b
7 8 5 6 1 2 3 4 5 31
X3 X3 X1 X1 X61 X61 X61 X61 X61
R1
H1
L/N1
L/N1
A-B1
G1 G1 G1
1.5 10.1
N1 N1
2.5 4.1
R-N1 R-N1 R-N1
1.5 6.1
H1
1.5
R-V1 R-V1 A/V1 A/V1
2.5 6.1
A 4 5 6
X32 X28 X28 X28
R1
S33
A-B1
Z/N1
2 17
X26 B X16
X32 A-B1
7.4
H/R1
G-R1
A/V1
H-R1
S-N1
V-N1
V-B1
2 3 6 11 13 7 10 12 9
X13 X13 X13 X10 X10 X10 X10 X10 X10
+30
3
1.5
9 22
2.5 5.1
7
2.5
D12
17
1.3
11 10 9 2 4 10 7 1 13 5 11 6 12 8 3 5 6 7 7 5
X6 X6 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X7 X7 X7 X12 X12
B-R1
A-R1
V-B1
A-V1
11 9 10 21 20
X30 X30 X30 X30 X30
JOINT
H-L1
H-R1
Z/B1
11 9 10 21 20
X40 X40 X40 X40 X40
9 17 3
B-R1
A-R1
V-B1
A-V1
2 13 16 15 5
XC8 XC8 XC8 XC8 XC8
UNDECARRIAGE
CONTROL UNIT
V1
N1
L-G1
M-N1
G-R1
A/V1
R-N1
B-R1
V-N1
A-R1
V-B1
A-V1
A-B1
11
2.5
20
4.3
10 6 20 17 5 18 7
XC1 XC1 XC1 XC1 XC1 XC1 XC1
H-L1
Z/N1
H-R1
V-B1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 4 15 5 16 3 19 18
X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X41 X41 X41 X41 X41 X41 X41 X41
BUZZER OUTPUT
TRANSMISSION CUTOUT
SWITCHING
SEAT SENSOR
GND
C A B C A B C A B 1 2 1 2
X52 X52 X52 X50 X50 X50 X51 X51 X51 X116 X116 X117 X117
Y16 Y17
R6
S34 S35
1
N1
N1
N1
31 31
2.5 4.1
HYDRAULIC LOW FUEL SENSOR SENSOR SENSOR SOLENOID VALVE SOLENOID VALVE
OIL BRAKE GAUGE ENGINE 1ST SPEED 2ND SPEED 2ND SPEED 1ST SPEED
FILTER PRESSURE CARDAN SHAFT ENGAGED ENGAGED
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 4 of 10 C.05.02
1 2 3 4 5
R-N1
9.1
L/N1 L/N1
3.5 OVERLOAD
CARRIAGE ALIGNMENT
SENSOR BOOM UP
TO PLATFORM
5 10 5 10
TO ROBOT
S17 S18
+12 Vcc
GND
C-B1
5 6 3 4 1 2 9 8 5 6 7 1 10 3 4
X62 X62 X4 X4 X73 X73 X7a X7a X7a X7a X7a X7a X7a X7a X7a
R1.5
M/B1
G/N1
L-R1
M-B1
C-L1
B-N1
A-B1
A-B1
9.4
B-N1
5.5
M/B1
9.1
N1 N1 N1
3.5 7.1
C-L1
A-N1
L/G1
G/N1
M-B1
R-N1
C-B1
Z-B1
18 4 1 13 12 11
X16 X26 X26 X16 X16 X16
R-N1 R-N1
9.1
G/N1
C-L1
A-N1
2 17 14 3 5 4 1 6
X10 X10 X10 X11 X10 X11 X10 X10
F6B
7,5A
50
2.5
52
9.1
+15
1 20 10 9 7
1.5
XJ4 XJ3 XJ3 XJ3
F5C
K5 K11 K12 15A
D6 85 87a 87 D14 85 87a 87 D15 85 87a 87 DANFOSS
86 30 86 30 86 30
CONTROL UNIT
+E
14
2.4
6 6 5 2 14 12 3
X12 X6 X6 X6 X6 X6 X12
C-B1
22 25 12
X30 X30 X30
JOINT
M-B1
R-V1
R-V1
G/N1
A-R1
A-N1
R-V1
R-V1
C-L1
22 25 12
X40 X40 X40
22 2 1 19 7 8 18 4 24
X25 X25 X25 X25 X25 X25 X25 X25 X25
C-B1
Z-N1
Z-B1
12 19 1
XC8 XC8 XC8
J1
1 2 3 4 UNDERCARRIAGE
CONTROL UNIT
KC15
DC22 85 87a 87 DC12
86 30
21
5.2
54
5.3
20
3.4
21 11 3
XC1 XC1 XC3
R-V1 R-V1
Z-B1
R-V1
5.1
M-B1
R-V1
R-V1
A-R1
C-B1
A-N1
20 14 6
X41 X41 X41
Z-B1
R-V1
C-B1
1 2 C A B C A B C A B
X119 X119 X45 X45 X45 X46 X46 X46 X53 X53 X53
Y19 M5
1
N1
N1
N1
N1
31 31
3.5 5.1
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 5 of 10 C.05.02
1 2 3 4 5
Deadband
compensation
Danfoss Joystick 1 0
1 9
5 10
S11
2 1
X67 X67
B-N1
8.1
R/N1 R/N1
6.1
Prop 4
Prop 3
Prop 2
Prop 1
-INV
N-INV
-INV
N-INV
-INV
N-INV
-INV
N-INV
B-N1
B
A
B
A
B
A
B
A
switch
Neutral position
4.5
Push 6
Push 5
Dir.sw.4B
Dir.sw.4A
Dir.sw.3B
Dir.sw.3A
Dir.sw.2B
Dir.sw.2A
Dir.sw.1B
Dir.sw.1A
U+ Udc U-
G/R1
C/N1
8.1
L1
G1
R1
S1
V1
H1
N1
Z1
M-L1
M-R1
M-G1
M-S1
M-H1
B-L1
H-S1
B-R1
B-G1
B-S1
B-H1
G/R1
M-V1
B1
B-N1
B-N1
9 10 21
X16 X16 X16
G/R1
B-N1
C/N1
1
+15 X150
F3C
7,5A
M1
1 4 3 2 9 10 13 8 7 12 6 5 11 14 4 6 8
XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ30 XJ30 XJ3
TP1
N1
14 16
X7 X7
8
X6
G/R1
L-G1
C/N1
M-N1
H-R1.5
16 1 23 24 26 1
X30 X30 X30 X30 X30 X74
JOINT
S/N1
16 1 23 24 26
X40 X40 X40 X40 X40
21
H-R1.5
L-G1
M-N1
X25
G/R1
C/N1
21 8 4 3 20
XC8 XC8 XC8 XC8 XC8
21 UNDERCARRIAGE
4.5
CONTROL UNIT
DL12
KC9 KC10
DC8 85 87a 87 DC4 DC2 85 87a 87 DC1 DC3 DC9 DC7
R2
86 30 86 30
J2
1 2 3 4
S/N1
54
4.5
11 2 1 8 9 12 13 1
XC3 XC1 XC1 XC1 XC1 XC3 XC3 XC4
R-V1 G-V1 M-B1
M-N1
G/R1
4.5
C/N1
G-V1
G-V1
Z-N1
13 7 10 8 9 26 33 36 37 1 9
X41 X41 X41 X41 X41 X41 X41 X41 X41 X44 X44
G/R1
R-V1
L-B1
C/N1
G-V1
G-V1
1 2 C A B 1 2 1 2 1 2 1 2 1 2 1 2
X47 X47 X56 X56 X56 X115 X115 X115a X115a X105 X105 X110 X110 X103 X103 X104 X104
Y30 Y15 Y15a Y5 Y10 Y3 Y4
1
S45
2
2
N1
N1
N1
N1
N1
31 31
4.5 6.1
STEERING ACCUM. OPTIONAL SENSOR SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
SOLENOID VALVE REAR STEERING REAR STEERING REAR STEERING FRONT AXLE FRONT AXLE FRONT LEFT FRONT RIGHT
AXLE ALIGNED AXLE LOCKED AXLE LOCKED LEVELLING LEVELLING STEERING AXLE UNLOCKED STEERING AXLE UNLOCKED
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) - sheet 6 of 10 C.05.02
1 2 3 4 5
A1.5 A1.5
1.5
1 7 9 1 6 8 9 1 9
1 0 2 0 1 2 1 0
DISCONNECTED
3 10 3 2 10 5 10
S6 S8 S2
N1 N1
7.1
R-N1 R-N1 R-N1
3.5 7.1
A/V1
3.5
M1.5
C1.5
V/N1
V/B1
B/N1
C/B1
B-R1.5
1 2 5 6 14 15 16
X16 X16 X16 X16 X16 X16 X16
V/N1
V/B1
B/N1
A/V1
C/B1
H-R1
R-N1.5
13 21
X11 X5
53
2.5
14 1 2 1 4
XJ30 XJ30 XJ30 XJ3 XJ3
F2A
7,5A
DANFOSS CONTROL UNIT
+30
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
V/N1
V/B1
B/N1
C/B1
S-N1
27 28 29 32 33
X30 X30 X30 X30 X30
JOINT
27 28 29 32 33
X40 X40 X40 X40 X40
B1
M1.5
C1.5
V/N1
V/B1
B/N1
C/B1
S-N1
9 11 10 1 3
XC8 XC8 XC7 XC7 XC7
UNDERCARRIAGE
30 CONTROL UNIT
7.1
86 30 86 30 86 30 86 30
8 17 9 9 9 15 8 2 5 6 7 4 12 4 5 5 10 10
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC3
1 2 3
N1.5
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
C/B1
C/B1
B/N1
C/B1
1 2 1 2 1 2 1 2
X109 X109 X108 X108 X107 X107 X106 X106 H16
Y9 Y8 Y7 Y6 M6
1
M
M
2
N1.5
N1.5
N1
N1
N1
N1
N1
31 31
5.5 7.1
Operation: Wiring diagram Girolift 5022 (from serial no. 09411 to serial no. Table:
10078) - sheet 6 of 10 C.05.02
1 2 3 4 5
X2
X101 X102
M3
B-R1.5
1 10 1 5 10
M M 1 0 II I 0 M
5 9 3 9
S7
4 7 8 9 10 11 2 1
S20 4 3 M5 1
X2 X2 X2 X2 X2 X2 XM3 XM3
X105 X105 X105
G-N1
H-R1
B-R1
B-R1
B-R1
S/N1
M1.5
M1.5
L-R1
N1.5
C1.5
C1.5
N1.5
A1.5
N1
N1
R1
N1
N1
N1
V1
5.5
N1.5 N1.5 N1.5 7.1
5.5
N1 N1 N1 8.1
G-V1.5
N1.5
A-R1.5
A-R1.5
4.5
G-N1
4.5
V1
B-R1 B-R1 9.1
1 7 6 8 13 14 1 12 2 17
X19 X26 X26 X26 X20 X20 X26 X20 X25 X25
C1.5
M1.5
4.5
B-R1 B-R1 B-R1 8.1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
RELAY
AUX
CIRCUITS
RELAY
CARD
17 11
X27 X29
H-R1
V-N1.5
1
X74
M74
B4 M
p
N1
N1.5
N1.5
5.5
31 31 7.1
LIGHT INDICATOR - LOW A/C SYSTEM
ENGINE OIL EMERGENCY
PRESSURE
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) - sheet 7 of 10 C.05.02
1 2 3 4 5
OPTIONAL MANIP.
1 7 9
1 0 2
WINDSCREEN WIPER/
RP4
DISCONNETED
3 10 WASHER TIMER
S7
4 3 2 1 1 2 3 4 5 6
X66 X66 X66 X66 XT XT XT XT XT XT
M/B1
A/V1
A/B1
A-B1
R/N1 R/N1 R/N1
6.5 8.1
M/B1
10.1
A/V1
10.1
N1 N1 A-B1 A-B1
4.5 3.5 10.1
N1 N1 N1
6.5 8.1
R-N1 R-N1 R-N1
6.5 8.1
L/N1
10.1
A-N1 A-N1
10.1
L/N1
H1 H1
10.1
6 3 2 4 1
M/N1
B/R1
A/R1 R/N1
Z/B1
B-G1
A/B1
R-N1.5
R-N1.5
8.1
M7
53a
3 4 7 8 1
53 M 53b
31b
X16 X16 X16 X16 X68
31
M/N1
L/B1
R/N1
A/R1
Z/B1
B-G1
V-B1
15 16 15 8 8
X10 X10 X5 X11 X10
5 3 3 2 1 5
XJ3 XJ30 XJ3 XJ3 XJP3 XJ30
F1A F6C
7,5A 20A
DANFOSS CONTROL UNIT + +
+15 +E
11 12 15 16
XJ4 XJ4 XJ4 XJ4
M/N1
A/R1
Z/B1
A/B1
30 31 34 35
X30 X30 X30 X30
JOINT
30 31 34 35
X40 X40 X40 X40
M/N1
A/R1
Z/B1
A/B1
2 4 6 14
XC7 XC7 XC7 XC7
30 UNDERCARRIAGE
6.4
CONTROL UNIT
86 30 86 30 86 30 86 30
11 13 14 1 6 11 12 8 1 10 7 13 2 3 6
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 7 XC5 XC5 XC3 XC4 XC5 XC5 XC3
XC4
A/R1
A/R1
Z/B1
M/N1
M/N1
Z/B1
A/B1
A/B1
24
22 18 19 X44
X44 30 X44 25 X44 32 27 2
X41 X41 X41 X41 X44
A/R1
Z/B1
A/B1
M/N1
1 2 1 2 1 2 1 2
X114 X114 X113 X113 X112 X112 X111 X111
Y14 Y13 Y12 Y11
1
1
2
N1.5
N1.5
N1
N1
N1
N1
31 31
6.5 8.1
Operation: Wiring diagram Girolift 5022 (from serial no. 09411 to serial no. Table:
10078) - sheet 7 of 10 C.05.02
1 2 3 4 5
23 22
24 27 28 17 34 35 18 19 20 21 59 54 55 56 57
OPTIONAL DANFOSS
CONTROL LEVER 25 CONTROL LEVER 29
3B6 OVERLOAD WARNING SYSTEM
3B6 OVERLOAD WARNING SYSTEM
86 RELAY TO ACTIVATE
SIGNAL - BOOM DOWN
PLATFORM INPUT
NEUTRAL POSITION
SIGNAL - BOOM UP
ROBOT INPUT
OUTRIGGERS
H80
WEIGHT A0
WEIGHT A1
WEIGHT B0
WEIGHT B1
SIGNAL
+15V
GND
GND
GND
4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 3 4 5 6 7 8 9 10 11 12
X104 X104 X104 X104 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X47 X47 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88
N1
N1
B1
B1
N1.5
L/R1
G-N1
G-N1
H/N1
B/V1
R-V1
C-L1
M-N1
H-R1
M-B1
A/B1
B-N1
N-Z1
Z-N1
6.5
N1.5
C0.5
N1
N1
N1
G-V1.5
R-N1.5
3.5
B-G1
12 13 9 10 11 7 1 3 4 5 6 8 9 10 11 3 16 12 13 14 15
X26 X26 X26 X26 X26 X25 X25 X25 X25 X25 X25 X25 X25 X25 X25 X26 X25 X25 X25 X25 X25
H-R1 11.1
G-N1 11.1
G/N1
M-N1
B/V1
R-V1
R-V1
C-L1
M-B1
M-B1
A/B1
B-N1
N-Z1
Z-N1
R-N1.5
G-V1.5 11.1
4.5 Z-N1 11.1
N-Z1 11.1
R-N1.5 11.1
B-N1 11.1
R-V1 10.1
M-B1 10.1
M-N1 M-N1 8.1
M-N1
10 1 5 8 2
XJ3 XJP3 XJ30 XJ30 XJP3
DANFOSS
CONTROL UNIT
7 20 9
XJ3 XJ4 XJ3
C-L1
C-L1
A-N1
Z-B1
L-R1
12 25 15 14 2 3 4 16
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
12 25 15 14 2 3 4 16
X21a X21a X21a X21a X21a X21a X21a X21a
N1.5
N1.5
N1.5
L-G1
R-V1
C-L1
M-B1
B-G1
A-N1
Z-B1
L-R1
1 19 5 21
XC8 XC8 XC7 XC8
J1
KC15
UNDERCARRIAGE 86 87a 87
CONTROL UNIT
85 30
85 10.3
36 10.1
35 10.4
11 6 4 5 3 4 11
XC1 XC1 XC1 XC1 XC3 XC4 XC3
l - 2 1 1 1
X73 X73 X72 X72
X70 X71
B-N1
G-L1
R-V1
R-V1
Z-B1
R-V1
R-V1 14 1 11 3 12 4 6 4 5 3 13 2
X55 X55 X50 X50 X50 X50 X55 X55 X55 X55 X55 X55
G-L1
S/N1
B-G1
R-V1
R-V1
L-B1
B-N1
B-N1
G-L1
L-R1
R-V1
Z-B1
A-V1
C A B C A B C A B 4 2 4 2 4 2 4 2 C A B
XB10 XB10 XB10 XB11 XB11 XB11 XB2 XB2 XB2 X51 X51 X52 X52 X53 X53 X54 X54 XB3 XB3 XB3
S51 S52 S53 S54
B3
A/R1
R-V1
H-L1
B10 B11 B2
3 1 3 1 3 1 3 1
X51 X51 X52 X52 X53 X53 X54 X54
N1
N1
N1
N1
N1
N1.5
6.5
31 31 8.1
SENSOR SENSOR SENSOR FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT SENSOR - REAR
CARRIAGES PIN UP SLEWRING OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER STEERING
ALIGNED BLOCKED MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH AXLE ALIGNED
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 8 of 10 C.05.02
1 2 3 4 5
1 7 9
1 0 2
G/R1
S-G1
B-G1
S10
3 10 H17 H18 H19 H20 H21 H22 H23
1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 7 8
X65 X65 X65 X76 X76 X76 X76 X76 X76 X76 X76 X62 X62 X62 X62 X62 X62
7.5
R/N1 R/N1
7.5
N1 N1 N1
9.1
7.5
R-N1 R-N1 R-N1
10.1
M-N1
9.1
5.5
G/R1 G/R1 M/B1
9.1
7.5
R/N1 R/N1 R/N1
9.1
l -
X43 X43
B-N1
9.1
S1
V1
H1
C1
A1
M/B1
M-V1
M-N1
A-R1
B-N1 B-N1 B-N1
5.5
K25
K23 86 87a 87
K24 86 87a 87 86 87a 87
85 30 85 30 85 30
18 7 10 11 9 12 13 11 12 8 6
XJ30 XJ30 XJ30 XJ3 XJ30 XJ3 XJ30 XJ30 XJ30 XJ30 XJ3
1 1 2 2 5 5 6 4 3 3 4
XJP4 XJ4 XJP4 XJ4 XJP4 XJ4 XJ4 XJP4 XJ4 XJP4 XJ4
M/B1
A/V1
L/G1
L/G1
L/R1
M/B1
L/B1
M-N1
V/B1
R-G1
S-G1
Z/N1
A/V1
B-G1
A-G1
B-N1
1 2 1 6 2 7 5 11 10 4 9 3 8
X42 X42 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33
L/R1
M/B1
L/B1
M-N1
V/B1
R-G1
S-G1
Z/N1
A/V1
B-G1
A-G1
B-N1
1 2 1 2 1 2 T 1 2 T 1 2 T 1 2 1 2 T 1 2 T
X101 X101 X102 X102 X122 X122 X122 X123 X123 X123 X124 X124 X124 X125 X125 X126 X126 X126 X127 X127 X127
Y1 Y2 Y25
Y22 Y23 Y24 Y26 Y27
1
1
2
2
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
7.5 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
SLEWRING SLEWRING BOOM OUTRIGGERS ATTACHMENT SWITCHING BOOM TURRET
LOCKED UNLOCKED OUT/IN SLEWRING LOCKED/UNLOCKED LOCKED/UNLOCKED UP/DOWN ROTATION
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 9 of 10 C.05.02
1 2 3 4 5
3.5
H/R1 H/R1
8.5
R/N1 R/N1
1 0
S56
B C F
RP1 RP2 RP3
K26
1
0
2 1 0 2 86 87a 87
+ + +
S57
S46 85 30 - - -
8.5
M-N1 M-N1
4.5
R-N1 R-N1
23 20 21 22 15 12 9 11 18 16 17 13 10 14 19 5 8 1 2 3 4 6 7 24
X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310 X310
1
9
6
5
2
7
3
5
8
2
3
7
4
4
10
10
G-N1.5
H-R1.5
Z-B1.5
M1.5
V-B1
1.5 31 30 29 28 24 20 21 23 15 12 9 11 18 16 17 13 10 14 19 5 8 1 2 3 4 6 7 22 25 26 27
X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31
N1 N1
8.5 10.1
M1
M-N1
Z1
L-G1
R-N1
C1
A-N1
A-V1
A-G1
R-G1
M1
V-B1
A-B1
L-N1
L-R1
L-B1
V1
B-R1
B-N1
H-R1
C-N1
8.2
B-N1
2
X69
B-N1
R-G1
19
X16 1
M1 X69
1.5
M1
A-B1
4.5
11 10 7 1 8 3 6 5 4 9 7 2
X13 X13 X14 X14 X14 X14 X14 X14 X14 X14 X5 X14
51
2.5
52
4.2
5 2 1 2 3 4 6 8
XJP2 XJP3 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2
K15
D26 85 87a 87 F8C
5A DANFOSS CONTROL UNIT
86 30
+15
H-B1
Z-B1
2 1 5 8 9 10 12 2 3 4 6 7 11
1.5
X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8
0
1.3
C-N1
19 18 6 2 5 3 4
X30 X30 X30 X30 X30 X30 X30
JOINT
19 18 6 2 5 3 4
X40 X40 X40 X40 X40 X40 X40
L1
A1
V1.5
H1.5
N1.5
H-R1
C-N1
17 18 7 8 15 9 5
XC8 XC8 XC7 XC7 XC7 XC7 XC7
UNDERCARRIAGE
CONTROL UNIT
16 15 1 2 3 4 6 8 9
XC1 XC1 XC6 XC6 XC6 XC6 XC6 XC6 XC6
L1
L1
V1
V1
H1
H1
A1
H-R1
C-N1
21 22 10 5 13 7 15 6 14
X41 X41 X44 X44 X44 X44 X44 X44 X44
H-R1
C-N1
1 2 1 2
X120 X120 X121 X121
Y20 Y21
1
1
2
N1.5
N1.5
N1
N1
31 31
8.5 10.1
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 10 of 10 C.05.02
1 2 3 4 5
56 30 L 15 31 3 2 10 4 6 3 1 7 5 6 10 5 10
S55 S12 S1 S5 S13
B-R1
1 2 3 4 5 6 7 8 9 10 11 12 3 4 5 6 7 8
XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 X2 X2 X2 X2 X2 X2
L/N1
7.5
A-N1
7.5
M/B1
7.5
A-B1
7.5
H1
7.5
A/V1
7.5
N1 N1
9.5
R-N1 R-N1
8.5
A-R1 A-R1
2.5
G-N1.5
G1 3
3.5
X26
L1
G1
G1
R1
B1
A1
L-R1
R-G1
L-N1
B-G1
B-R1
B-R1
V-N1
V-B1
A-V1
G-R1.5
10 1 18 9 12 13 2 4 3 11 10 5 6 16 1 7
X5 X13 X5 X11 X5 X5 X11 X5 X5 X5 X11 X5 X5 X5 X5 X11
+30
F5A
15A
K13 +30 K6 K3
D16 85 87a 87 F8A D7 85 87a 87 F2C F3A F2B F1B + F4C
10A 3A 3A 10A 10A P C
7,5A
86 30 86 30
-
+30 +30 +15
23
2.2
15 8 1 12 15 9 10 13 17 9 3 7 4 16 13 1
X6 X7 X7 X7 X7 X7 X7 X7 X7 X6 X6 X6 X6 X6 X6 X6
G-N1 G1
L1
L1
G1
G1
R1
B1
A1
A1
V1.5
V1.5
H1.5
H1.5
M-V1
G-N1
G-N1
G-N1.5
7 8
X30 X30
7 8
X40 X40
5 6 10 11 12 23 13 15
G1
17 16
XC7 XC7
UNDERCARRIAGE UNDERCARRIAGE
CONTROL UNIT CONTROL UNIT
1 2 3 5 4 1 2 3 5 4
X70 X70 X70 X70 X70 X71 X71 X71 X71 X71
G1
A1
V1.5
N1.5
H1.5
1 2 3 5 4
X72 X72 X72 X72 X72
14 5 7
XC1 XC6 XC6
G1
G1
G-N1
11 16 8
X41 X44 X44
L1
L1
G1
G1
R1
G-N1
G-N1
B1
A1
A1
V1.5
V1.5
N1.5
H1.5
N1.5
H1.5
M-V1
G-N1
G-N1
R-N1
G-N1.5
1 2 2 1 1 3 2 4 1 3 2 4 1 2
X57 X57 X37 X37 X35 X35 X35 X35 X36 X36 X36 X36 X38 X38
H27 H29 H31 H32
HA2 S47
L
R
56b
56b
58
58
56a
56a
R
58
58
59c
59c
31
31
31
N1.5
N1.5
N1.5
N1
N1
N1
N1
N1
N1
31 31
9.5 /./
LEFT FRONT LICENSE PLATE RIGHT FRONT LICENSE PLATE REAR REAR BACK-UP BACK-UP WORK STOP LIGHTS
LAMP LIGHTS LAMP LIGHTS LEFT LIGHT RIGHT LIGHT LAMP HORN LIGHTS MICRO-SWITCH
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to Table:
serial no. 10188) • DANFOSS board C.05.02
POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SIG.
1 PROP. CONTROL - LIFTING/LOWERING AN IN 1 +12 JOYSTICK IN MOTION M+B+MV IN 1 LEFT REAR STAB. PUSHBUTTON B/N IN
2 PROP. CONTROL - TURRET ROTATION RL IN 2 YELLOW PUSHBUTTON S/M IN 2 RIGHT FRONT STAB. PUSHBUTTON A/R IN
3 PROP. CONTROL - BOOM EXTENSION/RETRACT. AB IN 3 RED PUSHBUTTON B/A IN 3 RIGHT REAR STAB. PUSHBUTTON Z/B IN
4 +12 JOYSTICK IN MOTION V IN 4 DEAD MAN B/H IN 4 LEFT FRONT STAB. PUSHBUTTON V/N IN
6 +12 FOR ROBOT POWER SUPPLY BR OUT 6 JOYSTICK - DIR.1B REVERSE B/R IN 6 KEY-SWITCH - ROAD/CABIN/PLATFORM M/B IN
7 DISCONNECTED 7 JOYSTICK - DIR. 2A RIGHT M/R IN 7 SENSOR - LOCK. PIN UP (SLEWRING LOCKED) AN IN
8 SENSOR - FORKS COUPLED BN IN 8 JOYSTICK - DIR. 2B LEFT M/S IN 8 SENSOR - OVERLOAD WARNING SYSTEM BN IN
4 TURRET ROTATION SOLENOID Y27 POWER SUPPLY BN OUT 12 INDICATOR - SLEWRING LOCKED LR IN
5 ATTACHMENT COUPLING/RELEASE SOLENOID Y24 POWER SUPPLY RG OUT 13 INDICATOR - PARALLEL FORKS C IN
8 DISCONNECTED 16 DISCONNECTED
(STABILIZERS AND BOOM)
17 DISCONNECTED
18 GND N IN
POS. FUNCTION DESCRIPTION COLOUR SIG. CONNECTOR REFERENCES IN WIRING DIAGRAM
1 PROP. CONTROL - LIFTING/RETRACTING Y22 M/B OUT
2 PROP. CONTROL - FORKS ROTATION Y23 V/B OUT
JP2 CORRESPONDS TO XJP2
JP3 CORRESPONDS TO XJP3
3 PROP. CONTROL - BOOM EXT./RETRACT. Y26 A/V OUT
JP4 CORRESPONDS TO XJP4
4 PROP. CONTROL - TURRET ROTATION Y27 L/G OUT J3 CORRESPONDS TO XJ3 (12-WAY CONNECTOR)
5 PROP. CONTROL - COUPLING/RELEASE Y24 A/B OUT AND TO XJ30 (18-WAY CONNECTOR)
6 ELECTRIC CARRIAGE-DANFOSS SWITCHING Y25 Z/N J4 CORRESPONDS TO XJ4
J5 CORRESPONDS TO XJ5
7 DISCONNECTED
8 DISCONNECTED
9 Y9 RIGHT FRONT STAB. LIFTING SOLENOID V/B OUT J4 JP3 JP2 J5 J3 JP4
10 Y8 LEFT REAR STAB. LOWERING SOLENOID C/B OUT
9 1 3 1 3 1 6 1 8 1 5 1 3 1
11 Y14 LEFT FRONT STAB. LOWERING SOLENOID M/N OUT
20 10 8 4 8 4 14 7 18 9 12 6 8 4
12 Y13 RIGHT REAR STAB. LOWERING SOLENOID A/B OUT
Operation: Wiring diagram Girolift 5022 (from serial no. 09411 to Table:
serial no. 10078) • DANFOSS board C.05.02
POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SIG. POS. FUNCTION DESCRIPTION COLOUR SEG.
1 PROP. CONTROL - LIFTING/LOWERING A-N IN 1 +12 JOYSTICK IN MOTION M+B+M-V IN 1 RIGHT FRONT ARM PUSHBUTTON B/N IN
2 PROP. CONTROL - TURRET ROTATION L-R IN 2 YELLOW PUSHBUTTON S-N IN 2 RIGHT FRONT FOOT PUSHBUTTON A/R IN
3 PROP. CONTROL - BOOM EXTENSION/RETRACT. L-B IN 3 RED PUSHBUTTON B-L IN 3 LEFT FRONT ARM PUSHBUTTON Z/B IN
4 +12 JOYSTICK IN MOTION V IN 4 DEAD MAN B-H IN 4 LEFT FRONT FOOT PUSHBUTTON V/N IN
5 PLATFORM MOTION ON V-B IN 5 JOYSTICK - DIR.1A FWD N IN 5 RIGHT REAR ARM PUSHBUTTON M/N IN
6 +12 FOR ROBOT POWER SUPPLY B-R OUT 6 JOYSTICK - DIR.1B REVERSE B-R IN 6 TO PLATFORM M/B IN
8 SENSOR - FORKS COUPLED B-N IN 8 JOYSTICK - DIR. 2B LEFT M-S IN 8 SENSOR - OVERLOAD WARNING SYSTEM B-N IN
13 PROP. 3P EXT./RETRACTION H IN
"JP3" CONNECTOR 1 RIGHT REAR FOOT PUSHBUTTON V/B
14 +12 FOR JOYSTICK POTENTIOMETERS MG+BG+V+Z IN 2 LEFT REAR ARM PUSHBUTTON C/B
15 DISCONNECTED
"JP4" CONNECTOR
16 DISCONNECTED
"J4" CONNECTOR 17 DISCONNECTED
POS. FUNCTION DESCRIPTION COLOUR SIG.
18 GND N IN
1 EXTENSION/RETRACTION SOLENOID POWER SUPPLY A/R OUT
POS. FUNCTION DESCRIPTION COLOUR SIG.
2 LIFTING/LOWERING SOLENOID POWER SUPPLY M-N OUT
1 PROP. CONTROL - LIFTING/RETRACTING M/B OUT
3 FORKS ROTATION SOLENOID POWER SUPPLY B-N OUT
2 PROP. CONTROL - FORKS ROTATION V/B OUT
4 TURRET ROTATION SOLENOID POWER SUPPLY A-G OUT
3 PROP. CONTROL - BOOM EXT./RETRACT. A/V OUT
5 ATTACHMENT COUPLING/RELEASE SOLENOID POWER SUPPLY R-G OUT
4 PROP. CONTROL - TURRET ROTATION L/G OUT
6 DISCONNECTED
5 PROP. CONTROL - COUPLING/RELEASE L/B OUT
7 DISCONNECTED
6 ELECTRIC CARRIAGE-DANFOSS SWITCHING Z/N
8 DISCONNECTED
7 DISCONNECTED
8 DISCONNECTED
J4 JP3 JP2 J5 J3 JP4
9 Y9-Y9a LEFT STAB. EXT. SOLENOID V/B OUT
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to Table:
serial no. 10188) • CONTROL UNIT board C.05.02
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
2 HAZARD PUSHBUTTON POWER SUPPLY R-A IN 2 SIGNAL - 2ND MECHANICAL GEAR INDICATOR
V-N IN 2 POSITION LIGHTS INDICATOR G OUT
X6 - MARK 17 X7 - MARK 17
3 POSITION LIGHTS SW POWER SUPPLY B-R OUT 3 SEAT SENSOR A/V OUT 3 CARRIAGE ALIGNMENT INDICATOR M-B OUT
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
4 POSITION LIGHTS B-G IN 4 SIGNAL - 1ST MECHANICAL GEAR INDICATOR V OUT 4 +12 SENSOR - BOOM LOWERED C-L IN
1 BRAKE PUMP POWER SUPPLY FOR STOP R 1
5 L-R OUT OUT LEFT HIGH BEAM POWER SUPPLY V OUT 5 2ND SPEED Y16 SOLENOID VALVE 5 +12 FOR PLATFORM
BLINKING POWER SUPPLY B-R IN L/N IN
2 LOCKING PIN UP/CARRIAGE ALIGNMENT SENSOR POWER S. 2
6 2LN 2RV OUT SIGNAL - STABILIZERS FOR OVERLOAD SYSTEM L-R IN 6 GND 6
TURN SIGNALS POWER SUPPLY OUT N OUT +12 FOR INSTRUMENTS INDICATORS 2RN OUT
3 LEFT TURN SIGNAL POWER SUPPLY L IN 3 STABILIZER SENSOR POWER SUPPLY R-V
7 2M OUT OUT 7 +12 CONTROL UNIT POWER SUPPLY FROM 1C 7.5A FUSE
R-N OUT 7 G-R OUT
EMERGENCY PUSHBUTTON POWER SUPPLY +12 WORK LIGHT
4 RIGHT TURN SIGNAL POWER SUPPLY 4 SIGNAL - STABILIZER FOR
Z A IN TRANSMISSION DISENGAGEMENT B-G OUT 1ST MECHANICAL GEAR Y17 SOLENOID VALVE
8 HORN POWER SUPPLY IN 8 V-B IN 8 +12 STABILIZERS PUSHBUTTON POWER SUPPLY R/N OUT
5 CARRIAGE ALIGNMENT SIGNAL M-B IN 5 SENSOR - CARDAN SHAFT A-B IN
9 GEAR SW POWER SUPPLY V-N IN 9 BUZZER OUT (OPTIONAL) M-N OUT 9 +12 DASHBOARD LIGHTING 2G OUT
2A OUT
9 LEFT FRONT POSITION LIGHTS/LICENSE PLATE LIGHT P.S. G-N OUT 9 LOW BEAM H OUT +12 HEATING SW
13 RIGHT TURN SIGNAL POWER SUPPLY 13 SENSOR - 2ND SPEED ENGAGED A-R OUT 13 H-R OUT
10 PRESSURE SW - LOW BRAKE PUMP PRESSURE H-R IN 10 HIGH BEAM
V OUT
14 FWD/REVERSE AND DISPLAC. CHANGE POWER SUPPLY 2GR OUT
11 HYDRAULIC OIL FILTER CLOGGING H-L IN 11 DISPLACEMENT CHANGE SOLENOID POWER SUPPLY V OUT
15 WINDSCREEN WIPER AND TIMER POWER SUPPLY 2L/N OUT
12 BOOM UP/DOWN SENSOR POWER SUPPLY 2RV OUT 12 LEFT TURN SIGNAL L OUT
16 BACK-UP ALARM CUTOUT PUSHBUTTON POWER SUPPLY B-R OUT
20 M-N IN
16 BACK-UP LAMP M-V OUT KC9-KC10 RELAY 30 POWER SUPPLY -
REVERSE SPEED 16 H-R OUT
STEERING AXLE SWAY UNLOCKING X8 - MARK 9 POS. FUNCTION DESCRIPTION COL. SIG.
21 R-N OUT 17 HORN POWER SUPPLY Z OUT
BEACON PUSHBUTTON POWER SUPPLY
17 RIGHT POSITION LIGHTS 2G OUT
POS. FUNCTION DESCRIPTION COL. SIG. 1 EMERGENCY PUMP RELAY POWER SUPPLY L-G IN
4 MAX. WATER TEMPERATURE INDICATOR H/R OUT EMERGENCY EMERGENCY LOW X8 - 9-WAY CONN. X9 - 13-WAY CONNECTOR B WHITE 4 SIGNAL - PARKING BRALE ENGAGED
PUMP BEAM L-G IN
F4A F5A F6A ENGINE LINE GEARBOX CONTROL UNIT
5 AIR FILTER INDICATOR A-G C ORANGE CARRIAGE ALIGNMENT SENSOR
OUT 5 M-B OUT
7.5A 15A 7.5A
G YELLOW
6 OPTIONAL OUT 6 OVERLOAD WARNING SYSTEM CENTRAL POWER SUPPLY R OUT
H GREY
H-N X10 - 17-WAY CONNECTOR
7 ENGINE OIL INDICATOR OUT F4B F5B F6B 7 CHANGE PUSHBUTTON POWER SUPPLY H/R OUT
SIDE DASHBOARD L BLUE
K7 K8 K9
8 GEN-SET INDICATOR 2H OUT 7.5A 7.5A 7.5A ROAD/CABIN/PLATFORM POWER SUPPLY 2R/N
M BROWN 8 OUT
ADVANCE
9 SIGNAL - ENGINE WATER TEMPERATURE H-L ENABL. REVERSE FWD N BLACK 9 INTERIOR LAMP POWER SUPPLY
OUT CMD R OUT
F4C F5C F6C R RED
10 4-WHEEL STEERING POWER SUPPLY C-N OUT
X11 - 13-WAY CONNECT. 10 1ST/2ND MECHANICAL SPEED CHANGE G-R
7.5A 7.5A 20A X12-7-W. CONN. IN
(YELLOW) SIDE S PINK
11 CRAB STEERING POWER SUPPLY H-R OUT
JOINT LINE 11 2ND SPEED INDICATOR V-N OUT
DASHBOARD V GREEN
12 ALARM INDICATOR (BUZZER) S-G OUT F7A F8A Z PURPLE
12 SEAT SENSOR 2AV IN
K11 K12 K13
5A 10A
13 PARKING BRAKE INDICATOR L-G OUT 1ST SPEED INDICATOR B-V OUT
CARRIAGE BOOM HIGH X13 - 17-WAY CONNECTOR REMARK: TWO-COLOUR WIRES ARE INDICATED 13
ALIGNM. LOWERED BEAM
14 DISCONNECTED K10 (GREEN) FRONT DASHBOARD INDICATEDTHROUGH A COMBINATION OF THE 14 +12 SIGNAL FOR EMERGENCY PUMP L/G IN
F7B F8B
15 DISCONNECTED 10A 15A AFORESAID INITIALS AS FOLLOWS: 15 DANFOSS CARD AND OPT. HAND CONTROL POWER SUPPLY RBR OUT
16 DISCONNECTED G/V -> YELLOW/GREEN (CROSSWISE COLOURING) 16 DANFOSS CARD POWER SUPPLY R-N OUT
F7C F8C X14- 9-WAY CONN.
17 DISCONNECTED K14 K15 K16 K17 PLATFORM
G-V -> YELLOW-GREEN (LENGTHSWISE COLOURING) 17 EMERGENCY PUMP POWER SUPPLY L/N OUT
15A 5A
START
ENABL. BOOM OPTIONAL OPTIONAL
CMD OPTION.
Operation: Wiring diagram Girolift 5022 (from serial no. 09411 to Table:
serial no. 10078) • CONTROL UNIT board C.05.02
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
1 BACK-UP ALARM CUTOUT 1 BRAKE PUMP POWER SUPPLY FOR STOP R 1 LEFT HIGH BEAM POWER SUPPLY 1 +12 GEAR CHANGE 1 85 ELECTRONIC RELAY POWER SUPPLY
B OUT OUT V OUT G-R OUT M/B OUT
2 2 LOCKING PIN UP/CARRIAGE ALIGNMENT SENSOR POWER S. 2RV 2 SIGNAL - STABILIZERS FOR OVERLOAD SYSTEM 2 SIGNAL - 2ND MECHANICAL GEAR INDICATOR 2 POSITION LIGHTS INDICATOR
HAZARD PUSHBUTTON POWER SUPPLY R-A IN OUT L-R IN V-N IN G OUT
3 POSITION LIGHTS SW POWER SUPPLY B-R OUT 3 LEFT TURN SIGNAL POWER SUPPLY L IN 3 STABILIZER SENSOR POWER SUPPLY R-V 3 SEAT SENSOR A/V OUT 3 CARRIAGE ALIGNMENT INDICATOR M-B
OUT OUT
4 4 SIGNAL - STABILIZER FOR 4
POSITION LIGHTS B-G IN 4 RIGHT TURN SIGNAL POWER SUPPLY A IN TRANSMISSION DISENGAGEMENT B-G OUT 4 SIGNAL - 1ST MECHANICAL GEAR INDICATOR V OUT +12 SENSOR - BOOM LOWERED C-L IN
5 BLINKING POWER SUPPLY L-R OUT 5 CARRIAGE ALIGNMENT SIGNAL M-B IN 5 SENSOR - CARDAN SHAFT 5 2ND SPEED Y16 SOLENOID VALVE B-R 5
A-B IN IN +12 FOR PLATFORM L/N IN
6 TURN SIGNALS POWER SUPPLY 2LN OUT 6 EMERGENCY PUMP COIL POWER SUPPLY A-R IN 6 SENSOR - 1ST SPEED ENGAGED 6 GND N 6 +12 FOR INSTRUMENTS INDICATORS
A-V IN OUT 2RN OUT
7 EMERGENCY PUSHBUTTON POWER SUPPLY 2M OUT 7 RIGHT REAR BEAM POWER SUPPLY G OUT 7 SENSOR - 2ND SPEED ENGAGED 7 +12 CONTROL UNIT POWER SUPPLY FROM 1C 7.5A FUSE R-N 7
A-R IN OUT +12 WORK LIGHT G-R OUT
8 HORN POWER SUPPLY Z IN 8 STEERING ACCUMULATOR SOLENOID VALVE S/N OUT 8 LOW BEAM H 8 1ST MECHANICAL GEAR Y17 SOLENOID VALVE V-B IN 8 R/N
OUT +12 STABILIZERS PUSHBUTTON POWER SUPPLY OUT
9 GEAR SW POWER SUPPLY 9 9 9 9 +12 DASHBOARD LIGHTING
V-N IN LEFT FRONT POSITION LIGHTS/LICENSE PLATE LIGHT P.S. G-N OUT LOW BEAM H OUT BUZZER OUT (OPTIONAL) M-N OUT 2G OUT
10 HIGH BEAM POWER SUPPLY 10 10 HIGH BEAM 10 TRANSMISSION DISENGAGED 10
B-V IN PRESSURE SW - LOW BRAKE PUMP PRESSURE H-R IN V OUT L-G IN +12 TURN SIGNALS INDICATOR POWER SUPPLY R-G OUT
11 HAZARD PUSHBUTTON POWER SUPPLY
R 11 H-L IN 11 DISPLACEMENT CHANGE SOLENOID POWER SUPPLY 11 SENSOR - CARDAN SHAFT IN MOTION 11
OUT HYDRAULIC OIL FILTER CLOGGING V OUT A-B OUT +12 FROM 50 IGNITION KEY C-B IN
12 LEFT TURN SIGNAL POWER SUPPLY 2L OUT 12 BOOM UP/DOWN SENSOR POWER SUPPLY 2RV OUT 12 LEFT TURN SIGNAL L OUT 12 SENSOR - 1ST SPEED ENGAGED A-V OUT 12 +12 GEAR CHANGE SW POWER SUPPLY G-V OUT
13 RIGHT TURN SIGNAL POWER SUPPLY 2A OUT 13 BACK-UP ALARM B OUT 13 13 A-R 13 +12 HEATING SW
RIGHT TURN SIGNAL A OUT SENSOR - 2ND SPEED ENGAGED OUT H-R OUT
14 FWD/REVERSE AND DISPLAC. CHANGE POWER SUPPLY 2GR OUT 14 SIGNAL - BOOM LOWERED SENSOR C-L IN 14 OPTIONAL L-G OUT X8 - MARK 9
15 WINDSCREEN WIPER AND TIMER POWER SUPPLY 2L/N OUT 15 GND N IN 15 LEFT POSITION LIGHTS G-N OUT
POS. FUNCTION DESCRIPTION COL. SIG.
16 BACK-UP ALARM CUTOUT PUSHBUTTON POWER SUPPLY B-R OUT 16 BACK-UP LAMP M-V OUT KC9-KC10 RELAY 30 POWER SUPPLY -
X14 - MARK 9
16 STEERING AXLE SWAY UNLOCKING H-R OUT
Y01 FWD SPEED SOLENOID VALVE
17 EMERGENCY PUSHBUTTON M-N IN 17 Z OUT 1 V-N OUT
HORN POWER SUPPLY
17 RIGHT POSITION LIGHTS 2G OUT POS. FUNCTION DESCRIPTION COL. SIG.
2 ENGINE WATER TEMPERATURE
18 FROM SW TO RELAY FOR LOW BEAM A-V IN H-L IN
HIGH ENGINE WATER TEMPERATURE 1 EMERGENCY PUMP RELAY POWER SUPPLY
19 FROM SW TO RELAY FOR DISPLACEMENT CHANGE Z-B IN 3 H/R IN L-G IN
REVERSE SPEED 4 AIR FILTER 2 ENGINE EMERGENCY STOP PUSHBUTTON POWER SUPPLY M OUT
20 M-N IN A-G IN
X15 - MARK 13 3 +12 START DESDE BARQUILLA
21 BEACON PUSHBUTTON POWER SUPPLY R-N OUT 5 Y29 ELECTROSTOP M OUT C IN
5 SOLENOID VALVE - 1ST SPEED B-V OUT POS. FUNCTION DESCRIPTION COL SEG
1 V-N EMERGENCY EMERGENCY LOW X8 - 9-WAY CONN. X9 - 13-WAY CONNECTOR H GREY 7 CHANGE PUSHBUTTON POWER SUPPLY H/R
HIGH BEAM INDICATOR OUT OUT
PUMP BEAM ENGINE LINE
F4A F5A F6A GEARBOX CONTROL UNIT L BLUE
2 HYDRAULIC OIL INDICATOR POWER SUPPLY S-N OUT 8 ROAD/CABIN/PLATFORM POWER SUPPLY 2R/N OUT
7.5A 15A 7.5A M BROWN
3 BRAKE INDICATOR H-R OUT 9 INTERIOR LAMP POWER SUPPLY R OUT
N BLACK
4 MAX. WATER TEMPERATURE INDICATOR H/R OUT X10 - 17-WAY CONNECTOR 10 1ST/2ND MECHANICAL SPEED CHANGE G-R IN
F4B F5B F6B R RED
K7 K8 K9 SIDE DASHBOARD 11
5 AIR FILTER INDICATOR A-G OUT 7.5A 7.5A 7.5A S PINK 2ND SPEED INDICATOR V-N OUT
ADVANCE
6 ENABL. REVERSE FWD V GREEN 12 SEAT SENSOR 2AV IN
OPTIONAL OUT CMD
F4C F5C F6C
7 H-N OUT
X11 - 13-WAY CONNECT. Z PURPLE
13 1ST SPEED INDICATOR B-V OUT
ENGINE OIL INDICATOR
7.5A 7.5A 20A X12-7-W. CONN.
(YELLOW) SIDE
8 GEN-SET INDICATOR 2H OUT
JOINT LINE REMARK: TWO-COLOUR WIRES ARE INDICATED 14 +12 SIGNAL FOR EMERGENCY PUMP L/G IN
DASHBOARD
INDICATEDTHROUGH A COMBINATION OF THE
9 ENGINE WATER TEMPERATURE H-L OUT F7A F8A 15 DANFOSS CARD AND OPT. HAND CONTROL POWER SUPPLY RBR OUT
K11 K12 K13
5A 10A AFORESAID INITIALS AS FOLLOWS:
10 4-WHEEL STEERING POWER SUPPLY C-N OUT 16 DANFOSS CARD POWER SUPPLY R-N OUT
CARRIAGE BOOM HIGH X13 - 17-WAY CONNECTOR
ALIGNM. LOWERED BEAM G/V -> YELLOW/GREEN (CROSSWISE COLOURING)
11 CRAB STEERING POWER SUPPLY H-R OUT K10 (GREEN) FRONT DASHBOARD 17 EMERGENCY PUMP POWER SUPPLY L/N OUT
F7B F8B G-V -> YELLOW-GREEN (LENGTHSWISE COLOURING)
12 ALARM INDICATOR (BUZZER) S-G OUT 10A 15A
13 L-G OUT
PARKING BRAKE INDICATOR X14- 9-WAY CONN.
F7C F8C K14 K15 K16 K17 PLATFORM
14 DISCONNECTED
15A 5A
15 DISCONNECTED START
BOOM
ENABL. OPTIONAL OPTIONAL
OPTION.
16 DISCONNECTED
CMD
Operation: Wiring diagram Girolift 3514-3518 (from serial no. 09262 to Table:
serial no. 10188) • UNDERCARRIAGE board C.05.02
XC8 - MARK 21-WAY XC6 - MARK 9-WAY XC4 - MARK 13-WAY XC3 - MARK 13-WAY XC1 - MARK 21-WAY
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
Y3 /Y4 FRONT STEER. AXLE UNLOCK. SOLENOID Y14 LEFT FRONT STAB. LOWERING Y15 REAR STEER. AXLE UNLOCK. SOLENOID 2GV OUT
1 SENSOR - SLEWRING LOCKING PIN Z-B OUT NOT USED FOR GIROLIFT 3514 1 2MB OUT 1 M/N OUT 1
SENSOR - LEFT FRONT STABILIZER Y8 LEFT REAR STAB. LOWERING 2 DISCONNECTED G-V OUT
2 SENSOR - CARDAN SHAFT A-B OUT 2 B/R IN 2 C/B OUT
XC5 - MARK 17-WAY SENSOR - RIGHT FRONT STABILIZER SENSOR POWER SUPPLY CARDAN SHAFT SENSOR POWER SUPPLY R-V OUT
3 Y-10 SOLENOID VALVE - LEFT FRONT AXLE LEVELLING G/R IN 3 B-N IN 3 2RV OUT 3
4 FRONT STAB. SENSOR POWER SUPPLY 4 4 1ST SPEED SENSOR POWER SUPPLY R-V OUT
4 Y5 - SOLENOID VALVE - RIGHT FRONT AXLE LEVELLING C/N IN POS. FUNCTION DESCRIPTION 2RV IN Y7 REAR RIGHT OUTRIGGER DOWN B/N OUT
DISCONNECTED 2ND SPEED SENSOR POWER SUPPLY R-V OUT
5 Y17 1ST SPEED SOLENOID VALVE B-V IN 5 5 Y6 REAR RIGHT OUTRIGGER UP V/N OUT 5
NOT USED FOR GIROLIFT 3514
DISCONNECTED 6 SLEWRING LOCKING PIN SENS. P.S. 2RV OUT
6 SENSOR POWER SUPPLY R-V IN 6 6 Y11 REAR RIGHT OUTRIGGER DOWN A/R OUT
L-R OUT 7 DISCONNECTED 7 Y12 LEFT FRONT STAB. LIFTING Z/B OUT 7 Y17 1ST SPEED SOLENOID POWER SUPPLY B-V OUT
7 SIGNAL FOR OVERLOAD WARNING SYSTEM
ABBREVIATION LEGEND
+12 FOR 30 RELAY KC9 KC10 Y5 RIGHT FRONT AXLE LEVELLING
H-R IN 8 DISCONNECTED 8 Y13 REAR RIGHT OUTRIGGER DOWN A/B OUT 8 SOLENOID VALVE POWER SUPPLY C/N OUT
8 STEERING AXLE SOLENOID VALVE RELEASE ANT. FRONT SAL. LIFTING
Y10 LEFT FRONT AXLE LEVELLING
9 STABILIZER RELAY COIL POWER SUPPLY S-N IN POST. REAR DIS. LOWERING 9 DISCONNECTED 9 Y9 RIGHT FRONT STAB. LIFTING V/B OUT 9 SOLENOID VALVE POWER SUPPLY G/R OUT
Y21 SOLENOID VALVE - CRAB STEER C-N IN 18 Y16 2ND SPEED SOLENOID POWER SUPPLY B-R OUT
18
DC11
DC12
DC10
DC22
DC9
DC3
DC7
DC1
DC4
XC7- 17-WAY CONNECTOR XC3- 13-WAY CONNECTOR
(FROM JOINT) (REAR CONTROL PANEL)
DC17
4 Y13 RIGHT REAR STAB. LOWER. RIGHT REAR LEFT REAR RIGHT FRONT DISCONNECTED OVERLOAD W. S. OVERLOAD W. S. OVERLOAD W. S.
KC4 RELAY 30 POWER S. A/B IN
STAB. LIFT. STAB. LIFT. STAB. LOWER. RIGHT REAR STAB. LEFT FRONT STAB. LEFT FRONT STAB. WIRE COLOURS
5 GND N IN
Y12 LEFT FRONT STAB. LIFT. A LIGHT BLUE
6 KC7 RELA7 30 POWER S. Z/B IN KC7 KC4 KC3 KC2 KC9 KC11
DC14
B WHITE
LEFT FRONT RIGHT REAR LEFT FRONT LEFT REAR REAR STEER. OVERLOAD W.S.
7 DISCONNECTED
STAB. LIFT. STAB. LOWER. STAB. LOWER. STAB. LOWER. AXLE LOCKING LEFT REAR STAB. C ORANGE
DC8
DC5
DC16
G YELLOW
8 DISCONNECTED DL21 DL19 DL18
H GREY
DISCONNECTED DL20
9 KC1 KC10 L BLUE
SIG. STAB. FOR
OVERLOAD WARNING SYSTEM
POWER SUPPLY -
STEER. AXLE UNLOCKING
SOLENOID VALVE
11 DISCONNECTED
R RED
XC6- 9-WAY CONNECTOR XC4- 13-WAY CONNECTOR XC5- 17-WAY CONNECTOR
12 DISCONNECTED S PINK
(NOT USED) FOR MACHINE FRONT FUNCTIONS (NOT USED)
V GREEN
13 DISCONNECTED Z PURPLE
16 DISCONNECTED
G/V -> YELLOW/GREEN (CROSSWISE COLOURING)
Operation: Wiring diagram Girolift 5022 (from serial no. 09411 to Table:
serial no. 10078) • UNDERCARRIAGE board C.05.02
XC8 - MARK 21-WAY XC6 - MARK 9-WAY XC4 - MARK 13-WAY XC3 - MARK 13-WAY XC1 - MARK 21-WAY
POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG. POS. FUNCTION DESCRIPTION COL. SIG.
1 SENSOR - SLEWRING LOCKING PIN Z-B OUT 1 GND 1 Y3 /Y4 FRONT STEER. AXLE UNLOCK. SOLENOID 2MB OUT 1 Y14 REAR RIGHT OUTRIGGER OUT M/N OUT 1 Y15 REAR STEER. AXLE UNLOCK. SOLENOID 2GV OUT
2 SENSOR - CARDAN SHAFT A-B OUT 2 RIGHT TURN SIGNAL A 2 SENSOR - LEFT FRONT STABILIZER B/R IN 2 Y8 REAR LEFT OUTRIGGER IN C/B OUT 2 DISCONNECTED G-V OUT
3 Y-10 SOLENOID VALVE - LEFT FRONT AXLE LEVELLING G/R IN 3 DISCONNECTED 3 SENSOR - RIGHT FRONT STABILIZER B-N IN 3 SENSOR POWER SUPPLY 2RV OUT 3 CARDAN SHAFT SENSOR POWER SUPPLY R-V OUT
4 Y5 - SOLENOID VALVE - RIGHT FRONT AXLE LEVELLING C/N IN 4 4 FRONT STAB. SENSOR POWER SUPPLY 2RV IN 4 Y7 REAR LEFT OUTRIGGER UP B/N OUT 4 1ST SPEED SENSOR POWER SUPPLY R-V OUT
DISCONNECTED
5 Y17 1ST SPEED SOLENOID VALVE B-V IN 5 5 Y7A FRONT LEFT OUTRIGGER UP B/N OUT 5 Y6 REAR LEFT OUTRIGGER DOWN V/N OUT 5 2ND SPEED SENSOR POWER SUPPLY R-V OUT
DISCONNECTED
6 SENSOR POWER SUPPLY R-V IN 6 LEFT TURN SIGNAL L 6 Y13A FRONT RIGHT OUTRIGGER IN A/B OUT 6 Y11 REAR RIGHT OUTRIGGER DOWN A/R OUT 6 SLEWRING LOCKING PIN SENS. P.S. 2RV OUT
7 SIGNAL FOR OVERLOAD WARNING SYSTEM L-R OUT 7 DISCONNECTED 7 Y12A FRONT RIGHT OUTRIGGER UP Z/B OUT 7 Y12 REAR RIGHT OUTRIGGER UP Z/B OUT 7 Y17 1ST SPEED SOLENOID POWER SUPPLY B-V OUT
+12 FOR 30 RELAY KC9 KC10 Y5 RIGHT FRONT AXLE LEVELLING
8 STEERING AXLE SOLENOID VALVE RELEASE
H-R IN 8 DISCONNECTED 8 Y9A FRONT LEFT OUTRIGGER OUT V/B OUT 8 Y13 REAR RIGHT OUTRIGGER IN A/B OUT 8 SOLENOID VALVE POWER SUPPLY C/N OUT
12 Y19 SOLENOID VALVE - DIFFERENTIAL LOCKING C-B IN ANT. FRONT SAL. LIFTING 12 Y6A FRONT LEFT OUTRIGGER DOWN V/N OUT 12 DISCONNECTED M-N 12 LEFT REAR STAB. LIMIT SWITCH B-N IN
1ST MECHANICAL SPEED SENSOR A/V OUT POST. REAR DIS. LOWERING 13 Y11A FRONT RIGHT OUTRIGGER DOWN A/R OUT 13 DISCONNECTED Z-N B/R IN
13 13 RIGHT REAR STAB. LIMIT SWITCH
Y18 SOLENOID VALVE - HYDRAULIC STAB. STABILIZER SENS. SENSOR
14 DISPLACEMENT CHANGE V IN 14 DISCONNECTED G-N
EV SOLENOID VALVE CONN. CONNECTOR
Y16 2ND SPEED SOLENOID VALVE B-R IN XC5 - MARK 17-WAY Y21 CRAB STEERING SOLENOID VALVE C-N OUT
15 ALIM POWER SUPPLY DIFFER. DIFFERENTIAL 15
Y20 4-WHEEL STEERING SOLENOID VALVE
16 2ND MECHANICAL SPEED SENSOR A-R OUT SX LEFT SEG. SIGNAL POS. FUNCTION DESCRIPTION 16 H-R OUT
DX RIGHT 2ND MECHANICAL SPEED SENSOR
17 Y20 SOLENOID VALVE - FOUR-WHEEL STEER H-R IN 17 A-R IN
DISCONNECTED NOT USED
N.C. Y16 2ND SPEED SOLENOID POWER SUPPLY
18 Y21 SOLENOID VALVE - CRAB STEER C-N IN 18 B-R OUT
DC11
DC12
DC10
DC22
DC9
DC3
DC7
DC1
DC4
XC7- 17-WAY CONNECTOR XC3- 13-WAY CONNECTOR
(FROM JOINT) (REAR CONTROL PANEL)
POS. FUNCTION DESCRIPTION COL. SIG. XC8- 21-WAY CONNECTOR XC1- 21-WAY CONNECTOR
(FROM JOINT) (FOR AUXILIARY CIRCUITS)
1 Y7-Y7A LEFT STAB. UP - KC5 RELAY 30 POWER S. B/N IN
2 Y14-Y14A RIGHT STAB. OUT - KC3 RELAY 30 POWER S. M/N IN DC13 DC6 DC15
3 Y6-Y6A LEFT STAB. DOWN - KC6 RELAY 30 POWER S. V/N IN KC8 KC6 KC5 KC15 KC12 KC13 KC14
DC17
4 Y13-Y13A RIGHT STAB. IN - KC4 RELAY 30 POWER S. A/B IN RIGHT REAR LEFT REAR RIGHT FRONT DISCONNECTED OVERLOAD W. S. OVERLOAD W. S. OVERLOAD W. S. WIRE COLOURS
STAB. LIFT. STAB. LIFT. STAB. LOWER. RIGHT REAR STAB. LEFT FRONT STAB. LEFT FRONT STAB.
