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Bioresource Technology 101 (2010) 8493–8501

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Review

An overview of the recent developments in polylactide (PLA) research


K. Madhavan Nampoothiri *,1, Nimisha Rajendran Nair 1, Rojan Pappy John 2
Biotechnology Division, National Institute for Interdisciplinary Science and Technology (NIIST), CSIR, Thiruvananthapuram 695019, India

a r t i c l e i n f o a b s t r a c t

Article history: The concept of biodegradable plastics is of considerable interest with respect to solid waste accumula-
Received 9 March 2010 tion. Greater efforts have been made in developing degradable biological materials without any environ-
Received in revised form 17 May 2010 mental pollution to replace oil-based traditional plastics. Among numerous kinds of degradable
Accepted 25 May 2010
polymers, polylactic acid sometimes called polylactide, an aliphatic polyester and biocompatible thermo-
Available online 13 July 2010
plastic, is currently a most promising and popular material with the brightest development prospect and
was considered as the ‘green’ eco friendly material. Biodegradable plastics like polyglycolic acid, polylac-
Keywords:
tic acid, polycaprolactone, polyhydroxybutyrate, etc. are commercially available for controlled drug
Polylactide
Lactic acid
releases, implantable composites, bone fixation parts, packaging and paper coatings, sustained release
Biopolymer systems for pesticides and fertilizers and compost bags etc. This review will provide information on cur-
Biodegradation rent PLA market, brief account on recent developments in the synthesis of lactic acid (monomer of PLA)
Copolymer through biological route, PLA synthesis, unique material properties of PLA and modification of those by
making copolymers and composites, PLA degradation and its wide spectrum applications.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction polysaccharides (starch, cellulose, lignin, etc.), proteins (gelatine,


wool, silk, etc.), lipid (fats and oil), polyesters produced by plant
A wide variety of petroleum-based synthetic polymers are pro- or microorganisms (PHA), polyesters derived from bioderived
duced worldwide to the extent of approximately 140 million tons monomers (polylactic acid) and miscellaneous polymers like natu-
per year and remarkable amounts of these polymers are intro- ral rubbers, composites, etc. Non-renewable synthetic biodegrad-
duced in the ecosystem as industrial waste products (Shah et al., able plastics are petroleum-based. Many natural biodegradable
2008). Plastics are resistant against microbial attack, since during plastics are blended with synthetic polymers to produce plastics
their short time of presence in nature, could not design new en- which meet the functional requirements. Worldwide production
zyme structures capable of degrading synthetic polymers. As more of high-volume consumer plastics continues to be dominated by
and more countries and states follow in banning plastic grocery non degradable petroleum-based polymers. However, two factors
bags responsible for so-called ‘‘white pollution” around the world, have made biodegradable polymers economically attractive such
bioplastics is poised to play a big role as a viable, biodegradable as environmental and economic concerns associated with waste
replacement. Many polymers that are claimed to be ‘biodegrad- disposal and intensifying expenses of petroleum production result-
able’ are in fact ‘bioerodable’, ‘hydrobiodegradable’ or ‘photo-bio- ing from the diminution of the most easily reachable reserves.
degradable’. These different polymer classes all come under the Polyesters play a predominant role as biodegradable plastics
broader category of ‘environmentally degradable polymers’. The due to their potentially hydrolysable ester bonds. The polyester
‘biodegradability’ of plastics is dependent on the chemical struc- family is made of two major groups aliphatic (linear) polyesters
ture of the material and on the constitution of the final product, and aromatic (aromatic rings) polyesters. Biodegradable polyesters
not just on the raw materials used for its production. Therefore, which have been developed commercially and are in commercial
biodegradable plastics can be based on natural or synthetic resins. development are PHA – polyhydroxyalkanoates, PHH – polyhydr-
Natural biodegradable plastics are based primarily on renewable oxyhexanoate, PHB – polyhydroxybutyrate, PHV – polyhydroxyval-
resources (such as starch) and can be either naturally produced erate, PLA – polylactic acid, PCL – polycaprolactone, PBS –
or synthesised from renewable resources. They are coming under polybutylene succinate, PBSA – polybutylene succinate adipate,
AAC – Aliphatic–Aromatic copolyesters, PET – polyethylene tere-
phthalate, PBAT – polybutylene adipate/terephthalate and PTMAT
* Corresponding author. Tel.: +91 471 2515366; fax: +91 471 2491712. – polymethylene adipate/terephthalate.
E-mail address: madhavan85@hotmail.com (K. Madhavan Nampoothiri).
1
These authors contributed equally.
PLA is a sustainable alternative to petrochemical-derived prod-
2
Present address: Institut national de la recherche scientifique 490, rue de la ucts, since the lactides from which it is ultimately produced can
Couronne Québec (Qc) G1K 9A9, Canada. be produced on a mass scale by the microbial fermentation of

