Maharashtra State Board of Technical Education, Mumbai

A Report on Industrial Training

At
Internshala Trainings (Online Platform)
Submitted by,

Mr. Yash Pandharinath Khabale

Enrollment Number-1900100217

Roll No-2618

Branch- Mechanical Engineering

Guided by

Dr. D.S. Chavan

(HOD of Department of Mechanical Engineering)

Government Polytechnic, Karad 1

 Government Polytechnic, Karad
Certificate
This is to certify that,

Mr. Yash Pandharinath Khabale

Enrollment Number 1900100217

Roll no. - 2618

Branch- Mechanical Engineering

Have successfully completed the industrial training on the platform of ‘Internshala

Trainings’ for six weeks for partial fulfilment of the requirements towards completion of
diploma in mechanical engineering of Industrial Training (22049) subject prescribed by
Maharashtra State Board of Technical Education for 5th semester during year 2021-22.

Guide HOD Principal

Of Mechanical Engineering Government Polytechnic, Karad

Government Polytechnic, Karad 2

 Abstract

We have successfully completed the industrial training for the period of six weeks. We
completed this training on the platform of intemshala trainings. During the training time we
have collected a lot of information about CATIA software for our training report.

We collected information about the history of software, advantages, uses, need as per
requirements.

Due to this training we learn how CATIA software works, its functions, Also we
collected the information about commands we gave. We worked on various workbenches. At
the end we did final project as well...!!!

Government Polytechnic, Karad 3

 Acknowledgement

I am expressing my deep gratitude towards our intemshala trainer Mr. S. N.S Roy (CTO
& Chief Content Designer, Esher on Iimovooks Pvt. Ltd.) for his consistent guidance and co-
operation as a co-coordinator during industrial training. We like to thank him for kind support
and suggestions.

I’m so thankful to Dr. R. K. Patil (Principal, Government Polytechnic, Karad) and also
Dr. D. S. Chavan (HOD of Mechanical Engineering) for their support. I am Thankful to our
mentor Dr. D. S. Chavan (HOD of Mechanical Engineering) for providing us the necessary
guidance and suggestion in this training.

Finally, I’m thankful to all those who are directly or indirectly help me during training.
This industrial training has given me great experience.

Thanking you,

Mr. Yash Pandharinath Khabale

Government Polytechnic, Karad 4

 Index

Sr. No. Content Page No.

Title page
1 1

2 Certificate 2
3 Abstract 3

4 Acknowledgement 4

5 Index page 5

6 About training platform 6

7 Introduction to CATIA 7

8 History 8
9 Importance of CATIA 9

10 Sketcher workbench 12
11 Part design 15
12 Wireframe and surface design 18
13 Assembly design 25
14 Drafting Module 28

15 Final Project 30

16 Certificate of Training 33

17 Weekly Diary 46

18 Experience and References 47

Government Polytechnic, Karad 5

About training platform:

Internshala is an internship and online training platform, based in Gurgaon, India. It is

founded by Sarvesh Agrawal, an IIT Madras alumnus, in 2011. The website helps students find
internships with organization in India.

That platform which was founded in 2011, started out as a World Press blog that
aggregates internships across India and articles on education, technology and skill gap.
Internshala launched its online trainings in 2014. As of 2018 the platform had 3.5 million
students and 80,000 companies.

In August 2016 Telangana’s no-profit organization, Telangana Academy for skill and
knowledge (TASK) partnered with internshala to help students find internship resources and
career services.

In 2011 the website become a part of NASSCOM 10K startups. In 2015, internshala was
a finalist in people matters Techy 2015 spotlight awards under ‘Futurism in recruitment’
category.

Introduction to CATIA V5: CATIA (Computer Aided Three-dimensional Interactive

Application) is a multiplatform CAD/ CAM/ CAE commercial software suite developed by the
French company Dassault Systems and marketed worldwide by IBM. Written in the C++
programming language. CATIA is the core stone of the Dassault system product lifecycle.
Management software suite. True it’s exceptionally easy to use state of the art user interface,
CATIA delivers innovative technologies for maximum productivity and creativity, some
concept to the final product. CATIA reduces learning curve, as it allows flexibility of using
feature-based and parametric designs.

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➢ History:

CATIA started as an in-house development in 1977 by French aircraft

manufacturer Avious Marcel Dassault, at that time customer of the CAD CAM
software.