5 GND
N IN
A LIGHT BLUE
6 Y12-Y12A RIGHT STAB. UP - KC7 RELAY 30 POWER S. Z/B IN KC7 KC4 KC3 KC2 KC9 KC11 B WHITE
DC14
LEFT REAR REAR STEER. OVERLOAD W.S. C ORANGE
LEFT FRONT RIGHT REAR LEFT FRONT
7 DISCONNECTED STAB. LOWER. AXLE LOCKING LEFT REAR STAB. G YELLOW
STAB. LIFT. STAB. LOWER. STAB. LOWER.
DC8
DC5
DC16
H GREY
8 DISCONNECTED DL21 DL19 DL18
L BLUE
DL20
9 DISCONNECTED KC1 KC10 M BROWN
RIGHT FRONT REAR STEER. PROXIMITY SW.
SIG. STAB. FOR
OVERLOAD WARNING SYSTEM
POWER SUPPLY -
STEER. AXLE UNLOCKING
SOLENOID VALVE
11 DISCONNECTED
S PINK
XC4- 13-WAY CONNECTOR XC5- 17-WAY CONNECTOR
XC6- 9-WAY CONNECTOR
12 DISCONNECTED (NOT USED) V GREEN
(NOT USED) FOR MACHINE FRONT FUNCTIONS
Z PURPLE
13 DISCONNECTED
REMARK: TWO-COLOUR WIRES ARE INDICATED
14 Y11-Y11A RIGHT STAB. DOWN - KC8 RELAY 30 POWER S. A/R IN INDICATEDTHROUGH A COMBINATION OF THE
AFORESAID INITIALS AS FOLLOWS:
15 DISCONNECTED
G/V -> YELLOW/GREEN (CROSSWISE COLOURING)
16 DISCONNECTED
G-V -> YELLOW-GREEN (LENGTHSWISE COLOURING)
17 DISCONNECTED
C.05.02
H11 INDICATOR LIGHT - 1ST SPEED 3
Ref. Description Sheet
H12 CAB INTERIOR LIGHTS 3
F1A FUSE - WINDSCREEN WIPER/WASHER
POWER SUPPLY 7.5A 7 H13 INDICATOR LIGHT - DIFFERENTIAL LOCKING 4
F1B FUSE - HAZARD WARNING LIGHT 10A 10 H14 INDICATOR LIGHT - CARRIAGE ALIGNMENT 4
F1C FUSE - HYDRAULIC DISPLACEMENT H15 INDICATOR LIGHT - BASKET 4
CHANGE SOLENOID VALVE, STEERING H16 BEACON 6
ACCUM. SOLENOID VALVE 7.5A 1 H17 INDICATOR LIGHT - ATTACHMENT LOCKING/
F2A FUSE - BEACON POWER SUPPLY 7,5A 6 UNLOCKING 8
F2B FUSE - LIGHTS SWITCH 10A 10 H18 INDICATOR LIGHT - FORK ROTATION 8
F2C FUSE - FRONT LEFT/REAR RIGHT POSITION H19 INDICATOR LIGHT - BOOM OUT/IN 8
LIGHTS 3A 10 H2 INDICATOR LIGHT - GLOW PLUGS 1
F3A FUSE - FRONT RIGHT/REAR LEFT POSITION H20 INDICATOR LIGHT - BOOM UP/DOWN 8
LIGHTS 3A 10 H21 INDICATOR LIGHT - FORKS PARALLEL 8
F3B FUSE - HAZARD WARNING LIGHT ANS H22 INDICATOR LIGHT - TURRET RROTATION 8
SPEED SWICTH 7.5A 2 H23 INDICATOR LIGHT - TURRET LOCKED 8
F3C FUSE - FRONT/REAR STEERING AXLES H24 INDICATOR LIGHT - TURN SIGNALS 10
LOCKING/UNLOCKING SOLENOID VALVE 7.5A 5 H25 INDICATOR LIGHT - HIGH BEAM 10
F4A FUSE - EMERGENCY PUMP 7.5A 1 H26 INDICATOR LIGHT - POSITION LIGHTS 10
F4B FUSE - OPTIONAL 7.5A 2 H27 FRONT LEFT LIGHT 10
F4C FUSE - STOP AND WORK LIGHTS MICRO H28 LICENCE PLATE LIGHT 10
SWITCH 7.5A 10 H29 FRONT RIGHT LIGHT 10
F5A FUSE - LOW BEAM 15A 10 H3 INDICATOR LIGHT - AIR FILTER CLOGGED 1
F5B FUSE - CAB LIGHTS7.5A 3 H30 LICECE PLATE LIGHT 10
F5C FUSE - OVERLOAD WARNING SYSTEM 15A 4 H31 REAR LEFT LIGHT 10
F6A FUSE - SPEED SWITCH POWER H32 REAR RIGHT LIGHT 10
SUPPLY 7.5A 2
H33 BACK-UP LAMP 10
F6B FUSE - UPPER WINDSCREEN WIPER/
H34 WORK LIGHTS 10
WASHER POWER SUPPLY 7.5A 4
H4 INDICATOR LIGHT - HIGH ENGINE WATER
F6C FUSE - SWITCHES, OPTIONAL CONTROL
TEMPERATURE 1
LEVER, DANFOSS CARD POWER SUPPLY 20A 7
H5 INDICATOR LIGHT - LOW ENGINE OIL
F7A FUSE - POWER SUPPLY: OUTRIGGERS
PRESSURE 1
LIMIT SWITCH, PARKING BRAKE,
H6 INDICATOR LIGHT - GENERATOR 1
CARRIAGE ALIGNMENT, BASKET 5A 2
H7 INDICATOR LIGHT - PARKING BRAKE 2
F7B FUSE - BOOM POWER SUPPLY 10A 1
H8 INDICATOR LIGHT - HYDRAULIC OIL FILTER
F7C FUSE - HORN, HEATER 15A 2
CLOGGED 3
F8A FUSE - HIGH BEAM 10A 10
H9 INDICATOR LIGHT - LOW BRAKE PRESSURE 3
F8B FUSE - TIMER, INSTRUMENTS LIGHTING
HA1 HORN 2
POWER SUPPLY 15A 1
HA2 BACK-UP HORN 10
F8C FUSE - BOOM POWER SUPPLY 5A 9
K01 RELAY - START-UP 1
FG1 MAIN FUSE 70A 1
K02 RELAY - PRE-HEATING 1
FG2 MAIN FUSE 30A 1
K03 RELAY - ELECTRONIC COMPONENTS 1
FG3 MAIN FUSE 20A 1
K04 RELAY - POWER SUPPLY UNDER DASHBOARD 1
FG4 MAIN FUSE 60A 1
K1 RELAY - HYDRAULIC DISPLACEMENT CHANGE 2
G1 BATTERY 1
K11 RELAY - CARRIAGE ALIGNMENT 4
G2 ALTERNATOR 1
K12 RELAY - BOOM 4
H1 INDICATOR LIGHT - ALARMS 1
K13 RELAY - HIGH BEAM 10
H10 INDICATOR LIGHT - 2ND SPEED 3
K14 RELAY - START-UP ENABLING COMMAND 1
C.05.02
K15 OPTIONAL RELAY - BOOM 9 M4 WINDSCREEN WASHER PUMP 3
K16 RELAY - OPTIONAL 2 M5 EMERGENCY PUMP 4
K17 RELAY - OPTIONAL 2 M6 HEATING 6
K2 RELAY - HORN 2 M7 WINDSCREEN WIPER/WASHER MOTOR 7
K19 RELAY 2 P1 ENGINE WATER TEMPERATURE INDICATOR 1
K20 RELAY 2 P2 HYDRAULIC OIL TEMPERATURE INDICATOR 1
K21 RELAY 2 P3 FUEL GAUGE 3
K22 RELAY 2 P4 HOUR-METER 3
K23 RELAY - TURRET ROTATION ENABLING R1 1/4W RESISTANCE 2
COMMAND 8 R2 1/4W RESISTANCE 5
K24 RELAY - BOOM UP/DOWN ENABLING R3 1/4W RESISTANCE 2
COMMAND 8 R4 1/4W RESISTANCE 2
K25 RELAY - BOOM IN/OUT ENABLING COMMAND 8 R5 GLOW PLUGS 1
K26 RELAY - JOYSTICK POWER SUPPLY 9 R6 FUEL GAUGE TRANSDUCER 3
K3 INTERMITTENCE 10 RP1 JOYSTICK 1 POTENTIOMETER 9
K4 RELAY - EMERGENCY 1 RP2 JOYSTICK 2 POTENTIOMETER 9
K5 RELAY - EMERGENCY PUMP 4 RP3 JOYSTICK 3 POTENTIOMETER 9
K6 RELAY - LOW BEAM 10 RP4 OPTIONAL CONTROL LEVER
K7 RELAY - GEAR ENABLING COMMAND 2 POTENTIOMETER 7
K8 RELAY - REVERSE SPEED 2 S1 SWITCH - HAZARD WARNING LIGHT 10
K9 RELAY - FORWARD SPEED 2 S10 SWITCH - SLEWRING LOCKED/UNLOCKED 8
KC1 RELAY - FRONT/REAR LEFT OUTRIGGER OUT 6 S11 SWITCH - AXLE LEVELLING 5
KC10 RELAY - FRONT STEERING AXLE UNLOCKING 5 S12 SWITCH - LIGHTS 10
KC11 RELAY - REAR LEFT OUTRIGGER S13 SWITCH - WORK LIGHTS 10
OVERLOAD WARNING SYSTEM 2 S14 START-UP PANEL 1
KC12 RELAY - REAR RIGHT OUTRIGGER S16 SWITCH - SPEED CHANGE 3
OVERLOAD WARNING SYSTEM 2 S17 SWITCH - DIFFERENTIAL LOCKING 4
KC13 RELAY - FRONT LEFT OUTRIGGER S18 SWITCH - EMERGENCY PUMP 4
OVERLOAD WARNING SYSTEM 2
S2 SWITCH - BEACON 6
KC14 RELAY - FRONT RIGHT OUTRIGGER
S20 EMERGENCY MUSHROOM-HEAD
OVERLOAD WARNING SYSTEM 2
PUSHBUTTON 1
KC15 RELAY - SLEWRING LOCKED 4
S21 BATTERY CUTOFF 1
KC2 RELAY - FRONT/REAR LEFT OUTRIGGER IN 6
S22 ENGINE THERMOSTAT 1
KC3 RELAY - FRONT/REAR RIGHT OUTRIGGER
S23 PRESSURE SWITCH - AIR FILTER CLOGGED 1
OUT 7
S24 THERMOSTAT - HIGH ENGINE WATER
KC4 RELAY - FRONT/REAR RIGHT OUTRIGGER IN 7
TEMPERATURE 1
KC5 RELAY - FRONT/REAR LEFT OUTRIGGER UP 6
S25 PRESSURE SWITCH - LOW ENGINE OIL
KC6 RELAY - FRONT/REAR LEFT OUTRIGGER PRESSURE 1
DOWN 6
S26 TRANSDUCER - ENGINE WATER
KC7 RELAY - FRONT/REAR RIGHT OUTRIGGER UP 7 TEMPERATURE 1
KC8 RELAY - FRONT/REAR RIGHT OUTRIGGER S27 TRANSDUCER - HYDRAULIC OIL
DOWN 7 TEMPERATURE 1
KC9 RELAY - REAR STEERING AXLE LOCKED 5 S28 PARKING BRAKE MICRO-SWITCH 2
M1 STARTING MOTOR 1 S29 REAR LEFT OUTRIGGER MICRO-SWITCH 2
M2 OPTIONAL A/C SYSTEM 1 S3 SWITCH - LEFT OUTRIGGER OUT/IN 6
M3 UPPER WINDSCREEN WIPER/WASHER S30 REAR RIGHT OUTRIGGER MICRO-SWITCH 2
MOTOR - OPTIONAL 3
S31 FRONT RIGHT OUTRIGGER MICRO-SWITCH 2
C.05.02
S32 FRONT LEFT OUTRIGGER MICRO-SWITCH 2 Y14 SOLENOID VALVE - FRONT LEFT
S33 SEAT MICRO-SWITCH 3 OUTRIGGER DOWN 7
S34 PRESSURE SWITCH - HYDRAULIC OIL FILTER Y14a SOLENOID VALVE - FRONT RIGHT
CLOGGED 3 OUTRIGGER OUT 7
S35 PRESSURE SWITCH - LOW BRAKE PRESSURE 3 Y15 SOLENOID VALVE - REAR STEERING AXLE
S36 SENSOR - CARDAN SHAFT 3 LOCKED 5
S37 SENSOR - 1ST SPEED ENGAGED 3 Y15a SOLENOID VALVE - REAR STEERING AXLE
S38 SENSOR - 2ND SPEED ENGAGED 3 LOCKED 5
S39 SENSOR - CARRIAGES ALIGNED 4 Y16 SOLENOID VALVE - 2ND SPEED 3
S4 SWITCH - RIGHT OUTRIGGER OUT/IN 7 Y17 SOLENOID VALVE - 1ST SPEED 3
S40 SENSOR - PIN HIGH 4 Y18 SOLENOID VALVE - HYDRAULIC
DISPLACEMENT CHANGE 2
S43 SENSOR - SLEWRING BLOCKED 4
Y19 SOLENOID VALVE - DIFFERENTIAL LOCKING 4
S45 OPTIONAL SENSOR - REAR STEERING AXLE
ALIGNED 5 Y2 SOLENOID VALVE - SLEWRING UNLOCKED 8
S46 STEERING SELECTOR 9 Y20 SOLENOID VALVE - FOUR-WHEEL STEER 9
S47 STOP LIGHTS MICRO-SWITCH 10 Y21 SOLENOID VALVE - CRAB STEER 9
S48 SPPED SWITCH 2 Y22 SOLENOID VALVE - BOOM OUT/IN 8
S5 BACK-UP HORN SWITCH 10 Y23 SOLENOID VALVE - OUTRIGGERS LOCKED/
SLEWRING UNLOCKED 8
S50 ROBOT CONTROL 9
Y24 SOLENOID VALVE - ATTACHMENT LOCKED/
S51 START PUSHBUTTON 9
UNLOCKED 8
S52 ENGINE EMERGENCY STOP PUSHBUTTON 9
Y25 SOLENOID VALVE - SWITCHING 8
S53 EMERGENCY PUMP PUSHBUTTON 9
Y26 SOLENOID VALVE - BOOM UP/DOWN 8
S54 HORN PUSHBUTTON 9
Y27 SOLENOID VALVE - TURRET ROTATION 8
S55 LIGHTS - TURN SIGNALS SWITCCH 10
Y29 SOLENOID VALVE - ENGINE STOP 1
S56 SENSOR - FORKS ON 9
Y3 SOLENOID VALVE - FRONT LEFT STEERING
S56 SENSOR - FORKS ON 9 AXLE UNLOCKED 5
S6 SWITCH - LEFT OUTRIGGER UP/DOWN 6
Y30 SOLENOID VALVE - STEERING ACCUM. 5
S7 SWITCH - RIGHT OUTRIGGER UP/DOWN 7
Y4 SOLENOID VALVE - FRONT RIGHT STEERING
S8 SWITCH - HEATER 6 AXLE UNLOCKED 5
S9 SWITCH - OPTIONAL A/C SYSTEM 1 Y5 SOLENOID VALVE - FRONT AXLE LEVELLING 5
Y01 SOLENOID VALVE - FORWARD SPEED 2 Y6 SOLENOID VALVE - REAR LEFT
Y02 SOLENOID VALVE - REVERSE SPEED 2 OUTRIGGER UP 6
Y1 SOLENOID VALVE - SLEWRING LOCKED 8 Y6a SOLENOID VALVE - FRONT LEFT
Y10 SOLENOID VALVE - FRONT AXLE LEVELLING 5 OUTRIGGER DOWN 6
Y11 SOLENOID VALVE - REAR RIGHT Y7 SOLENOID VALVE - FRONT RIGHT
OUTRIGGER UP 7 OUTRIGGER DOWN 6
Y11a SOLENOID VALVE - FRONT RIGHT Y7a SOLENOID VALVE - FRONT LEFT
OUTRIGGER DOWN 7 OUTRIGGER UP 6
Y12 SOLENOID VALVE - FRONT LEFT Y8 SOLENOID VALVE - REAR LEFT
OUTRIGGER UP 7 OUTRIGGER DOWN 6
Y12a SOLENOID VALVE - FRONT RIGHT Y8a SOLENOID VALVE - FRONT LEFT
OUTRIGGER UP 7 OUTRIGGER IN 6
Y13 SOLENOID VALVE - REAR RIGHT Y9 SOLENOID VALVE - FRONT LEFT
OUTRIGGER DOWN 7 OUTRIGGER UP6
Y13a SOLENOID VALVE - FRONT RIGHT Y9a SOLENOID VALVE - FRONT LEFT
OUTRIGGER IN 7 OUTRIGGER OUT 6
C.05.02
X1 8-WAY CONNECTOR X3 8-WAY CONNECTOR
X10 17-WAY MARK CONNECTOR X30 40-WAY DEUTSCH CONNECTOR - TYPE A
X101 2-WAY CONNECTOR X31 31-WAY DEUTSCH CONNECTOR
X102 2-WAY CONNECTOR X310 24-WAY DEUTSCH CONNECTOR
X103 2-WAY CONNECTOR X32 3-WAY DEUTSCH CONNECTOR
X104 2-WAY CONNECTOR X33 12-WAY DEUTSCH CONNECTOR
X105 2-WAY CONNECTOR X35 4-WAY CONNECTOR
X106 2-WAY CONNECTOR X36 4-WAY CONNECTOR
X107 2-WAY CONNECTOR X37 2-WAY DEUTSCH CONNECTOR
X108 2-WAY CONNECTOR X38 2-WAY DEUTSCH CONNECTOR
X109 2-WAY CONNECTOR X4 8-WAY CONNECTOR
X11 13-WAY MARK CONNECTOR X40 40-WAY DEUTSCH CONNECTOR - TYPE A
X110 2-WAY CONNECTOR X41 40-WAY DEUTSCH CONNECTOR - TYPE A
X111 2-WAY CONNECTOR X42 2-WAY DEUTSCH CONNECTOR
X112 2-WAY CONNECTOR X43 2-WAY 90° CONNECTOR
X113 2-WAY CONNECTOR X44 24-WAY DEUTSCH CONNECTOR
X114 2-WAY CONNECTOR X45 3-WAY DEUTSCH CONNECTOR
X115 2-WAY CONNECTOR X46 3-WAY DEUTSCH CONNECTOR
X115a 2-WAY CONNECTOR X47 2-WAY CONNECTOR
X116 2-WAY CONNECTOR X48 3-WAY DEUTSCH CONNECTOR
X117 2-WAY CONNECTOR X49 3-WAY DEUTSCH CONNECTOR
X118 2-WAY CONNECTOR X5 21-WAY MARK CONNECTOR
X119 2-WAY CONNECTOR X50 3-WAY DEUTSCH CONNECTOR
X12 7-WAY MARK CONNECTOR X51 3-WAY DEUTSCH CONNECTOR
X120 2-WAY CONNECTOR X52 3-WAY DEUTSCH CONNECTOR
X121 2-WAY CONNECTOR X53 3-WAY DEUTSCH CONNECTOR
X122 4-PIN CONNECTOR X54 3-WAY DEUTSCH CONNECTOR
X123 4-PIN CONNECTOR X55 3-WAY DEUTSCH CONNECTOR
X124 4-PIN CONNECTOR X56 3-WAY DEUTSCH CONNECTOR
X125 2-WAY CONNECTOR X57 3-WAY DEUTSCH CONNECTOR
X126 4-PIN CONNECTOR X58 3-WAY DEUTSCH CONNECTOR
X127 4-PIN CONNECTOR X59 3-WAY DEUTSCH CONNECTOR
X13 17-WAY MARK CONNECTOR X6 17-WAY MARK CONNECTOR
X14 9-WAY MARK CONNECTOR X61 8-WAY CONNECTOR
X15 11-WAY MARK CONNECTOR X62 8-WAY CONNECTOR
X150 1-WAY CONNECTOR X65 3-WAY CONNECTOR
X16 21-WAY MARK CONNECTOR X66 4-WAY DEUTSCH CONNECTOR
X2 8-WAY CONNECTOR X67 2-WAY CONNECTOR
X20 3-WAY CONNECTOR X68 1-WAY CONNECTOR
X21 2-WAY CONNECTOR X69 1-WAY CONNECTOR
X22 2-WAY CONNECTOR X7 17-WAY MARK CONNECTOR
X23 2-WAY CONNECTOR X7a X7 ON THE 3B6 CONTROL UNIT
X25 24-WAY DEUTSCH CONNECTOR 12-WAY DEUTSCH CONNECTOR
X26 5-WAY MARK CONNECTOR X70 6-WAY DEUTSCH CONNECTOR
X28 8-WAY DEUTSCH CONNECTOR X71 6-WAY DEUTSCH CONNECTOR
X29 17-WAY MARK CONNECTOR X72 6-WAY DEUTSCH CONNECTOR
C.05.02
X73 2-WAY CONNECTOR WIRE COLOURS
X74 1-WAY CONNECTOR
X75 1-WAY CONNECTOR A LIGHT BLUE
X76 8-WAY CONNECTOR B WHITE
X8A 9-WAY MARK CONNECTOR C ORANGE
X83 6-WAY CONNECTOR G YELLOW
H GREY
X86 2-WAY CONNECTOR
L BLUE
X87 2-WAY CONNECTOR
M BROWN
X88 2-WAY CONNECTOR
N BLACK
X89 2-WAY CONNECTOR R RED
X9 13-WAY MARK CONNECTOR S PINK
X91 2-WAY CONNECTOR V GREEN
X92 2-WAY CONNECTOR Z PURPLE
X93 2-WAY CONNECTOR
X94 2-WAY CONNECTOR REMARK: Two-colour wires are indicated through a
XA 3-WAY CONNECTOR combination of the aforesaid initials as follows:
XB 1-WAY CONNECTOR
XC1 21-WAY MARK CONNECTOR G/V = YELLOW/GREEN (Crosswise colouring)
XC3 13-WAY MARK CONNECTOR G-V = YELLOW-GREEN (Lengthswise colouring)
XC4 13-WAY MARK CONNECTOR
XC5 17-WAY MARK CONNECTOR
XC6 9-WAY MARK CONNECTOR
XC7 17-WAY MARK CONNECTOR
XC8 21-WAY MARK CONNECTOR
XD6 12-WAY DEUTSCH CONNECTOR
XD7 12-WAY DEUTSCH CONNECTOR
XJ3 12-WAY MIC 70 CONNECTOR
XJ30 18-WAY MIC 70 CONNECTOR
XJ4 20-WAY MIC 70 CONNECTOR
XJ5 14-WAY MIC 70 CONNECTOR
XJP2 8-WAY MIC 70 CONNECTOR
XJP3 8-WAY MIC 70 CONNECTOR
XJP4 8-WAY MIC 70 CONNECTOR
XM 18-WAY DEUTSCH CONNECTOR
XS1 5-WAY COMBINATI 1 CONNECTOR
XT 6-WAY CONNECTOR
X137 2-WAY CONNECTOR
X8 12-WAY DT CONNECTOR
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 1 of 11 C.05.03
1 2 3 4 5
ENGINE WATER
TEMPERATURE INDICATOR
IGNITION SWITCH
P4 X1 P1
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
P
0 1 2
3
+ -
P + -
S01 30
1 2 3 4 5 6 7 8 1 2 3 4 5 6
X1 X1 X1 X1 X1 X1 X1 X1 XP1 XP1 XP1 XP1 XP1 XP1
G1
S1
H1
H1
N1
H/R1
H/R1
L-G1
M-V1
A-G1
B-R1
B-R1
H-L1
H-N1
B-R1 2.1
N1 3.1
B-R1 9.1
L-G1 3.1
C1 11.1
R-N1.5 11.1
S1
13 2 6 9
X19 X19 X19 X20
R-N1.5
C1
R6
A6
R1.5
9 1 2 G1
X17 X8 X8 4.1
J3 J2 F22
+30 +15 15A
4 3.1
85 30
RELAY
CARD
8
X17 R10 2.1
H1
R6
R10
H/R1
C-B1
H-L1
M1.5 2.1
B A 9 7 10 8 9 1 4 5 6
X30 X30 X29 X29 X29 X29 X27 X29 X29 X29 X29
C1
S1
K02 K01
R6
R10
85 87a 87 86 87a 87
86 30 85 30
R2.5
R6
F1G
H1
A-G1
H-L1
H-N1
R16
M1.5
R16
C2.5 M1
R50 1
M1
X65
B0 R0 1 1 B12
M130 50 A1 D+ X67 X64 B14.1 B15 B11 B13
M 30
G W
12Vcc 3 p t
U B5
t
31
S0 2 2
X67 X64
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N50
31 2.1
STARTER ALTERNATOR GLOW PLUGS FUEL ENGINE ADVANCE ENGINE AIR ENGINE ENGINE HIGH
PUMP STOP CHANGE OIL FILTER OIL WATER ENGINE
SENSOR FILTER CLOGGED BULB TEMP. WATER TEMP.
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 2 of 11 C.05.03
1 2 3 4 5
1.5
B-R1 B-R1 B-R1 4.1
B-R1
K04 86 87 K04 = RELAY - AUX
S13 SWITCH - 1 0
1 9 CIRCUITS +12 VOLTS
EMERGENCY MUSHROOM-HEAD 85 30 FOR FUSES/RELAYS
EMERGENCY
PUSHBUTTON BOARD
PUMP 5 10
S17
l -
X34 X34
C1
N1
L-G1
L-N1
N-Z1
N1 3.1
G-M1 8.1
C-R1 8.1
1.5
R10
4 5
X20 X20
G-M1
A/G1
B/R1
L-G1
C-R1
L-N1
M10
L-G1 11.1
12 13 6 5 4 2 9
X6 X6 X6 X6 X6 X4 X4
F20
10A
+15
RELAY
CARD
11 14
X6 X6
M1
M1.5
M1 11.1
1.5
M1.5
22
X27
L-G1
M8
M
N1
1.5
31 31 3.1
EMERGENCY
PUMP
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 3 of 11 C.05.03
1 2 3 4 5
SENSOR - SENSOR -
SPEED SWITCH SWITCH - SPEED PARKING BRAKE PARKING BRAKE
CHANGE ENGAGED RELEASED
p p
I II F N R 49 1 9
I II F 1 0
HORN
0
R
5 10
SX12 + + 31 S14
4 1 5 3 2 1 2 3 4
X12 X12 X12 X12 X12 X61 X61 X61 X61
N1
N1
1.5
N1 N1.5 5.1
2.5
N1 N1 N1 4.1
B-G1 7.1
G-R1
S-G1
L-G1
C-R1
C-R1
A/R1
H-V1
Z-B1
V-N1
15 14 2 4 16
X19 X19 X26 X26 X19
1.5
L-G1
A/R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
D2 D10 D1 D9
K5 = RELAY OPERATING
THE MECH. CHANGE
SOLENOID VALVE
K 24 = TIMER
K9 - K10 RELAYS TO
K7 = RELAY - K7 K8 K6 K24 K9 K10 K5 DISCONNECT TRANSMISSION
FORWARD 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 WITH PARKING BRAKE
SPEED
85 30 85 30 85 30 85 30 85 30 85 30
ENGAGED OR ONE OR MORE
53M
53S
15
31
OUTRIGGERS LOWERED
T
TO THE GROUND
RELAY - REVERSE RELAY - POWER
SPEED DISPLACEMENT
CHANGE
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
M-B1.5
B-N1.5
B1
C-V1.5
A-B1
M-V1
V-N1
17 11 20 21 10
X21 X21 X21 X21 X21
17 5 6 11 20 21 10
X21a X21a X21a X21a X21a X21a X21a
L1
A1
A/R1
A-B1
C-V1.5
M-B1.5
B-N1
2 3 23
X29 X29 X27
14 15 7 2 5 15
XC8 XC7 XC7 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
19 6 2 14 17 5 10 7 18
XC1 XC6 XC6 XC1 XC1
XC1 XC7 XC6 XC1
V1
L1
A1
B-R1
A-B1
V-B1
B1
M-V1
V-N1
23 7 10 11 17 18 19
X55 X50 X50 X55 X55 X55 X55
V1
L1
A1
2 2 2 2 2 2 2
X122 X123 XH25 X146 X129 X127 X128
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP SOLENOID VALVE LEFT RIGHT LICENCE SENSOR SOLENOID VALVE SOLENOID VALVE
FORWARD SPEED REVERSE SPEED HORN HYDRAULIC PUMP SIDE SIDE PLATE CARDAN SHAFT 1ST SPEED 2ND SPEED
DISPLACEMENT CHANGE LIGHT LIGHT LIGHT
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 4 of 11 C.05.03
1 2 3 4 5
2.5
B-R1 B-R1 B-R1 6.1
SWITCH - LOW SWITCH - WORK
BEAM LIGHTS
P3 P2
B-R1
B-R1
B-R1
H-L1
FUEL HYDRAULIC OIL
GAUGE TEMPERATURE
INDICATOR 1 0
1 10
1 0
1 10
0 1 2
1 6 8 10 SWITCH - LIGHTS
5 9 5 9 3 2 9
S18 S21 S19
1 2 3 4 5 6 1 2 3 4 5 6
XP3 XP3 XP3 XP3 XP3 XP3 XP2 XP2 XP2 XP2 XP2 XP2
N1
N1
B-R1.5
L/G1
L/R1
H-G1.5
H-L1.5
G/R1
B-R1
H/N1
B-R1
H/N1
Z-N1
Z/N1
G1
G1
N1
N1
N1
L/R1 5.1
3.5
N1 N1 N1 5.1
H-B1 5.1
V-B1 5.1
V1 6.1
Z1 5.1
4 5 3 17 6 16 10 11 19 8 7
X19 X19 X19 X20 X20 X20 X20 X20 X19 X20 X20
G1
V1
Z1
B1.5
L/G1
H/N1
H/N1
Z/N1
H-B1
Z-N1
V-B1
H-G1.5
H-G1.5 5.1
1.5
G1
11 15 16 13 10 7 3 14 2 10 3
X5 X17 X17 X17 X17 X17 X17 X17 X5 X9 X8
K3 - HORN
LOW BEAM HIGH BEAM
+30
K4 = WORK F3
F8 F7 LIGHTS
3A 3A 5A RELAY
AUX
CIRCUITS
RELAY
CARD
10 11 4 5 12 5 1 7 4 6 2 1 8
X5 X17 X17 X5 X17 X17 X5 X5 X9 X17 X17 X17 X5
G-N1 6.1
G1
R1
V1.5
H1.5
Z1.5
G-N1
H-L1
G-N1.5
G-V1.5 7.1
3 16 20 7 8 18 5 15 14 13 12
X27 X27 X27 X27 X27 X27 X27 X27 X27 X27 X27
G1
G-N1
L1 5.1
A1 5.1
L1 5.1
A1 5.1
G1
G1
R1
L1
L1
A1
A1
V1.5
V1.5
H1.5
H1.5
Z1.5
G-N1
G-N1
G-N1
H/N1
Z/N1
R-N1
R-N1
H-L1
Z-N1
G-N1.5
2 3 4 5 2 3 4 5 1 2 3 1 2 3 1
X10 X10 X10 X10 XH22 XH22 XH22 XH22 XH23 XH23 XH23 XH26 XH26 XH26 XH24
B12 B12a B13 L10 H22 H23 H26
H24 S30 H20 L8 H27
R
56b
56a
56b
56a
58
58
L
R
59c
59c
57
57
L
31
31
31
31
1 1 4 4 2
X10 XH22 XH23 XH26 XH24
N1
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
N1.5
3.5
31 31 5.1
FUEL GAUGE HYDRAULIC OIL FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT LICENCE STOP HORN WORK
TEMP. LIGHT LIGHT LIGHT LIGHT PLATE LIGHTS LIGHTS
LIGHT MICRO-SWITCH
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 5 of 11 C.05.03
1 2 3 4 5
SX11
LIGHTS/WIPER 56 30 54s 54d 31b 53b 53a 49 31
0
M13 M91
SWITCH J I
53a 2 8 5 10
Dx CLAXON I
53 M 53b M 1 0
L/R1
LAVACRISTALLO 31b
Sx
56b 56a L H
31 4 6 3 1 7
S16
4 12 3 5 1 7 13 11 2 8 6 10 9 3 5 1 4 2 l -
X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X13 X13 X13 X13 X13 X91 X91
R1
L1
A1
L/R1
A-R1
A-N1
H-B1
A-N1
A-B1
A-B1
A/B1
V-B1
L/N1
L/N1
H1
N1
A1
A1
Z1
L1
N1
3.5
N1.5 N1.5 N1.5 6.1
4.5
N1 N1 N1 6.1
4.5
L/R1
4.5
H-G1.5
4.5
V-B1
4.5
H-B1
4.5
Z1 Z1 Z1 11.1
5 3 20 21 2 1
X26 X20 X19 X19 X20 X20
1 8 13 4 12
X9 X9 X9 X8 X9
-
INTERMITTENCE
RELAY
CARD
L1
A1
4.5
L1
L1
6 24 11
X27 X27 X27
L1
A1
A1
4.5
L1
4.5
A1
4.5
A1
N1.5
4.5
31 31 6.1
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 6 of 11 C.05.03
1 2 3 4 5
ROOF WINDSHIELD
LIGHT CAB INTERIOR HEATING
X2 WIPER/WASHER
BEACON LIGHTS SWITCH - A/C SYSTEM SWITCH - HEATER
X101 X102
M3 M5
B-R1.5
1 10 1 5 10
M M 1 0 II I 0 M
5 9 3 9
S7 S20
4 7 8 9 10 11 2 1 4 3 1
X2 X2 X2 X2 X2 X2 XM3 XM3
X105 X105 X105
G-N1
H-R1
B-R1
B-R1
B-R1
S/N1
M1.5
M1.5
L-R1
N1.5
C1.5
C1.5
N1.5
A1.5
N1
N1
R1
N1
N1
N1
V1
5.5
N1.5 N1.5 N1.5 7.1
5.5
N1 N1 N1 8.1
G-V1.5
A-R1.5
A-R1.5
N1.5
4.5
G-N1
4.5
V1
B-R1 B-R1 9.1
1 7 6 8 13 14 1 12 2 17
X19 X26 X26 X26 X20 X20 X26 X20 X25 X25
C1.5
M1.5
4.5
B-R1 B-R1 B-R1 8.1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
RELAY
AUX
CIRCUITS
RELAY
CARD
17 11
X27 X29
H-R1
V-N1.5
1
X74
M74
B4 M
p
N1
N1.5
N1.5
5.5
31 31 7.1
LIGHT INDICATOR - LOW A/C SYSTEM
ENGINE OIL EMERGENCY
PRESSURE
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 7 of 11 C.05.03
1 2 3 4 5
24 23 22 59
OPTIONAL 25 27 28 17 34 35 18 19 20 21 3B6 29 54 55 56 57
DANFOSS
CONTROL LEVER OVERLOAD WARNING SYSTEM OVERLOAD WARNING SYSTEM
3B6 CONTROL LEVER
86 RELAY ACTIVATING
CARRIAGES ALIGNED
SIGNAL - OVERLOAD
WARNING SYSTEM
PLATFORM INPUT
SIGNAL - BOOM UP
ROBOT INPUT
OUTRIGGERS
H80
WEIGHT A0
WEIGHT A1
WEIGHT B0
WEIGHT B1
SIGNAL
GND
GND
+15V
GND
4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 3 4 5 6 7 8 9 10 11 12
N1
X104 X104 X104 X104 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X47 X47 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88
N1N1
M-N1
G-N1
M-B1
G-N1
H-R1
R-V1
B-N1
H/N1
N-Z1
Z-N1
B/V1
C-L1
A/B1
L/R1
N1.5
B1
B1
6.5
N1.5
C0.5
N1
N1
N1
G-V1.5
R-N1.5
3.5
B-G1
12 13 9 10 11 7 1 3 4 5 6 8 9 10 11 3 16 12 13 14 15
X26 X26 X26 X26 X26 X25 X25 X25 X25 X25 X25 X25 X25 X25 X25 X26 X25 X25 X25 X25 X25
H-R1 11.1
G-N1 11.1
G/N1
M-N1
B/V1
R-V1
R-V1
C-L1
M-B1
M-B1
A/B1
B-N1
N-Z1
Z-N1
R-N1.5
G-V1.5 11.1
4.5 Z-N1 11.1
N-Z1 11.1
R-N1.5 11.1
B-N1 11.1
R-V1 10.1
M-B1 10.1
M-N1 M-N1 8.1
M-N1
10 1 5 8 2
XJ3 XJP3 XJ30 XJ30 XJP3
DANFOSS
CONTROL UNIT
7 20 9
XJ3 XJ4 XJ3
C-L1
C-L1
A-N1
Z-B1
12 25 15 14 2 3 4 16
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
KC 15 = RELAY TO UNLOCK
12 25 15 14 2 3 4 16
THE REAR AXLE WHEN THE X21a X21a X21a X21a X21a X21a X21a X21a
PIN LOCKING THE SLEWRING
ROTATION IS FITTED
N1.5
N1.5
N1.5
L-G1
R-V1
C-L1
M-B1
B-G1
A-N1
Z-B1
L-R1
1 19 5 21
XC8 XC8 XC7 XC8
J1
KC15
UNDERCARRIAGE 86 87a 87
CONTROL UNIT
85 30
85 10.3
36 10.1
35 10.4
11 6 4 5 3 4 11
XC1 XC1 XC1 XC1 XC3 XC4 XC3
l - 2 1 1 1
X73 X73 X72 X72
X70 X71
B-N1
G-L1
R-V1
R-V1
Z-B1
R-V1
R-V1 14 1 11 3 12 4 6 4 5 3 13 2
X55 X55 X50 X50 X50 X50 X55 X55 X55 X55 X55 X55
G-L1
S/N1
B-G1
R-V1
R-V1
L-B1
B-N1
B-N1
G-L1
L-R1
R-V1
Z-B1
A-V1
C A B C A B C A B 4 2 4 2 4 2 4 2 C A B
XB10 XB10 XB10 XB11 XB11 XB11 XB2 XB2 XB2 X51 X51 X52 X52 X53 X53 X54 X54 XB3 XB3 XB3
S51 S52 S53 S54
B3
A/R1
R-V1
H-L1
B10 B11 B2
3 1 3 1 3 1 3 1
X51 X51 X52 X52 X53 X53 X54 X54
N1
N1
N1
N1
N1
N1.5
6.5
31 31 8.1
SENSOR - CARRIAGES ALIGNED SENSOR - PIN UP SENSOR - PIN DOWN FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT SENSOR (OPT.) - REAR
3B6 SCALE CHANGE ROTATION LEVELLING OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER STEERING
ACTIVATED ACTIVATED MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH AXLE ALIGNED
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 8 of 11 C.05.03
1 2 3 4 5
B-R1
X36
B C D F
1 0 2 1 0 2 H9 1
0
2 1 0
1 9
5 10
S22 A E S15
N1
N1
N1
V1.5
V1.5
G-M1
L-G1
H/N1
H/N1
C-R1
M-N1
C-B1
B-R1
H-R1.5
C-N1.5
B-R1.5
C-B1.5
C-B1.5
2.5
C-R1 Z-N1.5
7.5
M-N1
2.5
G-M1
6.5
N1
6.5
B-R1
10 11 8 9 18 17 12
X19 X19 X19 X19 X19 X19 X19
7.5
L-G1 L-G1
7 15 3
X6 X6 X6
RELAY POWERING
30 KC9 (REAR STEERING K14
AXLE UNLOCKING) - F26 86 87a 87
F19
H-R1.5
C-N1.5
C-B1.5
KC10 (FRONT STEERING 10A 10A
AXLE UNLOCKING) WITH 85 30
SLEWRING LOCKING
SENSOR ACTIVATED
+30 AUX CIRCUITS
RELAY
RELAY
CARD
9 16 8 17
X6 X6 X6 X6
H-R1.5 H-R1.5 10.1
6
XJ3
DANFOSS
CONTROL UNIT
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
S/N1
C/B1
V/N1
V/B1
B/N1
27 28 29 32 33 19 18 22
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
27 28 29 32 33 19 18 22
X21a X21a X21a X21a X21a X21a X21a X21a
RELAY - REAR
S/N1
C/B1
V/N1
V/B1
B/N1
H-R1.5
C-N1.5
C-B1.5
49 9.1
KC1 KC2 KC5 KC6
86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 UNDERCARRIAGE
CONTROL UNIT
9 8 2 9 4 5 5 12 16 15 21
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4 XC1 XC1 XC1
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
H-R1
C-N1
C-B1
34 20 29 21 31 17 28 23 21 22 20
X55 X50 X55 X50 X55 X50 X55 X50 X55 X55 X55
C/B1
V/N1
V/B1
B/N1
H-R1
C-N1
C-B1
1 1 1 1 1 1 1
X151 X153 X155 X157 X147 X148 X149
Y9 Y8 Y7 Y6 Y20 Y21 Y19
1
1
2
2 2 2 2 2 2 2
X151 X153 X155 X157 X147 X148 X149
N1
N1
N1
N1
N1
N1
N1
N1
7.5
31 31 9.1
SOLENOID VALVE SOLENOID SOLENOID VALVE
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE FOUR-WHEEL VALVE DIFFERENTIAL
FRONT RIGHT REAR LEFT FRONT RIGHT REAR LEFT STEER CRAB STEER LOCKING
OUTRIGGER UP OUTRIGGER DOWN OUTRIGGER DOWN OUTRIGGER UP
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 9 of 11 C.05.03
1 2 3 4 5
PUSHBUTTON - FRAME TILTING PUSHBUTTON - COUNTER-FRAME PUSHBUTTON - LEFT PUSHBUTTON - RIGHT
RIGHT OR LEFT ROTATION LOCKED/UNLOCKED OUTRIGGERS ACTIVATED OUTRIGGERS ACTIVATED
1.5
B-R1
6.5
B-R1
B-R1
B-R1
B-R1
B-R1
1 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9
1 0 1 0 2 1 0 2 1 0 2
5 10 3 4 10 3 4 10 3 4 10
S6 S5 S1 S2
N1
N1
N1
N1
M/N1
C/N1
S-G1
C/B1
V/B1
B-G1
R-V1
R-V1
R-V1
R-V1
A/B1
R-V1 10.1
1 8 10 2 4 12 5 7
X7 X7 X7 X7 X7 X7 X7 X7
5 7 8 K18 K19
X4 X4 X4 86 87a 87 86 87a 87
F5 F27
10A 10A
85 30 85 30
+15 +15
AUX CIRCUITS
RELAY RELAY
BOARD
9 3 11 6
X7 X7 X7 X7
RELAY
BOARD
4
X4
G/R1
4 6 2 3 4 1
XJ30 XJ30 XJ3 XJ3 XJ3 XJ3
DANFOSS
CONTROL UNIT
S-G1
B-G1
11 12 15 16
XJ4 XJ4 XJ4 XJ4
M/N1
A/R1
Z/B1
A-B1
B A C
X23 X23 X23
N1.5
S-G1
B-G1
N1.5
30 31 34 35
X21 X21 X21 X21
A/R1
Z/B1
A-B1
RELAY - FRONT LEFT RELAY - REAR RIGHT RELAY - FRONT LEFT RELAY - REAR RIGHT
2 4 6 14
OUTRIGGER DOWN XC7 OUTRIGGER DOWN XC7 OUTRIGGER UP XC7 OUTRIGGER UP XC7
8.4
49
KC3 KC4 KC7 KC8
UNDERCARRIAGE
CONTROL UNIT
85 30 85 30 85 30 85 30
1 11 8 6 7 7 6 13
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4
M/N1
M/N1
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
30 22 25 18 32 19 27 24
X55 X50 X55 X50 X55 X50 X55 X50
M/N1
A/R1
Z/B1
A/B1
1 1 1 1 1 1
X159 X161 X163 X165 X145 X144
Y14 Y13 Y12 Y11 Y2 Y1
1
1
2
2 2 2 2 2 2
X159 X161 X163 X165 X145 X144
N1
N1
N1
N1
N1
N1
N1
N1.5
8.5
31 31 10.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
FRONT LEFT REAR RIGHT FRONT LEFT REAR LEFT SLEWRING SLEWRING
OUTRIGGER DOWN OUTRIGGER DOWN OUTRIGGER UP OUTRIGGER UP UNLOCKED LOCKED
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 10 of 11 C.05.03
1 2 3 4 5
X3 DASHBOARD LIGHTS
LIGHTS POWER
STOP LAMP
1 3 5 4 11 8 10 9 7 12
X3 X3 X3 X3 X3 X3 X3 X3 X3 X3
N1
M0.5
C0.5
S0.5
V0.5
H0.5
R-V1
A0.5
M-B1
V-Z1
7.5
M-B1
9.5
R-V1
R-V1
R-V1
R-V1
R-V1
R-V1
3
X5
53 11.3
F18
10A
+30
RELAY
CARD
4 9
X5 X5
9 11 12 7 11 12 10 1 2 14
XJ30 XJ3 XJ3 XJ30 XJ30 XJ30 XJ30 X15 X15 XJ30
DANFOSS
CONTROL UNIT
19 18
XJ4 XJ4
R-V1
7.5
R-V1
H-R1.5 H-R1.5
G/R1
C/N1
8.5
26 1 23 24 13
X21 X21 X21 X21 X21
JOINT
26 1 23 24 13
X21a X21a X21a X21a X21a
G/R1
C/N1
R-V1
H-R1.5
7.4
36
85
KC9 KC10
7.3 J2
86 87a 87
R2 86 87a 87
R3
4 3 2 1
UNDERCARRIAGE
85 30 85 30
CONTROL UNIT
7.4
35
12 1 2 1 8 9 3 13
XC3 XC1 XC1 XC4 XC1 XC1 XC1 XC3
G/R1
C/N1
V-Z1
M-B1
8 9 1 9 26 33
X55 X55 X50 X50 X55 X55
G/R1
C/N1
G-V1
G-V1
M-B1
M-B1
1 1 1 1 1 1
X143 X142 X139 X138 X141 X140
Y15 Y15a Y3 Y4 Y5 Y10
1
1
2
2 2 2 2 2 2
X143 X142 X139 X138 X141 X140
N1
N1
N1
N1
N1
N1
9.5
31 31 11.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR STEERING REAR STEERING FRONT LEFT STEERING FRONT RIGHT STEERING FRONT AXLE LEVELLING FRONT AXLE LEVELLING
AXLE LOCKED AXLE LOCKED AXLE UNLOCKED AXLE UNLOCKED
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. Table:
14740 - Girolift 3518: from serial no. 10189 to serial no. 14749) - sheet 11 of 11 C.05.03
1 2 3 4 5
SENSORS ACTIVATION IN
JOYSTICK MOVEMENT IN
EMERGENCY BUTTON IN
ROBOT ACTIVATION IN
EMERGENCY PUMP IN
LIFTING/LOWERING IN
SOUND ALARM IN
MIXING BUCKET
ARRANGEMENT FOR
GROUND OUT
GROUND OUT
MIXING BUCKET AND SECOND
S10 HYDRAULIC LINE 12
3
6
9
Connection inside the
dashboard under the 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
outriggers buttons X35 X35 X35 X35 X35 X35 X35 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28
See
M1
C1
V1
R-N1.5
G-R1
G-R1
L-G1
G-N1
L-R1
M-N1
A-G1
H-R1
B-R1
H-L1
A/B1
L-B1
L-B1
B-N1
A-V1
Z-N1
A-N1
Z-B1
C-05.06.01
V-B1
7.5
B-N1
7.5
R-N1.5
7.5
A/B1
1.5
R-N1.5
2.5
M1
1.5
C1
2.5
L-G1
5.5
Z1
7.5
Z-N1
7.5
M-N1
7.5
G-N1
7.5
H-R1
7.5
N-Z1
L/B1
B-N1
B-N1
N-Z1
R-N1.5
R-N1.5
6 11 5 3 10 9 1 6 1 3
X5 X18 X18 X18 X18 X18 X18 X4 X4 X4
BOOM BOOM 53
IN/OUT UP/DOWN 10.4
TURRET +15
ROTATION
K15 K16 K17 K21 K22 K20
F25 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87 86 87a 87
10A
85 30 85 30 85 30 85 30 85 30 85 30
+30
+30
RELAY
BOARD
8 7 6 2 4 13 12
X18 X18 X18 X18 X18 X18 X18
V-B1
R-G1
A/V1
L/G1
M/B1
1 5 3 5 4 5 1 2 3 4 6 8
XJ4 XJP4 XJ4 XJ4 XJ4 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2
DANFOSS
CONTROL UNIT
G-R1
L-G1
M-N1
A-G1
M-B1
B-N1
A-V1
Z-N1
G-R1
A/G1
M/B1
L-G1
L/B1
M-N1
A-G1
B-N1
A-V1
Z-N1
1 2 1 2 1 2 1 2 1 2 1
X132 X132 X136 X136 X134 X134 X135 X135 X137 X137 X133
Y25
Y22 Y24 Y26 Y27 Y23
1
2
DFE
3 3 3 3 3 2
X132 X136 X134 X135 X137 X133
N1
N1
N1
N1
N1
N1
N1.5
N1.5
9.5
N1.5
10.5
31 31 /./
SOLENOID VALVE SOLENOID VALVE - ATTACHMENT SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
BOOM OUT/IN LOCKED/UNLOCKED BOOM UP/DOWN TURRET ROTATION FORK FOR SWITCHING
OUTRIGGERS AND ROTATION OUTRIGGERS AND
AUX. CIRCUITS MOVEMENT AUX. CIRCUITS
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. 14740 Table:
- Girolift 3518: from serial no. 10189 to serial no. 14749) • UNDERCARRIAGE board C.05.03
1 2 3 4 5 6 7 8
XC8 - MARK 21-WAY XC6 - MARK 9-WAY XC4 - MARK 13-WAY XC3 - MARK 13-WAY XC1 - MARK 21-WAY
A A
POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL.
1 SENSOR - SLEWRING LOCKING PIN Z-B 1 GND FRONT LEFT STEER. AXLE UNLOCK. SOLENOID 2MB 1 SOLENOID VALVE - REAR RIGHT OUTRIGGER OUT M/N 1 SOLENOID VALVE - REAR STEER. AXLE UNLOCK. 2GV
1
FRONT RIGHT STEER. AXLE UNLOCK. SOLENOID
2 SENSOR - CARDAN SHAFT A-B 2 RIGHT TURN SIGNAL A 2 SOLENOID VALVE - REAR LEFT OUTRIGGER IN C/B 2 DISCONNECTED
2 DISCONNECTED
3 Y10 SOLENOID VALVE - AXLE LEVELLING G/R 3 DISCONNECTED 3 DISCONNECTED 3 DISCONNECTED
3 DISCONNECTED
4 Y5 SOLENOID VALVE - AXLE LEVELLING C/N 4 DISCONNECTED 4 SOLENOID VALVE - REAR LEFT OUTRIGGER UP B/N 4 DISCONNECTED
4 FRONT LEFT OUTR. LIMIT SWITCH NC P.S. 2RV
5 1ST SPEED SOLENOID VALVE M-B 5 DISCONNECTED FRONT LEFT OUTR. LIMIT SWITCH NC P.S. 5 SOLENOID VALVE - REAR LEFT OUTRIGGER DOWN V/N 5 DISCONNECTED
6 SENSOR POWER SUPPLY R-V 6 LEFT TURN SIGNAL L 5 SOLENOID VALVE - FRONT LEFT OUTRIGGER UP B/N 6 SOLENOID VALVE - REAR RIGHT OUTRIGGER DOWN A/R SLEWRING BLOCKED SENS. P.S. 2RV
B 6
REAR AXLE LEVELLING SENS. P.S.
