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Article history: Good quality post-stall aerofoil force data at low Reynolds numbers is needed for the analysis of vertical-
Received 24 June 2014 axis wind turbines (VAWTs). Discrepancies between existing studies are shown to affect modelled per-
Received in revised form formance of VAWTs, with wind tunnel blockage identified as a possible cause.
1 June 2015
New data is presented for two different-sized NACA-0012 aerofoils, taken in blockage-tolerant and
Accepted 10 June 2015
Available online 21 July 2015
conventional solid-walled wind tunnels. The tolerant tunnel has transversely slotted walls and can be
configured with either single or double slatted walls, with adjustable wall porosity. Conventional tunnel
Keywords: results require processing with blockage corrections that are less than ideal for application to stalled
Post-stall aerofoils. The tolerant tunnel does not need any corrections. Results are given for the best single and
NACA-0012
double slatted wall tunnels, chosen based on which tunnel wall porosity gives the closest force mea-
Low Reynolds numbers
surements for the two aerofoils.
Vertical axis wind turbines
Blockage tolerant wind tunnels The single slatted wall data is similar to that from the corrected conventional tunnel. The double
Blockage corrections slatted tolerant tunnel has the best performance overall based on similarity of results for the aerofoils but
post-stall force peaks are significantly lower than for the conventional tunnel.
A relationship between post-stall lift and drag peak magnitude and blockage is hypothesised for
conventional tunnel data that persists even after the application of corrections.
& 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jweia.2015.06.006
0167-6105/& 2015 Elsevier Ltd. All rights reserved.
210 J.M. Rainbird et al. / J. Wind Eng. Ind. Aerodyn. 145 (2015) 209–218
Fig. 1. Effects of small changes in post-stall lift on VAWT performance. (a) Aerofoil coefficients (Sheldahl and Klimas, 1981). (b) Turbine Cp envelope. (c) Turbine start-up
behaviour.
from standing to λ = 2 in a wind speed of 6 m/s, it will experience information about experimental configuration could be found (see
a maximum blade Reynolds number of only 4.5 105. Timmer, 2010 for a review of NACA 0012 data and Lindenburg,
Fig. 2 reproduces Cl and Cd from the studies of Bergeles et al. 2000 for a more comprehensive review including cambered
(1983), Critzos et al. (1955), Massini et al. (1988) and Sheldahl and aerofoils). The studies are summarised in Table 1 along with that
Klimas (1981) for the NACA 0012 and Pope's (1947) study of the of Althaus (1980) which does not extend into deep stall and is
NACA 0015, results for which should be similar to the NACA 0012, referenced later in this paper.
particularly post-stall. Output from NASA's AERODAS model The table contains information on factors that can affect aero-
(Spera, 2008) for an infinite aspect ratio, 12% thick aerofoil, and foil force measurements taken in wind tunnels, namely the aspect
thin aerofoil lift theory are also included. ratio of the wing under test (a relevant consideration even when
There is excellent agreement with thin aerofoil theory for all trying to reproduce two-dimensional flows) and the chord-to-
studies pre-stall but post-stall the spread of data is far wider. At height ratio, c /H , of the aerofoil and tunnel. The length-to-height
the second lift peak at α ≈ 45°, values of Cl vary between 0.98 and ratio, L /H , of the tunnel test section and the tunnel's turbulence
1.18, a difference of 20%. At peak drag at α ≈ 90°, Cd is between 1.81 intensity can also affect readings but information on these were
and 2.08, a 15% variation. The variation in the lift peak is more not commonly given in the references.
than sufficient to impact on accurate modelling of VAWT start-up, Sensible experiment design and data processing can limit the
suggesting more accurate post-stall data is required to simulate impact of these factors. Good wind tunnels will have minimal
start-up with confidence. These uncertainties in aerofoil char- turbulence intensity and the test section length will allow suffi-
acteristics are perhaps the reason that, in spite of experimental cient distance between the tunnel contraction and models under
studies showing that VAWTs with straight, symmetrical blades are test. The impact of aspect ratios can be minimised by considering
capable of self-starting (Hill et al., 2009; Rainbird, 2007; Dominy how stall cells are likely to form on the aerofoil when designing an
et al., 2007), accurate modelling of successful start-up can be experiment (by applying the findings of Weihs and Katz, 1983, for
impossible without modification of the input aerofoil coefficient example).
