Day 50 -EXAM | 50-1 Machine Design DAY 50 - EXAM Bamers are made of the following body, shank and have — identical of the pitch circle of a 14 % degree full tooth of 15 diametral pitch. Used is aluminum bronze, 7 used in 7. The narrow surface followed along the groove that gives-the size of the drill and keeps it straight/aligned. A. web B. tang C. margin D. shank 8. Different forces that can be combined are called ed A. concurrent forces B. couple C. component forces D, parallel 9. equal in magnitude but opposite in direction and parallel called couple. A. momentum B. acceleration C. forces D. energy 10. The three main parts ofa screw driver are: handle, blade and A. snap @. head C. shank D. grip. ole For easy drilling, a punch is applied to have the indentation. The tip of this tool should always be ground to 90 deg angle and made out of hardened steel material. A, drill B.-prick. G, center D. drift 120 SAE steel family. A. carbon B, nickel C. manganese D. chrome 1215 belongs to the 18. Pipe color code for water. A, blue B. natural50-2| Day 50-EXAM © gieen D. white 44. Steel is the generic term of variety of A. AlS| metal B. iron-carbon alloy C. big iron D. SAE metal 4 15. Working stress in which a machine member is subjected exceeds the ultimate strength of the said member. To avoid this situation, a designer, based on his experience and/or known engineering standards, should employ A, ultimate strength B. factor of safety C, yield strength D. fatique strength 16, Forces acting on a single pint are called forces. A, kinematic B. kinetic C. vector D. concurrent 47. For a simply supported steel beam with load at the midpoint, the moment diagram shows in the form of a A, parabola B. triangle C. semi-circle D. none of these 48. This refers to the phenomena of continuous stretch load even if the stress is less than the material vee, - A. elasticity B. ductility C. creep D. plasticity 49, Where laying out, assembly and final fitting work on parts is being worked out specially on handy parts, etc. A. bench work B. laboratory C. floor work Day 50- EXAM | 50-3 Machine Design D. table work unknown speed of the gear if the power transmitted is 15 kw and tooth thickness 20, Poisson's ratio is the ratio of of 20 mm. A. lateral deformation of the longitudinal deformation B. shear to yleld strength C. elasticity limit to shear strength D. unit strain to unit strain a 27. A steel rod 3 cm in diameter and 80 em long has an allowable elongation not fo exceed 1.5 mm, find the allowable loadin kN 21. Cutting lubricants used in drilling, reaming and tapping of cast iron parts. A. turpentine B. soda water A. 0.274 C. soluble oil B. 0.316 D. dry C. 274 D°316 22, Gear tooth cut‘inside a cylinder or ting is called gear. 28. A horizontal beam 20 ft long is A. ninter Subjected to a load of 1000 ibs located B. ring at its center. The dimension of the beam C. rack Is 3 x 6 inches, respectively and its unit D. internal Weight is 150 Ib/f, Find the reactions at ‘both ends, A, 200 tbs/200 Ibs B. 2000 |bs/2000 ibs (©. 1000 |bs/1000 Ibs D, 3000 Ibs/3000 ibs 23. The angle of action to the pitch angel ratio in a gear operation is defined as. A. gear/pinion B. contract ratio C. module D, arc of action 9. A horizontal beam 20 ft long is Subjected to a load of 1000 lbs located it its center. The dimension of the beam 24, Anvil, hammer, burners are useful If is 3 x 6 inches, respectively and its unit shop operation. eight is 150 Ib/ft. Determine the radius A, pattern f gyration of the beam. B, machine . Vinch C. foundry 2 inches D. forge . 