B
7 DISCONNECTED 7 DISCONNECTED 6 SOLENOID VALVE - FRONT RIGHT OUTRIGGER IN A/B 7 SOLENOID VALVE - REAR RIGHT OUTRIGGER UP Z/B
7 SOLENOID VALVE - 1ST HYDR. SPEED B-V
8 SOLENOID VALVE - REAR STEERING AXLE LOCKED H-R 8 DISCONNECTED 7 SOLENOID VALVE - FRONT RIGHT OUTRIGGER UP Z/B 8 SOLENOID VALVE - REAR RIGHT OUTRIGGER IN A/B
8 SOLENOID VALVE - REAR AXLE LEVELLING C/N
9 OUTRIGGER RELAY SWITCHING S/N 9 DISCONNECTED 8 SOLENOID VALVE - FRONT LEFT OUTRIGGER OUT V/B 9 SOLENOID VALVE - REAR LEFT OUTRIGGER OUT V/B
9 SOLENOID VALVE - REAR AXLE LEVELLING G/R
10 DISCONNECTED 9 SOLENOID VALVE - FRONT LEFT OUTRIGGER IN C/B 10 GND N
XC5 - MARK 17-WAY 10 SIGNAL - CARDAN SHAFT SENSOR A-B
11 SOLENOID VALVE - LEFT OUTRIGGER OUT V/B 10 DISCONNECTED 11 SENSOR - REAR WHEELS ALIGNMENT L-B 11 SIGNAL - SLEWRING BLOCKED Z-B
12 SOLENOID VALVE - DIFFERENTIAL LOCKING C-B POS. FUNCTION DESCRIPTION 11 SOLENOID VALVE - FRONT LEFT OUTRIGGER UP M/N DISCONNECTED M-N
12 12 DISCONNECTED
C 13 DISCONNECTED NOT USED 12 SOLENOID VALVE - FRONT LEFT OUTRIGGER DOWN V/N 13 DISCONNECTED Z-N C
13 DISCONNECTED
14 SOLENOID VALVE - DISPLACEMENT CHANGE C-V 13 SOLENOID VALVE - FRONT RIGHT OUTRIGGER DOWN A/R
14 POWER SUPPLY - LICENCE PLATE LIGHT G-N
MECH. SPEED LIGHT POWER SUPPLY A-R
15 2ND SPEED SOLENOID VALVE B-N 15 CRAB STEERING SOLENOID VALVE C-N
16 DISCONNECTED 16 4-WHEEL STEERING SOLENOID VALVE H-R
17 SOLENOID VALVE - FOUR-WHEEL STEER H-R 17
18 SOLENOID VALVE - CRAB STEER C-N 18 SOLENOID VALVE - 2ND HYDR. SPEED B-R
19 SIGNAL - BOOM DOWN C-L 19 SOLENOID VALVE - DISPLACEMENT CHANGE V
D D
20 SIGNAL - AXLE BLOCKED V-Z 20 DISCONNECTED
21 SIGNAL - REAR ALIGNMENT L-G 21 SOLENOID VALVE - DIFFERENTIAL LOCKING C-B
A LIGHT BLUE
2 SOLENOID VALVE - RIGHT STAB. OUT M-N B WHITE
12V 12V 12V 12V 12V
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. 14740 Table:
- Girolift 3518: from serial no. 10189 to serial no. 14749) • DANFOSS board C.05.03
1 2 3 4 5 6 7 8
F F
Operation: Wiring diagram Girolift 3514-3518 (Girolift 3514: from serial no. 10189 to serial no. 14740 Table:
- Girolift 3518: from serial no. 10189 to serial no. 14749) • CONTROL UNIT board C.05.03
1 2 3 4 5 6 7 8
A A
POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL
Right pos. light Left high beam power supply Solenoid valve - 17 m boom V/N
1 Danfoss cont. unit power supply 2G 1 DISCONNECTED 1 steering axle locked V 1 Lights switch power supply L/N 1 Solenoid valve - 17 m boom A-N
2 2 Walvoil control unit power supply 2 signal - stabilizers for overload system 2 2
Pos. lights fuse power supply B A steering axle locked L-R DISCONNECTED DISCONNECTED
3 3 3 stabilizer sensor power supply 3 A/C system switch power supply 3 Signal - overload warning system
DISCONNECTED Work selector switch Z-N steering axle locked R-V A B-N
4 Outriggers lowered sensor 4 L-N 4 Signal - stabilizer for 4 Stop lights switch power supply 4 DISCONNECTED
R-V Emergency pump power supply B-G A-R
B transmission disengagement B
5 Front left pos. light G/N 5 Basket emerg.button power supply C-R 5 sensor - cardan shaft A-B 5 Beacon power supply G-V 5 Solenoid valve - boom extension H-L
6 3B6 control unit power supply 2R-N 6 Cab emerg.button out B/R 6 Sensor - 1st speed engaged A-V 6 Rear wiper power supply L-R 6 Solenoid valve - boom down L-R
7 Rear left pos. light G/N 7 7 Sensor - 2nd speed engaged A-R 7 Turn signal - light indicator S/N 7 Solenoid valve - boom down L-N
8 Position lights indicator G/N 8 Outrigger switch 2L/B 8 Low beam H 8 Front wiper power supply L/N 8 GND N
Switch lamp power supply
9 DISCONNECTED 9 Outrigger switch A-G 9 Low beam H 9 Instruments power supply 2B-R 9 Sensor - 17 m boom G-N
10 DISCONNECTED 10 DISCONNECTED 10 High beam V 10 Warning light power supply H-L 10 ARB forced signal 2B-N
11 Instruments backlight G 11 Electrostop M 11 displacement change
V 11 DISCONNECTED 11 Solenoid valve - boom extension S-N
solenoid power supply
C 12 Cab emerg.button power supply A/G 12 Left turn signal L 12 Blinking power supply A-R 12 DISCONNECTED C
13 Electrostop from jobsite G-M 13 Right turn signal A 13 49 A-N 13 DISCONNECTED
14 Electrostop M 14 optional L-G
X17- MARK 17 X8 - MARK 5
15 DISCONNECTED 15 Left position lights G-N
POS. FUNCTION DESCRIPTION COL kc9-kc10 relay 30 power supply POS. FUNCTION DESCRIPTION COL
16 DISCONNECTED
16 H-R X4 - MARK 9
Steering axle sway unlocking
1 DISCONNECTED 17 DISCONNECTED 1 58 CONTROL BOARD R
17 Right position lights 2G POS. FUNCTION DESCRIPTION COL
2 DISCONNECTED 2 Basket power supply H-R
3 DISCONNECTED 3 Pos. light switch power supply B-R 1 Moment alarm V-B
D 4 56a SX FRONT V 4 Warn. light switch power supply R-G 2 86 Aux circuit relay C D
5 56a DX V 5 Cab interior lights power supply R 3 DISCONNECTED
6 Horn Z 4 Jobsite function signal S
K8
K10 K9
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
13
10
10
15
15
5
Horn
14 Horn 2Z
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
K4
X7 - MARK 13
16 V-B
K23
7.5
7.5
7.5
10
F F
K3
K12 K20 K21
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
10
10
ACB13201 B WHITE
CB1-D-12V
C ORANGE 3 DISCONNECTED
K24
NAIS
POS. FUNCTION DESCRIPTION COL G YELLOW 4 DISCONNECTED
1 DISCONNECTED H GREY
K13 K14
12V
12V
12V
NAiS
NAiS
NAiS
5 DISCONNECTED
2 V-N L BLUE
Forward speed
10
10
10
10
15
15
12V
12V
12V
12V
12V
DISCONNECTED
NAiS
NAiS
NAiS
NAiS
NAiS
NAiS
8
5 S PINK
10
10
10
10
10
15
G 9 DISCONNECTED G
6 V GREEN
Solenoid valve - 1st mechanical speed M-B 10
Z PURPLE DISCONNECTED
7 Solenoid valve - 2nd mechanical speed 2B-N 11 BRIDGE N
8 Transmission disconnected S-G REMARK: TWO-COLOUR WIRES ARE INDICATED
INDICATEDTHROUGH A COMBINATION OF THE 12 Forks block signal B-N
9 Solenoid valve - reverse speed 2M-V
Back-up lamp AFORESAID INITIALS AS FOLLOWS: BRIDGE
13 N
10 3A 3A 3A 3A
G/V ->YELLOW/GREEN (CROSSWISE COLOURING)
11 Solenoid valve - forward speed V-N G-V ->YELLOW-GREEN (LENGTHSWISE COLOURING)
12 Reverse speed H-V
A-B
H 13 Movement signal H
1 2 3 6 7 8
C.05.03
F6 FUSE - LOW BEAM 15A 4
Ref. Description Sheet
F7 FUSE - RIGHT POSITION LIGHTS SWITCH 3A 4
F1G MAIN FUSE 30A 1
F8 FUSE - LEFT POSITION LIGHTS SWITCH 3A 4
F1G MAIN FUSE 30A 1
F9 FUSE - INSTRUMENTS LIGHTING
F1G MAIN FUSE 60A 1
POWER SUPPLY 7,5A 6
F1G MAIN FUSE 50A 1
H01 LICENCE PLATE LIGHT 3
A1 ALTERNATOR 1
H1 LEFT SIDE LIGHT 3
B0 BATTERY 1
H2 RIGHT SIDE LIGHT 3
B10 SENSOR - CARRIAGES ALIGNED 7
H20 HORN 4
B11 PRESSURE SWITCH - ENGINE OIL FILTER 1
H22 FRONT RIGHT LIGHT 4
B11 SENSOR - PIN HIGH 7
H23 REAR LEFT LIGHT 4
B12 FUEL GAUGE 4
H24 LICENCE PLATE LIGHT 4
B12 THERMOSTAT - HIGH ENGINE WATER
H25 BACK-UP HORN 3
TEMPERATURE 1
H26 REAR RIGHT LIGHT 4
B12a FUEL RESERVE 4
H27 LIGHT 4
B13 HYDRAULIC OIL THERMOMETER - HIGH
TEMPERATURE 4 H9 LIGHT INDICATOR - BASKET ENABLED 8
B13 THERMOSTAT - HIGH ENGINE WATER K01 RELAY - START-UP 1
TEMPERATURE 1 K02 RELAY - PRE-HEATING 1
B14.1 MICRO-SWITCH - ENGINE OIL FILTER K04 RELAY - AUX CIRCUITS 2
CLOGGED 1 K1 RELAY - HIGH BEAM 4
B15 MICRO-SWITCH - AIR FILTER CLOGGED 1 K10 RELAY - TRANSMISSION DISCONNECTED 3
B2 SENSOR - SLEWRING BLOCKED 7 K11 RELAY - START-UP ENABLING COMMAND 1
B3 SENSOR - REAR STEERING AXLE ALIGNED 7 K12 RELAY - AUX CIRCUITS 2
B4 PRESSURE SWITCH - LOW ENGINE OIL K13 RELAY - EMERGENCY PUMP 2
PRESSURE 6 K14 RELAY - OUTRIGGERS 8
B5 SENSOR - ADVANCE CHANGE 1 K15 RELAY 11
F1 FUSE - WINDSCREEN WIPER/WASHER 10A 5 K16 RELAY - BOOM OUT/IN 11
F10 FUSE - EMERGENCY SWITCH 7.5A 4 K17 RELAY - BOOM UP/DOWN 11
F11 FUSE - BEACON 7,5A 6 K2 RELAY - HIGH BEAM 4
F12 FUSE - WORK LIGHTS 10A 4 K20 RELAY 11
F14 FUSE - DRIVE SWITCH 10A 3 K21 RELAY - BOOM SENSOR 11
F15 FUSE - HIGH BEAM 10A 4 K22 RELAY 11
F16 FUSE - EMERGENCY LIGHT SWITCH 15A 5 K23 INTERMITTENCE 5
F17 FUSE - LIGHTS AND FLASHING 10A 4 K24 TIMER 3
F18 FUSE - OUTRIGGERS LOWERED 10A 10 K3 RELAY - HORN 4
F19 FUSE - STEERING SELECTOR 10A 8 K4 RELAY - WORK LIGHTS 4
F2 FUSE - HEATING 15A 6 K5 RELAY - 1st and 2nd MECHANICAL SPEED 3
F20 FUSE - EMERGENCY MUSHROOM-HEAD K6 RELAY - POWER DISPLACEMENT CHANGE 3
PUSHBUTTON 10A 2 K7 RELAY - FORWARD SPEED 3
F21 FUSE - HORN 15A 4 K8 RELAY - REVERSE SPEED 3
F22 FUSE - PLATFORM ROTATION 15A 1 K9 RELAY - TRANSMISSION DISCONNECTED 3
F23 FUSE - CAB LIGHTS 10A 6 KC1 RELAY - FRONT/REAR LEFT OUTRIGGER OUT 8
F25 FUSE - 3B6 CONTROL UNIT 10A 11 KC10 RELAY - FRONT STEERING AXLE UNLOCKING 10
F26 FUSE - OUTRIGGERS 10A 8 KC15 RELAY - SLEWRING LOCKED 7
F3 FUSE - STOP SWITCH 5A 4 KC2 RELAY - FRONT/REAR LEFT OUTRIGGER IN 8
F4 FUSE - REAR WINDSCREEN WIPER 7.5A 6 KC3 RELAY - RELAY - FRONT/REAR RIGHT
OUTRIGGER OUT 9
C.05.03
KC4 RELAY - FRONT/REAR RIGHT OUTRIGGER IN 9 X102 CAB INTERIOR LIGHTS 6
KC5 RELAY - FRONT/REAR LEFT OUTRIGGER UP 8 Y01 SOLENOID VALVE - FORWARD SPEED 3
KC6 RELAY - FRONT/REAR LEFT OUTRIGGER DOWN 8 Y02 SOLENOID VALVE - REVERSE SPEED 3
KC7 RELAY - FRONT/REAR RIGHT OUTRIGGER UP 9 Y1 SOLENOID VALVE - SLEWRING LOCKED 9
KC8 RELAY - FRONT/REAR RIGHT OUTRIGGER DOWN 9 Y10 SOLENOID VALVE - FRONT AXLE LEVELLING 10
KC9 RELAY - REAR STEERING AXLE LOCKED 10 Y11 SOLENOID VALVE - REAR RIGHT OUTRIGGER
L10 FRONT LEFT LIGHT 4 DOWN 9
L8 LIGHT 4 Y12 SOLENOID VALVE - REAR RIGHT OUTRIGGER
M1 STARTING MOTOR 1 UP 9
M13 UPPER WINDSCREEN WIPER/WASHER MOTOR 5 Y13 SOLENOID VALVE - REAR RIGHT OUTRIGGER IN 9
M3 ROOF WINDSHIELD WIPER/WASHER 6 Y14 SOLENOID VALVE - REAR RIGHT OUTRIGGER
M5 HEATING 6 OUT 9
M74 A/C SYSTEM 6 Y15 SOLENOID VALVE - REAR STEERING AXLE
LOCKED 10
M8 EMERGENCY PUMP 2
Y15a SOLENOID VALVE - REAR STEERING AXLE
M92 PUMP MOTOR 5
LOCKED 10
R0 GLOW PLUGS 1
Y16 SOLENOID VALVE - 2ND SPEED 3
P1 ENGINE WATER TEMPERATURE GAUGE 1 ST
Y17 SOLENOID VALVE - 1 SPEED 3
P2 FUEL LEVEL GAUGE 4
Y18 SOLENOID VALVE - DISPLACEMENT CHANGE 3
P3 FUEL GAUGE 4
Y19 SOLENOID VALVE - DIFFERENTIAL LOCKING 8
P4 HOUR-METER 1
Y2 SOLENOID VALVE - SLEWRING UNLOCKED 9
SX1 LIGHTS / WIPER SWITCH 5
Y20 SOLENOID VALVE - FOUR-WHEEL STEER 8
S0 BATTERY CUTOFF 1
Y21 SOLENOID VALVE - CRAB STEER 8
S01 START-UP PANEL 1
Y22 SOLENOID VALVE - BOOM OUT/IN 11
S1 RIGHT STABILISER LEG SWITCH 9
Y23 SOLENOID VALVE - FORKS/OUTRIGGERS 11
S10 OVERLOAD CUTOUT 11
Y24 SOLENOID VALVE - ATTACHMENT LOCKED/
S13 EMERGENCY MUSHROOM-HEAD PUSHBUTTON 2
UNLOCKED 11
S14 SWITCH - SPEED CHANGE 3 Y25 SOLENOID VALVE - SWITCHING 11
S15 SWITCH - DIFFERENTIAL LOCKING 8
Y26 SOLENOID VALVE - BOOM UP/DOWN 11
S16 WARNING SWITCH 5
Y27 SOLENOID VALVE - TURRET ROTATION 11
S17 SWITCH - EMERGENCY PUMP 2 Y3 SOLENOID VALVE - FRONT LEFT STEERING
S18 SWITCH - LIGHTS 4 AXLE UNLOCKED 10
S19 SWITCH - LIGHTS 4 Y4 SOLENOID VALVE - FRONT RIGHT STEERING
S2 LEFT OUTR. LEG/FOOT SWITCH 9 AXLE UNLOCKED 10
S20 SWITCH - HEATER 6 Y5 SOLENOID VALVE - FRONT AXLE LEVELLING 10
SX12 SPEED SWICTH 3 Y6 SOLENOID VALVE - REAR LEFT OUTRIGGER
S21 SWITCH - WORK LIGHTS 4 DOWN 8
S22 STEERING SELECTOR 8 Y7 SOLENOID VALVE - REAR LEFT OUTRIGGER UP 8
S30 STOP LIGHTS MICRO-SWITCH 4 Y8 SOLENOID VALVE - REAR LEFT OUTRIGGER IN 8
S5 SWITCH - SLEWRING LOCKED/UNLOCKED 9 Y9 SOLENOID VALVE - REAR LEFT OUTRIGGER OUT 8
S51 FRONT LEFT OUTRIGGER MICRO-SWITCH 7 X1 8-WAY CONNECTOR - LIGHT INDICATORS
S52 FRONT RIGHT OUTRIGGER MICRO-SWITCH 7 X10 6-WAY CONNECTOR
S53 REAR LEFT OUTRIGGER MICRO-SWITCH 7 X104 3-WAY CONNECTOR
S54 REAR LEFT OUTRIGGER MICRO-SWITCH 7 X105 4-WAY CONNECTOR
S6 REAR RIGHT OUTRIGGER MICRO-SWITCH 7 X11 13-WAY CONNECTOR
S7 SWITCH - A/C SYSTEM 6 X12 5-WAY CONNECTOR
X101 BEACON 6 X122 2-WAY CONNECTOR
C.05.03
X123 2-WAY CONNECTOR X21 40-WAY DEUTSCH CONNECTOR - TYPE B
X127 2-WAY CONNECTOR X21a 40-WAY DEUTSCH CONNECTOR - TYPE B
X128 2-WAY CONNECTOR X22 12-WAY CONNECTOR
X129 2-WAY CONNECTOR X23 3-WAY DEUTSCH CONNECTOR
X13 6-WAY CONNECTOR X25 17-WAY CONNECTOR
X132 3-WAY CONNECTOR X26 11-WAY CONNECTOR
X133 2-WAY CONNECTOR X27 24-WAY DEUTSCH CONNECTOR
X134 3-WAY CONNECTOR X28 24-WAY DEUTSCH CONNECTOR
X135 3-WAY CONNECTOR X29 24-WAY DEUTSCH CONNECTOR 10
X136 3-WAY CONNECTOR X3 12-WAY CONNECTOR - LIGHT INDICATORS
X137 3-WAY CONNECTOR X30 2-WAY CONNECTOR
X138 2-WAY CONNECTOR X34 2-WAY 90° CONNECTOR
X139 2-WAY CONNECTOR X35 7-WAY CONNECTOR
X140 2-WAY CONNECTOR X4 9-WAY CONNECTOR
X141 2-WAY CONNECTOR X47 2-WAY 90° CONNECTOR
X142 2-WAY CONNECTOR X5 11-WAY CONNECTOR
X143 2-WAY CONNECTOR X50 24-WAY DEUTSCH CONNECTOR
X144 2-WAY CONNECTOR X51 4-WAY CONNECTOR
X145 2-WAY CONNECTOR X52 4-WAY CONNECTOR
X146 2-WAY CONNECTOR X53 4-WAY CONNECTOR
X147 2-WAY CONNECTOR X54 4-WAY CONNECTOR
X148 2-WAY CONNECTOR X55 40-WAY DEUTSCH CONNECTOR - TYPE B
X149 2-WAY CONNECTOR X6 17-WAY CONNECTOR
X15 2-WAY CONNECTOR X61 5-WAY CONNECTOR
X150 2-WAY CONNECTOR X63 1-WAY CONNECTOR
X151 2-WAY CONNECTOR X64 2-WAY CONNECTOR - ENGINE STOP 1
X152 2-WAY CONNECTOR X67 2-WAY CONNECTOR - FUEL PUMP 1
X153 2-WAY CONNECTOR X70 1-WAY CONNECTOR
X154 2-WAY CONNECTOR X71 1-WAY CONNECTOR
X155 2-WAY CONNECTOR X72 2-WAY CONNECTOR
X156 2-WAY CONNECTOR X73 2-WAY 90° CONNECTOR
X157 2-WAY CONNECTOR X77 12-WAY CONNECTOR
X158 2-WAY CONNECTOR X8 5-WAY CONNECTOR
X159 2-WAY CONNECTOR X88 12-WAY CONNECTOR
X16 13-WAY CONNECTOR X9 13-WAY CONNECTOR
X160 2-WAY CONNECTOR X91 2-WAY 90° CONNECTOR
X161 2-WAY CONNECTOR XB10 3-WAY DEUTSCH CONNECTOR
X162 2-WAY CONNECTOR XB11 3-WAY DEUTSCH CONNECTOR
X163 2-WAY CONNECTOR XB2 3-WAY DEUTSCH CONNECTOR
X164 2-WAY CONNECTOR XB3 3-WAY DEUTSCH CONNECTOR
X165 2-WAY CONNECTOR XC1 21-WAY CONNECTOR
X17 17-WAY CONNECTOR XC3 13-WAY CONNECTOR
X18 13-WAY CONNECTOR XC4 13-WAY CONNECTOR
X19 21-WAY CONNECTOR XC6 9-WAY CONNECTOR
X2 12-WAY CONNECTOR - LIGHT INDICATORS 6 XC7 17-WAY CONNECTOR
X20 17-WAY CONNECTOR XC8 21-WAY CONNECTOR
C.05.03
XH22 6-WAY CONNECTOR WIRE COLOURS
XH23 4-WAY CONNECTOR
XH24 2-WAY CONNECTOR A LIGHT BLUE
XH25 2-WAY CONNECTOR B WHITE
XH26 4-WAY CONNECTOR C ORANGE
XJ3 12-WAY CONNECTOR G YELLOW
XJ30 18-WAY CONNECTOR H GREY
XJ4 20-WAY CONNECTOR L BLUE
XJP2 8-WAY CONNECTOR M BROWN
XJP3 8-WAY CONNECTOR N BLACK
XJP4 8-WAY CONNECTOR R RED
XM3 2-WAY CONNECTOR S PINK
XP1 14-WAY CONNECTOR V GREEN
XP2 6-WAY CONNECTOR Z PURPLE
XP3 6-WAY CONNECTOR
REMARK:Two-colour wires are indicated through a
combination of the aforesaid initials as follows:
REAR MACHINE
Electric shackler
Pressure DFE 20 (Y25) Boom lowering
reducing valve accumulator
Control valve
accumulator DANFOSS
Turret rotation control valve
reduction gear
Turret rotation
reduction gear
block valve
Emergency
pump
Fuse
box
Load-Sensing
valve
Solenoid valve -
turret rotation
cylinder (Y1+Y2)
Y9 Y6 Y12 Y11
Solenoid
valve - front
axle levelling Y7 Y4 Y8 Y13
(Y5+Y10)
Solenoid valve -
steering Electric
(Y20+Y21) joint Y15A
Undercarriage
control unit Y15
Y4
Stabilizers solenoid
valve block
Hydraulic joint
Y3
Solenoid valve -
Solenoid valve - differential locking (Y19)
speed change
(Y16+Y17)
ARB display
ARB
control unit
boom line
X23
C.05.03
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X29 DT CONN. 125453 Air filter sensor output B1/ 1 A-G 1 DF F1/3 A R 10 120188 +30 relay - aux circuits 2-WAY CONN. X30
To LH dashboard line Power supply: forward speed solenoid valve Y21/1 2 V-N 1 DF F1/1 B R 6 120119 +30 Start-up panel To LH dashboard line
125453 Power supply: reverse speed solenoid valve Y22/1 3 M-V 1 DF Insulate the rear part of the terminal 125376
Engine oil sensor output B2/ 4 H-N 1 DF with thermally insul. tube + 750162
H20 temp. sensor output B3/ 5 H-L 1 DF
Max H20 temp. sensor output B4/1 6 H/R 1 DF K21/87 C 2.5 ff C Start-up enabling command X66
D+ alternator X60/ 7 H 1 DF +50 Start
Advance change sensor B5/ 8 M 1.5 DF 000000
Start-up enabling command K21/86 9 C-B 1 DF
Pre-heating relay power supply K20/86 10 S 1 DF K20/87 1 M 6 120138 Glow plugs power supply 1-WAY DT CONN. X65
Optional A/C X63/1 11 V-N 1.5 DF Glow plugs
12 150100 124014
13 150100
14 150100 X29/23 N 1.5 C/C10.101012 GND gnd1.1
15 150100 X29/24 N 1.5 - GND Ground point
16 150100 K21/85 N 1 - GND 000000
17 150100 X64/2 N 1 - GND + 900001
18 150100 B5/ N 1 - GND
19 150100
20 150100 X61/2 N 1 C/C10.101012 GND gnd1.2
21 150100 B4/2 N 1 - GND Ground point
22 150100 Y22/2 N 1 - GND 000000
GND gnd1.1/ 23 N 1.5 DF Y21/2 N 1 - GND + 900001
GND gnd1.1/ 24 N 1.5 DF B1/ N 1 - GND
B1 Air filter sensor output X29/1 A-G 1 ff C gnd1.1/ 85 N 1 ffda GND RELAY CONN. 125048 K21
AIR FILTER GND gnd1.2/ N 1 ff C K20/85 N 1 - GND Relay - start-up
000000 X29/9 86 C-B 1 ffda Start-up enabling command 125048
F1/2 30 R 2.5 FFDAG Start relay common power supply
X66/ 87 C 2.5 FFDAG Start-up enabling command + 157102
Y21 S/V CONN. 125234 Power supply: forward speed solenoid valve X29/2 1 V-N 1 101077 S
1A
Solenoid valve - forward speed GND gnd1.2/ 2 N 1 101077
125234 K21/ 85 N 1 ffda GND RELAY CONN. 125048 K20
X29/10 86 S 1 ffda Pre-heating relay power supply Relay - pre-heating
F1/4 30 R 6 FFDAG Pre-heating relay common power supply 125048
Y22 S/V CONN. 125234 Power supply: reverse speed solenoid valve X29/3 1 M-V 1 101077 X65/1 87 M 6 FFDAG Glow plugs power supply
1A
Solenoid valve - reverse speed GND gnd1.2/ 2 N 1 101077 S + 157102
125234
B3 H2O temp. sensor output X29/5 H-L 1 ff X29/8 M 1.5 FF C Advance change sensor B5
Sensor - H2O temp. X64/1 M 1 - Engine stop Advance change sensor
000000 X61/1 M 1 - Fuel pump 000000
+ 128010 gnd1.1/ N 1 ff C GND
B4 2-WAY DT CONN. Max H2O temp. sensor output X29/6 1 H/R 1 DF B5/ 1 M 1 120198 Engine stop 2-WAY CONN. X64
Max H2O temp. GND gnd1.2/ 2 N 1 DF gnd1.1/ 2 N 1 120198 GND Engine stop
125402 125403 300004 300013
+ 118179 X2
X60 D+ alternator X29/7 H 1 C/C5.120011
D+ alternator
000000 X29/11 1 V-N 1.5 ffda Optional A/C 1-WAY CONN. X63
Optional A/C
+ 128101 125005
+ 900001
V CONNECT TO THE COMMON Z/ R 16 C/C6.101055 + 128100
+30 FUSE BOX OF THE FUSE BOX
000000
+ 900001
+ 128101
+ 900001
0A006809
C.05.03
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X27 DT CONN. 125457 Sensor power supply Sal1/ 1 R-V 1 DF X27/4 N 1.5 C/C6.120028 GND gnd1.1
To RH dashboard line Signal - carriages aligned sensor B10/C 2 M-B 1 DF B4/ N 1 - GND Ground point
125457 Signal - fuel level from float B12/ 3 Z/N 1 DF B10/B N 1 - GND 000000
GND gnd1.1/ 4 N 1.5 DF B11/B N 1 - GND + 900001
DT CONNECTOR - TYPE 'C'
Light indicator - hydraulic oil filter clogged B14/ 9 H-L 1 DF H25/2 N 1 - GND 000000
10 150100 H22/1 N 1.5 - GND + 900001
Rear right turn signal H26/2 11 A 1 DF
Fog lamp H27/ 12 M-V 1 DF L8/ N 1.5 C/C6.120028 GND gnd1.3
Work ligth L8/ 13 G-N 1.5 DF H20/ N 1.5 - GND Ground point
Horn H20/ 14 Z 1.5 DF H26/4 N 1 - GND 000000
+15 Stop lights switch S30/ 15 R 1 DF B12/ N 1 - GND + 900001
Signal - fuel from float reserve warning light B12/ 16 Z-N 1 DF
Light indicator - low engine oil pressure B4/ 17 H-R 1 DF X27/13 G-N 1.5 ff C Work ligth L8
Rear right position lights H26/1 18 G 1 DF gnd1.3/ N 1.5 ff C GND Work ligth
Signal - pin high B11/C 19 A-N 1 DF 000000
Signal - hydraulic oil temperature B13/ 20 H/N 1 DF
21 150100 X27/14 Z 1.5 ff C Horn H20
Emergency pump power supply M8/ 22 L-G 1 DF gnd1.3/ N 1.5 ff C GND Horn
Back-up horn power supply H27/ 23 B 1 DF 000000
Front right turn signal H22/5 24 A 1 DF
X27/15 R 1 ff C +15 Stop lights switch S30
Sal1 Sensor power supply X27/1 R-V 1 - H26/3 R-N 1 ff C Right stop lights Stop switch
Ground point Sensor power supply B10/A R-V 1 - H23/3 R-N 1 - Left stop lights 000000
000000 Sensor power supply B11/A R-V 1 -
Ultrasound welding and cover X27/17 H-R 1 ff C Light indicator - low engine oil pressure B4
with thermally insulated tube + 750161 gnd1.1/ N 1 ff C GND Pressure switch - low
000000
B10 3-WAY DT CONN. Sensor power supply Sal1/ A R-V 1 DF engine oil pressure
Sensor - carriages aligned GND gnd1.1/ B N 1 DF
125406 125407 Signal - carriages aligned sensor X27/2 C M-B 1 DF X27/22 L-G 1 ff C Emergency pump power supply M8
gnd1.2/ N 1 ff C GND Emergency pump
000000
B11 3-WAY DT CONN. Sensor power supply Sal1/ A R-V 1 DF
Sensor - pin high GND gnd1.1/ B N 1 DF H27/ 1 B 1 DF Back-up horn 2-WAY DT CONN. H25
125406 125407 Signal - pin high X27/19 C A-N 1 DF gnd1.2/ 2 N 1 DF GND Back-up horn
125402 125403
H22 6-WAY DT CONN. GND gnd1.2/ 1 N 1.5 DF Join:
Front right light Right low beam X27/7 2 H 1.5 DF + 125400
+ 125401
125414 125415 Right high beam X27/8 3 V 1.5 DF
+ 120110 x2
Front right position lights H26/1 4 G 1 DF
Front right turn signal X27/24 5 A 1 DF
6 150100 H22/4 1 G 1 ffda Front right position lights 4-WAY CONN. H26
X27/18 G 1 - Rear right position lights Rear right light
B12 Signal - fuel level from float X27/3 Z/N 1 - X27/11 2 A 1 ffda Rear right turn signal 125011
Fuel gauge Signal - fuel from float reserve warning light X27/16 Z-N 1 - S30/ 3 R-N 1 ffda Right stop lights Join ring nut:
000000 GND gnd1.3/ N 1 - gnd1.3/ 4 N 1 ffda GND + 103011
H23 4-WAY CONN. Rear left position lights X27/5 1 G-N 1 ffda
Rear left light Licence plate light H24/1 G-N 1 -
125011 Rear left turn signal X27/6 2 L 1 ffda
Join ring nut: Left stop lights S30/ 3 R-N 1 ffda
+ 103011 GND gnd1.2/ 4 N 1 ffda
GND H24/2 N 1 -
+ 128010
+ 128018
0A006801
C.05.03
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X25 17-WAY MK CONN. Signal - Overload warning system X7/1 1 B-N 1 FFK GND/ 1 N 1.5 FFK GND 13-WAY MK CONN. X26
To LH dashboard line 1st heating speed X5/4 2 C 1.5 FFK X61/1 2 L-G 1 FFK Light indicator - parking brake To LH ddashboard line
125214 Signal - boom up X7/3 3 B/V 1 FFK X61/3 3 B-G 1 FFK +12 from outriggers 125213
Signal - boom down X7/4 4 C-L 1 FFK X61/4 4 S-G 1 FFK Transmission disconnected
Signal - outriggers X7/5 5 L/R 1 FFK X9/| 5 A-B 1 FFK Pump power supply
3B6 power supply X7/6 6 R-N 1.5 FFK X1/ 6 G-V 1.5 FFK +15 beacon
GND GND/ 7 N 1.5 FFK X3/1 7 L-R 1 FFK +15 rear windscreen wiper
Carriages aligned X7/8 8 M-B 1 FFK X2/ 8 R 1 FFK +30 cab lights
Platform input X7/9 9 H/N 1 FFK X4/1 9 R-V 1 FFK +15 joystick
Robot input X7/10 10 A/B 1 FFK X4/2 10 G-N 1 FFK Signal - joystick
Man. lower output X7/11 11 B 1 FFK X4/3 11 N 1 FFK GND
Weight A0 X8/5 12 Z-N 1 FFK GND/ N 1 - GND
Weight A1 X8/8 13 M-N 1 FFK X80/1 12 G-V 1.5 FFK Work light
Weight B0 X8/9 14 G-N 1 FFK X4/4 13 C 0.5 FFK Neutral pos. manip op.
Weight B1 X8/10 15 H-R 1 FFK
86 relay - basket full X8/1 16 N-Z 1 FFK X26/12 1 G-V 1.5 ffda Work light 2-WAY CONN. X80
2nd heating speed X5/3 17 M 1.5 FFK GND/ 2 N 1.5 ffda GND Work light
125007
X4 4-WAY DT CONN. +15 joystick X26/9 1 R-V 1 DF
Joystick Signal - joystick X26/10 2 G-N 1 DF X26/7 1 L-R 1 ffda +15 rear windscreen wiper 2-WAY CONN. X3
125410 125411 GND X26/11 3 N 1 DF GND/ 2 N 1 ffda GND Roof windshield
Neutral pos. manip op. X26/13 4 C 0.5 DF 125007
wiper/washer
X9 2-WAY 90° CONN. Pump power supply X26/5 | A-B 1 ffda X26/8 R 1 ff C +30 cab lights X2
Pump _
GND GND/ N 1 ffda GND/ N 1 ff C GND Cab lights
125018 000000
X61 5-WAY MK CONN. Light indicator - parking brake X26/2 1 L-G 1 FFK X26/6 G-V 1.5 ff C +15 beacon X1
Connect GND GND/ 2 N 1 FFK GND/ N 1.5 ff GND Beacon
125209 +12 from outriggers X26/3 3 B-G 1 FFK 000000
X61a Transmission disconnected X26/4 4 S-G 1 FFK
5 X25/7 N 1.5 C/C6.120028 GND Ground point GND
X26/1 N 1.5 - GND
X5 4-WAY CONN. GND GND/ 1 N 1.5 ffda X26/ N 1 - GND 000000
Heater motor 2 X1/ N 1.5 - GND
125011 2nd heating speed X25/17 3 M 1.5 ffda
1st heating speed X25/2 4 C 1.5 ffda X2/ N 1 C/C6.120028 GND
X3/2 N 1 - GND
X8 12-WAY DT CONN. 86 relay - basket full X25/16 1 N-Z 1 DF X9/_ N 1 - GND
3B6 2 150100 X61/2 N 1 - GND
125422 125423 3 150100
4 150100 X5/1 N 1.5 C/C6.120028 GND
Weight A0 X25/12 5 Z-N 1 DF X7/7 N 1.5 - GND
6 150100 X80/2 N 1.5 - GND
7 150100
Weight A1 X25/13 8 M-N 1 DF X61a/1 L-G 1 ff C Connect in pos. 4 NO S6
Weight B0 X25/14 9 G-N 1 DF X61a/2 N 1 ff C Connect in pos. 1 com. Parking brake
Weight B1 X25/15 10 H-R 1 DF 000000
11 150100
12 150100
X61a/3 B-G 1 ff C Connect in pos. 1 com. S7
X7 12-WAY DT CONN. Signal - overload warning system X25/1 1 B-N 1 DF X61a/4 S-G 1 ff C Connect in pos. 2 NC Parking brake
3B6 2 150100 000000
125422 125423 Signal - boom up X25/3 3 B/V 1 DF
Signal - boom down X25/4 4 C-L 1 DF
Signal - outriggers X25/5 5 L/R 1 DF
3B6 power supply X25/6 6 R-N 1.5 DF
GND GND/ 7 N 1.5 DF
Carriages aligned X25/8 8 M-B 1 DF
Platform input X25/9 9 H/N 1 DF
Robot input X25/10 10 A/B 1 DF
Man. lower output X25/11 11 B 1 DF
12 150100
0A006446
INSTRUMENTS LIGHTING P1/2 9 G 1 FFK S22/A 8 V 1.5 FFK +15 Steering selector
POS. LIGHTS FUSE POWER SUPPLY S19/6 10 B 1.5 FFK S22/E 9 L-G 1 FFK Light indicator - rear steering axle aligned
POWER SUPPLY: LIGHTS SWITCH S19/1 11 H-G 1.5 FFK S22/C 10 H-R 1.5 FFK Four-wheel steer
+SWITCH - HEATHER S20/3 12 A-R 1.5 FFK S22/B 11 C-N 1.5 FFK Crab steer
1st SPEED S20/5 13 C 1.5 FFK P4/- 12 N 1 FFK GND
2nd SPEED S20/1 14 M 1.5 FFK H18/1 N 1 - GND
15 P4/+ 13 H 1 FFK D+ alternator
WORK LIGHTS RELAY ACTIV. S21/1 16 L/G 1 FFK S14/5 14 C-R 1 FFK +15 Switch - speed change
INSTRUMENTS LIGHTING P2/2 17 G 1 FFK S14/1 15 G-R 1 FFK Mechanical speed output
INSTRUMENTS LIGHTING P3/5 G 1 - H14/1 16 A/R 1 FFK Light indicator - 2nd mechanical speed
S15/5 17 C-B 1.5 FFK Differential switch +15
P1 6-WAY CONN. - INSTRUMENTS GND P4/ 1 N 1 120467 S15/1 18 C-B 1 FFK Power supply: differential locking solenoid valve
ENGINE WATER TEMP. GAUGE INSTRUMENTS LIGHTING X20/9 2 G 1 120467 S19/3 19 H-L 1.5 FFK POWER SUPPLY: FW/REV. SELECTOR & WARNING
124220 H2O temp. signal X19/2 3 H-L 1 120467 S16/2 20 R 1 FFK +30 switch - light indicators
Light indicator - MAX H2O temp. X19/6 4 H/R 1 120467 S16/4 21 A-R 1 FFK FLASHING POWER SUPPLY
5
+15 instruments X19/1 6 B-R 1 120467 H17/ B-R 1 FF C +15 LIGHT SWITCH A
P2/6 B-R 1 - +15 LIGHT SWITCH
P2 6-WAY CONN. - INSTRUMENTS GND P4/ 1 N 1 120467 P3/1 B-R 1 - +15 LIGHT SWITCH 000000
HYDRAULIC OIL TEMP. INSTRUMENTS LIGHTING X20/17 2 G 1 120467 S21/5 G/R 1 - +SWITCH - WORK LIGHT
124220 HYDRAULIC OIL TEMPERATURE INDICATOR X19/3 3 H/N 1 120467
4
A
5
E F
+15 LIGHT SWITCH A/ 6 B-R 1 120467 B C
D
P3 6-WAY CONN. - INSTRUMENTS +15 LIGHT SWITCH A/ 1 B-R 1 120467
FUEL GAUGE 2 WIRE INSERTION SIDE
124220 Light indicator - Fuel reserve X19/5 3 Z/N 1 120467
Fuel gauge X19/4 4 Z-N 1 120467
INSTRUMENTS LIGHTING X20/17 5 G 1 120467 X19/8 A V 1.5 120272 +15 Steering selector MERIT CONN.125128 S22
GND S22/ 6 N 1 120467 X19/11 B C-N 1.5 120272 Crab steer STEERING SELECTOR
X19/10 C H-R 1.5 120272 Four-wheel steer 125128
P4 D+ alternator X19/13 + H 1 ff C D
HOUR-METER GND X19/12 - N 1 FF C X19/9 E L-G 1 120272 Light indicator - rear steering axle aligned
000000 GND P1/1 N 1 - H17/1 F N 1 120272 GND
GND P2/1 N 1 - P3/6 N 1 - GND
S18 8-WAY CONN. FOG LAMP X20/7 1 H-L 1 ffda X20/5 1 L-G 1 ffda EMERGENCY PUMP 8-WAY CONN. S17
FOG LAMP SWITCH 2 2 SWITCH - EMERGENCY PUMP
125056 3 3 125056
4 4
+SWITCH - FOG LAMP X20/6 5 H/N 1 ffda X20/4 5 L-N 1 ffda +SWITCH - EMERGENCY PUMP
6 6
7 7
8 8
H18 2-WAY CONN. GND X19/ 1 N 1 120272 H16/ 1 N 1 120272 GND 2-WAY CONN. H17
LIGHT INDICATOR - FOG LAMP GND H19/1 N 1 - S22/F N 1 - GND LIGHT INDICATOR -
125374 +15 LIGHT SWITCH X19/ 2 B-R 1 120272 H15/2 2 B-R 1 120272 +15 SW LAMP 125374
+15 LIGHT SWITCH H19/2 B-R 1 - A/ B-R 1 - +15 SW LAMP EMERGENCY PUMP
S19 8-WAY CONN. POWER SUPPLY: LIGHTS SWITCH X20/11 1 H-G 1.5 ffda X20/1 1 A 1 ffda RIGHT TURN SIGNAL 8-WAY CONN. S16
LIGHTS SWITCH + LIGHTS SWITCH X20/8 2 B-R 1.5 ffda X19/20 2 R 1 ffda Light indicators switch +30 SWITCH - LIGHT
125056 POWER SUPPLY: FW/REV SEL.& WARNING X19/19 3 H-L 1.5 ffda X20/2 3 L 1 ffda LEFT TURN SIGNAL 125056
Emergency lights switch +15 S16/8 L/R 1 - X19/21 4 A-R 1 ffda FLASHING POWER SUPPLY INDICATORS
4 S16/6 A-R 1 - FLASHING POWER SUPPLY
5 X20/3 5 A-N 1 ffda 49
POS. LIGHTS FUSE POWER SUPPLY X20/10 6 B 1.5 ffda S16/4 6 A-R 1 ffda FLASHING POWER SUPPLY
7 S16/8 7 L/R 1 ffda Light indicator bridge
8 S19/ 8 L/R 1 ffda Light indicators switch +15
S16/7 L/R 1 - Light indicator bridge
H19 2-WAY CONN. GND H18/1 1 N 1 120272
LIGHT INDICATOR - LIGHTS GND H20/1 N 1 - H15/1 N 1 ff C GND H16
125374 +15 LIGHT SWITCH H18/2 2 B-R 1 120272 H17/1 N 1 - GND LIGHT INDICATOR - WARNING LIGHTS
+15 LIGHT SWITCH H20/2 B-R 1 - 000000
1st SPEED X20/13 5 C 1.5 ffda X19/17 5 C-B 1.5 ffda +15 Switch differential
6 6
7 7
8 8
H20 2-WAY CONN. GND H19/1 1 N 1 120272 H14/2 1 N 1 120272 GND 2-WAY CONN. H15
LIGHT INDICATOR - HEATER GND H21/1 N 1 - H16/ N 1 - GND LIGHT INDICATOR -
125374 +15 LIGHT SWITCH H19/2 2 B-R 1 120272 H21/2 2 B-R 1 120272 +15 LIGHT SWITCH 125374
+15 LIGHT SWITCH H21/2 B-R 1 - H17/2 B-R 1 - +15 LIGHT SWITCH DIFFERENTIAL LOCKING
S21 8-WAY CONN. WORK LIGHTS RELAY ACTIVATION X20/16 1 L/G 1 ffda X19/15 1 G-R 1 ffda Mechanical gear ouput 8-WAY CONN. S14
SWITCH - WORK 2 2 SWITCH - SPEED CHANGE
125056 3 3 125056
LIGHTS (OPTIONAL) 4 4
+SWITCH - WORK LIGHTS A/ 5 G/R 1 ffda X19/14 5 C-R 1 ffda +15 Switch - speed change
6 6
7 7
8 8
H21 2-WAY CONN. GND H20/1 1 N 1 120272 X19/16 1 A/R 1 120272 Light indicator - 2nd mechanical speed 2-WAY CONN. H14
LIGHT INDICATOR - WORK GND H14/2 N 1 - H21/1 2 N 1 120272 GND LIGHT INDICATOR -
125374 +15 LIGHT SWITCH H20/2 2 B-R 1 120272 H15/1 N 1 - GND 125374
LIGHTS (OPTIONAL) +15 LIGHT SWITCH H15/2 B-R 1 - SPEED CHANGE
0A006445
X10 GND GND1/9 1 N 1.5 DF XJ3B/8 M-N 1 101022 JOBSITE INPUT WORK SELECTOR SWITCH X36C
FRONT LEFT LIGHT LEFT LOW BEAM X17/11 2 H 1.5 DF X25/9 M-N 1 - 3B6 PLATFORM INPUT + 106256
LEFT HIGH BEAM X17/4 3 V 1.5 DF X36B/ B-R 1 101047 WORK SELECTOR SWITCH
join LIGHT INDICATOR - FRONT LEFT POS. LIGHTS X5/5 4 G-N 1 DF
LEFT TURN SIGNAL SALD4/ 5 L 1 DF X36D/ 1 H/N 1 ffda LIGHT INDICATOR - BASKET ENABLED 2-WAY CONN. H9
+ 125414 6 150100 GND2/ 2 N 1 ffda GND BASKET ENABLED
+ 125415 125007
X9 13-WAY MK CONN. +15 WIPER SWITCH X11/1 1 L/N 1 FFK X6/13 G-M 1 101047 ELECTROSTOP FROM JOBSITE X36A
CONTROL UNIT 2 X6/5 C-R 1 101047 +BASKET EMERG.BUTTON
125213R +SWITCH A/C SYSTEM S7/5 3 A 1.5 FFK WORK SELECTOR SWITCH
+15 SWITCH - STOP LIGHTS X27/15 4 R 1 FFK + 106255
+ BEACON X26/6 5 G-V 1.5 FFK
+15 REAR WIPER X26/7 6 L-R 1 FFK X18/ 1 G-R 1 FFK SIGNAL - ATTACHMENT LOCKED/UNLOCKED 7-WAY MK CONN. X35
LIGHT INDICATOR - TURN SIGNAL X2/8 7 S/N 1 FFK X22/11 2 L-B 1 FFK ATTACHMENT LOCKED/UNLOCKED OPTIONAL PLATFORM
+15 FRONT WIPER X13/3 8 L/N 1 FFK X28/18 3 H-L 1 FFK MIXING BUCKET ACTIVATION 125210
LIGHT SWITCH POWER SUPPLY H1/1 9 B-R 1 FFK XJ4/5 4 L/B 1 FFK SIGNAL - ATTACHMENT LOCKED/UNLOCKED
INSTRUMENTS POWER SUPPLY X19/ B-R 1 - X28/17 5 A-G 1 FFK +12V MIXING BUCKET
+15 SWITCH - WARNING LIGHTS X19/19 10 H-L 1.5 FFK X28/20 6 Z-B 1 FFK + AUX BUCKET
11 7
FLASHING POWER SUPPLY X19/21 12 A-R 1 FFK
49 X20/ 13 A-N 1 FFK 1 7-WAY MK CONN. X35a
X35a/4 2 B 1 FMK Bridge COUNTER-SCHEME
X8 5-WAY MK CONN. 58 START-UP PANEL S12/10 1 R 1.5 FFK 3 125217
CONTROL UNIT BASKET POWER SUPPLY X28/9 2 R-N 1.5 FFK X35a/2 4 B 1 FMK Bridge
125209 +SWITCH - POSITION LIGHTS X20/8 3 B-R 1.5 FFK 5
+30 SWITCH - WARNING LIGHTS X19/20 4 R 1 FFK 6
+12 CAB INTERIOR LIGHTS X26/8 5 R 1 FFK 7
X28/1 1 A-N 1 120171 SIGNAL - BOOM UP/DOWN 8-WAY CONN. 125678 XJP2
X28/2 2 L-R 1 120171 SIGNAL - TURRET ROTATION DANFOSS CONTROL UNIT
X28/3 3 L-B 1 120171 SIGNAL - BOOM OUT/IN 125678
X28/4 4 V 1 120171 +12 JOYSTICK IN MOTION
X4/ 5 V-B 1 120171 PLATFORM ENABLED
X28/6 6 B-R 1 120171 ROBOT POWER SUPPLY
7
X28/7 8 B-N 1 120171 SENSOR - FORKS COUPLED
X26/13 1 C 0.5 120171 Neutral pos. manip. 8-WAY CONN. 125678 XJP3
X25/10 2 A/B 1 120171 ROBOT DANFOSS CONTROL UNIT
3 125678
4
5
6
7
8
+ 128101
+ 128101
+ 128101
000000
+ 128101
0A006811
C.05.03
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X22 12-WAY DT CONN. Power supply: boom out/in solenoid valve Y22/1 1 L/R 1 DF Y1/1 A B-G 1 DF Power supply: slewring locked solenoid valve 3-WAY DT CONN. X23
To LH dashboard line Power supply: forks/outriggers solenoid valve Y23/1 2 M-N 1 DF Y2/1 B S-G 1 DF Power supply: slewring unlocked solenoid valve To LH dashboard line
125422 125423 Power supply: turret rotation solenoid valve Y27/1 3 B-N 1 DF gnd1.1/ C N 1.5 DF GND 125406 125407
Power supply: boom up/down solenoid valve Y26/1 4 A-G 1 DF
Power supply: attachment locked/unlocked solenoid valve Y24/1 5 G-R 1 DF
Signal - boom out/in solenoid valve Y22/2 6 M/B 1 DF X23/A 1 B-G 1 101077 Power supply: slewring locked solenoid valve S/V CONN. 125234 Y1
1A
Signal - forks/outriggers solenoid valve Y23/2 7 A/G 1 DF gnd1.2/ 2 N 1 101077 GND Solenoid valve - slewring locked
Signal - turret rotation solenoid valve Y27/2 8 L-G 1 DF 125234
Signal - boom up/down solenoid valve Y26/2 9 A-V 1 DF
Power supply: switching solenoid valve Y25/1 10 Z-N 1 DF
Signal - attachment locked/unlocked solenoid valve Y24/2 11 L/B 1 DF X23/B 1 S-G 1 101077 Power supply: slewring unlocked solenoid valve S/V CONN. 125234 Y2
1A
12 150100 gnd1.2/ 2 N 1 101077 GND Solenoid valve - slewring unlocked
125234
gnd1.1 GND X23/C N 1.5 C/C8.120022
Ground point GND Y22/ N 1 -
000000 GND Y23/ N 1 - X22/4 1 A-G 1 101077 Power supply: boom up/down solenoid valve S/V CONN. 125526 Y26
+ 900001 X22/9 2 A-V 1 101077 Signal - boom up/down solenoid valve Solenoid valve -
gnd1.2 GND Y25/2 N 1 C/C8.120022 3 125526 138017
Ground point GND Y1/2 N 1 - gnd1.3/ N 1 101077 GND boom up/down
000000 GND Y2/2 N 1 -
+ 900001
gnd1.3 GND Y27/ N 1 C/C8.120022 X22/3 1 B-N 1 101077 Power supply: turret rotation solenoid valve S/V CONN. 125526 Y27
Ground point GND Y26/ N 1 - X22/8 2 L-G 1 101077 Signal - turret rotation solenoid valve Solenoid valve - turret rotation
000000 GND Y24/ N 1 - 3 125526 138017
+ 900001 gnd1.3/ N 1 101077 GND
Y22 S/V CONN. 125526 Power supply: boom out/in solenoid valve X22/1 1 L/R 1 101077 X22/5 1 G-R 1 101077 Power supply: attachment locked/unlocked solenoid valve S/V CONN. 125526 Y24
Solenoid valve - boom out/in Signal - boom out/in solenoid valve X22/6 2 M/B 1 101077 X22/11 2 L/B 1 101077 Signal - attachment locked/unlocked solenoid valve Solenoid valve - attachment
125526 138017 3 3 125526 138017
GND gnd1.1/ N 1 101077 gnd1.3/ N 1 101077 GND locked/unlocked
Y23 S/V CONN. 125526 Power supply: forks/outriggers solenoid valve X22/2 1 M-N 1 101077
Solenoid valve - Signal - forks/outriggers solenoid valve X22/7 2 A/G 1 101077
125526 138017 3
forks/outriggers GND gnd1.1/ N 1 101077
Y25 S/V CONN. 125234 Power supply: switching solenoid valve X22/10 1 Z-N 1 101077
1A
Solenoid valve - switching GND gnd1.2/ 2 N 1 101077
125234
0A006803
C.05.03
UNIT CONNECTOR FUNCTION # WIRE NR. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE NR. CONNECTOR UNIT
X50 24-WAY DT CONN. Solenoid valve power supply: rear left steering axle unlocked Y3/1 1 M-B 1 DF 1A
X50/9 1 M-B 1 101077 Power supply: rear right steering axle unlocked solenoid valve S/V CONN.125234 Y4
To junction box GND GND/ 2 N 1.5 DF GND/ 2 N 1 101077 GND Solenoid valve - front right
125453 NC contact power supply: front LH stab. limit switch X51/1 3 R-V 1 DF 125234
NO contact output: front RH stab. limit switch X52/3 4 G-L 1 DF steering axle unlocked
5 150100
6 150100
Left turn signal H1/ 7 L 1 DF X51/2 1 B/R 1 DF NC contact power supply from front LH stab. 4-WAY DT CONN. X52
8 150100 X50/12 2 B-N 1 DF NC contact output: front RH stab. limit switch Front right outrigger
Solenoid valve power supply: rear right steering axle unlocked Y4/1 9 M-B 1 DF X50/4 3 G-L 1 DF NO contact output: front RH stab. limit switch 125410 125411
Right turn signal H2/ 10 A 1 DF X51/3 4 H-L 1 DF NO contact power supply from front LH stab. micro-switch
NO contact power supply: front RH stab. limit switch X51/4 11 R-V 1 DF
NC contact output: front RH stab. limit switch X52/2 12 B-N 1 DF
13 150100 X50/10 A 1 ff C Right turn signal H2
14 150100 Right turn signal
15 150100 000000
16 150100
17 150100
18 150100
19 150100
20 150100
21 150100
22 150100
23 150100
24 150100
Y3 S/V CONN.125234 Solenoid valve power supply: rear left steering axle unlocked X50/1 1 M-B 1 101077
1A
Solenoid valve - front left GND GND/ 2 N 1 101077
125234
steering axle unlocked
X51 4-WAY DT CONN. NC contact power supply: front LH stab. limit switch X50/3 1 R-V 1 DF
Front left outrigger NC contact power supply from front LH stab X52/1 2 B/R 1 DF
125410 125411 NO contact power supply from front LH stab X52/4 3 H-L 1 DF
micro-switch NO contact power supply: front LH stab. limit switch X50/11 4 R-V 1 DF
0A006804
4 4
Power supply: mech. speed light indicator X8/15 10 A-R 1 DM X21/29 10 C/B 1 FFK Solenoid valve - left outrigger in
Sensor - cardan shaft X8/2 11 A-B 1 DM 11
Outrigger signal for transmission deactivation X22/1 14 B-G 1 DM X21/35 14 A/R 1 FFK Solenoid valve - right outrigger down
Outrigger signal for 3B6 X22/2 15 L-R 1 DM X21/5 15 L 1 FFK Right turn signal
Signal - rear steering axle aligned X8/21 16 L-G 1 DM 16
Signal - axle blocked X8/20 26 V-Z 1 DM X21/1 8 H-R 1.5 FFK Solenoid valve - rear steering axle locked
Outrigger relay switching X8/9 27 S/N 1 DM X21/27 9 S/N 1 FFK Outrigger relay switching
Solenoid valve - left outrigger out X8/11 28 V/B 1 DM 10
Solenoid valve - left outrigger in X7/10 29 C/B 1 DM X21/28 11 V/B 1 FFK Solenoid valve - left outrigger out
Solenoid valve - right outrigger out X7/2 30 M-N 1 DM X21/22 12 C-B 1.5 FFK Solenoid valve - differential locking
Solenoid valve - right outrigger in X7/4 31 A-B 1 DM 13
Solenoid valve - left outrigger up X7/1 32 B/N 1 DM X21/17 14 C-V 1.5 FFK Solenoid valve - power displacement change
Solenoid valve - left outrigger down X7/3 33 V/N 1 DM X21/10 15 A-R 1 FFK Power supply: mech. speed light indicator
Solenoid valve - right outrigger up X7/6 34 Z/B 1 DM X21/21 B-N 1 - Solenoid valve - 2nd mechanical speed
Solenoid valve - right outrigger down X7/14 35 A/R 1 DM 16
36 150100 X21/19 17 H-R 1.5 FFK Solenoid valve - four-wheel steer
37 150100 X21/18 18 C-N 1.5 FFK Solenoid valve - crab steer
38 150100 X21/25 19 C-L 1 FFK Signal - boom down
39 150100 X21/26 20 V-Z 1 FFK Signal - axle blocked
40 150100 X21/16 21 L-G 1 FFK Signal - rear steering axle aligned
X50 DT CONN. 125452 Solenoid valve - front left steering axle unlocked X4/1 1 M-B 1 DM X21/2 1 N 1.5 ffda GND 1-WAY CONN. X20
To front carriage line GND X20a/1 2 N 1.5 DM GND
125452 NC contact power supply: front LH stab. limit switch X4/4 3 R-V 1 DM 125005
NO contact output: front RH stab. limit switch X23/_ 4 G-L 1 DM
Connector - type 'A'
Solenoid valve - front right steering axle unlocked X4/1 9 M-B 1 DM X21/14 1 B-G 1 ffda Outriggers signal for transmission deactivation 2-WAY CONN. X22
Right turn signal X6/2 10 A 1 DM X21/15 2 L-R 1 ffda Outriggers signal for 3B6
NO contact power supply: front LH stab. limit switch X4/4 11 R-V 1 DM 125007
NC contact output: front RH stab. limit switch X23/| 12 B-N 1 DM
13 150100 X50/1 1 M-B 1 FFK Solenoid valve - front left steering axle unlocked 13-WAY MK CONN. X4
14 150100 X50/9 M-B 1 - Solenoid valve - front right steering axle unlocked To control unit
15 150100 2 125213
16 150100 3
Solenoid valve - front left outrigger up X4/5 17 B/N 1 DM X50/3 4 R-V 1 FFK NC contact power supply: front LH stab. limit switch
Solenoid valve - front right outrigger in X4/6 18 A/B 1 DM X50/11 R-V 1 FFK NO contact power supply: front LH stab. limit switch
Solenoid valve - front right outrigger up X4/7 19 Z/B 1 DM X50/17 5 B/N 1 FFK Solenoid valve - front left outrigger up
Solenoid valve - front left outrigger out X4/8 20 V/B 1 DM X50/18 6 A/B 1 FFK Solenoid valve - front right outrigger in
Solenoid valve - front left outrigger in X4/9 21 C/B 1 DM X50/19 7 Z/B 1 FFK Solenoid valve - front right outrigger up
Solenoid valve - front right outrigger up X4/11 22 M/N 1 DM X50/20 8 V/B 1 FFK Solenoid valve - front left outrigger out
Solenoid valve - front left outrigger down X4/12 23 V/N 1 DM X50/21 9 C/B 1 FFK Solenoid valve - front left outrigger in
Solenoid valve - front right outrigger down X4/13 24 A/R 1 DM 10
NC contact output: rear LH stab. limit switch X22a/1 4 B-G 1 DM 1 9-WAY MK CONN. X6
NO contact input: rear RH stab. limit switch X23a/_ 5 G-L 1 DM X50/10 2 A 1 FFK Right turn signal To control unit
NO contact output: rear LH stab. limit switch X22a/2 6 L-R 1 DM 3 125211
7 4
Solenoid valve - rear steering axle locked X1/1 9 G-V 1 DM X50/7 6 L 1 FFK Left turn signal
10 7
Solenoid valve - rear left outrigger down X3/5 28 V/N 1 DM X55/1 6 R-V 1 FFK Slewring blocked sensor power supply
Solenoid valve - rear left outrigger in X3/2 29 C/B 1 DM X55/2 R-V 1 - Rear axle levelling sensor power supply
Solenoid valve - rear right outrigger out X3/1 30 M/N 1 DM X55/18 7 V-B 1 FFK Solenoid valve - 1st hydraulic speed
Solenoid valve - rear left outrigger up X3/4 31 B/N 1 DM X55/26 8 C/N 1 FFK Solenoid valve - rear axle levelling
Solenoid valve - rear right outrigger up X3/7 32 Z/B 1 DM X55/33 9 G/R 1 FFK Solenoid valve - rear axle levelling
Solenoid valve - rear axle levelling X1/9 33 G/R 1 DM X55/17 10 A-B 1 FFK Signal - cardan shaft sensor
Solenoid valve - rear left outrigger out X3/9 34 V/B 1 DM X55/14 11 Z-B 1 FFK Signal - slewring blocked sensor
GND X21a/1 35 N 1.5 DM 12
36 13
X55/30 1 M/N 1 FFK Solenoid valve - rear right outrigger out 13-WAY MK CONN. X3
X55/29 2 C/B 1 FFK Solenoid valve - rear left outrigger in To control unit
3 125213G
X55/31 4 B/N 1 FFK Solenoid valve - rear left outrigger up
X55/28 5 V/N 1 FFK Solenoid valve - rear left outrigger down
X55/27 6 A/R 1 FFK Solenoid valve - rear right outrigger down
X55/32 7 Z/B 1 FFK Solenoid valve - rear right outrigger up
X55/25 8 A/B 1 FFK Solenoid valve - rear right outrigger in
X55/34 9 V/B 1 FFK Solenoid valve - rear left outrigger out
10
X55/4 1 B-G 1 fmda NC contact output: rear LH stab. limit switch 2-WAY CONN. X22a
X55/6 2 L-R 1 fmda NO contact output: rear LH stab. limit switch
125008
X55/3 | B-N 1 fmda NC contact input: rear RH stab. limit switch 2-WAY 90° CONN. X23a
_
X55/5 G-L 1 fmda NO contact input: rear RH stab. limit switch
125019
0A006950
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 1 of 11 C.05.04
1 2 3 4 5
P4 X1 P1
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
P
0 1 2
3 P + -
+ -
S01 30
1 2 3 4 5 6 7 8 1 2 3 4 5 6
X1 X1 X1 X1 X1 X1 X1 X1 XP1 XP1 XP1 XP1 XP1 XP1
H1
M-V1
H/R1
B-R1
A-G1
H-N1
B-R1
H/R1
H-L1
L-G1
N1
H1
S1
G1
B-R1 2.1
N1 3.1
B-R1 9.1
L-G1 3.1
C1 11.1
R-N1.5 11.1
13 2 6 9
X19 X19 X19 X20
R-N1.5
R1.5
R6
C1
A6
9 1 2 G1
X17 X8 X8 4.1
J3 J2 F22
+30 +15
15A
4 3.1
K11
86 87a 87
85 30
RELAY
CARD
8
X17 R10
2.1
C-B1
H/R1
R10
H-L1
R6
H1
B A 9 7 10 9 1 4 5 6
X30 X30 X29 X29 X29 X27 X29 X29 X29 X29
C1
S1
R10
86 30 86 30 85 30
S-G1
B2.5
L-N2.5
F3G F2G F1G
H1
R16
V4
B2
R1.5
A-G1
H-L1
H-N1
B-N1
Z-B1
H-R2.5
R16
R1
R2.5 R10
R50 43 48 42 56 57 58 68 69
X76 X76 X76 X76 X76 X76 X76 X76
B0 M1 A1 R0 B12
30
M
50
30
D+
W
B14.1 B15 B11 B13
G
12Vcc 3 MOTOR CONTROL UNIT p t
U
t
31
S0
N1
N1
N1
N1
N1
N1
N1
N1
N50
31 2.1
STARTER ALTERNATOR GLOW PLUGS ENGINE AIR ENGINE ENGINE HIGH
OIL FILTER OIL WATER ENGINE
FILTER CLOGGED BULB TEMP. WATER TEMP.
