APEX INSTRUMENTS METHOD 5 PRE-TEST CONSOLE CALIBRATION

USING CALIBRATED CRITICAL ORIFICES

5-POINT METRIC UNITS

Meter Console Information Calibration Conditions Factors/Conversions

Console Model Number Baldwin Date Time 13-Jun-06 10:00 WIB Std Temp 301 K

Console Serial Number 32-4MU-12M1 Barometric Pressure 760 mm Hg Std Press 759 mm Hg

DGM Model Number - Theoretical Critical Vacuum1 359 mm Hg K1 0.397

DGM Serial Number - Calibration Technician

1
For valid test results, the Actual Vacuum should be 25 to 50 mm Hg greater than the Theoretical Critical Vacuum shown above.
2
The Critical Orifice Coefficient, K', must be entered in Metric units, m 3*K1/2)/(mmHg*min).
Calibration Data
Run Time Metering Console Critical Orifice
DGM Orifice Volume Volume Outlet Temp Outlet Temp Serial Coefficient Amb Temp Amb Temp Actual
Elapsed DH Initial Final Initial Final Number Initial Final Vacuum
(Q ) (Pm) (Vmi) (Vmf) (tmi) (tmf) K' (tamb) (tamb)
min mm H2O m3 m3 o
C o
C see above2 o
C o
C mm Hg

10.0 6.6 99.590 99.690 29 31 SI 40 0.0002 19 19 572

10.0 18.5 99.690 99.834 28 30 SI 48 0.0003 19 19 533

10.0 21.5 99.834 99.990 30 35 SI 55 0.0004 20 20 508

10.0 32.0 100.720 100.953 33 33 SI 63 0.0005 20 20 445

10.0 42.0 100.420 100.681 33 39 SI 73 0.0007 20 20 394

Results
Standardized Data Dry Gas Meter
Calibration Factor Flowrate DH @
Dry Gas Meter Critical Orifice Value Variation Std & Corr .0212 m3std/min Variation
(Vm(std)) (Qm(std)) (Vcr(std)) (Qcr(std)) (Y) (D Y) (Qm(std)(corr)) (DH@) (DDH@)
m3 m3/min m3 m3/min m3/min mm H2O

0.100 0.010 0.086 0.009 0.867 -0.075 0.009 40.913 -2.352

0.144 0.014 0.128 0.013 0.888 -0.054 0.013 52.274 9.009

0.154 0.015 0.164 0.016 1.070 0.128 0.016 36.607 -6.657

0.231 0.023 0.222 0.022 0.963 0.021 0.022 29.824 -13.441

0.256 0.026 0.292 0.029 1.142 0.200 0.029 22.430 -20.834

0.942 Y Average 43.265 DH@ Average

Note: For Calibration Factor Y, the ratio of the reading of the calibration meter to the dry gas meter, acceptable tolerance of individual values from the average is +-0.02.

I certify that the above Dry Gas Meter was calibrated in accordance with USEPA Methods, CFR Title 40, Part 60, Appendix A-3, Method 5, 16.2.3

Signature _______________________________________ Date _____________________________

Meter Gamma (Y)
Meter Gamma vs Flowrate
1.2
1.14202042920519
1.06999195346167
1
0.963081952194412
0.888160828063946
0.86731087202399
0.8

Gamma Y
0.6
Max Allow Y
Min Allow Y
0.4

0.2

0
0.005 0.01 0.015 0.02 0.025 0.03 0.035
Flowrate Standardized & Corrected (m3/min)
D G M O rific e D H (m m H 2 O

Meter Pressure vs Flowrate

45.0
42
40.0
35.0
32
30.0
25.0
21.5
20.0 18.5
15.0
10.0
6.6
5.0
0.0
0.005 0.01 0.015 0.02 0.025 0.03 0.035
Flowrate Standardized & Corrected (m3/min)
 DRY GAS METER CALIBRATION

Meter Console Information Calibration Conditions Factors/Conversions

Console Model Number Date Time Std Temp 298 o
K
Console Serial Number Barometric Pressure mm Hg Std Press 760.00 mm Hg
DGM Model Number Calibration Meter Gamma K1 0.392 oK/mm Hg
DGM Serial Number Calibration Technician

Calibration Data
Run Time Metering Console Calibration Meter
DGM Orifice Volume Volume Outlet Temp Outlet Temp Volume Volume Outlet Temp Outlet Temp
Elapsed DH Initial Final Initial Final Initial Final Initial Final
(Q ) (Pm) (Vmi) (Vmf) (tmi) (tmf) (Vmi) (Vmf) (tmi) (tmf)
min mm H2O m3 m3/min o
C o
C m3 m3/min o
C

Results
Standardized Data Dry Gas Meter
Calibration Factor Flowrate (DH@)
Dry Gas Meter Calibration Meter Value Variation Std & Corr 0.0212 M3/MIN Variation
(Vm(std)) (Qm(std)) (Vcr(std)) (Qcr(std)) (Y) (DY) (Qm(std)(corr)) (DH@) (DH@)
m3 m3/min m3 m3/min m3/min mm H2O

Note: For Calibration Factor Y, the ratio of the reading of the calibration meter to the dry gas meter, acceptable tolerance of individual values from the average is +-0.02.

