PART 3. MACHINE DESIGN ENGINEERING MATERIALS MACHINE SHOP PRACTICEDAY 41 - EXAM | The major elementicomponent of a bbitt metal: antimony tin lead zine A given body in static equilibrium leans, that the same bedy cannot have any displacement move by. any force have acceleration | Is irremovable ‘Pipe color for acid. violet fed blue white This acts as deoxidizer and promotes grain in steel melting. Silicon tin pig iron Scrap iron ‘old working or similarly in peening iWition steel, material tend to be harder in plasticity condition lore malieable Measuring instrument to check ft Iness of rubber, Plastic and other @lastic materials. yrometer rometer iS an operation of sing a circular hdle by the removal Solid metal, Day 41 - EXAM [41-4 Machine Design C. cutting D. reaming 8. Commonly used for tubes of water tube boilers made of -large pipes which a, number of smaller ones lead to consuming points. This is called Ls A. header B. manifold C. crotch D. line pipe 9. This is a bearing, material with a low coefficient of friction, resistance to chemical, self-lubricated and can be utilized In a wide temperature, range. A, stainless steel B. Teflon C. cast iron D. chromium 10. A simple term for is force: A. shear stress e B, linear momentum C. concurrent forces D. push and puil 14. A metal charactetistic that absorbs extreme deformation without rupture is called. A. ductility B. toughness C. malleability D. plasticity 12. The ideal limit of teeth that sprockets can have in operation is i (minimum/maximum), A171 27 B. 20/130 C. 12/80 D. 10/15 13, A chromium SAE 4340 steel 6 Inches diameter x’ 24 inches long shajting weighing 87.3 kgs. How about the weight (in. bs) of an AISI 1030 steel shaft of same dimension? “A. 192.3, % REFRESHER MANUAL 24 Edition by JAS TORDILLO41-2] Day 41-EXAM B, 240.4 C. 80.4 D. 87.4 14, Cutting lubricants used in drilling reaming and tapping for aluminum and topper. A. turpentine B. dry ' C. soda water D. kerosene 15. is a material ability to resist deformation tinder stress. A, steel plate 8. stiffness C. magnesium D, rigid frame 46. In the transmission shafting design the allowable maximum twist should not exceed degifoot length of the shaft B.010 » B.0.90 C, 0.08 D. 0.12 17 Dimensional variation. allowed/prescribed In ofder to secure difference of fits between mating parts, A. allowance _ B. plus or minus C. fits D. tolerance 18. High temperature surface heating of iron based material or alloyed steel Above the transforming temperature range | then followed by quenching is called A. core beefing B. cyaniding C. flame hardening D. heattreatment ~ 19. Very long center distances can cause catenary tehsion in the operation. The ideal design center distance is about eighty pitches. A. sprocket Bethain pears y C. fight D. heavy x of gear and pinion having a S with a circular pitch of 0.5 inch, 20, Internal and/or residual stress in 2 steal work like heavy welding and/or casting can be remedied by A. forging B. quenching C, cold working -B-tempering Design a safe shaft diameter for a er transmitting shaft to transmit 40 21. SAE 1030 Carbon steel contaifis KC. { a shaft speed of 205 rpm. A. 0.28/0.34* 2 inches B, 0.26/0.36 « /2.4 inches ©. 0.32/0.38 1% inch D.