BREAKING LOAD CALCULATIONS

343-205-0019 / SI00009387 - DRAG CHAIN 4W1J04

TEGANGAN IJIN GAYA/LOAD YANG TERJADI

CASTING
Material: SCMNH11 JIS Motor P: 7,5 kW
UTS: Min. 740 MPa Rasio i: 1468/8.4
Rp.02: Min. 390 MPa Ø Sprocket: 500 mm
Safety factor Sf: 8
UTS ijin: Min. 740/8 = Min. 92,5 MPa n motor: 1468/8,4 = 174,7 min-1
Rp.02 ijin: Min. 390/8 = 48,75 MPa Sprocket r = 250 mm

Torsi pada sprocket

Potongan A-A
k = 2,15 ( )
T = 9550 x
Fijin = A x Ϭ ijin x 2 = {
(38−19) x 184} x 48,75 7,5
2,15 T = 9550 x
174.7
Fijin = 79,3 kN T = 410 Nm

Potongan B-B Gaya pada sprocket

Fijin = A x Ϭ ijin x 2
Fijin = (14 x 38) x 48,75 x 2 F sprocket = T/r
Fijin = 51,9 kN = 410/0,25
= 1640N = 1,64 kN
Potongan C-C
k = 2,15 F sprocket = F link = 1,64 kN
Fijin = A x Ϭ ijin x 2 = {
(38−19) x 18} x 48,75 x 2
2,15
Fijin = 15,5 kN

Breaking load casting F ijin casting: 15,5kN F link << F ijin link casting

BREAKING LOAD CALCULATIONS: DRAG CHAIN 4W1K08 1

 BREAKING LOAD CALCULATIONS

322-201-0096 / SI00009521 - DRAG CHAIN 4W1K08

BREAKING LOAD CALCULATIONS: DRAG CHAIN 4W1J04 1

TEGANGAN IJIN GAYA/LOAD YANG TERJADI

CASTING
Material: SCMNH11 JIS Motor P: 30 kW
UTS: Min. 740 MPa Rasio i: 1465/5,73
Rp.02: Min. 390 MPa Ø Sprocket: 780mm
Safety factor Sf: 10
UTS ijin: Min. 740/10 = Min. 74 MPa n motor: 1465/5,73 = 255,7 min-1
Rp.02 ijin: Min. 390/10 = Min. 39 MPa Sprocket r = 390mm

Torsi pada sprocket

Potongan A-A
k = 2,15 ( )
T = 9550 x
Fijin = A x Ϭ ijin = {
(100−52) x 60} x 39 x 2
2,15 30
Fijin = 104,5 kN T = 9550 x
255,7
T = 1120 Nm
Potongan B-B
Fijin = A x Ϭ ijin x 2 Gaya pada sprocket
Fijin = 2250 x 39 x 2
Fijin = 175,5 kN F sprocket = T/r
= 1120/0,39
Potongan C-C = 2871 N = 2,87 kN
k = 2,12 (100−55)
Fijin = A x Ϭ ijin x 2 = { x 385} x 39 F sprocket = F link = 2,87 kN
2,15
Fijin = 335,2 kN

PIN

Material: AISI4340 or equivalent

UTS: 800 MPa
Rp.02: 640MPa
Safety factor Sf: 10
UTS ijin: 850/10 = 85 MPa
Rp.02 ijin: 700/10 = 70 MPa

Shear Stress ijin

τijin = 0,8 x UTS ijin = 0,8 x 85 = 68MPa
Fijin = A x τijin
Fijin = (502 x 0,25 x π) x 68 x 2
Fijin = 267 kN

Breaking load casting F ijin casting: 104,5 kN

F link << F ijin link
Breaking load pin F ijin pin: 267 kN
Breaking load link F ijin link: 104,5 kN

BREAKING LOAD CALCULATIONS: DRAG CHAIN 4W1J04 2