13F FUEL SUPPLY 1996 – General Information/Sealant

GENERAL INFORMATION MAIN

(1) The fuel tank is located under the floor of the (3) A plastic fuel tank has been adopted to reduce
rear seats to provide increased safety and a weight, and improve anti-corrossion effective-
wider luggage space. ness. Group
(2) A fuel cut-off valve has been adopted to prevent 13
fuel from leaking out in the event of a collision.

SEALANT 13F
1996
Item Specified sealant

Plug and floor pan 3M 8513 Grommeted windshield sealer (Black)

 13F FUEL SUPPLY 1996 – Fuel Tank

FUEL TANK MAIN

REMOVAL AND INSTALLATION

Pre-removal Operation Post-installation Operation
Group
(1) Draining Fuel (1) Refilling Fuel. 13
(2) Reduce the Inner Pressure of Fuel Line and Hose <MPI> (2) Checking for Fuel Leaks

<Variable-venturi carburettor> 13F

1996

4 14 1
2
5 16
3

15

<Vehicles for General

Export>

10 12
<Vehicles for GCC> 11 9
10
9
4

17 7
13
8

Removal steps 9. Vapour hose

1. Fuel filler cap 10. Two-way valve
2. Packing 11. Vapour hose <Vehicles for GCC>
3. Fuel filler neck assembly 12. Breather case <Vehicles for Gener-
4. Hose connection al Export>
D Rear seat cushion 13. Fuel cut-off valve
5. Harness connector 14. Return hose
6. Fuel tank 15. Main hose
7. Filler hose 16. Fuel pipe assembly
8. Leveling hose 17. Fuel gauge unit assembly
 13F FUEL SUPPLY 1996 – Fuel Tank

<MPI> MAIN
1

2 Group
13
7 3
4 13F
15 1996

12
11
6 13

9
14
16
10

Removal steps
1. Fuel filler cap 9. Filler hose
2. Packing 10. Leveling hose
3. Fuel filler neck assembly 11. Vapour hose
4. Return hose 12. TwoĆway valve
5. High-pressure fuel hose 13. Vapour hose
6. Hose connection 14. Fuel cut-off valve
D Rear seat cushion 15. Fuel pump
7. Harness connector 16. Fuel gauge unit assembly
8. Fuel tank
 13F FUEL SUPPLY 1996 – Fuel Tank

INSPECTION MAIN
FUEL CUT-OFF VALVE CHECK
If the sound of the float valve moving (knocking sound) can
be heard when the valve assembly is gently shaken up and Group
down, then the valve is okay. 13

13F
1996

FUEL GAUGE UNIT CHECK

Refer – Combination Meter.

FUEL FILTER REPLACEMENT

<Variable-venturi carburettor>
1. Remove the fuel tank cap. Depressurize the fuel tank.
2. Remove the fuel filter from the filter clamp.
3. Disconnect the fuel hose and fuel filter and remove the
fuel filter.
Caution
Cover with rags to prevent fuel from splashing out.
4. Install the fuel filter and start the engine. Check for fuel
leaks.
<MPI>
1. Bleed the residual pressure from inside the fuel line.
(Refer – OnĆvehicle Service.)
Fuel filter 2. Remove the air intake hose and canister.
3. Hold the fuel filter with a spanner and remove the eye
bolt. Then remove the high-pressure hose.
Caution
As there will be some pressure remaining in the fuel
pipe line, cover it with a rag to prevent fuel from
spraying out.
 13F FUEL SUPPLY 1996 – Fuel Tank

29 Nm Eye bolt 4. Hold the fuel filter with a spanner and loosen the flare MAIN
nut. Then disconnect the main pipe connection.
High-pressure Gasket 5. Remove the fuel filter.
hose
6. When installing the fuel filter, use a new gasket, and
Spanner tighten the flare nut of the high-pressure hose and the Group
holding
main pipe to the specified torque. 13
section
7. After installation, check that there are no fuel leaks.
37 Nm (1) Apply battery voltage to the fuel pump drive terminal
to operate the fuel pump. (Refer – OnĆvehicle Service.) 13F
Main pipe Flare nut (2) Check for leaks when fuel pressure is applied. 1996

FUEL GAUGE UNIT REPLACEMENT

1. Remove the rear seat cushion.
2. Remove the plug.

Plug

3. Disconnect the fuel gauge unit connector and remove

the fuel gauge unit.

4. Apply the specified sealant to the contact surfaces of

the plug and the floor pan, and install the plug.
Specified sealant:
3M 8513 Grommeted Windshield Sealer (Black)
5. Install the rear seat cushion