-0:22/0.28 % inches 22. AIS| 8620 has an average carbah What would be the diameter in content is in the range of “GE ilimeters of a main, power transmitting A. 0.21 @| shaft SAE 1040 to transmit 150 kw (B.0.19 C. 0.16/0.25 D. 0,18/0.23% 23. SAE 46xx is a steel designation far Avchromium B. carbon C. molybderium-chromium ‘Compute for the height from which a | driver hammer must be drop to in a velocity of 12.8 m/s. Assume no ind guide resistance. D. molybdenum-nickel | 24. A file is a piece of high-carb crucible steel having teeth cut upon body by parallel rows. The parts of file are: tang, heel and __ A. single cut B. length C. rough -D-face bed of 15 fi/sec. Find the kinetic ‘ Gy in ft-lbs of the materials. 25. This is a tool with hardened- gle points used for scribing circles or layif off distances. It is adjustable and classified according to size by maximum opening between the pollf and this must be slender and sharp, A vernier caliper B. divider C. file D. gage | Determine the number of Y2 inch iMeter set-screws needed to transmit at a shaft speed of 1200 rpm and Haft diameter of 1% inch. 13 oh Seay Day 41- “EXAM | 41 « “3 Machine Design 1B D4 32. A cargo truck is traveling in the highway at a velocity of 30 mis. If it is decelerating at a rate of dm per sec, how far, in meters, does it travel before stopping? A. 90.5 B, 104.5 C. 12.6 Be 412.5 33. Compute for the circular pitch, in inches, of a pair of gear and pinion with ratio of 5. The center distance indicated is at 18. The gear has 90 teeth and the pinion has 18 teeth. A. 1,047 B. 0.074 C. 1.740 D, 1.470 34, What is the developed acceleration a roller coaster in meter per sec per sec when the velocity is at 20 mis at a fadius of curvature of 6500 em? A464 B. 6.15 C. 5.8 D. 8.15 35. A 36-inch wide conveyor belt feeder having a speed of 800 ft/min moves a 260 kgs of magnetite concentrates. Determine the developed kinetic energy in fi/lbs of the materials. A. 1957 B. 1795 C, 1759 D.1579 36, Find the center distance, in inches, of a 90 teeth gear meshing with 18 teeth pinion having a circular pitch of 0.545. Gear/Pinion ratio is 5.41-4| Day 41-EXAM 37. A motoreycle 90 meters in a horizontal asphalt road (with rubber to asphalt coefficient of friction of 0.6). Compute the motorcycle speed in m/s. A. 18.2 B. 20.5 C. 45.8 D, 32.5 38. Find the center distance, in inches, of a 110 tooth gear mesh with a pinion having a circular pitch of 0.905. Gear/pinion ratio is 5. A.15 B. 30 Cc. 19 Dia? 39. Determine the polar -section modulus. Zp {in*) of a shaft delivering 5 hp at 150 rpm. The diameter of the shaft is 1 inch and allowable sum of 6000 psi, A. 0.175 B. 0.489 C. 0.196 D, 0.895 40. Determine the polar moment of inertia, in mm*, of a shaft 32 mm diameter delivering 10, kw at 200 rpm. A. 102,944 B. 124, 944 C, 109,944 D, 194,944 41. A car racer is accelerating at 3 m/sec/sec on road on hill with a radius of curvature of 180 m. Determine the magnitude of the total acceleration (m/se/sec) when the cars speed teaches 24 mis. A32 B44 C. 318 05.9 a 42. Determine the power transmitted, in kilowatt, by a main power transmitting steel shaft with 2 3/8 inches diameter ides al a distance of using SAE 1060 material mounting a inches pulley at a speed of 170 rpin AL21.3 B. 28.5 C, 25.8 D. 34.5 4 43. A pair of gear/pinion of 45 teeth) 15 teeth, respectively, with © distance of 40 cm, addendum at 0 7 and dedendum at ‘/p. The pressure angle is 20 degree. Col for the diametral pitch in teeth per af A. 0.60 B, 0.90 C.0.70 D.0.75 accelerates from rest with? radiant achieved? A458 B, 250 GC. 35 D. 350 45. Compute for the polar modulus of a hollow shaft wilt internal diameter of 2 inches outside diameter of 2 % inches, shaft is 60 inches long and shear of 4.5 ksi. A. 1.79 B. 3.84 C. 2.51 D. 9.81 