Day 52 - EXAM | 52-4 Machine Design DAY 52 - EXAM ind the tooth thickness on the tooth le of a 20 degree full depth involute th having a circular pitch of 26,6 mm | whole depth of 16 mm. 52360 in 41361 in 89713 in lat pressure is required for shing 6 holes of 2 in diameter thru a pute the maximum deflection of a ls helical spring having a load of gs. The spring is squared and Ind ends with modulus of elasticity in of 80 GPa, outside diameter of 8 ind wire diameter of 8 mm. hat is the working strength of a 4 in hich is screwed up tightly in a id joint when the allowable working Is 12,000 psi. 500 Ibs lermine the strength of a % in bolt ‘yield stress of 60 ksi and stress #0, 1134 in’, | Weight of steel plate size % B. 149 kg C. 857 kg D. 163 kg 7. Ifthe ultimate shear strength of a steel is 42,000 Ib/in’. The force to punch a4 in diameter hole in a % in steel plate is equal to: A. 119,952 kg B, 263,894 kg C. 129,687 ka D. 180,900 kg 8, Two shafts are connected by spur gears. The pitch radii of gears A and B are 100 mm and 700 mm, respectively. If shaft A make ' s 1200 tpm and is subjected to a resisting moment of 130° N-m. What is the torque in shaft B? A. 910 N-m B. 810 N-m C, 710 N-m D. 890 N-m 9. A prismatic bar at 50°F is ifnbedded in @ rigid concrete wall, The bar is 40 inches long and has a cross-'sectional area of 4.1h2, What is the axial force in the bar if its temperature is raised to 10°F? The coefficient of thermal expansion is 5x10° nvm-°F. A, 5000 lbf B, 24,000 ibf C. 8000 Ibf D. 30,000 Ibf 10. A pinion and a gear is carefully cut in a 20 degree full depth design. The 16 tooth steel pinion and 72 tooth cast-iron gear transmit 50 kw power when the pinion turns 1400 rpm. The face width is 90 mm and the module is 8. Find the center distance, in mm, between pinion and gear, A. 352 B. 280 C. 380 D. 36852-2| Day §2-EXAM 74, A flywheel weighing 6 KN has a mean diameter of 90 om. The maximum speed of the flywheel is 7 revisec slowed down to 4 revisec during the shearing process. Determine the energy released by the flywheel. A. 7856 kg-m B, 9872 ka-m C. 8145 kg-m D. 8241 kg-m 42. In designing a cylindrical pressure tank 3 feet in dianteter, a factor of safety of 2.5 is used. The cylinder is made of steel (yield stress, = 30 ksi), and will contain pressures up to 1000 psi. What is the required wall thickness, t, based on circumferential stress considerations? A.0.75 in B.3in C. 1.50 in D3.75.in 43. A shaft has’a diameter of 200 mm and the load on the bearing is 20 kN The coefficient of friction between the shaft and its bearing is 0.05 and the shaft revolves at 600 rev/min, Calculate the power loss in friction, A. 6.284 kw B. 8.624 kw C. 4.356 kw D. 6.844 kw 44. What is the maximum allowable load, F if the factor of safety is 1.5 and the yield stress 3000 psi? Assume area equal to 25 in*. A. 50 kips B, 60 kips ©. 