Hattersley Variable Flow Mena v1 0817

HEATING
VENTILATION
AIR CON
WATER
Variable Flow Guide

E N E RGY SAV IN GS M A D E SIM PL E
FUTURE VALVE TECHNOLOGY

Case Study | Building Services
THE ARCADIA
PREPARATORY
SCHOOL, DUBAI, UAE
Located in the Jumeirah Village Triangle, the British-
curriculum primary school opened its doors to students in
August 2016. The Arcadia Preparatory School (Arcadia), one
of the finest British curriculum schools in the UAE, has been
awarded the LEED (Leadership in Energy and Environmental
Design) Certification for New Construction and Major
Renovations by the U.S. Green Building Council (USGBC).
Arcadia worked closely with all principal manufacturers to

earn the LEED distinction after fulfilling all the requisites
outlined by the rating system. It successfully implemented
measurable strategies and solutions aimed at achieving
higher building performance in regards to: sustainable site
development, water savings, energy efficiency, materials
selection and indoor environmental quality. Hattersley
Valves were chosen by the MEP contractor to supply Chilled
Water and Potable Water valves because of the quality,
reliability and general offering of stocks from their Exclusive
Channel Partner Leminar Air Conditioning. The reputation
of the Hattersley Valve range provided the MEP contractor
with the knowledge that he will be using the best valve for
this prestigious project. With the complete range of WRAS
approvals Hattersley hold the valves for this project was
supplied all from one manufacturer.
Navin Valrani, CEO of the school, said “From the outset, we

knew LEED was something to aspire for and work towards.
As the foremost program for the design, construction and
operation of green buildings, we hold this certification in high
esteem,” he added.
The Arcadia Preparatory School is the only primary school in

the UAE to be LEED-certified. Most recently, the school has
also been shortlisted for the MENA Green Building Awards in
the Green Building – School category.
A purpose built school spread across 156,000 square

feet, Arcadia boasts premium facilities such as a learners’
swimming pool, an indoor multi-purpose sports hall, state-
of-the-art science laboratories, fully-equipped art and music
rooms and a library that provides a reading environment
conducive to learning.
LOCATION
Dubai
MEP CONSULTANTS
GAJ Consultants
MEP CONTRACTOR
AL Shirawi MEP
SPECIFICATION
A full range of Hattersley Valves used on
Chilled Water Systems including isolation,
Strainer, Check Valve and balancing valves
and a full range of WRAS approved valves for
the Plumbing System
TECHNICAL HELPLINE: +971 (0)4 816 5800

1
E: MENA-techenquiries@hattersley.com W: www.hattersley.com
Contents
0.1 INTRODUCTION
4. Our Heritage
6. Brands and Solutions
8. About Us
10. Building Services Brands
14. Hattersley International Locations
0.2 OUR VALVES
16. Variable Flow: A Balancing Act

34. Pressure Independent Control Valves
58. Hook-Up
84. Differential Pressure Control Valve
100. Motorised Butterfly Valves
130. MultiComm
0.3 CASE STUDIES
01. The Arcadia Preparatory School, Dubai, UAE

32. Tiara Towers
82. Burj Al Arab Island Extension
94. The Gulf Hotel, Bahrain
110. Wheelock Tower, Shanghai
136. Terminal 5 Heathrow Airport, London

2
3
About Hattersley
The origins of Hattersley date to 1897,
when 20 year-old Richard Hattersley
started a small tool-making business
in Halifax. In the early 1900s he
relocated to Ormskirk, and in 1910 he
joined with three other engineering
companies, including Newman Hender
& Co. of Woodchester, to form United
Brassfounders & Engineers.
By 1937 Hattersley & Newman Hender both enjoyed
Richard Hattersley worldwide sales, with Hattersley exporting to some 73
countries. During the Second World War both companies
entered war production, making fuses for armaments,
brass rods for munitions factories and, of course, special
valves for military purposes. In 2004, Crane Limited
purchased the Hattersley valve brand and business from
Hattersley Newman Hender Limited, a subsidiary of
Tomkins plc.
Hattersley can supply a skillfully

engineered solution for every application.
Flagship products include a full range of
commissioning valves suitable for constant
and variable flow systems.

4
Quality Assurance Future
Rigid quality control and inspection at all Today, the Hattersley brand is synonymous
stages of manufacture ensure that Hattersley with quality, reliability and service to the
products are suitable for their intended very highest standards, and has industry
application and will give reliable service. Every experience in many market sectors including
valve is individually tested in accordance with heating and ventilation, chemicals, textiles,
the relevant product standard. drugs, waste treatment and power generation.
Hattersley is an approved manufacturer under Hattersley can supply a skilfully engineered

various quality schemes, including the British solution for every application. Flagship
Standard Institution (BSI) Kitemark, and is products include a full range of commissioning
ISO9001: 2008 accredited. In addition, the valves suitable for constant and variable flow
company has been approved and/or listed by systems.
third party organisations including the United
Kingdom Water Regulations Advisory Scheme.

5
Brands
You Know
Hattersley has leading brands serving the
building services, water and gas markets.
These brands are NABIC, Brownall, Rhodes,
Wade, IAT, WASK, Sperryn, Viking Johnson,
PosiFlex and Helden.
Technology
You Want
Hattersley designs, manufactures and sells
a range of gate, globe, check, ball, butterfly,
balancing and pressure control valves and
manifold systems, in a range of materials
including cast steel, iron, bronze, brass and DZR.
Hattersley Testing Lab, Ipswich UK

6
For more than 120 years, Hattersley
has manufactured a range of valves for
the Building Services industry, and is
developing a range of next generation
balancing solutions.
Solutions
You Need
Hattersley provides solutions for balancing and
controlling water systems in commercial buildings,
connecting the same or disparate pipe materials
for water distribution, as well as supplying fittings
and equipment for the safe transmission, control
and connection of gas.

7
Our People
Through the ‘Hattersley University’ programme,
intellectual capital is identified and developed
to achieve goals that benefit the individual and
the organisation. Opportunities exist throughout
the Hattersley for personal and professional
development.
We believe that good people make good things

happen.
Our Processes
Operational Excellence is the Hattersley Business
System that is the cornerstone of all our activities.
It ensures that each of our business units follows
a systematic approach using a variety of tools to
generate profitable growth; by eliminating waste,
reducing variability and focusing on customer needs.
• Lean manufacturing
• Kaizen projects to improve all processes
• Strategic selling, planning, and supply chain
management
• Six Sigma tools to measure, map, and reduce
variability.
Standard processes are in place throughout our value

streams to improve our keys metrics: safety, quality,
delivery, lead-time and cost to drive growth and
increase shareholder value.

8
9
Sister Brands
Sister Brands
Today, Hattersley is a leading
brand of Crane Building
Services & Utilities, and is joined
by an array of complementary
building services brands,
including:
One of the UK’s leading suppliers of gunmetal

safety valves, NABIC has long been recognised as
the industry standard for commercial and industrial
hot water applications. In fact, NABIC valves are
ideal for hot water supply, heating, pump relief,
bypass relief, outside installation and for use with
different gases and liquids.
The Brownall range of automatic air eliminators

cover low, medium and high pressure applications
and are suitable for use with water, aviation fuel,
diesel and light oils. The range is complemented
by three-way vent valves, offering efficient
performance and reliable service combined with
potential savings in time and cost by simplifying
the venting system for single/ multi boiler or
calorifier installations.

10
An extensive range of low and medium
pressure, brass compression fittings, valves and
accessories. The range also covers SISTEM-P
and compact push-in fittings, nickel-plated
BSP fittings, silencers, safety relief valves for
compressed air, nylon and copper tubing.
Rhodes is a market leader in the design and

manufacture of sight flow indicator equipment,
having produced indicators since 1951. Rhodes
sight flow indicators can be found in process,
petrochemical and pharmaceutical plants all
over the world.
IAT Ingolstadt Armaturen is a brand of

specialised water safety valves which were
originally developed in Ingolstadt, Germany in
the 1960s for the prevention of contamination
of potable water by industrial, commercial
or domestic activities. These products are
now approved to BS EN 1717, a water safety
standard which became a UK regulation in
January 2002.

11
Sister Brands
Viking Johnson is a world leader in the

manufacture and supply of couplings, flange
adaptors, pipe repair and jointing solutions
for the international water, wastewater, gas
and industrial markets. Products are suitable
for dedicated and wide tolerance application
ranging from 15mm to 5,000mm in diameter,
and can be used to connect or repair many
types of pipe material.
Specialist joints include both shouldered
and carlton joints. The unique mechanical
characteristics of shouldered joints offer
speed and ease of installation along with
proven reliability. The carlton pipe joint is
installed in many UK coal pits and used
on methane drainage, compressed air
and some water services.
PosiFlex expansion joints provide relief for

piping system stress caused by thermal and
mechanical vibration and/or movement, and can
also be utilised to overcome problems of noise.
These flexible connectors are fabricated from
a wide range of rubber compounds, open or
filled, single or multiple arch and are designed
to accommodate the needs of individual pipe
systems conveying materials as diverse as fluids,
foodstuffs, chemicals or crude oil.

12
Sperryn is a leading supplier of meter installation
kits and emergency control valves for domestic,
commercial and industrial applications. Using the
latest design facilities and technologies, Sperryn
regulators offer increased capacity, accuracy and
lower pressure drops.
Where applicable, fittings and control valves
comply with the requirements of the relevant
British Gas Engineering Standards.
Market leader in the supply of specialist

mains and service fittings, along with pipeline
equipment of the highest quality, WASK is
renowned in the global gas distribution market.
WASK Teeset and bagging-off equipment has
become a standard in the UK gas industry and in
many markets overseas.
Latest additions to the range include a unique
riser and lateral modular system, which allows
PE pipework to supply gas into single or multiple
occupancy dwellings.
WASK has a reputation as a leader in producing
innovative and safe gas control valves.

13
Hattersley International Locations
UNITED KINGDOM
Ipswich Hitchin Northampton
(Headquarters) (Manufacturing) (Distribution Centre)
46-48 Epsilon Terrace 46-48 Wilbury Way Lower Farm Road

PO BOX 719 Hitchin Moulton Park Industrial
Ipswich Hertfordshire Estate - Northampton
IP1 9DU SG4 0UD NN3 6XF
UK UK UK
Tel: +44 1473 277 400 Tel: +44 1462 443 322 Tel: +44 1604 817 860

14
Headquarters
Manufacturing
Distribution Centre
Sales Office
INTERNATIONAL
Dubai Dubai Suzhou Ningjin
(Distribution Centre) (Corporate Office) (Manufacturing) (Manufacturing)
Jebel Ali Free Zone Building 4, Office 901 Suzhou Ltd. 8 Youyi Street
South Zone 2 The Galleries 1 Runsheng Road Ningjin
PO BOX 17415 PO BOX 17415 Shengpu Sip 00863195856825
Dubai Downtown Jebel Ali Jiangsu Province China
UAE Dubai 215126 Suzhou Hebei
Tel: +971 880 9989 UAE China Tel: +86 319 5802730
Tel: +971 4 816 5800 Tel: +86 5126 28615 0088

15
FAKEEH ACADEMIC LOCATION

MEDICAL CENTRE Dubai
This joint venture project is being touted as the MEP CONTRACTOR

region’s first smart hospital, in the UAE. The 2nd
build phase will be include a hi-tech medical Studio Alperia
university.
The scope of works includes the construction of MEP CONSULTANT

a 150-bed smart hospital and the installation of
the medical equipment and the loose furniture. Habtoor Leighton Group
The company said in its statement, “The aim is
to produce leading-edge research and treatment
facilities with the construction of the Fakeeh
SPECIFICATION
Academic Medical Centre”. A range of Hattersley valves
The new facility comprises five centres of
excellence that specialise in diabetes and
endocrinology, muscles, bones and joints,
emergency medicine, pulmonary medicine and
cardiology. It will offer robotic surgery and feature
an automated medication dispensing system,
All the construction works will be performed in

order to permit the building to achieve the LEED
Silver Certificate.
Hattersley valves were selected as the brand to

be used because of their extensive and reliable
range of products that they have to offer. Using
the correct valve for the correct application was
key to delivering this project on time and with
the extensive stock held at their Distribution
Centre, Hattersley was able to meet the delivery
requirements on time for the MEP contractor.

16
17
Variable Flow:
A Balancing Act

18
19
Variable Flow: A Balancing Act
Why Dynamic
The Importance of a Balancing?
Balanced System? The water flowing around any cooling or heating
water system is essentially lazy. It will always
take the path of least resistance, leaving you
Balancing valves are essential for any fully with overflow closest to the pump and underflow
functioning cooling or heating water distribution furthest away from the pump.
system, incorporating chillers or boilers. When
Dynamic balancing valves force the water to
applied to the terminal, distributing and main
flow evenly to all areas at design flow rate. In a
lines, balance valves regulate the flow rate
constant volume system, a constant volume of
to meet design requirements. An accurately
water is pumped around a system utilising three
balanced system provides the desired flow
or four port valves, and diverted back to the
distribution through a building, saves energy and
plantroom if not required.
cost, and is trouble-free to operate and maintain.
In short, it is the key to providing a comfortable
indoor climate, or a steady supply of hot and cold
water.
Hattersley Future Flow range includes a variety
of dynamic balancing valves that use the latest
technology to maintain the required design flow
rate. In contrast to static balancing valves they
are pressure independent so that flow rates
remain constant, irrespective of any pressure
changes within the system.
Water is lazy and will take the shortest route!

• Nearest to the terminal = overflow
• Furthest to the terminal = underflow
Balancing forces design flow rates to all areas

20
Variable Flow vs Inherently Very Stable
Constant Flow Constant

pressure
drops in
The Past: Constant Flow Systems distribution
pipework
Until recently, constant flow systems were Constant
standard in heating, ventilation and air- pressure
drops in
conditioning (HVAC) systems. Constant flow circuits at
uses a straightforward and simple design that part load
can be applied to a broad range of projects. This

involves the use of a fixed-speed pump that is set
to the maximum load of the system. In addition,
double-regulating balancing valves are manually Constant pump head Control valves Constant control
easy to size valve authority
set to regulate the impact of pressure changes with constant
across the system. authority valve
Although the capital costs of installing a

constant flow system are relatively low, the
manual balancing required is time consuming,
complicated, laborious and system is inefficient. Why do we need Dynamic
This results in higher running costs and Balancing – Constant Volume?
subsequently resulting in higher CO2 emissions. Constant amount of water pumped around a
Since most air-conditioning and water distribution system controlled by three or four port control
systems only reach peak load for limited periods, valves and would be;
energy is wasted by continually running the
pumps at a fixed speed.
• Through terminal
• Split between terminal and by-pass
• Diverted back if not required

21
The DPCVs maintain constant differential

pressure across a sub branch. This protects
upstream or downstream control valves
THE PRESENT AND FUTURE: depending whether installed on the flow or
DYNAMIC BALANCING return, from the effects of both high pressure and
pressure variations, which can be caused by the
Since 2000, there has been a marked rise in movement of control valves in other branches.
variable flow systems that use dynamic balancing
in HVAC design. Why? Because they are In systems with 2-Port Control Valves which
significantly more energy efficient than constant regulate volume, Hattersley DPCVs regulate
flow systems. differential pressure. Once a sub circuit has been
commissioned, Hattersley DPCV protects the flow
This favoured method for heating and cooling and balance from being affected by other sub
systems uses inverter-driven pumps that operate circuits; this is referred to as a semi-automatic
at variable speeds to match the load. Double method of balancing the system.
regulating, 2-Port motorised control valves are
typically used to control flow to terminal fan coil Fully automatic balancing can be used in both
units; in heating-only systems, a thermostatic variable and constant flow systems to enhance
radiator valve (TRV) is used to regulate flow the performance of any HVAC system and save
to radiators. energy. As well as removing common problems
caused by high and excessive system pressure
In response to the global trend for variable flow – such as noisy valves – automatic balancing
systems, Hattersley offers a range of Differential valves improves room temperature control.
Pressure Control Valves (DPCVs). Designed to
be used in branches and/ or across air handling
units, Hattersley DPCVs create stable areas
(zones), protected from fluctuating system Why do we need Dynamic Balancing
pressures, so that proportional balancing can
be used. – Dynamic Volume?
Open
Why do we need Dynamic Balancing

Valves? Modulating
between open
and closed
Lost Stability
Closed
Dynamic amount of water pumped around a

Constant Control Dynamic Control
Valve Authority Valve Authority
system now controlled by 2-Port control valves
DPCV installed to protect 2-Port control valve authority
OR
PICVS installed to replace commissioning/ control valves