data: Bianchini et al. (2011) give their blades “virtual camber” The impact of blockage cannot always be reduced as easily;
while Rossetti and Pavesi (2013) apply the post-stall model of increasing tunnel size is impractical, while reducing model size
Viterna and Corrigan (1982) to their blades. leads to increased inaccuracies in profile reproduction and
The selected studies shown in Fig. 2 represent all investigations reductions in Reynolds numbers achievable in a given tunnel.
of symmetrical aerofoils post-stall that the authors could find, Instead, results from closed wall tunnels are processed with
other than Zhou et al.'s (2011) work at very low Reynolds numbers blockage corrections or, less commonly, blockage tolerant test
and Poisson-Quinton and de Sievers's (1967) study, for which no sections are used. The ratio c /H is an indicator of blockage; the
J.M. Rainbird et al. / J. Wind Eng. Ind. Aerodyn. 145 (2015) 209–218 211
Fig. 2. Cl and Cd vs. α for the c /H = 0.32 aerofoil from this study, alongside the studies of Bergeles et al. (1983), Critzos et al. (1955), Massini et al. (1988), Sheldahl and Klimas
(1981) and Pope (1947).
data presented in Fig 2 and Table 1 suggests that higher blockage closed and open jets are of opposite signs (ESDU, 1978), one would
induces higher post-stall peaks, even in blockage-corrected data. expect that free air conditions can be approximated using semi-
permeable walls.
Parkinson's (1990) tolerant section design has slots perpendicular
to the flow in certain sections of the tunnel walls that allow flow to
2. The tolerant tunnel
exit and enter the main channel, with the walls made up of a regular
array of evenly spaced aerofoils. The shape of the array components
Tolerant test sections offer a means of minimising blockage
avoids flow separation around them. Plenums of stagnant air outside
effects without the need for corrections, which are not intended
the slotted walls, enclosed from the external environment, ensure
for use with extensively separated flows (ESDU, 1978). The sim-
mass conservation in the flow along the tunnel. The design is ver-
plest tolerant designs use passive techniques. Since corrections for satile, significantly reducing blockage for a wide range of model sizes
in a given tunnel with an appropriate open area ratio (Hameury,
Table 1
1987) (OAR, a measure of open to slatted wall areas, defined as g /s
Summary of studies referenced in this paper. All NACA 0012 except Pope (NACA
0015). using the notation in Fig. 3 where g is the gap between slat aerofoils
and s is the spacing between them). Appropriate OARs are settled on
Source Post-stall peak Re ( 106) c /H AR through experiments on models of different sizes but with like
Cl Cd
Fig. 4. Aerofoil mounting in the wind tunnel, front-on and side-on views.
3. Experimental apparatus
A Parkinson test section has been used to collect data for the
new results presented in this paper. The test section has a square
cross section with side length of 457 mm. It has a slatted floor and
ceiling configuration with a L /H ratio of 2.33, a plenum depth to
tunnel height ratio, p/H , of 0.39 and NACA 0015 slat aerofoils with
80 mm chords. It can be modified to a solely slatted ceiling con-
figuration or a conventional closed section by replacing the slatted
floor, or both floor and ceiling with solid panels. The wind tunnel
has an open circuit design and the turbulence intensity in the
working section has been measured at 0.15%, while the flow uni-
formity is within 0.5% of the centreline flow across the central half
of the tunnel's cross section.
3.1. Aerofoils
The NACA 0012 profile was chosen for testing as there is more Fig. 5. Experimental set-up in and around the wind tunnel.
existing data at extreme incidence angles for it than for any other
section, in spite of the sharp leading edge stall it experiences at the
Reynolds number used in this study (Re = 1.5 × 105). Leading edge itself bolted to a Nutem Model 528 three-component force bal-
stall can be unpredictable, potentially occurring at different angles ance, see Fig. 5 for a diagram of the experimental set-up. Using the
of attack on different runs of the same experiment, though no such
original struts and cross-beam, the balance is rated to an accuracy
repeatability issues were encountered in this study. The larger of
of 70.15 N for lift and 70.05 N for drag. New extended struts and
the two aerofoils used has a chord of 147 mm, giving a c /H ratio of
beam were manufactured to provide sufficient clearance around
0.32 and has a hollow resin construction. The smaller has a
the bottom plenum chamber. These allow larger vibrations to
124 mm chord (c /H = 0.27) and is made of wood. Both aerofoils
have a span of 435 mm and are fitted with small end plates, pri- develop in unsteady flow than did with the original apparatus.