5 kips D. 64 kips 45. A 100 inches long aluminum bar is subjected to a tensile stress of 25,000 psi. Find the elongation (E. = 10 x 10° psi). A, 0.025 in B. 0.45 in C. 0.26 in D. 0.65 in 46. A drop hammer of 1 ton dead weight capacity is propelled downward by a 12 in diameter cylinder. At 100 ps! air pressure, what is the impact velocity ifthe stroke is 28 Inches? ‘A. 63.2 fps B. 31.6 fps C. 15.8 fps D. 47.4 fps 47. A flywheel has a diameter of 2 m and amass of 1500 kg. What torque is needed to produce an angulat acceleration of 150 revolution per minute, per second? A, 9875 J B. 10456 J C. 9845 J D.11775 5 48, Determine the linear speed of pulley 50 cm mounted on a 4 inch shad shaft that transmits 10 hp. A. 1998 fpm B. 2000 fm C. 1999 fpm D. 1958 fpm 49, How lohg will it take'to mill a %" by 2” long keyway in a 3’ inch diameter shafting using 24 tooth cutter turning al 4000 rpm at 0.005 inch feed per tooth? A. 0.167 min B, 0.198 min C. 0.225 min D. 2.467 min 20. A 20 feet steel lineshaft has My bending action except its own weight ‘What power in HP can the shaft dellval at a speed of 360 rpm, Consider that th torsional deflection will not exceed 0 degree per ft length. A. 100 B55 ¢.120 D426: 21. The following pertain to joining of metals except: A welding 'B, casting ©. soldering D. brazing 22. It is considered semi-solid lubricant: A. lube oil B. grease C. graphite D. all of these 23. Which of the following is not a classification of alloy steels? A. low-alloy steel B. medium-carbon alloy steel. C, high-alloy steel D. medium-alloy steel 24. Improves the machinability of alloy Steels but affects different alloys differently. . lead }. vanadium selenium ail of these Increases hardenability of alloy steels: . manganese |. phesphorous . Molybdenum D. all of these 6. Improves hardenability jconomically, resistance to corrosion, itrength at high temperatures and high |, manganese 7, \mproves the ratio of endurance ength to ultimate strength of medium rbon steels. copper | vanadium Day 52- EXAM [52-3 Machine Design C. tantalum D, all of these 28, When steel casting are heat treated, the carbon content generally falls within the range of : A. 0.20% B. 0. 15 to 0.20% C. 0,25 to 0.50% D, 0.60% 29. The most effective alloy in increasing toughness of steel: A. copper B. nickel C. lead D. ail of these 30. A very inert plastic, solves many obdurate problems of gasket and seals because of its ability to tolerate a continuous temperature. A, thermo plastics B. Teflon C. nylon a D, oil seal 31. Molybdenum-chromium-nickel steel designation: A. SAE 48xx B. SAE 56xx C. SAE 43xx D, SAE 46xx 32, Alloy steel used in manufacturing bolts, studs, tubings subjected to torsional stresses. A. AISI 3144 B. AISI 4830. C. AIS! 2330 D. AISI 4310 33, Molybdenum steel designation, SAE A, 88xx B. 40xx C. ABxx D, 46xx standard62-4| Day 52-EXAM 84, Big chain Sprocket wheels are designed with — spokes/arms are generally elliptical in cross sectional with major axis times the minor axis. A2 B.11/2 C.2 112 D3 36. In designing the spoke or wheel arm of a flywheel, it is ideal to consider that the cross sectional area of the spoke at the rim side should not be less than __ of the cross area of the hub side. A213 B. 80% C. 90% D. 3/8 36. A thin hollow sphere of radius 10 in and thickness 0.1 in, is subjected to an internal pressure of lob psig. The maximum normal stress on an element of the sphere is’ A. 2500 psi B. 7,070 psi C. 5000 psi D. 10,000 psi 37. A steel fod 30 ft long used in a control mechanism must transmit a tensile force of 980 Ib without stretching more than 1/8 in, nor exceeding an allowable stress of 20,000 psi, What must the diameter of the rod be? (E = 30 x 106 psi). A114 in B.14/2in 6.3/8 in D. 3/4 in’ 38. A steel bar initially free of stress, is held between rigid supports. Determine the stress in the bar if the temperature