Technique matrix - Utility Equipments - Gu

Process
optimisation -
SLNO Utility Equipments Inverter control VFD
On/Off control
Interlocks

1 DG set x x x
2 Air Compressor x ü ü
2.1 Compressor / Drier Interlink x x ü
3 Cooling tower & Blowers x ü ü
4 STP & ETP x ü ü
Air conditioners
5
( Timed on / off ) ü x ü
Lighting
1) Timed (On / Off )
6
2)Dawn to dusk x x ü
3)Movement sensor

7 Pumps / Borewell motor x ü ü

Shop Floor Confort Fans (Ceiling&
8
Pedestal) x x x
9 office Comfort fans (Ceiling) x x x
ü Easy to implement, Payback < 1 Year

ü Payback > 1 year

x Not applicable
Utility Equipments - Guidelines
Motor class
conversion IE4 Efficiency Heat Pump
Improvement
standard
x ü
ü x
x x
ü x
ü x
x x
x x
ü x
x x
x x
o implement, Payback < 1 Year
ck > 1 year
plicable
BLDC Technology Solar panel
Magnatron
This is related to lowering air
ü x pressure requirement &
Reducing the leakage in
ü x pipelines
x x Temperature control
x ü
x ü Dissolved Oxygen control for
auto on / off
ü ü
Temperature control change
to 26 deg
x ü
Auto On / Off control based
on lux level or timer based
x ü
x ü x
x ü x
 is related to lowering air
sure requirement &
ucing the leakage in
ines

perature control

olved Oxygen control for

on / off

perature control change

deg

On / Off control based

ux level or timer based
 Technique matrix - Production Equipme
Induction Motors
Idle Time Delta to star Motor Size
# Group of Machines connected Load in Trip conversion Optimisation
KW

1 Up to 2 Kw ü x x
2 2 Kw to 5 Kw ü x x
CNC Turning, Milling,
3 Cylindrical & C'less Grinding 5 Kw to 10 Kw
Machines
ü x x
10 Kw to 25 Kw ü ü ü
>25 Kw ü ü ü
4 Up to 2 Kw ü x x
5 2 Kw to 5 Kw ü x x
6 Hydraulic, Mechanical Presses 5 Kw to 10 Kw ü x x
7 10 Kw to 25 Kw ü ü ü
8 >25 Kw ü ü ü
9 HT Furnace Heaters - x x x
10 HT Furnace Fan - x ü x
11 HT furnace circulating pumps ü ü x
Phosphating Plant / parts
12 Washing (Water Heating )- ü x x
Heat Pump

13 Welding MIG x x x
Paint Shop (Blower / Conveyor
14
Interlock ) ü x ü

ü Easy to implement, Payback < 1 Year

ü Payback 1 Year ~ 2 Years

x Not applicable
Production Equipments - Guidelines
Process based on / off PID Control / Motor class
VFD 1) Hydraulic - Flow and Thyristor controller & conversion IE4 Heat Pump Thyristor to
Pressure Optimisation Inverter Based
Ceramic Insulation standard
2 ) Interlocks

ü ü x x x x
ü ü x x x x
ü ü x ü x x
ü ü x ü x x
ü ü x ü x x
ü ü x x x x
ü ü x x x x
ü ü x ü x x
ü ü x ü x x
ü ü x ü x x
x x ü x x x
ü x x ü x x
ü x x ü x x

x x ü x ü x

x x x x x ü

ü ü x x x x

ent, Payback < 1 Year

~ 2 Years
Traverse & Rotation

Application of pressure
-Hydraulic
Heating

Heating

Pumping