1.732 inch 4 , 3,512 inches. 25, Fire of ordinary materials such a8 cloth, papers, rubber, plastic eto. i" a 0, A horizontal beam 20 ft long is class fire, ubjected to a load of 1000 Ibs located a A, Class C ils center. The dimension of the beam B. Class A @ x 6 inches, respectively and its unit C. Class B Bight is 150 lb/ft. Find the flexural D. Class D 26. A 120 tooth gear 14 % degree involute pressure angle of unknowil speed meshed with a 36 tooth pinion turning at 300 rpm. Determine the “31. The section modulus of 8 cm x 15 om rectangular beam, in.em2, is closest to: A. 150 B. 400 C. 300 D. 600 32. What will be the elongation of the 1- inch round steel bar 8 ft long of subjected to a load of 12,250 Ibs? A. 0.01 inch B, 0.05 inch C. 0.005 inch D. 0.28 inch 33. A steel specimen is 3/8 inch diameter at the root of the thread. It is to be stressed to 40,000 psi tension. What load, in Ibs, must be applied? A. 4418 B. 4481 C. 4814 D, 8444 34. A cantilever beam is 5 ft long and of square eross-section, 2 inches on each side, is loaded at its end by a vertical force of magnitude 500 Ibs. Determine the magnitude of ue reaction at the fixed end. A, 100 lbs B. 500 ibs C. 250 Ibs D. 1000 Ibs 35. A cantilever beam is 5 ft long and. of square cross-section, 2 inches on each side, is loaded at its end by a vertical force of magnitude 500 lbs. Find the radius of gyration of the beam. A. 1 inch B, 1.33 inch C. 0.576 inch D. 2 inches 36. A cantilever beam is 5 ft long and of square cross-section, 2 inches on each side, is loaded at its end by a vertical foree of magnitude 500 Ibs.50-4| Day 50-EXAM A, 22,556 psi B. 26,556 psi C, 25,556 psi D, 35,556 psi 37, Determine the angular deflection in degrees of a SAE 1040 steel shaft in a length of % meter. The shear stress is 69 Mpa, shaft diameter is 62 mm and steel modulus of elasticity is 79.3 Gpa. A, 0.08 B04 C. 0.01 D.0.8 . 38, Determine the power developed by the shaft rotating at 1200 rpm and the twisting moment of 1050 in-lb. Shear stress of the shaft is 6500 psi. A. 10 hp B. 18 hp C. 15 hp 4 D.20hp 39. A short 6.1 om diameter shaft transmits 120'hp. Compute the linear speed of a pulley 55 om diameter mounted on the shaft, A. 1870 fpm B. 1780 fom C, 1807 fpm D. 1807 fpm 40. Compute the working strength of a bolt having a diameter of 1 inch under a tensile stress of 4000 psi A. 1000 Ibs B..1800 Ibs C. 1200 Ibs D. 2500 Ibs 41. A double threaded bolt having a 5 threads per inch. Compute the lead, in inches, of a screw in one turn. A. 0.2 B.0.5 C.0.4 D. 1.0 42. What pressure is required to punch steel plate. The design stress of steel Day 50 - Solution | 50-5 Machine Design plate is 8600 psi. = A, 80 tons Boe B, 20 tons ie C. 65 tons D. 10 tons 48. In designing a cylindrical pressure tank 3 feet in diameter, a factor of safety Of 2.5 is used. The cylinder is -made of steel having a yield point of 30 ksi, and will contain pfessures up to 1000 psi. What is the required wail thickness {? 43. A 100 inches long aluminum bar is subjected to a tensile stress of 25,000 psi. Find the elongation if E = 10 x 10° psi bh, , A, 0,025 in é 0.75 in: B. 0.45 in . 3in C, 0.25 in ©. 