46, A baseball was thrown at 45-del angle. Determine the highest altitude ball can attain in meters if the ass velocity is 5000 cm/s with no drag. A. 55 B. 75 0.64 D, 85 47, The maximum moment induce simply supported, beam of 20 foot § by a 2,000 pound load at midspan IE A. 425,000 ft-lbs. 44. A punching’ machine flywh in. 10 seconds, how many radiane Machine Design P a 1 10,000 ft-lbs 48. A 60-inch diameter steel Pipe, 3/8. neh thick, carries Water under. a pressure head of 550 ft. Determine the Op stress in the steel. 34,320 psi 19,066 psi 25,780 psi 15,920 psi ). Determine the length of belt needed 6! a two flat belt pulleys having a meters of 70 cm and 30 M. The ter distance is 400 cm and pulleys folate in same direction. Assume power insmitted is 10 hp at 200 rpm. 958 cm. 859 om 895 cm ). A gear set having a gear ratio of 3 is \Y 41 ~ ANSWER KEY 1.8 16.0 31.B46.C 20 17.4 32.D47.D 3.4 18.C. 33.A48.B 4A 19.3. 34.8 49.4 S.A 20.C 36, D50.C 6B LA BA 9.D 5 3 : 8 >>mDaDcCO> Be OUDrFE>Q00R DAY 41 - SOLUTION 1. The major element/component of a babbitt metal: A, antimony B. tin* C. lead D. zine 2. A given body in static equilibrium means, that the same body cannot A, have any displacement. . Move by. any force . have acceleration * . is irremovable B. Cc. D. 3. Pipe color for acid, A, violet * B. red ’ C, blue D. white 4. . This acts as deoxidizer and promotes fine grain in steel melting. . silicon * . tin G. pig iron D. scrap iron 5. Cold working or similarly in peening condition steel, material tend to be A. harder * B. more ductile C. in plasticity condition D. more malleable 6. Measuring instrument to check ft hardness of rubber, Plastic and other soft elastic materials. » A. pyrometer B. durometer * C, plammeter D. tacho. rs is an operation of producing a circular hole by the removal of a solid metal. A. drilling * PB Shankinara eae ¥ 41-6 | Day 44 - Solution C. cutting D. reaming 8. Commonly used for tubes of water tube boilers made of -large pipes which @ number of smaller ones lead to consuming points, This is called A. header * B, manifold C. crotch D. line pipe 9. This is a bearing, material with a low coefficient of friction, resistance to chemical, self-lubricated and can be utilized In a wide temperature, range. A. stainless steel B. Teflon C. cast iron D. chromium * 410. A simple term for is force: A. shear stress B. linear momentum C. concurrent forces D. push and pull * 11. A metal characteristic that absorbs extreme deformation without rupture is called. ‘ A. ductility B. toughness C. maileability D. plasticity * 42. The can | limit of teeth that sprockets have in operation is rf (minimum/maximum). AL 17/427* B. 20/130 ©, 12/80 D. 10/15 13. A chromium SAE 4340 steel 6 inches diameter x 24 inches long shafting weighing 87.3 kgs. How about the weight (in Ibs) of an AIS! 1030 steel shaft of same dimension? A, 192.3" B. 240.4 . DELPLCULP AAANIIAIL 9nd Eetitian hv LAC TARDRIIIGA C. 80.4 D874 5 Internal and/or residual stress in a teal work like heavy welding and/or aaling can be remedied by ging : F quenching ) Cold working * | tempering 44, Cutting lubricants used in diillif reaming and tapping for aluminum topper. A. turpentine C. soda water D. kerosene * SAE .1030 Carbon steel contains %C. » 0.28/0.34 * 16. is a material ability to f deformation tinder stress. A. steel plate 0.26/0.36 B. stiffness * | 0.32/0.38 C, magnesium 2 0, D. rigid frame Bere 46. In the transmission shafting design tHe » AISI 8620 has an average carbon allowable