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TCB
Service Tool Manual
Document Revision :
Copyright 2009, OTIS GmbH & Co. OHG Berlin. No part of this document may be copied
or reproduced in any form or by any means without the prior written consent of OTIS.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
Central & East Europe Area
Service Tool Manual Page: 2/ 35
FOD BERLIN
TCB Date: 17-Aug-2009
Table of Contents
1 Introduction .............................................................................................3
2 Tree Structure..........................................................................................3
3 TCB Menu System ...................................................................................3
3.1 Overview ................................................................................................................... 3
1 Introduction
The Service Tool is a pocket terminal that lets you control all elevator functions:
Monitoring of software states, system inputs and outputs and system messages
Setup of installation parameters
Use of software tools.
The access of each function is controlled by the TCB-Menu System which makes conven-
ient work with the Service Tool possible.
The Service Tool Manual describes the TCB-Menu System and the single Service Tool
functions.
2 Tree Structure
All Service Tool functions are organized under the Tree-Structure which you can see below.
It is divided in a SYSTEM path, where you have access to the main Service Tool functions
STATUS (system monitoring)
SETUP (setup of system environment)
and in a TOOL path.
The TOOLS path contains the Service Tool functions which supports installation and main-
tenance of the elevator.
3.1 Overview
The Menu System allows you to access the single Service Tool functions if you choose the
right path through the Tree Structure by pressing the correspondingly key (number 1,2,...8).
If there is only one number to choose, you can call the function also with the Shift
key ”ENTER”.
You can toggle between the different menus using the ”GOON” or ”GOBACK” key if the ”>”
character indicates a hidden menu.
The ”CLEAR” key lets you jump one step back.
If you want to jump back to one the three Main Level of the architecture (MONITOR,
FUNCTION or SET) you can do it with the ”M”, ”F” or ”S” Main Level Key.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
Central & East Europe Area
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TCB Date: 17-Aug-2009
M TCB – Menu
1 2
6 Pos. Ref.
7 Service
8 Emerg.
9 Security
goon Test
2 RSL (19)
Legend: 1 Enabled
1 Service Tool Key
2 Cut Call
Menu System
3 Card Rd
Function
4 Pos (23)
(13) Page number
5 DCS - Run (24)
6 ELD (27)
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
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TCB Date: 17-Aug-2009
1 Search IO (31)
S
2 Erase IO (32)
Menu System
Function
(13) Page number
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
Central & East Europe Area
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FOD BERLIN
TCB Date: 17-Aug-2009
The Service Tool functions Input, Calls, Install, RSL and Events are assigned to the
Standard Short Keys S4 (Shift 4), S5 (Shift 5), S6 (Shift 6), S7 (Shift 7), S8 (Shift 8).
Short Key S9 (Shift 9) is a free programmable key to store any position of the Tree –
Structure as a sixth Short Key. Once you have stored S9 (by pressing S9 at the desired
position) you can reset it only on level M (TCB – Menu).
S4 = Install S7 = Inputs
S5 = RSL S8 = Calls
S6 = Event S9 = Prog
3.2.3.1 Standard Short Keys
TCB – Menu
Erase IO
S8 Calls S6 Events S4 Install
Setup INST
Example
Erase IO
S8 Calls S6 Events S4 Install
Setup INST
In the figure you can see the function of Short Key S9.
In this example the function STATUS / Output is set to the Short Key S9 function. Now S9
is acting like a Standard Short Key.
In the figure the current position is SETUP / RSL. Now you can call the function STATUS /
Output with Short Key S9.
Example
Function STATUS / Output should be set as a Short Key
A – 00 IDL ST ] [ ] [
Function:
u d l ux
First you have to call STATUS / Output.
IO I AD P AD P Now you can toggle between any function SETUP / RSL and
>0000 STATUS / Output.
Direction Description
Position Description
A – 00 IDL ST ] [ ] [ 00 actual level (level 0)
C> U00 D00 A 1C ** position not defined
Enter a call
1) 2) Calls Call Type / Level Number
A – 00 IDL ST ] [ ] [ 1) C Car Call
C>02 U01 D00 A 1C U Up Hall Call
D Down Hall Call
E Emergency Hospital Call
With GOON / GOBACK you can toggle trough the Call Types C, U, D and E.
1) 2) Call Demands
Load Status
A ANS load
A – 00 IDL ST ] [ ] [
F full load
C>02 U01 D00 A 1C
P peak load
O overload
D default load
Power Supply
ICSS IS ONLINE The first row displays the status of the first ICSS.
ICSS2 IS OFFLINE The second row displays the status of the second ICSS.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
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TCB Date: 17-Aug-2009
With Key GOON / Shift Key GOBACK: skip to the next / previous group of commands.
