Day 46 - EXAM | 46-1 Machine Design DAY 46 - EXAM 4. Arc of the pitch circle through which a footh travels from the point of contact ith the mating tooth to the pitch point of gear. , arc of recess |. arc of approach . arc of action . arc of relief , An eyebolt is lifting a block weighing 10 Ibs. The eyebolt is of SAE C 1040 laterial with Sy = 67 ksi and Sy = 55 i, what is the stress area (in inches luare) of the bolt if it is under the ified coarse series thread? 0.1341 0.0991 1 0.1134 0.1043 Molybdenum-chromium-nickel steel What pressure is required for ching a hole 2 inches dia thru % inch | plate? A0 tons 45 tons 50 tons 5 tons Bearing surface that completely lunds the journal is also called ifset bearing entrally [oaded bearing ll bearing abbit bearing The ratio of the pitch diameter in #8 to the number of teeth. leh circle Niglish module C. module D. pitch diameter 7. \deal herringbone gear helix in the range of 3 A. 30 to 45 B. 25 to 30 C. 35 to 50 D. 15 to 20 8. A machine member which is used to connect shafts and to disconnect them at will: .. coupling . clutch collar ). universal joint com> ). Poisson's ratio is the ratio of. . lateral stress to longitudinal stress shear stress to shear strain . compressive stress to tensile stress . lateral strain to longitudinal strain comme 40. In a chain drive design for large speed reduction it is preferable to use a double reduction of compound type of transmission instead of, single two sprockets transmission. Drives should be so designed that the angle between two tight chain strand does not exceed degrees. A. 45 Br 55, Cc. 60 D. 90 11. The product of the mass and the linear velocity of a body: A. linear impulse B. linear momentum C, couple D. vector 12. The total weight of 2 steel plates size %" 3’ x 20 ftis: A. 1836 Ibs B. 3667 Ibs C. 1698 Ibs D. 1848 ibs46-2| Day 46 - EXAM : 1. If the ultimate shear stress of a steel plate is 36.000 psi, what force is necessary to punch a 1.5 inch diameter hole in a 1/8 inch thick plate? A. 20,617 tbs B. 41,234 lbs C. 30,925 Ibs D. 61,850 Ibs 14. A cylindrical tank has an inside diameter of 6 meters and is subject to an internal pressure of 120 Kpa. Determine the wail thickness of the tank if the allowable tangential stress is 40 MPa. A. 254mm B. 127mm Cc. 19mm D. 9mm 15, Imaginary formed by the intersection of the flanks of a thread when extended is called beyond the root A. sharp crest B. root. apex ©. sharp root D. all of these 46. A hydrostatic bearing is one which: A. \ube oil is supplied under pressure B. there is no lube oil C. lube cil is not pressurized D. bearing is slightly loaded 47. A lineshaft runs at 450 rpm. A 40 cm pulley on the same shaft is belt connected to a 18 cm pulley on the countershaft. From a 25 cm pulley on the countershaft, motion is transmitted to the machine. Compute the required diameter of the pulley on the machine to a spindle speed of 500 rpm. A, 50cm B. 40cm Cc. 65m D, 35cm 48. What load in Newtons must be applied to a 25 mm round steel bar 2.5 m long (E = 207 Gpa) to stretch the bar 41.3.mm? Day 46 - EXAM | 46-3 Machine Design A. 52.840 ©. JOhp B, 60,000 D. 7.1.hp C. $3,048 D. 42.562 24. Type of bolt commonly used in the construction that is threaded at both ends 419. A car is traveling at 90 kph when i A. stud bolt the brakes are applied. [f it travels a distance of 60 meters before coming to B. acme thread bolts stop, what is its acceleration in C. hex bolt misec/sec? e D. square threaded bolts A. -7.08 - B. 6.36 25, Find the torsional stress in MPa ina Cc. -5.21 10 mm diameter shaft that transmits D. 5.76 . 