ACADEMIC INTERNSHIP REPORT ON

A COURSE ON INTEGRATED CAD USING CATIA

in partial fulfillment for the award of the degree

of

BACHELOR OF ENGINEERING

in

MECHANICAL ENGINEERING

Submitted by

DHRUBA JYOTI DAS

ANIKET SHARMA

MIRAN AFRAZ ULLAH

AYUSH AGARWALA

JORHAT ENGINEERING COLLEGE, JORHAT

ASSAM SCIENCE AND TECHNOLOGY UNIVERSITY: GUWAHATI

2023

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 DECLARATION AND CERTIFICATE

We the students of the 5th Semester, hereby declare that the

presented report of internship to the department of Mechanical
Engineering of Jorhat Engineering College during the academic year
2023-24, is uniquely prepared by us under the guidance of the Tool
Room and Training Centre Jorhat Extension centre after the
completion of four weeks of work. The work done by us is our own
piece of work and authentic to the best of our knowledge. This project
work is submitted in partial fulfilment of the requirements for the
award of points in our B.Tech course of Mechanical Engineering. The
results embodied in this report have not been submitted to any other
university or another institute of higher learning for the award of any
degree as such.

Signature of the candidates

DHRUBA JYOTI DAS MIRAN AFRAZ ULLAH

(210710002033) (210710002054)

ANIKET SHARMA AYUSH AGARWALA

(210710002011) (210710002016)

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 ACKNOWLEDGEMENT

Behind the successful completion of this report is the blessing and

guidance of many people. This formed piece of acknowledgement may
not be sufficient to express the feeling of gratitude towards those
people who helped me in every possible way in completion of this
work.

I would like to express my special gratitude to my college and Head of

the department DR. RUPANJALI NATH for giving me the
opportunity to do this wonderful academic internship.

Finally, I would like to acknowledge my group members as without

them it would have been impossible.

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 ABSTRACT
According to internship requirement, we have passed one month
internship program at Tool Room and Training centre (TRTC), Jorhat
extension branch from 12/07/2023 to 10/08/2023.This internship
focuses on "Integrated CAD using CATIA," providing hands-on
training in parametric modelling, assembly design, and product
development. Participants gain practical skills through collaborative
projects, preparing them for real-world applications in computer-aided
design, engineering, and manufacturing. The program fosters a
comprehensive understanding of CATIA's capabilities and industry
relevance.

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 INSTITUTION INFORMATION
About Tool Room & Training Centre, Guwahati has been established by
Government of India to cater tooling and training need of Industries of
North Eastern Region. The State Government of Assam has provided
the land as well as initial building to the Tool Room. TRTC has been
registered as Government of India Society on 24th February 2000.It is
situated at Amingaon Industrial Area, North Guwahati Road,
Guwahati-781031. It is a sprawling campus with Administrative Block,
Training Block, Modern Workshop, Knowledge Centre, Staff Quarters
and Hostel.
The management of the affairs of the Centre rests with the Governing
Council constituted by Government of India. Additional Secretary and
Development Commissioner (MSME), Government of India, is the
President of the Society and the Chairman of the Governing Council.
The training department provides quality training in the field of Design
with CAD/CAM/CNC Machining with latest high-tech software's ,
Machine Tool Operation, Precision Machining, Welding Technology,
IT, PLC etc. The production wing manufactures press tools, moulds, jigs
& fixtures, gauges and other precision components as per the needs of
the industries.

In pursuit of excellence, Tool Room & Training Centre, Guwahati has

been awarded with an IS/ISO 9001:2015, and IS/ISO 14001:2015
certifications.

CENTRES
Tool Room & Training Centre, Guwahati, Amingaon
Tool Room & Training Centre, Jorhat Extension Centre
Tool Room & Training Centre, Bamunimaidan (City Centre),
Guwahati

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 TABLE OF CONTENT

TOPIC PAGE NO.