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 2 of 11 C.05.04
1 2 3 4 5
1.5
B-R1 B-R1 B-R1 4.1
B-R1
COMMON OV37
COMMON OV44
COMMON OV37
K04
SW INPUT 28
SW INPUT 20
SW INPUT 11
SW INPUT 19
SW INPUT 22
86 87
S13
SIGNAL 25
1 9
1 0
+5V 45 85 30
5 10
S17
1 2 3 4 5 6 C B A F E D l -
X33 X33 X33 X33 X33 X33 X32 X32 X32 X32 X32 X32 X34 X34
C1
N1
G0.5
G0.5
M0.5
R0.5
S0.5
V0.5
L0.5
L-G1
H0.5
N0.5
Z0.5
L-N1
N-Z1
N1 3.1
G-M1 8.1
C-R1 8.1
R10
1.5
4 5
X20 X20
G-M1
A/G1
B/R1
L-G1
C-R1
L-N1
M10
L-G1 11.1
12 13 6 5 4 2 9
X6 X6 X6 X6 X6 X4 X4
F20
10A
+15
K12 K13
D3 86 87a 87 86 87a 87
85 30 85 30
RELAY
AUX
CIRCUITS
RELAY
CARD
11 14
X6 X6
M1
M1.5
M1 11.1
12 20 19 17 18 16 14 15 13 8 22 21 22
X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X27
N-Z1
V-Z1
N-t1
L-G1
M1
G1
H1
R1
S1
V1
B2
Z1
L1
37 28 20 11 19 45 25 44 22 70 12 23
X76 X76 X76 X76 X76 X76 X76 X76 X76 X76 X76 X76
M8
M
ENGINE DIAGNOSTIC SYSTEM
N1
31 31 3.1
1.5
EMERGENCY
PUMP
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 3 of 11 C.05.04
1 2 3 4 5
p p
I II F N R 49 1 9
I II F 1 0
HORN
0
R
5 10
SX12 + + 31 S14
4 1 5 3 2 1 2 3 4
X12 X12 X12 X12 X12 X61 X61 X61 X61
N1
N1
1.5
N1 N1.5 5.1
2.5
N1 N1 N1 4.1
B-G1 7.1
G-R1
S-G1
L-G1
C-R1
C-R1
A/R1
H-V1
Z-B1
V-N1
15 14 2 4 16
X19 X19 X26 X26 X19
1.5
L-G1
A/R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
D2 D10 D1 D9
K7 K8 K6 K24 K9 K10 K5
86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 85 30 85 30
53S
53M
15
31
T
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
B1
C-V1.5
A-B1
M-B1.5
B-N1.5
M-V1
V-N1
17 11 20 21 10
X21 X21 X21 X21 X21
JOINT
17 5 6 11 20 21 10
X21a X21a X21a X21a X21a X21a X21a
M-B1.5
C-V1.5
A/R1
B-N1
A-B1
2 3 23
A1
L1
14 15 7 2 5 15
XC8 XC7 XC7 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
19 6 2 14 17 5 10 7 18
XC1 XC6 XC6 XC1 XC7 XC6 XC1 XC1 XC1
V1
L1
A1
B-R1
A-B1
V-B1
B1
M-V1
V-N1
23 7 10 11 17 18 19
X55 X50 X50 X55 X55 X55 X55
V1
L1
A1
1 1 1 1 1 1 1
X122 X123 XH25 X146 X129 X127 X128
Y01 Y02 Y18 Y17 Y16
H25 H1 H2 H01
1
B1
2
2 2 2 2 2 2 2
X122 X123 XH25 X146 X129 X127 X128
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP SOLENOID VALVE LEFT RIGHT LICENCE SENSOR SOLENOID VALVE SOLENOID VALVE
FORWARD SPEED REVERSE SPEED HORN HYDRAULIC PUMP SIDE SIDE PLATE CARDAN SHAFT 1ST SPEED 2ND SPEED
DISPLACEMENT CHANGE LIGHT LIGHT LIGHT
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 4 of 11 C.05.04
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 5 of 11 C.05.04
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 6 of 11 C.05.04
1 2 3 4 5
X2
X101 X102
M3
B-R1.5
1 10 1 5 10
M M 1 0 II I 0 M
5 9 3 9
S7
4 7 8 9 10 11 2 1
S20 4 3 M5 1
X2 X2 X2 X2 X2 X2 XM3 XM3
X105 X105 X105
G-N1
H-R1
B-R1
B-R1
B-R1
S/N1
M1.5
M1.5
L-R1
N1.5
C1.5
C1.5
N1.5
A1.5
N1
N1
R1
N1
N1
N1
V1
5.5
N1.5 N1.5 N1.5 7.1
5.5
N1 N1 N1 8.1
G-V1.5
N1.5
A-R1.5
A-R1.5
4.5
G-N1
4.5
V1
B-R1 B-R1 9.1
1 7 6 8 13 14 1 12 2 17
X19 X26 X26 X26 X20 X20 X26 X20 X25 X25
C1.5
M1.5
4.5
B-R1 B-R1 B-R1 8.1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
RELAY
AUX
CIRCUITS
RELAY
CARD
17 11
X27 X29
H-R1
V-N1.5
1
X74
M74
B4 M
p
N1
N1.5
N1.5
5.5
31 31 7.1
LIGHT INDICATOR - LOW A/C SYSTEM
ENGINE OIL EMERGENCY
PRESSURE
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 7 of 11 C.05.04
1 2 3 4 5
23 22
24 27 28 17 34 35 18 19 20 21 59 54 55 56 57
OPTIONAL DANFOSS
CONTROL LEVER 25 CONTROL LEVER 29
3B6 OVERLOAD WARNING SYSTEM
3B6 OVERLOAD WARNING SYSTEM
86 RELAY TO ACTIVATE
SIGNAL - BOOM DOWN
PLATFORM INPUT
NEUTRAL POSITION
SIGNAL - BOOM UP
ROBOT INPUT
OUTRIGGERS
H80
WEIGHT A0
WEIGHT A1
WEIGHT B0
WEIGHT B1
SIGNAL
+15V
GND
GND
GND
4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 3 4 5 6 7 8 9 10 11 12
X104 X104 X104 X104 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X47 X47 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88
N1
N1
B1
B1
N1.5
L/R1
G-N1
G-N1
H/N1
B/V1
R-V1
C-L1
M-N1
H-R1
M-B1
A/B1
B-N1
N-Z1
Z-N1
6.5
N1.5
C0.5
N1
N1
N1
G-V1.5
R-N1.5
3.5
B-G1
12 13 9 10 11 7 1 3 4 5 6 8 9 10 11 3 16 12 13 14 15
X26 X26 X26 X26 X26 X25 X25 X25 X25 X25 X25 X25 X25 X25 X25 X26 X25 X25 X25 X25 X25
H-R1 11.1
G-N1 11.1
G/N1
M-N1
B/V1
R-V1
R-V1
C-L1
M-B1
M-B1
A/B1
B-N1
N-Z1
Z-N1
R-N1.5
G-V1.5 11.1
4.5 Z-N1 11.1
N-Z1 11.1
R-N1.5 11.1
B-N1 11.1
R-V1 10.1
M-B1 10.1
M-N1 M-N1 8.1
M-N1
10 1 5 8 2
XJ3 XJP3 XJ30 XJ30 XJP3
DANFOSS
CONTROL UNIT
7 20 9
XJ3 XJ4 XJ3
C-L1
C-L1
A-N1
Z-B1
L-R1
12 25 15 14 2 3 4 16
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
12 25 15 14 2 3 4 16
X21a X21a X21a X21a X21a X21a X21a X21a
N1.5
N1.5
N1.5
L-G1
R-V1
C-L1
M-B1
B-G1
A-N1
Z-B1
L-R1
1 19 5 21
XC8 XC8 XC7 XC8
J1
KC15
UNDERCARRIAGE 86 87a 87
CONTROL UNIT
85 30
85 10.3
36 10.1
35 10.4
11 6 4 5 3 4 11
XC1 XC1 XC1 XC1 XC3 XC4 XC3
l - 2 1 1 1
X73 X73 X72 X72
X70 X71
B-N1
G-L1
R-V1
R-V1
Z-B1
R-V1
R-V1 14 1 11 3 12 4 6 4 5 3 13 2
X55 X55 X50 X50 X50 X50 X55 X55 X55 X55 X55 X55
G-L1
S/N1
B-G1
R-V1
R-V1
L-B1
B-N1
B-N1
G-L1
L-R1
R-V1
Z-B1
A-V1
C A B C A B C A B 4 2 4 2 4 2 4 2 C A B
XB10 XB10 XB10 XB11 XB11 XB11 XB2 XB2 XB2 X51 X51 X52 X52 X53 X53 X54 X54 XB3 XB3 XB3
S51 S52 S53 S54
B3
A/R1
R-V1
H-L1
B10 B11 B2
3 1 3 1 3 1 3 1
X51 X51 X52 X52 X53 X53 X54 X54
N1
N1
N1
N1
N1
N1.5
6.5
31 31 8.1
SENSOR SENSOR SENSOR FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT SENSOR - REAR
CARRIAGES PIN UP SLEWRING OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER STEERING
ALIGNED BLOCKED MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH AXLE ALIGNED
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 8 of 11 C.05.04
1 2 3 4 5
B-R1
X36
B C D F
1 0 2 H9 1
0
2 1 0
1 9
1 0 2
5 10
S22 A E S15
H-R1.5
C-N1.5
B-R1.5
C-B1.5
C-B1.5
Z-N1.5
G-M1
M-N1
C-R1
H/N1
H/N1
C-B1
B-R1
L-G1
V1.5
V1.5
N1
N1
N1
2.5
C-R1
7.5
M-N1
2.5
G-M1
6.5
N1
6.5
B-R1
10 11 8 9 18 17 12
X19 X19 X19 X19 X19 X19 X19
7.5
L-G1 L-G1
7 15 3
X6 X6 X6
K14
F26 86 87a 87
F19
H-R1.5
C-N1.5
C-B1.5
10A 10A
85 30
+30 AUX
CIRCUITS
RELAY
RELAY
CARD
9 16 8 17
X6 X6 X6 X6
H-R1.5 H-R1.5 10.1
6
XJ3
DANFOSS
CONTROL UNIT
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
S/N1
C/B1
B/N1
V/N1
V/B1
27 28 29 32 33 19 18 22
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
27 28 29 32 33 19 18 22
X21a X21a X21a X21a X21a X21a X21a X21a
H-R1.5
C-N1.5
C-B1.5
S/N1
C/B1
B/N1
V/N1
V/B1
9 11 10 1 3 17 18 12
XC8 XC8 XC7 XC7 XC7 XC8 XC8 XC8
49 9.1
KC1 KC2 KC5 KC6
86 87a 87 86 87a 87 86 87a 87 86 87a 87
UNDERCARRIAGE
85 30 85 30 85 30 85 30
CONTROL UNIT
9 8 2 9 4 5 5 12 16 15 21
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4 XC1 XC1 XC1
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
H-R1
C-N1
C-B1
34 20 29 21 31 17 28 23 21 22 20
X55 X50 X55 X50 X55 X50 X55 X50 X55 X55 X55
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
H-R1
C-N1
C-B1
1 1 1 1 1 1 1 1 1 1 1
X151 X150 X153 X152 X155 X154 X157 X156 X147 X148 X149
Y9 Y9a Y8 Y8a Y7 Y7a Y6 Y6a Y20 Y21 Y19
1
1
2
2 2 2 2 2 2 2 2 2 2 2
X151 X150 X153 X152 X155 X154 X157 X156 X147 X148 X149
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
7.5
31 31 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
FOUR-WHEEL CRAB STEER DIFFERENTIAL
REAR RIGHT FRONT LEFT REAR LEFT FRONT RIGHT REAR RIGHT FRONT LEFT REAR LEFT FRONT RIGHT
STEER LOCKING
OUTRIGGER IN OUTRIGGER UP OUTRIGGER DOWN OUTRIGGER DOWN OUTRIGGER OUT OUTRIGGER DOWN OUTRIGGER UP OUTRIGGER UP
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 9 of 11 C.05.04
1 2 3 4 5
1.5
B-R1
6.5
B-R1
B-R1
B-R1
B-R1
B-R1
B-R1
B-R1
1 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9
1 0 1 0 2 1 0 2 1 0 2 1 0 2 1 0 2
5 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10
S6 S5 S4 S3 S2 S1
M/N1
B-G1
S-G1
C/N1
R-V1
R-V1
R-V1
R-V1
R-V1
C-B1
R-V1
A/R1
V/N1
A/B1
V/B1
Z/B1
N1
N1
N1
N1
N1
N1
B1
R-V1 10.1
1 8 10 2 4 12 5 7
X7 X7 X7 X7 X7 X7 X7 X7
5 7 8
X4 X4 X4
K18 86 87a 87
K19 86 87a 87
F5 F27
10A 10A
85 30 85 30
+15 +15
AUX
CIRCUITS
RELAY
RELAY
9 3 11 6
CARD X7 X7 X7 X7
4
X4
G/R1
S-G1
B-G1
4 6 2 3 4 1 3 5 2 1
XJ30 XJ30 XJ3 XJ3 XJ3 XJ3 XJ30 XJ3 XJ30 XJ30
DANFOSS
CONTROL UNIT
11 12 15 16
XJ4 XJ4 XJ4 XJ4
M/N1
A/R1
Z/B1
A-B1
B A C
X23 X23 X23
N1.5
S-G1
B-G1
N1.5
30 31 34 35
X21 X21 X21 X21
A/R1
Z/B1
A-B1
2 4 6 14
XC7 XC7 XC7 XC7
8.4
49
85 30 85 30 85 30 85 30
1 11 8 6 7 7 6 13
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4
M/N1
M/N1
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
30 22 25 18 32 19 27 24
X55 X50 X55 X50 X55 X50 X55 X50
M/N1
M/N1
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
1 1 1 1 1 1 1 1 1 1
X159 X158 X161 X160 X163 X162 X165 X164 X145 X144
Y14 Y14a Y13 Y13a Y12 Y12a Y11 Y11a Y2 Y1
1
1
2
2 2 2 2 2 2 2 2 2 2
X159 X158 X161 X160 X163 X162 X165 X164 X145 X144
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1.5
8.5
31 31 10.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR LEFT FRONT LEFT REAR RIGHT FRONT RIGHT REAR LEFT FRONT RIGHT REAR RIGHT FRONT LEFT SLEWRING SLEWRING
OUTRIGGER OUT OUTRIGGER OUT OUTRIGGER DOWN OUTRIGGER OUT OUTRIGGER IN OUTRIGGER IN OUTRIGGER UP OUTRIGGER IN UNLOCKED LOCKED
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 10 of 11 C.05.04
1 2 3 4 5
X3
WARNING LAMP
LIGHTS POWER
STOP LAMP
1 2 3 5 4 6 11 8 10 9 7 12
X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3
M-B1
R-V1
N-Z1
M0.5
H0.5
C0.5
V-Z1
V-Z1
A0.5
S0.5
V0.5
N1
2.5
N-Z1
2.5
V-Z1
7.5
M-B1
9.5
R-V1
R-V1
R-V1
R-V1
R-V1
R-V1
3
X5
53 11.3
F18
10A
+30
RELAY
CARD
4 9
X5 X5
9 11 12 7 11 12 10 1 2 14
XJ30 XJ3 XJ3 XJ30 XJ30 XJ30 XJ30 X15 X15 XJ30
DANFOSS
CONTROL UNIT
19 18
XJ4 XJ4
R-V1
7.5
R-V1
8.5
H-R1.5 H-R1.5
G/R1
C/N1
26 1 23 24 13
X21 X21 X21 X21 X21
JOINT
26 1 23 24 13
X21a X21a X21a X21a X21a
G/R1
C/N1
R-V1
H-R1.5
20 8 4 3 6
XC8 XC8 XC8 XC8 XC8
7.4
36
85
7.3
J2
KC9 KC10
86 87a 87
R2 86 87a 87
R3
UNDERCARRIAGE 4 3 2 1
CONTROL UNIT 85 30 85 30
7.4
35
12 1 2 1 8 9 3 13
XC3 XC1 XC1 XC4 XC1 XC1 XC1 XC3
G/R1
C/N1
V-Z1
M-B1
8 9 1 9 26 33
X55 X55 X50 X50 X55 X55
G/R1
C/N1
G-V1
M-B1
M-B1
1 1 1 1 1 1
X143 X142 X139 X138 X141 X140
Y15 Y15a Y3 Y4 Y5 Y10
1
1
2
2 2 2 2 2 2
X143 X142 X139 X138 X141 X140
N1
N1
N1
N1
N1
N1
9.5
31 31 11.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR STEERING REAR STEERING FRONT LEFT STEERING FRONT RIGHT STEERING FRONT AXLE FRONT AXLE
AXLE LOCKED AXLE LOCKED AXLE UNLOCKED AXLE UNLOCKED LEVELLING LEVELLING
Operation: Wiring diagram Girolift 5022 (from serial no. 10079 to serial Table:
no. 16757) - sheet 11 of 11 C.05.04
Operation: Wiring diagram Girolift 5022 (from serial no. 10079) • Table:
UNDERCARRIAGE board C.05.04
1 2 3 4 5 6 7 8
XC8 - MARK 21-WAY XC6 - MARK 9-WAY XC4 - MARK 13-WAY XC3 - MARK 13-WAY XC1 - MARK 21-WAY
A A
POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL. POS. FUNCTION DESCRIPTION COL.
1 SENSOR - SLEWRING LOCKING PIN Z-B 1 GND FRONT LEFT STEER. AXLE UNLOCK. SOLENOID 2MB 1 SOLENOID VALVE - REAR RIGHT OUTRIGGER OUT M/N 1 SOLENOID VALVE - REAR STEER. AXLE UNLOCK. 2GV
1
FRONT RIGHT STEER. AXLE UNLOCK. SOLENOID
2 SENSOR - CARDAN SHAFT A-B 2 RIGHT TURN SIGNAL A 2 SOLENOID VALVE - REAR LEFT OUTRIGGER IN C/B 2 DISCONNECTED
2 DISCONNECTED
3 Y10 SOLENOID VALVE - AXLE LEVELLING G/R 3 DISCONNECTED 3 DISCONNECTED 3 DISCONNECTED
3 DISCONNECTED
4 Y5 SOLENOID VALVE - AXLE LEVELLING C/N 4 DISCONNECTED 4 SOLENOID VALVE - REAR LEFT OUTRIGGER UP B/N 4 DISCONNECTED
4 FRONT LEFT OUTR. LIMIT SWITCH NC P.S. 2RV
5 1ST SPEED SOLENOID VALVE M-B 5 DISCONNECTED FRONT LEFT OUTR. LIMIT SWITCH NC P.S. 5 SOLENOID VALVE - REAR LEFT OUTRIGGER DOWN V/N 5 DISCONNECTED
6 SENSOR POWER SUPPLY R-V 6 LEFT TURN SIGNAL L 5 SOLENOID VALVE - FRONT LEFT OUTRIGGER UP B/N 6 SOLENOID VALVE - REAR RIGHT OUTRIGGER DOWN A/R SLEWRING BLOCKED SENS. P.S. 2RV
B 6
REAR AXLE LEVELLING SENS. P.S.
B
7 DISCONNECTED 7 DISCONNECTED 6 SOLENOID VALVE - FRONT RIGHT OUTRIGGER IN A/B 7 SOLENOID VALVE - REAR RIGHT OUTRIGGER UP Z/B
7 SOLENOID VALVE - 1ST HYDR. SPEED B-V
8 SOLENOID VALVE - REAR STEERING AXLE LOCKED H-R 8 DISCONNECTED 7 SOLENOID VALVE - FRONT RIGHT OUTRIGGER UP Z/B 8 SOLENOID VALVE - REAR RIGHT OUTRIGGER IN A/B
8 SOLENOID VALVE - REAR AXLE LEVELLING C/N
9 OUTRIGGER RELAY SWITCHING S/N 9 DISCONNECTED 8 SOLENOID VALVE - FRONT LEFT OUTRIGGER OUT V/B 9 SOLENOID VALVE - REAR LEFT OUTRIGGER OUT V/B
9 SOLENOID VALVE - REAR AXLE LEVELLING G/R
10 DISCONNECTED 9 SOLENOID VALVE - FRONT LEFT OUTRIGGER IN C/B 10 GND N
XC5 - MARK 17-WAY 10 SIGNAL - CARDAN SHAFT SENSOR A-B
11 SOLENOID VALVE - LEFT OUTRIGGER OUT V/B 10 DISCONNECTED 11 SENSOR - REAR WHEELS ALIGNMENT L-B 11 SIGNAL - SLEWRING BLOCKED Z-B
12 SOLENOID VALVE - DIFFERENTIAL LOCKING C-B POS. FUNCTION DESCRIPTION 11 SOLENOID VALVE - FRONT LEFT OUTRIGGER UP M/N DISCONNECTED M-N
12 12 DISCONNECTED
C 13 DISCONNECTED NOT USED 12 SOLENOID VALVE - FRONT LEFT OUTRIGGER DOWN V/N 13 DISCONNECTED Z-N C
13 DISCONNECTED
14 SOLENOID VALVE - DISPLACEMENT CHANGE C-V 13 SOLENOID VALVE - FRONT RIGHT OUTRIGGER DOWN A/R
14 POWER SUPPLY - LICENCE PLATE LIGHT G-N
MECH. SPEED LIGHT POWER SUPPLY A-R
15 2ND SPEED SOLENOID VALVE B-N 15 CRAB STEERING SOLENOID VALVE C-N
16 DISCONNECTED 16 4-WHEEL STEERING SOLENOID VALVE H-R
17 SOLENOID VALVE - FOUR-WHEEL STEER H-R 17
18 SOLENOID VALVE - CRAB STEER C-N 18 SOLENOID VALVE - 2ND HYDR. SPEED B-R
19 SIGNAL - BOOM DOWN C-L 19 SOLENOID VALVE - DISPLACEMENT CHANGE V
D D
20 SIGNAL - AXLE BLOCKED V-Z 20 DISCONNECTED
21 SIGNAL - REAR ALIGNMENT L-G 21 SOLENOID VALVE - DIFFERENTIAL LOCKING C-B
A LIGHT BLUE
2 SOLENOID VALVE - RIGHT STAB. OUT M-N B WHITE
12V 12V 12V 12V 12V
Operation: Wiring diagram Girolift 5022 (from serial no. 10079) • Table:
DANFOSS board C.05.04
1 2 3 4 5 6 7 8
F F
Operation: Wiring diagram Girolift 5022 (from serial no. 10079) • Table:
CONTROL UNIT board C.05.04
1 2 3 4 5 6 7 8
A A
POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL POS. FUNCTION DESCRIPTION COL
Right pos. light Left high beam power supply Solenoid valve - 17 m boom V/N
1 Danfoss cont. unit power supply 2G 1 DISCONNECTED 1 steering axle locked V 1 Lights switch power supply L/N 1 Solenoid valve - 17 m boom A-N
2 2 Walvoil control unit power supply 2 signal - stabilizers for overload system 2 2
Pos. lights fuse power supply B A steering axle locked L-R DISCONNECTED DISCONNECTED
3 3 3 stabilizer sensor power supply 3 A/c system switch power supply 3 Signal - overload warning system
DISCONNECTED Work selector switch Z-N steering axle locked R-V A B-N
4 Outriggers lowered sensor 4 L-N 4 Signal - stabilizer for 4 Stop lights switch power supply 4 DISCONNECTED
R-V Emergency pump power supply B-G A-R
B transmission disengagement B
5 Front left pos. light G/N 5 Basket emerg.button power supply C-R 5 sensor - cardan shaft A-B 5 Beacon power supply G-V 5 Solenoid valve - boom extension H-L
6 3B6 control unit power supply 2R-N 6 Cab emerg.button out B/R 6 Sensor - 1st speed engaged A-V 6 Rear wiper power supply L-R 6 Solenoid valve - boom down L-R
7 Rear left pos. light G/N 7 7 Sensor - 2nd speed engaged A-R 7 Turn signal - light indicator S/N 7 Solenoid valve - boom down L-N
8 Position lights indicator G/N 8 Outrigger switch 2L/B 8 Low beam H 8 Front wiper power supply L/N 8 GND N
Switch lamp power supply
9 DISCONNECTED 9 Outrigger switch A-G 9 Low beam H 9 Instruments power supply 2B-R 9 Sensor - 17 m boom G-N
10 10 10 10 Warning light power supply 10 ARB forced signal
DISCONNECTED DISCONNECTED High beam V H-L Overload signal for Walvoil control unit 2B-N
11 Instruments backlight G 11 Electrostop M 11 displacement change
V 11 DISCONNECTED 11 Solenoid valve - boom extension S-N
solenoid power supply
C 12 Cab emerg.button power supply A/G 12 Left turn signal L 12 Blinking power supply A-R 12 DISCONNECTED C
13 Electrostop from jobsite G-M 13 Right turn signal A 13 49 A-N 13 DISCONNECTED
14 Electrostop M 14 optional L-G
X17- MARK 17 X8 - MARK 5
15 DISCONNECTED 15 Left position lights G-N
POS. FUNCTION DESCRIPTION COL kc9-kc10 relay 30 power supply POS. FUNCTION DESCRIPTION COL
16 DISCONNECTED
16 H-R X4 - MARK 9
Steering axle sway unlocking
1 DISCONNECTED 17 DISCONNECTED 1 58 CONTROL BOARD R
17 Right position lights 2G POS. FUNCTION DESCRIPTION COL
2 DISCONNECTED 2 Basket power supply H-R
3 DISCONNECTED 3 Pos. light switch power supply B-R 1 Moment alarm V-B
D 4 56a LEFT FRONT V 4 Warn. light switch power supply R-G 2 86 Aux circuit relay C D
5 56a RIGHT V 5 Cab interior lights power supply R 3 DISCONNECTED
6 Horn Z 4 Jobsite function signal S
K8
K10 K9
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
10
15
15
13
5
Horn
14 Horn 2Z
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
K4
K23 X7 - MARK 13
7.5
7.5
7.5
16
10
F A LIGHT BLUE F
K3
K12 K20 K21
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
10
10
ACB13201
B WHITE
CB1-D-12V
C ORANGE 3 DISCONNECTED
K24
NAIS
POS. FUNCTION DESCRIPTION COL G YELLOW 4 DISCONNECTED
1 DISCONNECTED H GREY
K13 K14
12V
12V
12V
NAiS
NAiS
NAiS
5 DISCONNECTED
2 V-N L BLUE
Forward speed
10
10
10
10
15
15
12V
12V
12V
12V
12V
NAiS
NAiS
NAiS
NAiS
NAiS
NAiS
8 DISCONNECTED
S PINK
10
10
10
10
10
5
15
G 9 DISCONNECTED G
6 V GREEN
Solenoid valve - 1st mechanical speed M-B 10
Z PURPLE DISCONNECTED
7 Solenoid valve - 2nd mechanical speed 2B-N 11 BRIDGE N
8 Transmission disconnected S-G REMARK: TWO-COLOUR WIRES ARE INDICATED
INDICATEDTHROUGH A COMBINATION OF THE 12 Forks block signal B-N
9 Solenoid valve - reverse speed 2M-V
Back-up lamp AFORESAID INITIALS AS FOLLOWS: BRIDGE
13 N
10 3A 3A 3A 3A
G/V ->YELLOW/GREEN (CROSSWISE COLOURING)
11 Solenoid valve - forward speed V-N G-V ->YELLOW-GREEN (LENGTHSWISE COLOURING)
12 Reverse speed H-V
A-B
H 13 Movement signal H
1 2 3 6 7 8
C.05.04
F6 FUSE - LOW BEAM 15A 4
Ref. Description Sheet
F7 FUSE - RIGHT POSITION LIGHTS SWITCH 3A 4
F1G MAIN FUSE 20A 1
F8 FUSE - LEFT POSITION LIGHTS SWITCH 3A 4
F1G MAIN FUSE 30A 1
F9 FUSE - INSTRUMENTS LIGHTING
F1G MAIN FUSE 60A 1
POWER SUPPLY 7,5A 6
F1G MAIN FUSE 20A 1
H01 LICENCE PLATE LIGHT 3
A1 ALTERNATOR 1
H1 LEFT SIDE LIGHT 3
B0 BATTERY 1
H2 RIGHT SIDE LIGHT 3
B10 SENSOR - CARRIAGES ALIGNED 7
H20 HORN 4
B11 PRESSURE SWITCH - ENGINE OIL FILTER 1
H22 FRONT RIGHT LIGHT 4
B11 SENSOR - PIN HIGH 7
H23 REAR LEFT LIGHT 4
B12 FUEL GAUGE 4
H24 LICENCE PLATE LIGHT 4
B12 THERMOSTAT - HIGH ENGINE WATER
H25 BACK-UP HORN 3
TEMPERATURE 1
H26 REAR RIGHT LIGHT 4
B12a FUEL RESERVE 4
H27 LIGHT 4
B13 HYDRAULIC OIL THERMOMETER - HIGH
TEMPERATURE 4 H9 LIGHT INDICATOR - BASKET ENABLED 8
B13 THERMOSTAT - HIGH ENGINE WATER K01 RELAY - START-UP 1
TEMPERATURE 1 K02 START AID RELAY 1
B14.1 MICRO-SWITCH - ENGINE OIL FILTER CLOGGED 1 K03 INJECTION RELAY 1
B15 MICRO-SWITCH - AIR FILTER CLOGGED 1 K04 RELAY - AUX CIRCUITS 2
B2 SENSOR - SLEWRING BLOCKED 7 K1 RELAY - HIGH BEAM 4
B3 SENSOR - REAR STEERING AXLE ALIGNED 7 K10 RELAY - TRANSMISSION DISCONNECTED 3
B4 PRESSURE SWITCH - LOW ENGINE OIL K11 RELAY - START-UP ENABLING COMMAND 1
PRESSURE 6 K12 RELAY - AUX CIRCUITS 2
F1 FUSE - FRONT WIPER 10A 5 K13 RELAY - EMERGENCY PUMP 2
F10 FUSE - EMERGENCY SWITCH 7.5A 4 K14 RELAY - OUTRIGGERS 8
F11 FUSE - BEACON 7,5A 6 K15 RELAY - BOOM OUT/IN 11
F12 FUSE - WORK LIGHTS 10A 4 K16 RELAY - BOOM UP/DOWN 11
F14 FUSE - DRIVE SWITCH 10A 3 K17 RELAY - TURRET ROTATION 11
F15 FUSE - HIGH BEAM 10A 4 K2 RELAY - HIGH BEAM 4
F16 FUSE - EMERGENCY LIGHT SWITCH 15A 5 K20 RELAY - OVERLOAD ALARM ACTIVATION
F17 FUSE - LIGHTS AND FLASHING 10A 4 IN PLATFORM 11
F18 FUSE - OUTRIGGERS LOWERED 10A 10 K21 RELAY - POWER ACTIVATION FROM
F19 FUSE - STEERING SELECTOR 10A 8 PLATFORM 11
F2 FUSE - HEATING 15A 6 K22 RELAY 11
F20 FUSE - EMERGENCY MUSHROOM-HEAD K23 INTERMITTENCE 5
PUSHBUTTON 10A 2 K24 TIMER 3
F21 FUSE - HORN 15A 4 K3 RELAY - HORN 4
F22 FUSE - PLATFORM ROTATION 15A 1 K4 RELAY - WORK LIGHTS 4
F23 FUSE - CAB LIGHTS 10A 6 K5 RELAY - 1st and 2nd MECHANICAL SPEED 3
F25 FUSE - 3B6 CONTROL UNIT 10A 11 K6 RELAY - POWER DISPLACEMENT CHANGE 3
F26 FUSE - OUTRIGGERS 10A 8 K7 RELAY - FORWARD SPEED 3
F2G MAIN FUSE 3A 1 K8 RELAY - REVERSE SPEED 3
F3 FUSE - STOP SWITCH 5A 4 K9 RELAY - TRANSMISSION DISCONNECTED 3
F3G MAIN FUSE 3A 1 KC1 RELAY - FRONT/REAR LEFT OUTRIGGER OUT 8
F4 FUSE - REAR WINDSCREEN WIPER 7.5A 6 KC10 RELAY - FRONT STEERING AXLE UNLOCKING 10
C.05.04
KC15 RELAY - SLEWRING LOCKED 7 S53 REAR LEFT OUTRIGGER MICRO-SWITCH 7
KC2 RELAY - FRONT/REAR LEFT OUTRIGGER IN 8 S54 REAR LEFT OUTRIGGER MICRO-SWITCH 7
KC3 RELAY - FRONT/REAR RIGHT OUTRIGGER OUT 9 S6 REAR RIGHT OUTRIGGER MICRO-SWITCH 7
KC4 RELAY - FRONT/REAR RIGHT OUTRIGGER IN 9 S7 SWITCH - A/C SYSTEM 6
KC5 RELAY - FRONT/REAR LEFT OUTRIGGER UP 8 X101 BEACON 6
KC6 RELAY - FRONT/REAR LEFT OUTRIGGER DOWN 8 X102 CAB INTERIOR LIGHTS 6
KC7 RELAY - FRONT/REAR RIGHT OUTRIGGER UP 9 Y01 SOLENOID VALVE - FORWARD SPEED 3
KC8 RELAY - FRONT/REAR RIGHT OUTRIGGER DOWN 9 Y02 SOLENOID VALVE - REVERSE SPEED 3
KC9 RELAY - REAR STEERING AXLE LOCKED 10 Y1 SOLENOID VALVE - SLEWRING LOCKED 9
L10 FRONT LEFT LIGHT 4 Y10 SOLENOID VALVE - FRONT AXLE LEVELLING 10
L8 LIGHT 4 Y11 SOLENOID VALVE - REAR RIGHT OUTRIGGER
M1 STARTING MOTOR 1 DOWN 9
M13 UPPER WINDSCREEN WIPER/WASHER MOTOR 5 Y11a SOLENOID VALVE - FRONT RIGHT OUTRIGGER
M3 ROOF WINDSHIELD WIPER/WASHER 6 DOWN 9
M5 HEATING 6 Y12 SOLENOID VALVE - REAR RIGHT OUTRIGGER UP 9
M74 A/C SYSTEM 6 Y12a SOLENOID VALVE - FRONT RIGHT
M8 EMERGENCY PUMP 2 OUTRIGGER UP 9
M91 PUMP MOTOR 5 Y13 SOLENOID VALVE - REAR RIGHT OUTRIGGER IN 9
R0 GLOW PLUGS 1 Y13a SOLENOID VALVE - FRONT RIGHT
OUTRIGGER IN 9
P1 ENGINE WATER TEMPERATURE GAUGE 1
Y14 SOLENOID VALVE - REAR RIGHT
P2 FUEL LEVEL GAUGE 4
OUTRIGGER OUT 9
P3 FUEL GAUGE 4
Y14a SOLENOID VALVE - FRONT RIGHT
P4 HOUR-METER 1
OUTRIGGER OUT 9
SX11 LIGHTS / WIPER SWITCH 5 Y15 SOLENOID VALVE - REAR STEERING AXLE
S0 BATTERY CUTOFF 1 LOCKED 10
S01 START-UP PANEL 1 Y15a SOLENOID VALVE - REAR STEERING AXLE
S1 RIGHT STABILIZER FOOT SWITCH 9 LOCKED 10
S10 OVERLOAD CUTOUT 11 Y16 ND
SOLENOID VALVE - 2 SPEED 3
S13 EMERGENCY MUSHROOM-HEAD PUSHBUTTON 2 Y17 SOLENOID VALVE - 1ST SPEED 3
S14 SWITCH - SPEED CHANGE 3 Y18 SOLENOID VALVE - DISPLACEMENT CHANGE 3
S15 SWITCH - DIFFERENTIAL LOCKING 8 Y19 SOLENOID VALVE - DIFFERENTIAL LOCKING 8
S16 WARNING SWITCH 8 Y2 SOLENOID VALVE - SLEWRING UNLOCKED 9
S17 SWITCH - EMERGENCY PUMP 2 Y20 SOLENOID VALVE - FOUR-WHEEL STEER 8
S18 SWITCH - LIGHTS 4 Y21 SOLENOID VALVE - CRAB STEER 8
S19 SWITCH - LIGHTS 4 Y22 SOLENOID VALVE - BOOM OUT/IN 11
S2 FRONT LEFT STABILIZER FOOT SWITCH 9 Y23 SOLENOID VALVE - FORKS/OUTRIGGERS 11
S20 SWITCH - HEATER 6 Y24 SOLENOID VALVE - ATTACHMENT LOCKED/
SX12 SPEED SWICTH 3 UNLOCKED 11
S21 SWITCH - WORK LIGHTS 4 Y25 SOLENOID VALVE - SWITCHING 11
S22 STEERING SELECTOR 8 Y26 SOLENOID VALVE - BOOM UP/DOWN 11
S3 REAR LEFT STABILIZER FOOT SWITCH 9 Y27 SOLENOID VALVE - TURRET ROTATION 11
S30 STOP LIGHTS MICRO-SWITCH 4 Y3 SOLENOID VALVE - FRONT LEFT STEERING
S4 REAR RIGHT STABILIZER FOOT SWITCH 9 AXLE UNLOCKED 10
S5 SWITCH - SLEWRING LOCKED/UNLOCKED 9 Y4 SOLENOID VALVE - FRONT RIGHT STEERING
S51 FRONT LEFT OUTRIGGER MICRO-SWITCH 7 AXLE UNLOCKED 10
S52 FRONT RIGHT OUTRIGGER MICRO-SWITCH 7 Y5 SOLENOID VALVE - FRONT AXLE LEVELLING 10
C.05.04
Y6 SOLENOID VALVE - REAR LEFT OUTRIGGER X155 2-WAY CONNECTOR
DOWN 8 X156 2-WAY CONNECTOR
Y6a SOLENOID VALVE - FRONT LEFT OUTRIGGER X157 2-WAY CONNECTOR
DOWN 8 X158 2-WAY CONNECTOR
Y7 SOLENOID VALVE - REAR LEFT OUTRIGGER UP 8 X159 2-WAY CONNECTOR
Y7a SOLENOID VALVE - FRONT LEFT OUTRIGGER UP 8 X16 13-WAY CONNECTOR
Y8 SOLENOID VALVE - REAR LEFT OUTRIGGER IN 8 X160 2-WAY CONNECTOR
Y8a SOLENOID VALVE - FRONT LEFT OUTRIGGER IN 8 X161 2-WAY CONNECTOR
Y9 SOLENOID VALVE - REAR LEFT OUTRIGGER OUT 8 X162 2-WAY CONNECTOR
Y9a SOLENOID VALVE - FRONT LEFT OUTRIGGER OUT 8 X163 2-WAY CONNECTOR
X1 8-WAY CONNECTOR - LIGHT INDICATORS X164 2-WAY CONNECTOR
X10 6-WAY CONNECTOR X165 2-WAY CONNECTOR
X104 3-WAY CONNECTOR X17 17-WAY CONNECTOR
X105 4-WAY CONNECTOR X18 13-WAY CONNECTOR
X11 13-WAY CONNECTOR X19 21-WAY CONNECTOR
X12 5-WAY CONNECTOR X2 12-WAY CONNECTOR - LIGHT INDICATORS 6
X122 2-WAY CONNECTOR X20 17-WAY CONNECTOR
X123 2-WAY CONNECTOR X21 40-WAY DEUTSCH CONNECTOR - TYPE B
X127 2-WAY CONNECTOR X21a 40-WAY DEUTSCH CONNECTOR - TYPE B
X128 2-WAY CONNECTOR X22 12-WAY CONNECTOR
X129 2-WAY CONNECTOR X23 3-WAY DEUTSCH CONNECTOR
X13 6-WAY CONNECTOR X25 17-WAY CONNECTOR
X132 3-WAY CONNECTOR X26 11-WAY CONNECTOR
X133 2-WAY CONNECTOR X27 24-WAY DEUTSCH CONNECTOR
X134 3-WAY CONNECTOR X28 24-WAY DEUTSCH CONNECTOR
X135 3-WAY CONNECTOR X29 24-WAY DEUTSCH CONNECTOR 10
X136 3-WAY CONNECTOR X3 12-WAY CONNECTOR - LIGHT INDICATORS
X137 3-WAY CONNECTOR X30 2-WAY CONNECTOR
X138 2-WAY CONNECTOR X32 6-WAY CONNECTOR
X139 2-WAY CONNECTOR X33 6-WAY CONNECTOR
X140 2-WAY CONNECTOR X34 2-WAY 90° CONNECTOR
X141 2-WAY CONNECTOR X35 7-WAY CONNECTOR
X142 2-WAY CONNECTOR X4 9-WAY CONNECTOR
X143 2-WAY CONNECTOR X47 2-WAY 90° CONNECTOR
X144 2-WAY CONNECTOR X5 11-WAY CONNECTOR
X145 2-WAY CONNECTOR X50 24-WAY DEUTSCH CONNECTOR
X146 2-WAY CONNECTOR X51 4-WAY CONNECTOR
X147 2-WAY CONNECTOR X52 4-WAY CONNECTOR
X148 2-WAY CONNECTOR X53 4-WAY CONNECTOR
X149 2-WAY CONNECTOR X54 4-WAY CONNECTOR
X15 2-WAY CONNECTOR X55 40-WAY DEUTSCH CONNECTOR - TYPE B
X150 2-WAY CONNECTOR X6 17-WAY CONNECTOR
X151 2-WAY CONNECTOR X61 5-WAY CONNECTOR
X152 2-WAY CONNECTOR X70 1-WAY CONNECTOR
X153 2-WAY CONNECTOR X71 1-WAY CONNECTOR
X154 2-WAY CONNECTOR X72 2-WAY CONNECTOR
C.05.04
X73 2-WAY 90° CONNECTOR WIRE COLOURS
X74 1-WAY CONNECTOR
X76 70-WAY DEUTSCH CONNECTOR A LIGHT BLUE
X77 12-WAY CONNECTOR B WHITE
X8 5-WAY CONNECTOR C ORANGE
X88 12-WAY CONNECTOR G YELLOW
X9 13-WAY CONNECTOR H GREY
X91 2-WAY 90° CONNECTOR L BLUE
XB10 3-WAY DEUTSCH CONNECTOR M BROWN
XB11 3-WAY DEUTSCH CONNECTOR N BLACK
XB2 3-WAY DEUTSCH CONNECTOR R RED
XB3 3-WAY DEUTSCH CONNECTOR S PINK
XC1 21-WAY CONNECTOR V GREEN
XC3 13-WAY CONNECTOR Z PURPLE
XC4 13-WAY CONNECTOR
XC6 9-WAY CONNECTOR REMARK: Two-colour wires are indicated through a
XC7 17-WAY CONNECTOR combination of the aforesaid initials as follows:
XC8 21-WAY CONNECTOR
XH22 6-WAY CONNECTOR G/V = YELLOW/GREEN (Crosswise colouring)
XH23 4-WAY CONNECTOR G-V = YELLOW-GREEN (Lengthswise colouring)
XH24 2-WAY CONNECTOR
XH25 2-WAY CONNECTOR
XH26 4-WAY CONNECTOR
XJ3 12-WAY CONNECTOR
XJ30 18-WAY CONNECTOR
XJ4 20-WAY CONNECTOR
XJP2 8-WAY CONNECTOR
XJP3 8-WAY CONNECTOR
XJP4 8-WAY CONNECTOR
XM3 2-WAY CONNECTOR
XP1 14-WAY CONNECTOR
XP2 6-WAY CONNECTOR
XP3 6-WAY CONNECTOR
F5 FUSE - OPTIONAL 9
F27 FUSE - OPTIONAL 9
K18 RELAY - OPTIONAL 9
K19 RELAY - OPTIONAL 9
H80 WORK LIGHT 7
X7 13-WAY CONNECTOR
Turret rotation
reduction gear
block valve
Boom lowering
accumulator
Emergency
pump
Control valve
accumulator
Load-Sensing
valve
Turret rotation
reduction gear
Electric shackler
DFE 20 (Y25)
Pressure reducing
valve
DANFOSS
control valve
Attachment
locked/unlocked
Turret rotation
Y11 Y12 Y6 Y9
Y13 Y14 Y8 Y7
Machine front side
Rear
stabilizers
Y13 Y8 Y14 Y7 solenoid
Solenoid valve valve block
speed change
(Y16+Y17)
Y15A
Y11 Y6 Y12 Y9 Solenoid valve -
steering
Machine front side Solenoid valve (Y20+Y21)
front steering
Front axle levelling
stabilizers (Y5+Y10)
solenoid
valve block
Y15
Y15
Solenoid valve -
Y4 differential locking (Y19)
Y3
ARB display
ARB
control unit
boom line
X23
COMMON 0 V 37 X76/ 12 G 1 DF
SWITCH INPUT 22 X76/22 13 Z 1 DF X76/ 85 B-N 1 fplok Start aid relay command RELAY CONN. 125026 K2
SIGNAL X76/ 14 V 1 DF K3/ 86 S-G 1 fplok Start aid relay power supply Start aid relay
COMMON 0 VOLT X76/ 15 N-t 1 DF F1/1 30 L-N 2.5 fplok Glow plug power supply from fuse 125026
+5 VOLTS X76/ 16 R 1 DF X75/ 87 H-R 2.5 FPLOK Glow plugs power supply + 157104
SWITCH INPUT 11 X76/11 17 H 1 DF X29/10 S 1 - Light indicator - pre-heating
SWITCH INPUT 19 X76/19 18 M 1 DF 87a
B14 Sensor - air filter soiled X29/1 A-G 1 ff C X76/ 85 Z-B 1 fplok Injection relay command RELAY CONN. 125026 K3
Air filter GND GND/ N 1 ff C F2/2 86 S-G 1 fplok Injection relay coil power supply Injection relay
000000 GND B13/ N 1 - K2/86 S-G 1 - Start aid relay power supply 125026
F1/3 30 B 2.5 fplok Injection relay common power supply + 157104
X76 70-WAY DT CONN. 1 150100 X76/ 87 B 2 fplok Injection relay power supply
Engine diagnostic system 2 150100 87a
125450 3 150100
4 150100 F3/ 1 R 1 120142 +30 from battery SMALL FUSE HOLDER F2
5 150100 K3/86 2 S-G 1 120142 Injection relay coil power supply Fuse 3A
6 150100 125551
7 150100 + 163010
8 150100
9 150100 X71/ 1 R 2.5 120142 +30 from battery SMALL FUSE HOLDER F3
10 150100 F2/1 R 1 - +30 from battery Fuse 10A
SWITCH INPUT 11 X29/17 11 H 1 DF X76/ 2 R 1.5 120142 +30 Engine diagnostic system 125551
Warning light command X29/22 12 N-Z 1 DF X76/ R 1.5 - +30 Engine diagnostic system + 163007
13 150100
14 150100 K1/87 V 4 C/C6.120028 Start-up enabling command X73
15 150100 50 starting motor
16 150100 000000
17 150100
18 150100 K1/85 N 1 C/C10.101012 GND GND
SWITCH INPUT 19 X29/18 19 M 1 DF Y1/2 N 1 - GND Ground point
SWITCH INPUT 20 X29/19 20 L 1 DF Y2/2 N 1 - GND 000000
21 150100 B14/ N 1 - GND
SWITCH INPUT 22 X29/13 22 Z 1 DF X29/23 N 1.5 - GND + 900001
STOP light command X29/21 23 V-Z 1 DF X29/24 N 1.5 - GND
24 150100
SIGNAL X29/14 25 V 1 DF X76/ N 1.5 C/C8.120022 GND X70
26 150100 X76/ N 1.5 - GND - battery
27 150100 X76/ N 1.5 - GND 000000
SWITCH INPUT 28 X29/20 28 S 1 DF
29 150100 F3/1 R 2.5 C/C8.120022 +30 from battery X71
30 150100 + battery
31 150100 000000
32 150100
33 150100 X29/11 1 V-N 1.5 ffda Optional A/C 1-WAY CONN. X74
34 150100 Optional A/C
35 150100 125005
36 150100
COMMON 0 V 37 X29/12 37 G 1 DF K2/87 H-R 2.5 FFG Glow plugs power supply X75
38 150100 Glow plugs
39 150100 000000
40 150100
41 150100 AA/ R 16 C/C10.101089 BB
Injection relay command K3/85 42 Z-B 1 DF Connect to
Start aid relay command K2/85 43 B-N 1 DF 000000
COMMON 0 VOLT X29/15 44 N-t 1 DF starting motor
+5 VOLTS X29/16 45 R 1 DF
46 150100 + 900001
47 150100
Power supply: injection relay K3/87 48 B 2 DF AA/ R 4 FFDAG Start relay common power supply CC
49 150100 Connect to 30
50 150100 000000
51 150100 Connect to 30 of the start relay start relay
52 150100
53 150100 DD/ R 10 C/C6.101055 EE
54 150100 Connect to
55 150100 000000
+30 Engine diagnostic system F3/2 56 R 1.5 DF alternator
+30 Engine diagnostic system F3/ 57 R 1.5 DF
GND X70/ 58 N 1.5 DF + 900001
59 150100
60 150100
61 150100
62 150100
63 150100
64 150100
65 150100
66 150100
67 150100
GND X70/ 68 N 1.5 DF
GND X70/ 69 N 1.5 DF
Electrostop X29/8 70 B 2 DF
Y2 S/V CONN. 125234 S/V command - reverse speed X29/3 1 M-V 1 101077
1A
Solenoid valve - reverse speed GND GND/ 2 N 1 101077
125234
AA BB/ R 16 C/C6.101115
Connect to common Start relay common power supply CC/ R 4 -
000000
fuse box
+ 900001
DD EE/ R 10 C/C10.101012
Connect to
000000
starting motor
+ 900001
0A006802
C.05.04
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X27 DT CONN. 125457 Sensor power supply Sal1/ 1 R-V 1 DF X27/4 N 1.5 C/C6.120028 GND gnd1.1
To RH dashboard line Signal - carriages aligned sensor B10/C 2 M-B 1 DF B4/ N 1 - GND Ground point
125457 Signal - fuel level from float B12/ 3 Z/N 1 DF B10/B N 1 - GND 000000
GND gnd1.1/ 4 N 1.5 DF B11/B N 1 - GND + 900001
DT CONNECTOR - TYPE 'C'
Light indicator - hydraulic oil filter clogged B14/ 9 H-L 1 DF H25/2 N 1 - GND 000000
10 150100 H22/1 N 1.5 - GND + 900001
Rear right turn signal H26/2 11 A 1 DF
Fog lamp H27/ 12 M-V 1 DF L8/ N 1.5 C/C6.120028 GND gnd1.3
Work ligth L8/ 13 G-N 1.5 DF H20/ N 1.5 - GND Ground point
Horn H20/ 14 Z 1.5 DF H26/4 N 1 - GND 000000
+15 Stop lights switch S30/ 15 R 1 DF B12/ N 1 - GND + 900001
Signal - fuel from float reserve warning light B12/ 16 Z-N 1 DF
Light indicator - low engine oil pressure B4/ 17 H-R 1 DF X27/13 G-N 1.5 ff C Work ligth L8
Rear right position lights H26/1 18 G 1 DF gnd1.3/ N 1.5 ff C GND Work ligth
Signal - pin high B11/C 19 A-N 1 DF 000000
Signal - hydraulic oil temperature B13/ 20 H/N 1 DF
21 150100 X27/14 Z 1.5 ff C Horn H20
Emergency pump power supply M8/ 22 L-G 1 DF gnd1.3/ N 1.5 ff C GND Horn
Back-up horn power supply H27/ 23 B 1 DF 000000
Front right turn signal H22/5 24 A 1 DF
X27/15 R 1 ff C +15 Stop lights switch S30
Sal1 Sensor power supply X27/1 R-V 1 - H26/3 R-N 1 ff C Right stop lights Stop switch
Ground point Sensor power supply B10/A R-V 1 - H23/3 R-N 1 - Left stop lights 000000
000000 Sensor power supply B11/A R-V 1 -
Ultrasound welding and cover X27/17 H-R 1 ff C Light indicator - low engine oil pressure B4
with thermally insulated tube + 750161 gnd1.1/ N 1 ff C GND Pressure switch - low
000000
B10 3-WAY DT CONN. Sensor power supply Sal1/ A R-V 1 DF engine oil pressure
Sensor - carriages aligned GND gnd1.1/ B N 1 DF
125406 125407 Signal - carriages aligned sensor X27/2 C M-B 1 DF X27/22 L-G 1 ff C Emergency pump power supply M8
gnd1.2/ N 1 ff C GND Emergency pump
000000
B11 3-WAY DT CONN. Sensor power supply Sal1/ A R-V 1 DF
Sensor - pin high GND gnd1.1/ B N 1 DF H27/ 1 B 1 DF Back-up horn 2-WAY DT CONN. H25
125406 125407 Signal - pin high X27/19 C A-N 1 DF gnd1.2/ 2 N 1 DF GND Back-up horn
125402 125403
H22 6-WAY DT CONN. GND gnd1.2/ 1 N 1.5 DF Join:
Front right light Right low beam X27/7 2 H 1.5 DF + 125400
+ 125401
125414 125415 Right high beam X27/8 3 V 1.5 DF
+ 120110 x2
Front right position lights H26/1 4 G 1 DF
Front right turn signal X27/24 5 A 1 DF
6 150100 H22/4 1 G 1 ffda Front right position lights 4-WAY CONN. H26
X27/18 G 1 - Rear right position lights Rear right light
B12 Signal - fuel level from float X27/3 Z/N 1 - X27/11 2 A 1 ffda Rear right turn signal 125011
Fuel gauge Signal - fuel from float reserve warning light X27/16 Z-N 1 - S30/ 3 R-N 1 ffda Right stop lights Join ring nut:
000000 GND gnd1.3/ N 1 - gnd1.3/ 4 N 1 ffda GND + 103011
H23 4-WAY CONN. Rear left position lights X27/5 1 G-N 1 ffda
Rear left light Licence plate light H24/1 G-N 1 -
125011 Rear left turn signal X27/6 2 L 1 ffda
Join ring nut: Left stop lights S30/ 3 R-N 1 ffda
+ 103011 GND gnd1.2/ 4 N 1 ffda
GND H24/2 N 1 -
+ 128010
+ 128018
0A006801
C.05.04
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X25 17-WAY MK CONN. Signal - Overload warning system X7/1 1 B-N 1 FFK GND/ 1 N 1.5 FFK GND 13-WAY MK CONN. X26
To LH dashboard line 1st heating speed X5/4 2 C 1.5 FFK X61/1 2 L-G 1 FFK Light indicator - parking brake To LH ddashboard line
125214 Signal - boom up X7/3 3 B/V 1 FFK X61/3 3 B-G 1 FFK +12 from outriggers 125213
Signal - boom down X7/4 4 C-L 1 FFK X61/4 4 S-G 1 FFK Transmission disconnected
Signal - outriggers X7/5 5 L/R 1 FFK X9/| 5 A-B 1 FFK Pump power supply
3B6 power supply X7/6 6 R-N 1.5 FFK X1/ 6 G-V 1.5 FFK +15 beacon
GND GND/ 7 N 1.5 FFK X3/1 7 L-R 1 FFK +15 rear windscreen wiper
Carriages aligned X7/8 8 M-B 1 FFK X2/ 8 R 1 FFK +30 cab lights
Platform input X7/9 9 H/N 1 FFK X4/1 9 R-V 1 FFK +15 joystick
Robot input X7/10 10 A/B 1 FFK X4/2 10 G-N 1 FFK Signal - joystick
Man. lower output X7/11 11 B 1 FFK X4/3 11 N 1 FFK GND
Weight A0 X8/5 12 Z-N 1 FFK GND/ N 1 - GND
Weight A1 X8/8 13 M-N 1 FFK X80/1 12 G-V 1.5 FFK Work light
Weight B0 X8/9 14 G-N 1 FFK X4/4 13 C 0.5 FFK Neutral pos. manip op.