46 MPa . 36 MPa . 56 MPa 20, The most known. lubricants being utilized in whatever category of load and speed are oil, air, grease and diy lubricants like: A. bronze is the plane perpendicular B. silicon lo the axial plane and to the pitch plane. C. lead I gears the parallel axes, and the plane D. graphite fotation coincide, . tangent plane | straight plane » transverse PD. reference plane 21. Compute the nominal shear stres@ at the surface in MPa for a SO mm diameter shaft that is subjected to @ torque of 0.48 KN-m. A. 16.95 . A steel shaft 1.4375 inches in B. 21.65 lameter transmits 40 hp at 1400 rpm. _& 19.56 suming a modulus of rigidity of 12 x DB, 25.12 ' psi, find the torsional deflection of Shaft in degrees per foot length. 0.246 22. An idler of 24 teeth is introducall between the 12tooth pinion’ with # turning speed of 800 rpm driving a final 60 tooth gear. What would be the final aped of the driven gear and its directlaly relative to the driving gear rotation. _ ‘The length of the hub should not be A. 400 rpm and opposite direction ide lesser than the face width of the B. 160 rpm and opposite direction ear, Hub lengths usually vary from C. 400 rpm and same direction 25D to 2D, where D is the - shaft D. 160 rpm and same direction lameter, The reasonabie diameter of 23... What -horsepower can a 1-Inel diameter short shaft transmit at 4 rpm? A. 3hp B. 18hp * magnitude 29. Steels containing large amounts of mild nickel and chromium: A. carbon steel B. stainless steel * C. alloy steel D, cast steel 30. Eccentrically loaded bearing is also called: A.. hydrostatic bearing B. partial bearing C. split bearing D. offset bearing 31, Inthe selection of wire rope, Lang lay means the wires and strand s are twisted: A. in'same direction B. in any direction in opposite direction 1. in along direction 32. Continuous stretching under load even if the stress is less than the yield point: A. plasticity B. creep C. elasticity D., ductility 33. The product of the mss and the linear velocity of a body: A. angular impulse>. B. angular momentum C, linear impulse D. linear momentum 34, Opposite directional forces equal in and parallel is called A. non coplanar B. couple C. centro D. coplanar 35. The SAE 2340 shafting contains _____ nickel. A. 3.85% Ni B. 3.25 to 3.75% Ni46-4| Day 46-EXAM~ Cc. 4% D. 3.84% Ni 36. is a unit of energy. A. ft-lb. B, Btwhr C. hp D. watt 37, A spur pinion rotates at 600 rpm and transmits 25 kw to a mating gear. The pitch diameter of the pinion is 100 mm, and the pressure angle is 20°. Determine the tangential load in Newton A. 7960 B. 6790 C. 3980 D. 3098 38. The moment of inertia of a rectangle whose base js “b” and height “h” about its base is A. bhi/4 B. bhi/24 GC. bhin2 D. bh’ 39. The function of the clutch in the machine tool is: A. lowering the drive speed B. to disconnect or connect the shaft at will the drive C. alignment of drive shaft D. to ensure that two shafts line up at high speed 40.’ Should two equal and opposite collinear forces is added to the forces already in equilibrium, which of the following statement is true? A. unbalanced moment is maintained B. equilibrium is maintained C. equilibrium is distributed D. it creates an unbalanced situation 41. Also called eccentrically lad bearing is : A. full bearings B. offset bearing G. partial bearing D. fitted bearing 48. “A flywheel weighing 457 kg has a ‘adius of 375 mm, How much energy in Im does the flywheel loss from 3.0 ev/sec to 2.8 rev/sec? 368 N-m , 150 N-m . 