marily intended to inhibit leakage from the tunnel at the aerofoil Care has been taken with data acquisition to limit the effects of
mounting points. See Fig. 4 for a diagram of the aerofoil mounting. these vibrations. Readings were taken at 100 Hz (a much higher
rate than the highest frequencies of the main vibrations induced)
3.2. Model mounting and data acquisition for 10 s after a period of settling. This was sufficient to capture
approximately four periods of the lowest frequency of fluctuating
The aerofoils were mounted at the half chord to a hub assembly force induced in any reading (these occurred in the α = 90° Cd
that allowed for rapid adjustment of the angle of incidence. The reading). The data was digitised using a National Instruments NI
hub in turn connected to a pair of struts mounted on a cross-beam, USB-6229 data acquisition board.
J.M. Rainbird et al. / J. Wind Eng. Ind. Aerodyn. 145 (2015) 209–218 213
The incidence of the aerofoil was adjusted manually at the hub corrections for flows with “some degree of separation,” and that
assembly. Tunnel velocity was also adjusted manually before each they have been used with c /H ratios of up to 0.35 (the largest in
reading and was measured across the contraction of the tunnel this study is 0.32). Though it is clearly inappropriate to apply
using a micromanometer. corrections to fully separated flows, use of them is made in post-
The force balance was calibrated before experiments using stall studies in the absence of any better alternatives. The wake
weights applied in the directions of expected lift and drag forces. blockage correction used here is based in part on Maskell's (1963)
Due to significant drift in the load cells, unloaded readings for the work on bluff bodies and stalled wings, so this element of the
balance were taken before and after each run of the tunnel. Unloa- corrections at least is applicable when flow is separated.
ded values for each incidence were calculated by time apportioning
the difference between the start and end unloaded readings. This 4.2. Correction-free data
drift is the largest source of potential error in readings taken from
the apparatus. Total potential error in the system is estimated at a Given the limitations of correcting for separated flows, the
maximum of approximately 3%. Other than in the immediate post- possibility of conducting closed jet experiments that could provide
stall region between stall and α = 15°, where stall cells can cause accurate readings without the need for corrections has been
inconsistencies in force measurements and differences between investigated. A data set was judged to be sufficiently accurate if the
runs were as high as 8%, differences between repeated runs for the maximum correction to any coefficient reading was smaller than
same aerofoil and tunnel configuration were within this maximum. 5%. The adjustment to drag at α = 90° is typically the largest, both
in magnitude and by percentage, so by limiting this to 5%, all other
adjustments can be judged to be at least similarly limited. Working
4. Blockage corrections from the corrections of Rae et al. (1984), a quartic inequality in c /H ,
given by
When the tunnel is configured as a conventional closed test
section, results have been corrected for lift interference, solid ⎛ c ⎞4 ⎛ c ⎞3 2 ⎛ c ⎞2
0.95ζ 2⎜ ⎟ + 1.9K wcCduζ ⎜ ⎟ + (2.9ζ + 0.95K wc
2
Cdu )⎜ ⎟
blockage and wake blockage using formulas given in Rae et al. ⎝H ⎠ ⎝H ⎠ ⎝H ⎠
(1984). Total blockage (ϵsc + ϵ wc ) is assumed by Rae et al. to be
small enough to neglect terms of its square. These have been ⎛c ⎞
restored for the current study as the assumption does not hold + 1.9K wcCdu⎜⎜ ⎟⎟ < 0.05
post-stall. ⎝H ⎠ (1)
Compressibility factors have been omitted throughout due to
was established, where
the low Mach numbers of the experiments (maximum 0.09). Data
reproduced from other sources has been subjected to equivalent π2
ζ=Λ
corrections by the original authors, other than Pope who used a 48 (2)
tunnel equipped with a “breather” to atmosphere that minimised
solid and wake blockage, so corrected for streamline curvature Λ is a constant for a given profile, equal to 0.237 for the NACA 0012
only. (Allen and Vincenti, 1944), K wc is the wake blockage ratio factor, a
constant specified as 0.25 by Rae et al. (1984), and Cdu is the
The force balance requires the attachment of a pitch strut to the
uncorrected drag coefficient. See Appendix A for a full derivation.