Weight B1 X8/10 15 H-R 1 FFK
86 relay - basket full X8/1 16 N-Z 1 FFK X26/12 1 G-V 1.5 ffda Work light 2-WAY CONN. X80
2nd heating speed X5/3 17 M 1.5 FFK GND/ 2 N 1.5 ffda GND Work light
125007
X4 4-WAY DT CONN. +15 joystick X26/9 1 R-V 1 DF
Joystick Signal - joystick X26/10 2 G-N 1 DF X26/7 1 L-R 1 ffda +15 rear windscreen wiper 2-WAY CONN. X3
125410 125411 GND X26/11 3 N 1 DF GND/ 2 N 1 ffda GND Roof windshield
Neutral pos. manip op. X26/13 4 C 0.5 DF 125007
wiper/washer
X9 2-WAY 90° CONN. Pump power supply X26/5 | A-B 1 ffda X26/8 R 1 ff C +30 cab lights X2
Pump _
GND GND/ N 1 ffda GND/ N 1 ff C GND Cab lights
125018 000000
X61 5-WAY MK CONN. Light indicator - parking brake X26/2 1 L-G 1 FFK X26/6 G-V 1.5 ff C +15 beacon X1
Connect GND GND/ 2 N 1 FFK GND/ N 1.5 ff GND Beacon
125209 +12 from outriggers X26/3 3 B-G 1 FFK 000000
X61a Transmission disconnected X26/4 4 S-G 1 FFK
5 X25/7 N 1.5 C/C6.120028 GND Ground point GND
X26/1 N 1.5 - GND
X5 4-WAY CONN. GND GND/ 1 N 1.5 ffda X26/ N 1 - GND 000000
Heater motor 2 X1/ N 1.5 - GND
125011 2nd heating speed X25/17 3 M 1.5 ffda
1st heating speed X25/2 4 C 1.5 ffda X2/ N 1 C/C6.120028 GND
X3/2 N 1 - GND
X8 12-WAY DT CONN. 86 relay - basket full X25/16 1 N-Z 1 DF X9/_ N 1 - GND
3B6 2 150100 X61/2 N 1 - GND
125422 125423 3 150100
4 150100 X5/1 N 1.5 C/C6.120028 GND
Weight A0 X25/12 5 Z-N 1 DF X7/7 N 1.5 - GND
6 150100 X80/2 N 1.5 - GND
7 150100
Weight A1 X25/13 8 M-N 1 DF X61a/1 L-G 1 ff C Connect in pos. 4 NO S6
Weight B0 X25/14 9 G-N 1 DF X61a/2 N 1 ff C Connect in pos. 1 com. Parking brake
Weight B1 X25/15 10 H-R 1 DF 000000
11 150100
12 150100
X61a/3 B-G 1 ff C Connect in pos. 1 com. S7
X7 12-WAY DT CONN. Signal - overload warning system X25/1 1 B-N 1 DF X61a/4 S-G 1 ff C Connect in pos. 2 NC Parking brake
3B6 2 150100 000000
125422 125423 Signal - boom up X25/3 3 B/V 1 DF
Signal - boom down X25/4 4 C-L 1 DF
Signal - outriggers X25/5 5 L/R 1 DF
3B6 power supply X25/6 6 R-N 1.5 DF
GND GND/ 7 N 1.5 DF
Carriages aligned X25/8 8 M-B 1 DF
Platform input X25/9 9 H/N 1 DF
Robot input X25/10 10 A/B 1 DF
Man. lower output X25/11 11 B 1 DF
12 150100
0A006446
INSTRUMENTS LIGHTING P1/2 9 G 1 FFK S22/A 8 V 1.5 FFK +15 Steering selector
POS. LIGHTS FUSE POWER SUPPLY S19/6 10 B 1.5 FFK S22/E 9 L-G 1 FFK Light indicator - rear steering axle aligned
POWER SUPPLY: LIGHTS SWITCH S19/1 11 H-G 1.5 FFK S22/C 10 H-R 1.5 FFK Four-wheel steer
+SWITCH - HEATHER S20/3 12 A-R 1.5 FFK S22/B 11 C-N 1.5 FFK Crab steer
1st SPEED S20/5 13 C 1.5 FFK P4/- 12 N 1 FFK GND
2nd SPEED S20/1 14 M 1.5 FFK H18/1 N 1 - GND
15 P4/+ 13 H 1 FFK D+ alternator
WORK LIGHTS RELAY ACTIV. S21/1 16 L/G 1 FFK S14/5 14 C-R 1 FFK +15 Switch - speed change
INSTRUMENTS LIGHTING P2/2 17 G 1 FFK S14/1 15 G-R 1 FFK Mechanical speed output
INSTRUMENTS LIGHTING P3/5 G 1 - H14/1 16 A/R 1 FFK Light indicator - 2nd mechanical speed
S15/5 17 C-B 1.5 FFK Differential switch +15
P1 6-WAY CONN. - INSTRUMENTS GND P4/ 1 N 1 120467 S15/1 18 C-B 1 FFK Power supply: differential locking solenoid valve
ENGINE WATER TEMP. GAUGE INSTRUMENTS LIGHTING X20/9 2 G 1 120467 S19/3 19 H-L 1.5 FFK POWER SUPPLY: FW/REV. SELECTOR & WARNING
124220 H2O temp. signal X19/2 3 H-L 1 120467 S16/2 20 R 1 FFK +30 switch - light indicators
Light indicator - MAX H2O temp. X19/6 4 H/R 1 120467 S16/4 21 A-R 1 FFK FLASHING POWER SUPPLY
5
+15 instruments X19/1 6 B-R 1 120467 H17/ B-R 1 FF C +15 LIGHT SWITCH A
P2/6 B-R 1 - +15 LIGHT SWITCH
P2 6-WAY CONN. - INSTRUMENTS GND P4/ 1 N 1 120467 P3/1 B-R 1 - +15 LIGHT SWITCH 000000
HYDRAULIC OIL TEMP. INSTRUMENTS LIGHTING X20/17 2 G 1 120467 S21/5 G/R 1 - +SWITCH - WORK LIGHT
124220 HYDRAULIC OIL TEMPERATURE INDICATOR X19/3 3 H/N 1 120467
4
A
5
E F
+15 LIGHT SWITCH A/ 6 B-R 1 120467 B C
D
P3 6-WAY CONN. - INSTRUMENTS +15 LIGHT SWITCH A/ 1 B-R 1 120467
FUEL GAUGE 2 WIRE INSERTION SIDE
124220 Light indicator - Fuel reserve X19/5 3 Z/N 1 120467
Fuel gauge X19/4 4 Z-N 1 120467
INSTRUMENTS LIGHTING X20/17 5 G 1 120467 X19/8 A V 1.5 120272 +15 Steering selector MERIT CONN.125128 S22
GND S22/ 6 N 1 120467 X19/11 B C-N 1.5 120272 Crab steer STEERING SELECTOR
X19/10 C H-R 1.5 120272 Four-wheel steer 125128
P4 D+ alternator X19/13 + H 1 ff C D
HOUR-METER GND X19/12 - N 1 FF C X19/9 E L-G 1 120272 Light indicator - rear steering axle aligned
000000 GND P1/1 N 1 - H17/1 F N 1 120272 GND
GND P2/1 N 1 - P3/6 N 1 - GND
S18 8-WAY CONN. FOG LAMP X20/7 1 H-L 1 ffda X20/5 1 L-G 1 ffda EMERGENCY PUMP 8-WAY CONN. S17
FOG LAMP SWITCH 2 2 SWITCH - EMERGENCY PUMP
125056 3 3 125056
4 4
+SWITCH - FOG LAMP X20/6 5 H/N 1 ffda X20/4 5 L-N 1 ffda +SWITCH - EMERGENCY PUMP
6 6
7 7
8 8
H18 2-WAY CONN. GND X19/ 1 N 1 120272 H16/ 1 N 1 120272 GND 2-WAY CONN. H17
LIGHT INDICATOR - FOG LAMP GND H19/1 N 1 - S22/F N 1 - GND LIGHT INDICATOR -
125374 +15 LIGHT SWITCH X19/ 2 B-R 1 120272 H15/2 2 B-R 1 120272 +15 SW LAMP 125374
+15 LIGHT SWITCH H19/2 B-R 1 - A/ B-R 1 - +15 SW LAMP EMERGENCY PUMP
S19 8-WAY CONN. POWER SUPPLY: LIGHTS SWITCH X20/11 1 H-G 1.5 ffda X20/1 1 A 1 ffda RIGHT TURN SIGNAL 8-WAY CONN. S16
LIGHTS SWITCH + LIGHTS SWITCH X20/8 2 B-R 1.5 ffda X19/20 2 R 1 ffda Light indicators switch +30 SWITCH - LIGHT
125056 POWER SUPPLY: FW/REV SEL.& WARNING X19/19 3 H-L 1.5 ffda X20/2 3 L 1 ffda LEFT TURN SIGNAL 125056
Emergency lights switch +15 S16/8 L/R 1 - X19/21 4 A-R 1 ffda FLASHING POWER SUPPLY INDICATORS
4 S16/6 A-R 1 - FLASHING POWER SUPPLY
5 X20/3 5 A-N 1 ffda 49
POS. LIGHTS FUSE POWER SUPPLY X20/10 6 B 1.5 ffda S16/4 6 A-R 1 ffda FLASHING POWER SUPPLY
7 S16/8 7 L/R 1 ffda Light indicator bridge
8 S19/ 8 L/R 1 ffda Light indicators switch +15
S16/7 L/R 1 - Light indicator bridge
H19 2-WAY CONN. GND H18/1 1 N 1 120272
LIGHT INDICATOR - LIGHTS GND H20/1 N 1 - H15/1 N 1 ff C GND H16
125374 +15 LIGHT SWITCH H18/2 2 B-R 1 120272 H17/1 N 1 - GND LIGHT INDICATOR - WARNING LIGHTS
+15 LIGHT SWITCH H20/2 B-R 1 - 000000
1st SPEED X20/13 5 C 1.5 ffda X19/17 5 C-B 1.5 ffda +15 Switch differential
6 6
7 7
8 8
H20 2-WAY CONN. GND H19/1 1 N 1 120272 H14/2 1 N 1 120272 GND 2-WAY CONN. H15
LIGHT INDICATOR - HEATER GND H21/1 N 1 - H16/ N 1 - GND LIGHT INDICATOR -
125374 +15 LIGHT SWITCH H19/2 2 B-R 1 120272 H21/2 2 B-R 1 120272 +15 LIGHT SWITCH 125374
+15 LIGHT SWITCH H21/2 B-R 1 - H17/2 B-R 1 - +15 LIGHT SWITCH DIFFERENTIAL LOCKING
S21 8-WAY CONN. WORK LIGHTS RELAY ACTIVATION X20/16 1 L/G 1 ffda X19/15 1 G-R 1 ffda Mechanical gear ouput 8-WAY CONN. S14
SWITCH - WORK 2 2 SWITCH - SPEED CHANGE
125056 3 3 125056
LIGHTS (OPTIONAL) 4 4
+SWITCH - WORK LIGHTS A/ 5 G/R 1 ffda X19/14 5 C-R 1 ffda +15 Switch - speed change
6 6
7 7
8 8
H21 2-WAY CONN. GND H20/1 1 N 1 120272 X19/16 1 A/R 1 120272 Light indicator - 2nd mechanical speed 2-WAY CONN. H14
LIGHT INDICATOR - WORK GND H14/2 N 1 - H21/1 2 N 1 120272 GND LIGHT INDICATOR -
125374 +15 LIGHT SWITCH H20/2 2 B-R 1 120272 H15/1 N 1 - GND 125374
LIGHTS (OPTIONAL) +15 LIGHT SWITCH H15/2 B-R 1 - SPEED CHANGE
0A006445
X6 17-WAY MK CONN. 1 H6/ 1 B-R 1 120272 LIGHT SW POWER SUPPLY 2-WAY CONN. H7
CONTROL UNIT +12 STEER ACCUM. SOLENOID VALVE X27/21 2 S/N 1 FFK X1/6 B-R 1 - LIGHT INDICATOR POWER SUPPLY light indicator
125214G +15 SWITCH - DIFFERENTIAL LOCKING X36E/ 3 Z-N 1.5 FFK H6/ 2 N 1 120272 LIGHT SW GND 125374
POWER SUPPLY: EMERGENCY PUMP SWITCH X20/4 4 L-N 1 FFK GND2/ N 1 - GND
+BASKET EMERG. BUTTON X36A/ 5 C-R 1 FFK
CAB EMERG. BUTTON OUT S13/ 6 B/R 1 FFK XJ3B/4 1 C/N 1 ffda SWAY CONTROL PUSHBUTTON 8-WAY CONN. S6
WORK SELECTOR SWITCH X36D/ 7 B-R 1.5 FFK 2 LEVELLING ACTIV.
8 3 125056
9 4
10 S5/ 5 R-V 1 ffda + SWITCH - OUTRIGGERS
BASKET EMERG. BUTTON POWER SUPPLY X28/10 11 M 1 FFK 6
+ CAB EMERG. BUTTON S13/ 12 A/G 1 FFK 7
ELECTROSTOP FROM JOBSITE X36A/ 13 G-M 1 FFK 8
ELECTROSTOP X29/8 14 M 1.5 FFK
15 H5/ 1 B-R 1 120272 LIGHT SW POWER SUPPLY 2-WAY CONN. H6
16 H7/1 B-R 1 - LIGHT SW POWER SUPPLY light indicator
SOLENOID VALVE - REAR STEERING AXLE LOCKED X21/1 17 H-R 1.5 FFK H5/ 2 N 1 120272 LIGHT SW GND 125374
H7/2 N 1 - LIGHT SW GND
X5 11-WAY MK CONN. FRONT RIGHT POSITION LIGHT X27/18 1 G 1 FFK
CONTROL UNIT POS. LIGHTS FUSE POWER SUPPLY X20/10 2 B 1.5 FFK X23/B 1 S-G 1 ffda SOLENOID VALVE - SLEWRING LOCKED Y2 8-WAY CONN. S5
125212 POWER SUPPLY: DANFOSS CONTROL UNIT X15/1 3 R-V 1 FFK X4/7 S-G 1 - SLEWRING LOCKED/UNLOCKED SLEWRING LOCK/UNLOCK ACTIV.
POWER SUPPLY: DANFOSS CONTROL UNIT X15/2 R-V 1 - 2 125056
POWER SUPPLY: DANFOSS CONTROL UNIT Sal6/ 4 R-V 1 FFK S4/3 3 R-V 1 ffda + SWITCH - OUTRIGGERS
LIGHT INDICATOR - FRONT LEFT POSITION LIGHT X10/4 5 G-N 1 FFK S6/5 R-V 1 - + SWITCH - OUTRIGGERS
POWER SUPPLY: 3B6 CONTROL UNIT X25/6 6 R-N 1.5 FFK 4
+OVERLOAD CUTOUT SWITCH S10/ R-N 1 - 5
REAR LEFT POSITION LIGHT X27/5 7 G-N 1 FFK 6
LIGHT INDICATOR - POSITION LIGHT X2/7 8 G-N 1 FFK X23/A 7 B-G 1 ffda SOLENOID VALVE - SLEWRING LOCKED Y2
+ SWITCH - OUTRIGGERS S1/3 9 R-V 1 FFK X4/5 B-G 1 - TO DANFOSS CONTROL UNIT
+SENSOR X21/13 R-V 1 - 8
10
INSTRUMENTS LIGHT INDICATOR X20/17 11 G 1 FFK H4/ 1 B-R 1 120272 LIGHT SW POWER SUPPLY 2-WAY CONN. H5
H6/1 B-R 1 - LIGHT SW POWER SUPPLY light indicator
2-WAY 90° CONN. 86 RELAY - AUX CIRCUITS |
X34 X4/2 C 1 fplok H4/ 2 N 1 120272 LIGHT SW GND 125374
_
Relay - aux circuits 85 RELAY - AUX CIRCUITS X4/9 N-Z 1 fplok H6/2 N 1 - LIGHT SW GND
125310
XJ3/3 1 Z/B 1 ffda REAR RH ARM 8-WAY CONN. S4
+ 157115 2 RH FOOT ARM
S3/3 3 R-V 1 ffda + SWITCH - OUTRIGGERS 125056
X4 9-WAY MK CONN. +12 OVERLOAD WARN. SYST. INPUT X28/16 1 A-V 1 FFK S5/3 R-V 1 - + SWITCH - OUTRIGGERS REAR
CONTROL UNIT 86 RELAY - AUX CIRCUITS X34/| 2 C 1 FFK 4
125211 3 5
SWITCH - SLEWRING LOCKED/UNLOCKED XJ3B/6 4 G/R 1 FFK 6
TO DANFOSS CONTROL UNIT S5/7 5 B-G 1 FFK XJ3/2 7 A/R 1 ffda REAR RH FOOT
PLATFORM ENABLED X28/5 6 V-B 1 FFK 8
PLATFORM ENABLED XJP2/5 V-B 1 -
SLEWRING LOCKED/UNLOCKED S5/1 7 S-G 1 FFK H3/ 1 B-R 1 120272 LIGHT SW POWER SUPPLY 2-WAY CONN. H4
8 H5/1 B-R 1 - LIGHT SW POWER SUPPLY light indicator
85 RELAY - AUX CIRCUITS X34/_ 9 N-Z 1 FFK H3/ 2 N 1 120272 LIGHT SW GND 125374
H5/2 N 1 - LIGHT SW GND
TRANSMISSION DISCONNECTED X26/4 8 S-G 1 FFK XJ3B/3 7 A/B 1 ffda FRONT RH FOOT
SOLENOID VALVE - REVERSE SPEED X29/3 9 M-V 1 FFK 8
A AUX CIRCUITS RELAY OUTPUT B/ M 10 C/C6.101083 X22/1 1 L/R 1 120171 +SOLENOID VALVE - BOOM OUT/IN 8-WAY CONN. 125678 XJP4
X22/4 2 A-G 1 120171 +SOLENOID VALVE - BOOM UP/DOWN light indicators
000000 X22/2 3 M-N 1 120171 +SOLENOID VALVE - FORKS/OUTRIGGERS 125678
X22/3 4 B-N 1 120171 +SOLENOID VALVE - TURRET ROTATION
+ 128101 X18/12 5 R-G 1 120171 SOLENOID VALVE - ATTACHMENT LOCKED/UNLOCKED
6
7
8
X28/1 1 A-N 1 120171 SIGNAL - BOOM UP/DOWN 8-WAY CONN. 125678 XJP2
X28/2 2 L-R 1 120171 SIGNAL - TURRET ROTATION DANFOSS CONTROL UNIT
X28/3 3 L-B 1 120171 SIGNAL - BOOM OUT/IN 125678
X28/4 4 V 1 120171 +12 JOYSTICK IN MOTION
X4/ 5 V-B 1 120171 PLATFORM ENABLED
X28/6 6 B-R 1 120171 ROBOT POWER SUPPLY
7
X28/7 8 B-N 1 120171 SENSOR - FORKS COUPLED
X26/13 1 C 0.5 120171 Neutral pos. manip. 8-WAY CONN. 125678 XJP3
X25/10 2 A/B 1 120171 ROBOT DANFOSS CONTROL UNIT
3 125678
4
5
6
7
8
J1 30 RELAY - AUX CIRCUITS X30/A R 10 C/C6.101083
Relay - aux circuits X18/5 1 M/B 1 120171 SIGNAL - BOOM OUT/IN 20-WAY CONN. 125651 XJ4
000000 X22/7 2 A/G 1 120171 ATTACHMENT LOCKED/UNLOCKED DANFOSS CONTROL UNIT
X18/6 3 A/V 1 120171 SIGNAL - BOOM UP/DOWN 125651
+ 128101 X18/2 4 L/G 1 120171 SIGNAL - TURRET ROTATION SOLENOID VALVE
X35/4 5 L/B 1 120171 SIGNAL - ATTACHMENT LOCKED/UNLOCKED
J3 +30 RELAY BOARD S11/2 R 6 C/C6.101083 X22/10 6 Z-N 1 120171 +SOLENOID VALVE - SWITCHING
+30 control unit 7
000000 8
X21/28 9 V/B 1 120171 SOLENOID VALVE - LEFT OUTRIGGER OUT
+ 128101 X21/29 10 C/B 1 120171 SOLENOID VALVE - LEFT OUTRIGGER IN
X21/30 11 M-N 1 120171 SOLENOID VALVE - RIGHT OUTRIGGER OUT
J2 +15 RELAY BOARD S12/5 A 6 C/C5.101124 X21/31 12 A-B 1 120171 SOLENOID VALVE - RIGHT OUTRIGGER IN
+15 control unit X21/32 13 B/N 1 120171 SOLENOID VALVE - LEFT OUTRIGGER UP
000000 X21/33 14 V/N 1 120171 SOLENOID VALVE - LEFT OUTRIGGER DOWN
X21/34 15 Z/B 1 120171 SOLENOID VALVE - RIGHT OUTRIGGER UP
+ 128101 X21/ 16 A/R 1 120171 SOLENOID VALVE - RIGHT OUTRIGGER DOWN
X21/27 17 S/N 1 120171 OUTRIGGER RELAY SWITCHING
B AUX CIRCUITS RELAY OUTPUT A/ M 10 C/C6.101083 X21/24 18 G/R 1 120171 Y10 SOLENOID VALVE - AXLE LEVELLING
X21/23 19 C/N 1 120171 Y5 SOLENOID VALVE - AXLE LEVELLING
000000 X21/12 20 Z-B 1 120171 SENSOR - SLEWRING BLOCKED
+ 128101
0A006447
C.05.04
UNIT CONNECTOR FUNCTION # WIRE N. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE N. CONNECTOR UNIT
X22 12-WAY DT CONN. Power supply: boom out/in solenoid valve Y22/1 1 L/R 1 DF Y1/1 A B-G 1 DF Power supply: slewring blocked solenoid valve 3-WAY DT CONN. X23
To LH dashboard line Power supply: forks/outriggers solenoid valve Y23/1 2 M-N 1 DF Y2/1 B S-G 1 DF Power supply: slewring unlocked solenoid valve To LH dashboard line
125422 125423 Power supply: turret rotation solenoid valve Y27/1 3 B-N 1 DF GND/ C N 1.5 DF GND 125406 125407
Power supply: boom up/down solenoid valve Y26/1 4 A-G 1 DF
Power supply: attachment locked/unlocked solenoid valve Y24/1 5 G-R 1 DF
Signal - boom out/in solenoid valve Y22/2 6 M/B 1 DF X23/A 1 B-G 1 101077 Power supply: slewring blocked solenoid valve S/V CONN. 125234 Y1
1A
Signal - forks/outriggers solenoid valve Y23/2 7 A/G 1 DF GND/ 2 N 1 101077 GND Solenoid valve - slewring
Signal - turret rotation solenoid valve Y27/2 8 L-G 1 DF 125234
Signal - boom up/down solenoid valve Y26/2 9 A-V 1 DF blocked
Power supply: switching solenoid valve Y25/1 10 Z-N 1 DF
Signal - attachment locked/unlocked solenoid valve Y24/2 11 L/B 1 DF X23/B 1 S-G 1 101077 Power supply: slewring unlocked solenoid valve S/V CONN. 125234 Y2
1A
12 150100 GND/ 2 N 1 101077 GND Solenoid valve - slewring
125234
unlocked
GND GND X23/C N 1.5 C/C8.120022
Ground point GND Y22/ N 1 - X22/10 1 Z-N 1 101077 Power supply: switching solenoid valve S/V CONN. 125234 Y25
1A
000000 GND Y23/ N 1 - GND/ 2 N 1 101077 GND Solenoid valve - switching
125234
+ 900001 X3 GND Y25/2 N 1 C/C8.120022
GND Y1/2 N 1 -
GND Y2/2 N 1 - X22/4 1 A-G 1 101077 Power supply: boom up/down solenoid valve S/V CONN. 125234 Y26
X22/9 2 A-V 1 101077 Signal - boom up/down solenoid valve Solenoid valve - boom
GND Y27/ N 1 C/C8.120022 3 125526 138017
GND Y26/ N 1 - GND/ N 1 101077 GND up/down
GND Y24/ N 1 -
X22/3 1 B-N 1 101077 Power supply: turret rotation solenoid valve S/V CONN. 125234 Y27
Y22 S/V CONN. 125526 Power supply: boom out/in solenoid valve X22/1 1 L/R 1 101077 X22/8 2 L-G 1 101077 Signal - turret rotation solenoid valve Solenoid valve - turret rotation
Solenoid valve - boom out/in Signal - boom out/in solenoid valve X22/6 2 M/B 1 101077 3 125526 138017
125526 138017 3 GND/ N 1 101077 GND
GND GND/ N 1 101077
X22/5 1 G-R 1 101077 Power supply: attachment locked/unlocked solenoid valve S/V CONN. 125234 Y24
Y23 S/V CONN. 125526 Power supply: forks/outriggers solenoid valve X22/2 1 M-N 1 101077 X22/11 2 L/B 1 101077 Signal - attachment locked/unlocked solenoid valve Solenoid valve - attachment
Solenoid valve - forks/outriggers Signal - forks/outriggers solenoid valve X22/7 2 A/G 1 101077 3 125526 138017
125526 138017 3 GND/ N 1 101077 GND locked/unlocked
GND GND/ N 1 101077
0A006798
C.05.04
UNIT CONNECTOR FUNCTION # WIRE NR. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE NR. CONNECTOR UNIT
X50 DT CONN. 125453 Solenoid valve power supply: front left steering axle unlocked Y3/1 1 M-B 1 DF X50/9 1 M-B 1 101077 Power supply: front right steering axle unlocked solenoid valve S/V CONN. 125234 Y4
1A
To junction box GND GND1/ 2 N 1.5 DF GND1/ 2 N 1 101077 GND Solenoid valve - front right
125453 NC contact power supply: front LH stab. limit switch X51/1 3 R-V 1 DF 125234
NO contact output: front RH stab. limit switch X52/3 4 G-L 1 DF steering axle unlocked
5 150100
6 150100
Left turn signal H1/ 7 L 1 DF X51/2 1 B/R 1 DF NC contact power supply from front LH stab. 4-WAY DT CONN. X52
8 150100 X50/12 2 B-N 1 DF NC contact output: front RH stab. limit switch Micro-switch - front right
Solenoid valve power supply: front right steering axle unlocked Y4/1 9 M-B 1 DF X50/4 3 G-L 1 DF NO contact output: front RH stab. limit switch 125410 125411
Right turn signal H2/ 10 A 1 DF X51/3 4 H-L 1 DF NO contact power supply from front LH stab. outrigger
NO contact power supply: front RH stab. limit switch X51/4 11 R-V 1 DF
NC contact output: front RH stab. limit switch X52/2 12 B-N 1 DF
13 150100 X50/10 A 1 ff C Right turn signal H2
14 150100 Right turn signal
15 150100 000000
16 150100
Solenoid valve power supply: front left outrigger up Y7/1 17 B/N 1 DF
Solenoid valve power supply: front right outrigger in Y13/1 18 A/B 1 DF
Solenoid valve power supply:front right outrigger up Y12/1 19 Z/B 1 DF X50/22 1 M/N 1 101077 Solenoid valve power supply: front left outrigger out S/V CONN. 125234 Y14
1A
Solenoid valve power supply:front left outrigger out Y9/1 20 V/B 1 DF GND/ 2 N 1 101077 GND Solenoid valve - front right
Solenoid valve power supply:front left outrigger in Y8/1 21 C/B 1 DF 125234
Solenoid valve power supply: front left outrigger out Y14/1 22 M/N 1 DF outrigger out
Solenoid valve power supply: front left outrigger down Y6/1 23 V/N 1 DF
Solenoid valve power supply: front left outrigger down Y11/1 24 A/R 1 DF
X50/18 1 A/B 1 101077 Solenoid valve power supply: front right outrigger in S/V CONN. 125234 Y13
1A
GND/ 2 N 1 101077 GND Solenoid valve - front right
Y3 S/V CONN. 125234 Solenoid valve power supply: front LH steering axle unlocked X50/1 1 M-B 1 101077 125234
1A
Solenoid valve - front left GND GND1/ 2 N 1 101077 outrigger in
125234
steering axle unlocked
X50/19 1 Z/B 1 101077 Solenoid valve power supply: front right outrigger up S/V CONN. 125234 Y12
1A
GND/ 2 N 1 101077 GND Solenoid valve - front right
X51 4-WAY DT CONN. NC contact power supply: front LH stab. limit switch X50/3 1 R-V 1 DF 125234
Micro-switch - front NC contact power supply from front LH stab. X52/1 2 B/R 1 DF outrigger up
125410 125411 NO contact power supply from front LH stab. X52/4 3 H-L 1 DF
left outrigger NO contact power supply: front LH stab. limit switch X50/11 4 R-V 1 DF
X50/24 1 A/R 1 101077 Solenoid valve power supply: front left outrigger down S/V CONN. 125234 Y11
1A
GND/ 2 N 1 101077 GND Solenoid valve - front right
H1 Left turn signal X50/7 L 1 ff C 125234
Left turn signal outrigger down
000000
Y8 S/V CONN. 125234 Solenoid valve power supply: front left outrigger in X50/21 1 C/B 1 101077
1A
Solenoid valve - front left GND GND/ 2 N 1 101077
125234
outrigger in
Y7 S/V CONN. 125234 Solenoid valve power supply: front left outrigger up X50/17 1 B/N 1 101077
1A
Solenoid valve - front left GND GND/ 2 N 1 101077
125234
outrigger up
Y6 S/V CONN. 125234 Solenoid valve power supply: front left outrigger down X50/23 1 V/N 1 101077
1A
Solenoid valve - front left GND GND/ 2 N 1 101077
125234
outrigger down
0A006799
C.05.04
UNIT CONNECTOR FUNCTION # WIRE NR. N. REF. P. COL. SEC. TERMIN. N. REF. P. COL. SEC. TERMIN. FUNCTION # WIRE NR. CONNECTOR UNIT
X55 40-WAY DT CONN. Sensor power supply - slewring blocked B2/A 1 R-V 1 DF X55/35 N 1.5 C/C8.101040 GND GND
To junction box Sensor power supply - rear axle levelling B3/A 2 R-V 1 DF GND1/ N 1.5 - GND Ground point
125484 NC contact input: rear RH limit switch X54/1 3 B-N 1 DF Y18/2 N 1 - GND 000000
NC contact output: LH limit switch X53/2 4 B-G 1 DF Y21/2 N 1 - GND
NO contact input: rear RH limit switch X54/4 5 G-L 1 DF Y20/2 N 1 - GND + 900001 x2
NO contact output: LH limit switch X53/3 6 L-R 1 DF Y5/2 N 1 - GND
7 150100 Y10/2 N 1 - GND
Power supply - rear steering axle locked Y15/1 8 G-V 1 DF Y17/2 N 1 - GND
Power supply - rear steering axle locked Y15a/1 9 G-V 1 DF
10 150100 Y16/2 N 1 C/C8.101040 GND
Licence plate light power supply H1/1 11 G-N 1 DF Y19/2 N 1 - GND
12 150100 B1/ N 1 - GND
Signal - rear axle levelling sensor B3/C 13 L-B 1 DF B2/B N 1 - GND
Signal - slewring blocked sensor B2/C 14 Z-B 1 DF Y15/2 N 1 - GND
15 150100 Y15a/2 N 1 - GND
16 150100 B3/B N 1 - GND
Signal - cardan shaft sensor B1/ 17 A-B 1 DF H1/2 N 1 - GND
Power supply: 1st speed solenoid valve Y17/1 18 V-B 1 DF
Power supply: 2nd speed solenoid valve Y16/1 19 B-R 1 DF X55/23 1 V 1 101077 Power supply: displacement change solenoid valve S/V CONN. 125234 Y18
1A
Power supply: differential locking solenoid valve Y19/1 20 C-B 1 DF GND/ 2 N 1 101077 GND Displacement change solenoid valve
Power supply: four-wheel steer solenoid valve Y20/1 21 H-R 1 DF 125234
Power supply: crab steer solenoid valve Y21/1 22 C-N 1 DF
Power supply: displacement change solenoid valve Y18/1 23 V 1 DF X55/22 1 C-N 1 101077 Power supply: crab steer solenoid valve S/V CONN. 125234 Y21
1A
24 150100 GND/ 2 N 1 101077 GND Crab steer solenoid valve
Power supply: rear right outrigger in solenoid valve Y13/1 25 A/B 1 DF 125234
Power supply: front axle levelling solenoid valve Y5/1 26 C/N 1 DF
Power supply: rear right outrigger down solenoid valve Y11/1 27 A/R 1 DF
Power supply: rear left outrigger down solenoid valve Y6/1 28 V/N 1 DF X55/21 1 H-R 1 101077 Power supply: four-wheel steer solenoid valve S/V CONN. 125234 Y20
1A
Power supply: rear left outrigger in solenoid valve Y8/1 29 C/B 1 DF GND/ 2 N 1 101077 GND Four-wheel steer
Power supply: rear right outrigger out solenoid valve Y14/1 30 M/N 1 DF 125234
Power supply: rear left outrigger up solenoid valve Y7/1 31 B/N 1 DF solenoid valve
Power supply: rear right outrigger up solenoid valve Y12/1 32 Z/B 1 DF
Power supply: front axle levelling solenoid valve Y10/1 33 G/R 1 DF X55/26 1 C/N 1 101077 Power supply: front axle levelling solenoid valve S/V CONN. 125234 Y5
1A
Power supply: rear left outrigger out solenoid valve Y9/1 34 V/B 1 DF GND/ 2 N 1 101077 GND Solenoid valve - front
GND GND/ 35 N 1.5 DF 125234
36 150100 axle levelling
37 150100
38 150100 X55/33 1 G/R 1 101077 Power supply: front axle levelling solenoid valve S/V CONN. 125234 Y10
1A
39 150100 GND/ 2 N 1 101077 GND Solenoid valve - front
40 150100 125234
axle levelling
B1 GND GND/ N 1 120062
Cardan shaft sensor Signal - cardan shaft sensor X55/17 A-B 1 120062 X55/18 1 V-B 1 101077 Power supply: 1st speed solenoid valve S/V CONN. 125234 Y17
1A
000000 GND/ 2 N 1 101077 GND Solenoid valve - 1st speed
+ 104010 X2 125234
B2 3-WAY DT CONN. Slewring blocked sensor power supply X55/1 A R-V 1 DF X55/19 1 B-R 1 101077 Power supply: 2nd speed solenoid valve S/V CONN. 125234 Y16
1A
Slewring blocked sensor GND GND/ B N 1 DF GND/ 2 N 1 101077 GND Solenoid valve - 2nd speed
125406 125407 Signal - slewring blocked sensor X55/14 C Z-B 1 DF 125234
Y15 S/V CONN. 125234 Rear steering axle locked power supply X55/8 1 G-V 1 101077 X55/20 1 C-B 1 101077 Power supply: differential locking solenoid valve S/V CONN. 125234 Y19
1A 1A
Solenoid valve - rear GND GND/ 2 N 1 101077 GND/ 2 N 1 101077 GND Solenoid valve - differential locking
125234 125234
steering axle locked
X55/11 1 G-N 1 DF Licence plate light power supply 2-WAY DT CONN. H1
Y15a S/V CONN. 125234 Rear steering axle locked power supply X55/9 1 G-V 1 101077 GND/ 2 N 1 DF GND Licence plate light
1A
Solenoid valve - rear GND GND/ 2 N 1 101077 125402 125403
125234 Mount plugged scheme
steering axle locked + 125400
+ 125401
X53 4-WAY DT CONN. From RH limit switch to LH limit switch NC contact X54/2 1 S/N 1 DF + 150100 x2
Rear left outrigger NC contact output: LH limit switch X55/4 2 B-G 1 DF
125410 125411 NO contact output: LH limit switch X55/6 3 L-R 1 DF X55/30 1 M/N 1 101077 Power supply: rear right outrigger out solenoid valve S/V CONN. 125234 Y14
1A
micro-switch From RH limit switch to LH limit switch NO contact X54/3 4 A-V 1 DF GND1/ 2 N 1 101077 GND Solenoid valve - rear right
125234
X54 4-WAY DT CONN. NC contact input: rear RH limit switch X55/3 1 B-N 1 DF outrigger out
Rear right outrigger From RH limit switch to LH limit switch NC contact X53/1 2 S/N 1 DF
125410 125411 From RH limit switch to LH limit switch NO contact X53/4 3 A-V 1 DF X55/25 1 A/B 1 101077 Power supply: rear right outrigger in solenoid valve S/V CONN. 125234 Y13
1A
micro-switch NO contact input: rear RH limit switch X55/5 4 G-L 1 DF GND1/ 2 N 1 101077 GND Solenoid valve - rear
125234
B3 3-WAY DT CONN. Rear axle levelling sensor power supply X55/2 A R-V 1 DF right outrigger in
Sensor - rear axle GND GND/ B N 1 DF X55/32 1 Z/B 1 101077 Power supply: rear right outrigger up solenoid valve S/V CONN. 125234 Y12
1A
125406 125407 Signal - rear axle levelling sensor X55/13 C L-B 1 DF GND1/ 2 N 1 101077 GND Solenoid valve - rear right
levelling sensor 125234
outrigger up
Y9 S/V CONN. 125234 Power supply: rear left outrigger out solenoid valve X55/34 1 V/B 1 101077
1A
Solenoid valve - rear left GND GND1/ 2 N 1 101077 X55/27 1 A/R 1 101077 Power supply: rear right outrigger down solenoid valve S/V CONN. 125234 Y11
1A
125234 GND1/ 2 N 1 101077 GND Solenoid valve - rear right
outrigger out 125234
outrigger down
Y8 S/V CONN. 125234 Power supply: rear left outrigger in solenoid valve X55/29 1 C/B 1 101077
1A
Solenoid valve - rear GND GND1/ 2 N 1 101077 GND/ N 1.5 C/C8.101013 GND GND1
125234 Y14/2 N 1 - GND Ground point
left outrigger in Y13/2 N 1 - GND 000000
Y7 S/V CONN. 125234 Power supply: rear left outrigger up solenoid valve
1A
X55/31 1 B/N 1 101077 Y12/2 N 1 C/C8.101094 GND + 900001 x2
Solenoid valve - rear left GND GND1/ 2 N 1 101077 Y11/2 N 1 - GND
125234 Y6/2 N 1 - GND
outrigger up Y7/2 N 1 - GND
Y8/2 N 1 - GND
Y6 S/V CONN. 125234 Power supply: rear left outrigger down solenoid valve X55/28 1 V/N 1 101077 Y9/2 N 1 - GND
1A
Solenoid valve - rear left GND GND1/ 2 N 1 101077
125234
outrigger down
0A006800
4 4
Power supply: mech. speed light indicator X8/15 10 A-R 1 DM X21/29 10 C/B 1 FFK Solenoid valve - left outrigger in
Sensor - cardan shaft X8/2 11 A-B 1 DM 11
Outrigger signal for transmission deactivation X22/1 14 B-G 1 DM X21/35 14 A/R 1 FFK Solenoid valve - right outrigger down
Outrigger signal for 3B6 X22/2 15 L-R 1 DM X21/5 15 L 1 FFK Right turn signal
Signal - rear steering axle aligned X8/21 16 L-G 1 DM 16
Signal - axle blocked X8/20 26 V-Z 1 DM X21/1 8 H-R 1.5 FFK Solenoid valve - rear steering axle locked
Outrigger relay switching X8/9 27 S/N 1 DM X21/27 9 S/N 1 FFK Outrigger relay switching
Solenoid valve - left outrigger out X8/11 28 V/B 1 DM 10
Solenoid valve - left outrigger in X7/10 29 C/B 1 DM X21/28 11 V/B 1 FFK Solenoid valve - left outrigger out
Solenoid valve - right outrigger out X7/2 30 M-N 1 DM X21/22 12 C-B 1.5 FFK Solenoid valve - differential locking
Solenoid valve - right outrigger in X7/4 31 A-B 1 DM 13
Solenoid valve - left outrigger up X7/1 32 B/N 1 DM X21/17 14 C-V 1.5 FFK Solenoid valve - power displacement change
Solenoid valve - left outrigger down X7/3 33 V/N 1 DM X21/10 15 A-R 1 FFK Power supply: mech. speed light indicator
Solenoid valve - right outrigger up X7/6 34 Z/B 1 DM X21/21 B-N 1 - Solenoid valve - 2nd mechanical speed
Solenoid valve - right outrigger down X7/14 35 A/R 1 DM 16
36 150100 X21/19 17 H-R 1.5 FFK Solenoid valve - four-wheel steer
37 150100 X21/18 18 C-N 1.5 FFK Solenoid valve - crab steer
38 150100 X21/25 19 C-L 1 FFK Signal - boom down
39 150100 X21/26 20 V-Z 1 FFK Signal - axle blocked
40 150100 X21/16 21 L-G 1 FFK Signal - rear steering axle aligned
X50 DT CONN. 125452 Solenoid valve - front left steering axle unlocked X4/1 1 M-B 1 DM X21/2 1 N 1.5 ffda GND 1-WAY CONN. X20
To front carriage line GND X20a/1 2 N 1.5 DM GND
125452 NC contact power supply: front LH stab. limit switch X4/4 3 R-V 1 DM 125005
NO contact output: front RH stab. limit switch X23/_ 4 G-L 1 DM
Connector - type 'A'
Solenoid valve - front right steering axle unlocked X4/1 9 M-B 1 DM X21/14 1 B-G 1 ffda Outriggers signal for transmission deactivation 2-WAY CONN. X22
Right turn signal X6/2 10 A 1 DM X21/15 2 L-R 1 ffda Outriggers signal for 3B6
NO contact power supply: front LH stab. limit switch X4/4 11 R-V 1 DM 125007
NC contact output: front RH stab. limit switch X23/| 12 B-N 1 DM
13 150100 X50/1 1 M-B 1 FFK Solenoid valve - front left steering axle unlocked 13-WAY MK CONN. X4
14 150100 X50/9 M-B 1 - Solenoid valve - front right steering axle unlocked To control unit
15 150100 2 125213
16 150100 3
Solenoid valve - front left outrigger up X4/5 17 B/N 1 DM X50/3 4 R-V 1 FFK NC contact power supply: front LH stab. limit switch
Solenoid valve - front right outrigger in X4/6 18 A/B 1 DM X50/11 R-V 1 FFK NO contact power supply: front LH stab. limit switch
Solenoid valve - front right outrigger up X4/7 19 Z/B 1 DM X50/17 5 B/N 1 FFK Solenoid valve - front left outrigger up
Solenoid valve - front left outrigger out X4/8 20 V/B 1 DM X50/18 6 A/B 1 FFK Solenoid valve - front right outrigger in
Solenoid valve - front left outrigger in X4/9 21 C/B 1 DM X50/19 7 Z/B 1 FFK Solenoid valve - front right outrigger up
Solenoid valve - front right outrigger up X4/11 22 M/N 1 DM X50/20 8 V/B 1 FFK Solenoid valve - front left outrigger out
Solenoid valve - front left outrigger down X4/12 23 V/N 1 DM X50/21 9 C/B 1 FFK Solenoid valve - front left outrigger in
Solenoid valve - front right outrigger down X4/13 24 A/R 1 DM 10
NC contact output: rear LH stab. limit switch X22a/1 4 B-G 1 DM 1 9-WAY MK CONN. X6
NO contact input: rear RH stab. limit switch X23a/_ 5 G-L 1 DM X50/10 2 A 1 FFK Right turn signal To control unit
NO contact output: rear LH stab. limit switch X22a/2 6 L-R 1 DM 3 125211
7 4
Solenoid valve - rear steering axle locked X1/1 9 G-V 1 DM X50/7 6 L 1 FFK Left turn signal
10 7
Solenoid valve - rear left outrigger down X3/5 28 V/N 1 DM X55/1 6 R-V 1 FFK Slewring blocked sensor power supply
Solenoid valve - rear left outrigger in X3/2 29 C/B 1 DM X55/2 R-V 1 - Rear axle levelling sensor power supply
Solenoid valve - rear right outrigger out X3/1 30 M/N 1 DM X55/18 7 V-B 1 FFK Solenoid valve - 1st hydraulic speed
Solenoid valve - rear left outrigger up X3/4 31 B/N 1 DM X55/26 8 C/N 1 FFK Solenoid valve - rear axle levelling
Solenoid valve - rear right outrigger up X3/7 32 Z/B 1 DM X55/33 9 G/R 1 FFK Solenoid valve - rear axle levelling
Solenoid valve - rear axle levelling X1/9 33 G/R 1 DM X55/17 10 A-B 1 FFK Signal - cardan shaft sensor
Solenoid valve - rear left outrigger out X3/9 34 V/B 1 DM X55/14 11 Z-B 1 FFK Signal - slewring blocked sensor
GND X21a/1 35 N 1.5 DM 12
36 13
X55/30 1 M/N 1 FFK Solenoid valve - rear right outrigger out 13-WAY MK CONN. X3
X55/29 2 C/B 1 FFK Solenoid valve - rear left outrigger in To control unit
3 125213G
X55/31 4 B/N 1 FFK Solenoid valve - rear left outrigger up
X55/28 5 V/N 1 FFK Solenoid valve - rear left outrigger down
X55/27 6 A/R 1 FFK Solenoid valve - rear right outrigger down
X55/32 7 Z/B 1 FFK Solenoid valve - rear right outrigger up
X55/25 8 A/B 1 FFK Solenoid valve - rear right outrigger in
X55/34 9 V/B 1 FFK Solenoid valve - rear left outrigger out
10
X55/4 1 B-G 1 fmda NC contact output: rear LH stab. limit switch 2-WAY CONN. X22a
X55/6 2 L-R 1 fmda NO contact output: rear LH stab. limit switch
125008
X55/3 | B-N 1 fmda NC contact input: rear RH stab. limit switch 2-WAY 90° CONN. X23a
_
X55/5 G-L 1 fmda NO contact input: rear RH stab. limit switch
125019
0A006950
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 1 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
P4 X1 P1
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
P
0 1 2
3 P + -
+ -
S11 30
1 2 3 4 5 6 7 8 1 2 3 4 5 6
X1 X1 X1 X1 X1 X1 X1 X1 XP1 XP1 XP1 XP1 XP1 XP1
G1
H1
H1
N1
H/R1
H/R1
L-G1
A-G1
B-R1
B-R1
H-L1
H-L1
H-N1
B-R1 2.1
N1 3.1
B-R1 9.1
L-G1 3.1
C1 11.1
R-N1.5 11.1
13 2 6 9
X19 X19 X19 X20
C1
R-N1.5
R6
A6
R1.5
9 1 2 G1
X17 X8 X8 4.1
J3 J2 F22
+30 +15 15A
4 3.1
K11
86 87a 87
85 30
RELAY
CARD
8
X17
C-B1 C-B1
2.1
R10
2.1
H1
R6
R10
H/R1
H-L1
C-B1 C-B1
2.1
B A 9 7 10 9 1 4 5 6
X30 X30 X29 X29 X29 X27 X29 X29 X29 X29
C1
S1
H-N1
A1
M10
R10
85 30 86 30 85 30 86 30
R10
R4
B1
R6
B1
H1
H/R1
A-G1
H-L1
H-L1
R25
M6
R10
M-N1
M-B1
R10
A1
R50 40 63 57 62 7 8 15 16 1
X76 X76 X76 X76 X76 X76 X76 X76 X111
B0 M130 A1 30 R0 B12
M
50 D+
W
B14 B14a B13
G
12Vcc 3 PERKINS ENGINE CONTROL UNIT t
U
t
31
S0
N1
N1
N1
N1
N1
N1
N50
31 2.1
STARTER ALTERNATOR GLOW PLUGS HYDRAULIC AIR ENGINE HIGH ENGINE
OIL FILTER FILTER WATER WATER
CLOGGED CLOGGED TEMP. TEMP.
