Day 42 - EXAM | 42-1 Machine Design AY 42 - EXAM | AE identification code of ste&l the 3rd and 4th digits his the content of. nganese on the steel bon contents ly elements Gmium in the steet ying truck skids to a stop 20 fler the brakes are applied faveling 90 kph. What is the Wocess of increasing the carbon fo the surface of steel by it to hot carbonaceous material ie transformation temperature of a general practice to use the fig akowable stresses, 4000 psi lin-power transmitting shaft and psi for small, short, countershafts: Ineshaft carrying pulley it is, leoxidizing agent such as silicon in order to eliminate in and carbon reaction during ad ai titi pear 6, Device that prevents entrance of moisture and other fluids and permits pressure differential between the exterior and the interior: A. gasket B. seal C, washer D. spacer 7. Device used to guard surfaces against marring: A. locker B. washer C. bearing D. oibseal 8. When the hole is smaller than the shaft, it will take force to put the parts together, the allowance is said to be negative and is called: A. interference B, allowance C. clearance D. toughness 9, The stress in an elastic material is: ~ A. inversely proportional to the yield strenath of the material B. inversely proportional to the force acting’ 4 GC. proportional to the displacement of the material acted upon by the force D. proportional to the length of the material subject to the force 40. A micrometer measured by: A. 10° B. millions of an inch C. root means square D, Thousands of an inch 44, An impact test is used to test a metal for: Artoughness B, ductility C, strength D. hardness 12: A partial bearing is one in which: a hs tae oh a RULE42-2 | Day 42 - EXAM A. the bearing is supplied with less oll than full bearing Bethe beating encloses less“than 360 dog of the journal C. the bearing is slightly loaded D. the bearing is supplied with oil C. annealing Machine Design ° D. tempering 19. The. term used in referring to 1h continuous increase in the strain, | deformation, of any material subje intermittently to stress. A. elasticity 13. Fora completely corrosion resistant B. creep stainless steel, © what = minimum C. tolerance percentage of chromium in the alloy is D. all of the above required? The conical surface at the starting A. 3% 20. Poison's ratio is the ratio of the; B. 11% A. unit lateral deformation to the C.7% longitudinal deformation D. 15% B. unit stress to unit strain 44. The amount by which the width of a tooth space exceeds the thickness of an engaging tooth on the pitch circles of a C. elastic limit to proportional limit 1D. shear strain to compressive strali 21. At relatively high temperatures 4) leshafting to consider a limit to the gear: low rates of strains, structures lear deflection of inch/foot A. clearance perform better if the material is: Bo backlash A. fine-grained C. tip relief ~ B. their behaviour is independent D. chordal thickness tain 45. Steels containing large amounts of mild nickel and chromium: “C. course grained D. all of the above | Determine the number of 1/2 in A. carbon steel 22. The most important factor ammeter setscrews needed to transmit B. alloy steel determining “high-temperature behav ip at'a shaft speed of 1000 rpm. The "stainless steel i of an alloy is: aft diameter is 3.81 cm of SAE 1040 D. cast steel » A, dispersion iH +B. crystallization 46° The product of the mass and the C. ionization linear velocity of a body: A. angular impulse B. linear impulse C, angular momentum, Di linear momentum 17. When a steel is described as SAE 1820: if A. itis plain carbon steel B. itis nickel-chromium steel C. it contains 18 to 20% carbon Drit contains 0.18 to’ 6.23% carbon 48. Which process? A, sintering. B: hardening is not a heat treatment D. composition 23, Modulus of rigidity of a ste member is: A. a function of the length and width B. equal to the modulus of elastid divided by-one plus Poisson's ratio C. defined as the unit show stress divide by the anit shear deformation D. defined as the length