1472 N-m ). 38 N-m 42. A 76.2 mm diameter shafting of SAE 1040 grade, cold rolled, having @ yield point of SO ksi and with a % x % x § inches key. Compute the minimum yield point in the key in order to transmit the torque of the shaft. The factor of safely to use is 2 and Sys = 0.5Sy. A, 39.120 ksi B. 279.20 ksi C, 42.130 ksi D. 47.120 ksi 9. The lack of backlash is a spur gear lesign/operation may result to: i. Overloading all of these . jamming 43. Which is not a heat treatment . overheating process? A. sintering 0. The strength of non-ferrous alloys is B. hardening it maximum at room temperature while C. annealing D, tempering 44. Instrument used to analyze the composition of metals. A. spectrometer B. radiometer C. profilometer D. ultimate analyzer 45. Creep is the term used in referifi to the: A. elongation before yield point B. maximum stress if brittle material 16.4 31.46, D 1A 32.847, B 18.4 33.48. C 5 : 19 34.B 49. B C. fatique limit of ductile materials 35.B50.A D. continuous increase in strain, al 36. 37. 38. 39. 40. B c iS A © 20, 8 deformation, of any material subjec! : to stress D 46. Splines are used when: A. the powerto be transmitted is higl, B. the torque is high C. the speed is high D. axial relative motion between ahi and hub is necessary » R CBQ>O>S00050 47, Which of the following contall chromium? - ] A. SAE 2340 ' B, SAE 5240 C. SAE 4230 D, SAE 1230 Day 46 -Solution | 46-5 Machine Design DAY 46 - SOLUTION 1, Arc of the pitch circle through which a tooth travels from the point of contact with the mating tooth to the pitch point of a gear. A. atc of recess B. are of approach * C. are of action D. arc of relief 2. An eyebolt is lifting a block weighing 350 ibs, The eyebolt is of SAE C 1040 material with Su = 67 ksi and Sy = 55 ksi, what is the stress area (in inches Square) of the bolt if it is under the unified coarse series thread? A. 0.1341 W B. 0.0994 C. 0.1134 * D, 0.1043 = Bae u roses 350 = 08 4a 55,000 AS! 6 As = 0.11338 in? 3. Molybdenum-chromium-nickel steel designation: A. SAE 48xx B, SAE 56xx GC. SAE 43xx * D. SAE 46xx 4. What pressure is required for punching a hole 2 inches dia thru % inch steel plate? A. 40 tons * B. 45 tons C. 50 tons D, 35 tons Pressure or Force = dxtx 80 = 2)(2) @0) = 40 tons46-6 | Day 46 - Solution 5, Bearing surface that completely Surrounds the journal is also called offset bearing centrally loaded bearing . full bearing * babbit bearing com> 6. The ratio of the pitch diameter in inches to the number of teeth. A. pitch circle B. English module * Cc. module D. pitch diameter 7° Ideal herringbone gear helix in the range of A, 30 to 45 * B, 25 to 30 C. 35 to 50 D. 15 to 20 8. A machine member which is used to connect shafts and to disconnect them at will A. coupling B. clutch * C. collar D. universal joint Poisson's ratio is the ratio of: . lateral stress to longitudinal stress . Shear stress to shear strain compressive stress to tensile stress . lateral strain to longitudinal strain* goDpPe 40. In a chain drive design. for large speed reduction it is preferable to use a double reduction of compound type of transmission instead of single two sprockets transmission. Drives should be so designed that the angle between two tight chain strand does not exceed degrees. A, 45° B. 55 Cc. 60 D. 90 41. The product of the mass and the linear velocity of a body: A. linear impulse B. linear momentum * C. couple D. vector 15. Imaginary formed by the intersection of the flanks of a thread hen extended is called ‘beyond the root. 12. The total weight of 2 steel plate A. sharp crest size %" 3 x 20 ftis. foot apex A. 1836 Ibs “ . Sharp root* B. 3667 tbs all of these C. 1698 Ibs D. 1848 Ibs 6. A hydrostatic bearing is one which: lube oil i Density of steel plate =. 