1.5 in D. 0.65 in D: 3.75 in 44. A°6 inches diameter rivet undergoes a shear force of 1750 Ibs. Find the average shear stress in the rivet. with a constant acceleration of 6 m/s’, What is the speed of the car after 4 seconds? A. 15.5 psi B. 42.7 psi A. 18 mis C. 37.0 psi B. 35 mis D. 61.9 psi C. 24 mis D. 55 mis 45. A copper column of annular cross section has an outer diameter of 15 ff and is subjected to a force of 45,000 Ibs. The allowable compressive stress is 300 Ib/ft?, What would be the wall thickness? 50, A ball is thrown vertically upward with an initial speed of 80 fVsec. How long will it take for the ball to return to the thrower? Ast BA. 2.25 sec B 459 B. 4.06 sec ©. 3.52 ft C. 2,62 sec D. 5.03 ft 46, A specimen (8 subjected to a load. When the load is removed, the straiiy disappears. Which of the following call be deduced about this material? 31.46. A. itis elastic 2 Bae s B. itis ductile 34 B49 C G. itis plastic 35.050 D D. it has a high modulus of elasticity | 5 36 37, 38. 39. 40. 41. 47. Find the elongation of an 8 inches diameter, 100 inches long aluminum bar when loaded to its yield point 37 kel, Modulus of elasticity is 10 x 10° pal Neglect the weight of the bar. A, 0.25 in q B. 0.43 in RESR 43. 44, 45, SRBRRVRRN wOOROQO>OO> S388 ooD>RBDOR0 a hole 1 inch diameter through a % inch ts leas een 49. A car starts from rest and moves | DAY 50 - SOLUTION 1. Reamers are made of the following - part; body, shank and A. tang B, angle of chamber* + C. point D. flute 2. Rack gears term/definition as to the spur gear, A. pitch circle B. addendum * C. pitch diameter D. clearance have identical of the 3. It is Nickel steel type is AISI or SAE designation: A, 15xx B. 40xx. C. 33xx D. 23xx * 2 4. Compute the tooth circular thickness of the pitch circle of a 14 % degree full Yepth tooth, of 15 diametral pitch. Material uséd is aluminum bronze. A, 0.1047 * B. 0.0147 C. 0.1074 D. 0.0174 1.5708 a _ 1.5708 5: Tooth thickness, t = 7 cue ee ile of the parts is the boundary that separates the object from another object or space. A. waviness B. surface * C. texture D. roughness 6. A lathe machine used in manufacturing and with several cutting tools. This is a mass production lathe.50-6] Day 50 - Solution A. turret * B. all of these C. spindle D. automatic 7. The narrow surface followed along the groove that gives the size of the drill and keeps it straight/aligned. A. web B. tang C. margin * D. shank 8. Different forces that can be combined are called : A, concurrent forces B. couple C. component forces * D. parallel 9. equal in magnitude but opposite in direction and parallel called couple. A, momentum B, acceleration CG. forces * D, energy 10. The three main parts of a screw driver are: handle, blade and A. snap B. head C. shank * D. grip Actas easy drilling, a punch is applied to have the indentation. The tip of this fool should always be ground to 90 deg angle and made out of _ hardened steel material. A, drill B. prick C. center * D. drift 12. SAE the steel family. A. carbon * B. nickel C, manganese D. chrome 1215 belongs to 13. Pipe color code for water. A, blue B, natural C. green * D. white 14. Steel is the generic term of variety of, A. AISI metal B. iron-carbon alloy * C._ big iron D. SAE metal 15. Working stress in which a machine member is subjected exceeds the ultimate strength of the said member, To avoid this situation, a designer, based on his experience and/or known engineering standards, should employ A. ultimate strength 8. factor of safety ~ C. yield strength D. fatique strength 