rear of the aerofoil under test to measure moment. An extended
The inequality can be solved for c /H for given values of Λ and
strut stretching through the lower plenum chamber of the tunnel
Cdu. For a NACA 0012 aerofoil with Cdu = 2 at α = 90° the result is
would have fouled on slat aerofoils at certain OARs. Though the
c /H < 5.2% . This is prohibitively low, the wind tunnel used in the
correction formula for incidence is reliant on moment, omitting it
experiments detailed in this paper has a 457 mm square cross
from the formula was found to be acceptable, causing a maximum
section, so would require an aerofoil chord of less than 23.8 mm to
difference in corrected incidence of 0.1°. No other corrections are
achieve a ratio within the acceptable range. Small aerofoils are
moment-dependent. Because of this, and given that the moment is
harder to profile accurately and are a limiting factor on the max-
of limited importance to VAWT modelling, no attempt was made
imum Reynolds number achievable with a given wind tunnel.
to measure it.
Fig. 10. Cl and Cd vs. α for c /H = 0.27 and c /H = 0.32 aerofoils taken in the solid
walled test section, raw data (r) and corrected data (c). (a) Full range of incidence Fig. 12. Cl and Cd vs. α for c /H = 0.27 and c /H = 0.32 aerofoils taken in the FC-0.43
tested, 0 ≤ α ≤ 180° . (b) Detail in the range 0 ≤ α ≤ 30°. tolerant tunnel.
216 J.M. Rainbird et al. / J. Wind Eng. Ind. Aerodyn. 145 (2015) 209–218
Table 2
Absolute differences between c /H = 0.27 and c /H = 0.32 data for selected tunnels.
Cl Cd Total
The C-0.59 and FC-0.43 tunnel configurations both give pre- Using Eq. (A.3) and expanding (1 + ϵB)2 gives
stall lift curve slopes and stall angles nearly equal to corrected,
(1 + ϵB)2 = 1 + 2ϵsc + 2ϵ wc + ϵ2sc + 2ϵsc ϵ wc + ϵ2wc (A.5)
solid walled data, with no need for corrections. The C-0.59 con-
figuration again gives post-stall results close to corrected, solid Substituting (A.5) in (A.4) and rearranging:
walled data with no need for corrections. Judging the tunnel
configurations by Parkinson's own criteria, the FC-0.43 performs 2.9ϵsc + 1.9ϵ wc + 0.95ϵ2sc + 1.9ϵsc ϵ wc + 0.95ϵ2wc < 0.05 (A.6)
best, producing the most similar data values for two different sized
Wake blockage is defined in terms of c /H (Rae et al., 1984):
models. Post-stall the FC-0.43 gives peaks in lift and drag sig-
nificantly lower than corrected, solid walled data. c
ϵ wc = K wc Cdu
Parkinson's tolerant tunnel design has been applied to aerofoils H (A.7)
in the deep stall region of incidences for the first time. The quality of Through manipulation, ϵsc can be given similarly
the data obtained suggests that as a test of concept, the study has
2
been successful and the tunnel design is suitable for deep stall ⎛c ⎞
ϵsc = ζ ⎜ ⎟
experiments. Given that no reliance is placed in corrections that are ⎝H ⎠ (A.8)
acknowledged to be unsuitable for separated flows, it presents a
with ζ defined in Eq. (2).
better way of conducting post-stall aerofoil research in the future.
Substituting Eqs. (A.7) and (A.8) into (A.6) and rearranging
With further refinement the design could be used to provide post-
gives a quartic inequality in c /H :
stall data of sufficient quality to accurately model the start-up of
VAWTs. ⎛ c ⎞4 ⎛ c ⎞3 2 ⎛ c ⎞2
0.95ζ 2⎜ ⎟ + 1.9K wcCduζ ⎜ ⎟ + (2.9ζ + 0.95K wc
2
Cdu )⎜ ⎟
Using the new data from this study and a thorough review of ⎝H ⎠ ⎝H ⎠ ⎝H ⎠
existing NACA 0012 studies, a positive correlation between post-
stall lift and drag peak magnitudes and blockage is hypothesised ⎛c ⎞
which persists even after the application of corrections. + 1.9K wcCdu⎜⎜ ⎟⎟ < 0.05
⎝H ⎠ (A.9)
Data download
Appendix B. Supplementary data
Data from Figs. 10(a)– 13 is available for download in .xls for-
mat from https://www.researchgate.net/publication/277555480_ Supplementary data associated with this article can be found in
Data_from_Blockage-tolerant_wind_tunnel_measurements_for_a_ the online version at http://dx.doi.org/10.1016/j.jweia.2015.06.006.
NACA_0012_at_high_angles_of_attack.
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