drops 130 deg F. (k = 6.5 x 10° per deg F) A, 11,400 psi B. 20,600 psi C, 15,600 psi D, 26,400 psi oom 39, A solid steel shaft having a diameter of 3 in twists through an angle of 5 deg in 20 ft of length because of the action of a torque. Determine the maximum shearing stress in the shaft. A, 3550 psi B. 6550 psi C. 4556 psi D. 8580 psi 40. Determine the torque that can be applied to a. 1 -in diameter circular shaft if the shearing stress is not to exceed 8000 psi. ‘ A. 1870 in-lb B, 2750 in-lb C. 1750 in-lb 'D. 3560 in-Ib 41. The top and bottom for gears is similar formed as to crest and ‘screw thread. A. flank B, face C. root D. topland 42. Silicon-manganese steel designation, SAE___. A, T2xx B. 92xx' C. 40xx D. Oxxx 43, The maximum stress induced in a material when subjected to intermittent or repeated load without causing failure is called A. ultimate stress: B. ultimate torque C, endurance limit D. elastic limit 44. Compute how many 1/4 inch diameter set screws required to transmit 3 HP at a shaft speed of 900 rpm. The shaft diameter is 4 1/4 in. A2 4 a . 2. 5 45. Surface connecting the crest and roots of the screw thread. A. lead angle B. top land C. length of engagement D. flank 46.A good general Purpose deoxidizer and Promotes fine grain in steel. A. copper B. molybdenum C. magnesium- D. silicon 47. Nickel-chromium-molybdenum steel designation, SAE _. A. 51 xx B. 94xx C. 74xx D, 6axx 48. The radial distance between top of a tooth and bottom of the mating tooth space, _ A, addendum B. clearance ©. dedendum D. tip relief 49. Plus or minus tolerance can also be called as A. tatal tolerance B. bilateral tolerance C. unflateral D. allowance §0. Which of the following is not a viscoelastic material? A. teflon B. all of these C. plastic D, metal Day 52 -EXAM | 52-5 Machine Design \Y 62 = ANSWER KEY 18.8 = 31.C48.D 32, C47, B 33.848, B§2-6| Day 52 - Solution DAY 52 - Solution 1. Find the tooth thickness on the tooth circle of a 20 degree full depth involute tooth having a circular pitch of 26.6 mm and whole depth of 16 mm. A, 0.52360 in* B, 0.71681 in C, 0.41361 in D, 0.89713 in P. = 26.6 mm = 1,047 in Pax Pe = Pax (1.047) = es Tooth thickness, { a ONS 1 a atte in Rrra 2. What pressure Is required for punching 6 holes of 2 in diameter thru a ‘inch steel plate? A. 300 tons B. 340 tons C. 320 tons D. 480 tens * Padxtx60 P = 2(4 )80x6 P = 480 tons 3. Compute the maximum deflection of a 22 coils helical spring having a load of 420 kgs. The spring is squared and ground ends with modulus of elasticity in shear of 80 GPa, outside diameter of 8 cm and wire diameter of 8 mm. A. 225 mm B. 16.5 min C. 245 mm D. 214 mm * = 80020x9.81)0) (22-2) 80x10 (0.008) = 214.5 mm 0.2145 m 4, What is the working strength of a 4 in bolt which is screwed up tightly in a packed joint when the allowable working stress is 12,000 psi. A. 82,500 Ibs B,-93,600 Ibs * C. 95,600 Ibs D, 95,000 Ibs W = S, [0.55¢? - 0.25d] W = 12,000[0.55(4)° - 0.25(4)] W = 93,600 Ibs 5. Determine the strength of a % in bolt having a yield stress of 60 ksi and stress area of 0. 1134 in? A. 320 Ibs B, 400 ibs C. 382 Ibs * D. 420 Ibs Fe. = 381.9 bs 6, The total weight of steel plate size % x4x20. A. 372 kg* B, 149 kg C. 887 kg D. 163 kg Density of steel = 0.284 Ib/in? Weight = density x volume 284] (4)(4 x 12)(20 x 12)] = 817.92 Ibs = 371.8 kg 7. Ifthe ultimate shear strength of a steel is 42,000 {b/in®. The force to punch a4 in diameter hole in a % in steel plate is equal to: A, 119,952 kg * B. 263,804 kg ©. 