0.283 Ibiin’ Be il ale subbed undies Weight = volume x density = (3/4)(3 x 12)(20 x 12)(0.283) X 2 plates = 3667.68 Ibs . lube oil is not pressurized . bearing is slightly loaded 17. A lineshaft runs at 450 rom. A 40 tm pulley on the same shaft is belt onnected to a 18 cm pulley on the Ountershaft. From a 25 cm pulley on the countershaft, motion is transmitted 0 the machine. Compute the required 13, ff the ultimate shear stress of @ stee! plate is 35.000 psi, what force if necessary to punch a 1.5 inch diameter hole in a 1/8 inch thick plate? A. 20,617 Ibs * liameter of the pulley on the machine to B. 41,234 Ibs Spindle speed of 500 rpm. C. 30,925 Ibs A. 50 cm* D. 61,850 Ibs B. 40cm 6. 65cm - F = (nat) S, 4 B 35cm Ra) = (m(1.8)(2) (35,000) qi ina = 20,616.70 Ibs D1 = 40 14. A cylindrical tank has an inside 5 Ds) diameter of 6 meters and is subject 1@ yY an internal pressure of 120 Kpar Dy= 4 . Determine the wall thickness of the tal) HB if the allowable tangential stress is 40 ed MPa 7 A. 25.4mm Ce Maen B. 12.7 mm. Cc. 19mm OYcq D. 9mm* HNa = D2Ng Deda! s = 2 0(450) = 18.Ne a i = 1000 rpm 40,000,000 = Eom No = DsNc i 95(1000) = 0.(500) t = 0.009m = 9mm = 50cm Day 46 - Solution | 46 -7 Machine Design 18. What load in Newtons must be applied to a 25 mm round’steel bar 2.5 m long (E = 207 Gpa) to stretch the bar 4.3mm? A. 52.840 * B. 60.000 C, 53.048 D. 42.562 y= & AE 35 (2500) %0.028)4)(207 x 10%). F = 52,837.66 N 19. A car is traveling at 90 kph when the brakes are applied. {f it travels a distance of 60 meters before coming to stop, what is its acceleration in misec/sec? A. -7.06 B. 6.36 CG. -5.21* D. 5.76 a V; = 90 kph = 25 m/s ead ‘ V2 = Vz +2aS 0 = (25)? + 2a(60) a = -5.21 mis? 20. The most kndwn lubricants being utilized in whatever category of load and speed are oil, air, grease and dry lubricants like: A. bronze B. silicon C. lead D. graphite * 21. Compute the nominal shear stress at the surface in MPa for a 50 mm diameter shaft that.is subjected to a torque of 0.48 KN-m. 16.95 B. 21.65 C. 19.56 * D. 25.12 >46-8 | Day 46 - Solution S, = a 2 ECD, 8 eps ~ x(0.080)8 Ss = 19,556,959.41 Pa = 19.56 MPa 22. An idler of 24 teeth is introduced between the 12tooth pinion with a turning speed of 800 rpm driving a final 60 tooth gear. What would be the final aped of the driven gear and its direction relative to the driving gear rotation. A, 400 rpm and opposite direction ‘B. 160 rpm and opposite direction C, 400 rpm and same direction D. 160 rpm and same direction * DiNi = D2Nz 12(800) = 6ON2 No = 160 rpm and same direction 23, What horsepower can a 1-inch diameter short shaft transmit at 380 o3N Peavey, are = AiG) L p=@e 10 hp 24. Type of bolt commonly used in the construction that is threaded at both ends. A, stud bolt” B, acme thread bolts CG. hex bolt 'D. square threaded bolts 25. Find the torsional stress in MPa in a 40 mm diameter shaft that transmits 20.53 kw at 600 rpm. A. 26 MPa* B. 46 MPa C. 36 MPa D. 56 MPa P = 20TN 20,530 = ant(2) a ie anid t tage ait RAT LEE RuK okoied aa T = 326,745 Nm 16(326.75) rs REN has Ss = tos = “ona? = 26,001,548 Pa = 26 MPa 