Day 57 - EXAM | 57-14 Machine Design DAY 57 - EXAM 1. Asquare single thread jackscrew has two threads per inch. It is to lift 15 tons. The friction radius of the collar is 4 inch. The coefficient of friction between the threads of the screw and base is 0.15, ‘that between the screw and collar is 0.13, Determine the diameter of the ‘toot of the screw if the allowable stress ‘In compression ig 6,000 psi. » 4.5in B. 2.75 in C, 2.0in D. 3.25 in "2, From problem No. 1, determine the ‘pull required at the end of a 5 feet bar to Taise the load. 218,50 Ibs , 518.0 Ibs 581.2 lbs , 815.2 Ibs 3, From Problem No. 4, determine the sting moment exerted at the root of he threads. . 2100.6 in-ib D. 92106 inib From Problem No.1, determine the ficiency ofthe screw and collar. 12.8% 18.21% , 15.8% D, 28.11% 6. A Mitsubishi TDC gas engine valve pring is to have a mean diameter of 3.81 om. The maximum load it will have Yo sustain is 45.45 kg with Gorresponding deflection of 1.27 cm. The spring is to be made of tempered eel wire with G = 11,600,000 psi, ince the material is to be subjected to Tepeated loading, and fatigue must be ‘Sonaldered, a low working stress of 2820 kg/sq.cm. will be used. Determine the size of wire. A, 18 in B. %in Cc. %in D. Ain 6. From Problem No. 5, determine the number of coils to be used. Ax 6.37 B. 10.37 C. 8.37 D. 14,37 7. A‘V-belt is to transmit 50 Hp to a compressor, The sheave is 203.2 mm in diameter and tums at 1150 rpm, while the larger sheave turns at 400 rpm. The service factor may be taken as 1.6 and the center distance is equal to the diameter of the larger sheave. Determine the center distance of the installation, A. 10in B. 16in it G. 13 in D, 23in 8. From problem No. 7, determine the length of belt to be used. A. 23 in B. 97.2in C, 79.2 in D. 120 in 9. A 1200 mm cast iron pulley, is fastened to a 112.5 mm shaft by means of a 28.13 mm square key 175 mm long. The key and shaft are SAE 1030 steel annealed with a shear stress of 29,400 psi, What force acting at the pulley rim will shear this key? A. 9538 kg B. 3895 kg C. 8539 kg D. 5938 kg 40, From Problem No. 9, What force acting at the pulley rim will crush the cast iron keyway if the strength of the57-2{ Day 57 - EXAM cast iron is 1691.3 kg/em* in tension and 8765.3 kg/em’ in compression? A, 11,156 kg B. 16,511 kg C. 11,516 kg D. 15,611 kg 44, A flanged coupling has an outside diameter of 200 mm and connects two 40 mm shafts. There are four 16 mm bolts on a 140 mm bolt circle. The radial flange thickness is 20mm. If the torsional stress in the shaft is not to exceed 26 MPa, determine the power that can be transmitted at 600 rpm. A, 20.53 kw B. 35.20 kw . 23.50 kw D. 53.20 kw 42. From Problem No. 11, determine the shearing stress in the bolts if uniformly distributed. Express your answer in MPa. AL 23: B. 5.8 Cc. 4.5 D. 6.5 413. From Problem No. 11, determine the bearing pressure in the bolt. A. 3.647 MPa B. 6.347 MPa C. 4.897 MPa D. 7.647 MPa 14. A 48 in. diameter diamond saw blade is mounted on a pulley driven steel shaft, requiring a blade peripheral linear speed of 150 fifs. Motor drive is 425 Hp at 1200 rpm, with 6 inches diameter pulley. Determine the shaft rpm to attain blade peripheral speed required. A. 716.2 rpm. B. 216.7 rpm C. 617.2 rpm D. 167.2 1pm 16. From Problem No. 14, determine the shaft diameter. A. 1.78in B. 2.1in C. 1.45in D, 2.75in 46. From Problem No. 14, determine the shaft pulley diameter. A. 5.5 in B. 15.5 in C, 10.05 in D. 18.7 in 17. A shearing machine requires 150 kg-m of energy to shear a steel sheet, and has a normal speed of 3.0 rev/sec, slowing down to 2.8 rev/sec during the shearing process. The flywheel of the machine has a mean diameter of 75 cm and weighs 0.155 kg/om®, The width of the rim is 30 cm. If the hub and arms of the flywheel account for 15% of its total weight, determine the weight of the rim. A. 288.4 kg B. 488.4 kg C. 988.4 kg D. 457 kg 18. From Problem No, 17, determine the thickness of the rim in mm, A 355mm. B. 15.5 mm C. 5.55mm D. 23.4mm 419. A steel shaff transmits 40 HP at 1400 rpm. Considering allowable shearing stress based on pure torsion to be 5000 psi, find the shaft diameter of nearest commercial size. A. tin B. Zin Cc. 17/6in D. 15/8in 20. From Problem No. 19, find the torsional deflection of the shaft In degrees per foot. Use G = 12,000,000 psi. A. 0.0429 B. 0.249. C. 0.0249 D. 0.429 21. A 20-tooth, 8 pitch, 1-inch-wide, 20° pinion transmits 5 hp at 1,725 rpm to a 60-tooth gear. ‘Determine the driving force in Ib. . A. 146 1b B. 155 Ib C. 50 Ib D. 286 Ib 22. From Problem No. 24, find the separating force. A. 20 Ib B. 423'lb C. 53 Ib D. 185 Ib 23. From Problem No. 21, determine the maximum force. A, 54 1b B. 155 Ib C. 150 tb D. 225 Ib 24. A diver deflects a diving board 4 inches, This diving board is made from an aluminum plate 1 inch thick by 12 inches wide and 72 inches long. What is the force at this point? Use E = 10x 10° psi. A. 250 Ib B. 322 Ib C. 290 tb D. 425 Ib 25. From Problem No. 24, Determine. the stiffness of the diving board. A. 40 Ib/in B. 80 Ib/in C. 80 Ib/in D. 110 Ib/in 26. A test specimen is under tension. The load is 21,500 Ib, allowable stress is 12,000 psi, modulus of elasticity is 30 million psi, and original™length of Specimen is 40 in. What is the required Day 57 - EXAM | 57-3 Machine Design cross section, in square inches, if the resulting elongation must not be greater than 0.0025 inch? 4.1.8 B. 26.6 C. 11.46 D. 31.2 . 