129,687 kg D. 180,900 kg F = Sw (nd) F = 42,000(1)(4)(1/2) F = 263,893 .8 Ibs = 119,951.72 kg 8. Two shafts are connected by spur gears. The pitch radii of gears A and B are 100 mm and 700 mm, respectively. | If shaft A make ' s 1200 rpm and is subjected to a resisting moment of 130 N-m. What is the torque in shaft B? A.910 N-m* B. 810 N-m C. 710 N-m D. 890 N-m Bie NA 3 700 Ra Ng 100, Pa = Pa TiNa = TeNe Te=Ta (&)- 480(7) = 910 Nem Ne 9. A prismatic bar at 50°F is imbedded in a tigid concrete wall. The bar is 40 inches long and has a cross~'sectional area of 4 in2. What is the axial force in the bar if its temperature. is raised to 100°F? The coefficient of thermal expansion is 5x10° m/m-°F. ‘A, 5000 tbf B. 24,000 Ibf ©, 8000 Ibf D. 30,000 Ibf* E = 30x 108 psi r= % kat = FL AE E 5 x 10° (100 - 50) = 480x10° F = 30,000 Ibf Day 52 - Solution | 52-7 Machine Design 10. A pinion and a gear is carefully cut in a 20 degree full depth design. The 16 tooth steel-pinion and 72 tooth cast-iron gear transmit 50 kw power when the pinion turns 1400 rpm. The face width is 90 mm and the module is 8. Find the center distance, in mm, between pinion and gear. A. 352* B. 280 C. 380 D. 368 Dy, +Dy ~ 1284576 2 2 = 352mm 44. A flywheel weighing 6 kN has a mean diameter of 90 cm. The maximum speed of the flywheel is 7 rev/sec slowed down to 4 rev/sec during the shearing process. Determine the eneray released by the flywheel. A. 7856 kg-m B, 9872 kg-m ©. 8145 kg-m ‘D. 8241 kg-m* V1 = nDNj = 11(0.90)(7) = 19.79 m/s V2 = mDNz = 1(0.90)(4) = 11.3 m/s. KES em tonF -(137] ‘heed aed alah Shae eet oi phi der ua as.52-8| Day 52 - Solution 72, In designing a cylindrical pressure tank 3 feet in diameter, a factor of safety of 2.5 is used, The cylinder is made of steel (yield stress = 30 ksi), and will contain pressures up to 1000 psi. What is the required wall thickness, t, based on circumferential stress considerations? A, 0.75 in B.3in C. 1,50 in* D3.75in > 30,000 _ 1000(3x12) o t= 1.8in 13. A shaft has a diameter of 200 mm and the load on the bearing is 20 kN The coefficient of friction between the shaft and its bearing is 0.05 and the shaft revolves at 600 rev/min. Calculate the power loss in friction. A, 6.284 kw * B. 8,624 kw C. 4.356 kw D. 6.844 kw Ty = Frxrx f= 20(0,100)(0.05) =O, 1 kN “60. Power loss = 2nTN = 2n(0. 0 2 Power loss = 6.283 kw 44, What is the maximum allowable load, F if the factor of safety is 1.5 and the yield stress 3000 psi? Assume area equal to 25 in® A. 50 kips * , B. 60 kips ©. 56 kios D. 64 kips Design Stress = >a 3000 *F iS 2 25 F = 50,000 Ibs = 50 kips 15. A 100 inches long aluminum bar is Day 52 - Solution | 52-9 Machine Design subjected to a tensile stress of 25,000 Telxa ou psi. Find the elongation (E. = 10x 10° Te mewe em psi). T= (1500)(1)7(15.7) 3Yp2 i A. 0.025 in T=41,7755 L = 8.95 B.0.45 in ap C. 0.26 in* 48. Determine the linear speed of a | 2°= 895 Dae pulley 50 cm mounted on af inch shad | © shalt that transmits 10 hp. Sond A, 1998 fpm y @ B. 2000 fpm D=46 C. 1999 fm 16. A drop hammer of 1 ton dead D. 1958 fpm * eal weight capacity is propelled downward 34246 4 by a 12 in diameter cylinder. At 100 psi D, = diameter of pulley P= 400 HP ait pressure, what