Introduction 7
Basic concepts and Tools of CATIA V5 8
Why CATIA? 12
CATIA V5 vs Other Software 15
What we have Learn 18
Our other work on CATIA 22
Conclusion and Future Work 23

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 Introduction
CATIA V5 is a powerful 3D modelling application that is widely used
in industries such as automotive, aerospace, and industrial design. Its
robust features and capabilities make it an excellent choice for
designing complex parts and assemblies. In this guide, we will explore
the basics of CATIA V5 and its many functions. CATIA stands for
Computer Aided Three-Dimensional Interactive Application. It’s much
more than a CAD (Computer Aided Design) software package. It’s a
full software suite which incorporates CAD, CAE (Computer-Aided
Engineering) and CAM (Computer-Aided Manufacture).

CATIA V5 is primarily used for designing, drafting, and manufacturing

of products in various industries such as aerospace, automotive,
industrial equipment, and more.

• Parametric Design: CATIA V5 supports parametric modeling,

allowing users to create 3D models with defined parameters,
making it easy to modify designs and maintain design intent.

• Assembly Design: Users can create complex assemblies of parts,

simulate motion, and analyse interferences between components.

• Surface Modeling: Advanced surface modeling capabilities for

designing complex shapes and organic forms.

• Drafting and Documentation: CATIA V5 includes tools for

creating 2D drawings, annotations, and other documentation for
manufacturing and assembly.

• Generative Shape Design: Allows users to create and modify

advanced 3D shapes using a variety of tools.

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Basic Concepts and Tools of CATIA V5
1.Part Design:

• Sketcher: Allows users to create 2D sketches that serve as the

foundation for 3D models.

• Pad and Pocket: Used for extruding or cutting material to create

the basic shape of the part.

• Revolve: Creates features by revolving a sketch around an axis.

• Drafting: Adds draft angles to part features.

2. Assembly Design:

• Product Structure Browser: Manages the assembly structure

and components.

• Constraints: Defines relationships between components in an

assembly.

• Exploded View: Allows for the creation of exploded views to

illustrate the assembly process.

3. Generative Shape Design:

• Freeform Surface Design: Enables the creation of complex and

freeform shapes.

• Sculpt: Provides tools for shaping and refining surfaces.

• Wireframe and Surface Geometry: Tools for creating curves

and surfaces.

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4. Drafting:

• 2D Drawing: Creates detailed 2D drawings from 3D models,

including dimensions, annotations, and symbols.

• Dimensioning: Adds dimensions to define the size and position

of features.

5. DMU (Digital Mock-Up):

• Kinematics: Simulates the motion of assembled components.

• Space Analysis: Evaluates spatial relationships and clearances in

an assembly.

6. Wireframe and Surface Design:

• Wireframe Sketching: Creates 2D and 3D wireframe geometry.

• Surface Operations: Tools for creating and manipulating

complex surfaces.

7. Sheet Metal Design:

• Bend and Unbend: Defines and modifies sheet metal bends.

• Flatten: Unwraps the 3D sheet metal part into a flat pattern.

8. Analysis and Simulation:

• Finite Element Analysis (FEA): Evaluates the structural

integrity and behavior of parts and assemblies.

• Generative Structural Analysis: Performs structural analysis

on parts and assemblies.

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9. CAM (Computer-Aided Manufacturing):

• Prismatic Machining: Defines and generates toolpaths for

machining prismatic features.

• 3-Axis Milling: Generates toolpaths for machining complex 3D

shapes.

10. DMU Kinematics and DMU Space Analysis:

• DMU Kinematics: Simulates the motion of mechanisms and

analyzes their behavior.

• DMU Space Analysis: Evaluates spatial relationships and

clearances in an assembly.

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11. Drafting:

• Annotation and Dimensions: Adds annotations, dimensions,

and symbols to 2D drawings.

• GDT (Geometric Dimensioning and Tolerancing): Implements

industry-standard GD&T practices.

12. Visualization:

• 3D Visualization: Allows users to visualize and present 3D

models.