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 2 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
1.5
B-R1 B-R1 B-R1 4.1
1.5
C-B1
B-R1
COMMON OV37
COMMON OV37
COMMON OV44
SW INPUT 11
SW INPUT 19
SW INPUT 28
SW INPUT 20
SW INPUT 22
SIGNAL 25
S13 S55 K04
+5V 45
86 87
1 9
1 0
85 30
5 10
S17
1 2 3 4 5 6 C B A F E D l -
X33 X33 X33 X33 X33 X33 X32 X32 X32 X32 X32 X32 X34 X34
C1
N1
G0.5
G0.5
M0.5
R0.5
S0.5
V0.5
L0.5
L-G1
H0.5
N0.5
Z0.5
L-N1
N-Z1
N1 3.1
1.5
C-B1 C-R1 8.1
R10
1.5
G-M1 8.1
4 5
X20 X20
G-M1
A/G1
B/R1
L-G1
C-R1
L-N1
M10
L-G1 11.1
12 13 6 5 4 2 9
X6 X6 X6 X6 X6 X4 X4
F20
10A
+15
K12 K13
D3 86 87a 87 86 87a 87
85 30 85 30
AUX CIRCUIT
RELAY
RELAY
CARD
11 14
X6 X6
M1
M1.5
M1 11.1
12 20 19 17 18 16 14 15 13 8 22 21 22
X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X27
B1
B1
G1
M1
R1
S1
V1
L1
H1
Z1
L-G1
N-Z1
A-N1
V-Z1
35 49 50 52 51 41 54 33 45 59 60
X76 X76 X76 X76 X76 X76 X76 X76 X76 X76 X76
M8
M
ENGINE DIAGNOSTICS
N1
1.5
31 31 3.1
EMERGENCY
PUMP
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 3 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
p p
I II F N R 49 1 9
I II F 1 0
HORN
0
R
5 10
SX12 + + 31 S14
4 1 5 3 2 1 2 3 4
X12 X12 X12 X12 X12 X61 X61 X61 X61
N1
N1
1.5
N1 N1.5 5.1
2.5
N1 N1 N1 4.1
G-R1 B-G1 7.1
S-G1
L-G1
C-R1
C-R1
A/R1
H-V1
V-N1
Z-B1
15 14 2 4 16
X19 X19 X26 X26 X19
1.5
L-G1
A/R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
D2 D10 D1 D9
K7 K8 K6 K24 K9 K10 K5
86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 85 30 85 30
53M
53S
15
31
T
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
B1
A-B1
C-V1.5
M-B1.5
M-V1
B-N1.5
V-N1
17 11 20 21 10
X21 X21 X21 X21 X21
JOINT
17 5 6 11 20 21 10
X21a X21a X21a X21a X21a X21a X21a
L1
A1
A/R1
A-B1
C-V1.5
M-B1.5
2 3 23
B-N1
14 15 7 2 5 15
XC8 XC7 XC7 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
19 6 2 14 17 5 10 7 18
XC1 XC6 XC6 XC1 XC7 XC6 XC1 XC1 XC1
V1
L1
A1
B-R1
V-B1
A-B1
B1
23 7 10 11 17 18 19
M-V1
V-N1
L1
A1
1 1 1 1 1 1 1
X122 X123 XH25 X146 X129 X127 X128
Y01 Y02 Y18 Y17 Y16
H25 H1 H2 H01
1
B1
2
2 2 2 2 2 2 2
X122 X123 XH25 X146 X129 X127 X128
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP SOLENOID VALVE LEFT RIGHT LICENSE SENSOR SOLENOID VALVE SOLENOID VALVE
FORWARD SPEED REVERSE SPEED HORN DISPLACEMENT SIDE SIDE PLATE CARDAN 1st SPEED 2nd SPEED
CHANGE LIGHT LIGHT LIGHTS SHAFT
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 4 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
2.5
B-R1 B-R1 B-R1 6.1
P3 P2
B-R1
B-R1
B-R1
H-L1
1 10 1 10 1 6 8 10
1 0 1 0 0 1 2
G/R1
5 9 5 9 3 2 9
S18 S21 S19
1 2 3 4 5 6 1 2 3 4 5 6
XP3 XP3 XP3 XP3 XP3 XP3 XP2 XP2 XP2 XP2 XP2 XP2
G1
G1
N1
N1
N1
N1
N1
L/G1
L/R1
H/N1
H/N1
B-R1.5
Z/N1
B-R1
B-R1
Z-N1
H-G1.5
H-L1.5
L/R1 5.1
3.5
N1 N1 N1 5.1
H-B1 5.1
V-B1 5.1
V1 6.1
Z1 5.1
4 5 3 17 6 16 10 11 19 8 7
X19 X19 X19 X20 X20 X20 X20 X20 X19 X20 X20
G1
V1
Z1
B1.5
L/G1
H/N1
H/N1
Z/N1
H-B1
Z-N1
V-B1
H-G1.5
H-G1.5 5.1
G1
1.5
11 15 16 13 10 7 3 14 2 10 3
X5 X17 X17 X17 X17 X17 X17 X17 X5 X9 X8
K2 K1 K4 K3
86 87a 87
F6 86 87a 87
F15 86 87a 87 86 87a 87
F21 F12 F10 F17
15A 10A 15A 10A 7.5A 10A
85 30 85 30 85 30 85 30
+30
F8 F7 F3
3A 3A 5A AUX CIRCUIT
RELAY
RELAY
CARD
10 11 4 5 12 5 1 7 4 6 2 1 8
X5 X17 X17 X5 X17 X17 X5 X5 X9 X17 X17 X17 X5
G-N1 6.1
G1
R1
V1.5
H1.5
Z1.5
G-N1
H-L1
G-N1.5
G-V1.5 7.1
3 16 20 7 8 18 5 15 14 13 12
X27 X27 X27 X27 X27 X27 X27 X27 X27 X27 X27
G1
G-N1
L1 5.1
A1 5.1
L1 5.1
A1 5.1
G1
G1
R1
L1
L1
A1
A1
V1.5
V1.5
H1.5
H1.5
Z1.5
G-N1
G-N1
G-N1
H/N1
M-V1
Z/N1
R-N1
R-N1
Z-N1
G-N1.5
2 3 4 5 2 3 4 5 1 2 3 1 2 3 1
X10 X10 X10 X10 XH22 XH22 XH22 XH22 XH23 XH23 XH23 XH26 XH26 XH26 XH24
L10 H22 H23 H26
B12 B12a B13
H24 S30 H20
R
L
56b
56a
58
56b
56a
58
L8 H27
R
L
57
57
59c
59c
31
31
31
31
1 1 4 4 2
X10 XH22 XH23 XH26 XH24
N1
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
N1.5
3.5
31 31 5.1
FUEL HYDRAULIC FRONT FRONT REAR REAR LICENCE STOP HORN WORK
GAUGE OIL LEFT RIGHT LEFT RIGHT PLATE LIGHTS LIGHT
TEMPERATURE LIGHT LIGHT LIGHT LIGHT LIGHT MICRO-SWITCH
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 5 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
0
M91
J I
RH HORN I
M13 53
53a
M 53b M 1 0
2 8 5 10
L/R1
WIPER 31b
LH
H 4 6 3 1 7
56b 56a L
31 S16
4 12 3 5 1 7 13 11 2 8 6 10 9 3 5 1 4 2 l -
X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X13 X13 X13 X13 X13 X91 X91
R1
L1
L1
H1
Z1
A1
A1
A1
L/R1
L/N1
L/N1
A/B1
H-B1
A-R1
A-N1
A-N1
V-B1
A-B1
A-B1
N1
N1
3.5
N1.5 N1.5 N1.5 6.1
4.5
N1 N1 N1 6.1
4.5
L/R1
4.5
H-G1.5
4.5
V-B1
4.5
H-B1
4.5
Z1 Z1 Z1 11.1
5 3 20 21 2 1
X26 X20 X19 X19 X20 X20
1 8 13 4 12
X9 X9 X9 X8 X9
F1 F16
10A 15A
CL P
27 6.1
F24 F13 -
10A 10A
RELAY
1 10 2 CARD
X6 X6 X6
L1
A1
S-N1
L1 21
4.5 X27
L1
6 24 11
X27 X27 X27
L1
A1
A1
4.5
L1
4.5
A1
4.5
A1
N1.5
4.5
31 31 6.1
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 6 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
X2
X101 X102
M3 M5
1 10 1 5 10
M M
B-R1.5
M 1 0 II I 0
5 9 3 9
S7 S20
4 7 8 9 10 11 2 1 4 3 1
X2 X2 X2 X2 X2 X2 XM3 XM3 X105 X105 X105
R1
V1
N1
N1
N1
N1
N1
M1.5
M1.5
C1.5
C1.5
N1.5
N1.5
A1.5
S/N1
G-N1
L-R1
H-R1
B-R1
B-R1
B-R1
5.5
N1.5 N1.5 N1.5 7.1
5.5
N1 N1 N1 8.1
N1.5
G-V1.5
A-R1.5
A-R1.5
4.5
G-N1
4.5
V1
B-R1 B-R1 9.1
1 7 6 8 13 14 1 12 2 17
X19 X26 X26 X26 X20 X20 X26 X20 X25 X25
C1.5
M1.5
4.5
B-R1 B-R1 B-R1 8.1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
AUX CIRCUIT
RELAY
RELAY
CARD
17 11
X27 X29
H-R1
V-N1.5
1
X74
M74
B4 M
p
N1
N1.5
N1.5
5.5
31 31 7.1
INDICATOR LIGHT A/C SYSTEM
LOW BRAKE
OIL PRESSURE
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 7 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
OPTIONAL DANFOSS
MANIPULATOR 3B6 OVERLOAD WARNING SYSTEM MANIPULATOR 3B6 OVERLOAD WARNING SYSTEM
PLATFORM INPUT
SIGNAL - BOOM UP
FROM PLATFORM
OUTRIGGERS
ROBOT INPUT
WEIGHT B1
WEIGHT B0
WEIGHT A1
WEIGHT A0
SIGN. ARB
SIGNAL
H80
+15V
GND
GND
GND
4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 3 4 5 6 7 8 9 10 11 12
X104 X104 X104 X104 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X47 X47 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88
N1
B1
B1
N1.5
G-N1
G-N1
H/N1
B/V1
R-V1
C-L1
M-N1
H-R1
M-B1
A/B1
B-N1
N-Z1
Z-N1
C0.5
6.5
N1.5
N1
N1
N1
G-V1.5
R-N1.5
L/R1
3.5
B-G1
12 13 9 10 11 7 1 3 4 5 6 8 9 10 11 3 16 12 13 14 15
X26 X26 X26 X26 X26 X25 X25 X25 X25 X25 X25 X25 X25 X25 X25 X26 X25 X25 X25 X25 X25
H-R1 11.1
G-N1 11.1
M-N1
C0.5
G/N1
B/V1
R-V1
R-V1
C-L1
M-B1
M-B1
A/B1
B-N1
N-Z1
Z-N1
G-V1.5 11.1
L/R1
R-N1.5
10 1 5 8 2
XJ3 XJP3 XJ3B XJ3B XJP3
DANFOSS
CONTROL UNIT
7 20 9
XJ3 XJ4 XJ3
C-L1
C-L1
A-N1
Z-B1
12 25 15 14 2 3 4 16
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
12 25 15 14 2 3 4 16
X21a X21a X21a X21a X21a X21a X21a X21a
N1.5
N1.5
N1.5
L-G1
R-V1
C-L1
M-B1
B-G1
A-N1
Z-B1
L-R1
1 19 5 21
XC8 XC8 XC7 XC8
J1
KC15
86 87a 87
UNDERCARRIAGE
CONTROL UNIT
85 30
85 10.4
36 10.1
35 10.4
11 6 4 5 3 4 11
XC1 XC1 XC1 XC1 XC3 XC4 XC3
l - 2 1
X73 X73 X72 X72X70 1X71 1
R-V1
R-V1
Z-B1
R-V1
R-V1 14 1 11 3 12 4 6 4 5 3 13 2
X55 X55 X50 X50 X50 X50 X55 X55 X55 X55 X55 X55
G-L1
S/N1
B-G1
R-V1
R-V1
L-B1
B-N1
R-V1
L-R1
Z-B1
C A B C A B C A B 4 2 4 2 4 2 4 2 C A B
A-V1
XB10 XB10XB10 XB11 XB11 XB11 XB2 XB2 XB2 X51 X51 X52 X52 X53 X53 X54 X54 XB3 XB3 XB3
S51 S52 S53 S54
B10 B11 B2 B3
A/R1
R-V1
H-L1
3 1 3 1 3 1 3 1
X51 X51 X52 X52 X53 X53 X54 X54
N1
N1
N1
N1
N1
N1.5
6.5
31 31 8.1
SENSOR SENSOR SOLENOID VALVE FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT SENSOR - REAR
CARRIAGES PIN SLEWRING OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER STEERING
ALIGNED HIGH LOCKED LIMIT SWITCH LIMIT SWITCH LIMIT SWITCH LIMIT SWITCH AXLE ALIGNED
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 8 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
B-R1
X36
B C D F
1 0 2 H9 1
0
2 1 0
1 9
1 0 2
5 10
S22 A E S15
N1
N1
N1
V1.5
V1.5
G-M1
L-G1
H/N1
H/N1
C-R1
M-N1
C-B1
B-R1
H-R1.5
C-N1.5
B-R1.5
C-B1.5
C-B1.5
Z-N1.5
2.5
C-R1
7.5
M-N1
2.5
G-M1
6.5
N1
6.5
B-R1
10 11 8 9 18 17 12
X19 X19 X19 X19 X19 X19 X19
7.5
L-G1 L-G1
7 15 3
X6 X6 X6
Z-N1 11.2
K14
F26 86 87a 87
F19
H-R1.5
C-N1.5
C-B1.5
10A 10A
85 30
+30 +15
RELAY
CARD
9 16 8 17
X6 X6 X6 X6
H-R1.5 H-R1.5 10.1
6
XJ3
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
S/N1
C/B1
V/N1
V/B1
B/N1
27 28 29 32 33 19 18 22
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
27 28 29 32 33 19 18 22
X21a X21a X21a X21a X21a X21a X21a X21a
S/N1
C/B1
V/N1
V/B1
B/N1
H-R1.5
C-N1.5
C-B1.5
9 11 10 1 3 17 18 12
XC8 XC8 XC7 XC7 XC7 XC8 XC8 XC8
49 9.1
KC1 KC2 KC5 KC6
86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30
UNDERCARRIAGE
CONTROL UNIT
9 8 2 9 4 5 5 12 16 15 21
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4 XC1 XC1 XC1
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
H-R1
C-N1
C-B1
34 20 29 21 31 17 28 23 21 22 20
X55 X50 X55 X50 X55 X50 X55 X50 X55 X55 X55
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
H-R1
C-N1
C-B1
1 1 1 1 1 1 1 1 1 1 1
X151 X150 X153 X152 X155 X154 X157 X156 X147 X148 X149
Y9 Y9a Y8 Y8a Y7 Y7a Y6 Y6a Y20 Y21 Y19
1
1
2
2 2 2 2 2 2 2 2 2 2 2
X151 X150 X153 X152 X155 X154 X157 X156 X147 X148 X149
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
7.5
31 31 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR LEFT FRONT LEFT REAR LEFT FRONT LEFT REAR LEFT FRONT LEFT REAR LEFT FRONT LEFT FOUR-WHEEL CRAB STEER DIFFERENTIAL
OUTRIGGER OUT OUTRIGGER OUT OUTRIGGER IN OUTRIGGER IN OUTRIGGER UP OUTRIGGER UP OUTRIGGER DOWN OUTRIGGER DOWN STEER LOCKING
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 9 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
1.5
B-R1
6.5
B-R1
B-R1
B-R1
B-R1
B-R1
B-R1
B-R1
1 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9
1 0 1 0 2 1 0 2 1 0 2 1 0 2 1 0 2
5 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10
S6 S5 S4 S3 S2 S1
N1
N1
N1
N1
N1
N1
B1
M/N1
C/N1
S-G1
V/N1
V/B1
B-G1
A/R1
R-V1
R-V1
R-V1
R-V1
R-V1
R-V1
Z/B1
C-B1
A/B1
R-V1 10.1
1 8 10 2 4 12 5 7
X7 X7 X7 X7 X7 X7 X7 X7
5 7 8
X4 X4 X4
K18 86 87a 87
K19 86 87a 87
F5 F27
10A 10A
85 30 85 30
+15 +15
AUX
CIRCUIT
RELAY
RELAY
9 3 11 6
CARD X7 X7 X7 X7
4
X4
G/R1
S-G1
B-G1
4 6 2 3 4 1 3 5 2 1
XJ30 XJ30 XJ3 XJ3 XJ3 XJ3 XJ30 XJ3 XJ30 XJ30
DANFOSS
CONTROL UNIT
11 12 15 16
XJ4 XJ4 XJ4 XJ4
M/N1
A/R1
Z/B1
A-B1
B A C
X23 X23 X23
N1.5
S-G1
B-G1
N1.5
30 31 34 35
X21 X21 X21 X21
A/R1
Z/B1
A-B1
2 4 6 14
XC7 XC7 XC7 XC7
8.4
49
85 30 85 30 85 30 85 30
UNDERCARRIAGE
CONTROL UNIT
1 11 8 6 7 7 6 13
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4
M/N1
M/N1
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
30 22 25 18 32 19 27 24
X55 X50 X55 X50 X55 X50 X55 X50
M/N1
M/N1
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
1 1 1 1 1 1 1 1 1 1
X159 X158 X161 X160 X163 X162 X165 X164 X145 X144
Y14 Y14a Y13 Y13a Y12 Y12a Y11 Y11a Y2 Y1
1
1
2
2 2 2 2 2 2 2 2 2 2
X159 X158 X161 X160 X163 X162 X165 X164 X145 X144
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1.5
8.5
31 31 10.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR RIGHT FRONT RIGHT REAR RIGHT FRONT RIGHT REAR RIGHT FRONT RIGHT REAR RIGHT FRONT RIGHT SLEWRING SLEWRING
OUTRIGGER OUT OUTRIGGER OUT OUTRIGGER IN OUTRIGGER IN OUTRIGGER UP OUTRIGGER UP OUTRIGGER DOWN OUTRIGGER DOWN UNLOCKED LOCKED
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 10 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
X3
INDICATOR LIGHTS
WARNING LAMP
POWER SUPPLY
STOP LAMP
1 2 3 5 4 6 11 8 10 9 7 12
X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3 X3
N1
M0.5
C0.5
S0.5
V0.5
H0.5
R-V1
A0.5
M-B1
C-B1
N-Z1
V-Z1
2.5
N-Z1
2.5
V-Z1
7.5
M-B1
7.5
R-V1
8.5
C-B1
R-V1
R-V1
R-V1
R-V1
R-V1
3
X5
53 11.3
F18
15A
+30
RELAY
CARD
4 9
X5 X5
9 11 12 7 11 12 10 1 2 14
XJ3B XJ3 XJ3 XJ30 XJ3B XJ3B XJ3B X15 X15 XJ3B
DANFOSS
CONTROL UNIT
19 18
XJ4 XJ4
R-V1
9.5
R-V1
8.5
H-R1.5 H-R1.5
G/R1
C/N1
26 1 23 24 13
X21 X21 X21 X21 X21
JOINT
26 1 23 24 13
X21a X21a X21a X21a X21a
G/R1
C/N1
R-V1
H-R1.5
20 8 4 3 6
XC8 XC8 XC8 XC8 XC8
7.4
36
85
7.2
J2
KC9 KC10
86 87a 87
R2 86 87a 87
R3
UNDERCARRIAGE 4 3 2 1
CONTROL UNIT 85 30 85 30
7.4
35
12 1 2 1 8 9 3 13
XC3 XC1 XC1 XC4 XC1 XC1 XC1 XC3
G/R1
V-Z1
C/N1
M-B1
8 9 1 9 26 33
X55 X55 X50 X50 X55 X55
G/R1
C/N1
G-V1
M-B1
M-B1
1 1 1 1 1 1
X143 X142 X139 X138 X141 X140
Y15 Y15a Y3 Y4 Y5 Y10
1
1
2
2 2 2 2 2 2
X143 X142 X139 X138 X141 X140
N1
N1
N1
N1
N1
N1
9.5
31 31 11.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR STEERING REAR STEERING FRONT LEFT STEERING FRONT RIGHT STEERING FRONT AXLE FRONT AXLE
AXLE LOCKED AXLE LOCKED AXLE UNLOCKED AXLE UNLOCKED LEVELLING LEVELLING
Operation: Wiring diagram Girolift 5022 (from serial no. 16758) - Table:
sheet 11 of 11 • STAGE 3 MOTOR C.05.05
1 2 3 4 5
B-N1
PREDISPOSITION OPTIONAL
FOR MIXING BUKET PLATFORM
K166 AND 2nd. HYDRAULIK LINE
S10
10"
R-N1
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
X35 X35 X35 X35 X35 X35 X35 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28
M1
C1
V1
G-R1
G-R1
L-G1
R-N1.5
Z1
G-N1
Z-N1
L-R1
M-N1
A-G1
H-R1
B-R1
H-L1
A/B1
L-B1
L-B1
B-N1
A-V1
Z-N1
A-N1
Z-B1
V-B1
7.5
B-N1
8.5
Z-N1
7.5
R-N1.5
7.5
A/B1
R-N1.5
1.5
2.5
M1
1.5
C1
2.5
L-G1
5.5
Z1
7.5
Z-N1
7.5
M-N1
7.5
G-N1
7.5
H-R1
7.5
N-Z1
L/B1
R-N1
B-N1
B-N1
N-Z1
R-N1.5
B-N1
6 11 5 3 10 9 1 6 1 3
X5 X18 X18 X18 X18 X18 X18 X4 X4 X4
10.4
53
+15
+30
+30
RELAY
CARD
8 7 6 2 4 13 12
X18 X18 X18 X18 X18 X18 X18
V-B1
R-G1
A/V1
M/B1
L/G1
8 1 5 3 5 4 5 1 2 3 4 6 8
XJ3 XJ4 XJP4 XJ4 XJ4 XJ4 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2
DANFOSS
CONTROL UNIT
1 2 4 3 2 6
XJP4 XJP4 XJP4 XJP4 XJ4 XJ4
L/R1
G-R1
L-G1
M-N1
A-G1
M-B1
B-N1
A-V1
Z-N1
A/G1
1 6 5 11 4 9 3 8 2 7 10
X22 X22 X22 X22 X22 X22 X22 X22 X22 X22 X22
L/R1
G-R1
A/G1
M/B1
L-G1
L/B1
M-N1
A-G1
B-N1
A-V1
Z-N1
1 2 1 2 1 2 1 2 1 2 1
X132 X132 X136 X136 X134 X134 X135 X135 X137 X137 X133
Y25
Y22 Y24 Y26 Y27 Y23
1
2
3 3 3 3 3 2
X132 X136 X134 X135 X137 X133
N1
N1
N1
N1
N1
N1
N1.5
N1.5
9.5
N1.5
10.5
31 31 /./
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
BOOM OUT/IN ATTACHMENT BOOM UP/DOWN TURRET ROTATION FORKS/ SWITCHING
LOCKED/UNLOCKED OUTRIGGERS
C.05.05
REF DESCRIPTION SHEET F26 FUSE - OUTRIGGERS 10A 8
A1 ALTERNATOR 1 F27 FUSE - OPTIONAL 9
B0 BATTERY 1 F3 FUSE - STOP SWITCH 5A 4
B10 SENSOR - CARRIAGES ALIGNED 7 F4 FUSE - REAR WINDSCREEN WIPER 7,5A 6
B11 PRESSURE SWITCH - ENGINE OIL FILTER 1 F5 FUSE - OPTIONAL 9
B11 SENSOR - PIN HIGH 7 F6 FUSE - LOW BEAM 15A 4
B12 FUEL GAUGE 4 F7 FUSE - RIGHT POSITION LIGHTS SWITCH 3A 4
B12 ENGINE WATER THERMOMETER - HIGH F8 FUSE - LEFT POSITION LIGHTS SWITCH 3A 4
TEMPERATURE 1 F9 FUSE - INSTRUMENTS LIGHTING
B12a FUEL RESERVE 4 POWER SUPPLY 7,5A 6
B13 HYDRAULIC OIL THERMOMETER - HIGH H01 LICENCE PLATE LIGHT 3
TEMPERATURE 4 H1 LEFT SIDE LIGHT 3
B13 THERMOSTAT - HIGH ENGINE WATER H2 RIGHT SIDE LIGHT 3
TEMPERATURE 1 H20 HORN 4
B14 HYDRAULIC OIL FILTER CLOGGED 1 H22 FRONT RIGHT LIGHT 4
B15 MICRO-SWITCH - AIR FILTER CLOGGED 1 H23 REAR LEFT LIGHT 4
B2 SENSOR - SLEWRING BLOCKED 7 H24 LICENCE PLATE LIGHT 4
B3 SENSOR - REAR STEERING AXLE ALIGNED 7 H25 BACK-UP HORN 3
B4 PRESSURE SWITCH - LOW BRAKE OIL H26 REAR RIGHT LIGHT 4
PRESSURE 6 H27 LIGHT 4
F1G 30A FUSE - START-UP PANEL 1 H9 LIGHT INDICATOR - BASKET ENABLED 8
F2G 50A FUSE - CAB 1 H80 WORK LIGHT 7
F4G 20A FUSE - START-UP RELAY 1 K324 RELAY - PRE-HEATING INDICATOR LIGHT 1
F341 80A FUSE - GLOW PLUGS 1 K325 RELAY - GLOW PLUGS 1
F342 25A FUSE - PERKINS CONTROL UNIT POWER K327 RELAY - START-UP 1
SUPPLY 1
K342 RELAY - PERKINS CONTROL UNIT 1
F328 5A FUSE - PRE-HEATING 1
K1 RELAY - HIGH BEAM 4
F1 FUSE - FRONT WINDSCREEN
K10 RELAY - TRANSMISSION DISCONNECTED 3
WIPER/WASHER 10A 5
K11 RELAY - START-UP ENABLING COMMAND 1
F10 FUSE - EMERGENCY SWITCH 7,5A 4
K12 RELAY - AUX CIRCUITS 2
F11 FUSE - BEACON 7,5A 6
K13 RELAY - EMERGENCY PUMP 2
F12 FUSE - WORK LIGHTS 10A 4
K14 RELAY - OUTRIGGERS 8
F13 BLANK - 10A 5
K15 RELAY - BOOM OUT/IN 11
F14 FUSE - DRIVE SWITCH 10A 3
K16 RELAY - BOOM UP/DOWN 11
F15 FUSE - HIGH BEAM 10A 4
K17 RELAY - TURRET ROTATION 11
F16 FUSE - EMERGENCY LIGHT SWITCH 15A 5
K18 RELAY - OPTIONAL 9
F17 FUSE - LIGHTS AND FLASHING 10A 4
K19 RELAY - OPTIONAL 9
F18 FUSE - OUTRIGGERS LOWERED 10A 10
K116 ARB TIMER 11
F19 FUSE - STEERING SELECTOR 10A 8
K2 RELAY - HIGH BEAM 4
F2 FUSE - HEATING 15A 6
K20 RELAY - PLATFORM OVERLOAD
F20 FUSE - EMERGENCY MUSHROOM-HEAD
WARNING SYSTEM ON 11
PUSHBUTTON 10A 2
K21 RELAY - POWER SUPPLY FROM PLATFORM 11
F21 FUSE - HORN 15A 4
K22 RELAY - PLATFORM 11
F22 FUSE - PLATFORM ROTATION 15A 1
K23 INTERMITTENCE 5
F23 FUSE - CAB LIGHTS 10A 6
K24 TIMER 3
F24 BLANK - 10A 5
K3 RELAY - HORN 4
F25 FUSE - 3B6 CONTROL UNIT 10A 11
C.05.05
K4 RELAY - WORK LIGHTS 4 S21 SWITCH - WORK LIGHTS 4
K5 RELAY - 1st and 2nd MECHANICAL SPEED 3 S22 STEERING SELECTOR 8
K6 RELAY - POWER DISPLACEMENT CHANGE 3 S3 REAR LEFT STABILIZER FOOT SWITCH 9
K7 RELAY - FORWARD SPEED 3 S30 STOP LIGHTS MICRO-SWITCH 4
K8 RELAY - REVERSE SPEED 3 S4 REAR RIGHT STABILIZER FOOT SWITCH 9
K9 RELAY - TRANSMISSION DISCONNECTED 3 S5 SWITCH - SLEWRING LOCKED/UNLOCKED 9
KC1 RELAY - FRONT/REAR LEFT OUTRIGGER 8 S51 FRONT LEFT OUTRIGGER LIMIT SWITCH 7
KC10 RELAY - FRONT STEERING AXLE UNLOCKING 10 S52 FRONT RIGHT OUTRIGGER LIMIT SWITCH 7
KC15 RELAY - SLEWRING LOCKED 7 S53 REAR LEFT OUTRIGGER LIMIT SWITCH 7
KC2 RELAY - FRONT/REAR LEFT OUTRIGGER IN 8 S54 REAR LEFT OUTRIGGER LIMIT SWITCH 7
KC3 RELAY - FRONT/REAR RIGHT OUTRIGGER OUT 9 S6 REAR RIGHT OUTRIGGER LIMIT SWITCH 7
KC4 RELAY - FRONT/REAR RIGHT OUTRIGGER IN 9 S7 SWITCH - A/C SYSTEM 6
KC5 RELAY - FRONT/REAR LEFT OUTRIGGER UP 8 X101 BEACON 6
KC6 RELAY - FRONT/REAR LEFT OUTRIGGER DOWN 8 X102 CAB INTERIOR LIGHTS 6
KC7 RELAY - FRONT/REAR RIGHT OUTRIGGER UP 9 Y01 SOLENOID VALVE - FORWARD SPEED 3
KC8 RELAY - FRONT/REAR RIGHT OUTRIGGER DOWN 9 Y02 SOLENOID VALVE - REVERSE SPEED 3
KC9 RELAY - REAR STEERING AXLE LOCKED 10 Y1 SOLENOID VALVE - SLEWRING LOCKED 9
L10 FRONT LEFT LIGHT 4 Y10 SOLENOID VALVE - FRONT AXLE LEVELLING 10
L8 WORK LIGHT 4 Y11 SOLENOID VALVE - REAR RIGHT
M1 STARTING MOTOR 1 OUTRIGGER DOWN 9
M13 UPPER WINDSCREEN WIPER/WASHER MOTOR 5 Y11a SOLENOID VALVE - FRONT RIGHT
M3 ROOF WINDSHIELD WIPER/WASHER 6 OUTRIGGER DOWN 9
M5 HEATING 6 Y12 SOLENOID VALVE - REAR RIGHT OUTRIGGER UP 9
M74 A/C SYSTEM 6 Y12a SOLENOID VALVE - FRONT RIGHT
M8 EMERGENCY PUMP 2 OUTRIGGER UP 9
M91 PUMP MOTOR 5 Y13 SOLENOID VALVE - REAR RIGHT OUTRIGGER IN 9
R0 GLOW PLUGS 1 Y13a SOLENOID VALVE - FRONT RIGHT
OUTRIGGER IN 9
P1 ENGINE WATER TEMPERATURE GAUGE 1
Y14 SOLENOID VALVE - REAR RIGHT
P2 FUEL LEVEL GAUGE 4
OUTRIGGER OUT 9
P3 FUEL GAUGE 4
Y14a SOLENOID VALVE - FRONT RIGHT
P4 HOUR-METER 1
OUTRIGGER OUT 9
S0 BATTERY CUTOFF 1
Y15 SOLENOID VALVE - REAR STEERING AXLE
S1 FRONT RIGHT STABILISER LEG SWITCH 9 LOCKED 10
S10 OVERLOAD CUTOUT 11 Y15a SOLENOID VALVE - REAR STEERING AXLE
S11 START-UP PANEL 1 LOCKED 10
S13 EMERGENCY MUSHROOM-HEAD PUSHBUTTON 2 Y16 SOLENOID VALVE - 2ND SPEED 3
S14 SWITCH - SPEED CHANGE 3 Y17 SOLENOID VALVE - 1ST SPEED 3
S15 SWITCH - DIFFERENTIAL LOCKING 8 Y18 SOLENOID VALVE - DISPLACEMENT CHANGE 3
S16 WARNING SWITCH 5 Y19 SOLENOID VALVE - DIFFERENTIAL LOCKING 8
S17 SWITCH - EMERGENCY PUMP 2 Y2 SOLENOID VALVE - SLEWRING UNLOCKED 9
S18 SWITCH - LIGHTS 4 Y20 SOLENOID VALVE - FOUR-WHEEL STEER 8
S19 SWITCH - LIGHTS 4 Y21 SOLENOID VALVE - CRAB STEER 8
S2 FRONT LEFT STABILISER LEG SWITCH 9 Y22 SOLENOID VALVE - BOOM OUT/IN 11
S20 SWITCH - HEATER 6 Y23 SOLENOID VALVE - FORKS/OUTRIGGERS 11
SX11 LIGHTS / WIPER SWITCH 5 Y24 SOLENOID VALVE - ATTACHMENT LOCKED/
SX12 SPEED SWICTH 3 UNLOCKED 11
C.05.05
Y25 SOLENOID VALVE - SWITCHING 11 X148 2-WAY CONNECTOR
Y26 SOLENOID VALVE - BOOM UP/DOWN 11 X149 2-WAY CONNECTOR
Y27 SOLENOID VALVE - TURRET ROTATION 11 X15 2-WAY CONNECTOR
Y3 SOLENOID VALVE - FRONT LEFT STEERING X150 2-WAY CONNECTOR
AXLE UNLOCKED 10 X151 2-WAY CONNECTOR
Y4 SOLENOID VALVE - FRONT RIGHT STEERING X152 2-WAY CONNECTOR
AXLE UNLOCKED 10 X153 2-WAY CONNECTOR
Y5 SOLENOID VALVE - FRONT AXLE LEVELLING 10 X154 2-WAY CONNECTOR
Y6 SOLENOID VALVE - REAR LEFT OUTRIGGER X155 2-WAY CONNECTOR
DOWN 8 X156 2-WAY CONNECTOR
Y6a SOLENOID VALVE - FRONT LEFT OUTRIGGER X157 2-WAY CONNECTOR
DOWN 8
X158 2-WAY CONNECTOR
Y7 SOLENOID VALVE - REAR LEFT OUTRIGGER UP 8
X159 2-WAY CONNECTOR
Y7a SOLENOID VALVE - FRONT LEFT OUTRIGGER UP 8
X16 13-WAY CONNECTOR
Y8 SOLENOID VALVE - REAR LEFT OUTRIGGER IN 8
X160 2-WAY CONNECTOR
Y8a SOLENOID VALVE - FRONT LEFT OUTRIGGER IN 8
X161 2-WAY CONNECTOR
Y9 SOLENOID VALVE - REAR LEFT OUTRIGGER OUT 8
X162 2-WAY CONNECTOR
Y9a SOLENOID VALVE - FRONT LEFT OUTRIGGER OUT 8
X163 2-WAY CONNECTOR
X1 8-WAY CONNECTOR - LIGHT INDICATORS 1
X164 2-WAY CONNECTOR
X10 6-WAY CONNECTOR
X165 2-WAY CONNECTOR
X104 3-WAY CONNECTOR
X17 17-WAY CONNECTOR
X105 4-WAY CONNECTOR
X18 13-WAY CONNECTOR
X11 13-WAY CONNECTOR
X19 21-WAY CONNECTOR
X111 1-WAY CONNECTOR
X2 12-WAY CONNECTOR - LIGHT INDICATORS 6
X12 5-WAY CONNECTOR
X20 17-WAY CONNECTOR
X122 2-WAY CONNECTOR
X21 40-WAY DEUTSCH CONNECTOR - TYPE B
X123 2-WAY CONNECTOR
X21a 40-WAY DEUTSCH CONNECTOR - TYPE B
X127 2-WAY CONNECTOR
X22 12-WAY CONNECTOR
X128 2-WAY CONNECTOR
X23 3-WAY DEUTSCH CONNECTOR
X129 2-WAY CONNECTOR
X25 17-WAY CONNECTOR
X13 6-WAY CONNECTOR
X26 13-WAY CONNECTOR
X132 3-WAY CONNECTOR
X27 24-WAY DEUTSCH CONNECTOR
X133 2-WAY CONNECTOR
X28 24-WAY DEUTSCH CONNECTOR
X134 3-WAY CONNECTOR
X29 24-WAY DEUTSCH CONNECTOR 10
X135 3-WAY CONNECTOR
X3 12-WAY CONNECTOR - LIGHT INDICATORS
X136 3-WAY CONNECTOR
X30 2-WAY CONNECTOR
X137 3-WAY CONNECTOR
X32 6-WAY CONNECTOR
X138 2-WAY CONNECTOR
X33 6-WAY CONNECTOR
X139 2-WAY CONNECTOR
X34 2-WAY 90° CONNECTOR
X140 2-WAY CONNECTOR
X35 7-WAY CONNECTOR
X141 2-WAY CONNECTOR
X4 9-WAY CONNECTOR
X142 2-WAY CONNECTOR
X47 2-WAY CONNECTOR
X143 2-WAY CONNECTOR
X5 11-WAY CONNECTOR
X144 2-WAY CONNECTOR
X50 24-WAY DEUTSCH CONNECTOR
X145 2-WAY CONNECTOR
X51 4-WAY CONNECTOR
X146 2-WAY CONNECTOR
X52 4-WAY CONNECTOR
X147 2-WAY CONNECTOR
C.05.05
X53 4-WAY CONNECTOR WIRE COLOURS
X54 4-WAY CONNECTOR
X55 40-WAY DEUTSCH CONNECTOR - TYPE B A LIGHT BLUE
X6 17-WAY CONNECTOR B WHITE
X61 5-WAY CONNECTOR C ORANGE
X7 13-WAY CONNECTOR G YELLOW
X70 1-WAY CONNECTOR H GREY
X71 1-WAY CONNECTOR L BLUE
X72 2-WAY CONNECTOR M BROWN
X73 2-WAY 90° CONNECTOR N BLACK
X74 1-WAY CONNECTOR R RED
X76 70-WAY DEUTSCH CONNECTOR S PINK
X77 12-WAY CONNECTOR V GREEN
X8 5-WAY CONNECTOR Z PURPLE
X88 12-WAY CONNECTOR
X9 13-WAY CONNECTOR REMARK: Two-colour wires are indicated through a
X91 2-WAY 90° CONNECTOR combination of the aforesaid initials as follows:
XB10 3-WAY DEUTSCH CONNECTOR
XB11 3-WAY DEUTSCH CONNECTOR G/V = YELLOW/GREEN (Crosswise colouring)
XB2 3-WAY DEUTSCH CONNECTOR G-V = YELLOW-GREEN (Lengthswise colouring)
XB3 3-WAY DEUTSCH CONNECTOR
XC1 21-WAY CONNECTOR
XC3 13-WAY CONNECTOR
XC4 13-WAY CONNECTOR
XC6 9-WAY CONNECTOR
XC7 17-WAY CONNECTOR
XC8 21-WAY CONNECTOR
XH22 6-WAY CONNECTOR
XH23 4-WAY CONNECTOR
XH24 2-WAY CONNECTOR
XH25 2-WAY CONNECTOR
XH26 4-WAY CONNECTOR
XJ3 12-WAY CONNECTOR
XJ3B 18-WAY CONNECTOR
XJ4 20-WAY CONNECTOR
XJP2 8-WAY CONNECTOR
XJP3 8-WAY CONNECTOR
XJP4 8-WAY CONNECTOR
XM3 2-WAY CONNECTOR
XP1 14-WAY CONNECTOR
XP2 6-WAY CONNECTOR
XP3 6-WAY CONNECTOR
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 1 of 11 C.05.06
1 2 3 4 5
A1.5
6.1
58 15/54 19 50a 1 9 P1 P2
P
0 1 2
3
1 0 H1 H2 H3 H4 H5 H6 - -
1 S t∞i S t∞i
X23 + +
S14 30
S9
5 10
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1 XS1 XS1
S1
S1
R2.5
H/R1
H/N1
H-L1
S-G1
C-L1
H-N1
A-G1
C-B1
V-N1.5
G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
9.1
K04
86 87 S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
M-N1
H/N1
A/N1
6 8 12 15 11 1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
3
3.1
D24 17 8
3.1 2.2
K14 K4
K10
D25 85 87a 87 D5 85 87a 87
CHECK TIMER
OPTIONAL 86 30 86 30
+30 +E
9 8 5 4 3 7 2
X131 X131 X131 X8 X8 X8 X8
M1 11.4
M1
11.4
S1
C1
R10
M/B1
H/R1
H-L1
H1
H-N1
A-G1
V-N1.5
R-N2.5
9 8 5 4 3 7 2
X8 X8 X8 X8A X8A X8A X8A
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
M1
S1
C1
M/B1
H/R1
H/N1
H-L1
H-N1
A-G1
R-N2.5
86 30 86 30 86 30
R2.5
R2.5
M2.5
R10
C2.5
V-N1.5
R35
S22
G1 t
12Vcc
1 2 3 1
XA XA XA X75 1
X137
M1 G2 M2
R5
N35
30 50
M 30
W
D+ M Y29 S26 S27
G S23 S24 S25
3
S21 p t p
U
31 t t
2
X137
N35
N1
N1
N1
N1
N1
31
2.1
STARTER ALTERNATOR OPTIONAL GLOW PLUGS ENGINE STOP AIR FILTER HIGH LOW ENGINE HYDRAULIC OIL
AIR CONDITIONER SOLENOID VALVE CLOGGED ENGINE WATER ENGINE OIL WATER TEMP.
TEMP. PRESSURE TEMP.
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 Table:
to serial no. 10188) - sheet 1 of 11 • STAGE 2 MOTOR C.05.06
1 2 3 4 5
A1.5
6.1
58 15/54 19 50a 1 9 P1 P2
P
0 1 2
3
1 0 H1 H2 H3 H4 H5 H6 - -
1 S t∞i S t∞i
X23 + +
S14 30
S9
5 10
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1 XS1 XS1
S1
S1
R2.5
H/R1
H/N1
H-L1
S-G1
C-L1
H-N1
A-G1
C-B1
V-N1.5
G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
9.1
K04
86 87 S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
M-N1
H/N1
A/N1
6 8 12 15 11 1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
3
3.1
D24 17 8
3.1 2.2
K14 K4
K10
D25 85 87a 87 D5 85 87a 87
CHECK TIMER
OPTIONAL 86 30 86 30
+30 +E
9 8 5 4 3 7 2
X131 X131 X131 X8 X8 X8 X8
M1 11.4
M1.5
11.4
S1
C1
R10
M/B1
H/R1
H-L1
H1
H-N1
A-G1
V-N1.5
R-N2.5
9 8 5 4 3 7 2
X8 X8 X8 X8A X8A X8A X8A
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
S1
C1
M/B1
H/R1
H/N1
H-L1
H-N1
A-G1
R-N2.5
85 30 85 30 85 30
R2.5
R2.5
R6
R16
C2.5
V-N1.5
R50
M1.5
G1 M1
M1
12Vcc
R16 1
X75 1 1
X138 X137
M1 G2 M2
R5
N50
30 50
M 30
W
D+ M S26 S27
G S23 S24 S25
3
S21 p t p
U
31 t t
2 2
X138 X137
N50
N1
N1
N1
N1
N1
N1
N1
N1
31
2.1
MOTORINO ALTERNATORE CONDIZIONATORE CANDELETTE POMPA ELETTROVALVOLA SENSORE FILTRO ALTA TEMP. BASSA TEMP. TEMP.
AVVIAMENTO OPZIONALE GASOLIO ARRESTO VARIAZIONE ARIA ACQUA PRESSIONE ACQUA OLIO
MOTORE ANTICIPO INTASATO MOTORE OLIO MOTORE MOTORE IDRAULICO
Operation: RADIO wiring diagram - Girolift 5022 (from serial no. 09411 Table:
to serial no. 10078) - sheet 1 of 11 • STAGE 2 MOTOR C.05.06
1 2 3 4 5
B1.5
9.3 A1.5 A1.5
Z-N1 6.1
11.2
58 15/54 19 50a 1 9 P1 P2
P
0 1 2
3
1 0 H1 H2 H3 H4 H5 H6 - -
1 S t∞i S t∞i
X23 + +
S14 30
S9
5 10
2 1 2 3 4 5 6 1 2 3 4 7 8 1 2 3 4 5
X23 X3 X3 X3 X3 X3 X3 X1 X1 X1 X1 X1 X1 XS1 XS1 XS1XS1 XS1
S1
S1
R2.5
H/N1
S-G1
C-L1
C-B1
V-N1.5
G1
3.1
V-B1 V-B1
9.1
N1 N1
2.1
R-N1 R-N1
3.1
H1 H1
3.1
M1 M1
K04 9.1
86 87 S20
85 30
1 2 3 5
X20 X20 X20 X26
M6
R6
M/B1
M-N1
H/N1
A/N1
6 8 12 15 11 1 17 5 5 4 7 9
X11 X13 X13 X13 X11 X11 X5 X13 X11 X13 X13 X13
3
3.1
D24 17 8
3.1 2.2
K14 K4
K10
D25 85 87a 87 D5 85 87a 87
CHECK TIMER
OPTIONAL 86 30 86 30
+30 +E
9 8 5 4 3 7 2
X131 X131 X131 X131 X131 X131 X131
M1 11.4
M1
11.4
S1
C1
R10
M/B1
H-L1
H-V1
H1
H-N1
A-G1
V-N1.5
R-N2.5
9 8 5 4 3 7 2
X8A X8A X8A X8A X8A X8A X8A
M1
H-L1
H-V1
H1
H-N1
C1
A-G1
1 11 14 16 15 13 6 12 2 10 5 9 20
XM XM XM XM XM XM XM XM XM XM XM XM X25
C1
M/B1
R-N2.5
S-G1
K01 K02 K03
85 87 86 87 85 87
K05 86 87a 87
H1
R10
86 30 85 30 86 30 85 30
S-N2.5
B2
B2
L-N2.5
Z-B1
B2.5
FG4 FG3 FG2 FG1
60 20A 30A 70A 56 57 43 42 70 48
X1.1 X1.1 X1.1 X1.1 X1.1 X1.1
V-N1.5
H-R2.5
FG6 FG5
DIAGNOSTICA MOTORE
V4
10A 3A
R50 R2.5
Z-B1
58 68 69 23 12 45 25 44 37 22 28 20 11 19
R1
G1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1 X1.1
M1
L1
R1
G1
V1
S1
H1
Z1
H-B1
V-B1
N-t1
12Vcc
H/R1
H/N1
H-L1
1
H-N1
A-G1
N1.5
N1.5
N1.5
X75 3 1 2 8 6 7 4 5 12 11 9 10
X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2 X1.2
M1 G2 M2
R5
N50
R1
G1
V1
Z1
Z1
30 50 W S26 S27
M1
M M
L1
S1
H1
H-B1
V-B1
N-t1
30 D+
G S23 S24 S25
3
S21 p t p
U
H1.1 H1.2 1 2 3 4 5 1 2 3 4 5
31 X1.3 X1.3 X1.3 X1.3 X1.3 X1.4 X1.4 X1.4 X1.4 X1.4 t t
PEDALE SELETTORE
N50
ACCELERATORE MANUALE
N1
N1
N1
N1
N1
31
2.1
MOTORINO ALTERNATORE CONDIZIONATORE CANDELETTE FILTRO ALTA TEMP. BASSA TEMP. TEMP.
AVVIAMENTO OPZIONALE ARIA ACQUA PRESSIONE ACQUA OLIO
INTASATO MOTORE OLIO MOTORE MOTORE IDRAULICO
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 2 of 11 C.05.06
1 2 3 4 5
I II F N R 49 H7
I II F
HORN
0
S48 + + 31
1 2
1 2 3 4 5 6 7 8 9 10 11 12 X2 X2
XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7 XD7
Z1
M-V1
G-R1
G-R1
G-V1
V-N1
A-R1
Z-B1
1.5
N1 N1 N1
3.1
R-V1 R-V1
3.1
8
X28 A-R1 A-R1
10.1
S28
7
X28
L-G1
L-G1
9 3 4 20 13 14 12 19 16 2 8
X5 X10 X10 X5 X13 X5 X11 X5 X13 X5 X5
6 51
1.3 9.1
53
6.4
D13 50
4.4
8 9
1.5 3.1
7
3.1
1 6 11 4 17 3 2 3 1 4 8 9 2 6 7 10 11
X131 X131 X7 X7 X6 X7 X7 X15 X15 X15 X15 X15 X15 X15 X15 X15 X15
R-V1 L-R1
V1.5
Z1.5
B-G1
M-V1
V-N1
17 15 13 14
X30 X30 X30 X30
1 6
X8 X8 JOINT JOINT
17 15 13 14
X40 X40 X40 X40
3 4 14
XM XM X25
14 10 6 7
XC8 XC8 XC8 XC8
B-N1
UNDERCARRIAGE
B/R1
L-R1
85 30 85 30
86 30 86 30 86 30 86 30
L-R1
B-N1
K20 86 87a 87
K19 86 87a 87
85 30 85 30 11
3.4
19 12 3 13 4 3 4 2
Z1.5
23 12 3 4 11
X41 12 1 24 2 X44 X44 X44 X44
X41 X41 X41 X41
M-V1
B/R1
1 2 1 2 1 2 C A B C A B C A B C A B
X21 X21 X22 X22 X118 X118 X55 X55 X55 X54 X54 X54 X59 X59 X59 X58 X58 X58
Y01 Y02 Y18
HA1 S29 S30 S31 S32
1
R-V1
2
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
1.5 3.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE HORN REAR LEFT REAR RIGHT FRONT RIGHT FRONT LEFT
FORWARD SPEED REVERSE SPEED HYDRAULIC PUMP OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
DISPLACEMENT CHANGE MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 3 of 11 C.05.06
1 2 3 4 5
H/R1
9.1
L/N1
4.1
P3 P4 1 9 DRIVING CAB
H8 H9 - - H10 H11 1 0
S
q S h
i i
+ +
5 10
S16
M3 H12 M4
53a
53 M 53b M
31b
7 8 5 6 1 2 3 4 5 31
X3 X3 X1 X1 X61 X61 X61 X61 X61
R1
H1
L/N1
L/N1
A-B1
G1 G1 G1
1.5 10.1
N1 N1
2.5 4.1
R-N1 R-N1 R-N1
1.5 6.1
H1
1.5
R-V1 R-V1 A/V1 A/V1
2.5 6.1
A 4 5 6
X32 X28 X28 X28
R1
S33
A-B1
Z/N1
2 17
X26 B X16
X32 A-B1
7.4
H/R1
G-R1
A/V1
H-R1
S-N1
V-N1
V-B1
2 3 6 11 13 7 10 12 9
X13 X13 X13 X10 X10 X10 X10 X10 X10
+30
3
1.5
9 22
2.5 5.1
7
2.5
D12
17
1.3
11 10 9 2 4 10 7 1 13 5 11 6 12 8 3 5 6 7 7 5
X6 X6 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X9 X7 X7 X7 X12 X12
B-R1
A-R1
V-B1
A-V1
11 9 10 21 20
X30 X30 X30 X30 X30
JOINT
H-L1
H-R1
Z/B1
11 9 10 21 20
X40 X40 X40 X40 X40
9 17 3
B-R1
A-R1
V-B1
A-V1
2 13 16 15 5
XC8 XC8 XC8 XC8 XC8
UNDECARRIAGE
CONTROL UNIT
V1
N1
L-G1
M-N1
G-R1
A/V1
R-N1
B-R1
V-N1
A-R1
V-B1
A-V1
A-B1
11
2.5
20
4.3
10 6 20 17 5 18 7
XC1 XC1 XC1 XC1 XC1 XC1 XC1
H-L1
Z/N1
H-R1
V-B1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 4 15 5 16 3 19 18
X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X41 X41 X41 X41 X41 X41 X41 X41
BUZZER OUTPUT
TRANSMISSION CUTOUT
SWITCHING
SEAT SENSOR
GND
C A B C A B C A B 1 2 1 2
X52 X52 X52 X50 X50 X50 X51 X51 X51 X116 X116 X117 X117
Y16 Y17
R6
S34 S35
1
N1
N1
N1
31 31
2.5 4.1
HYDRAULIC LOW FUEL SENSOR SENSOR SENSOR SOLENOID VALVE SOLENOID VALVE
OIL BRAKE GAUGE ENGINE 1ST SPEED 2ND SPEED 2ND SPEED 1ST SPEED
FILTER PRESSURE CARDAN SHAFT ENGAGED ENGAGED
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 4 of 11 C.05.06
1 2 3 4 5
R-N1
9.1
L/N1 L/N1
OVERLOAD
CARRIAGE ALIGNMENT
SENSOR BOOM UP
1 0 1 0
TO PLATFORM
TO ROBOT
5 10 5 10
S17 S18
+12 Vcc
GND
C-B1
5 6 3 4 1 2
X62 X62 X4 X4 X73 X73
R1.5
M/B1
G/N1
L-R1
M-B1
C-L1
B-N1
A-B1
A-B1
9.4
B-N1
5.5
M/B1
9.1
N1 N1 N1
3.5 7.1
C-L1
A-N1
L/G1
G/N1
M-B1
R-N1
C-B1
Z-B1
18 4 1 13 12 11
X16 X26 X26 X16 X16 X16
R-N1 R-N1
9.1
G/N1
C-L1
A-N1
2 17 14 3 5 4 1 6
X10 X10 X10 X11 X10 X11 X10 X10
F6B
7,5A
50
2.5
52
9.1
+15
1 20 10 9 7
1.5
XJ4 XJ3 XJ3 XJ3
F5C
K5 K11 K12 15A
D6 85 87a 87 D14 85 87a 87 D15 85 87a 87 DANFOSS
CONTROL UNIT
86 30 86 30 86 30
+E
14
2.4
6 6 5 2 14 12 3
X12 X6 X6 X6 X6 X6 X12
Z-N1
Z-B1
C-B1
22 25 12
X30 X30 X30
JOINT
G/N1
M-B1
R-V1
R-V1
R-V1
R-V1
C-L1
A-R1
A-N1
22 25 12
X40 X40 X40
22 2 1 19 7 8 18 4 24
X25 X25 X25 X25 X25 X25 X25 X25 X25
C-B1
Z-N1
Z-B1
12 19 1
XC8 XC8 XC8
J1
1 2 3 4 UNDERCARRIAGE
CONTROL UNIT
KC15
DC22 85 87a 87 DC12
86 30
21
5.2
54
5.3
20
3.4
21 11 3
XC1 XC1 XC3
R-V1 R-V1
Z-B1
R-V1
5.1
M-B1
R-V1
R-V1
A-R1
C-B1
A-N1
20 14 6
X41 X41 X41
Z-B1
R-V1
C-B1
1 2 C A B C A B C A B
X119 X119 X45 X45 X45 X46 X46 X46 X53 X53 X53
Y19 M5
1
N1
N1
N1
N1
31 31
3.5 5.1
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 5 of 11 C.05.06
1 2 3 4 5
Deadband
compensation
Danfoss Joystick 1 0
1 9
5 10
S11
2 1
X67 X67
B-N1
8.1
R/N1 R/N1
6.1
Prop 4
Prop 3
Prop 2
Prop 1
-INV
N-INV
-INV
N-INV
-INV
N-INV
-INV
N-INV
B-N1
B
A
B
A
B
A
B
A
switch
Neutral position
4.5
Push 6
Push 5
Dir.sw.4B
Dir.sw.4A
Dir.sw.3B
Dir.sw.3A
Dir.sw.2B
Dir.sw.2A
Dir.sw.1B
Dir.sw.1A
U+ Udc U-
G/R1
C/N1
8.1
L1
G1
R1
S1
V1
H1
N1
B1
Z1
M-L1
M-R1
M-G1
M-S1
M1
M-H1
H-S1
B-R1
B-G1
B-S1
G/R1
M-V1
B-N1
9 10 21
X16 X16 X16
9 10 13 8 7 12 6 5 11
XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5 XJ5
B-N1
C/N1
G/R1
S1
R-G1
R-V1
B-R1
1 4 3 2
V-B1
C-B1
1 4 6
A1
M-N1
H-G1
G-V1
G1
1 4 9 10 8 7 6 5 14 4 6 8
TP1 X95 X95 X95 X95 X95 X95 X95 X95 X95 X130 X130 XJ3
16 1 23 24 26 1
X30 X30 X30 X30 X30 X74
JOINT
S/N1
16 1 23 24 26
X40 X40 X40 X40 X40
21
X25
21 8 4 3 20
XC8 XC8 XC8 XC8 XC8
21 UNDERCARRIAGE
4.5
CONTROL UNIT
DL12
KC9 KC10
DC8 85 87a 87 DC4 DC2 85 87a 87 DC1 DC3 DC9 DC7
R2
86 30 86 30
J2
1 2 3 4
S/N1
54
4.5
11 2 1 8 9 12 13 1
XC3 XC1 XC1 XC1 XC1 XC3 XC3 XC4
R-V1 G-V1 M-B1
M-N1
G/R1
4.5
C/N1
G-V1
G-V1
Z-N1
13 7 10 8 9 26 33 36 37 1 9
X41 X41 X41 X41 X41 X41 X41 X41 X41 X44 X44
G/R1
R-V1
L-B1
C/N1
G-V1
G-V1
1 2 C A B 1 2 1 2 1 2 1 2 1 2 1 2
X47 X47 X56 X56 X56 X115 X115 X115a X115a X105 X105 X110 X110 X103 X103 X104 X104
Y30 Y15 Y15a Y5 Y10 Y3 Y4
1
S45
2
2
N1
N1
N1
N1
N1
31 31
4.5 6.1
STEERING ACCUM. OPTIONAL SENSOR SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
SOLENOID VALVE REAR STEERING REAR STEERING REAR STEERING FRONT AXLE FRONT AXLE FRONT LEFT FRONT RIGHT
AXLE ALIGNED AXLE LOCKED AXLE LOCKED LEVELLING LEVELLING STEERING AXLE UNLOCKED STEERING AXLE UNLOCKED
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. Table:
09262 to serial no. 10188) - sheet 6 of 11 C.05.06
1 2 3 4 5
A1.5 A1.5
1.5
1 7 9 1 6 8 9 1 9
1 0 2 0 1 2 1 0
DISCONNECTED
3 10 3 2 10 5 10
S6 S8 S2
N1 N1
7.1
R-N1 R-N1 R-N1
3.5 7.1
A/V1
3.5
M1.5
C1.5
V/N1
V/B1
B/N1
C/B1
B-R1.5
1 2 5 6 14 15 16
X16 X16 X16 X16 X16 X16 X16
V/N1
V/B1
B/N1
A/V1
C/B1
H-R1
R-N1.5
14 1 2
XJ30 XJ30 XJ30 13 21
G-R1 X11 X5
11.2
53
2.5
B1
G-R1
B-N1
14 1 2 1 4
X130 X130 X130 XJ3 XJ3
F2A
7,5A
DANFOSS CONTROL UNIT
+30
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
V/N1
V/B1
B/N1
C/B1
S-N1
27 28 29 32 33
X30 X30 X30 X30 X30
JOINT
27 28 29 32 33
X40 X40 X40 X40 X40
B1
M1.5
C1.5
V/N1
V/B1
B/N1
C/B1
S-N1
9 11 10 1 3
XC8 XC8 XC7 XC7 XC7
UNDERCARRIAGE
30 CONTROL UNIT
7.1
86 30 86 30 86 30 86 30
8 17 9 9 9 15 8 2 5 6 7 4 12 4 5 5 10 10
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC3
1 2 3
N1.5
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
C/B1
C/B1
B/N1
C/B1
1 2 1 2 1 2 1 2
X109 X109 X108 X108 X107 X107 X106 X106 H16
Y9 Y8 Y7 Y6 M6
1
M
M
2
N1.5
N1.5
N1
N1
N1
N1
N1
31 31
5.5 7.1
Operation: RADIO wiring diagram - Girolift 5022 (from serial no. 09411 Table:
to serial no. 10078) - sheet 6 of 11 C.05.06
1 2 3 4 5
A1.5 A1.5
1.5
1 7 9 1 7 9 1 6 8 9 1 9
1 0 2 1 0 2 0 1 2 1 0
3 10 3 10 3 2 10 5 10
S3 S6 S8 S2
R/N1 R/N1
5.5 7.1
N1
7.1
R-N1 R-N1
3.5 7.1
A/V1
3.5
M1.5
C1.5
B-R1.5
1 2 5 6 14 15 16
X16 X16 X16 X16 X16 X16 X16
14 1 2
XJ30 XJ30 XJ30 13 21
G-R1 X11 X5
11.2
B-N1
53
2.5
B1
G-R1
14 1 2 1 4
X130 X130 X130 XJ3 XJ3
F2A
7,5A
SCHEDA DANFOSS
+30
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
27 28 29 32 33
X30 X30 X30 X30 X30
GIUNTO
27 28 29 32 33
X40 X40 X40 X40 X40
B1
M1.5
C1.5
9 11 10 1 3
XC8 XC8 XC7 XC7 XC7
CENTRALINA
30 CARRO INF.
7.1
86 30 86 30 86 30 86 30
8 17 9 9 9 15 8 2 5 6 7 4 12 4 5 5 10 10
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 XC4 XC3
1 2 3
N1.5
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
X89 X89 X109 X109 X88 X88 X108 X108 X87 X87 X107 X107 X86 X86 X106 X106 H16
Y9a Y9 Y8a Y8 Y7a Y7 Y6a Y6 M6
1
M
M
2
N1.5
N1
31 31
5.5 7.1
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. Table:
09262 to serial no. 10188) - sheet 7 of 11 C.05.06
1 2 3 4 5
OPTIONAL MANIP.
1 7 9
1 0 2
WINDSCREEN WIPER/
RP4
DISCONNETED
3 10 WASHER TIMER
S7
4 3 2 1 1 2 3 4 5 6
X66 X66 X66 X66 XT XT XT XT XT XT
M/B1
A/V1
A/B1
A-B1
R/N1 R/N1 R/N1
6.5 8.1
M/B1
10.1
A/V1
10.1
N1 N1 A-B1 A-B1
4.5 3.5 10.1
N1 N1 N1
6.5 8.1
R-N1 R-N1 R-N1
6.5 8.1
L/N1
10.1
A-N1 A-N1
10.1
L/N1
H1 H1
10.1
6 3 2 4 1
M/N1
B/R1
R/N1
A/R1
Z/B1
B-G1
A/B1
R-N1.5
R-N1.5
8.1
M7
53a
3 4 7 8 1
53 M 53b
31b
X16 X16 X16 X16 X68
V-B1 31
M/N1
R/N1
A/R1
Z/B1
B-G1
L/B1
3 5 15 16 15 8 8
XJ30 XJ30 X10 X10 X5 X11 X10
B-V1
G-N1
5 3 3 2 1 5
XJ3 X130 XJ3 XJ3 XJP3 X130
F1A F6C
7,5A 20A
DANFOSS CONTROL UNIT + +
+15 +E
11 12 15 16
XJ4 XJ4 XJ4 XJ4
M/N1
A/R1
Z/B1
A/B1
30 31 34 35
X30 X30 X30 X30
GIUNTO
30 31 34 35
X40 X40 X40 X40
M/N1
A/R1
Z/B1
A/B1
2 4 6 14
XC7 XC7 XC7 XC7
30
UNDERCARRIAGE
6.4
CONTROL UNIT
86 30 86 30 86 30 86 30
11 13 14 1 6 11 12 8 1 10 7 13 2 3 6
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 7 XC5 XC5 XC3 XC4 XC5 XC5 XC3
XC4
A/R1
A/R1
Z/B1
M/N1
M/N1
Z/B1
A/B1
A/B1
24
22 18 19 X44
X44 30 X44 25 X44 32 27 2
X41 X41 X41 X41 X44
A/R1
Z/B1
A/B1
M/N1
1 2 1 2 1 2 1 2
X114 X114 X113 X113 X112 X112 X111 X111
Y14 Y13 Y12 Y11
1
1
2
N1.5
N1.5
N1
N1
N1
N1
31 31
6.5 8.1
Operation: RADIO wiring diagram - Girolift 5022 (from serial no. 09411 Table:
to serial no. 10078) - sheet 7 of 11 C.05.06
1 2 3 4 5
MANIP. OPZIONALE
1 7 9 1 7 9
1 0 2 1 0 2
TEMPORIZZATORE
RP4
3 10 3 10 TERGI LAVA-VETRO
S4 S7
4 3 2 1 1 2 3 4 5 6
X66 X66 X66 X66 XT XT XT XT XT XT
M/B1
A/V1
A/B1
A-B1
R/N1 R/N1 R/N1
6.5 8.1
M/B1
10.1
A/V1
10.1
N1 N1 A-B1 A-B1
4.5 3.5 10.1
N1 N1 N1
6.5 8.1
R-N1 R-N1 R-N1
6.5 8.1
L/N1
10.1
A-N1 A-N1
10.1
L/N1
H1 H1
10.1
6 3 2 4 1
M/N1
R/N1
B/R1
A/R1
Z/B1
B-G1
A/B1
V-B1
X83 X83 X83 X83 X83
R-N1.5
R-N1.5
8.1
M7
53a
3 4 7 8 1
53 M 53b
31b
X16 X16 X16 X16 X68
31
M/N1
R/N1
A/R1
Z/B1
B-G1
L/B1
3 5 15 16 15 8 8
XJ30 XJ30 X10 X10 X5 X11 X10
B-V1
G-N1
5 3 3 2 1 5
XJ3 X130 XJ3 XJ3 XJP3 X130
F1A F6C
7,5A 20A
SCHEDA DANFOSS + +
+15 +E
11 12 15 16
XJ4 XJ4 XJ4 XJ4
M/N1
A/R1
Z/B1
A/B1
30 31 34 35
X30 X30 X30 X30
GIUNTO
30 31 34 35
X40 X40 X40 X40
M/N1
A/R1
Z/B1
A/B1
2 4 6 14
XC7 XC7 XC7 XC7
30 CENTRALINA
6.4
CARRO INF.
