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Jobnumber: 0001

Job name: BKT Wheel End Mount

created: 02.01.2018 / 10:50 machine: TPS 500i PULSE serial number: 28435339
last modified: 06.05.2019 / 15:46 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.5 m/min Sampling rate off

Current 200 A Welding duration command value 5.0 s

Voltage 24.0 V Lower welding duration limit -1.0 s

Material Thickness 6.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 0.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.0 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 130 %

Start Arclength correction 0.0

Start current time 0.1 s

Slope 1 0.3 s

Slope 2 0.2 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 1/22


Jobnumber: 0002
Job name: Spring Seat BKT

created: 02.01.2018 / 16:28 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:13 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.2 m/min Sampling rate off

Current 194 A Welding duration command value 5.0 s

Voltage 23.9 V Lower welding duration limit -1.0 s

Material Thickness 5.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 130 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 2/22


Jobnumber: 0003
Job name: Pipe Bush (circle)

created: 02.01.2018 / 10:55 machine: TPS 500i PULSE serial number: 28435339
last modified: 20.09.2021 / 14:11 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.9 m/min Sampling rate off

Current 215 A Welding duration command value 5.0 s

Voltage 25.2 V Lower welding duration limit -1.0 s

Material Thickness 8.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 150 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.3 s

Slope 2 0.2 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 3/22


Jobnumber: 0004
Job name: Beam Torsion# middle

created: 02.01.2018 / 16:35 machine: TPS 500i PULSE serial number: 28435339
last modified: 12.07.2021 / 11:48 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.6 m/min Sampling rate off

Current 212 A Welding duration command value 5.0 s

Voltage 24.9 V Lower welding duration limit -1.0 s

Material Thickness 7.6 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 130 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 30 %

End Arclength correction 0.0

End current time 1.0 s

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 4/22


Jobnumber: 0005
Job name: BKT Spring Seat

created: 02.01.2018 / 16:36 machine: TPS 500i PULSE serial number: 28435339
last modified: 06.06.2019 / 10:50 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 6.5 m/min Sampling rate off

Current 180 A Welding duration command value 5.0 s

Voltage 23.7 V Lower welding duration limit -1.0 s

Material Thickness 5.0 mm Upper welding duration limit 1.0 s

Arclength correction -2.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.3 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 5/22


Jobnumber: 0007
Job name: Test 7

created: 29.11.2017 / 15:21 machine: TPS 500i PULSE serial number: 28435339
last modified: 30.12.2017 / 11:05 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property universal Gas factor auto

Characteristic-ID 3189 Job slope 0.0 s

Wire Feed Speed 3.8 m/min Sampling rate off

Current 110 A Welding duration command value 5.0 s

Voltage 22.0 V Lower welding duration limit -1.0 s

Material Thickness 3.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 1.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.2 s Energy monitoring off

Gas postflow 1.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.3 s

End current 30 %

End Arclength correction 0.0

End current time 1.0 s

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 6/22


Jobnumber: 0008
Job name: Test 8

created: 29.11.2017 / 15:44 machine: TPS 500i PULSE serial number: 28435339
last modified: 30.12.2017 / 11:02 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.7 m/min Sampling rate off

Current 213 A Welding duration command value 5.0 s

Voltage 25.0 V Lower welding duration limit -1.0 s

Material Thickness 7.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 0.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.0 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 130 %

Start Arclength correction 0.0

Start current time 0.1 s

Slope 1 0.3 s

Slope 2 0.2 s

End current 30 %

End Arclength correction 0.0

End current time 0.5 s

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 7/22


Jobnumber: 0009
Job name: BKT

created: 06.12.2017 / 16:05 machine: TPS 500i PULSE serial number: 28435339
last modified: 02.01.2018 / 10:38 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property universal Gas factor auto

Characteristic-ID 3189 Job slope 0.0 s

Wire Feed Speed 7.2 m/min Sampling rate off

Current 194 A Welding duration command value 5.0 s

Voltage 23.9 V Lower welding duration limit -1.0 s

Material Thickness 5.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 100 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 30 %

End Arclength correction 0.0

End current time 1.0 s

SFI off

SFI Hot start off

Wire retract 2.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 8/22


Jobnumber: 0010
Job name: Circular

created: 06.12.2017 / 16:09 machine: TPS 500i PULSE serial number: 28435339
last modified: 09.12.2017 / 12:38 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.5 m/min Sampling rate off

Current 211 A Welding duration command value 5.0 s

Voltage 24.9 V Lower welding duration limit -1.0 s

Material Thickness 7.4 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 130 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.3 s

Slope 2 0.2 s

End current 25 %

End Arclength correction 0.0

End current time 0.1 s

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 9/22


Jobnumber: 0011
Job name: Middle run

created: 06.12.2017 / 16:11 machine: TPS 500i PULSE serial number: 28435339
last modified: 23.12.2017 / 14:41 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property universal Gas factor auto

Characteristic-ID 3189 Job slope 0.0 s

Wire Feed Speed 8.5 m/min Sampling rate off

Current 215 A Welding duration command value 5.0 s

Voltage 25.0 V Lower welding duration limit -1.0 s

Material Thickness 8.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 117 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 33 %

End Arclength correction 0.0

End current time 0.3 s

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 10/22


Jobnumber: 0015
Job name: Weld 3_60CM

created: 06.06.2019 / 10:30 machine: TPS 500i PULSE serial number: 28435339
last modified: 06.06.2019 / 10:30 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.2 m/min Sampling rate off

Current 194 A Welding duration command value 5.0 s

Voltage 23.9 V Lower welding duration limit -1.0 s

Material Thickness 5.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 100 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 11/22