divided by tht ~ moment of inertia | The soldering material commonly jpplicd to automobile radiator cores and - jofing seams 15/85% tin and lead 45/55% tin and lead 50/50% tin and lead | 20/80% tin and lead 24. Arc of the pitch circle through whit a tooth travels from the point of cont with the mating tooth to the pitch point agear. A. arc of recess B. arc of relief Bi indicates how many times a volume of material is heavier than an equal volume of water. A. specific gravity hi B. specific weight C. specific volume D, spec. density 32. The flux that should be provided in soldering electrical connection or commutator wires as it tends to corrode the connections. A, sal ammoniac B. stearin C. zine chloride D. acid fluxes 33. Bevel gears subjected to corrosion and lightly loaded are usually made of A. bronze B. all of these C. brass D. duralumin 34. A major component of cast steel. A. silicon B, manganese Giron D. chromium 35. The factor of safety generally applied in wire rope design starts-at 3-4 for standing rope application, 5-12 for operating rope and for hazard to. life and property application like foundry operation, A. higher values ‘B. 8-10 C. 7-10 D. 10-18 36, Split pulleys have their maximum speed limited to. of solid pulleys; A. 65 to 75% B. 55 to 60% C. 45 to 50% D. 80 to 90% “Day 42- EXAM [42-30042-4 | Day 42 - EXAM 37. When an external gear is meshed with an internal gear, the gears will rotate in: 4 A. same direction B. will not rotate C, opposite direction D. none of these 38, Taps are resharpened by grinding: A. flutes B. diameter . threads D. relief 39. Steel that has been deoxidized with ‘manganese: A, capped steel B. killed steel C. rimmed steel D. chrome steel 40. If the weight of 6 inches diameter | by 48 inches long SAE 1030 shafting is 496 kg, then what will be the weight of > chromium SAE 1416 of, same size? A. 306 lbs B. 430 Ibs C. 326 Ibs D. 465 Ibs 41. Main alloying element in High Speed. Stebl is: : £ A, chromium B. tungsten C. vanadium D. nickel 42. A type ‘of welding process wherein a mixture of aluminum powder and metal oxide powder is ignited by a-special powder in a crucible. A. resistance welding B. stud welding ©. thermit welding * _ Drplasma arc welding 43. In flywheel design, the normal factor of safety is: ’ A. 5to8 B. 10 to 13 C. 6 to 10 D.3toS 44, Hardened steel parts have! A. fine grains B. medium grains C. coarse grains D. none of these 16,500,000 psi. meter of the rod. Determine thé 45. A 90 inches long, shaft rotates: about one end at 12 rad/sec. It stare accelerates at 12 rad/sec2. How in-sec will the velocity of free end reach 150 m/sec. AQAT B. 4.47 C.3.77 D, 5.67 ), Compute the lineshaft diameter that insmit 40 kw at 1200 rpm. The ety factor is 10. 6.3 in 46. if the ultimate shear strength of steel (s 42,000 Ib/in®. The force to pull two 3-inches diameter hole in a 5/8 | steel plate is: A, 494,800 kg JB. 210,450 kg ©. 224,910 kg 1D. 490,900 kg . DAY 42 ~ ANSWER KEY 16.D 31.4 32. 33. 47. Anoil cylinder, closed at both ent contains oil-at a pressure of 200 fi ‘The inside diameter of the cylinder is inches. If-the yield point of the malerit is 38,000 psi and a safety factor of 4 used, the wall thickness should be: A.6mm B.8mm c.7mm D410 mm 4 2 3 4. 5 6 @ 8 8 4 1 1 DQBGOY>EPrOTD 48, Compute the circular piteh of a de having a 5 inches pitch diameter and ai teeth. foo A. 10mm B. 12mm C.44 mm D. 15mm 49. A round steel bar 12 inches long to withstand a dead load of 40,000 |b compression. The rod must not short 10,000 psi and modulus of elasticity to” more than 0.004 inch and have a fac Day 42 - Solution | 42 - Machine Desig DAY 42 - SOLUTION 41. In the SAE identification code of steel shafting the 3rd and 4th digits represents the content of: A. % manganese on the steel B. % carbon contents * C. % alloy elements D. % chromium in the steel 2. A moving truck skids to a stop 20 meters after the brakes are applied while traveling 90 kph. What is the acceleration in m/s*? > A166 B, -15.6 * C. 16.5 D, -16.5 V1 = 90 kph = 26 m/s