Initially name CATIA (Conception Assistee Tri-dimensionally Interactive- French for

interactive aided three dimensional design) – it was renamed CATIA in 1981, when
Dassault created a subsidiary to develop and sell the software, & signed a non-exclusive
distribution argument with IBM.

In 1984, the Boeing company chooses CATIA as its main 3D CAD tool, becoming its
largest customer.

In 1988, CATIA version 3 was ported from mainframe computers to UNIX.

In 1990, General Dynamics electric boat corp chose CATIA as its main theory
CAD tool to design EU S Navy’s Virginia class submarine.

In 1992, CADAM was purchased from IBM end next year CATIA CADAM V4 was
published. In 1996, it was ported from one to four Unix operating systems, including IBM
AIX, Silicon Graphics IRIX, Sun Microsystems SunOS and Hewlett- Packad HP- UX.

In 1998, an entirely written version of CATIA V6. While the server can run on
Microsoft windows, Linux or AIX, client support for any operating system other than
Microsoft windows is dropped

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➢ CATIA Modules:

1. Sketcher Workbench

2. Part design workbench

3. Wireframe and surface design

4. Assembly Workbench

5. Drafting workbench

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 Sketcher Workbench

• Introduction
This module is responsible for the implementation of two- dimensional
shapes, in preparation for make a three-dimensional commands on it.

Toolbars in sketcher:

Profile Toolbar: The Profile toolbar contains 2D geometry commands. These geometries range
from very simple to very complex. The Profile toolbar contains many sub-toolbars. Most of these
sub-toolbars contain different options for creating the same geometry. For example, you can
create a simple line, a line defined by two tangent points, or a line that is perpendicular to a
surface.
Profile toolbar Reading from left to right, the Profile toolbar contain the following
commands.

Profile: This command allows you to create a continuous set of lines and arcs connected together.

Rectangle / Predefined Profile toolbar: The default top command is rectangle. Stacked
underneath are several different commands used to create predefined geometries.

Circle / Circle toolbar: The default top command is circle. Stacked underneath are
several different options for creating circles and arcs.

Spline / Spline toolbar: The default top command is spline which is a curved line
created by connecting a series of points.

Ellipse / Conic toolbar: The default top command is ellipse. Stacked underneath
are commands to create different conic shapes such as a hyperbola.

Line / Line toolbar: The default top command is line. Stacked underneath are several
different options for creating lines.

Point / Point toolbar: The default top command is point. Stacked underneath are several
different options for creating points.

Rectangle: The rectangle is defined by two corner points. The sides of the rectangle are
always horizontal and vertical.

Parallelogram: The parallelogram is defined by three corner points.

Government Polytechnic, Karad 9

Keyhole Profile: The keyhole profile is defined by two center points and two radii.

Hexagon: The hexagon is defined by a center point and the radius of an inscribed

circle.

Arc: the arc command allows you to create an arc defined by a center point, and in
circumferential start and end point.

Connect: the connect command connects 2 points or profile with a spline.

Ellipse: the ellipse is defined buy is center point and major and minor access points.

Parabola by focus: the parable is defined by a focus, epics and start and end points.

Line: A line is defined by two points.

Infinite Line: Creates infinite lines that are horizontal, vertical or defined by two points.

Bisecting Line: Creates an infinite line that bisects the angle created by two other lines.
Line Normal to Curve: This command allows you to create a line that starts anywhere and
ends normal or perpendicular to another element.
Point by using coordinates: Creates a point at a specified coordinate point.

Equidistant Points: Creates equidistant points along a predefined path curve.

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 Part Design

• The part design application is used to create solid models of parts.

• Solid parts are usually created from 2D profiles that are extruded or remove from a base
feature.
• Parts can be modified by selecting their features in the specification tree.

Toolbar in Part Design:

Pad: This command is used to add material by extruding a

sketch.

Pocket: This command is used to remove material by extruding

a sketch.

Shaft: This command is used to add material by rotating a sketch.

Groove: This command is used to remove material by rotating a sketch.

Rib: This command is used to add material by sweeping a profile along a center curve.

Slot: This command is used to remove material by sweeping profile along a center curve.

Multi-sections Solid: This command is used to add material by sweeping one or more
planar section curves along one or more guide curves.