Jobnumber: 0016
Job name: weld_5_60_cm

created: 06.06.2019 / 10:31 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:13 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.2 m/min Sampling rate off

Current 194 A Welding duration command value 5.0 s

Voltage 23.9 V Lower welding duration limit -1.0 s

Material Thickness 5.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 12/22


Jobnumber: 0017
Job name: weld 6_50CM

created: 06.06.2019 / 10:33 machine: TPS 500i PULSE serial number: 28435339
last modified: 01.09.2021 / 11:48 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.5 m/min Sampling rate off

Current 200 A Welding duration command value 5.0 s

Voltage 24.0 V Lower welding duration limit -1.0 s

Material Thickness 6.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 125 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 13/22


Jobnumber: 0018
Job name: weld_7_70cm

created: 06.06.2019 / 10:36 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:12 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.0 m/min Sampling rate off

Current 205 A Welding duration command value 5.0 s

Voltage 24.4 V Lower welding duration limit -1.0 s

Material Thickness 6.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 14/22


Jobnumber: 0019
Job name: weld 8_60cm

created: 06.06.2019 / 10:39 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:12 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.0 m/min Sampling rate off

Current 205 A Welding duration command value 5.0 s

Voltage 24.4 V Lower welding duration limit -1.0 s

Material Thickness 6.7 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 15/22


Jobnumber: 0020
Job name: weldd 9_60cm

created: 06.06.2019 / 10:40 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:12 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.5 m/min Sampling rate off

Current 200 A Welding duration command value 5.0 s

Voltage 24.0 V Lower welding duration limit -1.0 s

Material Thickness 6.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 120 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 16/22


Jobnumber: 0021
Job name: weld10_70cm

created: 06.06.2019 / 10:42 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:12 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.5 m/min Sampling rate off

Current 200 A Welding duration command value 5.0 s

Voltage 24.0 V Lower welding duration limit -1.0 s

Material Thickness 6.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 120 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 17/22


Jobnumber: 0022
Job name: weld 11_65cm

created: 06.06.2019 / 10:43 machine: TPS 500i PULSE serial number: 28435339
last modified: 05.07.2021 / 15:12 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 7.5 m/min Sampling rate off

Current 200 A Welding duration command value 5.0 s

Voltage 24.0 V Lower welding duration limit -1.0 s

Material Thickness 6.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 120 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.5 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 18/22


Jobnumber: 0023
Job name: weld 13_65cm

created: 06.06.2019 / 10:49 machine: TPS 500i PULSE serial number: 28435339
last modified: 20.09.2021 / 14:10 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 8.9 m/min Sampling rate off

Current 215 A Welding duration command value 5.0 s

Voltage 25.2 V Lower welding duration limit -1.0 s

Material Thickness 8.0 mm Upper welding duration limit 1.0 s

Arclength correction 0.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 150 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.3 s

Slope 2 0.2 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 19/22


Jobnumber: 0024
Job name: weld15_55

created: 06.06.2019 / 10:52 machine: TPS 500i PULSE serial number: 28435339
last modified: 06.06.2019 / 10:52 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 6.3 m/min Sampling rate off

Current 175 A Welding duration command value 5.0 s

Voltage 23.6 V Lower welding duration limit -1.0 s

Material Thickness 4.9 mm Upper welding duration limit 1.0 s

Arclength correction -2.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.3 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 20/22


Jobnumber: 0025
Job name: weld 16_55cm

created: 06.06.2019 / 10:53 machine: TPS 500i PULSE serial number: 28435339
last modified: 15.09.2021 / 13:18 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 6.3 m/min Sampling rate off

Current 175 A Welding duration command value 5.0 s

Voltage 23.6 V Lower welding duration limit -1.0 s

Material Thickness 4.9 mm Upper welding duration limit 1.0 s

Arclength correction -2.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.3 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 21/22


Jobnumber: 0026
Job name: weld26_55cm

created: 06.06.2019 / 10:54 machine: TPS 500i PULSE serial number: 28435339
last modified: 06.06.2019 / 10:54 firmware-version: 2.4.2-24754.20682

Parameter Value Parameter Value


Welding mode MIG PMC Upper power correction limit 0%

Trigger mode S2-step Lower power correction limit 0%

Material Steel Upper arc length correction limit 0.0

Diameter 1.2 mm Lower arc length correction limit 0.0

Gas M21 Ar+15-20%CO2 Command value gas 15.0 l/min

Property PCS Gas factor auto

Characteristic-ID 2890 Job slope 0.0 s

Wire Feed Speed 6.3 m/min Sampling rate off

Current 175 A Welding duration command value 5.0 s

Voltage 23.6 V Lower welding duration limit -1.0 s

Material Thickness 4.9 mm Upper welding duration limit 1.0 s

Arclength correction -2.0 Welding duration monitoring off

Pulse/dynamic correction 0.0 Energy command value 1.0 kJ

Penetration stabilizer 8.0 m/min Lower energy limit -1.0 kJ

Arc length stabilizer 0.3 Upper energy limit 1.0 kJ

Gas preflow 0.1 s Energy monitoring off

Gas postflow 2.0 s Spot welding time 1.0 s

Inching value 10.0 m/min

Starting current 115 %

Start Arclength correction 0.0

Start current time 0.2 s

Slope 1 0.6 s

Slope 2 0.3 s

End current 50 %

End Arclength correction 0.0

End current time off

SFI off

SFI Hot start off

Wire retract 0.0

Synchropulse enable off

Delta wire feed 2.0 m/min

Frequency 3.0 Hz

Duty cycle 50 %

Arc length correction high 0.0

Arc length correction low 0.0

High power time corr. 0.0

Low power time corr. 0.0

Low power corr. 0.0

pdf of: 17.10.2021 page 22/22

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