V2= 0 Vi = Vi + 2aS 28)? + 2a(20) 15.625 mis? 3. The process of increasing the carbon content to the surface of steel by exposing it to hot carbonaceous material above the transformation temperature of 1650 to 1750 deg F. A. carbonitriding B. carburizing “ C. case hardening D. hardening 4. It isa general practice to use the following allowable stresses, 4000 psi for main-power transmitting shaft and 8500 psi for small, short, countershafts. For lineshaft carrying pulley it is, psi. A. 8500 B. 6000 * C, 7000 D. 6500 5, Steel that has been deoxidized with a strong deoxidizing agent such as silicon or aluminum in order to eliminate I ta a42-8 | Day 42 - Solution Power transmitted per screw = 6.09 HP per screw No. of setscrews _. total power transmitted power pervscrew , leo = 1,31 say 2 setscrews a: 09 29. The soldering material commonly applied to automobile radiator cores and roofing seams. - A. 15/85% tin and lead B. 45/55% tin and lead * CG, 50/50% tin and lead D. 20/80% tin and lead 30. Axially loaded rectangular groove in a hub and shaft: A, keyseat * B. flute C cotter pin set D. setscrew point 31. indicates how many times a volume of material is heavier than an equal volume of water. A. specific gravity * B. specific weight C. specific volume D. spec. density 32. The flux that should be provided in soldering electrical connection or commutator wires as it tends to corrode the connections. A. sal ammoniac 8. stearin C. zine chloride D. acid fluxes * 33. Bevel gears subjected to corrosion and lightly loaded are usually made of A. bronze B. all of these * C. brass D. duralumin 34. A major component of cast A. silicon B. manganese C. Iron * D. chromium 35. The factor of safety gene applied in wire rope design starts-at 4 for standing rope application, 5-12 and property application like found? operation. A. higher values * B. 8-10 C. 7-10 D. 10-18 36. Split pulleys have their maximuf speed limited to. ‘, pulleys: “A. 65 to 75% B..55 to 60% * €. 45 to 50% D, 80 to 90% 37. When an external gear is meal with an internal gear, the gears rotate in: . A. same direction * B. will not rotate C. opposite direction D, none of these 38. Taps are resharpened by grinding) A. flutes * B, diameter C. threads D, relief ' 39, Steel that has been deoxidized manganese: A. capped steel B. killed’steel C. rimmed steel * D. chrome steel 40. If the weight of 6 inches diamell by 48 inches long SAE 1030 shafting operating rope and for hazard to {ie bout one end at 12 rad/sec. It starts to Day 42- Solution | 42-9 Machine Design @ tien What will be the weight of ium SAE 1416 of, same size? A type of welding process wherein Mhixture of aluminum powder and dal oxide powder is ignited by. special powder in a crucible. Tesistance welding 4, Hardened steel parts have: fine grains * Medium grains i coarse grains hone of these | A 90 inches long, shaft rotates at = 12 radisec rw 150 = 2.286 (wa) W2 = 65-61 rad/sec ig elie t nove 65. 12 t t = 4.47 sec 46, If the ultimate shear strength of a steel is 42,000 Ib/in*. The force to punch two 3-inches diameter hole in a 5/8 inch steel plate is: A. 494,800 kg B. 210:450kg C, 224,910 kg * D, 490,900 kg Su (ridt) x 2 42,000(1r)(3)(0.625) x 2 F = 494,800.84 Ibs = 224,909.5 kg 47. An oil cylinder, closed at both ends, contains oil at a pressure of 200 psi. The inside diameter of the cylinder is 30 inches. If the yield point of the material is 38,000 psi and a safety factor of 4 is used, the wall thickness should be: A.6mm B.8mm* = c.7mm D. 10mm. 48. Compute the circular pitch of a gear having a 5 inches pitch diameter and 40 teeth. A, 10mm * B. 12mm C.11mm, D.15 mm DECPECUECD AAARIILAL Ond Colifiam bur LACS TADRHIA42-10 | Day 42 - Solution (5) T 40 aoe 49. A round steel bar 12 inches long is to withstand a dead load of 40,000 Ib in compression. The rod must not shorten more than 0.004 inch and have a factor of safety of at least 10. Assume the . ultimate strength of the material -to be 110,000 psi and modulus of elasticity to be, 15,500,000 psi. Determine the diameter of the rod. A. 2.14in B. 4.14 in ©. 