Removed Multi-sections Solid: This command is used to remove material by

sweeping one or more planar section curves along one or more guide curves.

Hole: This command is used for the circular material removal from the Tapered,
Counter bored, Countersunk, Counter drilled

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 Wireframe and surface design

Wireframe & Surface 1 (WS1) is used to create wireframe construction

elements during the preliminary design phase. It can also enrich existing 3D
mechanical part design with wireframe and basic surface features. Its feature-based
approach contributes to a productive and intuitive design environment where design
methodologies and specifications can be captured and reused.

Toolbars in Wire-Frame and Surface Design

• Surface Toolbar
• Operation Toolbar
• Wire-Frame Toolbar

Creating Wireframe Elements: The wireframe construction elements aid in creating

surfaces. The sketches drawn in sketcher workbench can also be used to create surfaces.
The tools available for constructing the wireframe geometries are discussed in the
following section.
Creating Circles: The Circle tool is used to create circular arcs and circles. Choose the
Circle button from the Wireframe toolbar; the Circle Definition dialog box is displayed.
The Center and radius option is selected by default in the Circle type drop-down list; you
are prompted to select the center point. You can select a predefined point or create a point
by choosing any one of the options from the contextual menu, which is available when
you right click on the Center selection area of the Circle Definition dialog box. Next, you
are prompted to select the support surface. Select a plane as the support surface. Specify
the required radius value in the Radius spinner. You can set the angular limits of the arc
from the Circle Limitation area and finally choose the OK button to complete the arc.
Creating Splines: The Spline tool is use to draw a spline in three dimensional space by
selecting the connecting points. Choose the down arrow on the right of the Spline button
to invoke the Curves toolbar, and then choose the spline button
Creating Helix: The Helix tool is used to create a helical curve. When you invoke this
tool, the Helix Curve Definition dialog box will be displayed and you are prompted to
select the helix starting point. Select a predefined point, or create a point using the options
from the contextual menu, which will be displayed when you right click on the Starting
point selection area of the Helix Curve Definition dialog box. Next, you are prompted to
select a line as the helix axis. Select a predefined line or draw a line using the options from
the contextual menu, which will be displayed when you right-click in the Axis selection
area.

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 Assembly Design

Introduction
This module is responsible for assembling the parts previously produced in Part Design, and it is
most important for those who work in the field of machinery design or design in general, because
it is the one who shows the inter-relationships between the parts of the machine or any mechanical
establishment. Assembly modeling is the process of creating designs that consist of two or more
components assembled together at their respective work positions. The components are brought
together and assembled in Assembly Design workbench by applying suitable parametric assembly
Constraints to them.

Types of Assembly Design Approach: In CATIA you can create assembly models by
adopting two types of approaches. The first design approach is the bottom-up approach,
and the second one is the top-down approach. Both these design approaches are discussed
below.

Bottom-up Assembly: The bottom-up assembly is the most preferred approach for
creating assembly models. In this of approach, the components are created in the Part
Design workbench file. Then the product file is started and all the previously created
components are inserted and placed in it using the tools provided in the Assembly Design
workbench. After inserting each component, constraints are applied to position them
properly in the 3D space with respect to other components.

Top-down Assembly: In the top-down assembly design approach, components are

created inside the Assembly Design workbench. Therefore, there is no need to create
separate part files of the components. This design approach is completely different from
the bottom-up design approach. Here you have to start the product file first and then, one
by one, create all components. Note that even though the components are created inside
the product file, they are saved as individual part files and can be opened separately later.

Product Structure Tools Toolbar: This first task shows how to insert new
component, new part and existing component.

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 Drafting Workbench:
Creating a New Drawing- This task will show you how to create more or less
automatically a new drawing with pre-defined views generated from a part. Select the
Start -> Mechanical Design commands. Select the Drafting dialog box appears with
information on views that can possibly be created, as well as information on the drawing
standards. Select the views you want to be automatically created on your drawing from
the New Drawing Creation dialog box. Click OK.

Managing A Sheet- The Generative Drafting workbench provides a simple method for
managing a sheet. A sheet contains: a main view: a view which supports the geometry
directly created in the sheet, a background view: a view dedicated to frames and title
blocks, interactive or generated views. Click the New icon from the Standard toolbar or
select File -> New… from the menu bar. Select the Drawing workbench, and click OK.
From the New Drawing dialog box, select the ISO standard, or the A0 ISO format. Select
the orientation type. Select the 1:1 scale, and then click OK.

