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9.1 General
This type of structure can be sub-divided into the following three groups
depending on type of structural design:
(a) block wall berths
(b) caisson berths
(c) cell berths.
The gravity berth wall structure may generally only be used where the
seabed is good and the risk for settlement is low.
206
Gravity-wall structures
Cap
( _ Ordinary fill
Filter
Concrete blocks
)S idle time for the skilled labour will be minimized. In order to minimize
the extent of underwater work, the blocks should be of equal size, as far
as possible, and, after casting the blocks, each course should first be
arranged and marked onshore in order to facilitate its final placing in
the water.
To ensure the stability of the individual blocks they ought to be so big
e that the maximum capacity of the block-handling equipment (cranes,
etc.) is fully utilized. The size of concrete blocks is also determined by
the available casting equipment and storage space for the blocks.
Their weight may vary from about 150-2000kN. Blocks of natural
stone normally had weights from 150-SOOkN, depending on the
y distance to the quarry and the transport equipment.
[1 Due to their great deadweight, block wall berths should be used only
l on very firm ground in order to avoid settlement. The structure can
.,f cause great stresses at the outer edge of the bottom course of the
t wall, which should therefore be laid on a rubble-base surface levelled
l with crushed stone. The ideal foundation is achieved where the wall
can be laid directly on rock levelled with an in situ concrete footing.
t Figure 9.2 shows a method of improving ilie ground condition by
dredging away the clay layer above the rock and then replacing the
dredged clay with a filling of sand or gravel. To reduce the settlement in
the sand, a vibro-compaction method is used. Vibro-compaction is an in
situ method of compaction of loose cohesionless granular soils, like sand
'
f and gravel. The process is based on the principle that granular soils below
r maximum density are compacted under the influence of vibration motion.
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Port designer's handbook
Vibrator
Clay
Compacted fill Dredged trench
and sand fill
208
Gravity-wall structures
CHard sand
!
!
! Fig. 9.4. L-element
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Port designer's handbook
finer or mixed fill can be used further back. Between the coarser and the
finer masses there must be a filter preventing the penetration of the
finer material into the rock fill. Above the low-water level all the fill
should be compacted.
When the placing of the blocks or elements has been completed, the
wall should be left for a while to settle before an in situ reinforced
concrete cap (capping beam) is placed on top of the wall. This cap
will keep the blocks of the top course in place and also provide a base
for the installation of bollards, a quay-front kerb and other equipment.
210
Gravity-wall structures
l_ Ordinary fill
surfaced with
l Rock or'tirrn ground
dock, from which they can easily be launched. For economic reasons,
the caissons should also preferably be made in a considerable number
so that the production can be arranged in a rational way with multi-
employment of the form work units.
For convenience of construction, launching, towing, placing, etc. of
the caissons, experience has shown that the caisson dimensions for
economic reasons usually should not be larger than about 30 m long,
e 25m wide and 20m high. The caissons should be designed for all
e stages during construction and service.
II The caissons are usually placed on a firm base of gravel and/or rubble,
well compacted and accurately levelled. It is very important that before
e placing of the caissons, most of the settlements are brought to a
:I minimum, particularly any uneven settlement. If the site is exposed
to waves and currents, the base and the caissons should be designed
in such a way that the time required for launching, towing and
placing of the caissons is as short as possible. After the placing of the
caissons they are filled with suitable material, and a reinforced concrete
cap is provided for the top, as is done on block wall berths.
In caisson berths it is easier to reduce the stresses at the outer edge of
t the caisson foot than is the case for block wall berths. Increasing the
f width of the caisson or providing it with two or three chambers of
which only the rear chambers are filled, as shown in Fig. 9. 7, can
reduce the stresses. The caissons must be designed to also resist the
loads and stresses occurring during production, launching, towing,
placing and filling.
All joints between the caissons must be sealed if the caissons are used
to retain materials behind them and/or prevent waves or current from
passing through the gaps between them. The joints should be designed
211
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Port designer's handbook
..
---..~-=.r. . . . . . .
.,____ ~ Ordinary fill
lsand
~ Circular cells
Cross-section Plan
212
·--~-------
Gravity-wall structures
-~ r- ~--
JJ !------~b___t ____ !
