Don Rajendran

Mobile No. +973-9 253101

Phone (res.) + 973-825b34
E- mail: donra•er•dran hotrnaii.co m

Objective: Faithful use of my ability and experience to profit.

Experience Hiqhliahts:

a Aluminium alloy production and quality assurance for aluminium castings

by pressure, low pressure and gravity.
o Mould design and manufacture for aluminium castings in pressure, low
pressure and gravity castings. (Liquid aluminium flow analysis for
castings — casting techniques training at Buhler, Uzwil, Switzerland)
o Production and quality assurance of Secondary alloys and the
manufacture of sacrificial anodes.
a Hands-on experience in the Maintenance of hydraulic machines
o Injection moulding of plastic parts- Bakelite.
a Design and manufacture of Productivity Improving tools, and fixtures for

Work Experience: 16 years

• In Bahrain:4 years
In• India: 28/12/1962
12 years
Birth: Nationality: Passport No.: DrivingIndian
License: CPR NO.
Address-
A6232555- VALID — 2008 VALID -2006
621222992 VALID - 06/02/2005
Flat No.1, Bldg. 210, Road 3605, Area 336, Adliya. Bahrain Phone 00973 825634 Mobile: 925
C- 14 Ramyanagari, Bibwewadi, Pune 411037,
Maharashtra, India, Phone 009120-4214454.

Permanent Address -

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 Experience Summary

1999 — (till date) 2003 BRAMCO W.L.L. Bahrain

1999- 2003 (present) Works — Manager

• Implemented plant systems in the control and monitoring of Inward

material effecting more realistic melting recovery data.

• Implemented improved melting practices effecting metal cleanliness.

• Recommended, melting aluminium scrap using Side Well reverberatory

furnace using the vortex well and metal circulating pump in order to
improve the metal recoveries in melting light aluminium scrap.

• Designed and established aluminium scrap recycling plant achieving high

recoveries for light gauge aluminium.

• Actively involved in representing the company in the ALUMEX exhibition,

Dubai.

• Successfully initiated and established pressure die cast casting plant, with
550t press equipped with auto ladle, auto extractor, Regloplas die heating
and cooling unit and Fondarex vacuum system.

• Successfully initiated and established production of the Injection Moulding

plant producing bakelite handles for cookware.

• Successfully installed a Cookware glass lid manufacturing plant.

 Exoerience Summary

1999 - 1986 Jaya Hind Industries L.T.D. Pune, India

1999 — 1995 Dv.PIanager (0.é.-Die castinqJ

• Alloy composition using spark analysis, hydrogen gas content control, and
microstructure grain analysis.
• Audit training for EMS according to EN14000 for aluminium foundries.
Greenhouse content and emisz:ion inspections.
• Established product quality assurance using process control (die casting
machine parameters monitor and control of shot characteristics).
• Designed NDT testing fixtures for pressure tightness in cylinder head and
block castings, car A/C component castings, fuel pump casting and other
castings requiring pressure tightness.
• Designed quick Dimension control fixtures for critical dimensions monitor
and control for pressure die-castings.
• Process audit training in ISO9(I00, QS9000 and VDA6.1/6.3 quality
management systems.

1995- 1993 Asst. Manager (Production- Die Casting)

• Reduced micro porosity in fu‹•l injection pump housing, car a/c
component castings by developing squeeze casting dies.
• Increased production using r‹•duced cycle time mechanizing and
automating processes.
• Introduced KAIZEN improvement techniques.
• Designed and established foolproof Preventive die maintenance system.

1993- 1991 Sr. Engineer (Production Engineering- Die castings

• Developing new dies of automobile components for Mercedes Benz, Tata,
MUL and Indian vehicles.
• Die cast electrical component manufacture- junction boxes, covers.
• Training in- Die casc?ng gating Tech. and' die #es?gn
Pzacesspanamefer seft?ng and cootzo/from Buhler Ltd. Uzwil,
Switzerland.

1991- 1989 Asst. Engineer (Production -Die Casting)

• Ample shop floor experience in high-pressure die-casting and low-
pressure die-casting.
• Worked with IDRA, Buhler, and Cast master machines ranging from 1780
tons to 50 tons.

1989- 1987 3r. Enqineer (Production Die Castinq}

• Production shop floor experience.
• Machine maintenance
• Die maintenance

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 QUALIFICATIONS

1986 Production TechnologyFirst Class.

Board of Technical Examinations, Govt. of Maharashtra, India.
Professional training
Die Casting die and gating design.
Process set — up and dies development.
Programming for CNC die casting machines. Buhler Ltd. Uzwil Switzerland
ISO 9000 Lead Auditor training, IRCA, U.K.
Plercedes Benz VDA 6.1 system and 6.3 process audit training.
Computer proficiency-
Certificate course in Information Tech.CXC Ltd., India.
AutoCAD (R14)Autodesk Training Center, India.

Language Proficiency
Business English Certificate Level - 3
University of Cambridge (International examinations)
Level —1 French Alliance de Francaise