There are the Events, Diagnosis, Part, RSL and Selftest functions, which are the most used
functions for service and maintenance.
Short Key S6 is assigned to call the Events-function.
Part display the configuration number of EPROM and EEPROM.
RSL and Selftest are functions to test the hardware of the TCB.
3.3.2.1 Event – Function (<M> <1> <2> <1>)
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TCB Date: 17-Aug-2009
00000 total runs The Event – Function supports the maintenance of the
00000 minutes on elevator.
It displays - the total number of runs
- the elapsed time since Power On
- information about each event:
+ event text
+ the number of events
+ the elapsed time since last occurrence
+ the car position where the last event occurred
Please refer to the list of Event Messages. See document:
Service Tool Reference List
1) 2) Global information
With Key GOON / Shift Key GOBACK skip through the list of recorded event messages.
Event logging
Event logging
1)
1) first row event text
0400 RSL parity
2) 002 number of events since Power On
c002 t00001 p**
3) 00001 elapsed time since last occurrence
2) 3) 4) (minutes)
4) ** car position where the last event
occurred (** = position not defined)
Event reset
- Shift Key ON:
Resets the displayed event.
Diagnosis = 2
01 DIAG ACT-T The first row displays the name of the current diagnosis
000 : 00 : 00 : 34 Parameter.
The second row shows the value of the diagnosis parameter.
You can skip to the next / previous diagnosis parameter with Key GOON / GOBACK.
With Key UP you can display a short legend for the time values.
The displayed parameter can be reset to zero using the key sequence ON/UP and ENTER.
Please refer to the list of Diagnosis Parameters.
- Key CLEAR:
back to Test -Menu
3.3.2.3 Part – Function (<M> <1> <2> <3>)
Part = 3
The Part – Function displays the current software version of
No. GAA30084 AAA the EPROM and EEPROM.
11-Jul-1999 08:30 It also displays the date and the time of the TCB software
release.
With Key GOON / Shift Key GOBACK you can toggle between the displays of the
EEPROM version and the display that shows the EPROM version and the date /time of the
release.
Key CLEAR: deletes the last input if you want to correct the number
Key Clear:
Back to Test-Menu
PR + EE + RA + RS -test
RS 16aR000
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
Central & East Europe Area
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TCB Date: 17-Aug-2009
16 RSL -address
If there was at least one entry in the list, the display for PR + EE + RA +
Test not successfully finished (-) occurs. RS -
Key Clear:
Back to Test –Menu.
3.3.3 SETUP –Function (<M> <1> <3>)
System = 1
Setup = 3
There are four different groups of Setup Parameters to define the elevator environment:
- Installation Parameters
- RSL – IO Numbers
- Allowed Masks
- Position Indicator Parameters
- ELD - Display
The DCS – Function is used to test the well installed Door safety chain after startup and
setup phase.
System = 1
OCSS = 2
:
Security = 9
Test with <GOON>
000 System new The range of each parameter is defined and controlled by
TOP = 004> software.
The storage operation is disabled if the car is moving.
(see document: List of Installation Parameters)
Key CLEAR:
Back to Install - Menu
Key 2,2,2: IO I AD P AD P
Input Keys of the desired IO-Number (222) >0222
Key CLEAR:
Deletes the last input if you want to correct the number
Key CLEAR: IO I AD P AD P
Clears the display to enter a new IO-number. >
Change the IO - Number
Key CLEAR:
Deletes the last input if you want to correct the number.
1 ... 9
<ENTER>
1: 0: normal signal
IO I AD P AD P
1: inverted signal
0001=1 16 3> 16 3: RSL address
alternating display
IO inverted IO!
0001=1 16 3>
< 1 > ... < 9 > Enter two digits to enter a emote Station address and a pin number.
< ON > Use ON to toggle the type of the remote signal (inverted / not inverted)
< ENTER > Press ENTER to store the changed value.
Note: To invert an already programmed IO the shown address must be entered again!
3.3.3.3 Allowed – Function (<M> <1> <3> <3>)
Allowed = 3
Enable = 1
Cut Call = 2
Card Reader = 3
ALLOWED – Menu Function Allowed is used to set the Floor Table Masks.
01 Enable The masks are divided into 3 groups:
- Enable
at CUDE CUDE P R - Cut Call
00 1100 0000 0 0 - Card Reader.
The Allowed Menu gives access to each group.
4) P Parking Bit:
(1 = not allowed / 0 = allowed)
The Enable Masks (CUDE) allows the Elevator to run to a certain level depending on the
regarding call.
If the Parking Bit is set to 1, parking at a certain level is not allowed (Group application).