is the impact velocity if the stroke is 28 inches? }00 cm = 1.64 ft 3 A. 63.2 fps = ON B. 31.6 fps * 38 C. 15.8 fps 4 D. 47.4 fps 10 38 W = 1 ton = 2000 Ibs N= 380 rpm pe PN Vp = nDeNe Vo = m(1.84)(380) = 1951 F = 100% (12)! = 11,800.73 Ibs pT EE OGER) $008 inl 19. How long will it take to mill a %" by Fis ma 2" long keyway in a 3' inch diameter 11,300.73 = { 202, shafiing using 24 tooth cutter tuming at orn 32.2 pee rpm at 0,005 inch feed per tooth? es A - 0.467 min * eee B.,0.198 min Pe C.0.225 min VEEN © ata ems ag D. 2.167 min Vo? = 0 + 2(182.1 + va (2) 12 Time = ngthof cut V2 = 31.6 fllsec ‘culting rate " m 2in 47. A flywheel has a diameter of 2 iN) Time = and a mass of 1500 kg. What torque is 00S yp CRLee a gp Fem needed to produce an angular a serene rev min =0. in acceleration of 150 revolution per minute, per second? A, 9875 J 20. A 20 feet steel lineshaft has no B. 10456 J bending action except its own weight, C. 9845 J What power in HP can the shaft deliver D.11778 0" at a speed of 360 rpm. Consider that the torsional deflection will not exceed’ 0.08 degree per ft length. A, 100* 6.55 a = 180 revimin-sec = 15.7 rad/sec2 24. The following pertain to joining of metals except: A. welding B. casting * C. soldering D. brazing 22. It is considered semi-solid lubricant: A. lube oil B. grease * C. graphite D. all of these 23, Which of the following is not a classification of alloy steels? A. low-alloy steel B. medium-carbon alloy steel ©. high-alloy steel D. medium-alloy steel * 24. Improves the machinability of alloy Steels but affects different alloys differently. A. lead* B, vanadium. C. selenium i D. all of these 25. Increases hardenability of alloy steels: A. manganese B, phosphorous. C. molybdenum D. all of these *§2-10| Day 52- Solution 26. Improves hardenability economically, resistance to corrosion, strength at high temperatures and high carbon, : A. chromium * B. aluminum ©. copper D. manganese 27. Improves the ratio of endurance strength to ultimate strength of medium carbon steels. A. copper B. vanadium * C. tantalum D. allof these 28. When steel casting are heat treated, the carbon content generally falis within the range of : 2 A, 0.20% B. 0. 15 to 0.20% G, 0.25 to 0.50% * D. 0.60% 29. The most effective’ alloy in increasing toughness of steel: A. copper B. nickel * C. lead D. all of these 30. A very inert plastic, solves many obdurate problems of gasket and seals because of its ability to tolerate a continuous temperature A, thermo plastics B, Teflon * ©. nylon D. oil seal 31. Molybdenum-chromium-nickel steel designation: A. SAE 48x B, SAE 56xx C. SAE 43xx * D, SAE 46xx 32. Alloy steel used in. manufacturing bolts, studs, tubings subjected to torsional stresses. RK, AISI 3441 B. AIS! 4830 C. AISI 2330* D. AISI 4310 33, Molybdenum steel standard designation, SAE ; A, BBxx B. A0xx* C. 48xx D. 46xx 34. Big chain sprocket wheels are designed with spokes/arms are. generally elliptical in cross sectional with major axis times the minor axis. A2* B.11/2 C212 D.3 35. In designing the spoke or wheel arm of a flywheel, it is ideal to consider that the cross sectional area of the spoke at the rim side should not be less than _ of the cross area of the hub side. A.213* B, 80% C, 90% D. 3/8 36. A thin hollow sphere of radius 10 in and thickness 0.1 in, is subjected to ar internal pressure of fob psig. The