3.14 in* D.5.14 in BL 40,000(12) ™ 1) (15,500,000) 0.004 = D=3.14in 50. Compute the lineshaft diameter that transmit 40 kw at 1200 rpm. The ultimate shear stress is 81.95 MPa and safety factor is 10. A.5.3 in B.33in C. 4.3in D, 2.3 in* P= 2nTN ; 40,000 = anrt| 1200 60 T = 3183N-m lor xD? 81.95x10° _ 1618.3). 10 «D> os D =0.058266 m = 2.3in = 0.3927 in = 9.97 mm’ DAY 43 - EXAM The center-to-center_ distance en sprockets should not- be less times the pitch. J A center distance between sprockets aqjuivalent to times pitch is onsidered maximum. Very long center istances result in catenary tension in cast iron } stainless steel Commonly used material for large rockets. especially in drives with large ); pig iron Preferred large sprocket material for vere service is: \ A cast steel boron , Calculate the rpm for machining a @st iron work piece 10 inches in diameter and the cutting speed is 100 C. 58.2 1 D. 38.2 ; 7. With an electric arc welding rate of 12 inches per minute, how long will it take to weld a 1/4 in thick plate by 4 ft long seam? A2min B. 4 min C.3 min D. 5 min 8. How long will it take to saw @ rectangular piece of steel plate size 1/2 x 4 x 8, if the length of cut is 4 ft? The power hacksaw makes 120 rpm and the feed per stroke is 0.008 in? A. 48 min B. S50 hr C. 0.83 hr D. 52 min 9. A machinery operation whereby done with the work accurately fastened has a reciprocating (forward and backward) motion and the tool head is stationary. A, shaping B. turning C, planning D. reaming 40, A mechanism which usually do the indexing In a machine tool: A. universal chuck B. dividing head C. slotter D. indexing 41. A machine shop- equipment that cart flatten horizontally, vertically or angular (A. shaper machine B. drill mad C. welding machine D. planer 42. What is the required base area of the foundation to support an engine with speed of 1800 rpm and weight of 5000 kg, Assume bearing capacity of soil a& 45.5 kPa. Usee = 0.11 .43-2| Day 43-EXAM A.6.1m 8. 8.1m C7 me D. 6.9m? 43.Foundation should be isolated from floor slabs or building footings: by at least mm around its perimeter to eliminate transmission of vibration. A. 15 B. 25 ¢. 20 D, 35 44. Foundations are preferably built of concrete in the proportion of 1:2:4. The machine should not be placed on the foundation until 7 days have elapsed or operated until another, days have passed. A. 14 B.S t C.9 D7 45. All heavy machinery shall be supported on solid foundations of sufficient mass and base area to prevent or minimize the transmission of: A. objectionable vibration to the building B. objectionable vibration, to the ocoupied space C. to maintain the supported machines elevation and alignment D. all of these 46. Foundation mass should be from. times the weight of the machinery it is supposed to, support. A.1to3 B. 5108 C.3to5 D.7 to 10 47. {f the unbalanced inertial forces produced by the machine can be calculated, a mass of weight equal to. times the forces should be used to dampen vibration A. 5 to 10 B, 15 to 20 49. The weight of the machine plus thé B5 ca Gare Day 43 -EXAM | 43-3 Machine Design C. 10 to 20 D. 20 to 30 “TA. 3.2 to 4.2 B. 6.2 to 7.2 48. For stability the total combined C. 4.210 5.2 engine driven equipment, and D. 1.2 to, 2.2 foundation center of gravity musi be kept ___ the foundation's top. A, Below B! bottom C. top. D. beside weight of the foundation should be distributed over a sufficient soil area which is large enough to cause & bearing stréss within the safe bearing. 