22
Inherently Very Unstable
Dynamic
pressure
drops in
distribution
pipework
Dynamic
pressure
drops in
circuits at
part load
Dynamic pump head Dynamic control

valve authority
Control valves difficult to size

with dynamic authority
Why do we need Dynamic Balancing –

DPCVs for FCU?
To enable modulation 2-Port control valves to
operate with an acceptable authority, a DPCV is
installed to limit the circuit pressure differential.
The installation of DPCVs on sub-branches with
2-Port control valves is therefore essential to
achieve good control
DPCV holds pressure constant

between points A and B

23
Variable Flow: Effect of Return Temperature on CoP
Energy Savings
5.2
What should we be aiming for? 4.8
• Keeping items of plant operating at high 4.6

efficiency = High CoP (Coefficient of 4.4
Performance)
• Maximise distribution efficiency 4.2
• Maintaining stable room temperatures
4
10.5 11 11.5 12 12.5
Return Temperature °C
Reduction in return water temperature reduces

CoP
Chiller Efficiency
Efficiency - Coefficient of Performance (CoP) Constant Volume Circuit
In a simple system we have:
P evaporator
CoP = • Chiller, Pump, and 2 Air Handling Units (AHU).
P compressor There are 3-Way valves fitted on by-pass.
• The Chilled Water gives up it’s cooling through
Higher CoP = higher efficiency
the AHUs and returns at higher temperature.
• Higher return temperature = higher CoP
Continuous cycle.
Temperature
Re
tur
n
T T
AHU AHU
Flow
Refrigerant
7°C 12°C 7°C 12°C
High return temperature (high T) gives higher 7°C 12°C 12°C

CoP
Low return temperature (low T) gives lower

CoP

24
T T
So what happens when the cooling load is

satisfied?
• The thermostats detect that cooling has 7°C 7°C
been satisfied, and closes actuator on 3-Way
valves.
7°C 7°C
• Chilled water is by-passed at flow
temperature. Low return temperature = Low 7°C 7°C 7°C
CoP.
• And wasted energy.
T T
Energy Saving Opportunity

Where is our opportunity for Energy
Efficiency? 7°C 7°C
• We cannot change the Chiller
• We cannot change the AHUs 7°C 7°C
• But we can change the pumps which

7°C 7°C 7°C
can give us considerable energy saving Inverter
opportunities.
• Installing variable speed pumps is a large
part of the answer.
• An Inverter controls the speed of the Pump. 100% DFR
P
Dynamic Volume Pump Energy System Curve

System Resistance
• As system demand change, flow rate 50% Flow rate

changes. = 25% System
Resistance
• Direct relationship between pump speed and
flow rate.
• 50% pump speed = 50% flow rate.
50% Flow Rate
T T
We now have our Variable Speed Pump, and

inverter, but need other components to make it
work efficiently.
But shutting the 2-Way valves
We need to remove the 3-Way valves, and
causes another problem.
replace with 2-Way valves.
When Cooling is satisfied, Thermostats identify
this, and close the 2-Way valves. Inverter
No flow being by-passed.

25
The pump does not reduce speed automatically, T T

it needs a signal to do this.
With the 2-Way valves closed, and pump still
running the differential pressure increases.
DPCVs were introduced specifically to deal with
this problem.
As the differential pressure rises, the DPCV closes
to reduce the flow and protect the 2-Way valve.
Inverter
We are getting there...
T T
The Last Piece of the Jigsaw

We now have most of the components needed.
Differential Pressure Sensors in risers detect a rise BMS
in DP, send a signal to BMS and the BMS sends
signal to Inverter to reduce pump speed. DP
DP
Inverter
We are now saving Energy
25
Chiller Efficiency 23
Return Temperature °C
21
Constant vs Variable Flow 19
17 Varia
Return temperature varies with system design ble Flo
15 w
13 Design
11 return
t Flow temperature
9 Contras 12°C
7
5
% flow
0 20 40 60 80 100
Higher return temperatures gives higher CoP

26
We need all the Pieces
DP
1 2 3 4 5
We began this We introduced We installed We need And finally we By making

session looking 2-Way valves Variable speed Differential installed DP small changes
to improve and removed the pumps so that Pressure Control Sensors to tell to design,
Chiller Efficiency by-passes we can save Valves to protect the pump to significant
by maintaining energy by only the 2-Way valves slow down savings can be
a high return pumping Chilled by responding achieved
temperature water when it is to changes in
needed pressures
Dynamic balancing makes fan coil units, Dynamic balancing valves is a ‘family’ of valves
chilled beams, air handling units and plate heat that includes; DPCVs, PICV and CFR (ABV, CFR).
exchangers in variable volume heating and The use of dynamic balancing valves significantly
cooling systems more energy efficient. This reduces installation and commissioning costs.
solution uses a combination of valves such Why? Because the triple control functions are
as a differential pressure control valve and matched for optimum system performance, and
double-regulating valve commissioning set and only one valve has to be mounted in the system.
motorised control valve, when fitted with either There are no high and varying pressure drops,
0-10v, 3-Point or thermal actuators, to create a which are common problems with traditional two-
dynamically balanced solution. port control valves. Also, this integrated approach
saves on space, which is important as room
for valve installation in a terminal units is often
restricted.

27
Dynamic Volume Pump Energy Savings 100% DFR
• 50% Speed = 50% Flow Rate
P
System Curve
System Resistance
• 50% Flow Rate = 25% Circuit p
• 25% Circuit p = 12.5% Energy
50% Flow rate - over 70%

pump energy saving
Energy at
100% flow rate
Loses due to pump

efficiency reducing
Energy at
50% flow rate
Constant Flow Systems:

Flow Regulating Valves
Hattersley has developed a range of constant flow effective flow limitation at terminal units, irrespective of
regulating valves that are designed to optimise water changes in flow and pressure across the system. As well
flow in heating and cooling systems. These valves as reducing the number of valves required, this solution
feature flow limiting, shut-off and adjustment functions, also saves money.
which automatically compensate for changes in Flow regulating valves are used to create a more
pressure to maximise energy efficiency. They also flexible HVAC system – one that can be easily adapted
reduce the time and cost of balancing. or expanded without having to re-commission the
In a typical installation of fan coil units, manual entire system. The system can be commissioned
balancing valves are required at all terminal units, and completed in phases, which allows for the partial
branches, risers and pumps. Hattersley constant flow occupation of buildings such as hotels and hospitals.
regulators are only needed at terminal units. These
valves are easy to size and set, and they provide

28
Notes

29
Variable Flow Systems:

DPCV installed position
Control Valve Selection Complete circuit

protected by a
single DPCV
Control valve selection for a variable flow system

is not the same as for a constant flow system. It
needs to change in line with changes to hydronic
systems, as illustrated below. DPCV installed position –
alternative solution
The Kv calculation – Kv = Flow Rate (m3/h) /
∆p (Bar) – for a constant flow system is based
Complete branch
upon constant pressure and constant Kv protected by a
delivering a constant flow. In a variable flow single DPCV
system, the differential pressure rises when areas
close down, which increases the delivery flow
and causes overflow in the open circuits.
DPCV installed position –
preferred solution
Smaller sub-
circuits give
better control
Pump head
Control Valve Authority: Without DPCV available for this circuit
p across 2-Port
Valve authority: N =
p across circuit
20 kPa
N=
80 kPa
80 kPa
20 kPa
N = 0.25
p at design
flow rate
Too low = Unacceptable

30
Control Valve Authority: With DPCV
p across 2-Port
p across circuit
20 kPa
N=
40 kPa
80 kPa 40 kPa
N = 0.5
20 kPa
Acceptable
DPCV set to control
at design flow rate
Control Valve Authority: DPCV Position
p across 2-Port
p across circuit
20 kPa
N=
25 kPa
80 kPa
N = 0.8 25 kPa 20 kPa
Position can influence authority on single DPCV set to control

at design flow rate
terminal circuits - as it opens or closes, the
control valve gives higher authority

31
Traditional Control
Traditional Control Valves: Hunting
Valves: Overflow
Valve hunting causes room temperature to
constantly fluctuate. This leads to wasted energy,
an uncomfortable environment, and the premature
Circuit overflow is a common problem with failure of equipment.
traditional control valves. When sizing a control The majority of building managers will instinctively
valve, the Kvs calculated will almost certainly not change the set point to address this deviation in
match the Kvs of the nearest appropriate valve. temperature. However, lowering the set point by an
For example, a Kv calculation of 1.194 l/s would average 1°C in a cooling system increases energy
typically lead to the selection of a valve with a usage by up to 10%. Hattersley offers a more
1.75 l/s, which is capable of delivering 40% more efficient and effective solution to the problems of
flow than required. As the pressure increases in Hunting and overflow in chilled water systems –
a variable flow system, a traditional control valve pressure independent control valves.
will deliver this extra pressure as flow.
This excess flow causes the temperature to
overshoot at a set point. Then, once the room
sensor has detected an overflow, it will close
the actuator, causing a sharp drop in flow. This
process continues to repeat itself in an event
known as ‘hunting’.
Oscillation
A
Set Point
Hunting Cycle
Time

32
Controlling Fluctuating System
Pressures
• Normally fitted to each terminal unit FAN COIL
• Return pipework is the preferred position
• Clear/ straight lengths of pipework are
not required for PICVs but ‘good practice’
suggests some straight lengths of pipework
create a more stable flow pattern for the PICV
to control.
Pressure Independent Control Valves

Hattersley Future Flow pressure independent
control valves (PICV) can be used with any
control system. Its range of thermal, 3-Point
and modulating control actuators operate within
building management systems and individual PICV’s Solution – How it works
room controls in the same way as traditional • As flow increases p increases
control valves.
• At min p, pressure controller starts to hold
The PICV is set at max flow rate and the actuator differential seat pressure constant
moves the stem position to reduce the flow
• Flow rate remains constant
rate. In 3-Point control applications, this can be
done using a run time limitation. For modulating • Pressure controller controls seat differential
actuators, where 70% design flow is required, the pressure until max p is reached
actuator receives a 7V signal of the 0-10V control
• Flow will rise as p continues to rise.
signal from the controller.
Hattersley Future Flow PICVs also target the
problem of overflow, which affects the ability of
a control system to achieve its set temperature.
Flow Rate
Hattersley valves work within fan coils and air-

handling units to set the maximum flow exactly. Often referred to as
the activation Dp
There are plenty of advantages when switching
from a traditional control valve to a Hattersley
pressure independent valve – and these benefit
the mechanical engineer, systems integrator and
the end client. As well as being cheaper to install,
Hattersley valves improve comfort levels and
reduce energy consumption. They are simple to
select, easy to set, and provide steady pressure
and flow within any control system.
Min p (Differential Pressure) Max

33
LOCATION TIARA TOWERS

Tiara United Towers is a development of two
Dubai
50-storey towers with the structural height of
193m, housing 50,500m2 of office space and
MEP CONSULTANTS a hotel. Of the two towers, the first tower is
occupied by a 370 bedroom 5-star hotel and
Black & White Consultants apartments, whilst the second provides office
accommodation. The towers are linked by a
five-storey base containing ground floor access
MEP CONTRACTOR and shared services. It also offers a full range
of hotel-related services, including a conference
Al Shirawi Contractors centre, restaurants, fitness studio, spa centre,
shops and a roof-level swimming pool. The
podium of the building will extend over 6 storeys
SPECIFICATION and provide retail and public areas. The twins
will be located on Sheikh Zayed Road in close
Due to the height of the building of nearly proximity to Business Bay Metro station. Tiara
200m, Hattersley worked closely with the United Towers will feature a robotic parking
Consultant and Contractor to ensure that system with 1,500 spaces. The complex will also
the correct products were selected for the comprise 50,000 square feet of retail space over
Chilled Water System requirements. The CWP six storeys
for the height of the Towers was calculated
at 25 Bar, and Hattersley Valves offered a The new Project is set to be an iconic
complete range of valves to meet with the site development that will rank high amongst the
requirements including isolation, balancing, country’s leading developments. Located on
strainer and check valves. Hattersley Valves Sheikh Zayed Road adjacent to Burj Khalifa
were also selected for the other Chilled Water Dubai, this multi-use building will be as eye
Services throughout the project. catching as it is convenient. It is designed for
both business and pleasure.

34
35
Pressure
Independent
Control Valves

36
37
Pressure
Independent Why choose the Hattersley Fig.1932
PICV?
Control Valves Variable speed pumps allow the flow rate in
the system to fluctuate in response to system
demand, by responding to information from the
In modern Building Services projects, the desire BMS system, which gathers information from
for energy efficiency is a primary consideration for thermostats and pressure sensors.
designers, installers, manufacturers and end users. For a traditional variable volume system to
HVAC systems offer an excellent opportunity for work efficiently:
energy savings if the correct products are specified, 1. DPCVs (Differential Pressure Control
selected and installed and the use of these products Valves) – remove fluctuating system
is clearly understood. pressures.
For installations incorporating fan coil units (FCU) or 2. Flow Regulation valves – enable system
chilled beams, the Hattersley PICV offers an excellent balancing.
solution for control of water flow rates, and therefore
comfort control and energy savings when used as 3. Comfort Control using 2-Port Control
part of a variable volume system design. Valves – react to room thermostats.
For the installer, we offer a range of solutions, The Hattersley Fig.1932 PICV combines the
which are easy to select, install and commission. functions of the DPCV, Flow Regulation, and
2-Port Control Valves, into a single valve which:
• Reduces the number of valves
• Reduces installation time
• Reduces number of joints/ potential leaks
2 PORT
PICV
FODRV
DPCV

38
Maintains a constant flow up to
Differential Pressure Control
1
350 kPa differential pressure
As the flow rates in the distribution

Integral test points for verification
pipework fluctuate to match of differential pressure
demand, the available pressure
at individual terminal units varies.
This variation in available pressure has the effect
Simple setting of flow rate
of changing the flow rate through the terminal
sub-circuit, i.e. an increase in pressure gives an
increased flow rate.
To negate these fluctuating pressures, the PICV
Compact Design
maintains a constant pressure drop across its
seat, therefore maintaining a constant flow rate to DZR brass
the terminal. construction
Flow Regulation Can be used as a Combines:
2
constant flow regulator • Flow control
By changing the open space • Differential Pressure
Control
through which the water flows • 2-Port Control
within the valve, the flow rate can be • All in a single unit
adjusted and set.

The pressure across the seat of the PICV is held
constant by the differential pressure controller.
Whilst setting, the open area around the disk will
change resulting in a change to the flow rate.
The new set flow rate recreates the constant seat
differential pressure. Having set a new flow rate,
it will stay constant at the new set value. PICV
Comfort Control
3 The use of a PICV, as with all 2-Port

control valves, allows for the variation
of the flow rate to vary the heat output
of the terminal unit. The PICV is an Cooling Heating
integral part of the control loop.
Thermostat, BMS, PICV & terminal unit.
ROOM THERMOSTAT
By varying the flow rate we can control the
heat output of the terminal. For PICVs with an
equal percentage characteristic, there is a direct
relationship between valve position and heat
output, i.e. half open = half heat output.