27. What horsepower is required to lift a Igad of 7,000 Ib by means of a cable wrapped around the drum hoist, the drum »being 30-in diameter and making 30 rpm? A. 15 hp B. 50‘hp C. 28 hp D. 68 hp 28. A square bar of wrought iron 2-in on each side is raised to a temperature of 130 deg F above its normal. If held so that it cannot expand, what stress will be induced in it? k = 6.8 x 10° perdeg F. A. 12,400 psi B. 15,400 psi C. 14,400 psi D. 26,520 psi 29. In a pair of gears, is the plane perpendicular to the axial plane and tangent to the pitch surface. A. pitch B. pitch circle C. pitch plane D, pitch point 30. The phenomenon of continuous stretching under load even if the stress is Jess than the yield point: A. elasticity B. plasticity C. ductility D. creep 31, The machinery operation whereby done with the work accurately fastened has a reciprocating (forward and. backward) motion and the tool head is stationary. A, shaping57-4| Day 57-EXAM B. turning C. planing D. reaming 32. Finding the resultant of two or more forces is called: A. coplanar forces B. couple , C. non - coplanar D. composition 33. The capacity of metal to withstand load without breaking is: A. strength B. elasticity C. stress D. strain 34. Outstanding safety record contributes to: A. High productivity and quality of work B. Outstanding performance that expects reward from management ©. Confidence in foremen's ability to perform well Pride and enthusiasm to one-self 35. A type of coupling that allows slight amount of torsional/angular flexibility due to introduction with some elastic material cylindrically wrapped around the bolts in the flange. A. simple elastic bonded coupling B, elastic-material bushed coupling C, elastic material bonded coupling D. all of these 36. In a uniformly loaded beam, the maximum vertical shearing force occurs A. at the center B. at the section of maximum moment C. at beam bottom fiber D. at either end support 37. Copper and most of its alloys can be hardened by: A. patenting B. case hardening C. cold working D. soaking 38. What happens to a dnl if the operating speed is too fast? f A. drill will crack B. drill will become overheated and will bend C. drill will become overheated and will be drawn from the steel D. drill will become very dull and wear dust 39. Which of the following is not a structural steel class? A. low carbon steel B, medium carbon steel C. stainless steel D. tool and die steel 40. The section modulus of a rectangle of base "b” and height “h” about its base IS: A. bh3/6 B. bhi/12 C, bh's D. bhe/t2 41. A material that should be avoided in constructing wood pattern: A. sap wood B. heart wood GC, kiln dried wood D. core portion of wood 42. The gradual chemical reaction by other substance such that metal is converted to an oxide or other compounds: A. corrosion B. Rusting C. Cheaping D. Weathering 43. The center of gravity of a solid pyramid or cone with a total height of H is: A %H B. 13H C. 3/5H D. %H ’ 44. Which do not belong to foundry or metal casting shop? DEEDECLUED AAANITIA! Ond Ediitinn hv [AC TORDILILO. shake-out machine . coremaking molding machine forging machine cvem> 45. What is the property of a material which resists forces acting to pull the material apart? A. shear strength B. torsional strength C. tensile strenath D. compressive’strength 46. The reciprocal of diametral pitch equivalent to the ratio of pitch diameter to the number of teeth: A. lead B. module C. clearance D. involute 47, What is the difference between brass and bronze? A. Brass is composed of icopran\ and zinc while bronze is composed of copper and tin * B. Brass is composed of copper and zinc while bronze: is basically copper and tin plus non-ferrous alloy such as manganese, aluminum and chromium. C. Bronze is reddish in color while brass is a mixture of copper and antimony . D. Bronze is mostly an alloy of copper and tIn while brass is a mixture of copper and antimony. 48. The first derivative with respect to velocity of kinetic energy is: A. power B. momentum C. eneray D. none of these 49. The arbitrary modification by. removing a small portion of a tooth Material at the tip of the gear tooth is called: A, tip removal B. tip relief raataliaametin Gor etee bah Day 57 - EXAM | 57-5 Machine Design C. tip undercut D. pressure angle cut 50. An object thrown upward will return to earth with the magnitude of the terminal velocity equal to: A. zero B. one-half of the initial velocity C. twice the initial velocity Q. the initial velocity