朝阳市宏晟机械制造有限公司 Chaoyang Hongsheng Machine Building Co.

, Ltd -1-

PPC64-5 布袋除尘器电气控制柜使用说明

PPC64-5 MANUAL OF CONTROL CABINET FOR BAG FILTER

1. 控制设备功能 Function
控制柜具有对除尘器本体的各电磁阀，卸灰电机的控制。对喷吹系统进行程序喷吹动作。
The control cabinet can control each solenoid valve and the ash-unloading motor of
the bag filter. The air-jet system is programmed in it.
2. 使用环境条件 Ambient conditions
工作电源：三相四线制 AC380V/220V 50 Hz
Working power supply: Three-phase four-wire system AC380V/220V 50 Hz
电磁阀电源：DC24V
Power supply for solenoid valves: DC24V
环境温度：-20℃～45℃，相对湿度小于 90％(25℃时)
Ambient temperature: -20℃~ 45℃, relative humidity ≤ 90% at 25℃
无振动、无腐蚀性气体、无爆炸的环境；
In an environment without vibration, corrosive gas and explosion
海拔高度≤2500米；
Altitude ≤ 2500 m
3. 安装 Installation
3.1 电控柜应安装在防雨的位置，具体位置由用户自行决定，箱体要固定。
The control cabinet should be installed in a rainproof position. The specific position is
determined by the user, and the cabinet should be fixed.
3.2 引入电源进线分别接到 断路器+N端子上，联接牢固，接地线PE不能与零线N联接在一起，
一定要分开联接。
The incoming line of the power supply should be firmly connected to the “+ N” terminal
of the circuit breaker respectively. The ground wire “PE” and the zero line “N” must be
separated.
3.3 电动机的接线：U1、V1、W1……U2、V2、W2、控制柜接线端子排号码应一一对应电机联接，
 朝阳市宏晟机械制造有限公司 Chaoyang Hongsheng Machine Building Co., Ltd -2-

联接牢固，联接电动机的电缆应能足够承受其相应的电流。
Motor wiring: U1, V1, W1 and U2, V2, W2, control cabinet terminal block numbers
should be firmly connected to the corresponding motor. The cables which are
connected with the motors should be able to withstand the corresponding current.
3.4 电磁阀的接线：控制柜接线盒上的端子排号码应一一对除尘器顶部电磁阀联接，（见电
气原理图）联接牢固，线路联接完成，均应仔细核对。
Wire-connection of solenoid valve: the terminal block number in the junction box of the
control cabinet should be firmly connected with the corresponding solenoid valve at
the top of the bag filter (refer to electrical schematic diagram) and the circuit should be
carefully checked, after the connection is completed.
4．投运前的准备 Preparation before put into operation
4.1 按电动机铭牌参数检查并校定电机控制回路热过载继电器的整定值。
Check and calibrate the setting value of thermal overload relay of motor control circuit
according to the parameters on the motor nameplate.
4.2 合上小型断路器，启动按钮，检查电动机的旋向是否和标记一致，若方向相反，则任意
交换两相电机电源，直至方向完全正确。
Close the miniature circuit breaker and press the start-up button to check whether the
rotation direction of the motor is consistent with the mark. If the direction is opposite,
exchange the power supply of two-phase motor arbitrarily until the direction is
completely correct.
5. 装置操作 Device operation
5.1 控制柜具有就地、远程控制方式。就地控制方式对卸灰电机与喷吹系统的启动与停止。
The control cabinet has local and remote control mode. The local control mode is used
to start and stop the ash unloading motor and air-jet system.
5.2 就地控制：将喷吹SA开关置于“就地”档位清灰系统运行，位于除尘器顶部对应1#气缸
关闭，截断对应仓室的气流，等待5秒后喷吹电磁阀喷吹，清除滤袋外部的物料。喷吹完毕等
待5秒，（以达到物料沉降到灰斗）1#气缸打开，间隔10秒，2#气缸关闭，延时5秒喷吹阀输
出脉冲并打开2#气缸，依次完成所有仓室的清灰过程后延时100秒后再进行第二轮的清灰过
程。
Local control: set the air-jet “SA” switch at the "local" position and put the ash cleaning
 朝阳市宏晟机械制造有限公司 Chaoyang Hongsheng Machine Building Co., Ltd -3-

