Day 48 - EXAM | 48-1 Machine Design DAY 48 - EXAM Considering allowable shearing ss based on pure torsion to be 5000 find the shaft diameter of nearest mmercial size Shearing machinerequires150 kg-m. mergy to shear a steel sheet, and ‘@normal speed of8rev/sec, showing to 2.8 rev/sec during the shearing 8S. The flywheel of the machine A mean diameter of 75 cm and 8 0.0755 kg/cm3. The width of the Ip 30 cm. If the hub and arms of the f@s! account fortS%of its total hit, find the weight of the flywheel kg pinion and gear set is carefully cut full depth design. The 16-tooth lon and 72-tooth cast iron gear a re er B. 987 mm C. 275mm D. 352 mm 6. In problem No. 5, find the tangential load on the teeth in Newtons. A. 1180 N B. 5328 N C, 2680 N D. 8525 N 7. In problem No. 5, determine the tangential velocity. A. 560 m/s B. 9,38 m/s C. 650 mis D. 3.28 m/s 8. A 1.5 MTon hoist is to be installed in an |-beam mounted on a truck platform, to lift loads. The |-beam is framed horizontally, cantilevered, with overhang of 1,5 meter beyond the cantilever fulcrum. Determine the section modulus, in cubic meter, of the I-beam if allowable stress is 100 Mpa. wA. 0.0002207 B. 0.0007022 C, 12.24 D, 0.002007 9. A line shaft with a power of 100 kw at a speed of 1200 rpm, had a rectangular key used in its pulley connection Consider the shearing stress of the shaft to be 40 Mpa and the key to.be 200 Mpa, determine the width of the rectangular key if it is one-fourth of the shaft diameter, A. 23.65 mm B. 11.65 mm C. 14.65 mm D. 9.65 mm 10. With the present water interruptions prevailing in Metro Manila, you have been asked to design an upright cylindrical water tank 6 meters in diameter and 6 meters high, vented, and to be filled completely with water. ids is Bo sabioing aA eal aa48 - 2| Day 48 - EXAM Determine the minimum thickness of the tank plate if the stress is limited to 40 Mpa. A,3.3 mm B.5.5mm c.44mm D.8.8mm 14. In problem No, 10, if the water tank had to be elevated 10 meters from its bottom and has to be filled up in 2 hours, determine the motor power to drive the pump, if velocity and head loss is 5 meters. Consider pump efficiency of 70%. A. 9.34 kw B. 7.12 kw C. 8.15 kw D. 6.94 kw 42. In the design of a marble tiling machine, which components are a drive motor, V-belt transmission to a horizontal shaft, at the end of which is mounted a circular diamond blade 1 meter distance from the v-belt shaft pulley. If 2 1 meter diameter blade is used which requires a circular speed of 40 meters per second, and the drive motor runs at 1700 rpm, find the speed ration A. 2.23 B. 3.22 C. 5,32 D. 3.52 43. In problem No. 12, determine the center distance between sheaves, if the pitch diameter of the small sheave is 452 mm and the larger sheaves is 338 mm, and using standard V-belt D-120 (actual belt length is 3131.82 mm). A, 1178 mm B. 1778 mm C. 1871 mm D, 1817 mm 44. In problem No. 12, determine the arc of contact. A. 170.53 deg B. 189.47 deg C. 174.53 deg i D. 185.47 deg 45. Which of the following is not a classification of iron ore? A. hematite B, sulfurite C. magnetite D. siderite 46, Of the following metals, which will respond to heat treatment? A. cast iron B. medium carbon steel, C. wrought iron D. low carton steel 47. The ability of metal to withstand loads without breaking down is: A, stress B. strain GC. strength D. elasticity 48. Which of the following metals is non- magnetic? A. castiron ' B. cast steel C. alloy steel D. manganese steel - 49. A machining operation whereby the tool reciprocates and the feed is stationary, is called A. shaping B. planning C, reaming D, turning 20. A 48 inches diameter saw blade is mounted on a pulley driven steel shaft, requiring a blade peripheral linear speed of 150 f/sec. Motor drive is 125 HP at 4200 rpm, with 6 inches diameter pulley. Determine the shaft pulley diameter. A, 8 inches B. 12 inches G. 10 inches D. 15 inches 21. The area of a machine shop where shape is: A. welding B. foundry area C. mass production area D. fool and die area 22, A machine used in shaping metal by Means of abrasive wheel or the removal Of metals with an abrasive is called: A. planer B. shaper power saw D. grinding machine 3. A machining operation whereby the. lool rotates while the feed is stationary IS called: \. shaping turning milling ), reaming 4. Which of the following metals is jasy to chisel? | Which of the following is not a Ngth property of metals? \ tensile strength fatigue strength | fooking strength | torsional strength ' Which of the following is not kind of landral? pansion mandrel Taper mandrel Metal is being melted to form a new, Day 48 - EXAM | 48-3 Machine Design C. contraction mandrel D. gang mandrel 28. In the LRT Il project, steel railroad rails of 10 meters long are to be installed. If lowest — temperature considered is 160C, and a maximum temperature of 360C is designed, assuming coefficient of. thermal expansion of steel to be 11.6 x 10-6 mim-oC and modulus of elasticity of steel to be 207 Gpa, determine the Clearance between rails such that the adjoining rail will just touch at maximum design temperature. A. 1.32 mm, B, 3.32 mm C. 2.32 mm D. 4.32 mm 29. In problem No. 28, determine the induced stress in the rails if during high summer temperature of 40°C occur. A. 205 Mpa B. 9.6 Mpa C. 6.4 Mpa 2. 