13. Data Management:

• ENOVIA Integration: Supports data management and

collaboration through ENOVIA, Dassault Systèmes'
collaborative platform.

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Why CATIA?
CATIA (Computer-Aided Three-Dimensional Interactive Application)
is considered highly useful and is widely used in various industries for
several reasons:

1. Versatility:

• Broad Applications: CATIA is not limited to a specific industry.

It is extensively used in aerospace, automotive, industrial
equipment, electronics, and other sectors for designing a wide
range of products.

2. Parametric Modeling:

• Design Intent: CATIA supports parametric modeling, allowing

designers to create 3D models with defined parameters. This
ensures that design changes are easily implemented while
maintaining the overall design intent.

3. Collaboration and Integration:

• Product Lifecycle Management (PLM): CATIA integrates with

PLM systems like ENOVIA, enabling effective collaboration,
data management, and version control across design teams.

4. Assembly Design and Kinematics:

• Complex Assemblies: CATIA's Assembly Design workbench

allows for the creation and management of intricate assemblies.
The DMU Kinematics workbench enables simulation of motion,
which is crucial for industries like automotive and aerospace.

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5. Surface Modeling:

• Advanced Surfacing: CATIA provides powerful tools for

creating and manipulating complex surface geometry, making it
suitable for industries where aerodynamics and aesthetics are
critical.

6. CAD/CAM Integration:

• Complete Solution: CATIA offers a comprehensive solution that

integrates both CAD (Computer-Aided Design) and CAM
(Computer-Aided Manufacturing), making it efficient for
designing and manufacturing processes.

7. Industry Standards:

• Aerospace and Automotive Approval: CATIA is widely

approved and used in industries with stringent design standards,
such as aerospace and automotive, where precision and
compliance are crucial.

8. Simulation and Analysis:

• Finite Element Analysis (FEA): CATIA provides tools for FEA,

allowing engineers to analyze the structural integrity and behavior
of designs.

• Generative Shape Design: This workbench facilitates the

creation and modification of advanced 3D shapes.

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9. User Interface and Experience:

• Intuitive Interface: CATIA's user-friendly interface, though

powerful and feature-rich, is designed to be intuitive, making it
accessible to both beginners and experienced users.

10. Global Adoption:

• Industry Standard: CATIA has become an industry standard in

many sectors, leading to a large user community and widespread
acceptance.

11. Training and Support:

• Official Training Programs: Dassault Systèmes offers official

training and certification programs for CATIA, ensuring that users
can harness the full potential of the software.

• Global Support: CATIA is supported by a global network of

experts and user communities.

12. Continuous Development:

• Updates and Enhancements: Dassault Systèmes consistently

releases updates and enhancements to improve CATIA's
capabilities and address the evolving needs of industries.

While CATIA is indeed a powerful tool, the choice of CAD software

depends on specific project requirements, industry standards, and user
preferences. Other CAD software like SolidWorks, Siemens NX, and
AutoCAD are also widely used, each with its strengths and
applications.

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CATIA V5 VS OTHER SOFTWARES

1. Scope and Complexity:

CATIA:

• Designed for complex, large-scale projects.

• Used in industries such as aerospace, automotive, and

industrial design for intricate and sophisticated designs.

• Provides a wide range of tools for advanced surfacing,

kinematics, and aerospace applications.

SolidWorks:

• Primarily used for small to medium-sized projects.

• Suitable for product design and manufacturing in industries

like consumer goods, machinery, and electronics.

2. Ease of Use:

CATIA:

• Known for its powerful but sometimes complex interface.

• May have a steeper learning curve, especially for beginners.

SolidWorks:

• Generally considered more user-friendly and easier to learn.

• Popular among smaller businesses and individual designers.

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3. Industry Focus:

CATIA:

• Widely used in industries with complex design

requirements, such as aerospace, automotive, and industrial
machinery.

• Commonly required by large manufacturers and in

industries with strict standards.

SolidWorks:

• Popular in industries that focus on product development,

consumer goods, and general manufacturing.