16. Forces acting on a single pint are called forces A, kinematic B. kinetic C. vector D. concurrent * 17. For a simply supported steel beam with load at the midpoint, the moment diagram shows in the form of a 5 A. parabola B, triangle * C, semi-circle D. none of these 18. This refers to the phenomena of | continuous stretch load even if the stress is less than the material yield. A. elasticity B. ductility C. creep * D. plasticity 19. Where laying out, assembly and final fitting work on parts is being worked out specially on handy parts, ete, 7 , A. bench work * B, laboratory C. floor work D. table work 20. Poisson's ratio is the ratio of A. lateral deformation of longitudinal deformation * B. shear to yield strength C. elasticity limit to shear strength D. unit strain to unit strain the 21. Cutting lubricants used in drilling, reaming and tapping of cast iron parts. A. turpentine B. soda water C. soluble oif D. dry * 22. Gear tooth cut inside a cylinder or ting is called gear. A. ninter B. ring C. rack D. internal * 23, The angle of action to the pitch _ 2ngel ratio in a gear operation is defined as fs A. gear/pinion B, contract ratio * C. module D. arc of action _ 24. Anvil, hammer, burners are useful in Shop operation. A. pattern if 8. machine C. foundry * D. forge 25, Fire of ordinary materials such as Cloth, papers, rubber, plastic etc. is a Glass ____fire. A, Class C B. Class A* ©, Class B D, Class D Day 50 - Solution | 50-7 Machine Design 26. A 120 tooth gear 14 % degree involute pressure angle of unknown speed meshed with a 36 tooth pinion. turning at 300 rpm. Determine the unknown speed of the gear if the power transmitted is 15 kw and tooth thickness of 20 mmm. A. 1000 rpm B. 90 rpm * C. 100 rpm D. 45 rom TiN = T2No 36(300) = 120 No No = 90 rpm 27. A steel rod 3.¢m.in diameter and 80 em long has an allowable elongation not to exceed 1.5 mm, find the allowable load in kN. A, 0.274 * B. 0.316 C. 274 D. 316 f » E = 30 x 10° psi = 206,786 kPa for steel = ahs AE da ae F(800) 7, 0.03 06.786x10°) F = 274N = 0.274 kN 28, A horizontal beam 20° ft long is Subjected to a load of 1000 Ibs Jocated at its center. The dimension of the beam is 3 x 6 inches, tespectively and its unit weight is 150 lb/ft. Find the reactions at both ends, A. 200 |bs/200 Ibs B. 2000 Ibs/2000 Ibs « C, 1000 tbs/1000 Ibs D. 3000 Ibs/3000 Ibs Riz R= {ooo sot) = 2000 lbs50-8| Day 50- Solution 29. A horizontal beam 20 ft long is subjected to a load of 1000 Ibs located at its center. The dimension of the beam is 3.x 6 inches, respectively and its unit weight is 150 Ib/ft. Determine the radius of gyration of the beam. A. 1 inch B. 2 inches C, 1.732 inch * D. 3.512 inches 30, A horizontal beam 20 ft long is subjected to a load of 1000 Ibs located a tits center. The dimension of the beam is 3 x 6 inches, respectively and its unit weight is 150 lb/ft. Find the flexural stress of the beam. A. 7333 psi B, 9333 psi C. 8333 psi * D. 3333 psi Using the shear diagram: M = 500(10) + % (1800)(10) = 12,500 ft-lbs Ri r2.soa(a{ §) ae = =“ = 8,333.33 psi 1 34 : 31. The section modulus of 8 cm x 15 cm rectangular beam, in cm2, is closest to: A. 150 B. 400 C. 300" D. 600 ‘ 2 z= BS). so on? Gree te * 33. A steel specimen is 3/8 inch 32. What will be the elongation of the 1- Day 50 - Solution | 50-9 Machine Design inch round steel bar 8 ft long of C. 0.576 inch © subjected to a load of 12,250 Ibs? D. 2 inches