maximum normal stress on an element of the sphere is: 4 A, 2500 psi B. 7,070 psi , 5000 psi * i D. 10,000 psi S= ae = 5000 psi 37. A steel rod 30 ft long used in & control _mechanism must transmit a tensile force of 980 Ib without stretehing more than 1/8 in, nor exceeding an allowable stress of 20,000 psi, What must the diameter of the rod be? (E = 30 x 106 psi). A. 1/4 in B.14/2in C. 3/8 in* D. 3/4 in ieee AE 0.125 = 280B0x108 © a2Gox108) d= 0.346 in say 3/8 in 20,000 = — md d= 0.25 in say % in Therefore, use 3/8 inch diameter rod, 88, A steel bar initially free of stress, is held between rigid supports, Determine the stress in the bar if the temperature iors 180 deg F. (k = 6.5 x 10° per deg A. 11,400 psi B. 20,600 psi C. 15,600 psi D. 26,400 psi* S = kE(te— t) +S = 6.5 x 10° (30 x 10°)(130) S = 25,350 psi 89. A solid steel shaft having a diameter Of 3 in twists through an angle of 5 deg Ih 20 ft of length because of the action Of a torque. Determine the maximum ‘shearing stress in the shaft A, 3550 psi B. 6550 psi* ©, 4556 psi D, 8550 psi Day 52 - Solution | 52-41 Machine Design ___TRox12 T (a4 6 ee () (oxo ) T = 34,697.83 intb 16T S= nd? ‘Se a = 6545 psi nm 40. Determine the torque that can be applied to a. 1 -in diameter circular shaft if the shearing stress is not to exceed 8000 psi, A. 1870 in-lb * B, 2760 in-Ib ©. 1750 in-lb D. 3660 in-Ib s,= 1st xD? sooo = 267 all T = 1870 in-lb 41. The top and bottom for gears is similar formed as to crest and screw thread. A flank B. face C. root* D, topland 42. Silicon-manganese steel designation, SAE__. A. 72x B. 92xx* ©. 40xx D, Oxxx 43, The maximum stress induced in a material when subjected to intermittent or repeated load without causing failure is called :52-12| Day 52- Solution A ultimate stress B. ultimate torque ©. endurance limit * D. elastic limit 44 Compute how many 1/4 inch diameter set screws required to transmit 3 HP at a shaft speed of 900 rpm. The shaft diameter is 4 4/4 in. A2 5(900\0.25)"9 30 50 = 0.927 HP per sorew N S of setscrews _ total power transmitted © Dower per screw 3 0.927 = 3.28 screws say 4 setscrews 1 45. Surface connecting the crest and roots of the screw thread A. lead angle B. top land C. length of engagement D. flank * 48. A good general Purpose deoxidizer and Promotes fine grain in steel. A. copper B, molybdenum C. magnesium- D. silicon * 47. Nickel-chromium-molybdenum steel designation, SAE __ A. 51 xx B. 94xx* C. Tax D, 84xx 48. The radial distance between top of a tooth and bottom of the mating tooth space A, addendum B. clearance * C. dedendum D. tip relief 49. Plus or minus tolerance can also be called as A. total tolerance B. bilateral tolerance * C. unflateral D. allowance 50. Which of the following is not a viscoelastic material? A. teflon B. all of these C. plastic D, metal * REFRESHER MANUAL 2" Edition by JAS TORDILLO Day 53- EXAM [53-4 Machine Design DAY 53 - EXAM 4. A jackhammer consumes air at the rate of 0.01 m/sec at 30°C and 800 kPa. Determine the minimum capacity of the air compressor in m/sec at 21°C and 100 kPa if 10 jackhammers operate simultaneously. A.0.276 B, 0.776 C. 0.376 D, 0.986 2. What maximum output load can a pneumatic cylinder sustain if the cylinder is operated with an air pressure of 500 kPa, The diameter of the cylinder is 40 mm. Assume a friction loss of 15%, A. 534.N B.725N C. 630.N D, 894 