39
Performance Characteristic Maximising Energy Savings

Equal Percentage Characteristic (= %) To maximise energy saving, the pump should be
set to run at a speed to ensure sufficient pressure
The Hattersley Fig.1932 PICV/ actuator
is available across the least favoured (index)
combination, has an equal percentage control
PICV. Any additional pump pressure available at
characteristic at all pre-set flow rate positions and
the least favoured PICV will be absorbed by the
under all part load conditions, maximising energy
PICV, therefore is excess for the PICV to control.
saving and effective room temperature control.
• As system demand changes, required flow
The control characteristic of a PICV is the
rate changes
relationship between flow rate and open position.
When considering PICVs, the combined PICV • Direct relationship between pump speed and
and matched actuator must be considered. flow rate
For terminal units using ‘forced air’, typically • 50% pump speed = 50% flow rate
FCUs and active chilled beams, an equal
• Direct relationship between pump speed and
percentage control characteristic is considered to
power absorbed
be the best solution to maximise energy saving.
• 50% pump speed = 12.5% power absorbed
For the PICV to achieve good modulating
control over the flow rate, and subsequently • Using variable speed pumps allows flow rate
the heat output from the terminal, the control to match system requirements and maximise
characteristic should be a ‘mirror image’ of the energy savings.
heat output characteristic of the terminal unit. An
equal percentage characteristic does this.
The equal percentage characteristic establishes
the relationship between terminal unit heat output
and valve open position, i.e. 50% valve open
position produces 50% heat output from the
terminal, whereas the flow rate may only be 20%
of full design flow rate.
100
1
Terminal Output Characteristic
p
% System Resistance
1. 100% flow rate

100% DFR 2. 100% absorbed power
3. 50% flow rate
3 4. 12.5% absorbed power
25
Absorbed Power
0
2
4
PICV Control Characteristic 0 50 100
% Flow Rate

40
PICVs are Control Valves. The effectiveness
of their design is known as Control valve
Authority and measured as ratio. Ideal is 1,
and should be greater than 0.5.
With N = 1
Actuator Options
Mirror image of coil characteristic Electro-Mechanical Actuators – Modulating
50% opening (5V) = 50% heat output
Forced convection (active) terminal units, i.e.
Only 20% of valve flow rate required FCU (Fan Coil Units) and active Chilled Beams,
are designed to be very responsive to changes in
The Hattersley Fig.1932 PICV/ Actuator room temperature.
combination has an equal % control Modulating actuators enable flow rate changes,
characteristic at all pre-set flow rate positions and and consequently heat output changes to
under all part load conditions, maximising energy quickly match demand requirements, therefore,
savings and comfort control N = 1. modulating actuators should be chosen for
forced convection terminal units.
Modulating actuators allow all intermediate flow
rates between full flow and no flow.
Coil Output Characteristic

% Heat Output
Output
3
increases
0.
5
=
0.
N
=
50% output
1
N
=
N
Flow rate
increases
% Open
20% flow
0 1 2 3 4 5 6 7 8 9 10 Volts

41
Fig.1932 | DN15 – DN32
PICV
1. Can be used in variable volume heating and
chilled water systems
2. Modulating control for terminal units when
installed with a modulating actuator
3. Flow range of 0.008 l/s (DN15LF) and 0.94 l/s
(DN32)
4. Activation DP 20-35 kPa (DN15-25) and 40-35
(DN32)
5. Has a maximum working DP of 600 kPa
(Except DN32).
6.
Comes complete with an industry proven
actuator
7.
BSP Female taper threaded connections
8.
Tested in accordance with BSRIA PICV test
specifications
Materials
PART MATERIAL SPECIFICATION
Body DZR Brass BS EN 12165 (CW602N)
Bonnet DZR Brass BS EN 12165 (CW602N)
Bottom Cover DZR Brass BS EN 12165 (CW602N)
Test Points DZR Brass BS EN 12165 (CW602N)
DP Regulator Housing PPS 40% GF
Diaphragm EPDM EPDM Rubber
O Ring Seals EPDM DZR Brass BSEN12164 (CW602N)
Springs Stainless Steel DZR Brass BSEN12164 (CW602N)

42
Dimension and Weights
Dimension, Coefficients and Weights

FIG NO. SIZE A B C D E VALVE WEIGHT ACTUATOR FLOW RANGE
(DN) (mm) (mm) (mm) (mm) (mm) (kg) WEIGHT (kg) (I/S)
Fig.1932LF DN15 90 38 70 47 115 0.77 0.25 0.008 - 0.08
Fig.1932SF DN15 90 38 70 47 115 0.77 0.25 0.040 - 0.20
Fig.1932SF DN20 105 38 70 47 115 0.85 0.25 0.056 - 0.28
Fig.1932SF DN25 121 59 74 66 120 1.49 0.25 0.096 - 0.48
Fig.1932SF DN32 162 80 86 86 134 2.65 0.25 0.190 - 0.94
Specifications Stainless Steel springs, and an EPDM

The PICV shall have a constant control diaphragm. Shall be rated to PN16 and operate
characteristic at all flow settings and control flow at temperatures to 100°C. As Hattersley Fig.1932.
rates at differential pressures up to 600 kPa. Flow PRESSURE RATING: PN16
rates will be externally adjustable, and set point
recordable. Integral test points will be fitted to TEMPERATURE RATING: -10 to 100°C
verify setting pressure allowing pumps to be set MEDIUM: Group 2 Liquids
at optimum speed to maximise energy savings.
Shall be manufactured from DZR Brass, with END CONNECTIONS: BSP Female Taper to BS
EN 10226

43
SELECTION AND
SETTING OF
VALVES
Differential Pressure Requirements
Each valve size (DN 15-32) at each % setting option
requires a specific p (Differential Pressure) to
ensure the PICV is within its working range.
Example Selection Setting

Flow rate required: 0.04 l/sec Fit the setting key and turn clockwise to ensure that
Selection could be either: DN15 Low Flow – the valve is fully closed, check zero is lined up.
Setting 5.5 or DN15 Standard Flow – Setting 2 Turn the setting key anticlockwise to line up the
Recommended selection is DN15 Low Flow – arrow to the required position, in this example
Setting 5.5 position 5.5.
Where a choice of valves is available for any Remove the key. The valve is now set, and ready
required flow rate, use the smallest valve at the for the actuator to be fitted.
higher setting.
Dimensions and Weights

DN15 LF DN15 STD FLOW DN20 DN25 DN32
Position Typical Flow Position Typical Flow Position Typical Flow Position Typical Flow Position Typical Flow
p p p p p
2 14 0.008 2 12 0.040 2 12 0.056 2 10 0.096 2 30 0.18
3 14 0.017 3 12 0.060 3 12 0.084 3 10 0.144 3 30 0.28
4 14 0.026 4 12 0.080 4 12 0.112 4 10 0.192 4 30 0.37
5 14 0.035 5 12 0.100 5 12 0.140 5 10 0.240 5 30 0.47
6 14 0.044 6 12 0.120 6 12 0.168 6 10 0.288 6 30 0.56
7 14 0.053 7 12 0.140 7 12 0.196 7 10 0.336 7 30 0.66
8 14 0.062 8 12 0.160 8 12 0.224 8 10 0.384 8 30 0.75
9 14 0.071 9 12 0.180 9 12 0.252 9 10 0.432 9 30 0.85
10 14 0.080 10 12 0.200 10 12 0.280 10 10 0.480 10 30 0.94

44
Technical Specification
ACTUATOR POWER CONTROL CONFIGURATIONS CONTROL NOMINAL STROKE RUNNING PROTECTION CONNECTIONS CALIBRATION
TYPE SUPPLY SIGNAL TYPE FORCE LENGTH TIME CLASS
ACT1932M 24VAC/DC 0 - 10V DC Direct or Reverse Proportional 140N 6.3mm max 8sec/mm IP43 Threaded nut Self
0 - 5V DC acting (mechanical) M30 x 1.5 Calibrating
2 - 10V DC
4 - 20mA
ACT1932TP 24VAC/DC N/A N/A Floating 140N 6.3mm max 13 sec/mm IP43 Threaded nut Self
(230V Point (mechanical) M30 x 1.5 Calibrating
Available)
ACT1932TH 24VAC/DC N/A N/A ON-OFF* 125N 4.5mm 4.5mm IP54 Threaded nut Self
(DN15-25 (230V (Nominal) M30 x 1.5 Calibrating
ONLY) Available)
Specifications
The PICV shall have a constant control PRESSURE RATING: PN16
characteristic at all flow settings and control MEDIUM: Group 2 Liquids
flow rates at differential pressures up to 600
kPa. Flow rates will be externally adjustable, END CONNECTIONS: BSP Female taper to BS EN
and set point recordable. Integral test points 10226
will be fitted to verify setting pressure allowing
pumps to be set at optimum speed to maximise
energy savings. Shall be manufactured from DZR
brass, with stainless steel springs, and an EPDM
diaphragm. Shall be rated to PN16 and operate
at temperatures to 100°C.

45
Actuator Options
ACT1932M
The ACT1932M series provides floating and
proportional control in HVAC applications. The
compact design of this actuator makes it suitable
for installation in confined spaces, such as a fan
coil, chilled ceiling and manifolds.
Due to the innovative concept of auto stroke
detection, the ACT1932M automatically calibrates
itself to the valve setting, ensuring the control
signal is readjusted over the mechanical set
stroke setting, providing precise control. Features
Configurable analog inputs, configurable direct
Floating 24VAC/ 230VAC
and reverse action, configurable linear and Eq%
controls characteristic and IP43 protection class; Proportional 24VAC/ VDC
make the ACT1932M the best choice for terminal
unit applications. Voltage and Current AI
Direct/ Reverse action

Dimensions Linear/ Equal % characteristic
The smallest motorised actuator for terminal Removable cable
unit valves in the market.
IP43
LED for status and diagnostic
Actuator
Nominal Force 120N

Power Cons. 24V floating:
1. Apparent 2.5 VA
2. Active 1.5 W
Power Cons. 230V floating:
1. Apparent 6.5 VA
2. Active 2.2 W
Power Cons. 24V proport:
1. Apparent 2.5 VA
2. Active 1.5 W

46
49 mm
Thermal Actuators – On-Off
Natural convection (passive) terminal units, i.e.
passive chilled beams and under floor heating, are
79.5
designed to be less responsive to changes in room mm
temperature than forced convection terminal units.
Therefore, thermal On-Off actuators should be
chosen for natural convection terminal units.
On-Off actuators only allow for full flow or no flow.
80 mm
Materials
APPLICATION FIG NO. PART NO. FUNCTION VOLTAGE CABLE IP
LENGTH RATING
Fan Coil Unit ACT1932M 001932MA345 Modulating 24VACDC 1.5 m IP43
Gap Detection (0-10V Control
Active Chilled Beams Signal)
Fan Coil Unit ACT1932TP 001932TP345 3-Point/ Floating 24VACDC 1.5 m IP43
Point
Passive Chilled Beams ACT1932TH 001932TA245 On-Off 24VACDC 2.0 m IP54
(Normally Closed)

47
Fig.1932 | DN40 – DN50
PICV
Features and Benefits
2. Modulating control for terminal units when
installed with modulating actuator
3. Flow range of 0.30 - 2.40 l/s (DN40) and 0.55
- 3.20 l/s (DN50)
4. Activation DP 20-35 kPa (DN40) and 25-35
kPa (DN50)
6. Comes complete with an industry proven
actuator
7. BSP Female taper threaded connections
8. Has settable linear or equal percentage
control characteristics at all pre-set flow rates
9. Integral test points for verification of
differential pressure
10. Tested in accordance with BSRIA PICV test
specifications
Materials Dimension, Coefficients and Weights
PART MATERIAL SPECIFICATION FIG NO. SIZE Fig.1932 Fig.1932

SIZE (DN) DN40 DN50
Body Bronze BS EN 1982 (CC491K)
A mm 137.1 161.4
Regulating Bonnet Bronze BS EN 1982 (CC491K) B mm 136.7 141.8
DP Bonnet Bronze BS EN 1982 (CC491K) C mm 134.9 143.5

D mm 80.5 86.5
DP Chamber Bronze BS EN 1982 (CC491K)
E mm 100.5 100.5
P84 Pressure Test BS EN 12164
DZR Brass Valve Weight kg 4.5 5.3
Points (CW602N)
Actuator Weight kg 0.9 0.9
Stem Spacer Acetol
(Removable) Copolymer Flow Range (l/s) 0.30 - 2.40 0.55 - 3.20
Diaphragm DP
Rubber EPDM
Chamber
All O-Ring Seals Rubber EPDM

48
Dimensional Drawings
Actuator Options
FUNCTION VOLTAGE CONTROL INPUT STEM FORCE IP
RATING
Equal Percentage Modulating 24VAC 0 to 10V 500N IP54
(Settable to Linear response if
required)
0 to 5V
5 to 10V
0 to 20mA
4 to 20mA
Specifications PRESSURE RATING: PN16

The PICV shall have a constant control OPERATING PRESSURE RANGE ACROSS
characteristic at all flow settings and control flow VALVE (KPA): 35 - 600 (DN40 & DN50)
rates at differential pressures up to 400 kPa. END CONNECTIONS: BSP Female taper to BS
Flow rates will be externally adjustable, and EN 10226
set point recordable. Integral test points will be
fitted to verify setting pressure allowing pumps OPERATOR: Actuator
to be set at optimum speed to maximise energy MEDIUM: Group 2 Liquids
savings. Shall be manufactured from bronze,
with stainless steel springs, and an EPDM SPARES: Locking cap (for commissioning)
diaphragm. Shall be rated to PN16 and operate
at temperatures to 100°C.

49
ACT1932M
Actuator
1. Motor driven actuator for valves in heating,
ventilation and air conditioning applications
2. Self-adjusting actuator with selectable control
characteristics
3. Proportional (linear) or modulating control
options
4. LED positioning indicators allowing for
5-Point status visualisation
5. IP54 protection class allowing for use in a
wide range of environments
6. Failure condition selectable – extends or
retracts
7. The actuator has a torque operator of 500N
500 closing force 24VAC

Position DN40 DN50
Activation DP Flow Rate (l/s) Activation DP Flow Rate (l/s)
Overall (kPa) Overall (kPa)
Setting 2 - 20% Open 20 0.30 25 0.55
Setting 3 - 30% Open 25 0.50 25 0.90
Setting 4 - 40% Open 25 0.70 30 1.30
Setting 5 - 50% Open 25 0.90 30 1.60
Setting 6 - 60% Open 30 1.10 30 1.95
Setting 7 - 70% Open 30 1.30 30 2.25
Setting 8 - 80% Open 30 1.70 30 2.65
Setting 9 - 90% Open 35 2.10 35 3.00
Setting 10 - 100% Open 35 2.40 35 3.20

50
Settings
Loosen locking nut as shown.
1 Valve is supplied set as 100 i.e. max setting
Hold the locking nut to prevent it from
2 turning and tightening too soon
With the locknut held in position, turn the
3 adjusting nut clockwise to close the valve

until the desired setting is visible at upper
face of locknut
With the desired setting visible, hold the
4 adjusting nut still and tighten the locknut

(recommended torque is 7 to 10 Nm)

51
Fig.306F PICV | DN50 – DN150
PICV
Pressure Independent Control Valves offer full
authority and an automatic balancing function.

2. Modulating control for large plant items such
as Air Handling Units (AHUs)
3. This PICV range covers flow rates ranging from
0.8 l/s - 41.7 l/s
4. Activation DP 30-50 kPa across all sizes
Materials
PART MATERIAL SPECIFICATION
6. Actuator supplied and fitted with valve
Body Ductile Iron EN GJS 450 10 (GCD450)
7. Flanged end connections to BS EN 1092-2 PN16
Bonnet Ductile Iron EN GJS 450 10 (GCD450)
specifications Bottom Cover Ductile Iron EN GJS 450 10 (GCD450)
O-Rings EPDM
Flow Controller
Seat Bronze BS EN 1982 CC491K
Plug Bronze BS EN 1982 CC491K
Stem Stainless Steel 304S15/ 1.4301
Bearing Sleeve Nylon PA66
Guide Bush Stainless Steel 304S15/ 1.4301
Pressure controller
Plug/ Stem/ Guide Nylon PA66
Diaphragm EPDM
Diaphragm Plate Stainless Steel 304S15/ 1.4301
Springs Spring Steel

52

SIZE L W1 W2 H1 H2 D B VALVE WEIGHT MAX FLOW RATE
(DN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (m3/hr)
DN50 254 139 154 101 291 165 50 33 20
DN65 272 139 154 185 300 185 65 40 30
DN80 272 139 154 185 300 200 65 43 30
DN100 352 198 212 260 320 220 100 74 55
DN125 400 198 212 266 346 250 125 93 90
DN150 451 198 212 350 400 285 150 162 150
Pressure/ Temperature Ratings

TEMPERATURE (°C) 5 to 120
PRESSURE (BAR) 16
Specifications OPERATING RANGE:

PRESSURE RATING: PN16 50-600 kPa at 100% Flow
OPERATOR: Actuator supplied and fitted. 40-600 kPa at 80% Flow
Can be configured to Modulating/ 3-Point/ On-Off 30-600 kPa at 30% Flow
Linear and Equal Percentage control characteristic FLOW ACCURACY: +/-10%
IP RATING: IP54 SEAT LEAKAGE:
END CONNECTIONS: FLANGES to BS EN 1092-2 LINEAR: Class IV (0.01% of Max flow)
PN16 EQUAL %: 2% of Max Flow

53
Hattersley PICV
Simple Setting
FLOW p FLOW p FLOW p
DN50 DN65 DN80
m3/hr l/hr l/s kPa m3/hr l/hr l/s kPa m3/hr l/hr l/s kPa
100% 20.0 20.000 5.6 50 100% 30.0 30.000 8.3 50 100% 30.0 30.000 8.3 50
90% 18.0 18.000 5.0 50 90% 27.0 27.000 7.5 50 90% 27.0 27.000 7.5 50
80% 16.0 16.000 4.4 40 80% 24.0 24.000 6.7 40 80% 24.0 24.000 6.7 40
70% 14.0 14.000 3.9 40 70% 21.0 21.000 5.8 40 70% 21.0 21.000 5.8 40
60% 12.0 12.000 3.3 40 60% 18.0 18.000 5.0 40 60% 18.0 18.000 5.0 40
50% 10.0 10.000 2.8 40 50% 15.0 15.000 4.2 40 50% 15.0 15.000 4.2 40
40% 8.0 8.000 2.2 40 40% 12.0 12.000 3.3 40 40% 12.0 12.000 3.3 40
30% 6.0 6.000 1.7 30 30% 9.0 9.000 2.5 30 30% 9.0 9.000 2.5 30
20% 4.0 4.000 1.1 30 20% 6.0 6.000 1.7 30 20% 6.0 6.000 1.7 30
15% 3.0 3.000 0.8 30 17% 5.0 5.000 1.4 30 17% 5.0 5.000 1.4 30
FLOW p FLOW p FLOW p