A. 0.01 inch B. 0.05 inch * CVA C, 0,005 inch ee es D. 0.25 inch Lae. FL [T We Sel ea AE k= [= 8-057 12,250(8)02) _ 6 os in "ay Goxi0°) 36. A cantilever beam is 5 ft long and of 4 Square cross-section, 2 inches on each _ side, is loaded at its end by a vertical force of magnitude 500 Ibs. diameter at the root of the thread. It is to A, 22,556 psi * be stressed to 40,000 psi tension. What B, 26,556. psi load, in Ibs, must be applied? | C. 25,556 psi A. 4418 * | D. 35,556 psi B, 4481 C, 4814 From the shear diagram: D. 8444 M =-500(5) = - 2500 ft-lbs 2. Fe S&xXA Ne 2s0o(a(3) V3) S)= == “4 = 22,556.39 psi = 40,000 (2\3 ! i 133 48 F = 4417.9 lbs 37. Determine the angular deflection in degrees of a SAE 1040 steel shaft in a length of % meter. The shear stress is 69 Mpa, shaft diameter is 62 mm and steel modulus of elasticity is 79.3 Gpa. 34, A cantilever beam is 5 ft long and of square cross-section, 2'inches on each side, is loaded at its end by a vertical force of magnitude 500 Ibs. Determine A, 9.08 the magnitude of the reaction at the B01 fixed end. C.0.01 A. 100 Ibs D. 0.8 * B, 500 Ibs * coter C. 250 Ibs Ss = a D, 1000 Ibs Th : 69,000;000 = 167 _ R = 500 Ibs x(0.062)° 35. A cantilever beam is 5 ft long and of y= 3228.3Nm square cross-section, 2 inches on each pe wk side, is loaded at its end by a vertical IG force of magnitude 500 ibs, Find the tadius of gyration of the beam. A. Tineh B. 1.33 inch _3228.9(0.5).__, 180 F .062)¢ (8.x? } n 8 = 081° 38. Determine the power developed by the shaft rotating at 1200 rpm and the twisting moment of 1050 in-lb. Shear stress of the shaft is 6500 psi. A. 10 hp B. 18 hp C. 15 hp D, 20 hp * = 2nTN 21(87.5)(1200) 659,734.45 ft-lbs/min = 20hp vuUG 39. A short 6.1 om diameter shaft transmits 120 hp. Compute the linear speed of a pulley 55 cm diameter mounted on the shaft. + 4870 fpm* 14780 fom 1807 fpm 1807 fprn = 61cm = 24in . = DIN 38 * 3 ae (2.4)RN 38 N = Np = 329.89 rom Dv OU GOD Dp = 55cm = 21.65in = 1.8 ft V = mDpNp = 1(1.8)(329.89) = 1865.5 fitmin 40. Compute the working strength of a bolt having a diameter of 1 inch under a tensile stress of 4000 psi. . 1000 Ibs 1800 Ibs 1200 tbs * 2500 Ibs > = $[0.55d*- 0.25d) = 4000[0.55(1)* - 0.25(4)] B. c. D WwW Ww W = 1200 Ibs50-10] Day 50 - Solution at A daquble threaded bolt having a 5 threadS per inch. Compute the lead, in inches, of a screw in one turn. A.0.2 B.0.5 C.0.4* D. 1.0 Bs } au no. of threads per inch L = 2P for double threaded L = 2(0.2) = 04 42. What pressure is required to punch a hole 1 inch diameter through a % inch steel plate. The design stress of steel plate is 8500 psi A. 80 tons B. 20 tons * C. 65 tons D. 10 tons P=dxtx80 P= 1(%)(80) P= 20 tons 43. A 100 inches long aluminum bar is subjected to a tensile stress of 25,000 psi. Find the elongation if E = 10 x 40° & " 25,000 ( a) 10x10 Y = 0.26in oe A oe ies Zey 26) S, = 61.9 psi 45. A copper column of annular cross section has an ‘outer diameter of 15 ft and is subjected to a force of 45,000 Ibs The allowable compressive stress is 300 Ib/ft?, What would be the wall thickness? AS ft B. 4.89 ft* C. 3.52 ft D. 5.03 ft Sele a “bi -De 45,000 4 ia sys p3| D = 5.83 ft Wall thickness, t = 300 = Ea = 4.585 ft 46. A specimen is subjected to a load. When the load is removed, the strait disappears. Which of the following can be deduced aboutthis material? — A. itis elastic * B. itis ductile C. itis plastic D. ithas a high modulus