N 3, Compute the bursting pressure of a spherical air tank with diameter of 2 a and wall thickness of ‘A in if the tensile stress is 460 Mpa and joint efficiency of 80%. A. 8,200 kPa B. 8,000 kPa C. 8,128 kPa D: 7,500 kPa 4. A steel cylindrical air receiver with 6.0 feet diameter and pressure load of 220 psi, design stress of 10,000 psi maximum. Assume a 90% weld joint efficiency, The lap welding tensile strength is 70,000 psi. Determine the bursting steam pressure of this air receiver. A. 1540 psi B, 1450 psi C. 1045 psi D, 1054 psi 5. A cylindrical tank is subjected to a maximum pressure of 3 MPa. The inside diameter is 2,000 mm while the riveted joint has a longitudinal pitch of 70 mm and there are two straps placed. bs The design stress for the plate and the rivets are 170 MPa and 220 MPa, respectively. Determine the thickness of the plate. Assume 70% efficiency of the joints. A, 17.2mm B, 21.2mm C. 25.2 mm D. 32.2 mm 6. Determine the theoretical force designed in an air cylinder operating at 10 bar and having an inside diameter of 400 mm. A. 4587 N. B, 5784 N C. 5874N D. 7854 N 7. What is the size of an air cylinder operating at 10 bar with a required force of 7854 N? Use a load ratio of 90%. Load ratio means the ratio of required force and theoretical force. A, 100 mm . B. 150 mm C, 105 mm D, 300 mv’ 8. What is the pressure working on an air cylinder if it is producing 5 kN force on the piston? Piston diameter is 5 mm and cylinder diameter is 80 mm. ‘A. 995 kPa B. 775 kPa ©. 885 kPa D. 665 kPa 9, A 60 mm diameter by 200 mm stroke double acting air compressor cylinder is working with 8 strokes per minute at a pressure of 10 bar. Determine Me average amount of compressed air in liters per minute if this kind of cylinder can compress 2 liters per 100 mm stroke.53-2] Day 53-EXAM 70. The inside diameter of the eylindrical air receiver is 600 mm and ft allowable tensile stress of the tank material is 70 Mpa, Determine . the | required wall thickness of the tank is the cylinder is capable of handling pressures up to 4 Mpa. A. 14mm B. 17mm < C. 15mm D. 30 mm 41. The insidé diameter of an air cylinder is 50 mm and can handle a pressure of 10 Mpa. Assuming an allowable tensile stress of the cylinder material of 50 Mpa, determine the required thickness of this cylinder. A.5.61 mm B.4.61mm C.5.01.mm D. 4.01 mm 42. Determine the time, in seconds, required to drill a 8-inch deep hole on a steel plate if the feed is 0.0025 in/rev and the drill turns at 200 rpm. A. 20 B. 750 C. 120 D. 960 43. How long will it take to drill a hole through a 10 cm thick steel plate if the drill feed ig 0.1 mm per rev and a %-in diameter drill is turning at 750 rem? A. 80 sec. B, 500 sec C, 100 sec D. 1000 sec 14, How long will it take to cut a 4-in Jong thread at 100 rpm if the threading machine has a configuration of 20 threads per inch? A. 1 sec B. 48 sec C. 25 sec D, 90 sec 45, Compute the time, in seconds, to saw a rectangular aluminum bar 6 in wide and | in thick if the length of cut is 70 in. The power hacksaw does 120 strokes/min and the feed per stroke is 0.427 mm. A.20 B. 500 C. 1000 D, 250 46. How long would it take to cut by oxy-acetylene gas cutter crosswise a 4 ft x 20 ft x 1 in thick steel plate if oxy-acstylene machine can finish cutting a 10 ft long steel in 12 min? A. 288 sec B, 400 sec ©. 