Professional Documents
Culture Documents
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Today we will Discuss the Following:
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Carbonization Processing Technology
❑ K2 Technologies of Japan developed the Carbonization Furnace Technology;
❑ Carbon Furnace Technology operates under the principle of ‘Pyrolysis’
through ‘Destructive Distillation’;
Pyrolysis is a thermochemical decomposition of organic material at elevated temp
eratures in the absence of oxygen. It involves the simultaneous change of chemica
l composition and physical phase, and is irreversible.
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K2 Schematics
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K2 Schematics
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Description of The Carbonization Process
1. Feedstock Preparation
a. shredding of the materials to uniform sizes
b. preparation of the Binder Solution
c. mixing of the K2 binder solution and the shredded feedstock
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Preparation
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Description of The Carbonization Process
3. Coated materials is fed into the rotating kiln by the screw feeder;
➢partial drying of the materials takes place in the feeder screw;
➢an absorption blower sucks oxygen carrying air from the rotating kiln;
➢some hot gas is re-directed back to the kiln;
➢as the coated materials travel across the kiln, gas evaporates from
the coating and gets burned;
➢material is charred as it reaches the end part of the kiln;
➢charred material is extracted and cooled in the charcoal extraction
conveyor.
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Activate Charcoal
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Produces Gas
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Description of The Carbonization Process
5. Extracting the exhaust gas (emission);
➢ hot gas exits from the secondary combustion chamber;
➢ passes through the heat exchanger;
➢ passes through the cyclone dust collector;
➢ expelled to the atmosphere by the exhaust blower in the chimney;
➢ the chimney is equipped with a CEMS
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A. TECHNICAL SPECIFICATION OF THE K2 5T/8H CARBONIZING APPARATUS
Model: K2 CB-500
Input Feed: 5t/8h
Throughput (charcoal): 1.5t/8h
Device dimensions (mm): L 10,500 x W 3,000 x H 3,800
Installation area (mm x mm): 12,500 x 4,500
Material: SS400, SUS, Ceramics
Power supply: 220V 3ph 60Hz
Electric energy: 20kw/h ,
Fuel: Kerosene, Diesel, A heavy oil, gas
Fuel consumption: Max 30L/h
Heating temperature zone: 300℃ to 850℃
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Different Kinds of Feedstock Used in Japan
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Some Pictures of the Operating Units in Japan
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Carbonizing Machine Main Unit
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Carbonizing Machine Main Unit
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Feedstock Conveyor Drive
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Feedstock Conveyor Drive
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Dust Collector, Heat Exchanger, 2nd Chamber
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Burners
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Main Drive Motor
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Charcoal Extraction Conveyor
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Control Panel
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Other Model Units
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Loading Hopper
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K2 Carbonization Plant
Rotary Kiln Semi-automated
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K2 Carbonization Plant
20 tons per 8-Hour Shift based on Dry Weight Biomass
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K2 Mini Carbonization Plant – 2 tons per 8 hour shift
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Advantages of the Machine over the other similar w
aste treatment Eqpt
❖Simple to operate
❖ Robust design
❖ Go-anywhere portability
❖ Compact
❖ Low CAPEX
❖ Low Energy Usage
❖ Low Operating Cost
❖ Low Maintenance Cost
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Uses of the Biochar (Low Grade Activated Charcoal)
❑ Industrial Application
❑ Ink production
❑ Soundproofing & Insulation Materials
❑ Fire proof boards
❑ Water Filtration
❑ Deodorizers
❑ Battery Rods
❑ Agricultural Application
❑ Soil Enhancer
❑ Water Retention
❑ Makes plant roots sturdier
❑ Makes plant resistant to pests & dis
eases
❑ Neutralizes pH condition of the soil
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Low Grade Activated Charcoal
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END OF PRESENTATION
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Thank You!
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