DN100 DN125 DN150
m3/hr l/hr l/s kPa m3/hr l/hr l/s kPa m3/hr l/hr l/s kPa
100% 55.5 55.000 15.3 50 100% 90.0 90.000 25.0 50 100% 150.0 150.000 41.7 50
90% 49.5 49.500 13.8 50 90% 81.0 81.000 22.5 50 90% 135.0 135.000 37.5 50
80% 44.0 44.000 12.2 40 80% 72.0 72.000 20.0 40 80% 120.0 120.000 33.3 40
70% 38.5 38.500 10.7 40 70% 63.0 63.000 17.5 40 70% 105.0 105.000 29.2 40
60% 33.0 33.000 9.2 40 60% 54.0 54.000 15.0 40 60% 90.0 90.000 25.0 40
50% 27.5 27.500 7.6 40 50% 45.0 45.000 12.5 40 50% 75.0 75.000 20.8 40
40% 22.0 22.000 6.1 40 40% 36.0 36.000 10.0 40 40% 60.0 60.000 16.7 40
30% 16.5 16.500 4.6 30 30% 27.0 27.000 7.5 30 30% 45.0 45.000 12.5 30
27% 15.0 15.000 4.2 30 20% 18.0 18.000 5.0 30 20% 30.0 30.000 8.3 30
– – – – – 17% 15.0 15.000 4.2 30 10% 15.0 15.000 4.2 30
Maintains flow rate between DP ( p) and 600 kPa

54
Fig.306F PICV DN50 | DN150
1. Has settable linear or equal percentage
control characteristics at all pre-set flow rates
2. Integral test points for verification of
specifications
Maintains a
constant flow of
up to 600 kPa
Simple flow rate setting
Adjustable over a wide Iron construction

range of flow rates

55
Fig.306F | DN50 – DN150
Actuator
Features and Benefits 24VAC/
1. Motor driven actuator for valves in heating, 24VDC
ventilation and air conditioning applications
2. Self-adjusting actuator with selectable control
characteristics
3. Modulating, 3-Point and On-Off functionality
4. Proportional (linear) or modulating control
options
5. Input signals: 4-20mA, 2-10VDC and
0-10VDC
6. IP54 protection class allowing for use in a
wide range of environments

56
Notes

57
Fig.S1832 | S1832M | S1832L
MotoPrime Fixed Orifice

Double Regulating Valve
(FODRV)
1. Designed for installation in circuits where
combined functions of actuated regulation and
flow measurement are required
2. Easy to adjust/ set flow using graduated dial and
setting key
3. Tamper proof - once flow is set with key, it
cannot be adjusted without key
With actuator
4. The DN15 valve is also available in low flow
(S1832M) and ultra-low flow. (S1832L). Dials are
colour coded for easy identification:
• S1832 – Standard Flow - White - 0.061 -
0.132 l/s
• S1832M – Low Flow - Yellow - 0.03 - 0.07 l/s Materials
• S1832L – Ultra-Low Flow - Green - 0.016 -
0.04 l/s NO. PART MATERIAL
5. P84 orifice fitted enable accuracy of flow 1 Body Bronze BS EN 1982 CC49IK
measurement of +/- 5% across all drive settings
2 Bonnet DZR Brass BS EN 12164 CW602N
6. Profiled disc gives equal percentage flow control
3 Stem Stainless Steel BS EN 10088-3
Y-Pattern globe valve
4 Flow Setting Key Nylon Grade PA6
7. Integral square-edged entrance orifice plates
5 P84 Pressure Tapping Point DZR Brass BS EN 12164 CW602N
6 Orifice Insert DZR Brass BS EN 12164 CW602N
7 Plug DZR Brass BS EN 12164 CW602N
8 Disc EPDM WRAS approved
9 Backing Washer Stainless Steel BS EN 10088-3
10 O-Ring Retainer DZR Brass BS EN 12164 CW602N
Hattersley Actuator
11 N/A
(Optional Accessory)

58

Dimensions (mm)
NO. SIZE A B C FLOW HEAD KVS WEIGHT
(DN) (Kv) LOSS (K) (kg)
S1832 DN15 87 66 115 1.245 30.27 2.2 0.45

S1832M DN15 87 66 115 0.667 90.42 1.1 0.45
S1832L DN15 87 66 115 0.580 325.8 0.58 0.45
S1832 DN20 96 66 115 2.300 34.55 4.7 0.51

Threaded
TEMPERATURE (°C) -10 to 100 110 120
PRESSURE (BAR) 25 14.8 13.5
Compression
TEMPERATURE (°C) -30 to 100 100 120
PRESSURE (BAR) 16 10 5
Intermediate pressure ratings shall be determined by interpolation.

Maximum temperature 120°C.
Note: In line with BS EN 1254/2 the maximum pressure must not exceed 16 bar when using compression adaptors.

59
Hook-Up

60
61
Hook-Up
Introduction to Purchasing the individual components and

making assemblies onsite is time consuming,
repetitive work that requires considerable labour
Hook-Up time. The correct flow control valve must be
selected for each terminal unit, and the number
On projects where a large number of fan coils of pipe joints can be significant, all of which carry
or chilled beams are used, the installer has to risks of leakage, re-work and delays in project
provide: time plans.
As standard: Flushing by-pass, isolation valves, The Hattersley Hook-Up is a pre-assembled

flow control valves, drain valves and tested unit supplied complete and ready
for installation. All flow control valves are sized
As options: Strainers and flow measurement by Hattersley to suit each fan coil flow rate,
devices on each terminal unit and every unit is supplied tagged with fan coil
reference for ease of installation.
Using unique H-Body flushing by-pass

arrangement as the cornerstone of each
assembly, a variety of valves are then
connected on the flow and return sides
of the H-Body to suit specification.
H-Body for the chilled water

Extension stems fitted to accommodate lagging
On The Flow Side On The Return Side

Options include: Options include:
• If no strainer is required, a drain valve is • Pressure Independent Control Valves (PICV)
included Fig.1932 + Actuator
• Constant flow regulators Fig.1932
• Flow measurement devices to verify flow,
Fig.1000/1000M
D299P Fig.342 Drain Fig.1932 with Fig.1000

Actuator

62
BSRIA COSTINGS QUANTITY MINUTES TOTAL MINS
Solder Joints 14 6 84
Compression Joints 16 3 48
Pieces to Tube 15 5 75
So for a project with 400 fan coils

Total time on call Mins 207
these assembles: 1,380 hrs
is needed. Total time on call Hrs 345
The Hook-Up only requires four connections,

thus only requiring 24 minutes to install! Saving
time, and reducing the amount of labour and
supervision on site.

63
Hook-Up
Fig.H366PF EXT
Hook-Up & PICV

(with Strainer Drain &
Flow Measurement) 4. Can be tailored to suit customer’s
Features and Benefits specification:
1. Compact, pre-fabricated unit – now available • Flow measurement device included for
with Pressure Independent Control Valve verification of flow rates
2. Provides accurate flow rates & differential 5. On-Off or modulating actuators are
pressure control as well as flow measurement available separately to match specification
system flushing and isolation
3. Fully assembled & factory tested unit reduces
installation time, costs and specification risks
Materials
NO. PART MATERIAL SPECIFICATION
1 Bypass H-Body Bronze BS EN 1982 (CC491K)
2 D299P Strainer Drain Bronze BS EN 1982 (CC491K)
3 Fig.1932 PICV DZR Brass BS EN 12165 (CW602N)
4 Tailpiece DZR Brass BS EN 12164 (CW602N)
5 1000L, 1000, 1000M FMD DZR Brass BS EN 12164 (CW602N)

FIG NO. A2 B C D VALVE WEIGHT
(mm) (mm) (mm) (kg) (kg)
DN15/15 245 175 75 70 2.94
DN20/15 245 175 75 70 2.94
H366PF EXT DN20/20 260 180 80 70 3.07
DN25/20 285 205 80 70 3.07
DN25/25 315 220 85 73 4.12

64
[Left-hand configuration shown]
Specifications integral isolation valves, Pressure Independent

Control Valve (PICV), with options for low flow,
PRESSURE RATING: PN16 flow measurement device, strainer, drain and
TEMPERATURE RATING: -10 to 100°C pressure test points as and where specified.
Extended handles will be fitted for Chilled Water
END CONNECTIONS: Flushing By-pass applications. On-Off or modulating actuator is
body - BSP Parallel, Strainers & Tailpieces required to control the PICV. Valve assembly will
- BSP Taper be labelled to include the terminal unit reference
SPECIFICATION: Bronze (BS EN 1982 CC491K) number and flow rate if required.
fan-coil valve/ terminal unit valve assembly. Pre-
assembled to the requirements of each individual
terminal unit to include a flushing by-pass with

65
Hook-Up
Introduction to Features and Benefits

1. Reduced installation time
Hook-Up 2. Reduced risk of joint leaks

(all units pre-tested)
The Hook-Up Mini takes pre-fabrication of 3. The knowledge that the correct PICV
these valve sets to the next stage. has been fitted to the correct fan coil.
From fan coil schedule, Hattersley will select
the correct PICV, manufacture and test the full
assembly, and tag each unit with the fan coil
reference. These units can be supplied to the
chosen fan coil manufacturer to fit onto the fan
coil prior to dispatch to site.
Fig.H4403FS/H4403FR
PICV
Cooling Heating
Fig.H44030S/H44030R
On the flow side On the return side
DOMINATOR
H-Body with Fig.342 Drain Fig.1932 with Fig.1000
40mm Centres Actuator

66
Hook-Up 80mm Centres Overview
MODEL SIZE RANGE FLOW CONTROL LTHW (NO EXTENSION STEMS)
(FLOW X OPTIONS (Y) *CHILLED (WITH EXTENSION STEMS)
RETURN)
Fig No. Description (Selected by flow rate)*
PICV OPTIONS 15x15

H366PF EXT - Strainer, Drain and Flow Measurement 20x15
1 - Standard With Extension Stem
20x20
3 - Low Flow Without Extension Stem
25x20
25x25
*Sizing, selection and prices please contact Hattersley
Hook-Up Prime 40mm Centre

MODEL SIZE RANGE FLOW CONTROL ORIENTATION
(FLOW X OPTIONS (Y)
RETURN)
Fig No. Description (Selected by flow rate)*
PICV OPTIONS
H4403FS/H4403FR BSRIA: Flushing & Flow Measurement
15x15 1 - Standard Strainer orientation to
H44030S/H44030R BSRIA: Flushing No change Strainer
20x15 3 - Low Flow be confirmed by the
Drain & Flow Measurement
20x20 customer
HM44010S/HM44010R: Strainer Drain
HM4401FR: Drain
*Sizing, selection and prices please contact Hattersley

67
Hook-Up
Fig.HM4403FS/H4403FR
Hook-Up Prime
PICV (with BSRIA
Flushing Drain)
1. Ultra compact design allows for direct fit onto 5. Has settable linear or equal percentage
fan coil units control characteristics at all pre-set flow rates
2. Taper thread to form a mechanical seal as per 6. Reduces installation time
BS EN 10226-2
7. Reduces number of joints/ potential leaks
3. Reduces the number of valves
8. Lightweight compact and pre-fabricated unit
4. Solder adaptor for end fitting onto copper
9. On-Off modulating actuators are available
tube as per BS EN 1254-1
separately
Materials
NO. PART MATERIAL SPECIFICATION QUANTITY
1 Lever Handle Mild Steel Zinc Plated 1
2 DN15 Bypass H-Body DZR Brass BS EN 12165 (CW602N) 1
3 Tailpiece DZR Brass BS EN 12164 (CW602N) 2
4 J61 Female ½” x ¼” Bronze BS EN 1982 (CC491K) 1
Branch Tee
5 Fig.1932 PICV DZR Brass BS EN 12165 (CW602N) 1
6 1000, SF, LF FMD DZR Brass BS EN 12164 (CW602N) 1
7 J63 Male ½” x ¼” Branch Bronze BS EN 1982 (CC491K) 1
Tee
8 Flushing Drain with Test DZR Brass BS EN 12164 (CW602N) 2
Points
9 Union Solder Adaptor DZR Brass BS EN 12164 (CW602N) 2
10 R½” to Rc ¾” Adaptor DZR Brass BS EN 12164 (CW602N) 2

SIZE A1 A2 B C D E WEIGHT
(DN) (mm) (mm) (mm) (mm) (kg) (kg) (kg)
DN15/15 256 214 40 51 81 46 1.9 ?
DN20/15 256 214 40 51 81 46 2.2 ?

68
Specifications SPECIFICATION: DZR Brass (BS EN 12165/

CW602N) fan coil valve/ terminal unit valve
PRESSURE RATING: PN16 assembly. Pre-assembly to requirements of
TEMPERATURE RATING: -10 to 100°C each individual terminal unit to include a flushing
bypass with integral isolation valve. Pressure
END CONNECTIONS: Flushing bypass body -
independent control Valve. (PICV), drain and
BSP Taper. Tailpieces - BSP Taper
pressure test points. On-Off or modulating
actuator is required to control PICV.
Available in standard or reverse handed

orientations.

69
Hook-Up
Fig.HM44030S/HM44030R
Hook-Up Prime PICV

(with BSRIA Flushing
Drain)
1. Ultra compact design allows for direct fit onto fan coil 5. Has settable linear or equal percentage
units control characteristics at all pre-set flow rates
2. Taper thread to form a mechanical seal as per BS EN 6. Reduces installation time
10226-2
7. Reduces number of joints/ potential leaks
8. Lightweight compact and pre-fabricated unit
4. Solder adaptor for end fitting onto copper tube as per
9. On-Off or modulating actuators are available
BS EN 1254-1
separately
Materials
NO. PART MATERAL SPECIFICATION QUANTITY
4 J40 Bush ½” x ½” Bronze BS EN 1982 (CC491K) 1
5 J61 Female ½” x ¼” Bronze BS EN 1982 (CC491K) 1
Branch Tee
7 J63 Male to Female ½” x Bronze BS EN 1982 (CC491K) 1
¼” Branch Tee
8 Flushing Drain with test DZR Brass BS EN 12164 (CW602N) 2
points

(DN) (mm) (mm) (mm) (mm) (kg) (kg) (kg)
DN15/15 292 167 40 51 82 46 1.9 ?
DN20/15 292 167 40 51 82 46 2.2 ?

70
Specifications SPECIFICATION: DZR Brass (BS EN 12165/

PRESSURE RATING: PN16 CW602N) fan coil valve/ terminal unit valve
assembly. Pre-assembly to requirements of
TEMPERATURE RATING: -10 to 100°C each individual terminal unit to include a flushing
END CONNECTIONS: Flushing bypass body - bypass with integral isolation valve. Pressure
BSP Taper. Tailpieces - BSP Taper independent control Valve (PICV), drain and
pressure test points. On-Off or modulating
Available in standard or reverse handed
orientations.

71
Hook-Up
Fig.HM4401FS/HM4401FR
Hook-Up Prime & PICV

(with Strainer Drain &
Flow Measurement)
1. Lightweight, compact and pre-fabricated unit – now available
with Pressure Independent Control Valves
2. Provides accurate flow rates & differential pressure control
as well as system flushing and isolation
3. Fully assembled and factory tested unit reduces installation
time, costs and specification risks
4. On-Off or modulating actuators are available separately to
match specification
Materials
No. PART MATERIAL SPECIFICATION QUANTITY
1 Bypass H-Body DZR Brass BS EN 12165 (CW602N) 1
3 Strainer Drain D299P Bronze BS EN 1982 (CC491K) 1
5 Fig.1000S, SM, SLF DZR Brass BS EN 12165 (CW602N) 1

(DN) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
DN15/15 222 145 40 43 74 133 2.3

72
HM401FS HM401FR
Specifications bypass with integral isolation valve. Pressure

independent control Valve (PICV), drain and
PRESSURE RATING: PN16 pressure test points. On-Off or modulating
TEMPERATURE RATING: -10 to 100°C actuator is required to control PICV.
END CONNECTIONS: Flushing bypass body - Available in standard or reverse handed
BSP Taper. Tailpieces - BSP Taper orientations.
SPECIFICATION CLAUSE: DZR Brass (BS EN
12165/ CW602N) fan coil valve/ terminal unit
valve assembly. Pre-assembly to requirements of
each individual terminal unit to include a flushing

73
Hook-Up

(Strainer Drain)
1. Lightweight, compact and pre-fabricated unit – now
available with Pressure Independent Control Valves
2. Provides accurate flow rates & differential pressure
control as well as system flushing and isolation
3. Fully assembled and factory tested unit reduces
4. On-Off or modulating actuators are available separately
to match specification
Materials
2 Tailpiece Bronze BS EN 12165 (CW602N) 2

DN15/15 175 145 40 43 74 133 2.1

74
HM4010S HM4010R

12165/ CW602N) fan coil valve/terminal unit valve
assembly. Pre-assembly to requirements of

75
Hook-Up
Fig.H44020S/H44020R
Hook-Up Prime with

PICV & Drain
1. Ultra compact design allows for direct fit onto fan coil 4. Has settable linear or equal percentage
units control characteristics at all pre-set flow rates
when combined with an actuator
5. Reduces installation time
3. Taper thread to form a mechanical seal as per BS EN
10226-2 6. Reduces number of joints/ potential leaks
4. Solder adaptor for end fitting onto copper tube as per BS
EN 1254-1
Materials
5 Draincock Tee Bronze BS EN 1982 (CC491K) 1
6 Union Solder Adaptors DZR Brass BS EN 12164 (CW602N) 2
7 R½” to Rc¾” Adpt. 40mm DZR Brass BS EN 12164 (CW602N) 2

DN15/15 210 170 40 51 64 46 1.9
DN 20/15 210 170 40 51 64 46 2.1

76
Specifications each individual terminal unit to include a flushing

bypass with integral isolation valve. Pressure
PRESSURE RATING: PN16 independent control Valve (PICV), drain and
TEMPERATURE RATING: -10 to 100°C pressure test points. On-Off or modulating
END CONNECTIONS: Flushing bypass body
- BSP Taper. Tailpieces - BSP Taper. Terminal - Available in standard or reverse handed
Solder Union orientations.