86 30 86 30 86 30 86 30
11 13 14 1 6 11 12 8 1 10 7 13 2 3 6
XC4 XC5 XC5 XC3 XC4 XC5 XC5 XC3 7 XC5 XC5 XC3 XC4 XC5 XC5 XC3
XC4
A/R1
A/R1
Z/B1
M/N1
M/N1
Z/B1
A/B1
A/B1
22 30 18 25 19 32 24 27 2
X44 X41 X44 X41 X44 X41 X44 X41 X44
A/R1
A/R1
Z/B1
Z/B1
A/B1
M/N1
M/N1
A/B1
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
X94 X94 X114 X114 X93 X93 X113 X113 X92 X92 X112 X112 X91 X91 X111 X111
Y14a Y14 Y13a Y13 Y12a Y12 Y11a Y11
1
1
2
N1.5
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
6.5 8.1
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 8 of 11 C.05.06
1 2 3 4 5
1 7 9
1 0 2 H17 H18 H19 H20 H21 H22 H23
G/R1
S-G1
B-G1
3 10
S10
1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 7 8
X65 X65 X65 X76 X76 X76 X76 X76 X76 X76 X76 X62 X62 X62 X62 X62 X62
R/N1 R/N1
7.5
N1 N1 N1
7.5 9.1
R-N1 R-N1 R-N1
7.5 10.1
M-N1
9.1
G/R1 G/R1 M/B1
5.5 9.1
R/N1 R/N1
7.5 9.1
l -
X43 X43 H-B1
B-N1 11.1
9.1
S1
V1
H1
C1
A1
M/B1
M-V1
M-N1
A-R1
B-N1 B-N1 B-N1
5.5
K25
16
K23 K24 XJ30
86 87a 87 86 87a 87 86 87a 87 7 10 9 13 11 12 8
XJ30 XJ30 XJ30 XJ30 XJ30 XJ30 XJ30 XJ30 17
85 30 85 30 85 30
C1
Z1
L-N1
V-N1
Z-B1
C-N1
Z-N1
V1
18 18 7 10 11 9 12 13 11 12 8 6 17
XJ30 X130 X130 X130 XJ3 X130 XJ3 X130 X130 X130 X130 XJ3 X130
1 1 2 2 5 5 6 4 3 3 4
XJP4 XJ4 XJP4 XJ4 XJP4 XJ4 XJ4 XJP4 XJ4 XJP4 XJ4
M/B1
A/V1
L/G1
L/G1
L/R1
M/B1
L/B1
M-N1
V/B1
R-G1
S-G1
Z/N1
A/V1
B-G1
A-G1
B-N1
1 2 1 6 2 7 5 11 10 4 9 3 8
X42 X42 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33
L/R1
L/G1
L/B1
M-N1
V/B1
R-G1
S-G1
Z/N1
A/V1
B-G1
A-G1
B-N1
1 2 1 2 1 2 T 1 2 T 1 2 T 1 2 1 2 T 1 2 T
X101 X101 X102 X102 X122 X122 X122 X123 X123 X123 X124 X124 X124 X125 X125 X126 X126 X126 X127 X127 X127
Y1 Y2 Y25
Y22 Y23 Y24 Y26 Y27
1
1
2
2
N1.5
N1
N1
N1
N1
N1
N1
N1
N1
31 31
7.5 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
SLEWRING SLEWRING BOOM OUTRIGGERS ATTACHMENT SWITCHING BOOM TURRET
LOCKED UNLOCKED OUT/IN SLEWRING LOCKED/UNLOCKED LOCKED/UNLOCKED UP/DOWN ROTATION
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 9 of 11 C.05.06
1 2 3 4 5
H/R1 H/R1
3.5
R/N1 R/N1 S56
8.5
R2.5
B1.5
1 0
B1.5
K26 RP1 RP2 RP3
B C F F2 F1 S57
1
0
2 1 0 2
B A
86 87a 87
+ + +
C
85 30 - - -
S46
M1.5
1
9
6
5
7
4
4
10
10
G-N1.5
H-R1.5
Z-B1.5
V-B1
1.5 31 30 29 28 23 20 21 22 15 12 9 11 18 16 17 13 10 14 19 5 8 1 2 3 4 6 7 24 25 26 27
N1 N1 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31 X31
8.5 10.1
M1
M1
C1
Z1
L-G1
L-R1
R-G1
L-B1
H-R1
R-N1
B-R1
C-N1
A-G1
V-B1
B-N1
A-V1
A-N1
A-B1
Z1 C1
11.2 11.2
B-N1 5 1 2 3 4 6 8
8.2 7 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2
X14 V1
1 3 11.5
2 X14 8 X14 H-R1
11.1
X69 X14 C-L1
6 5 11.1
X14 X14 C-N1
4 9 2 11.1
X14 X14 X14
19 A-B1
X16 1 4.5
M1 X69 V-Z1
1.5 11.2
M1
M1
C1
Z1
11 10 7 1 8 3 6 5 4 9 7 2
X13 X13 X129 X129 X129 X129 X129 X129 X129 X129 X5 X129
51
2.5 7
XJP2
B1
B-R1
V-B1
B-N1
52
4.2
5 7 2 6 8
X128 X128 XJP3 X128 X128
K15
D26 85 87a 87 F8C
5A DANFOSS CONTROL UNIT
86 30
+15 +15
M-N1
H-B1
Z-B1
2 1 5 8 9 10 12 2 3 4 6 7 11
1.5
X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8 X8
0
1.3
C-N1
19 18 6 2 5 3 4
X30 X30 X30 X30 X30 X30 X30
JOINT
19 18 6 2 5 3 4
X40 X40 X40 X40 X40 X40 X40
L1
A1
V1.5
H1.5
N1.5
H-R1
C-N1
17 18 7 8 15 9 5
XC8 XC8 XC7 XC7 XC7 XC7 XC7
UNDERCARRIAGE
CONTROL UNIT
16 15 1 2 3 4 6 8 9
XC1 XC1 XC6 XC6 XC6 XC6 XC6 XC6 XC6
L1
L1
V1
V1
H1
H1
A1
H-R1
C-N1
21 22 10 5 13 7 15 6 14
X41 X41 X44 X44 X44 X44 X44 X44 X44
H-R1
C-N1
1 2 1 2
X120 X120 X121 X121
Y20 Y21
1
1
2
N1.5
N1.5
N1
N1
31 31
8.5 10.1
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 10 of 11 C.05.06
1 2 3 4 5
56 30 L 15 31 3 2 10 4 6 3 1 7 5 6 10 5 10
S55 S12 S1 S5 S13
B-R1
1 2 3 4 5 6 7 8 9 10 11 12 3 4 5 6 7 8
XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 XD6 X2 X2 X2 X2 X2 X2
L/N1
7.5
A-N1
7.5
M/B1
7.5
A-B1
7.5
H1
7.5
A/V1
7.5
N1 N1
9.5
R-N1 R-N1
8.5
A-R1 A-R1
2.5
G-N1.5
G1 3
3.5
X26
L1
G1
G1
R1
B1
A1
L-R1
R-G1
L-N1
B-G1
B-R1
B-R1
V-N1
V-B1
A-V1
G-R1.5
10 1 18 9 12 13 2 4 3 11 10 5 6 16 1 7
X5 X13 X5 X11 X5 X5 X11 X5 X5 X5 X11 X5 X5 X5 X5 X11
+30
F5A
15A
K13 +30 K6 K3
D16 85 87a 87 F8A D7 85 87a 87 F2C F3A F2B F1B + F4C
10A 3A 3A 10A 10A P C
7,5A
86 30 86 30
-
+30 +30 +15
23
2.2
15 8 1 12 15 9 10 13 17 9 3 7 4 16 13 1
X6 X7 X7 X7 X7 X7 X7 X7 X7 X6 X6 X6 X6 X6 X6 X6
G-N1 G1
L1
L1
G1
G1
R1
B1
A1
A1
V1.5
V1.5
H1.5
H1.5
M-V1
G-N1
G-N1
G-N1.5
7 8
X30 X30
7 8
X40 X40
5 6 10 11 12 23 13 15
G1
17 16
XC7 XC7
UNDERCARRIAGE UNDERCARRIAGE
CONTROL UNIT CONTROL UNIT
1 2 3 5 4 1 2 3 5 4
X70 X70 X70 X70 X70 X71 X71 X71 X71 X71
G1
A1
V1.5
N1.5
H1.5
1 2 3 5 4
X72 X72 X72 X72 X72
14 5 7
XC1 XC6 XC6
G1
G1
G-N1
11 16 8
X41 X44 X44
L1
L1
G1
G1
R1
G-N1
G-N1
B1
A1
A1
V1.5
V1.5
N1.5
H1.5
N1.5
H1.5
M-V1
G-N1
G-N1
R-N1
G-N1.5
1 2 2 1 1 3 2 4 1 3 2 4 1 2
X57 X57 X37 X37 X35 X35 X35 X35 X36 X36 X36 X36 X38 X38
H27 H29 H31 H32
HA2 S47
L
R
56b
56b
58
58
56a
56a
R
58
58
59c
59c
31
31
31
N1.5
N1.5
N1.5
N1
N1
N1
N1
N1
N1
31 31
9.5 /./
LEFT FRONT LICENSE PLATE RIGHT FRONT LICENSE PLATE REAR REAR BACK-UP BACK-UP WORK STOP LIGHTS
LAMP LIGHTS LAMP LIGHTS LEFT LIGHT RIGHT LIGHT LAMP HORN LIGHTS MICRO-SWITCH
Operation: RADIO wiring diagram - Girolift 3514-3518 (from serial no. 09262 to serial no. Table:
10188) • 5022 (from serial no. 09411 to serial no. 10078) - sheet 11 of 11 C.05.06
1 2 3 4 5
V1
N2.5
M-V1
R-N2.5
M-B1
R-G1
R-V1
G-N1
B-R1
V-N1
B1
V-B1
A-B1
Z1
C-B1
S1
C1
M-N1
V-B1
Z-N1
Z-B1
R-V1
5.4
R-N1.5 S1
9.3 5.4
V-B1 PVDI PVDI PVDI
5.4 Prop1 Pop2 Prop3
H-B1 C1
8.5 9.2
Z1
9.2 R1
L1
H1
M-B1
9.3
C-B1
R-N1
B-R1
R-G1
R-V1
S1
C1
V-B1
Z1
21 15 2 18 20 15 2 4 1 5 15 13 16 14 14 12 13 11 12 10 11 9 16 7 3 1 2 8 6 17 1
X96 X97 X98 X98 X96 X98 X97 X98 X97 X98 X96 X98 X96 X98 X96 X98 X96 X98 X96 X98 X96 X98 X98 X98 X98 X135 X135 X98 X98 X98 X98
M-N1
Z1 C1 S1
H1
H-B1
C-B1
N2.5
A-B1
N1
5.4
R1
N1
N1
N1
86 87a 87 86 87a 87
R-G1
5.4
K10r K11r
R-N1
85 30 85 30 86 87a 87 86 87a 87
B1
B1
B1
A-R1
85 30 85 30
B1
B1
L1
L1
N1
N1
K5r 86 87a 87
K8r 86 87a 87
85 30 85 30
B1
B1
H-L1
H-N1
G-N1
K12r 86 87a 87
85 30
A-R1
A1
M1
M1
M-N1
H-L1
H1
H-N1
B1
M-V1
A-B1
1 17 9 6 7 10 8 11 7 9 2 18 1 4 5 8 10 2 12 3 13 6 14 7 6 4 3 8 3 19 4 5 5
X96 X96 X97 X97 X97 X97 X97 X97 X96 X96 X96 X96 X136 X136 X136 X136 X96 X136 X97 X136 X97 X136 X97 X136 X96 X97 X97 X96 X96 X96 X96 X96 X97
M1
1.3
M1 V1
1.4 9.5
H-R1 B1
9.5 5.4
A-R1
5.4
H-L1
5.4
C-L1
9.5
H-N1
5.4 H-G1
C-N1 5.4
9.5 G-R1
M-N1 6.1
5.4 Z-N1
A1 1.1
5.4 V-Z1
9.5
L-R1
L1
M-V1
L-N1
R1
L-B1
V1
H1
A-B1
1 11 2 12 2 3 3 13 4
X128 X95 X128 X95 X95 X95 X128 X95 X128
N2.5
C.05.06
NAME DESCRIPTION TABLE H11 LIGHT INDIC. -1st SPEED 3
F1 REMOTE CONTROL FUSE 11 H12 CAB LIGHTING 3
F2 REMOTE CONTROL FUSE 11 H13 LIGHT INDIC. - DIFFERENTIAL LOCKING 4
F1A 7.5A FUSE - WINDSCREEN WIPER/WASHER H14 LIGHT INDIC. - CARRIAGE ALIGNMENT 4
POWER SUPPLY 7 H15 LIGHT INDIC. - BASKET 4
F1B 10A HAZARD LIGHT FUSE 10 H16 BEACON 6
F1C 7.5A FUSE - HYDR. DISPLAC. CHANGE H17 LIGHT INDIC. - ATTACHMENT LOCKED/
SOLENOID, STEER. ACCUM. SOLENOID 1 UNLOCKED 8
F2A 7.5A FUSE - BEACON POWER SUPPLY 6 H18 LIGHT INDIC. - FORK ROTATION 8
F2B 10A LIGHT SWITCH FUSE 10 H19 LIGHT INDIC. - BOOM IN/OUT 8
F2C 3A FUSE - FRONT LEFT/REAR RIGHT H2 LIGHT INDIC. - GLOW PLUGS 1
POSITION LIGHTS 10 H20 LIGHT INDIC. - BOOM UP/DOWN 8
F3A 3A FUSE - FRONT RIGHT/REAR LEFT H21 LIGHT INDIC. - PARALLEL FORKS 8
POSITION LIGHTS 10 H22 LIGHT INDIC. - TURRET ROTATION 8
F3B 7.5A HAZARD LIGHT AND SPEED SWITCH H23 LIGHT INDIC. - TURRET ROTATION LOCKED 8
FUSE 2
H24 LIGHT INDIC. - TURN SIGNALS 10
F3C 7.5A FUSE - FRONT/REAR AXLE LOCKING/
H25 LIGHT INDIC. - HIGH BEAM 10
UNLOCKING SOLENOID VALVES 5
H26 LIGHT INDIC. - POSITION LIGHTS 10
F4A 7.5A EMERGENCY PUMP FUSE 1
H27 FRONT LEFT LIGHT 10
F4B 7.5A OPTIONAL FUSE 2
H28 LICENSE PLATE LIGHT 10
F4C 7.5A FUSE - STOP MICRO-SWITCH, WORK
H29 FRONT RIGHT LIGHT 10
LIGHT 10
F5A 15A LOW BEAM FUSE 10 H3 LIGHT INDIC. - AIR FILTER CLOGGED 1
H30 LICENSE PLATE LIGHT 10
F5B 7.5A CAB LIGHTING FUSE 3
H31 REAR LEFT LIGHT 10
F5C 15A OVERLOAD WARN. SYST. FUSE 4
F6A 7.5A FUSE - POWER SUPLLY. SPEED SWITCH 2 H32 REAR RIGHT LIGHT 10
H33 BACK-UP LIGHTS 10
F6B 7.5A FUSE - POWER SUPPLY: UPPER
WINDSCREEN WIPER/WASHER 4 H34 WORK LIGHT 10
F6C 20A FUSE - POWER SUPPLY SWITCHES, H4 LIGHT INDIC. - HIGH ENGINE WATER
OPTIONAL HAND LEVER, DANFOSS CARD 7 TEMPERATURE 1
F7A 5A FUSE - POWER SUPPLY: OUTRIGGER H5 LIGHT INDIC. - LOW ENGINE OIL PRESSURE 1
LIMIT SWITCH, PARKING BRAKE, CARRIAGE H6 LIGHT INDIC. - GEN-SET 1
ALIGNMENT, BASKET 2 H7 LIGHT INDIC. - PARKING BRAKE 2
F7B 10A BOOM POWER SUPPLY FUSE 1 H8 LIGHT INDIC. - HYDRAULIC OIL FILTER
F7C 15A FUSE HORN - HEATER 2 CLOGGED 3
F8A 10A HIGH BEAM FUSE 10 H9 LIGHT INDIC. - LOW BRAKE PRESSURE 3
F8B 15A FUSE TIMER AND LIGHT INDICATORS HA1 HORN 2
AND INSTRUMENTS POWER SUPPLY 1 HA2 BACK-UP HORN 10
F8C 5A BOOM POWER SUPPLY FUSE 9 K01 RELAY - IGNITION 1
FG1 70A GENERAL FUSE 1 K02 RELAY - PRE-HEATING 1
FG2 30A GENERAL FUSE 1 K03 RELAY - ELECTRONIC COMPONENTS 1
FG3 20A GENERAL FUSE 1 K04 RELAY - POWER SUPPLY UNDER DASHBOARD 1
FG4 60A GENERAL FUSE 1 K1 HYDRAULIC DISPLACEMENT CHANGE RELAY 2
G1 BATTERY 1 K11 CARRIAGE ALIGNMENT RELAY 4
G2 ALTERNATOR 1 K12 BOOM RELAY 4
H1 LIGHT INDIC. -ALARMS 1 K13 HIGH BEAM RELAY 10
H10 LIGHT INDIC. -2nd SPEED 3 K14 START ENABLING RELAY 1
C.05.06
K15 OPTIONAL RELAY - BOOM 9 M3 OPTIONAL UPPER WINDSCREEN WIPER/
K16 OPTIONAL RELAY 2 WASHER MOTOR 3
K17 OPTIONAL RELAY 2 M4 WINDSCREEN WASHER PUMP 3
K19 RELAY 2 M5 EMERGENCY PUMP 4
K20 RELAY 2 M6 HEATING 6
K21 RELAY 2 M7 WINDSCREEN WIPER/WASHER MOTOR 7
K22 RELAY 2 P1 ENGINE WATER TEMPERATURE INDICATOR 1
K23 RELAY - TURRET ROTATION ACTIVATION 8 P2 HYDRAULIC OIL TEMPERATURE INDICATOR 1
K24 RELAY - BOOM UP/DOWN ACTIVATION 8 P3 FUEL GAUGE 3
K25 RELAY - BOOM IN/OUT ACTIVATION 8 P4 HOUR-METER 3
K26 RELAY - JOYSTICK POWER SUPPLY 9 R1 1/4W RESISTANCE 2
K3 FLASHING 10 R2 1/4W RESISTANCE 5
K4 EMERGENCY RELAY 1 R3 1/4W RESISTANCE 2
K5 EMERGENCY PUMP RELAY 4 R4 1/4W RESISTANCE 2
K6 LOW BEAM RELAY 10 R5 GLOW PLUIGS 1
K7 SPEED ENABLING RELAY 2 R6 FUEL LEVEL TRANSDUCER 3
K8 REVERSE SPEED RELAY 2 RP1 JOYSTICK 1 POTENTIOMETER 9
K9 FWD SPEED RELAY 2 RP2 JOYSTICK 2 POTENTIOMETER 9
KC1 FRONT/REAR LEFT OUTRIGGER EXTENSION RP3 JOYSTICK 3 POTENTIOMETER 9
RELAY 6 RP4 OPTIONAL HAND-LEVER POTENTIOMETER 7
KC10 FRONT AXLE UNLOCKING RELAY 5 S1 HAZARD LIGHTS SWITCH 10
KC11 REAR LEFT OUTRIGGER ANTI-OVERTURNING S10 SLEWRING LOCKING/UNLOCKING SWITCH 8
RELAY 2 S11 AXLE LEVELLING SWITCH 5
KC12 REAR RIGHT OUTRIGGER ANTI-OVERTURNING S12 LIGHTS SWITCH 10
RELAY 2 S13 WORK LIGHT SWITCH 10
KC13 FRONT LEFT OUTRIGGER ANTI-OVERTURNING S14 IGNITION CONTROL PANEL 1
RELAY 2 S16 SPEED SWITCH 3
KC14 FRONT RIGHT OUTRIGGER ANTI-OVERTURNING S17 DIFFERENTIAL LOCKING SWITCH 4
RELAY 2
S18 EMERGENCY PUMP SWITCH 4
KC15 SLEWRING LOCKING RELAY 4
S2 BEACON SWITCH 6
KC2 FRONT/REAR LEFT OUTRIGGER
S20 EMERGENCY MUSHROOM 1
RETRACTION RELAY 6
S21 BATTERY CUTOUT 1
KC3 FRONT/REAR RIGHT OUTRIGGER
S22 THERMOSTAT - ENGINE EMISSIONS 1
EXTENSION RELAY 7
KC4 FRONT/REAR RIGHT OUTRIGGER S23 PRESSURE SWITCH - AIR FILTER CLOGGED 1
RETRACTION RELAY 7 S24 THERMOSTAT - HIGH ENGINE WATER
TEMPERATURE 1
KC5 FRONT/REAR LEFT OUTRIGGER UP-
MOVEMENT RELAY 6 S25 PRESSURE SWITCH - LOW ENGINE OIL
PRESSURE 1
KC6 FRONT/REAR LEFT OUTRIGGER DOWN-
MOVEMENT RELAY 6 S26 ENGINE WATER TEMPERATURE TRANSDUCER 1
KC7 FRONT/REAR RIGHT OUTRIGGER UP- S27 HYDRAULIC OIL TEMPERATURE TRANSDUCER 1
MOVEMENT RELAY 7 S28 HAND-BRAKE MICRO-SWITCH 2
KC8 FRONT/REAR RIGHT OUTRIGGER DOWN- S29 REAR LEFT OUTRIGGER MICRO-SWITCH 2
MOVEMENT RELAY 7 S30 REAR RIGHT OUTRIGGER MICRO-SWITCH 2
KC9 REAR AXLE LOCKING RELAY 5 S31 FRONT RIGHT OUTRIGGER MICRO-SWITCH 2
M1 STARTING MOTOR 1 S32 FRONT LEFT OUTRIGGER MICRO-SWITCH 2
M2 OPTIONAL A/C 1 S33 SEAT MICRO-SWITCH 3
C.05.06
S34 PRESSURE SWITCH - HYDRAULIC OIL FILTER Y15a REAR AXLE LOCKING SOLENOID VALVE 5
CLOGGED 3 Y16 2nd SPEED SOLENOID VALVE 3
S35 PRESSURE SWITCH - LOW BRAKE PRESSURE 3 Y17 1st SPEED SOLENOID VALVE 3
S36 SENSOR - CARDAN 3 Y18 HYDRAULIC DISPLACEMENT CHANGE
S37 SENSOR - 1st SPEED ENGAGED 3 SOLENOID VALVE 2
S38 SENSOR - 2nd SPEED ENGAGED 3 Y19 FWD SPEED SOLENOID VALVE 4
S39 SENSOR - CARRIAGE ALIGNMENT 4 Y2 SLEWRING UNLOCKING SOLENOID VALVE 8
S40 SENSOR - PIN HIGH 4 Y20 4-WHEEL STEER SOLENOID VALVE 9
S41 SENSOR - BOOM DOWN 4 Y21 CRAB STEER SOLENOID VALVE 9
S45 OPTIONAL SENSOR - REAR AXLE ALIGNMENT 5 Y22 BOOM EXTENSION/RETRACTION SOLENOID
S46 STEERING SELECTOR 9 VALVE 8
S47 STOP LIGHTS MICRO-SWITCH 10 Y23 SLEWRING LOCKING/UNLOCKING SOLENOID
S48 SPEED SWITCH 2 VALVE 8
S5 BACK-UP HORN SWITCH 10 Y24 ATTACHMENT LOCKING/UNLOCKING
S50 ROBOT CONTROL 9 SOLENOID VALVE 8
S51 START PUSHBUTTON 9 Y25 SWITCHING SOLENOID VALVE 8
S52 ENGINE EMERGENCY STOP PUSHBUTTON 9 Y26 BOOM RAISING/LOWERING SOLENOID
VALVE 8
S53 EMERGENCY PUMP PUSHBUTTON 9
Y27 TURRET ROTATION SOELNOID VALVE 8
S54 HORN PUSHBUTTON 9
Y29 ENGINE STOP SOLENOID VALVE 1
S55 LIGHTS - TURN SIGNALS SWITCH 10
Y3 FRONT LEFT AXLE UNLOCKING SOLENOID
S56 SENSOR - FORKS ENGAGED 9
VALVE 5
S56 SENSOR - FORKS ENGAGED 9
Y30 STEER. ACCUMULATOR SOLENOID VALVE 5
S6 LEFT OUTRIGGER UP/DWON SWITCH 6
Y4 FRONT RIGHT AXLE UNLOCKING SOLENOID
S7 RIGHT OUTRIGGER UP/DWON SWITCH 7
VALVE 5
S8 HEATING SWITCH 6 Y5 FRONT AXLE LEVELLING SOLENOID VALVE 5
S9 OPTIONAL A/C SWITCH 1
Y6 REAR LEFT OUTRIGGER UP-MOVEMENT
Y01 FWD SPEED SOLENOID VALVE 2 SOLENOID VALVE (3514-3518) 6
Y02 REVERSE SPEED SOLENOID VALVE 2 Y6 REAR LEFT OUTRIGGER DOWN-MOVEMENT
Y1 SLEWRING LOCKING SOLENOID VALVE 8 SOLENOID VALVE (5022) 6
Y10 FRONT AXLE LEVELLING SOLENOID VALVE 5 Y6a FRONT LEFT OUTRIGGER DOWN-MOVEMENT
Y11 REAR RIGHT OUTRIGGER DOWN-MOVEMENT SOLENOID VALVE (5022) 6
SOLENOID VALVE 7 Y7 FRONT RIGHT OUTRIGGER DOWN-MOVEMENT
Y11a FRONT RIGHT OUTRIGGER DOWN-MOVEMENT SOLENOID VALVE (3514-3518) 6
SOLENOID VALVE 7 Y7 FRONT RIGHT OUTRIGGER UP-MOVEMENT
Y12 REAR RIGHT OUTRIGGER UP-MOVEMENT SOLENOID VALVE (5022) 6
SOLENOID VALVE 7 Y7a REAR LEFT OUTRIGGER UP-MOVEMENT
Y12a FRONT RIGHT OUTRIGGER UP-MOVEMENT SOLENOID VALVE (5022) 6
SOLENOID VALVE 7 Y8 REAR LEFT OUTRIGGER DOWN-MOVEMENT
Y13 REAR RIGHT OUTRIGGER RETRACTION SOLENOID VALVE (3514-3518) 6
SOLENOID VALVE 7 Y8 REAR LEFT OUTRIGGER RETRACTION
Y13a FRONT RIGHT OUTRIGGER RETRACTION SOLENOID VALVE (5022) 6
SOLENOID VALVE 7 Y8a FRONT LEFT OUTRIGGER RETRACTION
Y14 REAR RIGHT OUTRIGGER EXTENSION SOLENOID VALVE (5022) 6
SOLENOID VALVE 7 Y9 FRONT RIGHT OUTRIGGER UP-MOVEMENT
Y14a FRONT RIGHT OUTRIGGER EXTENSION SOLENOID VALVE (3514-3518) 6
SOLENOID VALVE 7 Y9 REAR LEFT OUTRIGGER EXTENSION
Y15 REAR AXLE LOCKING SOLENOID VALVE 5
C.05.06
SOLENOID VALVE (5022) 6 X26 MARK 5-WAY CONNECTOR
Y9a FRONT LEFT OUTRIGGER EXTENSION X28 DEUTSCH 8-WAY CONNECTOR
SOLENOID VALVE(5022) 6 X29 MARK 17-WAY CONNECTOR
X1 8-WAY CONNECTOR X3 8-WAY CONNECTOR
X10 MARK 17-WAY CONNECTOR X30 DEUTSCH 40-WAY CONNECTOR - TYPE A
X101 2-WAY CONNECTOR X31 DEUTSCH 31-WAY CONNECTOR
X102 2-WAY CONNECTOR X310 DEUTSCH 24-WAY CONNECTOR
X103 2-WAY CONNECTOR X32 DEUTSCH 3-WAY CONNECTOR
X104 2-WAY CONNECTOR X33 DEUTSCH 12-WAY CONNECTOR
X105 2-WAY CONNECTOR X35 4-WAY CONNECTOR
X106 2-WAY CONNECTOR X36 4-WAY CONNECTOR
X107 2-WAY CONNECTOR X37 DEUTSCH 2-WAY CONNECTOR
X108 2-WAY CONNECTOR X38 DEUTSCH 2-WAY CONNECTOR
X109 2-WAY CONNECTOR X4 8-WAY CONNECTOR
X11 MARK 13-WAY CONNECTOR X40 DEUTSCH 40-WAY CONNECTOR - TYPE A
X110 2-WAY CONNECTOR X41 DEUTSCH 40-WAY CONNECTOR - TYPE A
X111 2-WAY CONNECTOR X42 DEUTSCH 2-WAY CONNECTOR
X112 2-WAY CONNECTOR X43 90°2-WAY CONNECTOR
X113 2-WAY CONNECTOR X44 DEUTSCH 24-WAY CONNECTOR
X114 2-WAY CONNECTOR X45 DEUTSCH 3-WAY CONNECTOR
X115 2-WAY CONNECTOR X46 DEUTSCH 3-WAY CONNECTOR
X115a 2-WAY CONNECTOR X47 2-WAY CONNECTOR
X116 2-WAY CONNECTOR X48 DEUTSCH 3-WAY CONNECTOR
X117 2-WAY CONNECTOR X49 DEUTSCH 3-WAY CONNECTOR
X118 2-WAY CONNECTOR X5 MARK 21-WAY CONNECTOR
X119 2-WAY CONNECTOR X50 DEUTSCH 3-WAY CONNECTOR
X12 MARK 7-WAY CONNECTOR X51 DEUTSCH 3-WAY CONNECTOR
X120 2-WAY CONNECTOR X52 DEUTSCH 3-WAY CONNECTOR
X121 2-WAY CONNECTOR X53 DEUTSCH 3-WAY CONNECTOR
X122 4-POLE CONNECTOR X54 DEUTSCH 3-WAY CONNECTOR
X123 4-POLE CONNECTOR X55 DEUTSCH 3-WAY CONNECTOR
X124 4-POLE CONNECTOR X56 DEUTSCH 3-WAY CONNECTOR
X125 2-WAY CONNECTOR X57 DEUTSCH 2-WAY CONNECTOR
X126 4-POLE CONNECTOR X58 DEUTSCH 3-WAY CONNECTOR
X127 4-POLE CONNECTOR X59 DEUTSCH 3-WAY CONNECTOR
X13 MARK 17-WAY CONNECTOR X6 MARK 17-WAY CONNECTOR
X14 MARK 9-WAY CONNECTOR X61 8-WAY CONNECTOR
X15 MARK 11-WAY CONNECTOR X62 8-WAY CONNECTOR
X150 1-WAY CONNECTOR X65 3-WAY CONNECTOR
X16 MARK 21-WAY CONNECTOR X66 DEUTSCH 4-WAY CONNECTOR
X2 8-WAY CONNECTOR X67 2-WAY CONNECTOR
X20 3-WAY CONNECTOR X68 1-WAY CONNECTOR
X21 2-WAY CONNECTOR X69 2-WAY CONNECTOR
X22 2-WAY CONNECTOR X7 MARK 17-WAY CONNECTOR
X23 2-WAY CONNECTOR X7a X7 on the 3B6 control unit - DEUTSCH 12-WAY
X25 DEUTSCH 24-WAY CONNECTOR CONNECTOR
C.05.06
X70 DEUTSCH 6-WAY CONNECTOR X129 MARK 9-WAY CONNECTOR
X71 DEUTSCH 6-WAY CONNECTOR X130 MIC 70 14-WAY CONNECTOR
X72 DEUTSCH 6-WAY CONNECTOR X131 MARK 9-WAY CONNECTOR
X73 2-WAY CONNECTOR X132 COMBINATI 1 5-WAY CONNECTOR
X74 1-WAY CONNECTOR X133 6-WAY CONNECTOR
X75 1-WAY CONNECTOR X134 ENGINE STOP 2-WAY CONNECTOR
X76 8-WAY CONNECTOR X135 6-WAY CONNECTOR
X8 DEUTSCH 12-WAY CONNECTOR X136 ENGINE STOP 2-WAY CONNECTOR
X8A MARK 9-WAY CONNECTOR K2r RADIO PROPORTIONAL RELAY 11
X83 6-WAY CONNECTOR K5r 2 RADIO PROPORTIONAL RELAY 11
X86 2-WAY CONNECTOR K8r 3 RADIO PROPORTIONAL RELAY 11
X87 2-WAY CONNECTOR K10r YELLOW REMOTE CONTROL BUTTON RELAY 11
X88 2-WAY CONNECTOR K11r RED REMOTE CONTROL BUTTON RELAY 11
X89 2-WAY CONNECTOR K12r ENGINE STOP RELAY 11
X9 MARK 13-WAY CONNECTOR K14r DIP SWITCH SIGN. RELAY 11
X91 2-WAY CONNECTOR
X92 2-WAY CONNECTOR
X93 2-WAY CONNECTOR WIRE COLOURS
X94 2-WAY CONNECTOR
XA 3-WAY CONNECTOR A LIGHT BLUE
XB 1-WAY CONNECTOR B WHITE
XC1 MARK 21-WAY CONNECTOR C ORANGE
XC3 MARK 13-WAY CONNECTOR G YELLOW
XC4 MARK 13-WAY CONNECTOR H GREY
XC5 MARK 17-WAY CONNECTOR L BLUE
XC6 MARK 9-WAY CONNECTOR M BROWN
XC7 MARK 17-WAY CONNECTOR N BLACK
XC8 MARK 21-WAY CONNECTOR R RED
XD6 DEUTSCH 12-WAY CONNECTOR S PINK
XD7 DEUTSCH 12-WAY CONNECTOR V GREEN
XJ3 MIC 70 12-WAY CONNECTOR Z PURPLE
XJ30 MIC 70 18-WAY CONNECTOR
XJ4 MIC 70 20-WAY CONNECTOR REMARK: Two-colour wires are indicated through a
XJ5 MIC 70 14-WAY CONNECTOR combination of the aforesaid initials as follows:
XJP2 MIC 70 8-WAY CONNECTOR
XJP3 MIC 70 8-WAY CONNECTOR G/V = YELLOW/GREEN (Crosswise colouring)
XJP4 MIC 70 8-WAY CONNECTOR G-V = YELLOW-GREEN (Lengthswise colouring)
XM DEUTSCH 18-WAY CONNECTOR
XS1 COMBINATI 1 5-WAY CONNECTOR
XT 6-WAY CONNECTOR
X137 ENGINE STOP 2-WAY CONNECTOR
X95 MIC 70 14-WAY CONNECTOR
X96 MARK 21-WAY CONNECTOR
X97 MARK 17-WAY CONNECTOR
X98 MARK 21-WAY CONNECTOR
X128 MIC 70 8-WAY CONNECTOR
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 1 of 11
C.05.07
1 2 3 4 5
P4 X1 P1
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
P
0 1 2
3 P
+ -
S11 30
1 2 3 4 5 6 7 8 1 2 3 4 5 6
X1 X1 X1 X1 X1 X1 X1 X1 XP1 XP1 XP1 XP1 XP1 XP1
G1
S1
H1
H1
N1
H/R1
H/R1
L-G1
A-G1
B-R1
B-R1
H-L1
H-L1
H-N1
B-R1 2.1
N1 N1 3.1
B-R1 9.1
L-G1 3.1
C1 11.1
R-N1.5 11.1
S1
13 2 6 9
X19 X19 X19 X20
C1
R-N1.5
R6
A6
R1.5
9 1 2 G1
X17 X8 X8 4.1
J3 J2 F22
+30 +15 15A
4 3.1
K11
86 87a 87
85 30
RELAY
CARD
8
X17
R10 2.1
C-B1 2.2
H1
R6
R10
H/R1
H-L1
B A 9 7 10 8 9 1 4 5 6
X30 X30 X29 X29 X29 X29 X27 X29 X29 X29 X29
C-B1
S1
K02 K01
R6
R10
85 87a 87 86 87a 87
86 30 85 30
R2.5
R6
F1G
H1
H-L1
H-N1
R16
M6
M1.5
R16
M1
R50 1 1
M1
X65 XB13
B0 R0 1 1 B12
M130 50 A1 D+ X61 X64 B14.1 B11 B11 B13
M 30
G W
12Vcc 3 p p t
U B5
t
31
2
S0 2 2 XB13
X61 X64
N1
N1
N1
N1
N1
N1
N1
N1
N1
N50
31 2.1
STARTER ALTERNATOR GLOW PLUGS FUEL ENGINE ADVANCE HYDRAULIC PRESSURE SWITCH PRESS. ENGINE HIGH
PUMP STOP CHANGE OIL FILTER AIR FILTER ENGINE WATER ENGINE
SENSOR CLOGGED CLOGGED OIL BULB TEMP. WATER TEMP.
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 2 of 11 C.05.07
1 2 3 4 5
1.5
B-R1 B-R1 B-R1 4.1
1.3
C-B1
B-R1
K04 86 87
S13 S55 1 0
1 9
85 30
5 10
S17
1.3
C-B1 l -
X34 X34
C1
N1
L-G1
L-N1
N-Z1
N1 3.1
G-M1 8.1
C-R1 8.1
1.5
R10
4 5
X20 X20
G-M1
A/G1
B/R1
L-G1
C-R1
L-N1
M10
L-G1 11.1
12 13 6 5 4 2 9
X6 X6 X6 X6 X6 X4 X4
F20
10A
+15
K12 K13
D3 86 87a 87 86 87a 87
85 30 85 30
AUX
CIRCUITS
RELAY
RELAY
CARD
11 14
X6 X6
M1
M1.5
M1 11.1
1.5
M1.5
22
X27
L-G1
M8
M
N1
1.5
31 31 3.1
EMERGENCY
PUMP
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 3 of 11 C.05.07
1 2 3 4 5
p p
I II F N R 49 1 9
I II F 1 0
HORN
R
5 10
SX12 + + 31 S14
4 1 5 3 2 1 2 3 4
X12 X12 X12 X12 X12 X61 X61 X61 X61
N1
N1
1.5
N1 N1.5 5.1
2.5
N1 N1 N1 4.1
B-G1 7.1
G-R1
S-G1
L-G1
C-R1
C-R1
A/R1
H-V1
V-N1
Z-B1
15 14 2 4 16
X19 X19 X26 X26 X19
1.5
L-G1
A/R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
D2 D10 D1 D9
K7 K8 K6 K24 K9 K10 K5
86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 85 30 85 30
53M
53S
15
31
T
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
B1
A-B1
C-V1.5
M-B1.5
M-V1
B-N1.5
V-N1
17 11 20 21 10
X21 X21 X21 X21 X21
JOINT
17 5 6 11 20 21 10
X21a X21a X21a X21a X21a X21a X21a
L1
A1
A/R1
A-B1
C-V1.5
M-B1.5
2 3 23
B-N1
14 15 7 2 5 15
XC8 XC7 XC7 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
19 6 2 14 17 5 10 7 18
XC1 XC6 XC6 XC1 XC7 XC6 XC1 XC1 XC1
V1
L1
A1
B-R1
V-B1
A-B1
B1
B1
M-V1
23 7 10 11 17 18 19
V-N1
L1
A1
1 1 1 1 1 1 1
X122 X123 XH25 X146 X129 X127 X128
Y01 Y02 Y18 Y17 Y16
H25 H1 H1 H2 H01
1
B1
2
2 2 2 2 2 2 2
X122 X123 XH25 X146 X129 X127 X128
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP BACK-UP SOL. VALVE LEFT RIGHT LICENSE SENSOR SOLENOID VALVE SOLENOID VALVE
FORWARD REVERSE HORN LAMP DISPLACEMENT SIDE SIDE PLATE CARDAN 1st SPEED 2nd SPEED
SPEED SPEED CHANGE LIGHT LIGHT LIGHTS SHAFT
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 4 of 11 C.05.07
1 2 3 4 5
2.5
B-R1 B-R1 B-R1 6.1
P3 P2
B-R1
B-R1
B-R1
H-L1
1 10 1 10 1 6 8 10
1 0 1 0 0 1 2
5 9 5 9 3 2 9
S18 S21 S19
1 2 3 4 5 6 1 2 3 4 5 6
XP3 XP3 XP3 XP3 XP3 XP3 XP2 XP2 XP2 XP2 XP2 XP2
G1
G1
N1
N1
N1
N1
N1
B1.5
G/R1
L/G1
L/R1
B-R1.5
H/N1
H/N1
Z/N1
B-R1
B-R1
Z-N1
H-G1.5
H-L1.5
L/R1 5.1
3.5
N1 N1 N1 5.1
H-B1 5.1
V-B1 5.1
V1 6.1
Z1 5.1
4 5 3 17 6 16 10 11 19 8 7
X19 X19 X19 X20 X20 X20 X20 X20 X19 X20 X20
G1
V1
Z1
B1.5
L/G1
H/N1
H/N1
Z/N1
H-B1
Z-N1
V-B1
H-G1.5
H-G1.5 5.1
1.5
G1
11 15 16 13 10 7 3 14 2 10 3
X5 X17 X17 X17 X17 X17 X17 X17 X5 X9 X8
K2 K1 K4 K3
86 87a 87
F6 86 87a 87
F15 86 87a 87 86 87a 87
F21 F12 F10 F17
15A 10A 15A 10A 7.5A 10A
85 30 85 30 85 30 85 30
+30
F8 F7 F3
3A 3A 5A AUX
CIRCUITS
RELAY
RELAY
CARD
10 11 4 5 12 5 1 7 4 6 2 1 8
X5 X17 X17 X5 X17 X17 X5 X5 X9 X17 X17 X17 X5
G-N1 6.1
G1
R1
V1.5
H1.5
Z1.5
G-N1
H-L1
G-N1.5
G-V1.5 7.1
3 16 20 7 8 18 5 15 14 13 12
X27 X27 X27 X27 X27 X27 X27 X27 X27 X27 X27
G1
G-N1
L1 5.1
A1 5.1
L1 5.1
A1 5.1
G1
G1
R1
L1
L1
A1
A1
V1.5
V1.5
H1.5
H1.5
Z1.5
G-N1
G-N1
G-N1
H/N1
M-V1
Z/N1
R-N1
R-N1
Z-N1
G-N1.5
2 3 4 5 2 3 4 5 1 2 3 1 2 3 1
X10 X10 X10 X10 XH22 XH22 XH22 XH22 XH23 XH23 XH23 XH26 XH26 XH26 XH24
L10 H22 H23 H26
B12 B12a B13
H24 S30 H20
R
L
56b
56a
56b
56a
58
58
L8 H27
R
L
57
57
59c
59c
31
31
31
31
1 1 4 4 2
X10 XH22 XH23 XH26 XH24
N1
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
N1.5
3.5
31 31 5.1
FUEL HYDRAULIC FRONT FRONT REAR REAR LICENCE STOP HORN WORK BACK-UP
GAUGE OIL LEFT RIGHT LEFT RIGHT PLATE LIGHTS LIGHT LAMP
TEMPERATURE LIGHT LIGHT LIGHT LIGHT LIGHT MICRO-SWITCH
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 5 of 11 C.05.07
1 2 3 4 5
J 0 I
M91
53a
Dx HORN I
M13 53 M 53b M 1 0
2 8 5 10
L/R1
WIPER 31b
Sx
H 4 6 3 1 7
56b 56a L
31 S16
4 12 3 5 1 7 13 11 2 8 6 10 9 3 5 1 4 2 l -
X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X13 X13 X13 X13 X13 X91 X91
R1
L1
L1
H1
Z1
A1
A1
A1
L/R1
L/N1
L/N1
A/B1
H-B1
A-R1
A-N1
A-N1
V-B1
A-B1
A-B1
N1
N1
3.5
N1.5 N1.5 N1.5 6.1
4.5
N1 N1 N1 6.1
4.5
L/R1
4.5
H-G1.5
4.5
V-B1
4.5
H-B1
4.5
Z1 Z1 Z1 11.1
5 3 20 21 2 1
X26 X20 X19 X19 X20 X20
1 8 13 4 12
X9 X9 X9 X8 X9
F1 F16
10A 15A
F24 F13
10A 10A
RELAY
CARD
1 10 2
X6 X6 X6
L1
A1
S-N1
4.5
L1
L1
21
X27
6 24 11
X27 X27 X27
L1
A1
A1
4.5
L1
4.5
A1
4.5
A1
N1.5
4.5
31 31 6.1
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 6 of 11
C.05.07
1 2 3 4 5
X2
X101 X102
M3
M 1 10 1 5 10
M5 M
B-R1.5
M 1 0 II I 0
5 9 3 9
S7 S20
4 7 8 9 10 11 2 1 4 3 1
X2 X2 X2 X2 X2 X2 XM3 XM3 X105 X105 X105
R1
V1
N1
N1
N1
N1
N1
M1.5
M1.5
C1.5
C1.5
N1.5
N1.5
A1.5
S/N1
G-N1
L-R1
H-R1
B-R1
B-R1
B-R1
5.5
N1.5 N1.5 N1.5 7.1
5.5
N1 N1 N1 8.1
N1.5
G-V1.5
A-R1.5
A-R1.5
4.5
G-N1
4.5
V1
B-R1 B-R1 9.1
1 7 6 8 13 14 1 12 2 17
X19 X26 X26 X26 X20 X20 X26 X20 X25 X25
C1.5
M1.5
4.5
B-R1 B-R1 B-R1 8.1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
AUX
CIRCUITS
RELAY
RELAY
CARD
17 11
X27 X29
H-R1
V-N1.5
1
X74
M74
B4 M
p
N1
N1.5
N1.5
5.5
31 31 7.1
LOW PRESSURE A/C SYSTEM
BRAKE SYSTEM (OPTIONAL)
SENSOR
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 7 of 11 C.05.07
1 2 3 4 5
OPTIONAL DANFOSS
MANIPULATOR 3B6 OVERLOAD WARNING SYSTEM MANIPULATOR 3B6 OVERLOAD WARNING SYSTEM
WARNING SYSTEM
PLATFORM INPUT
SIGNAL - BOOM UP
FROM PLATFORM
OUTRIGGERS
ROBOT INPUT
WEIGHT B1
WEIGHT B0
WEIGHT A1
WEIGHT A0
SIGNAL
H80
GND
+15V
GND
GND
4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 - I 1 2 3 4 5 6 7 8 9 10 11 12
X104 X104 X104 X104 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X47 X47 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88
N1
B1
B1
N1.5
G-N1
G-N1
H/N1
B/V1
R-V1
C-L1
M-N1
H-R1
M-B1
A/B1
B-N1
N-Z1
Z-N1
N1.5
6.5
N1.5
N1
N1
N1
G-V1.5
R-N1.5
3.5
B-G1
12 13 9 10 11 7 1 3 4 5 6 8 9 10 11 3 16 12 13 14 15
X26 X26 X26 X26 X26 X25 X25 X25 X25 X25 X25 X25 X25 X25 X25 X26 X25 X25 X25 X25 X25
H-R1 11.1
G-N1 11.1
M-N1
G/N1
B/V1
R-V1
R-V1
C-L1
M-B1
M-B1
A/B1
B-N1
N-Z1
Z-N1
G-V1.5 11.1
C0.5
R-N1.5
10 1 5 8 2
XJ3 XJP3 XJ3B XJ3B XJP3
DANFOSS
CONTROL UNIT
7 20 9
XJ3 XJ4 XJ3
C-L1
C-L1
A-N1
Z-B1
12 25 15 14 2 3 4 16
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
12 25 15 14 2 3 4 16
X21a X21a X21a X21a X21a X21a X21a X21a
N1.5
N1.5
N1.5
L-G1
R-V1
C-L1
M-B1
B-G1
A-N1
Z-B1
L-R1
1 19 5 21
XC8 XC8 XC7 XC8
J1
KC15
86 87a 87
UNDERCARRIAGE
CONTROL UNIT
85 30
85 10.4
36 10.1
35 10.4
11 6 4 5 3 4 11
XC1 XC1 XC1 XC1 XC3 XC4 XC3
l - 2 1
X73 X73 X72 X72X70 1X71 1
R-V1
R-V1
Z-B1
R-V1
R-V1 14 1 11 3 12 4 6 4 5 3 13 2
X55 X55 X50 X50 X50 X50 X55 X55 X55 X55 X55 X55
G-L1
S/N1
B-G1
R-V1
R-V1
L-B1
B-N1
R-V1
L-R1
Z-B1
C A B C A B C A B 4 2 4 2 4 2 4 2 C A B
A-V1
XB10 XB10XB10 XB11 XB11 XB11 XB2 XB2 XB2 X51 X51 X52 X52 X53 X53 X54 X54 XB3 XB3 XB3
S51 S52 S53 S54
B10 B11 B2 B3
A/R1
R-V1
H-L1
3 1 3 1 3 1 3 1
X51 X51 X52 X52 X53 X53 X54 X54
N1
N1
N1
N1
N1
N1.5
6.5
31 31 8.1
SENSOR SENSOR SOLENOID VALVE FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT SENSOR - REAR
CARRIAGES PIN SLEWRING OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER STEERING
ALIGNED HIGH LOCKED MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH AXLE ALIGNED
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 8 of 11 C.05.07
1 2 3 4 5
Z-N1 10.1
B-R1
X36
B C D F
1 0 2 1 0 2 H9 1
0
2 1 0
1 9
5 10
S22 A E S15
N1
N1
N1
V1.5
V1.5
G-M1
L-G1
H/N1
H/N1
C-R1
M-N1
C-B1
B-R1
H-R1.5
C-N1.5
B-R1.5
C-B1.5
C-B1.5
Z-N1.5
2.5
C-R1
7.5
M-N1
2.5
G-M1
6.5
N1
6.5
B-R1
10 11 8 9 18 17 12
X19 X19 X19 X19 X19 X19 X19
7.5
L-G1 L-G1
7 15 3
X6 X6 X6
K14
F26 86 87a 87
F19
H-R1.5
C-N1.5
C-B1.5
10A 10A
85 30
+30 +15
RELAY
CARD
9 16 8 17
X6 X6 X6 X6
H-R1.5 H-R1.5 10.1
6
XJ3
DANFOSS
C-B1 10.1
CONTROL UNIT
17 9 10 13 14
XJ4 XJ4 XJ4 XJ4 XJ4
S/N1
C/B1
V/N1
V/B1
B/N1
27 28 29 32 33 19 18 22
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
27 28 29 32 33 19 18 22
X21a X21a X21a X21a X21a X21a X21a X21a
S/N1
C/B1
V/N1
V/B1
B/N1
H-R1.5
C-N1.5
C-B1.5
9 11 10 1 3 17 18 12
XC8 XC8 XC7 XC7 XC7 XC8 XC8 XC8
49 9.1
KC1 KC2 KC5 KC6
86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30
UNDERCARRIAGE
CONTROL UNIT
9 8 2 9 4 5 5 12 16 15 21
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4 XC1 XC1 XC1
C/B1
C/B1
V/N1
V/N1
V/B1
V/B1
B/N1
B/N1
H-R1
C-N1
C-B1
34 20 29 21 31 17 28 23 21 22 20
X55 X50 X55 X50 X55 X50 X55 X50 X55 X55 X55
C/B1
V/N1
V/B1
B/N1
H-R1
C-N1
C-B1
1 1 1 1 1 1 1
X151 X153 X155 X157 X147 X148 X149
Y9 Y8 Y7 Y6 Y20 Y21 Y19
1
1
2
2 2 2 2 2 2 2
X151 X153 X155 X157 X147 X148 X149
N1
N1
N1
N1
N1
N1
N1
N1
7.5
31 31 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR LEFT REAR LEFT REAR LEFT REAR LEFT FOUR-WHEEL STEER CRAB STEER DIFFERENTIAL
OUTRIGGER OUT OUTRIGGER IN OUTRIGGER UP OUTRIGGER DOWN LOCKING
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 9 of 11 C.05.07
1 2 3 4 5
1.5
B-R1
6.5
B-R1
B-R1
B-R1
B-R1
B-R1
1 9 1 7 2 8 9 1 7 2 8 9 1 7 2 8 9
1 0 1 0 2 1 0 2 1 0 2
5 10 3 4 10 3 4 10 3 4 10
S6 S5 S1 S2
N1
N1
N1
N1
M/N1
C/N1
S-G1
C/B1
V/B1
B-G1
R-V1
R-V1
R-V1
R-V1
A/B1
R-V1 10.1
1 8 10 2 4 12 5 7
X7 X7 X7 X7 X7 X7 X7 X7
5 7 8 K18 K19
X4 X4 X4 86 87a 87 86 87a 87
F5 F27
10A 10A
85 30 85 30
+15 +15
AUX
CIRCUITS
RELAY
RELAY
CARD
9 3 11 6
X7 X7 X7 X7
RELAY
CARD
4
X4
G/R1
4 6 2 3 4 1
XJ3B XJ3B XJ3 XJ3 XJ3 XJ3
DANFOSS
CONTROL UNIT
S-G1
B-G1
11 12 15 16
XJ4 XJ4 XJ4 XJ4
A/R1
M-N1
Z/B1
A-B1
B A C
X23 X23 X23
N1.5
S-G1
B-G1
N1.5
30 31 34 35
X21 X21 X21 X21
A/R1
Z/B1
A-B1
2 4 6 14
XC7 XC7 XC7 XC7
8.4
49
85 30 85 30 85 30 85 30
UNDERCARRIAGE
CONTROL UNIT
1 11 8 6 7 7 6 13
XC3 XC4 XC3 XC4 XC3 XC4 XC3 XC4
M/N1
M/N1
A/R1
A/R1
Z/B1
Z/B1
A/B1
A/B1
30 22 25 18 32 19 27 24
X55 X50 X55 X50 X55 X50 X55 X50
M/N1
A/R1
Z/B1
A/B1
1 1 1 1 1 1
X159 X161 X163 X165 X145 X144
Y14 Y13 Y12 Y11 Y2 Y1
1
1
2
2 2 2 2 2 2
X159 X161 X163 X165 X145 X144
N1
N1
N1
N1
N1
N1
N1
N1.5
8.5
31 31 10.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR RIGHT REAR RIGHT REAR RIGHT REAR RIGHT SLEWRING SLEWRING
OUTRIGGER OUT OUTRIGGER IN OUTRIGGER UP OUTRIGGER DOWN UNLOCKED LOCKED
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 10 of 11 C.05.07
1 2 3 4 5
X3
POWER SUPPLY
3 5 4 6 11 8 10 9 7 12
X3 X3 X3 X3 X3 X3 X3 X3 X3 X3
N1
M0.5
C0.5
S0.5
V0.5
H0.5
C-B1
R-V1
A0.5
M-B1
7.5
C-B1
7.5
M-B1
7.5
R-V1
R-V1
R-V1
R-V1
R-V1
R-V1
3
X5
53 11.3
F18
15A
+30
RELAY
CARD
4 9
X5 X5
9 11 12 7 11 12 10 1 2 14
XJ3B XJ3 XJ3 XJ3B XJ3B XJ3B XJ3B X15 X15 XJ3B
DANFOSS
CONTROL UNIT
19 18
XJ4 XJ4
9.5
R-V1
8.5
H-R1.5 H-R1.5
G/R1
C/N1
26 1 23 24 13
X21 X21 X21 X21 X21
JOINT
26 1 23 24 13
X21a X21a X21a X21a X21a
G/R1
C/N1
R-V1
V-Z1
H-R1.5
20 8 4 3 6
XC8 XC8 XC8 XC8 XC8
7.4
36
85
7.2 J2
KC9 KC10
86 87a 87
R2 86 87a 87
R3
4 3 2 1
UNDERCARRIAGE 85 30 85 30
12 1 2 1 8 9 3 13
XC3 XC1 XC1 XC4 XC1 XC1 XC1 XC3
G/R1
C/N1
M-B1
8 9 1 9 26 33
X55 X55 X50 X50 X55 X55
G/R1
C/N1
G-V1
G-V1
M-B1
M-B1
1 1 1 1 1 1
X143 X142 X139 X138 X141 X140
Y15 Y15a Y3 Y4 Y5 Y10
1
1
2
2 2 2 2 2 2
X143 X142 X139 X138 X141 X140
N1
N1
N1
N1
N1
N1
9.5
31 31 11.1
SOLENOID VALVE SOLENOID VALVE SOL. VALVE FRONT SOL. VALVE FRONT SOLENOID VALVE SOLENOID VALVE
REAR STEERING REAR STEERING LEFT STEERING RIGHT STEERING FRONT AXLE FRONT AXLE
AXLE LOCKED AXLE LOCKED AXLE UNLOCKED AXLE UNLOCKED LEVELLING LEVELLING
Operation: Wiring diagrams 3514-3518 (Girolift 3514: from serial no. 14741 Table:
- Girolift 3518: from serial no. 14750) - sheet 11 of 11 C.05.07
1 2 3 4 5
PREDISPOSITION OPTIONAL
FOR MIXING BUKET PLATFORM
S10 AND 2nd HYDRAULIK LINE
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
X35 X35 X35 X35 X35 X35 X35 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28 X28
M1
C1
V1
G-R1
G-R1
R-N1.5
L-G1
G-N1
Z-N1
L-R1
M-N1
A-G1
H-R1
B-R1
H-L1
A/B1
L-B1
L-B1
B-N1
A-V1
Z-N1
A-N1
Z-B1
V-B1
7.5
Z-N1
7.5
B-N1
7.5
R-N1.5
7.5
A/B1
1.5
R-N1.5
2.5
M1
1.5
C1
2.5
L-G1
5.5
Z1
7.5
Z-N1
7.5
M-N1
7.5
G-N1
7.5
H-R1
7.5
N-Z1
L/B1
B-N1
B-N1
N-Z1
R-N1.5
R-N1.5
B-N1
6 11 5 3 10 9 1 6 1 3
X5 X18 X18 X18 X18 X18 X18 X4 X4 X4
10.4
53
+15
+30
+30
RELAY
CARD
8 7 6 2 4 13 12
X18 X18 X18 X18 X18 X18 X18
V-B1
R-G1
A/V1
M/B1
L/G1
8 1 5 3 5 4 5 1 2 3 4 6 8
XJ3 XJ4 XJP4 XJ4 XJ4 XJ4 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2 XJP2
DANFOSS
CONTROL UNIT
1 2 4 3 2 6
XJP4 XJP4 XJP4 XJP4 XJ4 XJ4
L/R1
G-R1
L-G1
M-N1
A-G1
M-B1
B-N1
A-V1
Z-N1
1 6 5 11 4 9 3 8 2 7 10
X22 X22 X22 X22 X22 X22 X22 X22 X22 X22 X22
L/R1
G-R1
A/G1
M/B1
L-G1
L/B1
M-N1
A-G1
B-N1
A-V1
Z-N1
1 2 1 2 1 2 1 2 1 2 1
X132 X132 X136 X136 X134 X134 X135 X135 X137 X137 X133
Y25
Y22 Y24 Y26 Y27 Y23
1
2
3 3 3 3 3 2
X132 X136 X134 X135 X137 X133
N1
N1
N1
N1
N1
N1
N1.5
N1.5
9.5
N1.5
10.5
31 31 /./
PROP. SOLENOID VALVE PROP. SOLENOID VALVE PROP. SOLENOID VALVE PROP. SOLENOID VALVE PROP. SOLENOID VALVE PROP. SOLENOID VALVE
BOOM OUT/IN ATTACHMENT BOOM UP/DOWN TURRET ROTATION FORKS/OUTRIGGERS SWITCHING
LOCKED/UNLOCKED
C.05.07
NAME DESCRIPTION TABLE
F20 FUSE - EMERGENCY MUSHROOM-HEAD
A1 ALTERNATOR 1
PUSHBUTTON 10A 2
B0 BATTERY 1
F21 FUSE - HORN 15A 4
B1 PRESSURE SWITCH - AIR FILTER CLOGGED 1
F22 FUSE - PLATFORM ROTATION 15A 1
B2 SENSOR - SLEWRING BLOCKED 7
F23 FUSE - CAB LIGHTS 10A 6
B3 SENSOR - REAR STEERING AXLE ALIGNED 7
F24 FUSE - OPTIONAL 10A 5
B4 PRESSURE SWITCH - LOW BRAKE OIL
F25 FUSE - 3B6 CONTROL UNIT 10A 11
PRESSURE 6
F26 FUSE - OUTRIGGERS 10A 8
B5 SENSOR - ADVANCE CHANGE 1
F27 FUSE - OPTIONAL 9
B10 SENSOR - CARRIAGES ALIGNED 7
H01 LICENCE PLATE LIGHT 3
B11 PRESSURE SWITCH - ENGINE OIL FILTER 1
H1 LEFT SIDE LIGHT 3
B11 SENSOR - PIN HIGH 7
H2 RIGHT SIDE LIGHT 3
B12 FUEL GAUGE 4
H9 LIGHT INDICATOR - BASKET ENABLED 8
B12 THERMOSTAT - HIGH ENGINE WATER
TEMPERATURE 1 H20 HORN 4
B12a FUEL RESERVE 4 H22 FRONT RIGHT LIGHT 4
B13 HYDRAULIC OIL THERMOMETER - HIGH H23 REAR LEFT LIGHT 4
TEMPERATURE 4 H24 LICENCE PLATE LIGHT 4
B13 THERMOSTAT - HIGH ENGINE WATER H25 BACK-UP HORN 3
TEMPERATURE 1 H26 REAR RIGHT LIGHT 4
B14.1 MICRO-SWITCH - HYDRAULIC OIL FILTER 1 H27 FOG LAMP 4
F1G MAIN FUSE 30A 1 H28 BACK-UP LAMP 3
F1G MAIN FUSE 30A 1 H80 WORK LIGHT 7
F1G MAIN FUSE 60A 1 K01 RELAY - START-UP 1
F1G MAIN FUSE 50A 1 K02 RELAY -PRE-HEATING 1
F1 FUSE - FRONT WINDSCREEN K04 RELAY - AUX CIRCUITS 2
WIPER/WASHER 10A 5 K1 RELAY - HIGH BEAM 4
F2 FUSE - HEATING 15A 6 K2 RELAY - HIGH BEAM 4
F3 FUSE - STOP SWITCH 5A 4 K3 RELAY - HORN 4
F4 FUSE - REAR WINDSCREEN WIPER 7.5A 6 K4 RELAY - WORK LIGHTS 4
F5 FUSE - OPTIONAL 9 K5 RELAY - 1st and 2nd MECHANICAL SPEED 3
F6 FUSE - LOW BEAM 15A 4 K6 RELAY - POWER DISPLACEMENT CHANGE 3
F7 FUSE - RIGHT POSITION LIGHTS SWITCH 3A 4 K7 RELAY - FORWARD SPEED 3
F8 FUSE - LEFT POSITION LIGHTS SWITCH 3A 4 K8 RELAY - REVERSE SPEED 3
F9 FUSE - INSTRUMENTS LIGHTING K9 RELAY - TRANSMISSION DISCONNECTED 3
POWER SUPPLY 7,5A 6 K10 RELAY - TRANSMISSION DISCONNECTED 3
F10 FUSE - EMERGENCY SWITCH 7.5A 4 K11 RELAY - START-UP ENABLING COMMAND 1
F11 FUSE - BEACON 7,5A 6 K12 RELAY - AUX CIRCUITS 2
F12 FUSE - WORK LIGHTS 10A 4 K13 RELAY - EMERGENCY PUMP 2
F13 FUSE - OPTIONAL 10A 5 K14 RELAY - OUTRIGGERS 8
F14 FUSE - DRIVE SWITCH 10A 3 K15 RELAY - BOOM OUT/IN 11
F15 FUSE - HIGH BEAM 10A 4 K16 RELAY - BOOM UP/DOWN 11
F16 FUSE - EMERGENCY LIGHT SWITCH 15A 5 K17 RELAY - TURRET ROTATION 11
F17 FUSE - LIGHTS AND FLASHING 10A 4 K18 RELAY - OPTIONAL 9
F18 FUSE - OUTRIGGERS LOWERED 10A 10 K19 RELAY - OPTIONAL 9
F19 FUSE - STEERING SELECTOR 10A 8 K20 RELAY - PLATFORM OVERLOAD WARNING
SYSTEM ON 11
C.05.07
K21 RELAY - POWER SUPPLY FROM PLATFORM 11 S17 SWITCH - EMERGENCY PUMP 2
K22 RELAY - PLATFORM 11 S18 SWITCH - LIGHTS 4
K23 INTERMITTENCE 5 S19 SWITCH - LIGHTS 4
K24 TIMER 3 S20 SWITCH - HEATER 6
KC1 RELAY - FRONT/REAR LEFT OUTRIGGER 8 S21 SWITCH - WORK LIGHTS 4
KC2 RELAY - FRONT/REAR LEFT OUTRIGGER IN 8 S22 STEERING SELECTOR 8
KC3 RELAY - FRONT/REAR RIGHT OUTRIGGER S30 STOP LIGHTS MICRO-SWITCH 4
OUT 9 S51 FRONT LEFT OUTRIGGER LIMIT-SWITCH 7
KC4 RELAY - FRONT/REAR RIGHT OUTRIGGER IN 9 S52 FRONT RIGHT OUTRIGGER LIMIT-SWITCH 7
KC5 RELAY - FRONT/REAR LEFT OUTRIGGER UP 8 S53 REAR LEFT OUTRIGGER LIMIT-SWITCH 7
KC6 RELAY - FRONT/REAR LEFT OUTRIGGER S54 REAR LEFT OUTRIGGER LIMIT-SWITCH 7
DOWN 8 S55 MUSHROOM BUTTON 2
KC7 RELAY - FRONT/REAR RIGHT OUTRIGGER UP 9 SX11 LIGHTS / WIPER SWITCH 5
KC8 RELAY - FRONT/REAR RIGHT OUTRIGGER SX12 SPEED SWICTH 3
DOWN 9 X101 BEACON 6
KC9 RELAY - REAR STEERING AXLE LOCKED 10 X102 CAB INTERIOR LIGHTS 6
KC10 RELAY - FRONT STEERING AXLE UNLOCKING 10 Y01 SOLENOID VALVE - FORWARD SPEED 3
KC15 RELAY - SLEWRING LOCKED 7 Y02 SOLENOID VALVE - REVERSE SPEED 3
L10 FRONT LEFT LIGHT 4 Y1 SOLENOID VALVE - SLEWRING LOCKED 9
L8 WORK LIGHT 4 Y2 SOLENOID VALVE - SLEWRING UNLOCKED 9
M1 STARTING MOTOR 1 Y3 SOLENOID VALVE - FRONT LEFT STEERING
M3 ROOF WINDSHIELD WIPER/WASHER 6 AXLE UNLOCKED 10
M5 HEATING 6 Y4 SOLENOID VALVE - FRONT RIGHT STEERING
M8 EMERGENCY PUMP 2 AXLE UNLOCKED 10
M13 UPPER WINDSCREEN WIPER/WASHER Y5 SOLENOID VALVE - FRONT AXLE LEVELLING 10
MOTOR 5 Y6 SOLENOID VALVE - REAR LEFT OUTRIGGER
M74 A/C SYSTEM (OPTIONAL) 6 DOWN 8
M91 PUMP MOTOR 5 Y7 SOLENOID VALVE - REAR LEFT OUTRIGGER
R0 GLOW PLUGS 1 UP 8
P1 ENGINE WATER TEMPERATURE GAUGE 1 Y8 SOLENOID VALVE - REAR LEFT OUTRIGGER
P2 FUEL LEVEL GAUGE 4 IN 8
P3 FUEL GAUGE 4 Y9 SOLENOID VALVE - REAR LEFT OUTRIGGER
P4 HOUR-METER 1 OUT 8
S0 BATTERY CUTOFF 1 Y10 SOLENOID VALVE - FRONT AXLE LEVELLING 10
S1 FRONT RIGHT OUTR. LEG/FOOT SWITCH 9 Y11 SOLENOID VALVE - REAR RIGHT OUTRIGGER
S2 FRONT LEFT OUTR. LEG/FOOT SWITCH 9 DOWN 9
S5 SWITCH - PIN SLEWRING Y12 SOLENOID VALVE - REAR RIGHT OUTRIGGER
LOCKED/UNLOCKED 9 UP 9
S6 REAR RIGHT OUTRIGGER LIMIT-SWITCH 7 Y13 SOLENOID VALVE - REAR RIGHT OUTRIGGER
IN 9
S7 SWITCH - A/C SYSTEM 6
Y14 SOLENOID VALVE - REAR RIGHT OUTRIGGER
S10 OVERLOAD CUTOUT 11
OUT 9
S11 START-UP PANEL 1
Y15 SOLENOID VALVE - REAR STEERING AXLE
S13 EMERGENCY MUSHROOM-HEAD
LOCKED 10
PUSHBUTTON 2
Y15a SOLENOID VALVE - REAR STEERING AXLE
S14 SWITCH - SPEED CHANGE 3 LOCKED 10
S15 SWITCH - DIFFERENTIAL LOCKING 8
Y16 SOLENOID VALVE - 2ND SPEED 3
S16 WARNING SWITCH 5
C.05.07
Y17 SOLENOID VALVE - 1ST SPEED 3 X52 4-WAY CONNECTOR
Y18 SOLENOID VALVE - DISPLACEMENT CHANGE 3 X53 4-WAY CONNECTOR
Y19 SOLENOID VALVE - DIFFERENTIAL LOCKING 8 X54 4-WAY CONNECTOR
Y20 SOLENOID VALVE - FOUR-WHEEL STEER 8 X55 40-WAY DEUTSCH CONNECTOR - TYPE B
Y21 SOLENOID VALVE - CRAB STEER 8 X61 5-WAY CONNECTOR
Y22 SOLENOID VALVE - BOOM OUT/IN 11 X63 1-WAY CONNECTOR
Y23 SOLENOID VALVE - FORKS/OUTRIGGERS 11 X64 2-WAY CONNECTOR - ENGINE STOP 1
Y24 SOLENOID VALVE - ATTACHMENT X67 2-WAY CONNECTOR - FUEL PUMP 1
LOCKED/UNLOCKED 11 X70 1-WAY CONNECTOR
Y25 SOLENOID VALVE - SWITCHING 11 X71 1-WAY CONNECTOR
Y26 SOLENOID VALVE - BOOM UP/DOWN 11 X72 2-WAY CONNECTOR
Y27 SOLENOID VALVE - TURRET ROTATION 11 X73 2-WAY 90° CONNECTOR
X1 8-WAY CONNECTOR - LIGHT INDICATORS 1 X77 12-WAY CONNECTOR
X2 12-WAY CONNECTOR - LIGHT INDICATORS 6 X88 12-WAY CONNECTOR
X3 12-WAY CONNECTOR - LIGHT INDICATORS X91 2-WAY 90° CONNECTOR
X4 9-WAY CONNECTOR X104 3-WAY CONNECTOR
X5 11-WAY CONNECTOR X105 4-WAY CONNECTOR
X6 17-WAY CONNECTOR X122 2-WAY CONNECTOR
X7 13-WAY CONNECTOR X123 2-WAY CONNECTOR
X8 5-WAY CONNECTOR X127 2-WAY CONNECTOR
X9 13-WAY CONNECTOR X128 2-WAY CONNECTOR
X10 6-WAY CONNECTOR X129 2-WAY CONNECTOR
X11 13-WAY CONNECTOR X132 3-WAY CONNECTOR
X12 5-WAY CONNECTOR X133 2-WAY CONNECTOR
X13 6-WAY CONNECTOR X134 3-WAY CONNECTOR
X15 2-WAY CONNECTOR X135 3-WAY CONNECTOR
X16 13-WAY CONNECTOR X136 3-WAY CONNECTOR
X17 17-WAY CONNECTOR X137 3-WAY CONNECTOR
X18 13-WAY CONNECTOR X138 2-WAY CONNECTOR
X19 21-WAY CONNECTOR X139 2-WAY CONNECTOR
X20 17-WAY CONNECTOR X140 2-WAY CONNECTOR
X21 40-WAY DEUTSCH CONNECTOR - TYPE B X141 2-WAY CONNECTOR
X21a 40-WAY DEUTSCH CONNECTOR - TYPE B X142 2-WAY CONNECTOR
X22 12-WAY CONNECTOR X143 2-WAY CONNECTOR
X23 3-WAY DEUTSCH CONNECTOR X144 2-WAY CONNECTOR
X25 17-WAY CONNECTOR X145 2-WAY CONNECTOR
X26 11-WAY CONNECTOR X146 2-WAY CONNECTOR
X27 24-WAY DEUTSCH CONNECTOR X147 2-WAY CONNECTOR
X28 24-WAY DEUTSCH CONNECTOR X148 2-WAY CONNECTOR
X29 24-WAY DEUTSCH CONNECTOR 10 X149 2-WAY CONNECTOR
X30 2-WAY CONNECTOR X150 2-WAY CONNECTOR
X34 2-WAY 90° CONNECTOR X151 2-WAY CONNECTOR
X35 7-WAY CONNECTOR X152 2-WAY CONNECTOR
X47 2-WAY CONNECTOR X153 2-WAY CONNECTOR
X50 24-WAY DEUTSCH CONNECTOR X154 2-WAY CONNECTOR
X51 4-WAY CONNECTOR X155 2-WAY CONNECTOR
C.05.07
X156 2-WAY CONNECTOR WIRE COLOURS
X157 2-WAY CONNECTOR
X158 2-WAY CONNECTOR A LIGHT BLUE
X159 2-WAY CONNECTOR B WHITE
X160 2-WAY CONNECTOR C ORANGE
X161 2-WAY CONNECTOR G YELLOW
X162 2-WAY CONNECTOR H GREY
X163 2-WAY CONNECTOR L BLUE
X164 2-WAY CONNECTOR M BROWN
X165 2-WAY CONNECTOR N BLACK
XB2 3-WAY DEUTSCH CONNECTOR R RED
XB3 3-WAY DEUTSCH CONNECTOR S PINK
XB10 3-WAY DEUTSCH CONNECTOR V GREEN
XB11 3-WAY DEUTSCH CONNECTOR Z PURPLE
XC1 21-WAY CONNECTOR
XC3 13-WAY CONNECTOR REMARK:Two-colour wires are indicated through a
XC4 13-WAY CONNECTOR combination of the aforesaid initials as follows:
XC6 9-WAY CONNECTOR
XC7 17-WAY CONNECTOR G/V = YELLOW/GREEN (crosswise colouring)
XC8 21-WAY CONNECTOR G-V = YELLOW-GREEN (lengthswise colouring)
XH22 6-WAY CONNECTOR
XH23 4-WAY CONNECTOR
XH24 2-WAY CONNECTOR
XH25 2-WAY CONNECTOR
XH26 4-WAY CONNECTOR
XJ3 12-WAY CONNECTOR
XJ4 20-WAY CONNECTOR
XJ30 18-WAY CONNECTORE
XJP2 8-WAY CONNECTOR
XJP3 8-WAY CONNECTOR
XJP4 8-WAY CONNECTOR
XM3 2-WAY CONNECTOR
XP1 14-WAY CONNECTOR
XP2 6-WAY CONNECTOR
XP3 6-WAY CONNECTOR
C.05.08
1 2 3 4 5
P77 A1 P74
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
S56
P
0 1 2
3 P + -
+ -
S01 30
1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6
X77.1 X77.2 X1 X1 X1 X1 X1 X1 X1 X1 X74 X74 X74 X74 X74 X74
G1
S1
H1
H1
N1
H/R1
H/R1
L-G1
A-G1
B-R1
B-R1
H-L1
H-L1
H-N1
N1 N1 2.4
B-R1 2.1
L-G1 3.1
S1.5
13 2 6 9
X28 X28 X28 X27
C1
A6
A6
9 1 2 G1
X17 X8 X8 4.1
J1 J3 J2 F22
+15 +30 +15 15A
4 3.1
K11
86 87a 87
85 30
+15
F24
15A
RELAY
CARD
10 1 8
X6 X6 X17
M1.5
H1
R6
M1.5
S1.5
H/R1
C-B1
H-L1
R6
B A 9 7 10 8 9 1 4 5 6 12
X32 X32 X31 X31 X31 X31 X33 X31 X31 X31 X31 X31
C-B1
S1.5
N1
K116 K115
R6
R6
85 87a 87 86 87a 87
86 30 85 30
R2.5
R6
H1
H-L1
H-N1
R16
M6
M1
R50 1
M1
X107
1
B0 1 1 B108 X109
M130 50 A1 D+ R107 X111 X113 B136 B102 B105 B109
M 30
G W
12Vcc 3 p t
Y113
U M111 B114
t
31
2
S0 2 2 X109
X111 X113
N1
N1
N1
N1
N1
N1
N1.5
N1
N1
N1
N50
31 2.1
STARTER ALTERNATOR GLOW PLUGS FUEL ENGINE SENSOR ENGINE AIR ENGINE ENGINE HIGH
PUMP STOP ADVANCE OIL FILTER OIL WATER ENGINE
VARIATION FILTER CLOGGED BULB TEMP. WATER TEMP.