0960-8524/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2010.05.092
8494 K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501

agricultural by-products mainly the carbohydrate rich substances clude base catalyzed degradation of sugars; oxidation of propylene
(John et al., 2006a). PLA can exist in three stereochemical forms: glycol; reaction of acetaldehyde, carbon monoxide, and water at
poly (L-lactide) (PLLA), poly (D-lactide) (PDLA), and poly (DL-lactide) elevated temperatures and pressures; hydrolysis of chloropropion-
(PDLLA). This review will evaluate the demand, recent develop- ic acid and nitric acid oxidation of propylene. The interest in the
ments and challenges in PLA research. fermentative production of lactic acid has increased due to the
prospects of environmental friendliness and of using renewable re-
sources instead of petrochemicals. Besides high product specificity,
2. PLA market
as it produces a desired optically pure L-(+)- or D-( )-lactic acid,
the biotechnological production of lactic acid offers several advan-
Globally, bioplastics make up nearly 300,000 metric tons of the
tages compared to chemical synthesis like low cost of substrates,
plastics market. Even though it sound like lot, only accounts for
low production temperature, and low energy consumption (John
less than 1% of the 181 million metric tons of synthetic plastics
et al., 2007). Lactic acid bacteria (LAB) and some filamentous fungi
the world produces each year. Nevertheless, the bioplastic market
are the chief microbial sources of lactic acid. The organisms that
is growing by 20–30% each year, but not sufficient to meet every-
predominantly yield the L isomer are Lactobacilli amylophilus, Lacto-
one’s need. In 1954, DuPont patented a high-molecular weight PLA
bacilli bavaricus, Lactobacilli casei, Lactobacilli maltaromicus, and
and since many national and international companies have come
Lactobacilli salivarius. Strains such as Lactobacilli delbrueckii, Lacto-
forward to commercialize PLA. Currently, Nature Works LLC is
bacilli jensenii, or Lactobacilli acidophilus yield the D-isomer or mix-
the leader in lactic polymer technology and markets. Over the past
tures of both.
10 years, this company has done extensive work on the develop-
The carbon source for microbial production of lactic acid can be
ment of lactic acid based products, which are of two types-the
either sugar in pure form such as glucose, sucrose, lactose etc. or
polydilactide-based resins (Nature-Works PLAÒ), used for plastics
sugar-containing materials such as molasses, whey, sugar cane
or packaging applications, and the Ingeo™ polydilactide-based fi-
bagassse and cassava bagassse, starchy materials from potato, tap-
bers that are used in specialty textiles and fiber applications. Nat-
ioca, wheat, barley etc. The economics of production of lactic acid
ure Works LLC has constructed a major lactic acid plant in Blair,
and its derivatives is dependent on many factors of which the cost
NÉE, USA, with a capacity of 300 million pounds per year for the
of raw material is very significant (Nolasco-Hipolito et al., 2002).
production of lactic acid and PLA, and it began operating in late
Different food/agro industrial products or residues form the cheap-
2002 (Wee et al., 2006; John et al., 2007). Later, Nature Works
er alternatives to refined sugars for lactic acid production (John
LLC wholly owned by Cargill Inc., and in 2007 the company started
et al., 2006b). Even solid state fermentation studies using inert agro
a joint venture between Cargill Inc., and Teijin Ltd., PURAC bioma-
residual substrates like sugarcane bagasse is reported for lactic
terials are another great figure in biodegradable polylactate and it
acid production (John et al., 2005). Some agricultural byproducts,
develops, manufactures and markets resorbable polymers (homo
which are potential substrates for lactic acid production are corn