Notes
:t • The effective width to be taken into account for design purposes (lay-out) is 503 mm for all
AS 500 sheet plies.
e " Per single pile.
l,
,, Fig. 9.9. Straight web sections from Arcelor, Luxembourg
l, stable. In the diaphragm cells, or flat cells' design, shown in the figure,
sheet pile archs are connected with straight sheet pile wallS.
1
Circular steel sheet pile cells with large diameters are one of the most
1
used berth structures in the arctic, with ice-affected waters, since this
y
type of berth structure can resist large horizontal forces.
A cell berth consists of a row of cells filled with sand, gravel, etc.,
connected as shown in Fig. 9.8. The diameter of the main cells normally
varies from 10-20 m. The circular and arched cells are formed by flat
steel sheet piles of width 40 or 50 em, web thickness 9-12.7 mm and
weight per m 2 128-154kp. Figure 9.9 shows straight web sections
from Arcelor, Luxembourg. The sheet pile cells offer the advantage
that they can be designed as stable gravity walls without wale and
anchoring. The nature of the cell fill material must be carefully specified
and controlled. Experience has shown that the permeability of the sheet
pile cells interlocking under tension is low, so the need for drainage
through the cell constructions should be carefully investigated.
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Port designer's handbook
214
Gravity-wall structures
~0
:k I
----j
of
'' ! ® C = number of piles on
es ''
' I the circumference
'~
1e I
' ' • .r:: C=4(N+1)
~--~ . ----1:Q
lU ",,. I ® Uneven number
!II ' ', I 0 Mean width of an equal
rectangular area
'' I
:r-
----!
:s.
L L
in
Circular cell walls Diaphragm walls Analytical Diam. of
le width guide table
is C® N@ D L M R h a b@ d
in no. no. It It no. It It It It It It
m m m m m m m m
!d
Sections FL 511, FL 512, FL 512.7
Ln 29.24 35.45 10.44 2.95 6.20 25.38 28.67
56 13 9 1.22
al 8.91 10.80 3.18 0.90 0.37 1.89 7.89 8.74
64 15 33.42 36.40 9 10.44 4.43 1.84 4.98 29.40 32.82
10.19 11.70 3.18 1.35 0.56 1.52 8.96 10.00
ry
37.60 41.35 10.44 5.91 2.45 3.76 32.97 36.98
,d 72 17
11.46
9
1.80 10.05 11.27
12.60 3.18 0.75 1.15
g. 41.77 47.26 12.53 5.91 2.45 5.49 36.70 41.13
80 19 11
tg 12.73 14.41 3.82 1.80 0.75 1.67 11.19 12.54
88 21 45.95 50.21 11 12.53 7.38 3.06 4.26 40.28 45.28
14.01 15.31 3.82 2.25 0.93 1.30 12.28 13.80
is 96 23 50.13 56.12 13 14.62 7.38 3.06 5.99 44.01 49.43
15.28 17.11 4.46 2.25 0.93 1.83 13.41 15.07
54.31 59.08 14.62 8.86 3.67 4.77 47.59 53.59
ll 104 25
16.55 18.81
13
4.46 2.70 1.12 1.45 14.50 16.33
112 27 58.48 64.98 15 16.71 8.86 3.67 6.50 51.32 57.74
.e 17.83 19.81 5.09 2.70 1.12 1.98 15.64 17.60
120 29 62.66 67.94 15 16.71 10.34 4.28 5.28 54.90 61.89
19.10 20.71 5.09 3.15 1.31 1.61 16.73 18.86
128 31 66.84 70.89 15 16.71 11.82 4.89 4.05 58.50 66.04
)f 20.37 21.61 5.09 3.60 1.49 1.24 17.83 20.13
136 33 71.01 76.80 17 18.80 11.82 4.89 5.78 62.21 70.20
21.65 23.41 5.73 3.60 1.49 1.76 18.96 21.40
Fig. 9.10. Flat steel sheet pile profiles from Hoech Stahl AG
e
~' The cylindrical cell type of berth is the easiest to build since each cell
e is stable by itself when filled with sand, gravel, etc. The finished cell can
e then be utilized as a working platform for the further work. The arched
cells between the cylinders must be filled after the filling of the
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Port designer's handbook
//"-\ ///
"I
216
Gravity-wall structures
--~~j Jz
I
I
I
f g~
Tilting due to vertical shear
I
----I I
Safety against
-
Safety against I
shear :.:1.25-1.5 I
\ - \
I shear :.:1.25-1.5
\
! ·~~~fhoriz.