5: jen the nuts are tightened, the length capacity of the soil with a factor of safety © of: bmbedded in concrete should be equal Hatleast___ times the bolt diameter. A2 20. Foundations should be isolated from) floor slabs or building footings by at least, around .its perimeter {@ eliminate transmission of vibration. A. 10mm B. 25mm C. 20 mm D. 35 mm For good firm soil, reinforced Nerete foundations for large engines use a jeaner mixture down to 21, Foundations are. preferably buill oF concrete in the proportion of. A. 1:3:5 22. Weight of reinforcing steel should fromm. of the weight of foundation A.12to1% B. 1/2 to 3% G.1102%) « D, 1to5% nd 23. No foundation bolts shall be {és than mm In diameter, A.10 B14 times the engine REPRESHER MANIIAL 2nd 30. For steam turbines, ft should be designed to support the machine load plus for impact, condenser load floor slabs and dead loads. A. 10% B. 40% C, 25% D. 50% 31. The act of cuffing out a piece of metal ( at a desired shape and size, A. broaching B. slitting GC. blanking D. dinking 32. A foot rule has how many 118 in? A. 96 B. 120 C. 48 " D, 108 83. Calculate the rpm for machining a cast iron work piece 6 inches in diameter, The lowest cutting speed for cast iron is 50 fpm. A. 35.3. B. 43.3 C.31.8 D. 53.3 34. To facilitate the milling (roughing) work of a cast steel material using a 1% in diameter cutter choose between the two available stock. Find the speed of » the cutter in rpm. High speed steel cutter with a cutting speed of 50 fpm Carbide -tipped cutter with a cutting ‘Speed of 200 fpm. A, 389 B. 509 ©, 572 D. 412 Edition bv JAS TORDILLO43-4| Day 43-EXAM 35. A concrete foundation should have steel bar reinforcements placed both vertically and horizontally to avoid’ thermal cracking. Weight of reinforcing steel bars should be at least: A. 4% to 4% of the weight of the foundation B. 6% of the weight of the foundation C. 3% to 3% of the weight of the » foundation D. 1/2% to 1% of the weight of the foundation 36. Avoid using in a fathe machine operation. A. wooden shoes 8B, measure ruler C. outside caliper D. safety gloves 37, Recommended best cutting angle of Gril for work on steel or cast iron Is _degrees. AAS B. 59 Cc, 63 DB. 50 38, How long will it take to saw a rectangular piece of aluminum plate 8 in wide and 1 1/2 in thick if the length of the cut is 8 in, the power hacksaw makes 120 revimin and the average feed per stroke is 0.0060 in ? A, 13.11 min 8. 14.01 min G. 14.44 min s D, 12.03 min 39. How long will it take to mill a 3/4" by 2" long keyway ina 3" diameter shatting with a 24 tooth cutter turing at 100 rpm and 0.005 feed per tooth? A. 0.136 min B. 0.165 min C. 0.196 min B. 0,106 min 40. With an electric are welding 48 in/min, how long will it tak@ 16 4/2 in thick plate by 3 fllong sean oa A. 3 min B. 4.5 min CG. 2min D. 4 min d railings shall be at least mm from the upper surface 41, As a general requirement, rooms Shall be at least is height from floor to ce! A. 1000) _B. 3000 GC. 1500 D, 3600 Standard railings shall have posts jore than apart and an wmediate rail halfway between top 42. As a requirement, the maxifmll number of persons working or will & working shall not exceed, pert ‘A\l railings shall be of sound material per 12 cu meter. » from defects and all sharp corners Alone be rounded and smoothed. aed joards shall be at least mn CAtwo D. four 43. Floor openings into which persal cannot accidentally walk on account of fixed machinery, equipment or wall shall be guarded by covers. secure held in place and leaving no open more than in width ol toeboards on all exposed sides. A. 15mm B. 25mm CG. 20mm D. 50mm All stairs, platforms, and landings ll be of sufficient strength to sustain fely a live load of not less than 500 kg a factor of safety of 44, All wall openings shall be solitll enclosed or guarded by fixed or rolll parrier rails, picket fences half doors, equivalent barriers, capable withstanding a load or at leas' applied in any direction except vertical upward at any point on the top rail. A. 100 B.150 . C, 130 D. 210 | Catwalks used for filling of tanks, 18 oF for olling may have the railing on B side omitted, if necessary subject to hazard of failing being reduced by Day 43 - EXAM | 43-5 Machine Design the use of runways not less than in width, A. 340 mm B. 670 mm CG. 560 mm D. 750 mm AY 43 — ANSWER KEY 18.C 31, C48.B 17G 82.A47.B 18.8... 93.C48.B 19.8 $4, B49. 20.8 2.8 R 8 > Y |. B . B A A A o .B 3. C Cc B A NSSEB O>rom00a0 0. 4 2 3.1 4. al com> 2nn S88