and hetero) and monomers worldwide under the PURASORBÒ
starch, lignocellulose/hemicellulose hydrolyzates, cotton seed
brand name. PURASORB has been used commercially for over
hulls, Jerusalem artichokes, corn cob, corn stalks, beet molasses,
thirty-five years in applications as diverse as resorbable surgical
wheat bran, rye flour, sweet sorghum, sugarcane press mud, cas-
sutures, orthopedic implant devices, cosmetic surgery products
sava, barley starch, cellulose, carrot processing waste, molasses
and drug-delivery systems. Mitsui Toatsu (Japan) developed a
spent wash, corn fiber hydrolyzates, etc. Table 1 shows the micro-
polymer from lactic acid under the brand name LACEA. Similarly,
oraganism used and the yield of lactic acid reported from some of
LACTY, PLA pellet for film and fiber extrusion was commercialized
the agro residual substrates.
by Shimadzu, Japan. Nets and non-woven products used in agricul-
Production and recovery of lactic acid was reviewed elaborately
ture, fishing and medical application developed by LACTRON (Kan-
by Vaidya et al. (2005). Some recent studies demonstrated that
ebo Goshen, Japan). SOLANYL (Rodenburg Biopolymers, Holland)
simultaneous saccharification and fermentation can replace the
produce PLA from potatoes and production capacity was about
classical double step fermentation by the saccharification of star-
40,000 tonnes per year. GALACTIC (Belgium) commercialized PLA
chy or cellulosic biomass and conversion to lactic acid concurrently
pellets for multipurpose like production of film, fibers, etc. Reliance
by adding inoculum along with the substrate degrading enzymes.
Life Sciences has developed a complete process for production of
It not only reduces the cost of production by avoiding high energy
Poly Lactic Acid (PLA) from renewable feedstock by bacterial fer-
consuming biomass saccharification, but also gives higher produc-
mentation. They were also developing co-polymers – (of Lactic
and Glycolic Acid–PolyLactic-co-Glycolic Acid or PLGA)-of varying
ratios and other biodegradable polymers including polyvinylcapro-
Table 1
lactums, polyurethanes for biomedical applications and drug- Starchy and cellulosic materials used for the production of lactic acid. Source: John
delivery systems based on nanotechnology using PLA/PLGA for et al. (2008).
generic drugs as well as therapeutic proteins. Other application
Substrate Microorganism Lactic acid
that is being pursued in Reliance involves preparation of fibers of yield
PLA/PLGA/PGA by wet/melt spinning for sutures, scaffolds, etc.
Wheat and rice bran Lactobacillus sp. 129 g/l
Corn cob Rhizopus sp.MK-96–1196 90 g/l
Pretreated wood Lactobacillus delbrueckii 48–62 g/l
3. Lactic acid-PLA monomer
Cellulose Lactobacillus coryniformis ssp. 0.89 g/g
torquens
Lactic acid (2-hydroxypropionic acid), CH3–CHOHCOOH, is the Barley Lactobacillus caseiNRRLB-441 0.87–0.98 g/g
most widely occurring hydroxycarboxylic acid, having a prime po- Cassava bagasse L. delbrueckii NCIM 2025, L casei 0.9–0.98 g/g
Wheat starch Lactococcus lactis ssp. lactis ATCC 0.77–1 g/g
sition due to its versatile applications in food, pharmaceutical, tex-
19435
tile, leather and chemical industries (Vickroy, 1985). Lactic acid is a Whole wheat Lactococcus lactis and Lactobacillus 0.93–0.95 g/g
naturally occurring organic acid that can be produced by chemical delbrueckii
synthesis or fermentation. Chemical synthesis of lactic acid is Potato starch Rhizopus oryzae, R. arrhizuso 0.87–0.97 g/g
mainly based on the hydrolysis of lactonitrile by strong acids, Corn, rice, wheat Lactobacillus amylovorous ATCC <0.70 g/g
starches 33620
which provide only the racemic mixture of D-and L-lactic acid.
Corn starch L. amylovorous NRRL B-4542 0.935 g/g
Other possible chemical synthesis routes tried for lactic acid in-
K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501 8495