300 sec D. 550 sec 47. On the average, how long would it take {0 out manually using an oxyacetylene gas cutter to cut crosswise a 4 ft x 20 ft x | in steel plate into 4 sheets of 4 ft x 5 ft x 1 in steel plates. The manual cutting rate of oxy-acetylene gas cutter Is 12 min in 8 to 12 ft length of steel plate. A 12.4 min B. 45 min C. 14.4 min D. 18 min 48. On the average, compute the time to cut manually using an oxy-acetylene gas cutter to cutengthwise two 8ft x 20ft x 3/4 in steel plates into four 4ft x 20ft x 3/4 in steel plates. The manual cutting rate of oxy-acetylene gas cutter is 12 min in 14 ft to 16 ft length of steel plate. A. 36 min B. 55 min C. 40 min D. 90 min 419, Determine the most economical oxygen gas consumption in cu. ft to manually cut lengthwise a 4 ft x 20 ft x1 in thick steel plate. Oxy-acetylene ga cutting rate is 18 in per min, Acetylene gas used is 6 cu. ft and oxygen gas rate is 130 ff per hr. A.15 B. 25 C.19 D.29 20. Determine the most economical acetylene gas consumption in eu. ft to manually cut crosswise a 4ft x 20ft x 1 in thick steel plate into five sheets of 4ft x 4ft x 1 in steel plate. The manual cutting fate of oxy-acetylene gas cutter is 12 min in 11 ft to 16ft length of steel plate. Oxygen consumption is 60 cu. ft and acetylene gas rates 10 cu. per hour 2.4 B72 €. 3.5 D.9.5 24. A pair of gear and pinion having a ratio of 4 with the gear having 100 teeth and the pinion with 25 teeth, Find the circular pitch, if the center distance is 15 and the pitch diameter is at 6. A 0.94 ; B. 0.610 C. 0.754 D. 0.552 22. A gear of 80 teeth and a pinion of 20 teeth has a gear and pinion ratio of 4. Compute the circular pitch, in inches, if the center distance is 20 A. 1.05 B.4.35 ©1125 D.2.24 23. A gear of 80 teeth and a pinion of 20 teeth has a gear and pinion ratio of 4. Find the tooth thickness on the pitch circle of a 14 Y2 degree full depth tooth ifthe center distance is 20. A. 0.268 - B. 0,862 C. 0.628 D, 0.925 24, A gear of 80 and a pinion of 20 teeth has a gear and pinion ratio of 4. Find the center distance, in inches, if the circular pitch is 0.885 A144 Day 53 - EXAM | 53 -3 Machine Design 99R 16.4 15.4 ATA 25. A gear of 80 teeth and a pinion of 20 teeth has a gear and pinion ratio of 4 Find the diameter pitch of these gears if the center distance is 20. A.2.0 B, 3.0 C126 0.3.6 26. An air cylinder having an internat diameter of 16 inches and an extemal . diameter of 32 inches is subjected to an internal pressure of 8,000 psi and an extemal pressure of 3,000 psi. Determine the hoop stress at the inner surface of the cylinder. A, 4,333.33 psi B. 5,333.33 psi C. 6,333.33 psi D. 10,000 psi 27. A750 mm steel pulley transmits 120 «hp at 700 RPM. The arc of contact between the belt and pulley is 152 degrees, the coefficient of friction between belt and pulley is 0.30 and the safe working stress of the belt is 2.0 MPa. Find the width of the belt used in mm ifits thickness is 20 mm. A. 148 mm B, 184mm C. 481 mm D, 841 mm 28. A flat belt is to transmit 100 Hp to an air compressor. The small sheave is 180 mm in diameter and turns at 1200 rpm, while the larger sheave turns at 450 rpm. The service factor may be taken as 2.0, the center distance is equal to two times the diameter of the larger sheave. Determine the length of belt in mm and are of contact of smal} sheave in degrees. A. 2980 mm, 161 deg B. 2890 mm, 261 deg