of elasticity 47. Find the elongation of an 8 inches diameter, 100 inches long aluminum bar when foaded to its yield point 37 ksi Modulus of elasticity is 10 x 10° pal 44, AG inches diameter rivet undergoes | Neglect the weight of the bar. a shear force of 1750 lbs. Find the | A.0.25in average shear stress in the rivet. B. 0.43 in A. 15.5 psi C, 0.37 in * B. 42,7 psi D, 0.65 in C. 37.0 psi D. 61.9 psi Y=8, & Pere TCs Pats cet ree oe Pee nae ale a Y= s7000{ 08. ; 10x10° | Y=0.37in | A8. In designing a cylindrical pressure tank 3 feet in diameter, a factor of safety Of 2.5 is used. The cylinder is -made of steel having a yield point of 30 ksi, and will contain pressures up to 1000 psi What is the required wall thickness t? A, 0.75 in B. Sin C. 1,5 in * D. 3.75 in _ 1000(3x12) iS tout t=1.5in 49. A car starts from rest and moves “with a constant acceleration of 6 m/s’, What is the speed of the car after 4 seconds? “A. 18 mis B. 35 mis C. 24 mis * /D. 55 mis 6 = V, = 24 mis 50, A ball is thrown vertically upward With an initial speed of 80 fi/sec. How long. will it take for the ball to return to pons Ni 4 Day 50 - Solution [50 - 11 Machine Design 82:2)= 0-80 t t= 2.48 séo total time = 2(2.48) = 4,97 secDay §1-EXAM | 51-1 Machine Design DAY 51 - EXAM 1, It is ideal for maximum quietness in sprocket drive operation to choose or more teeth. A 25 ‘ | ~&B.27 C. 26 PD: 28 2. Deals only wih the motion of bodies without reference to the forces that cause them: | A kinetics _ B. motion _ C. kinematics. D. acceleration 3. The shaft that is used to connect or disconnect the drive at will is called: A. clutch B. brake shaft C. bearing D. lock shaft 4. The distance from a point on a screw _ thread to a corresponding point on the _ next measure along the axis: A. radial B. thickness C. module D. pitch 5, Martensite (stainless steel) contains 4 to 26% Cr and a maximum of _ % nickel. A. 1.5 B.2.5 C.3.5 D.45 6. Progression change of position of a body is called: A, acceleration B, force C, motion _ 6, momentum 7. Recommended hardness of pinion for helical/herringbone gear tooth should be BHN point to sustain life. A, 0-59 B. 40-50 C. 48-65 D. 30-60 8. Fast process of analyzing all elements and chemical components of casting: A. pyrometer B. wet analyzer C, carbon analyzer D. spectrometer 9. In small quantity this alloy is effective for improving strength at temperature. A. chromium B. selenium 'C, manganese D, molybdenum 10, The ratio of the are of action to circular pitch or length of action to the base pitch. 3 A. approach ratio B. arc of action C. contact ratio D. arc of approach 41. Which of the following is not a kind of mandrel? A. expanded B. contraction C. extended D. taper 42. A car is travelling 120 kph, it takes, 0.5 sec to apply the brake after which it decelerates at 8 m/s2 Compute the distance it traveled in meters before it stops. A, 15.6 B. 64.8 C. 26.5 D. 69.4 413. All four compression coil spring support one load of 700 kg. All four51 -2| Day 51 - EXAM springs are arranged in parallel and tated same at 0.609 kg/mm. Compute the deflection in mm. A, 64 B. 178 . 