interlock strength
.g --=--
...,--,..-Lj(~L)_ ~ =:r::e
Safety against excessive
' interlock tension =
e _j --H--'1.- P tJt:.: 1.5-2.0
n
217
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Port designer's handbook
218
Gravity-wall structures
The template must be sufficiently strong to resist any wind and wave
pressure occurring at the site during construction. It must be able to
absorb the loads and stresses transferred to it by way of the sheet
piles when these are being. placed and driven. Before these piles are
firmly founded the wind and wave forces must be absorbed in full by
the template. It should be noted that driving could not start before
the cell is closed. The contractor must therefore plan carefully how
the forces shall be absorbed without distortion or collapse of the
template.
As far as possible preparation should be made to shorten the time
needed for the placing of the sheet piles. The design engineer should
also keep in mind that the smaller the cell diameter, the less construc-
tion time and forces from wind, waves and currents are to be expected.
Thus the contractor and the engineer should ensure the correct placing
and the smooth closing of the cell by a careful planning of the working
procedure. The diameter of the filled cell will be 1-2 per cent greater
than the theoretical diameter of the cell after the slack in the piling
interlocks has been tightened due to the filling of the cell.
Crane and driving equipment must be adapted to suit the lengths of
the sheet piles. It is quite usual to have pile lengths of 20-25 m. The
driving must be carried out continuously along the whole circumference
of the cell, in several stages, so that the penetration of a pile is not more
than 50-70 em compared to the neighbouring pile. The energy needed
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Port designer's handbook
220
Gravity-wall structures
.:r inside the cell, it is customary to make weep holes of size 6-10 em
)- around the cell circumferences. Care should be taken to not get any
washout of the fill material through the weep holes.
:d Cell berths have the following advantages and disadvantages:
1t
al (a) Unlike the traditional sheet pile berths, which become unduly
u expensive for increasing water depth, the cell berths become
q more competitive the greater the water depth. As mentioned
above, the weight of the steel/lin m of berth front is almost indepen-
dent of the cell diameter. The minimum cell diameter is determined
by the stability factor, and the allowable tensile load on the sheet
pile locks determines the maximum diameter. Thus the latter deter-
:e
mines the maximum water depth at the cell berth front.
(b) Diver work is only needed when the cell berth is founded directly
>r
on rock which requires the blasting of a horizontal shelf on the
rock surface and possibly also in situ casting of a concrete beam
n
around the cell, or dowelling the sheet piles into the rock. In
other cases, only inspection by a diver is needed.
I,
(c) Cell berths can be used for most types of soil condition provided
is
that the load-bearing strength and stability of the ground are
such that the load from a solid berth structure can be resisted.
:t (d) Cell structures are able to absorb considerable deformation, both
Is vertical and horizontal, during construction. However, the sheet
n piles along the berth front must, in any case, be driven to a non-
0 yielding stratum in order to secure a firm base for the capping
e beam. It is not unusual that the circular cell is slightly transformed
n into an oval during the filling up of the cell, but this is of no
[f importance for the structure as such.
k (e) The great load-bearing capacity of the cell berths is one of their
most important advantages. The cell structures are very well
y adapted to resist heavy horizontal loads from the backfill, as well
e as from berthing and mooring forces. Therefore they can also be
.s used in pier structures as the structural elements thus ensuring
tl the transmission of horizontal loads down to the ground. In favour-
1 able ground conditions the load-bearing capacity regarding vertical
live loads can be as much as 250kN/m2 , while 30-50kN/m2 is
r usual for column berths. The cell berths are also able to resist
,f great point loads, like wheel loads, etc., which usually create
great difficulties in open berth structures.
(f) Compared to other types of berth structures, the cell berths require
shorter construction periods.
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Port designer's handbook
(g) The risks of damage to the cells due to ship collision should always
be considered. If the bow of a ship runs into the cell and penetrates
it, the fill may run out of the cell and the stability of the structure
may be greatly endangered. This applies in particular to pier head
structures depending solely on the stability of the cells. Repair of
such holes in the cell is often time-consuming and costly.
222