maximum twist should fie ontent is in the range of *C. exceed deg/foot length of the 0.21 shaft, A. 0.10 B. 0.90 * C. 0.08 * D. 0.42 8. SAE 46xx is a steel designation for | chromium i 17. Dimensional variatlaly | carbon allowed/prescribed In order to seoill difference of fits between mating parlé A, allowance * B. plus or minus C. fits D. tolerance ) molybderium-chromium , molybdenum-nickel * A fle is a piece of high-carbon tucible steel having teeth cut upon its lody by: parallel rows, The parts of the ile are: tang, heel and ) 18. High temperature surface heating ne iron based material or alloyed steel Above the transforming temperatil range | then followed by quenching called : A. core beefing B, cyaniding G. flame hardening * D. heat treatment 6. This is a tool with hardened- steel Soints used for scribing circles or laying Df distances, It is adjustable and is flassified according to size by the laximum opening between the points and this must be slender and sharp. A vernier caliper B. divider * C. file 19. Very long center distances cause catenary tension in the operation, The ideal design cent: distance is about eighty pitches. A, sprocket B, chain * C. fight D, heavy 6. A pair of gear and pinion having a Day 41 - Solution | 41-7 t Machine Design compute the center distance, in inches, between the gear of 70 tooth ini eae and pinion. B, 7.05 C.6.70* D.8.61 D Py eee, Sane aie ak : 14 Z D, = 2.23 in Go ee oR Gigi (om 70 De = 11.14 in Di +Dy _ 2.23411.14 c ay bain 27. Design a safe shaft diameter for a Power transmitting shaft to transmit 40 “hp at a shaft speed of 205 n Im. ! A. 2 inches ~ B, 2.4 inches C.1% inch D. 2% inches * 28. What would be the diameter in millimeters of a main, power transmitting steel shaft SAE 1040 to transmit 150 kw at 800 rpm? A23 B. 66.4* C.2.6 D. 76.5 atic of 5 with a circular pitch of 0.5 inch, P = 180 kw = 201.1 kw41-8{| Day 41 - Solution D*(900) 80 D = 2.61 in=66.4 mm 01.4 = 29. Compute for the height from which a pile driver hammer must be drop to attain a velocity of 12.8 m/s. Assume no air and guide resistance. A.8.4m* B.4.8m C.9.5m D.5.9m 2 \2 Vi 2028) es = 8.35 m 2m 20.81) 30. A material weighing 800 Ibs is being moved on a conveyor belt feeder at a speed of 15 fi/sec. Find the kinetic energy in fi-lbs of the materials. A, 2795 * B, 9000 C, 4589 D. 7600 2 2 ge = WE _ 0015) _o705 tubs 2e 232.2) 31, Determine the number of Y2 inch diameter set-screws needed to transmit 10 hp at a shaft speed, of 1200 rpm and a shaft diameter of 1% inch. A138 Boo C.1% D4 Power transmitted per screw, DNd?? ty 0 _ (1.s}{i200)(0.5)?? 50 27.31 No. of selscrews power per screw __ total power tran: mitted 6 power per screw a) Se 4.37 use 2 setscrews aot What is the developed acceleration oller coaster in meter per sec per sea the velocity is at 20 m/s at a dius of curvature of 6500 cm? 32. A cargo truck is traveling in Hi highway at a velocity of 30 mis. If HE decelerating at a rate of 4.m_ per #08 how far, in meters, does it travel befal stopping? A. 90.5 B. 101.5 C. 12,5 D. 112.6 * V, = 30 m/s V2=0 Ve sVi2 +288 0 = (30)? + 2(-4)S $= 112.5m ) A 36-inch wide conveyor belt feeder ving a speed of 800 ft/min moves a 10 kgs of magnetite concentrates. Btermine the developed kinetic energy it/lbs of the materials. 33. Compute for thé circular pitch, inches, of a pair of gear and pinion witty ratio of 5. The center distance indicate is at 18. The gear has 90 teeth and the pinion has 18 teeth. 