The Reduced Landing No. indicates that the above floor is a Short- or Medium- Landing.
The velocity (profile) is a function of the number (1,2,3 or 4,5,6).
The Cut_Call Masks (CUDE) are used to supress the Enable Mask if a Cut_Call Signal
(CHCS) occurs.
The indication Parking with door open defines the door state during parking.
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TCB Date: 17-Aug-2009
The Card_Rd Masks (CUDE) are used to reach certain floors with magnetic card (Card
Reader Operation). The indication Special door open button defines the operation of the
Special Door Open Button.
Key CLEAR:
Back to Allowed Menu
Key CLEAR:
Deletes the last input if you want to correct the number.
The Openings are determined by Software regarding to the Level Arrangement done
with Function Allowed-Enable and the following Rule.
Important!
Count the Front- and Rear Doors for each Level beginning at Level 0 / Frontside.
A Dummy door is an option to define the same Level Arrangement for every elevator in
Group applications.
Key 2,0,0,0...: at F: 01 R: -- P R
Input Keys of all the numbers of the current row (level 1) 01>2000
2000 is the Code for a Dummy Door.
Key CLEAR:
Back to Setup-Menu.
Key 1,5:
Input Keys of the desired digit (15 = E) Pos.Ind. new
(see Reference List below) at: R 00 = 10 > 15
Key CLEAR:
Deletes the last input if you want to correct the number.
Reference List
Value Symbol Value Symbol Value Symbol Value Symbol
0 0 10 (blank) 20 J* 30 T*
1 1 11 A 21 K* 31 U
2 2 12 B* 22 L 32 V*
3 3 13 C 23 M* 33 W*
4 4 14 D* 24 N* 354 X*
5 5 15 E 25 O 35 Y*
6 6 16 F 26 P 36 Z*
7 7 17 G* 27 Q* 37 -
8 8 18 H 28 R*
9 9 19 I* 29 S
(* for 16-segment only!)
3.3.3.5 Door Check Sequence (<M> <1> <3> <5>)
DCS = 5
The Door Check Sequence (DCS) –Function is a safety feature for OTIS2000 MRL. It in-
sures that all hoistway door contacts are installed correctly and will open the safety chain, if
a door opens.
Until the Door Check Sequence is finished successfully it is only possible to move the car in
inspection mode. Normal runs are disabled.
Allow Normal =0 Key 0: From now 10 normal runs are allowed to calibrate the
Start DCS =1 drive package.
Key 1: Start the DCS-run immediately.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
Central & East Europe Area
Service Tool Manual Page: 25/ 35
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TCB Date: 17-Aug-2009
Otherwise it is possible to enter commands for runs in normal mode to Top or Bottom land-
ing if you push the CCTL- or CCBL- button on the SBP.
After selecting ”0” the following message is displayed until the max number of runs have
been completed:
Now calibrate Key CLEAR: jump back to previous menu to start DCS-run
Drive package!
Note: If the number of runs are not done within a specific time then the previous menu is
displayed and ”0” has to be pressed again to allow further calibration runs.
Before you can start the DCS-run the start conditions have to be checked. If any condition
is not fulfilled an error message is displayed.
Direction Description
Position Description
- 00 DW: clsd ][ ][
00 actual level (level 0)
open front door
** level position not defined
DW status Description
- 00 DW: clsd ][ ][ DW: clsd DW active (switch closed, door closed)
open front door dw: opnd DW passive (switch opend, door opend)
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800BA IV
Vintage: 01 / 1
Central & East Europe Area
Service Tool Manual Page: 26/ 35
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TCB Date: 17-Aug-2009
- 00 DW: clsd ][ ][ Open front door (listed are the current actions of the
open front door Check DW input automatic DCS-run)
Close front door
Open rear door
Close rear door
Up to next level
If a failure occurred the error is displayed in the 2 nd row. The 1st row shows the status in-
cluding the level number where the error was detected:
- 00 DW: clsd ][ ][ Front Door Error (listed are the possible error messages
Front Door Error Rear Door Error of the automatic DCS-run)
Aborted by ENTER
Door opening err
DW not closed
Position error
Door closing Err
DCS successfull
press GOON >
Check PES, GTC ...
(as reminder what has to be done next)
press GOON >
to start normal
press GOON > (to leave DCS-run)
The ELD – function is used to define the ”Customer Message” of the OTIS 2000 –ELD.
For each floor the Customer Message can be
displayed (Floor Display)
modified (Edit Display and Default Display)
or stored into EEPROM (Store Display).
1) 2) Floor Display
4) 5) Edit Display
<ENTER> <CLEAR> Store Display
Key CLEAR:
Back to Setup-Menu.