Adding a new sheet- You can add new sheets at any time. These new sheets will be
assigned the same standard, format and orientation as the sheet first created and defined
using the New Drawing dialog (default setting). Even though you then delete sheet1, the
sheets newly created will keep the same name. Click the New Sheet icon from the Drawing
toolbar. The new sheet automatically appears.

Front View Creation- The Generative Drafting workbench provides a simple method to
create views on a predefined sheet. What is the Active View? The active view is the view
from which other views will be generated. This is also the view in which all the
modifications will be performed. The active view is framed in red. The non-active views
are framed in blue.

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Creating a Projection View- This task will show you how to create projection views
on the sheet, relatively to the front view previously generated. Click the Drawing
window, and double-click the Projection View icon from the Views toolbar (Projections
sub toolbar). As you move the cursor, a previewed projection view in a green frame
appears on the sheet. Define the projection view position by positioning the cursor at
the desired view location, for example the right view position. Click inside the green
frame to generate the view.

Final Project: Assembly of Single Cylinder Engine

As per learning, we did our project based on our knowledge and applied skill we got in training
to finish the project. We were assigned the project named ‘Single cylinder engine’

Build a single-cylinder engine by creating its different parts and then assembling them in the
assembly workbench of CATIA.

In this project we have to draw/ design Engine block, oil pan bolt, Piston, Piston pin,
connecting rod, connecting rod bolt, Connecting rod base, Oil pan, Nut, Crank shaft.

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Government Polytechnic, Karad 16
 Experience of training

During the training period we come to understand the new things and all the procedures of
handling software. We learned the drawings of various industrial parts, aswell as commands in
CATIA. My mentor and trainer helps me to solving doubts. I explored new things.
Overall the practical experience was really great I learned from this how to draw acritical parts/
drawings. And it will really help me in future.

References

Internships | Summer Internship 2021 (internshala.com) www.wikipedia.com

Government Polytechnic, Karad 17

 Weekly Diary
For
Industrial Training
At
Name of Industry: Internshala Training (Online Training)
Course: CATIA
From: 1 Aug 2021 to 11 Sep 2021

Name of Supervisor: S.N.S Roy

Designation of Supervisor: CTO & Chief Content Designer,

Esheron Innovooks Pvt. Ltd.

Name of Student: Yash Pandharinath Khabale

Enrollment No.: 1900100217

Branch of Engineering: Mechanical Engineering

Name of Polytechnic: Government Polytechnic, Karad

 Week 1: From 1 Aug 2021 to 7 Aug 2021

Introduction to Catia And Sketcher Workbench

Day Activities carried out

1. Introduction to Catia
2. File Handling
3. Various Application
1 4. User Interface
5. Customization of Workbench
6. Introduction to sketcher workbench
7. Creating lines, using lines and profile tools
1. Concept of DOF in 2D, constraining DOF
2. Creating a Circle
3. Example-1
4. Removing Constraint and about colors during
2 constraint
5. Hide and unhide constraint, Use of Grid
6. Quick Trim
7. Example-2
8. Make Symmetric Constraint
1. Example-3
2. Concept of tracking and snapping
3. Example-4
4. Constraining a Rectangle
3 5. Example-5
6. Example-6
7. Example-7
8. Creating Chamfers
 1. Example-8
2. Example-9
3. Example-10
4. Creating Fillets
5. Example-11
4 6. Example-12
7. Example-13
8. Infinite Line, Bi-tangent line, Bisecting line, line
normal to curve
1. Predefined tools
2. Creating Points, point using coordinates,
Equidistance points, Intersection Point
3. 3point circle, circle using coordinates, Tri tangent
5 circle, arc and more
4. Modification Tools – Trim, Break, Close Arc
5. Creating Conics- Ellipse, Parabola, Hyperbola, Conic
6. Creating Splines
7. Transformation Tools- Mirror, Symmetry
1. Rotate
2. Translate
3. Scale Offset
4. Creating Axis, its use in constraining
6 5. Example-14
6. Example-15
7. Example-16
8. Assignment-17
 Week 2: From 8 Aug 2021 to 14 Aug 2021