260 kgs = 572 Ibs A. 1.047" 800 ft/min = 13.33 fi/sec B. 0.074 C. 1.740 Rk) yeas D, 1.470 st 572 as = 1579 ft-lbs 2B 2¢ Dros i ate ) Find the center distance, in inches, 5 3 5D: 90 teeth gear meshing with 18 teeth y= Mon having a circular pitch of 0.545. Dy tD2 | 5 D, +5D, 2 Di = 6 Pc o = aie 4,047 in 0.545 y Trt Ty _ V8490-—5 35 2Pq 2(764) itil Day 41 - Solution | 41-9 Machine Design 37. A motorcycle slides at a distance of 90 meters in a horizontal asphalt road (with rubber to asphalt coefficient of friction of 0.6), Compute the motorcycle speed in m/s. A. 18.2 B, 20.5 C, 45.8 D. 32.5 * Frictional force = REF mgf = ma (9.81)(0.6) = a a = 5,886 m/s’ (decelerating) Vi = Vi + 2aS 0= Vi? + 2(-5.886)(90) Vy = 32.5 mis 38, Find the center distance, in inches, of a 110 tooth gear mesh with a pinion. having a circular pitch of 0.905. Gear/pinion ratio is 5. A. 15 B. 30. ¢.19* 2.37 nD 110 D2 = 31.68 in 0.905 = 39, Determine the polar -section modulus. Zp (in’) of a shaft delivering 5 hp at 150 rpm. The diameter of the shaft is 1 inch and allowable sum of 6000 psi. A. 0.175 B. 0.489 CG, 0,196 * D. 0.89541-10| Day 41- Solution aS (i ee = 0,196 Pane aig "i 40. Determine the polar moment of inertia, in mm‘, of a shaft 32 mm diameter delivering 10, kw at 200 rpm. A, 102,944 * i B, 124, 944 ©. 109,944 D. 194,944 ‘ 4 4 oe = na! oa) = 102,943.7 mm* 41. A car racer is accelerating at 3 miseo/sec on road on hill with a radius of curvature of 180 m. Determine the magnitude of the total acceleration (mse/sec) when the car's speed teaches 24 m/s. A.3.2 B.4.4* Cc. 318 D.59 ars ja +a, = 4G) +2)? = 4.38 mis? 42, Determine the power transmitted, in kilowatt, by a main power transmitting steel shaft with 2 3/8 inches diameter using SAE 1060 material mounting a 12 inches pulley at a speed of 170 rpm. A. 21.3" B. 28.5 C. 25.8 D. 34.5 D = 2318 in= 2.375 in DN _ (2375)'(170 80 80 = 28.46 hp = 21.23 kw Power = 43, A pair of gear/pinion of 45 teeth and 45 teeth, respectively, with center distance of 40 cm, addendum at 0.726/p and dedendum at ‘/p. The gear pressure angle is 20 degree. Compute for the diametral pitch in teeth per cm, A. 0.60 B. 0.90 C.0.70 © D. 0.75" - T +72 2Pd _ 15445 Cri raBa : Pg = 0.75 teeth per cm Ga 44, A punching machine flywheel accelerates from rest with? radians/seo”. in, 10 seconds, how many radians are achieved? A458 B. 250 C.35 D. 360 * Wi = 0 0. = wit+ % at = 04% (7)(10" = 350 radians 45. Compute for the polar sectioll modulus of a hollow shaft with al internal diameter of 2 inches a outside diameter of 2 % inches. TH shaft is 60 inches long and shear strei baseball was throw n at 45-degree ile. Determine the highest mnete ll Gan attain in meters if the assumed /e yey '$ 5000 cm/s with no drag 7, The maximum moment induced in pps ubpertes, beam of 20 foot San Y 2 2,000 pound load at i i | 125,000 ftibs mee 30,000 ft-Ibs ) 15,000 ft-lbs ), 10,000 ft-ibs * fom the shear diagram: mum moment = 1000(10) = 10,000 ft-lbs & 60-inch diameter stee! Pipe, 3/8. thick, carries Water under a , 780 psi 15,920 psi 62.4 my = tag 059) 238.33 psi Day 41 - Solution | 41 Machine De 49, Determine the length of for a two flat belt Sess a diameters of 70 cm and 30 M. center distance is 400 cm and pi ee i ae direction. Assume f nsmitted is 1 eee Ohp at 200 rom. B. 589 cm C. 859 cm D. 895 cm b= 2¢+2(p, 40,)+ O2=Di) 2 4c L=2(400)+ © (79 439) (20=30) 2 4(400) L = 958m 50. A gear set having a gear ratio of ae at Geeta ieitance ofm ar has arene bos teeth, what must be A. 18.95 mm B. 25.95 mm C. 19.95 mm * * D. $9.95 mm.