77
Hook-Up

(Strainer Drain & FMD)
1. Lightweight, compact and pre-fabricated unit – now
available with Pressure Independent Control Valves
2. Provides accurate flow rates & differential pressure
control as well as system flushing and isolation
3. Fully assembled and factory tested unit reduces
4. On-Off or modulating actuators are available separately
to match specification
Materials
3 J40 Bush R¾” to Rc½” Bronze BS EN 1982 (CC491K) 2

SIZE A1 A2 B C D E F WEIGHT
(DN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
DN20/20 225 190 40 43 47 133 119 2.4

78
HM4010S HM4010R


79
Hook-Up
Fig.HM4402FS/HM4402FR
Hook-Up Prime with

PICV, Drain & FMD
1. Ultra compact design allows for direct fit onto 5. Has settable linear or equal percentage
fan coil units control characteristics at all pre-set flow rates
2. Reduces the number of valves 6. Reduces installation time
3. Taper thread to form a mechanical seal as per 7. Reduces number of joints / potential leaks
BS EN 10226-2
4. Solder adaptor for end fitting onto copper
Materials
2 DN15 Bypass H-Body Bronze BS EN 1982 (CC491K) 1
5 FIG.1000S, SM, SLF DZR Brass BS EN 12164 (CW602N) 1
6 D342 Draincock Tee Bronze BS EN 1982 (CC491K) 1
DN15/15 210 220 40 51 59 46 2.1
DN20/15 210 220 40 51 59 46 2.4

80
Note - Actuator supplied separately

Independent Control Valve (PICV), drain and
END CONNECTIONS: Flushing bypass body Available in standard or reverse handed
- BSP Taper, Tailpieces - BSP Taper, Terminal - orientations.
Solder Union
SPECIFICATION: DZR Brass (BS EN 12165/
CW602N) fan coil valve/terminal unit valve
assembly. Pre-assembly to requirements of each
individual terminal unit to include a flushing

81
Hook-Up
The Insulator
Hook-Up Prime
HM4000 Series
Hattersley can supply an optional EPP (Expanded
Polypropylene) insulation housing for fitting to these
specific HM41010S & HM4101FS series Hook-Up units.

1. EPP has a low thermal conductivity, which means it has
excellent insulation properties

2. The insulation box has been designed to fit securely
onto the Hook-Up Prime HM41010S & HM4101FS. This
minimises footprint and prevents vapour ingress, which
could result in condensation
3. Insulation box can be removed simply and quickly for
routine maintenance, refitting the insulation kit is also
straight forward
Insulation Properties
PARTS MATERIAL TEST STANDARD BURN RATE MM/MIN THERMAL CONDUCTIVITY MW/MK QUANTITY
Insulation Box EPP ISO 8301 - 8302 DIN 52612 60 36 1
ISO 8301 - 8302 DIN 52612
Fixing Straps Velcro NA NA NA 2

A1 A2 B C D WEIGHT
(mm) (mm) (mm) (mm) (mm) (kg)
134 147 223 300 180 0.2 kg

82
A1 A2
SIDE SECTION VIEW ISO VIEW
UNDERSIDE VIEW
Specifications
PRESSURE RATING: PN16
TEMPERATURE RATING: -10 to 120°C
SPECIFICATION CLAUSE: Moulded EPP
insulation box in two parts supplied with velcro
fixing straps. Compatible with the Hook-Up Prime
HM41010S & HM4101FS series units.

83
BURJ AL ARAB LOCATION

ISLAND Dubai
EXTENSION MEP CONSULTANT

Clarke Samadhin Associates
Dubai’s iconic Burj Al Arab plans to add another
star to its already constellation-esque rating. The
emirate’s most famous hotel has announced a MEP CONTRACTOR
new island leisure concept, labelled “North Deck”.
Due to open to guests this spring, North Deck Zener Steward Electromechanical LLC
will stretch 100 metres into the Gulf, offering 32
cabanas, 400 sun loungers, a restaurant, bar and
large freshwater and saltwater pool – all in an area SPECIFICATION
roughly equivalent to a rugby pitch (10,000 sqm).
Hattersley supplied a range of PN25 valves
for this 7-star hotel including isolation valves
and check valves

84
85
Differential Pressure
Control Valve

86
87
Differential Pressure Control Valves
Fig.F300 Flow
Fig.R300 Return
Control Valve
What is it? How is it used?
A dynamic valve - has moving parts, adjusts to
1
To limit the maximum differential
demand Installed in either flow or return pipework.
pressure to protect 2-Port control
valve authority
What’s it used for?

Designed to control differential pressure between • With pumps running, valves open, set flow
two points rate
• Measuring p, close 2-Port until max p is
Now also used to control flow rate. reached
• Adjust DPCV unit p starts to fall – DPCV now
set at max p
Why do we need one? • Turn off pumps and record DPCV setting
System design has moved from: (0 to 5)
• Constant flow - where a constant amount Note – as DPCV is a dynamic valve, setting
of water is pumped around a system and can only be read with no flow
diverted back if not required
• To variable flow - where the flow rate is
2
reduced to match demand To set flow rate
• Protects control valve authority.
• With pumps running, valves open determine

flow rate using companion valve
• Adjust DPCV until companion valve indicates
design flow rate
• Turn off pumps and record DPCV setting
(0 to 5)
• DPCV now set to control flow
Note – p and hence flow cannot increase,
but can fall

88
How does it work?
• Pressure in lower chamber opens valve
• Pressure in upper chamber closes valve
• Spring adjusted to set required differential
pressure
Adjuster
Upper Chamber
Pressure form
before the load
Diaphragm
Lower
Chamber
Pressure from
after the load
Upper Chamber
Diaphragm
Lower Chamber
Pressure safety by-pass

upper to lower chamber

89
2-Port Valve calculate it?
Authority 2-Port Valve Authority - Calculation
What is it? 20
authority N =
A measure of the ability of a valve to control 20 + 20 (2 + 15 + 3)
the flow:
• Low flow through a large valve – little or no 20
control authority N = = 0.5
40
• High flow through small valve – very high
control
How do you calculate it?
p across 2-Port
p across 2-Port + p across rest of circuit
2-Port Valve Authority - How do you
Fig. F300 Flow
Pipework 2kPa
Load
Load 15kPa
2-Port 20kPa
Pipework 3kPa 2-Port
Fig. DPF1732
Companion Valve Companion Valve

(Fig. DPF1732) Installed in flow (Fig. DPF1732) Installed in return
DPCV (Fig. F400 Return) DPCV (Fig. 400 Flow)

Installed in return Installed in flow

90
Typical Installation Layouts
DP1732 - Standard Flow
Companion Valve
Strainer
Drain
Load
DoC Plant -
Chiller/Boiler
2-Port
Isolation Valve
2-Prt control valve
DPCV
Fig. F300 Flow
Impulse tube to
flow pipework, ie Impulse tube to
higher pressure return pipework, ie
Companion Valve
lower pressure
(Fig. DPF1732) Installed in flow
DPCV (Fig. F400 Return)

Installed in return
Fig. 400 Flow
Fig. DPF1732
2-Port 2-Port
Load Load
FODRV FODRV
Fig. DPF1732 Fig. 400 Flow
DPCV (Fig. 400 Flow) Companion Valve

Installed in flow (Fig. DPF1732) installed in flow
Companion Valve DPCV (Fig. F400 Return)

(Fig. DPF1732) Installed in return installed in return

91
DP1732 – Standard Flow

DP1732M – Medium Flow
DP1732L – Low Flow
Companion Valve - For

DPCV
6. Can be used plugged, as supplied, for PN25
1. Has an integral tapping point for the impulse tube to link
applications or with an impulse tube for PN16
with the Hattersley DPCV
applications
2. Integral orifice and test points provide precise and
7. Characterised regulating disc tends towards
accurate flow measurement.
equal percentage performance
3. Easy to operate with Double Regulating handwheel and
8. Female threaded ends for easy connection to
numerical position indicator
all pipework systems.
4. Positive flow control at all handwheel settings
5. Manufactured using WRAS Approved materials
Materials
ITEM DESCRIPTION MATERIAL
1 Body Bronze - BS EN 1982: CC491K
2 Bonnet DN15 to DN32 DZR Brass - BS EN 12164: CW602N
3 Bonnet DN40 & DN50 Bronze - BS EN 1982: CC491K
4 Stem/Disc DZR Brass - BS EN 12164: CW602N
5 O’ring Seal EPDM Rubber WRAS Approved
6 Plug R1/8 Inch DZR Brass - BS EN 12164: CW602N
7 Fig.631 Test Points DZR Brass - BS EN 12164: CW602N

92
Plugs can be replaced

at site with test points
for differential pressure
verification
Impulse tube
connection point

SIZE A B C D E WEIGHT KV KVS
(DN) (mm) (mm) (mm) (mm) (Threads) (kg)
DP1732 DN15 90 105 50 34 G 3/4” 0.60 1.87 1.943
DP1732M DN15 90 105 50 34 G 3/4” 0.60 1.06 1.003
DP1732L DN15 90 105 50 34 G 3/4” 0.60 0.57 0.506
DP1732 DN20 96 106 54 36 G 1” 0.65 3.14 4.181
DP1732 DN25 114 127 62 39 G 1 1/4” 0.99 5.59 7.46
DP1732 DN32 132.5 128 66 43 G 1 1/2” 1.12 10.80 15.33
DP1732 DN40 150.5 143 70 46 G 1 3/4” 1.48 18.10 23.06
DP1732 DN50 184 144 78 48 G 1 3/8” 2.13 29.10 47.7

when Impulse Tube is Inserted When Plugged
TEMPERATURE (°C) -10 to 30 40 50 65 80 90 100 110 120 TEMPERATURE (°C) -10 to 100 110 120
PRESSURE (BAR) 16.0 14.3 12.6 10.0 8.7 7.8 6.9 6.0 5 PRESSURE (BAR) 25 23.4 21.8

93
Fig.F400 Flow
Fig.R400 Return
Control Valves
To meet the growing use of variable speed pumps
for HVAC applications, Hattersley has launched
a range of Differential Pressure Control Valves
(DPCV) specifically aimed at optimising system
performance.
Extremely efficient, the DPCV is set to a maximum
differential pressure, which ensures flow cannot
exceed a desired rate. It therefore helps reduce
energy consumption, the risk of noise and simplifies
the commissioning process.
Female-ended DPCV
Materials
NO. PART MATERIAL
1 Body Bronze BS EN 1982 (CC491K)
2 Bonnet Bronze BS EN 1982 (CC491K)
3 Chamber Bronze BS EN 1982 (CC491K)
4 Adjuster Nylon Grade PA6
INT Stern/ Piston Stainless Steel BS EN 10088 - 1:2005
INT Diaphragm Rubber EPDM
INT O-Ring Seals Rubber EPDM
See diagrams for item numbers

INT denotes an internal component not visble on these drawings

94
Flow Configuration Return Configuration
IMPULSE TUBE IMPULSE TUBE

CONNECTION CONNECTION
Flow Configuration Return Configuration Flow & Return Configuration

End view End view Side view

SIZE A B END VALVE FLOW
(DN) (mm) (mm) CONNECTION WEIGHT (kg) (FULLY
BS EN 10226 OPEN Kv)
DN15 87 175 Rp 1/2" Parallel 2.32 2.32
DN20 96 175 Rp 3/4" Parallel 2.36 3.2
DN25 100 185 Rc 1" Parallel 2.53 6.45
DN32 114 100 Rc 1 1/4" Parallel 2.73 10
DN40 125 195 Rc 1 1/2" Parallel 3.01 16.7
DN50 146 205 Rc 2" Parallel 3.36 26
DN15 & DN20 End Connections: BS EN 10226 Rp Parallel

DN25 to DN50 End Connections: BS EN 10226 Rc Taper

95
BLUE WATER
ISLAND
As a reclaimed island offshore from Jumeirah
Beach, this mixed-use development and leisure
destination will be home to residential buildings,
hotels, food outlets, retail, and the iconic ‘Dubai-I’,
a Ferris wheel twice the size of the London Eye.
The Wharf Retail development has a gross floor
area of 173,000 square metres, forming a ‘souq’
style retail area with complex facades that mix
50 different materials. Dubai’s first inflated ETFE
canopy will cover over 7,000 square metres.
LOCATION
Dubai
MEP CONSULTANT
WSP
MEP CONTRACTOR
AE-ARMA
SPECIFICATION
Hattersley supplied a full range of isolation,
balancing, check, strainer and pressure reducing
valves for the new retail shopping centre

96
97
Fig.405F – DN65 | DN150

1. A high performing differential pressure
control valve that can be fitted in the supply
or return pipework, regulating both differential
pressure and flow rate
2. Differential pressure activation range (DP
Range) from 15 to 150 kPa
3. Integrated valve position indicator for visual
inspection
4. Tested in accordance with the BSRIA
guidance standard
Materials
PART MATERIAL
Body Cast Iron ASTM A48-CL30
Seat Cast Bronze ASTM B584-C836
Cone Cast Bronze ASTM B584-C836
Guide Cast Bronze ASTM B584-C836
Gasket Non Asbestos
Top flange Cast Iron ASTM A48-CL30
Packing EPDM
Yoke Ductile Iron ASTM A536-65-45-12
Diaphragm Plate ASTM A240-304
Spring Spring Steel
Adjust Screw B16-C36000 (Brass)
Actuator Spindle Stainless Steel 304
Diaphragm Case DI (A536-65-45-12)
Diaphragm EPDM
Cone Stem Stainless Steel 316
Cover Bolt Steel to JIS3101
See diagrams for item numbers

INT denotes an internal component not visble on these drawings

98

SIZE VALVE WEIGHT A B C F/O
(mm) (kg) (mm) (mm) (mm) (Kv)
65 48 276 115 720 55.4
80 56 298 120 720 72.7
100 72 352 130 735 129.8
125 130 400 150 775 173
150 162 451 180 800 249.1

TEMPERATURE (°C) -10 to 120°C
PRESSURE (BAR) 16
Specifications SPECIFICATION: Valve shell tested and

inspected in accordance with BS EN 12266-1-
PRESSURE RATING: PN16 Face-to-face in accordance with EN 58 Series 1
END CONNECTIONS: BS EN1092-2 PN16 or 37
INCLUDED WITH VALVE: 1 x Impulse tube kit OTHER: Valve comes factory set at 70 kPa
(which contains two sets of copper tube, ball SIZING: Please contact our technical support
valve, tee piece, flare nut, flare nipple, nipple, helpline for guidance
long nipple and pressure gauge)
SPARES: Impulse tube kit
(Part No. 000M0405FJ SP)

99
FREQUENTLY ASKED QUESTIONS

01. Q. Can I measure flow rate?
A. No. Flow rate cannot be measured directly from the PICV. Other means of flow verification such as orifice plates/
flow measurement devices should be installed as part of the system. However, the flow rate can be established from
valve set position.
02. Q. What are the test points used for?

A. They are used to verify the pressure drop across the seat to check that the valve is operating at the correct
pressure drop. Please refer to the IOM.
03. Q. How do I know if the PICV is working correctly?

A. This can be verified by measuring the pressure drop across the seat using the test points and then comparing
against the detail provided in FAQ 2.
04. Q. Can I install the PICV upside down?

A. The PICV can be mounted in any orientation. However consideration needs to be given to choice of actuator.
Thermal actuators can be installed in any orientation, but Electro-Mechanical actuators should not be installed upside
down as this can allow moisture to enter the actuator. However, a PICV with an electro-mechanical actuator can be
orientated anywhere between 0-90° from the vertical.
05. Q. Can I install the PICV on flow or return?

A. The PICV can be installed on either flow or return. Please ensure that the valve is installed with the flow direction
arrow in the correct direction.
06. Q. Does it matter which way around the PICV is installed?

A. The PICV must be installed with the flow direction arrow in the correct direction.
07. Q. Can I flush through the PICV?

A. It is not recommended to flush through PICVs. The PICV is a control valve with close tolerance flow paths. Flushing
through these valves may introduce debris, which could block the flow paths.
08. Q. Are the valves able to isolate?