6.9 Mpa 30. A flanged coupling has an outside diameter of 200 mm and connects two 40 mm shafts. There are four 16 mm bolts on a 140 mm bolt circle. The radial flanged thickness is 20 mm. If the torsional stress in the shaft is not to exceed 26 Mpa, determine the shear stress in the bolts if | uniformity distributed. ve A. 1.2 Mpa B. 4.3 Mpa C. 2.9 Mpa D. 5.8 Mpa 31. In problem No. 30, determine the bearing pressure in the bolt. A. 3.65 Mpa B. 6.35 Mpa C. 5.63 Mpa D. 8.95 Mpa48 - 4 | Day 48 - EXAM 39. A machine which is used to finish internal and external surfaces by the use of a cutter, which has @ series of cutting edges or teeth. ‘A. broaching machine B. milling machine G. lathe machine D, planer 33. Which of the following is not 2 kind of cast iran? A. malleable iron B. gray iron C, head iron D, white iron 34. The kind of center which is being attached and meshed to the tailstock spindle which is also static while the work is rotating is: A, dead center B, focal center C. live center D. work center 35, Which process does not belong to the group? A. resistance welding B. hardening C. soldering D. brazing 36. A square single thread jackscrew has 2 threads per inch. it is used to lift 45 tons. The friction radius of the collar is 1 inch. The coefficient of friction between the threads of the screw and base is 0.15, and that between the screw and collar is 0.13. Determine the torque required to overcome collar friction in fl-bs. A. 325 B. 2500 C, 950 D. 3950 37. In problem No. 36, determine the pitch of the screw. A, 0.25. B, 0.75 C. 0.50 D. 2,00 38. A 12.7 mm diameter high-speed- steel end mill has four teeth and is to cut 02 oil hardening tool steel having 2 hardness of 200-220 HB. The cutting speed for this steel is 15.2 meters per minute. Calculate the spindle speed. A. 810 rpm B. 731 rpm C. 654 rpm. D. 381 rpm. 39. A Mercedez Benz gas engine valve spring is to have a mean diameter of 3.81 cm and a wire diameter of 0.635 om. The maximum load it will have to sustain is 45.45 kg with corresponding deflection of 1.27 cm. The spring is to be made of tempered steel wire: Determine the no. of coils to be used. Use modulus of rigidity equal to 11.6 x 40° psi. ATA B. 10.4 C.8.1 i D. 14.4 40. A V-belt is to transmit 50 HP toa NH3. compressor. The sheave is 203.2 mm in diameter and turns at 1150 rpm, while the larger sheave tums at 400 rpm. The service factor may be taken as 4.5 and the center distance is equal to the diameter of the larger sheave. Determine the length of belt. A. 67 in B. 87 in C.77 in D. 97 in 4A, In problem No. 40, determine the no, of belts if the corrected Hp per belt is. 5.96. A. use 10 belts B, use 13 belts C. use 11 belts D. use 12 belts alitteh apiece PNET ’ 42 A 1200 mm cast ull | iron Beye to a 1412.5 mm shaft eae , hin 28.13 mm square key 175 mm long ; jat force acting at the pulley rim will shear the key if shea eta ry stress of the key A. 9538 kg B, 5839 kg C. 8593 kg D, 3659 kg 43, In a high rise building, ti : H Hses 366. meters Wit ee oaeae speed of 5 meters per second and teaches full speed in 10.68 meters. The Benes elevator weighs 2000 kg. mine th : cue ee acceleration of the A. 1.17 B. 3.17 C217 D. 4.17 44 in general, the di { F lesign stress and oa of safety are related as follows: . design stess = ultimat i Reis ol satety le stress times B. design stress = s = ultimate divided by factor of safety ie c factor of safety = ced by ultimate stress itimate stress = factor design stress ohne a design stress a ae usual spur gearing, the: A pitch circle and ba : “a se circle are the B ees depth includes the clearance , tooth outline are us i a isually involute tooth outline are 's_cycliodal dD alwa' ways cycliodal AG One of the following i ig is not ‘Gommon term relating to the Blassification of fits: . tunking |. medim force fit ©. snug 1D. bound Day 48 - EXAM | 48-5 Machine Design 47, Galvanized iron is i at iron coated with: A nee A. tint B. magnesium C. zinc D. aluminum, 48. Stainless steel is obtained principally by the use of which alloyi Pie loying elements; B. carbon C. ricket D. tungsten 49. The internal stresse: ing i Se) welded connection are: one . not (rigs by heat treatment . not relieved wher 4 ean n the welded is Cc. may relieved i ene when the weld is D. relieved by x-ray analysis 50. Herringbone gears are i @ gears which: a do not operate on parallel shafts . have a line contact between the teeth onek . ees ( two left handed helical D. tend to produce and cae ind thrust on the JAY 48 ~ ANSWER KEY - 16.8 31.A48.D 17. 32, A47.C 18D 33.048, 19.4 34,A49.B 20.6 36.8 50,8 21.8 36.4 22.0 37.0 23.C 38. 24.B 39.8 268A 40.D 26.6 41.5 27.6 42.4 28.C 43.4 14.8 29.B 44.8 16.8 30.D 46.6