147 D. 287 14. A section in a machine shop operation. A. coremaking B. fitting C, machining D. pattern 45. Shear modulus is’also: A, shear elasticity B. modulus of elasticity C. poisson's ratio D. modulus of rigidity 16. To prevent leakage in dynamic seal: A, gaskets B. packings C. seals D. felts 47. The frictional force depends on coefficient of friction and: A, torque B. normal force C. weight of the object D. moment 48. Not part of the headstock: A. back gear B. anvil C. spindle D, motor 419. Two or more forces acting together could be replaced by a single force with same effect ina mass. A. couple of forces B. resultant C. resolution of forces D. concurrent of forces 20. To prevent engine vibration to affect the surrounding area, itis standard practice to isolate the engine and its foundation by at least mm. A. 30 B. 25 C.20 D, 36 21. Grout material use under the machine bed and foundation surface should be; A. 1 part cement and % parts screened sand and % part gypsum. B. 1 part cement and 1 part screened sand C. 1 part cement and | part screened sand and % part gypsum D. 1 part cement and | % part screened sand and % part stone 22. A gear set having a gear ratio of 3 is to be used at a center distance of 16 inches. If the gear has 80 teeth, what must be the circular pitch? A. 21.6 mm B. 29.3 mm C. 23.6 mm D. 32.9 mm 23. A body weighing 1000 Ib falls 6 inches and strikes a-2000 Ib per in spring. The deformation of the spring is: A. 1in B. 3in C, 2in D. Bin 24. For a single universal joint, shaft angle. should be degrees maximum and much less if on high rotational speed. A.12 B. 15 C. 16 D. 14 25. The recommended lubricant for the chain drive operation. A, SAE 4140 B. moly slip C. Petroleum oil D. heavy grease ha alt a eka aL 26. What pressure is required to punch five holes 3 inches in diameter through a % inch steel plate? A. 150 tons B. 250 tons _ ©. 300 Ibs D. 300 tons 27. A flywheel rotates at. 220 rpm slowed down to 65% of its revolution during the three-fourth second punching Portion of the cycle. Compute the angular acceleration of the flywheel in. rad per second squared, A. 10.7 B, -10,7 C.7.10 eaSeliK) 28. Compute the diameter of the shaft teceiving power from a driving motor that transmit 250 kw at 900 rpm. A. 76.2 mm B.3 %in C. 2 3/4 in D, 74.2 mm 29. A flywheel has a diameter of 4 m, and a mass of 500 kg. What torque heeded to produce an angular acceleration of 120 rev per second per minute? A. 785 J B. 735 J C. 758) D. 620 J 30. Compute for the load in kN ona 7.62 cm diameter, 150 om long steel rod if its maximum elongation will not exceed 1.5 mm. A, 943 B. 1050 C. 995 D, 1450. 31. Compute the shaft diameter to transmit 30 HP at 300 rpm with to torsional deflection of 0.11 deg per ft length. Day 54 - EXAM [51-3 Machine Design 32. Find the tooth thickness on the tooth circle of 6 20 degree full depth involute tooth having a circular pitch of 1.25 in and whole depth of 0.75 inch. A 10mm 8. T4mm C. 12mm 0.16 mm 33. Determine the speed of the milling cutter with diameter.of 5 inches and a cutting speed of 400 fpm. A. 215 1pm. B, 285 rpm C. 260 rpm D. 306 rpm 34. Given a shear stress of 10,000 psi, and a shear modulus G = 4, 15 x 10° psi, find the shear strain, A. 8.69 x 10% B. 9.68 x 10% C. 8.96 x 10% D. 9.96 x 10% 35. Determine the linear speed of a pulley 100 cm mounted on a 50.8 mm short shaft transmits 100 HP. A, 4295 fpm B. 4895 fpm C. 4375 fpm D. 5460 fpm 36. What is the working strength of a 3 inches bolt which is screwed up tightly with an allowable working stress of 42,000 psi? A. 45,406 Ibs B. 25.2 tons C. 49,800 Ibs D. 27.5 lbs 37. A helical spring having squared and ground ends has a total of 24 coils material modulus of elasticity in shear