A. Control valves are not designed to be isolating valves, and it is always recommended to fit separate isolating
valves. However for routine maintenance purposes, i.e. strainer cleaning, the actuator can be removed, and a manual
cap fitted which can be used to close the valve.
09. Q. How do I commission using PICVs?

A. BSRIA Guide to Commissioning Water Systems BG2/ 2010 and CIBSE Commissioning Code W: 2010 give details
of commissioning procedures using PICVs.

100
Notes

101
Motorised
Butterfly Valves

102
103
Motorised Butterfly Valves
Fig.950
Semi-lugged Wafer
Pattern
1. Ductile Iron Body
2. Aluminium bronze disc
3. Liner bonded to steel backing ring
4. High strength, low friction bearings for upper
and lower shafts, to restrain shaft deflection
and ensure effective stem sealing
5. Long neck for insulation
6. Maintenance free
Materials
COMPONENT MATERIAL SPECIFICATION
BS EN ASTM
Body Ductile Iron 1563 EN-JS 1040 A536 65-45-12
Shaft Stainless Steel 10088-1 X12Cr13 A276 410
Disc Aluminium Bronze 1982 CC333G B148-C95300
Bushes
PTFE
(up to 100mm)
O-Ring Buna N –
Liner EPDM –

104
Dimensional Drawings Specifications
PRESSURE/ TEMPERATURE RATING: 16 bar
from -10 to 130°C
TEST PRESSURES: Hydrostatic
Shell: 24 bar
Seat: 17.6 bar
SPECIFICATION:
Conforms to BS EN 593:2009.
Ductile Iron body epoxy coated.
Centring holes.
Aluminium bronze disc.
EPDM liner.
Trigger lever.
Valves DN250 and larger supplied as standard
with fully enclosed gear operator.
To suit flange connections BS EN 1092-2 PN16.
Valves may be used for flow regulation.

SIZE VALVE A B C D E F G
(mm) WEIGHT (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kg)
50 3.5 195 83 44 32 102 260 32
65 4 207 95 48 32 121 260 46
80 5.4 213 102 48 32 130 260 64
100 6.7 232 124 54 32 171 260 90
125 9 245 136 57 32 197 260 111
150 9.9 257 150 57 32 219 260 145
200 16.4 305 197 63 44 268 356 193

105
Fig.970
Fully-lugged Wafer
Pattern
1. Ductile Iron Body
2. Aluminium bronze disc
3. Liner bonded to steel backing ring
4. High strength, low friction bearings for upper
and lower shafts, to restrain shaft deflection
and ensure effective stem sealing
5. Long neck for insulation
6. Maintenance free
Materials
COMPONENT MATERIAL SPECIFICATION
BS EN ASTM
Body Ductile Iron 1563 EN-JS 1040 A536 65-45-12
Shaft Stainless Steel 10088-1 X5GNi18-10 A276 TYPE 410
Disc Aluminium Bronze 1982 CC333G B148-C95300
Bronze 1982 CC333G B148-C95300
Bushes
Buna N –
(up to 100mm)
125 and above Bronze (lubricated) –
O-Ring Buna N –
Liner EPDM –

106
PRESSURE/ TEMPERATURE RATING: PN16 from
-10 up to 130ºC
TEST PRESSURES: Hydrostatic
Shell: 24 bar
Seat: 17.6 bar
SPECIFICATION:
Conforms to BS EN 593:2009.
Fully-lugged.
Lever or gearbox.
Valves DN250 and larger supplied as standard with
fully enclosed gear operator.
Valves may be used for flow regulation.
Fig. 970 and 970G are suitable for Group 2 liquids
only as defined by the Pressure Equipment
Directive 97/23/EC.

SIZE VALVE A B C D E F G
(mm) WEIGHT (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kg)
50 4 195 83 44 32 102 260 32
65 4.5 207 95 48 32 121 260 46
80 7.2 213 102 48 32 130 260 64
100 12.6 232 124 54 32 171 260 90
125 13.5 245 136 57 32 197 260 111
150 14.9 257 150 57 32 219 260 145
200 24.1 305 197 63 44 268 356 193

107
Fig.4930G | Fig. 5930G & Fig.4930BS
DN700 – DN1200: PN16

DN1400 – DN1800: PN10
1. Manufactured to BS EN 593: 2009
2. Complies with Pressure Equipment Directive PED
97/23/EC
3. Suitable for Gearbox or Actuator operation
4. Rugged construction: Ductile Iron Body for all sizes
5. Stainless steel disc as standard
6. Epoxy paint coated as standard
7. Low operating torques
Materials
1 Key Carbon Steel ASTM A29 1045
2 Screw Carbon Steel ASTM A194 Gr.2H
3 Short Bushing - PTFE
4 O-Ring - NBR
5 Upper Shaft Stainless Steel ASTM A276 420
6 Body Ductile Iron EN-GJS-500-7U
7 Long Bushing - PTFE
8 Seat + Backing Ring - EPDM + Aluminium
Disc: 4930G/4930BS ANSI Stainless Steel 316 ASTM A351 CF8M

9
Disc: 5930G/5930B Stainless Steel 304 ASTM A351 CF8
10 Pin Stainless Steel ASTM A276 431
11 Lower Shaft Stainless Steel ASTM A276 420
12 Split Retaining Ring Carbon Steel ASTM A29-1045
13 Bearing High Carbon Steel ASTM A295 52100
14 Screw Carbon Steel ASTM A194 Gr. 2H
15 Lower Gland Carbon Steel EN-GJS-500-7U
16 Gearbox Ductile Iron EN-GJS-400-15

108
PRESSURE RATING: DN700 - DN1200 PN16,
DN1400 - DN1800 PN10
TEMPERATURE RATING: -20°C to 120°C
FACE-TO-FACE DIMENSIONS: BS EN 558:
2011 Series 20
END CONNECTIONS: Flanges to BS EN 1092
PN10 and PN16
ACTUATOR MOUNTING FLANGES: ISO 5211:
2001
OPERATORS: Gearbox Fig.4930G (Disc SS316)/
Fig. 5930G (Disc SS 304)
BARESHAFT VALVE OPTIONS: Fig. 4930BS
(Disc SS316) / Fig. 5930B (Disc SS304)

SIZE A B C D E F G H I J K L M N P FLANGE WEIGHT (kg) FLOW
(DN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) THICKNESS (Kv)
Gearbox Bareshaft
DN700 N/A 20-Ø37 7.5 840 4-M33 537 629 18 110 165 N/A 910 398 397 883 39.5 350 310 42818
DN800 N/A 20-Ø41 7.5 950 4-M36 596 666 20 110 190 4-Ø40 1025 500 417 971 43 450 410 33086
DN900 N/A 24-Ø41 6.43 1050 4-M36 656 720 20 110 203 4-Ø42 1125 500 450 1032 46.5 605 550 75688
DN1000 2-Ø40 24-Ø44 6.43 1170 4-M39 720 800 22 130 216 4-Ø45 1255 500 470 1109 50 810 740 103584
DN1200 2-Ø46 28-Ø50 5.625 1390 4-M45 864 942 28 130 254 N/A 1485 600 491 1327 57 1270 1130 133210
DN1400 2-Ø48 32-Ø44 5 1590 4-M39 1014 1000 40 180 279 N/A 1675 600 491 1385 46 1645 1510 152700
DN1600 2-Ø50 36-Ø50 4.5 1820 4-M45 1071 1155 40 180 318 N/A 1915 500 571 1685 49 3540 3200 175700
DN1800 2-Ø50 40-Ø50 4.09 2020 4-M45 1178 1300 45 200 356 N/A 2115 500 665 1853 52 5900 5310 211060

109
Fig.4930G | Fig. 5930G & Fig.4930BS
ANSI Class 150

26” to 56”
1. Manufactured to BS EN 593: 2009
2. Complies with Pressure Equipment Directive PED
97/23/EC
3. Suitable for Gearbox or Actuator operation
4. Rugged construction: Ductile Iron Body for all sizes
5. Stainless steel disc as standard
6. Epoxy paint coated as standard
7. Low operating torques
Materials
1 Key Carbon Steel ASTM A29 1045
2 Screw Carbon Steel ASTM A194 Gr.2H
3 Short Bushing - PTFE
4 O-Ring - NBR
5 Upper Shaft Stainless Steel ASTM A276 420
6 Body Ductile Iron EN-GJS-500-7U
7 Long Bushing - PTFE
8 Seat + Backing Ring - EPDM + Aluminium
Disc: 4930G/4930BS ANSI Stainless Steel 316 ASTM A351 CF8M

9
Disc: 5930G/5930B ANSI Stainless Steel 304 ASTM A351 CF8
10 Pin Stainless Steel ASTM A276 431
11 Lower Shaft Stainless Steel ASTM A276 420
12 Split Retaining Ring Carbon Steel ASTM A29-1045
13 Bearing High Carbon Steel ASTM A295 52100
14 Screw Carbon Steel ASTM A194 Gr. 2H
15 Lower Gland Carbon Steel EN-GJS-500-7U
16 Gearbox Ductile Iron EN-GJS-400-15

110
PRESSURE RATING: 26”- 56” ANSI CLASS 150
TEMPERATURE RATING: -20°C to 120°C
FACE-TO-FACE DIMENSIONS: BS EN 558:
2011 Series 20
END CONNECTIONS: ASME B16.47A
ACTUATOR MOUNTING FLANGES: ISO 5211:
2001
OPERATORS: Gearbox Fig.4930G (Disc SS316)/
Fig. 5930G (Disc SS 304)
BARESHAFT VALVE OPTIONS: Fig. 4930BS
ANSI (Disc SS316) / Fig. 5930B (Disc SS304)

SIZE A B C D E F G H I J K L M N P FLANGE WEIGHT (kg) FLOW
(inch) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) THICKNESS (Kv)
Gearbox Bareshaft
26” N/A 20-Ø35 7.5 806.5 4-1.25-7 485 565 14 110 165 N/A 870 600 346 913 39.5 307 270 37300
28” N/A 24-Ø35 6.43 863.6 4-1.25-7 537 629 18 110 165 4-Ø40 927 398 397 883 39.5 380 340 42818
30” N/A 24-Ø35 6.43 914.4 4-1.25-7 565 660 18 110 165 4-Ø40 984 500 417 965 43 410 370 63513
32” N/A 24-Ø41 6.43 977.9 4-1.5-6 596 666 20 110 190 4-Ø40 1060 500 417 971 43 490 450 33086
34” N/A 28-Ø41 5.625 1028.7 4-1.5-6 633 720 20 110 200 4-Ø40 1111 500 450 1032 45 585 530 52300
36” N/A 28-Ø41 5.625 1085.9 4-1.5-6 656 720 20 110 203 4-Ø42 1168 500 450 1032 46.5 665 610 75688
38” N/A 28-Ø41 5.625 1149.4 4-1.5-6 675 708 22 110 200 4-Ø44 1238 600 450 1070 50 745 690 91500
40” 2-Ø40 32-Ø41 5 1200.1 4-1.5-6 720 800 22 130 216 4-Ø45 1289 500 470 1109 50 830 760 103584
42” N/A 32-Ø41 5 1257.3 4-1.5-6 772 850 22 130 251 4-Ø47 1346 500 470 1159 53.5 1070 1000 101638
48” 2-Ø46 40-Ø41 4.1 1422.4 4-1.5-6 864 942 28 130 254 N/A 1511 600 491 1327 57 1300 1160 133210
56” 2-Ø48 44-Ø47.8 3.75 1651 4-1.75-5 1014 1000 40 180 279 N/A 1746 600 491 1385 46 1676 1550 152700

111
Semi Lugged:
Fig. 3850B | 3851B | 4850B | 4851B
PN16 / ANSI 125

1. Universal Pattern - Valves are suitable for use
with flanges conforming to BS EN 1092-2
PN16 or ANSI B16.1 Class 125
2. Valve generally conforms to BS EN593
3. Ductile Iron and Stainless Steel Disc Options
4. EPDM and Nitrile Seat Liner Options
5. 420 Stainless Steel Shafts for superior strength
Materials Valve Selection

PART MATERIAL EPDM LINER NITRILE LINER
Body Ductile Iron (EN-GJS-400-15) Ductile Iron Disc 3850B 3851B
Disc (3850B & 3851B) Ductile Iron (EN-GJS-400-15) Epoxy coated Stainless Steel Disc 4850B 4851B
Disc (4850B & 4851B) Stainless Steel 304 (ASTM A351 CF8)
Liner (3850B & 4850B) EPDM
Liner (3851B & 4851B) Nitrile Rubber
Shaft Stainless Steel 420 (ASTM A276 420)
Taper Pin Stainless Steel 431 (ASTM A276 431)
O-Ring Nitrile Rubber
Bushing PTFE
Stop Plate Mild Steel (GB700 Q235) Chromium Plated

112
PRESSURE RATING: PN16 & ANSI Class 125
TEMPERATURE RATING:
-10 to 120°C (3850B / 4850B)
-10 to 82°C (3851B / 4851B)
TEST PRESSURES: (Hydrostatic)
SHELL: 24bar; Seat: 17.6 bar
END CONNECTIONS: Semi-Lugged
End connections compatible with
BS EN1092-2 PN16 & ANSI B16.1
Class 125 flanges.
Please contact the Sales office for
bareshaft top works detail.

NOM SIZE 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(mm)
A 61 72 87 106 123 137 174 209 253 260 317.5 330 367 443
B 141 153 161 179 193 204 247 280 324 310 340 375 425 505
C 43 46 46 52 56 56 60 68 78 78 102 114 127 154
D 52.9 64.7 79.1 104.4 123.3 155.6 202.5 250.5 301.6 333.6 389.5 440.5 489.7 592.7
Weight KG 2.1 2.5 2.9 4.2 5.6 6.6 11.2 17 25.1 36 55.5 74 100 156.5
KV 91 141 246 585 861 1838 2687 4576 7069 10211 14042 18598 23914 36946

113
Fully Lugged: Fig. 3870AB

3871AB | 4870AB | 4871AB
ANSI 125
1. Valves are suitable for use with flanges conforming
to ANSI B16.1 Class 125
2. Valve generally conforms to MSS SP 67

Body Ductile Iron (EN-GJS-400-15) Ductile Iron Disc 3870AB 3871AB
Disc (3870AB & 3871AB) Ductile Iron (EN-GJS-400-15) Epoxy coated Stainless Steel Disc 4870AB 4871AB
Disc (3870AB & 3871AB) Stainless Steel 304 (ASTM A351 CF8)
Liner (3870AB & 4870AB) EPDM
Liner (3871AB & 4871AB) Nitrile Rubber
Bushing PTFE

114
PRESSURE RATING: ANSI 125
TEMPERATURE RATING:
-10 to 120°C (3870AB / 4870AB)
-10 to 82°C (3871AB / 4871AB)
END CONNECTIONS: Fully Lugged
End connections compatible with ANSI
B16.1 Class 125 flanges.
Suitable for Group 2 liquids only as defined by
the Pressure Equipment Directive 97/23/EC.

NOM SIZE 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24
(mm)
A 61 72 87 106 123 137 174 209 253 260 317.5 330 367 443
B 141 153 161 179 193 204 247 280 324 310 340 375 425 505
C 43 46 46 52 56 56 60 68 78 78 102 114 127 154
D 52.9 64.7 79.1 104.4 123.3 155.6 202.5 250.5 301.6 333.6 389.5 440.5 489.7 592.7
Weight KG 3 3.4 4.7 6.6 9.1 10 17.4 25.4 34 49 78 99 132 215.1
KV 91 141 246 585 861 1838 2687 4576 7069 10211 14042 18598 23914 36946

115
Fully Lugged: Fig. 3870MB

3871MB | 4870MB | 4871MB
PN16
1. Valves are suitable for use with flanges conforming
to BS EN 1092-2 PN16
2. Valve generally conforms to BS EN593

Body Ductile Iron (EN-GJS-400-15) Ductile Iron Disc 3870MB 3871MB
Disc (3870MB & 3871MB) Ductile Iron (EN-GJS-400-15) Epoxy coated Stainless Steel Disc 4870MB 4871MB
Disc (3870MB & 3871MB) Stainless Steel 304 (ASTM A351 CF8)
Liner (3870MB & 4870MB) EPDM
Liner (3871MB & 4871MB) Nitrile Rubber
Bushing PTFE

116
PRESSURE RATING: PN16
TEMPERATURE RATING:
-10 to 120°C (3870MB / 4870MB)
-10 to 82°C (3871MB / 4871MB)
END CONNECTIONS: Fully Lugged
End connections compatible with
BS EN1092-2 PN16 flanges.
Suitable for Group 2 liquids only as defined by
the Pressure Equipment Directive 97/23/EC.