system into operation. The 1# cylinder at the top of the bag filter is closed to cut off the
air flow in the corresponding chamber. After 5 seconds, the solenoid valves is opened
and air is injected to remove the materials outside the filter bag. Wait for 5 seconds
after the completion of the air-jet, (to settle ash to the ash hopper) open the 1#
cylinder. After 10 seconds, close the 2# cylinder. With a delay of 5 seconds, the air-jet
valve outputs pulse and the 2# cylinder is opened. After completing the ash cleaning
process of all chambers in turn, the second round of ash cleaning process can be
carried out with a delay of 100 seconds.
卸灰电机就地控制，将“1#卸灰”“2#卸灰”旋钮置于“就地”档位，电机运行，置
“停止”档位停止电机的运行。
The ash unloading motor is controlled locally, and the "1# ash-unloading" and "2# ash-
unloading" knobs are set to the "local" position, and the motor is running. Set the
"stop" position to stop the motor.
5.3 远程程控：将“喷吹”旋钮置“远程”档位，将“1#卸灰”“2#卸灰”旋钮置于“远
程”档位时控制柜内端子排101和102闭合，对远程控制系统发出远程备妥信号，远程控制设
备的无源接点对喷吹，1#卸灰，2#卸灰的启动和停止控制。如电机出现故障105，106端子输
出故障信号。
Remote program control: set the "air-jet" knob to the "remote" position, and set the "1#
ash-unloading" and "2# ash-unloading" knobs to the "remote" position, the terminal
blocks 101 and 102 in the control cabinet are closed, and the remote ready signal is
sent to the remote control system. The dry contact of the remote control equipment
controls the start and stop of the air-jet, 1# ash-unloading and 2# ash-unloading. In
case of motor failure, the terminals of 105 and 106 outputs “failure” signal.
6 控制柜的维护和检查
Maintenance and inspection
6.1 日常检查
Routine inspection
6.1.1 安装环境是否合适：环境温度、湿度、灰尘、污垢等等；
Whether the installation conditions is suitable: ambient temperature, humidity, dust,
dirt, etc
 朝阳市宏晟机械制造有限公司 Chaoyang Hongsheng Machine Building Co., Ltd -4-

6.1.2 是否有异常振动和噪声；
Whether there is any abnormal vibration or noise.
6.1.3 在运行中用万用表测量输入电压。
Measure the input voltage with a multimeter during operation
6.2 定期检查，周期为半年
Periodic inspection of half year
6.2.1 各元件接线端子：这些部位由于振动,温度的变化等造成松动,检查它们是否可靠拧紧,
并且必要时重新拧紧；
Wiring terminals of various components: these parts can be loose due to vibration and
temperature changes. Check whether they are reliably tightened and retighten them if
necessary;
6.2.2 导体和绝缘物质:检查是否被腐蚀和损坏；
Conductors and insulation: check for corrosion or damage
6.2.3 测量绝缘电阻
Measure the insulation resistance

中国 辽宁
Liaoning Province, P.R. China
朝阳市宏晟机械制造有限公司
Chaoyang Hongsheng Machine Building Co., Ltd
联系电话 (Tel.)： 0421-5950000
 朝阳市宏晟机械制造有限公司 Chaoyang Hongsheng Machine Building Co., Ltd -5-

附件 ANNEX:

PROFIBUS-DP 通讯字节参数表 COMMUNICATION BIT PARAMETER TABLE

清灰程序启动
Bit0
控制字节 Start the ash cleaning process
引风机启动
Control bit Bit1 Start the ID fan.
卸灰电机启动
VB0 Bit2 Start the unloading motor.
对控制柜的命令 PROFIBUS-DP 通讯指示
Bit3
PROFIBUS-DP communication indication
Command to the control cabinet 空
Bit4--7 Spare
清灰程序已运行
Bit0 The ash cleaning process is running.
引风机已运行
Bit1
状态字节 The ID fan is running.
卸灰电机已运行
Status bit Bit2 The unloading motor is running.
引风机故障
VB10 Bit3 The ID fan failure.
控制柜运行状态 卸灰电机故障
Bit4 The ash-unloading motor failure.
Running state of the control cabinet PROFIBUS-DP 通讯备妥
Bit5
PROFIBUS-DP communication ready
空
Bit6--7 Spare
1#提升阀运行状态
Bit0
Running state of the 1# lift valve
2#提升阀运行状态
Bit1
Running state of the 2# lift valve
状态字节 3#提升阀运行状态
Bit2
Running state of the 3# lift valve
Status bit 4#提升阀运行状态
Bit3
VB11 Running state of the 4# lift valve
5#提升阀运行状态（CPF32-5）
控制柜的提升阀运行状态 Bit4
Running state of the 5# lift valve
喷吹阀喷吹状态
Running state of the lift valves Bit5 Status of injection valve
空
Bit6--7 Spare