26. is the plane perpendicular to the axial plane and to the pitch plane. in gears the parallel-axes, and the plane rotation coincide, A. tangent plane B. straight plane C. transverse * D. reference plane 27. A steel shaft 1.4375 inches in diameter transmits 40 hp at 1400 rpm Assuming a modulus of rigidity of 12 x 40° psi, find the torsional deflection of the shaft in degrees per foot length. A. 0,246 * : B, 0.624 C. 0.426 D. 1.246 P = 2nTN 40(33,000) = 21rT(1400) T = 180ftlb = 1800 in-Ib mh g=% gz ap 1800102) a0 Eesarsyca x08) * x @ = 0.246" 28, The length of the hub should not be made lesser than the face width of the gear. Hub lengths usually vary fron) 4.25D to 2D, where D is the shaft diameter. steel hub should be: A. 2D B. 1.55D Cc. 1,8D* D. 1.20D 29. Steels containing large amounts of mild nickel and chromium: carban stee! . stainless steel * . alloy steel . cast steel pom> me bn, IAC TOARPRHID The reasonable diameter of $0. Eccenirically loaded bearing 1s leo “Called: . hydrostatic bearing . partial bearing Split bearing . offset bearing * In the selection of wire rope, Lang lay means the wires and strand s are isted, . in same direction * | In any directién - Ih opposite direction in along direction 32. Continuous stretching under load ven if the stress is less than the yield joint: \. plasticity . creep” » elasticity | ductility 19. The product of the mss and the lear velocity of a body: | angular impulse ) angular momentum ) linear impulse ). linear momentum * | Opposite directional forces equal in lagnitude and parallel is called _ hon coplanar |, couple * B centro coplanar | The SAE 2340 shafting contains % nickel. 3.85% Ni | 3.25 to 3.75% Ni* 4% | 3.84% Ni ; is a unit of energy ft-lb * Ps aka i aco Day 46 - Solution | 46-9 Machine Design 37. A spur pinion rotates at 600 rpm and transmits 25 kw to a mating gear. The pitch diameter of the pinion is 100 mm, and the pressure angle is 20°. Determine the tangential load in Newton. A. 7960 * B. 6790 C. 3980 D, 3098 P = anTN 25,000 = ant (“2 f 60 T = 397.88 N-m T= Fix3 397.88 = Fix ae Fr = 7957.75 N 38, The moment of inertia of a rectangle whose base is “b" and height “h” about its base is: i A. bhi/4 B. bho24 C, bh'12 D. bh'/3* 39. The function of the clutch in the machine tool is; A, lowering the drive speed B. to disconnect or connect the shaft at will the drive * C. alignment of drive shaft D. to ensure that two shafts line up at high speed 40. Should two equal and opposite collinear forces is added to the forces already in, equilibrium, which of the following statement is true? A. unbalanced moment is maintained B. equilibrium is maintained * C. equilibrium is distributed D. it creates an unbalanced situation 41. Also called eccentrically lad bearing 1s A. full bearings46-10| Day 46 - Solution B. offset bearing * C. partial bearing D. fitted bearing 42. A 76.2 mm diameter shafting of SAE 1040 grade, cold rolled, having a yield point of 50 ksi and with a%x%x5 inches key. Compute the minimum yield point in the key in order to transmit the torque of the shaft. The factor of safety to use is 2 and Sys = 0.5Sy. A. 39.120 ksi B. 279.20 ksi C. 42.130 ksi D. 47.120 ksi* Shaft diameter = 76.2mm = 3 in Design Stress, Ss = 26 ksi 0.5S, = = 25,000 psi 0.50(50) 132,535.94 in-Ib 432,535.94 Fe See ae 88,357.29 Ibs 43. Which is not a heat treatment process? A. sintering * B. hardening C. annealing D. tempering 44. Instrument used to analyze the composition of metals. A. spectrometer * B. radiometer C, profilometer D. ultimate analyzer 45. Creep is the term used in referring to the: A. elongation before yield point B. maximum stress if brittle materials C. fatique limit of ductile materials D. continuous increase in strain, or deformation, of any material subjected to stress * 46. Splines are used when: A. the power to be transmitted is: high B. the torque is high C. the speed is high D. axial relative motion betweon shaft and hub is necessary * 47. Which of the following containa chromium? A. SAE 2340 B. SAE 6240 * C. SAE 4230 D. SAE 1230 48. A flywheel weighing 457 kg has @ tadius of 375 mm. How much energy iit N-m does the flywheel loss from 3,0 revisec to 2.8 revisec? A, 368N-m * B, 150 N-m C. 1472 N-m* D. 38N-m ‘ V1 = 2WRN, = 211(0.375)(3) = 7.068 m/e Vo = 2mRNo = 211(0.375)(2.8)=6.597 m/e YrmlVi? Vz} ¥%; (457)[(7.068)" ~ (6.597)"] E = 1470N-m 49. The lack of backlash is a spur g@ design/operation may result to: A. overloading B. all of these * C. jamming D. overheating 50. The strength of non-ferrous alloys I at maximum at room temperature whi that of ferrous metal has a maximil strength at °F, A, 400* B. 450 C. 1200. D, 360 DAY 47 - EXAM 4. A punch punches a 1-in diameter hole in a steel plate % inch thick every 10 sec The actual punching takes 1 sec. The ultimate shear strength of the plate is 60,000 psi. The flywheel of the punch press has a mass moment of inertia of 500 in-lb sec* and rotates at a mean speed of 150 rpm. What is the horsepower required for the punch operation? A. 7.04 hp B. 9.04 hp C. 8.04 hp D. 10.04hp 2. In problem No. 1, what is the total speed fluctuation of the flywheel in rom? A. 50 rpm B. 65 rom C, 60 rpm D. 70 rpm 3. In problem No. 1, what is the Coefficient of fluctuation of the flywheel? A. 0.25 B. 0.50 C. 0.43 D. 0.76 4, The valve push rod for an overhead valve engine is % inch in diameter and 14 inches long. Find the moment of inertia of the rod in inces*, A. 1,917 x 10% B. 1.917 x 10° C. 1.917 x 10° D. 1.917 x 10° 5. A test specimen is under tension. The load is 20,000 Ib, allowable stress is 10,000 psi, modulus of elasticity is 30 million psi, and original length of Specimen is 40 in. What is the required * cross section, in square inches, if the Fesulting elongation must not be greater than 0.001 inch? Day 47 - EXAM | 47-4 Machine Design C.10 D. 32.2 6. A short cylindrical cast-iron post supports a compressive load of 20 tons (40 kips). If the factor of safety is taken equal to 10, find the diameter of the post. Ultimate stress for compression is 80,000 psi. Neglect slenderness ration and no buckling A. 2.25 in B. 3.25 in C. 2.52 in D, 3.62 in 7. A punch and die is set to punch 1 /4 — in hole in a 3/8-in thick plate. If the ultimate shearing stress or strength of the plate is 50,000 psi, what force will be required? A, 4000 Ib B. 42,000 Ib C. $000 Ib D. 44,200 Ib 8. In testing a specimen of a material for elongation, a unit deformation of 0.0005 in was obtained with a load producing a unit tengile stress of 15,000 psi. Find-the modulus of elasticity in tension A. 10x 10° psi B. 30 x 10° psi C. 20 x 10° psi D. 40 x 10° psi 9. How much torque, in inch-lb can be safely transmitted by a 1 7/16-inch diameter shaft if safe stress is 7000 psi? A. 4100 B. 2100 C. 3100 D. 1100 10. it is desired to check the design of a 2-in medium steel shaft subjected to a turning moment of 40,000 in-lb. Determine the factor of safety used in the design if ultimate stress is 50,00 psi A. 1.50 B, 2.50