NOM SIZE 50 65 80 100 125 150 200 250 300 350 400 450 500 600
(mm)
A 61 72 87 106 123 137 174 209 253 260 317.5 330 367 443
B 141 153 161 179 193 204 247 280 324 310 340 375 425 505
C 43 46 46 52 56 56 60 68 78 78 102 114 127 154
D 52.9 64.7 79.1 104.4 123.3 155.6 202.5 250.5 301.6 333.6 389.5 440.5 489.7 592.7
Weight KG 3 3.4 4.7 6.6 9.1 10 17.4 25.4 34 49 78 99 132 215.1
KV 91 141 246 585 861 1838 2687 4576 7069 10211 14042 18598 23914 36946

117
WHEELOCK LOCATION
SQUARE TOWER Shanghai
The tallest building in the Jing’an commercial CLIENT

district of Shanghai, the 298 metre tall Shanghai
Wheelock Square Tower on the famous Nanjing The Wharf (Holdings) Ltd
Road boasts 56 floors above ground and 2 below.
The tower provides 110,000 sq. meters of prime
office, hotel and retail space. ARCHITECT
Selected for their durable quality, Hattersley’s Kohn Pedersen Fox Associates
Bronze Globe Valves and PN25 Butterfly Valves
have been installed in the HVAC system and their
Cast Iron Gate and Swing Check Valves have been
CONSULTING ENGINEER
installed in the plumbing and drainage system. Parsons Brinckerhoff (Asia) Ltd
CONTRACTOR
Shanghai M&E Installation Co Ltd (the 5th
company), China Construction (Shanghai)
DISTRIBUTOR
Goodways International (Hong Kong) Limited
SPECIFICATION
Hattersley Globe valves, Butterfly Valves, Gate
Valves and Swing Check Valves.

118
119
HE Range Simple, Sturdy,

Overview Economical
Weatherproof Quarter-turn Actuators Features and Benefits
Adaptation to all quarter-turn valves: Future Flow Actuators
torque range from 45 to 10,000 Nm Future Flow Actuators labelled actuators are
technically and economically optimised for their
• IP 67/ NEMA 6
applications:
• Type of operation:
• Moderate environmental constraints
> On-Off (IP67/ NEMA 6 and ambient temperatures)
> Modulating • Moderate operational constraints
(limited operating service)in order to address
• Type of controls:
perfectly customers‘ demand for simple and
> Switches – HE SWITCH for On-Off sturdy actuators
applications
> Integrated control – HE LOGIC for On-Off
HE actuators are:
or Modulating applications
• Easy to install thanks to compactness,
prewired product up to HE60 for HE
SWITCH*, non intrusive settings for HE
LOGIC models
• Easy to use with local display and signaling
by LED on HE LOGIC models (integrated
control)
• Easy to maintain as HE are maintenance-free

120
HE SWITCH Models HE ON-OFF Logic &
Modulating Logic Models
DN50-DN150 DN50-DN150
DN200-DN300 DN200-DN300
DN350-DN1800 DN350-DN1800

121
HE RANGE
• Easy commissioning
• Proven reliability
• Maintenance free
HE SWITCH, for On-Off Applications

In this configuration, the control unit is designed
by the customer and located in a remote cabinet.
All information sent by the actuator sensors (travel
limit, torque limit, thermal overload and position
feedback) have to be processed by user’s control
logic. Power reversing starters are also housed in
the remote cabinet.
As far as travel limitation adjustment is concerned,
Hattersley patented camblock system allows to
quickly set the cams’ positions with a standard
flat head screwdriver. Each single cam can be HE Patented Camblock
set independently from the others. The cams are
automatically locked in their respective positions,
once adjusted, and unaffected by vibrations.
Actuators
Motor
Power
Control Logic
Control System
Information
Control Station
SWITCH control

122
HE Logic, for
On-Off or
Modulating
Applications
HE actuators are available with integrated control
for extended control features and improved user-
friendliness:
• Easy commissioning: non-intrusive simplified
settings, thanks to keys and menus on local
display
• Improved compactness of integrated
electronics
HE LOGIC Control Board
• Local commands with 4 keys and signaling
on a 7-segment display, with position Hattersley proposes HE LOGIC actuators
displayed in percentage of opening for On-Off or Positioning applications, which
allow precise positioning (better than 2%)
with position feedback.
HE HE
LOGIC LOGIC
Control Station Control Station

123
General Specifications
General HE actuators include TENV* motor, gear case, emergency handwheel, travel limit control, torque control (except HEZ4 to
HEZ15) and output drive with removable socket (plain socket in standard)
Gear design Gears are mechanically self-locking and are lubricated for product lifetime
Design life • HEZ4 to HEZ60: 20,000 cycles (On-Off)/ 300,000 starts (Positioning)
• HEZ100 to HEZ1000: 10,000 cycles (On-Off)/ 200,000 starts (Positioning)
Tested according to EN15714-2 Class A & B
Enclosures • Actuator housing in cast aluminum, polyuréthane paint Ral2010 complying with ISO 12944 (C2)
• IP67/ NEMA 6
Motor technology • Totally-enclosed, 3-phase or 1-phase asynchronous motor, class F insulation with integrated
thermal overload protection
• Totally-enclosed, 2-wire DC motor, class F insulation
Motor duty • S4-25% motor duty rating to IEC 60034-1. 360 starts/ hour in peak
Temperature range -20 ... +60°C / -4 ... +140°F
Electrical connection Screw-type terminals for controls and power supply. Internal earth grounding post
Compliance with Directives Actuators comply with: EC directives 2004/108/EC, 2006/95/EC and standards EN 61000-6-4,
& Standards EN 61000-6-2, EN 60034-1 and EN 60529
Other certifications • CSA certified models for Canada and the United States
available • Customs union certified models for Belarus, Kazakhstan and Russia
HE SWITCH Specifications
Position indication Mechanical position indicator
Cable entries 2 x M20 sealed by caps
Anti-condensation Heater
Travel limit system • Camblock with 4 SPDT switches ; 250 VAC-16 A / 48 VDC-2,5A max. (resistive load)
Torque limiting system • The torque limit switch gives a short duration contact. (except HEZ4 to HEZ15)
• 2 contacts as standard; SPDT; 250VAC-16A/ 48 VDC-2,5A max. (resistive load)
Remote position signal • 1000 potentiometer, 0.3 W - wiper current = max. 1mA.
(option) • «TAM» position transmitter: 4-20 mA (12, 24 or 32VDC external supply for maximum acceptable load of 150, 750 or 1050)

124
HE ON-OFF Logic & Modulating Logic Specifications
Operation On-Off or Modulating with precision better than 2%
Commissioning • Non-intrusive settings

• Setting simplified by use of keys and menus on the display
Cable entries 3 x M20 sealed by caps
Anti-condensation Included in the power board
Motor supply Solid state relay (all voltages)
Protections • Fuse protection:

- At transformer primary: 1 fuse (not exchangeable)
- At transformer secondary: 1 exchangeable fuse for each output.
• Automatic phase correction (for 3-phase supply)
• Reversal rotation protection
• Alarm signaling (local and remote)
• Protection against jamming
• Torque limiter (from HEZ25 to HEZ1000)
• Local command inhibition by local command
Remote command • Isolated by optocouplers

(On-Off) • by voltage: 10 to 250 V DC/AC
• by dry contacts (use HE LOGIC internal DC supply)
• Minimum pulse duration: 100ms
• Time of rotational direction change: 300ms
Analog input command • Input signal and position signal are fully isolated
(Positioning) • Standard input signal: 4-20mA
• Input signal: 0-20 mA (on request)
• Input signal: 0-10 V (on request)
• In current: impedance of 160

Analog inputs • In voltage: impedance of 4000
Local command 4 keys : Local-remote selector/ Open/ Close/ Stop
Position signaling • 1 latching relay* : ‘valve opened’

relays • 1 latching relay* : ‘valve closed’
• Switch configuration : Normally Opened
• Minimum current 10mA at 5V
• Max current: 5A at 250V AC or 5A at 30V DC max. (resistive load)
• *Latching relay allows keeping the position in case of power cut
Alarm relay SPDT switch

• Minimum current 10mA at 5V
• Max current: 5A at 250V AC or 5A at 30V DC max. (resistive load)
Fault reported:
• Power supply or fuse alarm
• Loss a phase (with 3-phase supply)
• Motor overheating
• Maximum torque (from HEZ25 to HEZ1000) both direction
• Motor jamming
• Local command in ‘local’ mode
• Loss of 4-20mA input signal (if configured with positioner and 4-20mA)
Local signaling • Signaling by LED:

- Setting (yellow LED): ON in set-up mode
- Alarm (red LED): ON if a fault appear
- Local (green LED): ON in ‘Local’ mode
- Opened (configurable red or green LED): ON when ‘Opened’ position reached. Flashing during operation.
- Closed (configurable green or red LED): ON when ‘Closed’ position reached. Flashing during operation.
• Menu & position: on 7-segment display
Analog position signal • External DC supply (12 to 30VDC)

• Output signal: 4-20mA if input signal is 4-20mA
• Output signal: 0-20mA if input signal is 0-20 mA
• Output signal: 0-20mA (0-10V using a 500Ω external resistor) if input signal is 0-10V
Max. output impedance Maximum acceptable impedance of 750 Ohms with 24VDC (without 500 resistor)

125
HEZ4 – HEZ15
HE Switch
Models
a3
a1 a2
Dimensions – HE SWITCH Models

TYPE FLANGE STEM SIZE (mm) a1 MAX a2 a3 APPROX
ISO5211 (mm) (mm) (mm) WEIGHT
BORE SQUARE
(kg)
(max) (max)
HEZ4 F05/F07 22 19 273 200 225 6
HEZ6 F05/F07 22 19 319 200 225 7
HEZ10 F05/F07 22 19 362 200 225 7
HEZ15 F05/F07 22 19 362 200 225 7

126
HE On-Off Logic &
a3
a1 a2
Dimensions – HE ON-OFF Logic & Modulating Logic Models

BORE SQUARE
(kg)
(max) (max)
HEZ4 F05/F07 22 19 273 200 217 6
HEZ6 F05/F07 22 19 319 200 217 7
HEZ10 F05/F07 22 19 362 200 217 7
HEZ15 F05/F07 22 19 362 200 217 7

127
HEZ25 – HEZ60
HE Switch
Models
a3
a2
a1

BORE SQUARE
(kg)
(max) (max)
HEZ25 F07/F10 30 22 479 313 180 18
HEZ60 F07/F10 32 27 528 313 180 20

128
HE On-Off Logic &
a3
a2
a1
Dimensions – HE ON-OFF Logic & Modulating Logic Models

BORE SQUARE
(kg)
(max) (max)
HEZ25 F07/F10 30 22 479 307 180 18
HEZ60 F07/F10 32 27 528 307 180 20

129
HE100 – HET10-75
HE Switch Models
a1

BORE SQUARE
(kg)
HEZ100 F12 (F14*) 60 36 462 364 521 47
HEZ250 F16 (F14*) 80 46 462 364 664 64
HEZ400 F16 80 50 462 364 664 67
HEZ1000 F25 100 55 462 364 780 92
HET10-5 F30 115 60 600 400 800 135
HET10-6 F30 140 75 600 400 850 225
HET10-7 F35 180 95 600 400 980 330
HET10-75 F40 210 110 600 400 1200 530
*F14 available as an option

130
HE On-Off Logic &
Modulating Logic Models a2
Dimensions – HE ON-OFF Logic & Modulating Logic Models a3

BORE SQUARE
(kg)
HEZ100 F12 (F14*) 60 36 462 364 521 47
HEZ250 F16 (F14*) 80 46 462 364 664 64
HEZ400 F16 80 50 462 364 664 67
HET3-4 F25 95 50 600 400 780 110

HET6-4 F25 95 50 600 400 780 110
HET10-5 F30 115 60 600 400 800 135
HET10-6 F30 140 75 600 400 850 225
HET10-7 F35 180 95 600 400 980 330
HET10-75 F40 210 110 600 400 1200 530
*F14 available as an option

131
Tech Data – Perfomances

230VAC 50Hz / 60Hz – Single Phase
Motor - 54 Service - Duty rating: 25%
TYPE MAX AVAILABLE IN AVAILABLE IN AVAILABLE IN HE OPERATING FLANGE POWER CURRENT CURRENT
TORQUE HE SWITCH HE ON-OFF MODULATING TIME ISO KW RATED A START A
N.M LOGIC LOGIC S / 90°
HEZ4 45 yes yes - 6/5 F05/F07 0.03 0.8 0.9
HEZ6 60/55 yes yes - 6/5 F05/F07 0.03 0.6 0.9
HEZ10 100 yes yes - 6/5 F05/F07 0.06 1.2 1.7
HEZ10 100 yes yes yes 35/30 F05/F07 0.02 0.5 0.6
HEZ15 150 yes yes yes 25/21 F05/F07 0.03 0.6 0.9
HEZ25 250 yes yes yes 30/25 F07/F10 0.03 0.6 0.9
HEZ60 600 yes yes yes 30/24 F07/F10 0.06 1.2 1.7
HEZ100 1000 yes yes yes 70/58 F12[F14*] 0.2 2.5 3.5
HEZ250 2500 yes yes yes 125/105 F12[F14*] 0.4 4 9
HEZ400 4000 yes yes yes 210/180 F16 0.4 4 9
HEZ1000 1000 yes - - 210 F25 0.4 3.5 11
HET3-4 1000 - yes yes 210 F25 0.4 4 9
HET6-4 1000 - yes yes 210 F25 0.4 4 9
HET10-5 12740 yes yes yes 235 F30 0.4 4 9
HET10-6 23350 yes yes yes 305 F30 0.4 4 9
HET10-7 25460 yes yes yes 320 F35 0.4 4 9
HET10-75 38610 yes yes yes 485 F40 0.4 4 9
380 - 415VAC 50Hz – 3 Phase

HEZ4 45 yes yes - 6 F05/F07 0.03 0.3 0.5
HEZ6 60 yes yes - 6 F05/F07 0.03 0.3 0.5
HEZ10 100 yes yes - 6 F05/F07 0.1 0.6 1.1
HEZ10 100 yes yes yes 35 F05/F07 0.03 0.3 0.5
HEZ15 150 yes yes yes 25 F05/F07 0.03 0.3 0.5
HEZ25 250 yes yes yes 30 F07/F10 0.03 0.3 0.5
HEZ60 600 yes yes yes 30 F07/F10 0.06 0.3 0.8
HEZ100 1000 yes yes yes 30 F12[F14*] 0.1 0.6 1.2
HEZ250 2500 yes yes yes 70 F12[F14*] 0.1 0.6 1.2
HEZ400 4000 yes yes yes 125 F16 0.1 0.6 1.2
HEZ1000 1000 yes - - 210 F25 0.14 0.7 2.8
HET3-4 1000 - yes yes 210 F25 0.5 1.6 5
HET6-4 1000 - yes yes 210 F25 0.5 1.6 5
HET10-5 12740 yes yes yes 235 F30 0.5 1.6 5
HET10-6 23350 yes yes yes 305 F30 0.5 1.6 5
HET10-7 25460 yes yes yes 320 F35 0.5 1.6 5
HET10-75 38610 yes yes yes 485 F40 0.5 1.6 5

132
460 - 480VAC 60Hz – 3 Phase
HEZ4 45 yes yes - 6 F05/F07 0.03 0.3 0.5
HEZ6 60 yes yes - 6 F05/F07 0.03 0.3 0.5
HEZ10 100 yes yes - 6 F05/F07 0.1 0.6 1.1
HEZ10 100 yes yes yes 35 F05/F07 0.03 0.3 0.5
HEZ15 150 yes yes yes 25 F05/F07 0.03 0.3 0.5
HEZ25 250 yes yes yes 30 F07/F10 0.04 0.3 0.5
HEZ60 600 yes yes yes 30 F07/F10 0.07 0.3 0.8
HEZ100 1000 yes yes yes 30 F12[F14*] 0.12 0.6 1.2
HEZ250 2500 yes yes yes 70 F12[F14*] 0.12 0.6 1.2
HEZ400 4000 yes yes yes 125 F16 0.12 0.6 1.2
HEZ1000 1000 yes - - 210 F25 0.17 0.7 2.8
HET3-4 1000 - yes yes 210 F25 0.6 1.6 5
HET6-4 1000 - yes yes 210 F25 0.6 1.6 5
HET10-5 12740 yes yes yes 235 F30 0.6 1.6 5
HET10-6 23350 yes yes yes 305 F30 0.6 1.6 5
HET10-7 25460 yes yes yes 320 F35 0.6 1.6 5
HET10-75 38610 yes yes yes 485 F40 0.6 1.6 5

133
Sizing and Selection Table

ACTUATOR 230VAC 50/60 Hz (-1)
Hattersley VALVE
ON-OFF SWITCH ON-OFF LOGIC MODULATING LOGIC MOUNTING KIT
Fig. No SIZE
FIG. NO FIG. NO FIG. NO FIG. NO
DN50 HEZ4-1 HEZ4L-1 HEZ10ML-1 -
950B, 970B, DN200 HEZ25-1 HEZ25L-1 HEZ25ML-1 -