Modified Messages will be sent to the ELD – Module.
Key UP/DOWN:
00 N< ALL ELD
The second row displays the current Customer Message.
BASEME?T
Use Key UP/DOWN to select the position of the current
string you want to modify. The position is marked with
a blinking ”?”. The selected Character is displayed in
the Edit-Field of row one.
Key 1-9:
Skips through the character set using the selected step width. (Key-No.)
Key ENTER:
Transition to Store Display to store the string into EEPROM.
Key ON:
00 00<ELDdef> ENG
Transition to Default Display to use predefined
LOBBY
Customer Messages. (see Reference Table below)
Key CLEAR:
Back to Floor Display e.g. to change the Edit-Mode. The current Message will be buffered.
Edit Modes HEX and mov
HEX Display
1) 2) HEX Display
1) Y Edit – Field
2) 59 HEX – Field:
Displays the HEX-Value of the selected
3) character
3) selected character (Y?)
Key UP/DOWN:
Selects the string position you want to modify.
Key GOON/GOBACK:
Skips through the character set of Edit-Mode ALL to select the new character.
Key 0...F:
Input of 2 digits Hex-Code in HEX-Field to define the new character (see Reference Table
below).
mov Display
00 GOON> ELD
LOBBY
Key GOON/GOBACK:
The displayed message will be shifted to the right/left.
It is a easy way to centre the message on the ELD.
00 00<ELDdef> ENG
LOBBY
Key UP/DOWN:
Selects the language of the Default Message (ENG, GER, ITA)
Key GOON/GOBACK:
Skips through the Default Message List (see Reference Table below).
Key 0-9:
Two digits input to select the Default Message by entering the List-No. (see Reference Ta-
ble below.
Key ENTER:
Transition back to Edit display. The desired Default Message will be bufferd.
Default Messages
Part: 4 - AA3
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Vintage: 01 / 1
Central & East Europe Area
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TCB Date: 17-Aug-2009
HEX-CODE Table
ASCII HEX ASCII HEX ASCII HEX ASCII HEX ASCII HEX
Blank 20 0 30 A 41 N 4E Ä 80
& 26 1 31 B 42 O 4F Á 81
( 28 2 32 C 43 P 50 Å 82
) 29 3 33 D 44 Q 51 Ç 83
, 2C 4 34 E 45 R 52 A- 84
- 2D 5 35 F 46 S 53 -E 85
. 2E 6 36 G 47 T 54 Ø 86
/ 2F 7 37 H 48 U 55 Ö 87
: 2A 8 38 I 49 V 56
< 3C 9 39 J 4A W 57
> 3E K 4B X 58
L 4C Y 59
M 4D Z 5A
It is a list of 5 functions that makes the installation, debugging and maintenance of the ele-
vator easier.
3.4.1 Search-IO – Function (<M> <2> <1>)
TOOLS-Menu = 2
Search-IO =1
Key CLEAR:
Deletes the last input for correction.
Possible Results:
Search-IO
a) no IO-number found
no match !
Search-IO ?
b) first IO-number found > 15 3 < IO: 0676
- Key CLEAR:
Back to TOOLS – Menu.
3.4.2 Erase-IO – Function (<M> <2> <2>)
Erase IO = 2
Function Erase IO Part can be used to set the IO-Part of the
Erase IO Part ? EEPROM to default.
n=0 y=1 / Enter You have to confirm twice to start the function, because after
the run all the previous definitions are lost!
(see document: List of Inputs and Outputs)
After pressing ENTER you will be asked to select Which door type ?
the rear door type. rear >
Press ENTER again to preset the rear door parameters
In the same manner.
The following list shows which values are used for the Generic Door parameters:
Note 1) These values are set for compatibility reasons because some contract-modified
controllers have additional relays connected to the DO- and DC-relays.
In normal cases the parameters DO-TYP and DC-TYP can be set manually to 0.
3.4.5 Operate Memory (<M> <2> <9>)
Opr. Memory = 9
Function Operate Memory can be used to monitor and change the memory. (You can only
change the RAM.) To enter hexadecimal numbers the Hex Keys are available.
The Short Keys are not active.
Please notice that the Operate Memory function is provided only for software debugging.
0 - OFF
1 - ON
2 - UP
3 - DOWN
4 - DISP IN - A
5 - SEL OUT - B
6 - - C
7 - DISP STATE - D
8 - ENT CALL - E
9 - TEST - F
Key CLEAR: deletes the last input if you want to correct the number
Depending on how many digits are entered the first byte or both bytes are stored. The first
up to two digits of the first byte and the next up to two digits of the second byte.