of54-4 | Day 51 - EXAM 89 Gpa The spring has an outside diameter of 12 em and a wite diameter of 0.65 cm. Compute the maximum, deflection that can be produced in the spring due to a load of 60 kg. A. 870 mm B, 999 mm C. 954 mm D. 1030 mm 38. With an electric arc welding rate of 20 inches per minute, how fong will it take to weld a 4 inch thick plate by 4 ft long seam.? A. 98 sec B. 135 sec C, 110 seo D. 144 see 39. A hollow shaft has an outside diameter of 100 mm and wall thickness * of 15 mm. Determine the polar moment of inertia of the hollow shaft, Assume shear stress of the material to be 5 Nimm?. A. 7.46 x 108 mé B. 7.46 x 10° m* C. 7.64 x 10° m4 D. 8.25 x 10° m* 40. Determine the length of a square key for gear driven shaft transmits 40 kw at 300 rpm. The shaft diameter is 60 ~ mmr with design stress of 70 Mpa in shear, the thickness and width of the key is 3/8 in, A.43mm B. 64mm Cc. 56mm D, 72mm 41. A spur pinion rotates at 1800 rpm transmits 900 kg of tangential load. Determine the power transmitted to the gear if the pitch diameter of pinion is 4 inches A. 95 HP. B. 113 HP C. 100 HP D, 220 HP 42. A 20 ft steel lineshaft has a bending action of pulleys What power in HP can the shaft deliver.at a speed of 360 rpm. Consider that the torsional deflection will not exceed 0,08 degree per ft length. A, 2600 B. 1250 C, 1100 D, 900 43. The 2/5 of 3/16 is equal to: A, 3/80 t B 0.074 C. 3/40 D, 0.076 44, Two shafts are connected by a flanged coupling. The coupling is secured by 6 bolts, 20 mm in diameter on a pitch circle diameter of 150 mm. If torque of 120 N-m ig applied, find the shear stress in the bolts. A. 1.245 Nimm? B. 0.995 Nimm? 6. 1. 115 Nimm? D, 0.848 Nimm? 45. Two shafts are connected by spur gears. The pitch radii of gears A and B are 100 mm and 500 mm respectively. If shaft A makes 800 rpm and is subjected to a resisting torque of 113 N-m, what is the torque in'shaft B? A. 375 N-m B. 565 N-m C. 495 N-m D. 690 N-m 46. Find the torsional moment {in N-mm) developed when the shaft delivers 40.2 HP at 260 rpm. A. 901 x 10 to the 3 rd power B. 1102 x 10 to the 2 nd power C. 901 x 10 D. 1102 x 10 to the 3 rd power 47. Compute the speed of the satellite to orbit the earth at an elevation of 200 km Earth's radius is at 6400 km. Assume no change of gravity with the elevation. A. 8046.5 m/s B. 9075.2 mis C. 8756.2 mis D. 1056.5 m/s 48. A multi-spindle drill press is used to drill six 49 mm hole simultaneously at the, rate of 25 mm/min. If this kind of Stes! Tequires 1 kw to remove 16,000 mm” of metal per minute. For a Speed of 136 fpm, determine the motor power required in kw to drive the system. The overall speed reduction ratio is 8 to 1, a transmission efficiency is 80%. B. 4.0 C.3.3 D, 2.66 49. A hollow circular bar has an inner fadius ry and an outer radius re. If = 4 t, what percentage of torque can the shaft carry in comparison with a solid shaft? A. 25% B. 94% C. 50% D. 75% 50. A steel collar is to be shrunk into a shaft, The hole in the collar is 199.8 mm at 15°C and is required to be 200.8 mm when heated so that it fits easily over the shaft. Find the temperature to which the collar must be heated for this diameter to be obtained. (Coefficient of linear expansion is 0.000.012 mim-°C. A. 324°C B. 234°C C. 342°C BD: 432°C Day 51- EXAM | 51-5 Machine Design 31.46. D 32.D47.A 93. D48.C 34,449, 8 36. B 50.0 36.8 37.C 38, D 39.4 40.B 41.8 42.4 43.C 44.0 45.8