980B, 4970B DN250 HEZ60-1 HEZ60L-1 HEZ60ML-1 -
DN350 HEZ100-1 HEZ100L-1 HEZ100ML-1 MK-ACT1
DN400 HEZ250-1 HEZ250L-1 HEZ250ML-1 -
DN450 HEZ250-1 HEZ250L-1 HEZ250ML-1 -
DN500 HEZ400-1 HEZ400L-1 HEZ400ML-1 -
DN600 HEZ1000-1 HET3-4L-1 HET3-4ML-1 MK-ACT2
4850B, 4851B,
3870AB, 3871AB, DN200 HEZ25-1 HEZ25L-1 HEZ25ML-1 -
3870MB, 3871MB,
4870MB, 4871MB DN300 HEZ60-1 HEZ60L-1 HEZ60ML-1 -
DN350 HEZ100-1 HEZ100L-1 HEZ100ML-1 -
DN400 HEZ250-1 HEZ250L-1 HEZ250ML-1 -
DN450 HEZ250-1 HEZ250L-1 HEZ250ML-1 -
DN500 HEZ250-1 HEZ250L-1 HEZ250ML-1 -
DN600 HEZ250-1 HEZ250L-1 HEZ250ML-1 -
26" HEZ1000-1 HET3-4L-1 HET3-4ML-1 -
28"/DN700 HEZ1000-1 HET6-4L-1 HET6-4ML-1 -
30" HEZ1000-1 HET6-4L-1 HET6-4ML-1 -
32"/DN800 HEZ1000-1 HET6-4L-1 HET6-4ML-1 -
34" HEZ1000-1 HET6-4L-1 HET6-4ML-1 -
36"/DN900 HEZ1000-1 HET6-4L-1 HET6-4ML-1 -
4930BS, 5930B,
38" HET10-5-1 HET10-5L-1 HET10-5ML-1 MK-ACT3
4930BS, 5930B
40"/DN1000 HET10-5-1 HET10-5L-1 HET10-5ML-1 -
42" HET10-5-1 HET10-5L-1 HET10-5ML-1 -
48"/DN1200 HET10-6-1 HET10-6L-1 HET10-6ML-1 -
56"/DN1400 HET10-7-1 HET10-7L-1 HET10-7ML-1 -
DN1600 HET10-75-1 HET10-75L-1 HET10-75ML-1 MK-ACT4
DN1800 HET10-75-1 HET10-75L-1 HET10-75ML-1 -
- L ML
Logic
On-Off Switch On-Off Logic Modulating Logic
-1 -2 -3
Voltage
230VAC 50/60Hz 415VAC 50Hz 460-480VAC 60Hz

134
ACTUATOR 415VAC 50Hz (-2)
Hattersley VALVE
Fig. No SIZE

DN400 HEZ250-2 HEZ250L-2 HEZ250ML-2 -
DN450 HEZ250-2 HEZ250L-2 HEZ250ML-2 -
DN500 HEZ400-2 HEZ400L-2 HEZ400ML-2 -
3850B, 3851B,
4870AB, 4871AB,
3870MB, DN250 HEZ60-2 HEZ60L-2 HEZ60ML-2 -
4870MB, 4871MB
DN350 HEZ100-2 HEZ100L-2 HEZ100ML-2 -
DN400 HEZ250-2 HEZ250L-2 HEZ250ML-2 -
DN450 HEZ250-2 HEZ250L-2 HEZ250ML-2 -
DN500 HEZ250-2 HEZ250L-2 HEZ250ML-2 -
DN600 HEZ250-2 HEZ250L-2 HEZ250ML-2 -
26" HEZ1000-2 HET3-4L-2 HET3-4ML-2 -
28"/DN700 HEZ1000-2 HET6-4L-2 HET6-4ML-2 -
30" HEZ1000-2 HET6-4L-2 HET6-4ML-2 -
32"/DN800 HEZ1000-2 HET6-4L-2 HET6-4ML-2 -
34" HEZ1000-2 HET6-4L-2 HET6-4ML-2 -
36"/DN900 HEZ1000-2 HET6-4L-2 HET6-4ML-2 -
4930BS, 5930B,
4930BS, 5930B
40"/DN1000 HET10-5-2 HET10-5L-2 HET10-5ML-2 -
42" HET10-5-2 HET10-5L-2 HET10-5ML-2 -
48"/DN1200 HET10-6-2 HET10-6L-2 HET10-6ML-2 -
56"/DN1400 HET10-7-2 HET10-7L-2 HET10-7ML-2 -
DN1800 HET10-75-2 HET10-75L-2 HET10-75ML-2 -
- L ML
Logic
-1 -2 -3
Voltage

135

ACTUATOR 460-480VAC 60Hz (-3)
Hattersley VALVE
Fig. No SIZE

DN400 HEZ250-3 HEZ250L-3 HEZ250ML-3 -
DN450 HEZ250-3 HEZ250L-3 HEZ250ML-3 -
DN500 HEZ400-3 HEZ400L-3 HEZ400ML-3 -
3850B, 3851B,
4870AB, 4871AB,
4870MB, 4871MB
DN350 HEZ100-3 HEZ100L-3 HEZ100ML-3 -
DN400 HEZ250-3 HEZ250L-3 HEZ250ML-3 -
DN450 HEZ250-3 HEZ250L-3 HEZ250ML-3 -
DN500 HEZ250-3 HEZ250L-3 HEZ250ML-3 -
DN600 HEZ250-3 HEZ250L-3 HEZ250ML-3 -
26" HEZ1000-3 HET3-4L-3 HET3-4ML-3 -
28"/DN700 HEZ1000-3 HET6-4L-3 HET6-4ML-3 -
30" HEZ1000-3 HET6-4L-3 HET6-4ML-3 -
32"/DN800 HEZ1000-3 HET6-4L-3 HET6-4ML-3 -
34" HEZ1000-3 HET6-4L-3 HET6-4ML-3 -
36"/DN900 HEZ1000-3 HET6-4L-3 HET6-4ML-3 -
4930BS, 5930B,
4930BS, 5930B
40"/DN1000 HET10-5-3 HET10-5L-3 HET10-5ML-3 -
42" HET10-5-3 HET10-5L-3 HET10-5ML-3 -
48"/DN1200 HET10-6-3 HET10-6L-3 HET10-6ML-3 -
56"/DN1400 HET10-7-3 HET10-7L-3 HET10-7ML-3 -
DN1800 HET10-75-3 HET10-75L-3 HET10-75ML-3 -
- L ML
Logic
-1 -2 -3
Voltage

136
Notes

137
MultiComm

138
139
MultiComm
MultiComm
Hattersley MultiComm provides one easy access
point for commissioning and maintenance of
multiple heating/ chilled water terminal units.
On large projects, significant time and cost can
be eliminated, by enabling commissioning at
convenient locations such as; ends of corridors,
or accessible cupboards, eliminating disruption
to occupiers during maintenance works.

The MultiComm is an exceptionally robust,
efficient, practical and versatile system:
• Depending on flow rates, up to six terminals
can be served from a single MultiComm unit.
• All units are custom built to suit site
specification.
Insulated box for
• All site connections can be made without the Mounting plate
heating or chilled
for manifolds
need to access the internal components.
Return balancing valves
• MultiComm is suitable for variable flow or
constant flow systems.
DPCV for variable
• All connections are BSPT Female, enabling flow systems
standard pipe or specialist adapters to be
Flow isolation
used. valves
• Fan coil units can be flushed, vented and Unique H-Body
for flushing
balanced without the time-consuming All connections
‘looping out’ procedure. One commissioning accessible without
engineer instead of a team can carry this out. entering box
Strainer
• All systems can be flushed through the Hook-

Up H-body.
• Available with PICV for variable flow system
and DPCV for constant differential pressure
manifolds.

140
1 kPa 1 kPa 1 kPa 1 kPa

a
Load 20 kPa
Load 20 kPa
Load 20 kPa
Load 20 kPa
100 kP
A B C D

DPCV Set
Point 50 kPa 8 kPa 6 kPa 4 kPa 2 kPa
4 kPa 1 kPa 1 kPa 1 kPa 1 kPa
Dimensions and Weights Dimensions and Weights

OUTLETS & LENGTH HEIGHT WIDTH WEIGHT OUTLETS & LENGTH HEIGHT WIDTH WEIGHT
INLETS (mm) (mm) (mm) (kg) INLETS (mm) (mm) (mm) (kg)
6x6 1120 250 290 40 6x6 1120 200 400 40
5x5 1120 250 290 38 5x5 1120 200 400 38
4x4 880 250 290 36 4x4 880 200 400 36
3x3 880 250 290 34 3x3 880 200 400 34
2x2 640 250 290 30 2x2 640 200 400 30
Units with outlets and inlets on the same side Units with outlets and inlets on the opposite side
Material Specification
PART MATERIAL
H-Body Bronze
Strainer Bronze (Fig.817)
Manifolds Bronze
Isolation Valves DZR Brass (Fig.100)
Regulation Valves Bronze (1732 or 1832)
Maximum pressure 16 bar

Temperature rating -10 to 100 °C

141
MultiComm
PrimeComm
Manifold State of the-art electronics, microprocessor and
hydraulics in one compact unit.
Commissioning The PrimeComm makes the on-site measurement of

differential pressure and flow rates of water in HVAC
systems an extremely simple operation.
System With a range of sophisticated features providing
extremely accurate measurement, coupled with a
PrimeComm modules are built to suit individual database of over 1300 valves from 34 manufacturers
project design requirements. Correct selection worldwide, the PrimeComm is the ultimate
of balancing valves, differential pressure control instrument for commissioning engineers.
valves and pressure independent control valves
are essential to ensure comfort control and
system efficiency. To streamline this selection Ease of Unit
process, we have developed software that allows
all variables to be considered and best valve The nine-button keypad allows simple navigation
options selected. through the menu system that provides the option
to select the most appropriate screen for the work
The selection programme is used by the Hattersley being carried out. This can show the full parameter
sales and technical staff, to input customer of data available or simply a screen showing just the
information throughout the design process and differential pressure - useful for those wishing to use
ensure that the optimum design is achieved. the PrimeComm as a simple manometer.
Unlike any other commissioning unit, the most
commonly used functions – Flow and Pressure – are
PrimeComm Manifold Design
shown as the default screen from the Display menu.
By choosing various combinations of the This means that for most general commissioning
components (opposite), customers have a high purposes the most valuable data is shown at the
degree of flexibility to meet individual system touch of a button – in large text.
requirements.

142
Convenience
Designed to be as portable as possible, the compact
and lightweight unit is easily operated in the hand or
may be clipped to a lanyard.
The complete PrimeComm unit includes:
• 1 x Carry case
• 1 x Handheld transducer and display unit
• 2 x Connector tubes with isolating valves
(2 metres)
• 2 x Straight Mechseal style adaptors
Sophistication
• 2 x Angled binder style adaptors
Accuracy of measurement is one of the most important
• 1 x PP3 battery
elements of the function of commissioning units. The
PrimeComm gives differential pressure readings with • 1 x Lanyard
accuracy better than 1% or 100 Pascals, plus, an
• 1 x Set of operating instructions
integral damping system further improves reading
confidence on unstable systems. This level of accuracy • 1 x Calibration certificate
is achieved with the use of the latest wet/wet sensor
• 1 x Quick start guide
technology. PrimeComm incorporates a unique
crossover valve arrangement designed to protect the
sensor, if exposed to high differential pressures.
More sophistication is available as Bluetooth can be
fitted as an option to enable direct communication
with a laptop, PDA or another PrimeComm (peer to
peer).

143
AL AIN HOSPITAL LOCATION

Dubai
The hospital project is located at Al Jimi in Al Ain
city, and stretches over 347,000 sqm, consisting of
the main hospital building, as well as other facilities
and advanced medical treatment services that will
MEP CONTRACTOR
meet the needs of the community. It will include 104 Bin Darwish Gen Contg & Maint. Est
advanced specialised clinics, 17 radiology rooms
for X-ray, CT scan and MRI services, as well as 22
specialised rooms for endoscopy procedures and MEP CONSULTANT
diagnosis.
ICME & Obermeyer (IFO)
The hospital will be supplied with the latest
medical and technical equipment to keep pace
with advances and developments in the area of SPECIFICATION
diagnosis and treatment, providing more assurance
of a successful and comfortable treatment process Hattersley supplied a complete range of
within the minimum timeframe. large size flanged PN16 Ductile iron gear
operated butterfly valves with a ductile iron
The hospital will have 719 beds, including 484 beds disc ranging from DN600 to DN1200 for the
for general medicine, surgery, children’s ward and District Cooling Main.
maternity; 67 for ICU; 142 for medical rehabilitation;
and 26 for VIP patients and royal guests.
Pictured: A modern hospital interior

(not Al Ain Hospital).

144
145
Notes
Notes

146
Notes

147
Notes
Notes

148
149
To visit our Video Library go to:
www.youtube.com/user/CraneBSU
HATTERSLEY 11-15 EPSILON TERRACE, MIDDLE EAST & NORTH AFRICA SALES OFFICE
WEST ROAD, IPSWICH SUFFOLK IP3 9FJ BUILDING 4, OFFICE 901
TECHNICAL HELPLINE: +44 (0)1473 277400 THE GALLERIES, PO BOX 17415
FAX: +44 (0)1473 277411 DOWNTOWN JEBEL ALI
EMAIL: uksales@hattersley.com DUBAI, UAE.
EMAIL: export@hattersley.com TELEPHONE: +971 (0)4 816 5800
EMAIL: tech-enquiries@hattersley.com EMAIL: mena-enquiries@hattersley.com
www.hattersley.com
H_VF_MENA_0817_v1
• Designed and manufactured under quality management systems in accordance with BS EN ISO 9001:2008
• To see where we operate around the world see pages 14-15
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Hattersley Ltd assumes
no responsibility or liability for typographical errors or omissions or for any misinterpretation of the information within this publication and reserves the
right to change without notice. We hope that our communications have an impact on you, but not on the environment. We have taken steps to ensure
this leaflet is printed on FSC material and the paper is made by a totally chlorine free process.
www.hattersley.com

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HEATING

Variable Flow Guide

FUTURE VALVE TECHNOLOGY

Arcadia worked closely with all principal manufacturers to

Navin Valrani, CEO of the school, said “From the outset, we

The Arcadia Preparatory School is the only primary school in

A purpose built school spread across 156,000 square

TECHNICAL HELPLINE: +971 (0)4 816 5800

0.2 OUR VALVES

16. Variable Flow: A Balancing Act

0.3 CASE STUDIES

01. The Arcadia Preparatory School, Dubai, UAE

TECHNICAL HELPLINE: +971 (0)4 816 5800

Hattersley can supply a skillfully

TECHNICAL HELPLINE: +971 (0)4 816 5800

Hattersley is an approved manufacturer under Hattersley can supply a skilfully engineered

TECHNICAL HELPLINE: +971 (0)4 816 5800

Hattersley Testing Lab, Ipswich UK

TECHNICAL HELPLINE: +971 (0)4 816 5800

TECHNICAL HELPLINE: +971 (0)4 816 5800

We believe that good people make good things

Standard processes are in place throughout our value

TECHNICAL HELPLINE: +971 (0)4 816 5800

One of the UK’s leading suppliers of gunmetal

The Brownall range of automatic air eliminators

TECHNICAL HELPLINE: +971 (0)4 816 5800

Rhodes is a market leader in the design and

IAT Ingolstadt Armaturen is a brand of

TECHNICAL HELPLINE: +971 (0)4 816 5800

Viking Johnson is a world leader in the

PosiFlex expansion joints provide relief for

TECHNICAL HELPLINE: +971 (0)4 816 5800

Market leader in the supply of specialist

TECHNICAL HELPLINE: +971 (0)4 816 5800

46-48 Epsilon Terrace 46-48 Wilbury Way Lower Farm Road

TECHNICAL HELPLINE: +971 (0)4 816 5800

TECHNICAL HELPLINE: +971 (0)4 816 5800

FAKEEH ACADEMIC LOCATION

This joint venture project is being touted as the MEP CONTRACTOR

The scope of works includes the construction of MEP CONSULTANT

All the construction works will be performed in

Hattersley valves were selected as the brand to

TECHNICAL HELPLINE: +971 (0)4 816 5800

TECHNICAL HELPLINE: +971 (0)4 816 5800

Water is lazy and will take the shortest route!

TECHNICAL HELPLINE: +971 (0)4 816 5800

Constant Flow Constant

can be applied to a broad range of projects. This

Although the capital costs of installing a

TECHNICAL HELPLINE: +971 (0)4 816 5800

The DPCVs maintain constant differential

Why do we need Dynamic Balancing

Dynamic amount of water pumped around a

TECHNICAL HELPLINE: +971 (0)4 816 5800

Dynamic pump head Dynamic control

Control valves difficult to size

Why do we need Dynamic Balancing –

DPCV holds pressure constant

TECHNICAL HELPLINE: +971 (0)4 816 5800

Variable Flow: Effect of Return Temperature on CoP

What should we be aiming for? 4.8

• Keeping items of plant operating at high 4.6

Reduction in return water temperature reduces

7°C 12°C 7°C 12°C