C.05.08
1 2 3 4 5
1.5
B-R1 B-R1 B-R1 4.1
V/N1
7.1
B-R1
B-R1
L-G1
S-G1
7.1
1 7 2 8 1 1 7 2 8 1 1 7 2 8 1 1 7 2 8 1 1 9
1 0 2 1 0 2 1 0 2 1 0 2 H91 1 0
C/B1
V/B1
B/R1
9.1
N1
L-N1
N1 N1
1.5 3.1
7 4
X28 X27
A/V1 L/G1
8.1 7.1
B/V1
8.1
G-V1
10.1
H/N1 9.3
5
X27
H/N1
N1
12 13 6 5 4 2 9
X6 X6 X6 X6 X6 X4 X4
F20
10A
+15
K12 K13
D3 86 87a 87 86 87a 87
85 30 85 30
RELAY
CARD
11 14
X6 X6
L-G1
R/N1
A/R1
A/N1
M/B1
29 28 31 30 34 35 2 3 4 4 22
X173 X173 X173 X173 X173 X173 X173 X173 X173 X33 X33
V/B1
A/B1
M/N1
C/B1
N1.5
N1.5
N1.5
1 1 1 1 2 3 4
X161 X160 X154 X155 X35 X35 X35
A/R1
Z/B1
C/B1
V/B1
A/R1
A/N1
L-G1
34 35
1 1 1 1
X35 X35
X161 X160 X154 X155
R/N1
M/B1
M
2
2 2 2 2 2 2
X161 X160 X154 X155 X159 X156
N1
N1
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
N1.5
N1.5
1.5
31 31 3.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE EMERGENCY
FRONT RIGHT FRONT LEFT FRONT RIGHT FRONT LEFT REAR RIGHT REAR RIGHT PUMP
OUTRIGGER OUTRIGGER OUTRIGGER DOWN OUTRIGGER DOWN OUTRIGGER UP OUTRIGGER DOWN
C.05.08
1 2 3 4 5
p p
I II F N R 49 1 9
I II F 1 0
HORN
0
R
5 H89 10
S23 + + 31 S88
4 1 5 3 2 1 2 3 4
X23 X23 X23 X23 X23 X68 X68 X68 X68
N1
N1
2.5
N1 N1 N1 4.1
B-G1 7.1
B-G1
G-R1
S-G1
V/N1
L-G1
C-R1
C-R1
A/R1
H-V1
Z-B1
15 14 2 4 3 16
X28 X28 X29 X29 X29 X28
1.5
L-G1
A/R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
D2 D10 D1 D9
K7 K8 K6 K24 K9 K10 K5
86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 85 30 85 30
53M
53S
15
31
T
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
M-V1
A-B1
C-V1.5
M-B1.5
M-V1
B-N1.5
V-N1
2 3 23 17 11 20 21 10
X31 X31 X33 X173 X173 X173 X173 X173
B-R1
V-B1
A-B1
V1.5
A-R1
17 11 20 21 10
X35 X35 X35 X35 X35
M-V1
4.1
M-B1.5
A/R1
C-V1.5
B-N1.5
M-V1
M-V1
V-N1
A-B1
1 1 1 1 1 1
X103 X104 X129 X118 X143 X144
Y103 Y104 Y118 Y143 Y144
H129
1
1
2
2 2 2 2
B138 2 2
X103 X104 X129 X118 X143 X144
N1
N1
N1
N1
N1.5
N1.5
N1.5
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP SOLENOID VALVE SENSOR SOLENOID VALVE SOLENOID VALVE
FORWARD SPEED REVERSE SPEED HORN DISPLACEMENT CHANGE CARDAN SHAFT 1st SPEED 2nd SPEED
C.05.08
1 2 3 4 5
2.5
B-R1 B-R1 B-R1 6.1
S76 S75
B-R1
B-R1
H-L1
1 10 1 2 1
1 0 II I 0
H79 H81
5 9 3 6 8 2
S78 S80
1 2 3 4 5 6 1 2 3 4 5 6
X76 X76 X76 X76 X76 X76 X75 X75 X75 X75 X75 X75
G1
G1
N1
N1
N1
N1
B-R1.5
H-G1
H/N1
H/N1
Z/N1
B-R1
B-R1
Z-N1
H-G1.5
H-G1.5
H-G1
5.1
3.5
N1 N1 N1 5.1
B1.5
H-B1 5.1
V-B1
B-R1
5.1
V1 6.1
Z1 5.1
1 4 5 3 17 6 16 10 11 19 8 7
X90 X28 X28 X28 X27 X27 X27 X27 X27 X28 X27 X27
G1
V1
Z1
B1.5
H/N1
H/N1
Z/N1
H-B1
Z-N1
V-B1
G-N1.5
H-G1.5
H-G1.5 5.1
1.5
G1
11 15 16 13 10 7 3 14 2 10 3
X5 X17 X17 X17 X17 X17 X17 X17 X5 X9 X8
K2 K1 K4 K3
86 87a 87
F6 86 87a 87
F15 86 87a 87 86 87a 87
F21 F12 F10 F17
15A 10A 15A 10A 7.5A 10A
85 30 85 30 85 30 85 30
+30
F8 F7 F3
3A 3A 5A AUX CIRCUIT
RELAY
RELAY
CARD
10 11 4 5 12 5 1 7 4 6 2 1 8
X5 X17 X17 X5 X17 X17 X5 X5 X9 X17 X17 X17 X5
G-N1 6.1
G1
R1
V1.5
H1.5
Z1.5
G-N1
H-L1
G-N1.5
G-V1.5 6.3
3 16 20 7 8 18 5 15 14 13 12
X33 X33 X33 X33 X33 X33 X33 X33 X33 X33 X33
G1
G-N1
M-V1
3.2
L1 5.1
A1 5.1
L1 5.1
A1 5.1
G1
G1
R1
L1
L1
A1
A1
V1.5
V1.5
H1.5
H1.5
Z1.5
G-N1
G-N1
G-N1
H/N1
Z/N1
R-N1
R-N1
H-L1
Z-N1
M-V1
G-N1.5
2 3 4 5 2 3 4 5 1 2 3 1 2 3 1 1 1
X20 X20 X20 X20 XH126XH126XH126XH126 XH133XH133XH133 XH127XH127XH127 XH134 X128 X132
H20 H126 H133 H127
B137 B137a B135
H134 S121 H120
R
L
56b
56a
56b
56a
58
58
57
59c
59c
31
31
31
31
t
N1
N1.5
N1.5
1 1 4 4 2
X20 XH126 XH133 XH127 XH134
N1
N1
N1
N1
N1
N1.5
N1.5
3.5
31 31 5.1
FUEL HYDRAULIC FRONT FRONT REAR REAR LICENCE STOP HORN
GAUGE OIL LEFT RIGHT LEFT RIGHT PLATE LIGHTS
TEMPERATURE LIGHT LIGHT LIGHT LIGHT LIGHT MICRO-SWITCH
C.05.08
1 2 3 4 5
0
M67
J I
Dx HORN I
M21 53
53a
M 53b M 1 0
2 8 5 10
H-G1
WIPER 31b
Sx
H 4 6 3 1 7
56b 56a L
31 S87
4 12 3 5 1 7 13 11 2 8 6 10 9 3 5 1 4 2 l -
X22 X22 X22 X22 X22 X22 X22 X22 X22 X22 X22 X22 X22 X21 X21 X21 X21 X21 X67 X67
R1
L1
L1
H1
Z1
A1
A1
A1
L/N1
L/N1
H-G1
A/B1
H-B1
A-R1
A-N1
A-N1
V-B1
A-B1
A-B1
N1
N1
N1 N1 6.1
4.5
N1 N1 N1 6.1
4.5
H-G1
4.5
H-G1.5
4.5
V-B1
4.5
H-B1
4.5
Z1
5 3 20 21 2 1
X29 X27 X28 X28 X27 X27
1 8 13 4 12
X9 X9 X9 X8 X9
F1 F16
10A 15A
CL P
27 6.1
-
RELAY
CARD
L1
A1
L-G1
8.1
4.5
L1 A/G1
8.1
L1
B1
9.1
10 21
6 24 11 7 8 9 16 X33 X33
X33 X33 X33 X173 X173 X173 X173
L1
A1
A1
B1.5
A/G1
G1
L-G1
G-N1
A-V1
4.5
L1
4.5
A1
4.5
A1 7 8 9 16
X35 X35 X35 X35
1 16
X123 X35
Y123 Y131
1
1
2
2 2
X123 X131
N1.5
4.5
31 31 6.1
C.05.08
1 2 3 4 5
A2
X72 X73
M71 H70
1 5 10
M M II I 0 M
OPTIONAL
A/C SYSTEM 3 H83 9
S82
4 7 8 9 10 11 2 1 1 2 4 3
M69 1 1 2
X2 X2 X2 X2 X2 X2 X71 X71 X24 X24 X69 X69 X69 X70 X70
V1
N1
N1
N1
N1
N1
M1.5
M1.5
C1.5
C1.5
N1.5
N1.5
S/N1
G-N1
L-R1
H-R1
B-R1
B-R1
5.5
N1 N1.5
5.5
N1 N1 N1 8.1
N1
N1.5
G-V1.5
A-R1.5
X29
B-R1.5
A-R1.5
4.5
G-N1
R1
4.5
V1 4.5
G-V1.5
B-R1 B-R1 8.1
1 7 6 8 13 14 1 12 13 12
X28 X29 X29 X29 X27 X27 X29 X27 X29 X29
C1.5
R1
G-V1.5
M1.5
L-R1
4.5
B-R1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
AUX CIRCUIT
RELAY
RELAY
CARD
11
X29
33 11
X27 X31
H-R1
B-R1.5
1
X112
M112
B122 M
p
N1
N1.5
5.5
31 31 7.1
INDICATOR LIGHT A/C SYSTEM
LOW ENGINE EMERGENCY
OIL PRESSURE
C.05.08
1 2 3 4 5
A7
1 2 6 7 8 9 10 13 1 2 3
X7.1 X7.1 X7.1 X7.1 X7.1 X7.1 X7.1 X7.1 X8.1 X8.1 X8.1
R-N1.5
11.1
B-N1
11.1
L/R1
M-B1
B-N1
C-L1
9.1
L-N1
H-G1
C-L1
9.1
L/N1 L/N1
L-N1
9.3
A/N1 A/N1
9.3
R/N1 R/N1
9.3
31 15 27 22 29
X54 X54 X54 X54 X54
MACHINE
FUNCTIONS
CONTROL UNIT
20 17 14 18
X54 X54 X54 X54
L/G1
S-G1
2.4
2.4 V/N1
R-V1 10.1
B-G1
3.5
L/G1
2.5
R-V1
10.1
M-B1
Z-B1
L/G1
2 1 19 12 15 14 13
X33 X33 X33 X173 X173 X173 X173
B-G1
L-R1
Z-B1
R-V1
L/G1
R-V1
M-B1
12 15 14 13
X35 X35 X35 X35
L/R1
A-V1
L1
A1
S/N1
R-V1
4 1 2 3
2 1 4 3 4 1 2 3 X150 X150 X150 X150
X145 X145 X145 X145 X149 X149 X149 X149
L1
S/N1
R-V1
A-V1
A1
R-V1
S/N1
A/V1
R-V1
L/R1
B-G1
L1
A1
C A B C A B C A B
X124 X124 X124 X125 X125 X125 X146 X146 X146
S51 S52 S53
B124 B125 B146
B1
B/N1
N1
N1
N1
6.5
31 31 8.1
SENSOR SENSOR SOLENOID VALVE FRONT LEFT FRONT RIGHT REAR LEFT REAR RIGHT
CARRIAGES PIN SLEWRING OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
ALIGNED HIGH LOCKED MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH MICRO-SWITCH
C.05.08
1 2 3 4 5
N-Z1
9.1
S-G1.5
B-R1
N-Z1
1 7 2 8 D B C F 5 9
1 0 0 1 0
1 2
N1
N1
V1.5
B-R1
S-G1.5
H-R1.5
C-N1.5
C-N1.5
6.5
N1
6.5
B-R1 B-R1
10.1
V-Z1
9.1
L-G1
V-Z1
5.5
L-G1 10 11 8 9 18 17 12
X28 X28 X28 X28 X28 X28 X28
V1.5
L-G1
21 25 5 7 8 2 8 7 15 3
X54 X54 X54 X54 X54 X6 X7 X6 X6 X6
K14
F13 F27 F26 86 87a 87
F19
H-R1.5
C-N1.5
C-N1.5
10A 10A 10A 10A
MACHINE
85 30
FUNCTIONS
CONTROL UNIT
+15 +15 +30 AUX CIRCUIT
RELAY
RELAY
CARD
24 3 9 16 8 17
X54 X54 X6 X6 X6 X6
A/G1
A/G1
9.1
Z/B1
10.1
2.2
B/V1
2.2
A/V1
5.5
A/G1
32 33 19 18 27
X173 X173 X173 X173 X173
V/N1
B/N1
H-R1
C-N1
S-N1
2 33 19 18 27
X135 X35 X35 X35 X173
B/V1
A/N1
H-R1.5
C-N1.5
C-B1.5
1 1 1 1 1
X158 X157 X140 X139 X166
Y158 Y157 Y140 Y139 Y166
1
1
2
2 2 2 2 2
X158 X157 X140 X139 X166
N1
N1
N1
N1
N1
N1
7.5
31 31 9.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR LEFT REAR LEFT FOUR-WHEEL STEER CRAB STEER DIFFERENTIAL
OUTRIGGER UP OUTRIGGER DOWN LOCKING
C.05.08
1 2 3 4 5
2
X51 OPTIONAL - BOOM
1 7 1
H51 1 0
H53
3 2 1 2 3 4 5 6 7
S52
X34 X34 X34 X34 X34 X34 X34
1
X51 C-N1
N1 R-V1
N1
H/N1
2.5
L/N1
7.5
A/N1
7.5
R/N1
7.5 A-G1
10.1
C-L1
7.5
B1 B1
5.5 10.4
B/R1
2.4
A/G1
8.3
V/H1
S/N1
5 7 8 26 1 10 2 4 12 5 7
X4 X4 X4 X54 X7 X7 X7 X7 X7 X7 X7
K18 K19
MACHINE F5 86 87a 87 86 87a 87
FUNCTIONS 10A
85 30 85 30
CONTROL UNIT
+15
AUX CIRCUIT
RELAY RELAY
RELAY
CARD CARD
4 33 19 35 6 16 2
X4 X54 X54 X54 X54 X54 X54 13 9 3 11 6
X7 X7 X7 X7 X7
R-V1
10.1
V-Z1
8.5
L-N1
7.5
S/N1
N-Z1 N-Z1
8.5
B1
G-M1
S-N1
H-B1
L-B1
2 1 3 4 5 6 1 2
X169 X169 X169 X169 X169 X169 X30 X30
B1
H-B1
N-Z1
S-N1
10.1
G-M1
L-N1
L-B1
S/N1
N-Z1 1
Y64 X64
1
T 3 2 1 T 3 2 1 A B A B
X60 X60 X60 X62 X62 X62 X62 X62 X61 X61 X63 X63
2
DIRECTIONAL DIRECTIONAL 2
S63 X64
SWITCH "B" SWITCH "B" S61
N1
N1
N1
N1
N1
8.5
31 31 10.1
ROTATION LEVER MAIN
MICRO-SWITCH SOLENOID VALVE
C.05.08
1 2 3 4 5
N-Z1
9.5
2 2
X57 X58
B-R1
8.5 S9
S57 S58
JOYSTICK
1
X50
1 7 2 1 1 7 2 8 1
1 0 2 1 0 2
H50 1 2 3 4 1 1
X59 X59 X59 X59 X57 X58
3 4 H482 3 4 H472
S49 S46
V-Z1
V-Z1
2
A-G1
A/B1
X50
6 7 7
X30 X30 X30
V-Z1
R-V1
7.1
Z/B1
8.3
B1
9.5
A-G1
9.5
4 1 30 12 13 5 1 3 3
X54 X54 X54 X18 X18 X18 X4 X4 X5
900
11.1
85 30 85 30
+30
RELAY
CARD
1 4 9
X18 X5 X5
R-V1
9.5
R-V1
7.5
H-G1
B-G1
G-V1
G-M1
2.5
C/N1
B/N1
B/N1
1 22 26 25 23 24 23 24
X173 X173 X173 X173 X173 X173 X173 X173
G/R1
C/N1
M-V1
C-B1
Z-N1
H-R1.5
1 22 26 25 23 24
X35 X35 X35 X35 X35 X35
H-G1
B-G1
G-V1
G-V1
G-N1
B/N1
B/N1
C-N1
1 1
1 1 1 1 1 1 X66 X65
X147 X148 X152 X151 X141 X142 Y66 Y65
Y147 Y148 Y152 Y151 Y141 Y142
1
1
1
2
2
2 2
2 2 2 2 2 2 X66 X65
X147 X148 X152 X151 X141 X142
N1
N1
N1
N1
N1
N1
N1
N1
N1
9.5
31 31 11.1
SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE SOLENOID VALVE
REAR STEERING REAR STEERING FRONT LEFT STEERING FRONT RIGHT STEERING FRONT AXLE FRONT AXLE SLEWRING SLEWRING
AXLE LOCKED AXLE LOCKED AXLE UNLOCKED AXLE UNLOCKED LEVELLING LEVELLING UNLOCKED LOCKED
C.05.08
1 2 3 4 5
S10
B-N1
R-N1.5
B-N1
7.5
R-N1.5
7.5
6 11 5 3 10 6
X5 X18 X18 X18 X18 X4
900
10.4
+15
K22
K15 K16 K17
F25 86 87a 87 86 87a 87 86 87a 87
86 87
10A
85 30
85 30 85 30 85 30
+30
+30
RELAY
CARD
8 7 6 2 4
X18 X18 X18 X18 X18
10.5
31
C.05.08
NAME DESCRIPTION SHEET
F21 FUSE - HORN 15A 4
A1 INDICATOR LIGHTS PANEL 1
F22 FUSE - OPT. 15A 1
A1 ALTERNATOR 1
F23 FUSE - CAB LIGHTS 10A 6
A2 INDICATOR LIGHTS PANEL 6
F24 FUSE - OPT. 15A 1
A7 3B6 CONTROL UNIT 7
F25 FUSE - 3B6 CONTROL UNIT 10A 11
B0 BATTERY 1
F26 FUSE - OUTRIGGERS 10A 8
B102 MICRO-SWITCH - AIR FILTER CLOGGED 1
F27 FUSE - HYDRAULIC ACTIVATION SWITCH 8
B105 PRESSURE SWITCH - ENGINE OIL FILTER 1
F27 FUSE - OPT. 10A 8
B108 THERMOMETER - HIGH ENGINE WATER
TEMPERATURE 1 H20 FRONT LEFT LIGHT 4
B109 THERMOSTAT - HIGH ENGINE WATER H37 SWITCH INDICATOR LIGHT 8
TEMPERATURE 1 H39 SWITCH INDICATOR LIGHT 2
B122 PRESSURE SWITCH - LOW ENGINE OIL H41 SWITCH INDICATOR LIGHT 2
PRESSURE 6 H43 SWITCH INDICATOR LIGHT 2
B124 SENSOR - CARRIAGES ALIGNED 7 H45 SWITCH INDICATOR LIGHT 2
B125 SENSOR - PIN HIGH 7 H47 SWITCH INDICATOR LIGHT 10
B135 HYDRAULIC OIL THERMOMETER - HIGH H48 SWITCH INDICATOR LIGHT 10
TEMPERATURE 4 H50 LIGHT INDICATOR - CARRIAGES ALIGNED 10
B136 MICRO-SWITCH - ENGINE OIL FILTER CLOGGED1 H51 INDIC. LIGHT -SLEWRING BLOCKED 9
B137 FUEL GAUGE 4 H53 SWITCH INDICATOR LIGHT 9
B137a FUEL RESERVE 4 H70 WORK LIGHT 6
B146 SENSOR - SLEWRING BLOCKED 7 H79 SWITCH INDICATOR LIGHT 4
F1G MAIN FUSE 30A 1 H81 SWITCH INDICATOR LIGHT 4
F2G MAIN FUSE 30A 1 H83 SWITCH INDICATOR LIGHT 8
F3G MAIN FUSE 60A 1 H83 SWITCH INDICATOR LIGHT 6
F4G MAIN FUSE 50A 1 H86 SWITCH INDICATOR LIGHT 2
F1 FUSE - FRONT WIPER 10A 5 H89 SWITCH INDICATOR LIGHT 3
F2 FUSE - A/C SYSTEM 15A 6 H91 LIGHT INDICATOR - REAR STEERING
F3 FUSE - STOP LIGHTS 5A 4 AXLE LOCKED 2
F4 FUSE - REAR WINDSCREEN WIPER 7.5A 6 H119 WORK LIGHT 4
F5 FUSE - OPT. 9 H120 HORN 4
F6 FUSE - LOW BEAM 15A 4 H124 LICENCE PLATE LIGHT 4
F7 FUSE - LEFT POSITION LIGHTS SWITCH 3A 4 H126 FRONT RIGHT LIGHT 4
F8 FUSE - RIGHT POSITION LIGHTS SWITCH 3A 4 H127 REAR RIGHT LIGHT 4
F9 FUSE - SWITCHES LIGHTS H128 FOG LAMP 4
POWER SUPPLY 7.5A 6 H129 BACK-UP HORN 3
F10 FUSE - EMERGENCY SWITCH 7.5A 4 H132 FOG LAMP 4
F11 FUSE - BEACON 7.5A 6 H133 REAR LEFT LIGHT 4
F12 FUSE - WORK LIGHTS 10A 4 H171 SWITCH INDICATOR LIGHT 8
F13 FUSE - HIGH BOOM KIT 10A 3 K1 RELAY - MECHANICAL SPEED 4
F14 FUSE - RELAY POWER SUPPLY 10A 3 K2 RELAY - HIGH BEAM 4
F15 FUSE - HIGH BEAM 10A 4 K3 RELAY - HORN 4
F16 FUSE - EMERGENCY LIGHT SWITCH 15A 5 K4 RELAY - WORK LIGHTS 4
F17 FUSE - TAIL LIGHTS AND FLASHING 10A 4 K5 RELAY - 1st and 2nd MECHANICAL SPEED 3
F18 FUSE - SENSORS 10A 10 K6 RELAY - 2ND HYDRAULIC SPEED 3
F19 FUSE - OPT. 10A 8 K7 RELAY - FORWARD SPEED 3
F20 FUSE - POWER SUPPLY: K13 RELAY 10A 2 K8 RELAY - REVERSE SPEED 3
C.05.08
K9 RELAY - TRANSMISSION DISCONNECTED 3 S82 SWITCH - HEATER 6
K10 RELAY - TRANSMISSION DISCONNECTED 3 S84 STEERING SELECTOR 8
K11 RELAY - START-UP ENABLING COMMAND 1 S85 SWITCH - EMERGENCY PUMP 2
K12 RELAY - NOT USED 2 S87 WARNING SWITCH 5
K13 RELAY - SLEWRING BLOCKED 2 S88 SWITCH - SPEED CHANGE 3
K14 RELAY - EXCHANGE VALVE 8 S121 STOP LIGHTS MICRO-SWITCH 4
K15 RELAY - NOT USED 11 S170 SWITCH - DIFFERENTIAL LOCKING 8
K16 RELAY - NOT USED 11 Y64 MAIN SOLENOID VALVE 9
K17 RELAY - NOT USED 11 Y65 SOLENOID VALVE - SLEWRING LOCKED 10
K18 RELAY - EXCHANGE VALVE CONTROL 9 Y66 SOLENOID VALVE - SLEWRING UNLOCKED 10
K19 RELAY - OUTRIGGERS 9 Y103 SOLENOID VALVE - FORWARD SPEED 3
K20 RELAY - OVERLOAD WARNING SYSTEM 10 Y104 SOLENOID VALVE - REVERSE SPEED 3
K21 RELAY - STEERING AXLE UNLOCKING 10 Y113 SOLENOID VALVE - ENGINE STOP 1
K22 RELAY - NOT USED 11 Y118 SOLENOID VALVE - DISPLACEMENT
K23 INTERMITTENCE 5 CHANGE 3
K24 RELAY 3 Y123 SOLENOID VALVE - EXCHANGE VALVE 1 5
K115 RELAY - START-UP 1 Y131 SOLENOID VALVE - EXCHANGE VALVE 2 5
K116 RELAY - PREHEATING 1 Y139 SOLENOID VALVE - CRAB STEER 8
M1 STARTING MOTOR 1 Y140 SOLENOID VALVE - FOUR-WHEEL STEER 8
M21 FRONT WIPER 5 Y141 SOLENOID VALVE - FRONT AXLE LEVELLING 10
M67 PUMP MOTOR 5 Y142 SOLENOID VALVE - FRONT AXLE LEVELLING 10
M69 HEATING 6 Y143 SOLENOID VALVE - 1st SPEED 3
M71 ROOF WINDSHIELD WIPER/WASHER 6 Y144 SOLENOID VALVE - 2nd SPEED 3
M112 A/C SYSTEM 6 Y147 SOLENOID VALVE - REAR STEERING
M130 EMERGENCY PUMP 2 AXLE LOCKED 10
R107 GLOW PLUGS 1 Y148 SOLENOID VALVE - REAR STEERING
S0 BATTERY CUTOFF 1 AXLE LOCKED 10
S01 START-UP PANEL 1 Y151 SOLENOID VALVE - FRONT LEFT STEERING
AXLE UNLOCKED 10
S10 OVERLOAD CUTOUT 11
Y152 SOLENOID VALVE - FRONT LEFT STEERING
S22 LIGHTS SWITCH 5
AXLE UNLOCKED 10
S23 DRIVE SWITCH 3
Y154 SOLENOID VALVE - FRONT RIGHT
S36 SWITCH - HYDRAULIC ACTIVATION 8
OUTRIGGER DOWN 2
S38 SWITCH - LH FRONT OUTRIGGER 2 Y155 SOLENOID VALVE - FRONT LEFT OUTRIGGER
S40 SWITCH - RH OUTRIGGER 2 DOWN 2
S42 SWITCH - LH REAR OUTRIGGER 2 Y156 SOLENOID VALVE - REAR RIGHT OUTRIGGER
S44 SWITCH - RH REAR OUTRIGGER 2 DOWN 2
S46 SWITCH - PIN LOCKING/UNLOCKING 10 Y157 SOLENOID VALVE - REAR LEFT OUTRIGGER
S49 SWITCH - SWAY FUNCTION 10 DOWN 8
S52 SWITCH - WINCH AND JIB 9 Y158 SOLENOID VALVE - REAR LEFT OUTRIGGER
S56 EMERGENCY MUSHROOM-HEAD UP 8
PUSHBUTTON 1 Y159 SOLENOID VALVE - REAR RIGHT OUTRIGGER
S57 DEADMAN BUTTON 10 UP 2
S58 DEADMAN BUTTON 10 Y160 SOLENOID VALVE - FRONT LEFT OUTRIGGER
S59 JOYSTICK 10 UP 2
S78 FOG LAMP SWITCH 4 Y161 SOLENOID VALVE - FRONT RIGHT OUTRIGGER
S80 POSITION LIGHTS SWITCH 4 UP 2
C.05.08
Y166 SOLENOID VALVE - DIFFERENTIAL LOCKING 8 X72 BEACON 6
X1 8-WAY MARK CONNECTOR X73 CAB INTERIOR LIGHTS 6
X2 12-WAY MATE’N’LOCK CONNECTOR X74 14-WAY MIC 70 CONNECTOR
X4 9-WAY MARK CONNECTOR X75 6-WAY CONNECTOR
X5 11-WAY MARK CONNECTOR X76 6-WAY CONNECTOR
X6 17-WAY MARK CONNECTOR X77.1 1-WAY CONNECTOR
X7 13-WAY MARK CONNECTOR X77.2 1-WAY CONNECTOR
X7.1 13-WAY CONNECTOR X90 1-WAY CONNECTOR
X8 5-WAY CONNECTOR X103 2-WAY CONNECTOR
X8.1 3-WAY CONNECTOR X104 2-WAY CONNECTOR
X9 13-WAY MARK CONNECTOR X107 1-WAY CONNECTOR
X16 13-WAY MARK CONNECTOR X109 2-WAY CONNECTOR
X17 17-WAY MARK CONNECTOR X111 2-WAY CONNECTOR
X18 13-WAY MARK CONNECTOR X112 1-WAY CONNECTOR
X20 6-WAY CONNECTOR X113 2-WAY CONNECTOR
X21 6-WAY CONNECTOR X118 2-WAY CONNECTOR
X22 13-WAY MARK CONNECTOR X123 2-WAY CONNECTOR
X23 5-WAY MARK CONNECTOR X124 3-WAY DEUTSCH CONNECTOR
X24 2-WAY CONNECTOR X125 3-WAY DEUTSCH CONNECTOR
X27 17-WAY MARK CONNECTOR X128 1-WAY CONNECTOR
X28 21-WAY MARK CONNECTOR X129 2-WAY CONNECTOR
X29 13-WAY MARK CONNECTOR X131 2-WAY CONNECTOR
X30 17-WAY MARK CONNECTOR X132 1-WAY CONNECTOR
X31 12-WAY MARK CONNECTOR X135 2-WAY CONNECTOR
X32 2-WAY CONNECTOR X139 2-WAY CONNECTOR
X33 24-WAY DEUTSCH CONNECTOR X140 2-WAY CONNECTOR
X34 4-WAY CONNECTOR X141 2-WAY CONNECTOR
X35 40-WAY CONNECTOR X142 2-WAY CONNECTOR
X50 2-WAY CONNECTOR X143 2-WAY CONNECTOR
X51 2-WAY CONNECTOR X144 2-WAY CONNECTOR
X54 35-WAY CONNECTOR X145 4-WAY DEUTSCH CONNECTOR
X57 2-WAY CONNECTOR X146 3-WAY DEUTSCH CONNECTOR
X58 2-WAY CONNECTOR X147 2-WAY CONNECTOR
X59 4-WAY CONNECTOR X148 2-WAY CONNECTOR
X60 3-POLE + GND CONNECTOR GREY X149 4-WAY DEUTSCH CONNECTOR
X61 2-WAY CONNECTOR X150 4-WAY DEUTSCH CONNECTOR
X62 3-POLE + GND CONNECTOR GREY X151 2-WAY CONNECTOR
X63 2-WAY CONNECTOR X152 2-WAY CONNECTOR
X64 2-WAY CONNECTOR X154 2-WAY CONNECTOR
X65 2-WAY CONNECTOR X155 2-WAY CONNECTOR
X66 2-WAY CONNECTOR X156 2-WAY CONNECTOR
X67 2-WAY 90° CONNECTOR X157 2-WAY CONNECTOR
X68 4-WAY CONNECTOR X158 2-WAY CONNECTOR
X69 4-WAY CONNECTOR X159 2-WAY CONNECTOR
X70 2-WAY CONNECTOR X160 2-WAY CONNECTOR
X71 2-WAY CONNECTOR X161 2-WAY CONNECTOR
C.05.08
X166 2-WAY CONNECTOR
X169 40-WAY CONNECTOR
X173 40-WAY CONNECTOR
X1013 2-WAY CONNECTOR
XH1266-WAY DEUTSCH CONNECTOR
XH1274-WAY CONNECTOR
XH1334-WAY CONNECTOR
XH1342-WAY DEUTSCH CONNECTOR
WIRE COLOURS
A LIGHT BLUE
B WHITE
C ORANGE
G YELLOW
H GREY
L BLUE
M BROWN
N BLACK
R RED
S PINK
V GREEN
Z PURPLE
C.05.09
1 2 3 4 5
P4 X1 P1
HOUR-METER INSTRUMENTS LIGHTING
58 15/54 19 50a
P
0 1 2
3 P + -
+ -
S11 30
1 2 3 4 5 6 7 8 1 2 3 4 5 6
X1 X1 X1 X1 X1 X1 X1 X1 XP1 XP1 XP1 XP1 XP1 XP1
G1
S1
H1
H1
N1
H/R1
H/R1
L-G1
M-V1
A-G1
B-R1
B-R1
H-L1
H-N1
B-R1 2.1
N1 3.1
B-R1 9.1
L-G1 3.1
C1 12.1
R-N1.5 12.1
13 2 6 9
X19 X19 X19 X20
C1
R-N1.5
R6
A6
R1.5
9 1 2 G1
X17 X8 X8 4.1
J3 J2 F22
+30 +15 15A
4 3.1
K11
86 87a 87
85 30
RELAY
CARD
8
X17
C-B1 2.3
R10 2.1
H1
R6
R10
H/R1
H-L1
C-B1 2.1
C-B1
B A 9 7 10 9 1 4 5 6
X30 X30 X29 X29 X29 X27 X29 X29 X29 X29
C1
R6
R10
K03
85 87a 87
24V K02
86 30 85 87a 87 K01 K04
24V 86 87a 87 85 87a 87
86 30
24V
R2.5
12V
85 30 86 30
B2.5
R4
R1
S-G1
L-N2.5 R2.5
F1G F4G 2.1
F3G F2G
H1
B2
R1.5
H/R1
M-V1
A-G1
H-L1
H-N1
B-N1
A-N1
Z-B1
G-N2.5
H-R2.5
R10 R16
R1
R2.5 R10
B00 R50 43 48 42 56 57 58 68 69 1 1
X76 X76 X76 X76 X76 X76 X76 X76 X110 X111
12Vcc
M130 A1 30 R0 B12
M
50 D+
W
B14.1 B14 B11 B13 S110 M111
G
3 ENGINE CONTROL UNIT p t t M
B0 U
t
12Vcc 31
S0 2 2
N1
N1
N1
N1
N1
N1
N1
N1
X110 X111
N50
N1
N1
31 2.1
STARTER ALTERNATOR GLOW PLUGS HYDRAULIC AIR ENGINE ENGINE HIGH FAN RADIATOR
OIL FILTER FILTER OIL WATER ENGINE THERM. FAN
RESTRICTED RESTRICTED BULB TEMP. WATER TEMP.
C.05.09
1 2 3 4 5
B-R1
COMMON OV37
COMMON OV44
COMMON OV37
SW INPUT 22
SW INPUT 28
SW INPUT 20
SW INPUT 19
SW INPUT 11
SIGNAL 25
K04
+5V 45
86 87
S55 S13 S203 1 0
1 9
PERFORA BOX
85 30
5 10
S17
1 2 3 4 5 C B A F E D R1 12.1 l -
X206 X206 X206 X206 X206 X32 X32 X32 X32 X32 X32 X34 X34
C1
N1
G0.5
G0.5
M0.5
R0.5
S0.5
V0.5
L0.5
L-G1
H0.5
N0.5
Z0.5
L-N1
N-Z1
N1 3.1
G-M1 8.1
C-R1 8.1
1 2 3 4 5
X33 X33 X33 X33 X33
G0.5
M0.5
S0.5
L0.5
H0.5
1.5 R10
1.2 C-B1
4 5
X20 X20
G-M1
A/G1
B/R1
L-G1
C-R1
L-N1
M10
L-G1 11.1
12 13 6 5 4 2 9
X6 X6 X6 X6 X6 X4 X4
F20
10A
+15
K12 K13
D3 86 87a 87 86 87a 87
85 30 85 30
AUX
CIRCUITS
RELAY
RELAY
CARD
11 14
X6 X6
M1
M1.5
M1 12.1
12 20 19 17 18 16 14 15 13 8 22 21 23 24 22
X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X29 X27
M1.5
K05 86 87a 87
85 30
1.5 R2.5
G1
M1
R1
S1
V1
L1
H1
Z1
L-G1
N-Z1
V-Z1
N-t1
B-G1.5
37 28 20 11 19 45 25 44 22 70 12 23
X76 X76 X76 X76 X76 X76 X76 X76 X76 X76 X76 X76
M8
M
ENGINE DIAGNOSTIC SYSTEM
N1
N1
N1
N1.5
N1.5
1.5 31 31 3.1
EMERGENCY
PUMP
C.05.09
1 2 3 4 5
p p
I II F N R 49 1 9
I II F 1 0
HORN
R
5 10
SX12 + + 31 S14
4 1 5 3 2 1 2 3 4
X12 X12 X12 X12 X12 X61 X61 X61 X61
N1
N1
1.5
N1 N1.5 5.1
2.5
N1 N1 N1 4.1
B-G1 7.1
G-R1
S-G1
L-G1
C-R1
C-R1
A/R1
H-V1
V-N1
Z-B1
15 14 2 4 16
X19 X19 X26 X26 X19
1.5
L-G1
A/R1
2 12 5 17 4 1 8
X16 X16 X16 X17 X16 X16 X16
1.2
4
D2 D10 D1 D9
K7 K8 K6 K24 K9 K10 K5
86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87 86 87a 87
85 30 85 30 85 30 85 30 85 30 85 30
53M
53S
15
31
T
F14
10A
RELAY
CARD
+15
11 9 3 10 13 6 7
X16 X16 X16 X16 X16 X16 X16
B1
A-B1
C-V1.5
M-B1.5
M-V1
B-N1.5
V-N1
17 11 20 21 10
X21 X21 X21 X21 X21
JOINT
17 5 6 11 20 21 10
X21a X21a X21a X21a X21a X21a X21a
L1
A1
A/R1
A-B1
C-V1.5
M-B1.5
2 3 23
B-N1
14 15 7 2 5 15
XC8 XC7 XC7 XC8 XC8 XC8
UNDERCARRIAGE
CONTROL UNIT
19 6 2 14 17 5 10 7 18
XC1 XC6 XC6 XC1 XC7 XC6 XC1 XC1 XC1
V1
L1
A1
B-R1
V-B1
A-B1
B1
M-V1
23 7 10 11 17 18 19
V-N1
L1
A1
1 1 1 1 1 1 1
X122 X123 XH25 X146 X129 X127 X128
Y01 Y02 Y18 Y17 Y16
H25 H1 H2 H01
1
B1
2
2 2 2 2 2 2 2
X122 X123 XH25 X146 X129 X127 X128
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1
2.5
31 31 4.1
SOLENOID VALVE SOLENOID VALVE BACK-UP SOL. VALVE LEFT RIGHT LICENSE SENSOR SOLENOID VALVE SOLENOID VALVE
FORWARD SPEED REVERSE SPEED HORN DISPLACEMENT SIDE SIDE PLATE CARDAN 1st SPEED 2nd SPEED
CHANGE LIGHT LIGHT LIGHTS SHAFT
C.05.09
1 2 3 4 5
2.5
B-R1 B-R1 B-R1 6.1
P3 P2
B-R1
B-R1
B-R1
H-L1
1 10 1 10 1 6 8 10
1 0 1 0 0 1 2
G/R1
5 9 5 9 3 2 9
S18 S21 S19
1 2 3 4 5 6 1 2 3 4 5 6
XP3 XP3 XP3 XP3 XP3 XP3 XP2 XP2 XP2 XP2 XP2 XP2
G1
G1
N1
N1
N1
N1
N1
L/G1
L/R1
B-R1.5
H/N1
H/N1
Z/N1
B-R1
B-R1
Z-N1
H-G1.5
H-L1.5
L/R1 5.1
3.5
N1 N1 N1 5.1
B1.5
H-B1 5.1
V-B1 5.1
V1 6.1
Z1 5.1
4 5 3 17 6 16 10 11 19 8 7
X19 X19 X19 X20 X20 X20 X20 X20 X19 X20 X20
G1
V1
Z1
B1.5
L/G1
H/N1
H/N1
Z/N1
H-B1
Z-N1
V-B1
H-G1.5
H-G1.5 5.1
1.5
G1
11 15 16 13 10 7 3 14 2 10 3
X5 X17 X17 X17 X17 X17 X17 X17 X5 X9 X8
K2 K1 K4 K3
86 87a 87
F6 86 87a 87
F15 86 87a 87 86 87a 87
F21 F12 F10 F17
15A 10A 15A 10A 7.5A 10A
85 30 85 30 85 30 85 30
+30
F8 F7 F3
3A 3A 5A AUX CIRCUITS
RELAY
RELAY
CARD
10 11 4 5 12 5 1 7 4 6 2 1 8
X5 X17 X17 X5 X17 X17 X5 X5 X9 X17 X17 X17 X5
G-N1 6.1
G1
R1
V1.5
H1.5
Z1.5
G-N1
H-L1
G-N1.5
G-V1.5 7.1
3 16 20 7 8 18 5 15 14 13 12
X27 X27 X27 X27 X27 X27 X27 X27 X27 X27 X27
G1
G-N1
L1 5.1
A1 5.1
L1 5.1
A1 5.1
G1
G1
R1
L1
L1
A1
A1
V1.5
V1.5
H1.5
H1.5
Z1.5
G-N1
G-N1
G-N1
H/N1
M-V1
Z/N1
R-N1
R-N1
Z-N1
G-N1.5
2 3 4 5 2 3 4 5 1 2 3 1 2 3 1
X10 X10 X10 X10 XH22 XH22 XH22 XH22 XH23 XH23 XH23 XH26 XH26 XH26 XH24
L10 H22 H23 H26
B12 B12a B13
H24 S30 H20
R
L
56b
56a
56b
56a
58
58
L8 H27
R
L
57
57
59c
59c
31
31
31
31
1 1 4 4 2
X10 XH22 XH23 XH26 XH24
N1
N1
N1
N1
N1
N1
N1.5
N1.5
N1.5
N1.5
3.5
31 31 5.1
FUEL HYDRAULIC FRONT FRONT REAR REAR LICENCE STOP HORN WORK
GAUGE OIL LEFT RIGHT LEFT RIGHT PLATE LIGHTS LIGHT
TEMPERATURE LIGHT LIGHT LIGHT LIGHT LIGHT MICRO-SWITCH
C.05.09
1 2 3 4 5
0
M91
J I
53a
Righ
t
HORN I
M13 53 M 53b M 1 0
2 8 5 10
L/R1
WIPER 31b
Left
H 4 6 3 1 7
56b 56a L
31 S16
4 12 3 5 1 7 13 11 2 8 6 10 9 3 5 1 4 2 l -
X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X11 X13 X13 X13 X13 X13 X91 X91
R1
L1
L1
H1
Z1
A1
A1
A1
L/R1
L/N1
L/N1
A/B1
H-B1
A-R1
A-N1
A-N1
V-B1
A-B1
A-B1
N1
N1
3.5
N1.5 N1.5 N1.5 6.1
4.5
N1 N1 N1 6.1
4.5
L/R1
4.5
H-G1.5
4.5
V-B1
4.5
H-B1
4.5
Z1 Z1 Z1 12.1
5 3 20 21 2 1
X26 X20 X19 X19 X20 X20
1 8 13 4 12
X9 X9 X9 X8 X9
F1 F16
10A 15A
CL P
27 6.1
+15
-
F24 F13
10A 10A
RELAY
CARD
1 10 2
X6 X6 X6
L1
A1
S-N1
4.5
L1
L1
21
X27
6 24 11
X27 X27 X27
L1
A1
A1
4.5
L1
4.5
A1
4.5
A1
N1.5
4.5
31 31 6.1
C.05.09
1 2 3 4 5
X2
X101 X102
M3
1 10 1 5 10
M M5 M
B-R1.5
M 1 0 II I 0
5 9 3 9
S7 S20
4 7 8 9 10 11 2 1 4 3 1
X2 X2 X2 X2 X2 X2 XM3 XM3 X105 X105 X105
R1
V1
N1
N1
N1
N1
N1
M1.5
M1.5
C1.5
C1.5
N1.5
N1.5
A1.5
S/N1
G-N1
L-R1
H-R1
B-R1
B-R1
B-R1
5.5
N1.5 N1.5 N1.5 7.1
5.5
N1 N1 N1 8.1
N1.5
G-V1.5
A-R1.5
A-R1.5
4.5
G-N1
4.5
V1
B-R1 B-R1 9.1
1 7 6 8 13 14 1 12 2 17
X19 X26 X26 X26 X20 X20 X26 X20 X25 X25
C1.5
M1.5
4.5
B-R1 B-R1 B-R1 8.1
9 2 7 11 6 5 5 3
X9 X9 X9 X9 X9 X9 X8 X9
5.5
27
F9 F4 F11 F23 F2
7.5A 7.5A 7.5A 10A 15A
+30
AUX CIRCUITS
RELAY
RELAY
CARD
17 11
X27 X29
H-R1
V-N1.5
1
X74
M74
B4 M
p
N1
N1.5
N1.5
5.5
31 31 7.1
INDICATOR LIGHT A/C SYSTEM
LOW BRAKE EMERGENCY
OIL PRESSURE
C.05.09
1 2 3 4 5
OPTIONAL DANFOSS
MANIPULATOR 3B6 OVERLOAD WARNING SYSTEM MANIPULATOR 3B6 OVERLOAD WARNING SYSTEM
CARRIAGES ALIGNED
3B6 POWER SUPPLY
NEUTRAL POSITION
WARNING SYSTEM
SIGNAL - BOOM UP
PLATFORM INPUT
FROM PLATFORM
OUTRIGGERS
ROBOT INPUT
WEIGHT B1
WEIGHT B0
WEIGHT A1
WEIGHT A0
SIGNAL
H80
+15V
GND
GND
GND
4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 1 2 3 4 5 6 7 8 9 10 11 12
X104 X104 X104 X104 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X77 X47 X47 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88 X88
N1
B1
B1
N1.5
G-N1
G-N1
H/N1
B/V1
R-V1
C-L1
M-N1
H-R1
M-B1
A/B1
B-N1
N-Z1
Z-N1
6.5
N1.5
N1
N1
N1
R-N1.5
C0.5
3.5
B-G1
12 13 9 10 11 7 1 3 4 5 6 8 9 10 11 3 16 12 13 14 15
X26 X26 X26 X26 X26 X25 X25 X25 X25 X25 X25 X25 X25 X25 X25 X26 X25 X25 X25 X25 X25
H-R1 11.1
G-N1 11.1
M-N1
G/N1
B/V1
R-V1
R-V1
M-B1
M-B1
A/B1
N-Z1
Z-N1
G-V1.5 11.1
4.5 Z-N1 11.1
C0.5
N-Z1 11.1
R-V1 10.1
M-B1 10.1
M-N1 M-N1 8.1
M-N1
10 1 5 8 2 C-L1 12.1
XJ3 XJP3 XJ3B XJ3B XJP3
DANFOSS
CONTROL UNIT
7 20 9
XJ3 XJ4 XJ3
C-L1
C-L1
A-N1
Z-B1
12 25 15 14 2 3 4 16
X21 X21 X21 X21 X21 X21 X21 X21
JOINT
12 25 15 14 2 3 4 16
X21a X21a X21a X21a X21a X21a X21a X21a
N1.5
N1.5
N1.5
L-G1
R-V1
C-L1
M-B1
B-G1
A-N1
Z-B1
L-R1
1 19 5 21
XC8 XC8 XC7 XC8
J1
KC15
86 87a 87
UNDERCARRIAGE
CONTROL UNIT
85 30
85 10.4
36 10.1
35 10.4
11 6 4 5 3 4 11
XC1 XC1 XC1 XC1 XC3 XC4 XC3
l - 2 1
X73 X73 X72 X72X70 1X71 1
R-V1
R-V1
Z-B1
R-V1
R-V1 14 1 11 3 12 4 6 4 5 3 13 2
X55 X55 X50 X50 X50 X50 X55 X55 X55 X55 X55 X55
G-L1
S/N1
B-G1
R-V1
R-V1
L-B1
B-N1
R-V1
L-R1
Z-B1
C A B C A B C A