I certify that the above Dry Gas Meter was calibrated in accordance with USEPA Methods, CFR Title 40, Part 60, Appendix A-3, Method 5, 16.2.3

Signature _______________________________________ Date _____________________________

 PELATIHAN METHOD 5

K 5Qm Pm Ts M s
Dn ( estimation ) 
TmC p (1  Bws ) Ps pavg

K5 = 0.6071 (METRIC)
= 0.03575 (ENGLISH)

SOURCE NAME: DATE:

FACILITY: CALCULATED BY:

INPUT DATA

1 BAROMETRIC PRESSURE (Pbar) mmHg 759

in Hg 29.9

2 STATIC PRESSURE (Pg) mm H2O 5

inch H2O 0.2

3 STACK GAS PRESSURE (Ps) mmHg 759.4

in Hg 29.9

4 DRY GAS MOLECULAR WEIGHT (Md) g/g mole 3 Asumsi pembakaran batubara, minyak dan gas (30)
lb/lb mole 3 udara (29)
data sebelumnya
5 STACK GAS MOISTURE (Bws) 0.03

6 WET GAS MOLECULAR WEIGHT (Ms) g/g mole 3.45

lb/lb mole 3.45

7 STACK GAS TEMPERATURE (Ts) oC 92 oK 365

oF 197.6 oR 657.6

8 PITOT TUBE COEFFICIENT (Cp) 0.84

9 AVERAGE VELOCITY HEAD (P avg) mm H2O 40

inch H2O 1.6

10 VELOCITY GAS m/dt 69.35

fps 227.55

11 Sampling Flowrate (Qm) m3/min 0.02124 Note Asumsi 0.75 cfm

cfm 0.75 21.24 lpm

12 Dry Gas Meter Temperature (T m) oC 28 oK 301

oF 82.4 oR 542.4

13 Dry Gas Meter Pressure (Pm) mmHg 762.4

in Hg 30.0 K 5Qm Pm Ts M s
Dn ( estimation ) 
H @ 46.51 metric TmC p (1  Bws ) Ps pavg
RESULT 1.79 english

14 CALCULATED NOZZLE (Dn est) mm 2.850

inch 0.141 4 mm

15 DIAMETER NOZZLE ACTUAL (Dn) mm 9.07 0.0091 (dalam meter)

inch 0.4

16 K 11.95 metric
12.45 english
 PELATIHAN METHOD 5
Tm Metric
Parameters Units

1. Total sampling time, min. 48

2. Average Dry Gas Meter Temperature, K (R) 308.0 35
3. Barometric Pressure, mm (in) Hg 759
4. Dry Gas Meter Coefficient (Y) 0.963
5. K1 0.3858
6. Gas Volume, m3 (ft3) 1.034 0.0215
7. Average delta H, mm (in) H2O 46.6 46.56
8. Vm (std), m3 (ft3) 0.951
9. K2 0.001333
10. Collected Water, ml 19
11. Vw (std), m3 (ft3) 0.025327
12. Water vapor of gas (Bws) 0.026
13. Kp 34.97
14. Cp 0.84
15. Ts, K (R) 297.0 24
16. Pbar - Ps, mm (in) Hg 0.0 0
17. Ps, mm (in) Hg 759.00
18. Md, g/gmole (lb/lbmole) 29.00
19. Ms, g/gmole (lb/lbmole) 28.7
20. Average delta P, mm (in) H2O 2.6 2.6125
21. Vs, m/s (ft/s) 5.54 5.54
22. Dn, m (ft) 0.00903
23. An, M2 (ft2) 6.401E-05
24. Ds, m (ft) 0.25
25. As, m2 (ft2) 0.05
26. Qs, m3/s (ft3/s) 0.27
27. Qs (std), m3/s (ft3/s) 0.27
28. K4 4.32
29. Percent of Isokinetic ( I, %) 96.91 100.54
30. Weight of Particulate, mg 18.00
31. Concentration of Particulate, mg/m3 18.9
32. Emission rate of Particulate, kg/hr 0.0
33. O2% 21.0

Note: Hasil Yang Dapat Diterima. Jika 90 percent £  I £ ll0 percent

100 Ts  K3 V1c + (V m Y/ T m)( Pbar +  H/13.6)

I= Eq. 5-7
60 vs Ps An

where:

K3 = 0.003454 [(mm Hg)(m3)]/[(ml)(K)] for metric units,

 100 Ts  K3 V1c + (V m Y/ T m)( Pbar +  H/13.6)
I= Eq. 5-7
60 vs Ps An

where:

K3 = 0.003454 [(mm Hg)(m3)]/[(ml)(K)] for metric units,

= 0.002669 [(in. Hg)(ft3)]/[(ml)(R)] for English units.

average

DGM Awal DGM Akhir

Qm (m3/min) 1.259 2.293
average

W awal W akhir dW
578.7 589 10.3
685.3 692.2 6.9
503 505.3 2.3
732.4 738.8 6.4
2499.4 2525.3 25.9
average
average

average
apex calc

apex calc