• Commonly used by small to medium-sized enterprises.

4. Integration with Other Software:

CATIA:

• Integrated with Dassault Systèmes' PLM solutions,

including ENOVIA.

• Offers seamless collaboration and data management.

SolidWorks:

• Integrates with other Dassault Systèmes products but may

not offer the same level of integration as CATIA.

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5.Complexity and Industry Applications

CATIA:

• Designed for complex, large-scale projects and assemblies.

• Widely used in industries such as aerospace, automotive,

and industrial design for intricate and sophisticated designs.

AutoCAD:

• Primarily used for 2D drafting and 3D modeling of simpler

structures.

• Commonly employed in architecture, construction, and

general drafting applications.

6.Parametric Modeling and Design Intent:

CATIA:

• Strong parametric modeling capabilities, allowing users to

establish and maintain design intent effectively.

• Well-suited for maintaining relationships between parts in

complex assemblies.

AutoCAD:

• While AutoCAD has some parametric features, its strengths

lie more in traditional drafting and 3D modeling than in
parametric modeling.

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What We Have Learn:
Creating a MOTOR BLOW ASSEMBLY involves designing and
assembling components related to a motor's blowing or cooling
system. Below are general steps you might follow in a CAD software:

1. Conceptualization:

• Understand the requirements and purpose of the motor blow

assembly.

• Identify the components needed for the assembly, such as the

motor, fan, housing, cooling system, etc.

2. Sketching:

• Start with sketching the basic layout of the assembly. Consider

the placement and orientation of components.

3. Part Design:

• Create individual parts for each component of the motor blow

assembly using the Part Design workbench.

• Design the motor, fan blades, housing, and any other necessary
components.

4. Assembly Design:

• Use the Assembly Design workbench to assemble the individual

parts into the complete motor blow assembly.

• Define constraints to ensure proper alignment and movement of

parts.

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 • Consider factors like clearances, tolerances, and ease of
assembly.

5. Kinematics:

• If your motor blow assembly involves moving parts, use the

Kinematics workbench to simulate and analyze the motion of
components.

6. Surface Modeling:

• If your design requires complex shapes or aerodynamic surfaces,

consider using the Generative Shape Design workbench.

7. Analysis:

• Perform any necessary analysis, such as thermal or fluid flow

analysis, to ensure the motor blow assembly meets performance
requirements.

8. Documentation:

• Create 2D drawings with dimensions, annotations, and other

necessary information for manufacturing and assembly.

9. Simulation:

• Simulate the performance of the motor blow assembly under

different conditions to ensure it meets safety and efficiency
standards.

10. Data Management:

• Manage your assembly data using PLM (Product Lifecycle

Management) tools if applicable. In CATIA, this may involve
integrating with ENOVIA.

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11. Rendering and Visualization:

• Use rendering tools to create realistic images of the motor blow

assembly.

• Consider creating animations or visualizations for presentations.

12. Testing Prototypes:

• If feasible, build and test physical prototypes based on your

digital design to validate the assembly's performance.

13. Iterate and Refine:

• Based on analysis results and any feedback from testing, iterate

on your design to make improvements.

14. Final Documentation:

• Create final documentation, including assembly instructions,

maintenance guidelines, and any other relevant information.

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OUR OTHER WORK ON CATIA:

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Conclusion and Future Work:
In conclusion, CATIA V5 is a powerful and versatile CAD software
that can handle a range of projects, from basic designs to complex
assemblies. With a solid understanding of the software's features and
functionalities, you can create remarkable designs with ease. Future
work could include exploring the software's integration with other
applications and tools to increase productivity and efficiency further.

"The software is great for making solid models of our products, and it
is effortless to make new designs as needed." - A satisfied CATIA V5
User

We hope that this guide has provided you with a good overview of
CATIA V5 and its capabilities. Whether you're a student, entrepreneur,
or industry professional, this guide is an excellent resource for anyone
looking to hone their skills in CAD design.

Group members with TRTC head

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