Part Design Workbench

Day Activities carried out

1. Introduction to Solid Modeling
2. Intro to pad and pocket
3. Example-19
4. Pad in Details
1 5. Pocket in Details
6. Example-20
7. Show or Hide Objects
8. Example-21
1. Example- 22
2. Example- 23
3. Creating Holes
4. Multi-Pocket, Multi Pad
2 5. Exampl-24
6. Edge Fillet
7. Chamfer
8. Example-26
1. Example-27
2. Example-28
3. Shaft Groove
4. Example-29
3 5. Example-30
6. Example-31
7. Threads
8. Creating Plane
1. 3D Geometry (Sketcher)
2. Mirror
4 3. Circular Pattern
4. Rectangular Pattern
 5. Example-32
6. Drafted Filleted Pad – Pocket
7. Rib Slot
8. Multi Sectional Solid-adding and removing
1. Example-33
2. Stiffener
3. Chordal Fillet
4. Face-face Fillet
5 5. Variable Fillet
6. Tri-tangent Fillet
7. Draft
8. Variable angle draft
1. Translation
2. Thickness
3. Rotation
4. Symmetry
6 5. Scaling
6. Creating a separate Body and Boolean operations
7. Apply Material to a Solid Part
8. Finding mass properties of a Solid Parts
 Week 3: From 15 Aug 2021 to 21 Aug 2021

Wireframe and Surface Design

Day Activities carried out

1. Introduction and Application
2. Points
3. Lines
1 4. Planes
5. Polyline
6. Circle and Arc
1. Axis
2. Corner
3. Spline and Connect curve
2 4. Helix
5. Introduction and Application
6. Extrude
1. Fill and join
2. Split and Trim
3. Example-18
3 4. Example-19
5. Example-22
6. Part Design
1. Revolve
2. Example-30
3. Converting a Surface Body to Solid Body
4 4. Sphere
5. Cylinder
6. Projection of a curve on a surface
7. Curve at intersection of two surface
 1. Offset
2. Sweep
3. Multi-Section Surface
5 4. Blend
5. Healing
6. Boundary
1. Extract and Converting a Solid Body to Surface
Body
2. Translate
6 3. Rotate
4. Symmetry
5. Scaling
 Week 4: From 22 Aug 2021 to 28 Aug 2021

Assembly Workbench

Day Activities carried out

1. Introduction
2. Bolt
1 3. Bush
4. Cover
1. Key
2. Nut
2 3. Plate
4. T- Bolt
1. Disc
2. Example-32
3 3. Introduction to Assembly
4. Creating an assembly file
5. Valve Assembly Part-1
1. Valve Assembly Part-2
2. Manipulation Tool and Concept of DOF in 3D
4 3. Valve Assembly Part-3
4. Assembly Navigator
5. Valve Assembly Part-4
1. Valve Assembly Part-5
2. Valve Assembly Part-6
5 3. Valve Assembly Part-7
4. Valve Assembly Part-8
5. Valve Assembly Part-9
1. Symmetry tool
6 2. Changing colors of models
3. Editing the assembly constraints
 Week 5: From 29 Aug 2021 to 4 Sep 2021

Drafting Workbench

Day Activities carried out

1. Introduction to Drafting module

1 2. Generating Orthographic projection views
3. Generating Auxiliary and Isometric views

1. Offset sectional views

2 2. Aligned sectional views
3. Detail views

1. View clippings
3 2. Broken views
3. Dimensioning

1. Inserting Texts
4 2. Inserting Tables
3. Inserting Symbols

1. Adding new Drawing Sheets

5 2. Dress-up tools
3. Inserting Pictures

1. Changing Drawing Properties

6 2. Printing and Exporting Drawings
 Week 6: From 5 Sep 2021 to 11 Sep 2021

Final Training Project

Day Activities carried out

1. Drawing of Bolt Connecting Rod

1
2. Drawing of Bolt Oil Pan

1. Drawing of Connecting Rod Base

2 2. Drawing of Connecting Rod

1. Drawing of Crank Shaft

3
2. Drawing of Engine Block

1. Drawing of Nut
4
2. Drawing of Oil Pan

1. Drawing of Piston Pin

5
2. Drawing of Piston

6 1. Assembly of Single Cylinder Engine Assembly