tivity than the single step conversion by providing the adequate thereof can be polymerized to corresponding low-molecular-
sugar release (John et al., 2009). Direct conversion of starchy bio- weight poly (lactic acid) oligomer, which is in then catalytically
mass to lactic acid by bacteria possessing both amylolytic and lac- depolymerized through an internal transesterification, i.e., by
tic acid producing character will eliminate the two step process to ‘back-biting’ reaction to lactide. Three stereoforms of lactide are
make it economical (Reddy et al., 2008). John et al. (2008) devel- possible: L-lactide, D-lactide, and meso-lactide (Fig. 1). In the sec-
oped a low pH tolerant, fast growing mutant of Lactobacillus del- ond step, purified L-lactide, D-lactide, DL-lactide (50:50 mixture of
brueckii by mutagenesis using nitrous acid and genome shuffling L and D isomers), or meso-lactide monomer is converted into the
was done between this mutant and an amylase producing non-fas- corresponding high-molecular weight polyester by catalytic ring-
tidious Bacillus amyloliquefaciens to get a fusant capable of grow- opening polymerization. Ring-opening polymerization was carried
ing at low pH and utilizing starchy materials directly for L-lactic out most commonly by a stannous octoate catalyst, but for labora-
acid production. tory demonstrations tin (II) chloride is often employed. Stannous
In 1990, the worldwide production volume of lactic acid had alkoxide, a reaction product between stannous octoate and alcohol,
grown to approximately 40,000 metric tonnes per year with two sig- was proposed as the substance initiating the polymerization
nificant producers, CCA Biochem in The Netherlands, with subsidiar- through coordinative insertion of lactide. Alcohol could affect the
ies in Brazil and Spain, and Sterling Chemicals in Texas City, TX, USA, polymerization through reactions leading to initiator formation,
as the primary manufacturers and from Asia, Musashino in Japan. chain transfer, and transesterification. Carboxylic acids affect the
CCA uses carbohydrate feedstocks and fermentation technology, polymerization through a deactivation reaction. Experiments have
while Sterling and Musashino use a chemical technology. The major shown that alcohol increases PLA production rate while carboxylic
manufacturers of fermentative lactic acid include Natureworks LLC, acid decreases it. The higher the alcohol concentration, the lower is
Purac (Netherlands), Galactic (Belgium), Cargill (USA), and several the polymer molecular weight. However, the final molecular
Chinese companies (Wee et al., 2006). weight of PLA is not sensitive to the carboxylic acid concentration.
Recently, Gupta and Kumar (2007) made an effort to present an up-
4. Polymerization dated review on the various aspects of PLA synthesis. In this re-
view, a collection of more than 100 catalysts for the synthesis of
The existence of both a hydroxyl and a carboxyl group in lactic PLA are mentioned. Table 3 shows some of the catalysts commonly
acid enables it to be converted directly into polyester via a polycon- used for PLA synthesis. As mentioned before, Polymerization of a
densation reaction. However, the conventional condensation poly- racemic mixture of L- and D-lactides usually leads to the synthesis
merization of lactic acid does not increase the molecular weight of poly-DL-lactide (PDLLA) which is not crystalline but amorphous.
sufficiently unless organic solvents are used for azeotropic distilla- Use of stereospecific catalysts can lead to heterotactic PLA which
tion of condensation water and the polymerization time is very long. has been found to show crystallinity. The degree of crystallinity,
Addition of acidic catalysts, such as boric or sulfuric acid accelerates and hence many important properties, is controlled by the ratio
the esterification and transesterification processes, but also cata- of D to L enantiomers used. The ring-opening polymerization of L-
lyzes side reactions at temperatures above 120 °C. Therefore, poly- lactide using different organic monocarboxylic iron complexes
condensation of aqueous DL-lactic acid never gave Mn’s above 3000, has also been reported. It was observed that the acetate anion as
as against Mn’s up to 6500 reported for pure L-lactide. When the pre- well as the iron partly, are chemically attached to the polymer
condensates obtained by dehydratization up to 120 °C are heated to chain, and the proposed polymerization mechanism is an anionic
180 °C in the presence of nonacidic transesterification catalysts, type of coordination insertion.
such as PbO, a moderate yield of relatively high-molecular weight Cargill Dow LLC has developed a patented, low-cost continuous
PLA may result (Schneider and Wilmington, 1955). process for the production of lactic acid based polymers (Gruber
The most common way to obtain high-molecular-weight poly et al., 1992, 1993, 1994). The process combines the substantial
lactic acid is through ring-opening polymerization of lactide. The environmental and economic benefits of synthesizing both lactide
intermediate lactide, a cyclic lactic acid dimer, is formed in the first and PLA in the melt rather than in solution and, for the first time,
step when the condensation product water is removed by evapora- provides a commercially viable biodegradable commodity polymer
tion during oligomerization. L-lactic acid, D-lactic acid or mixtures made from renewable resources. The process starts with a contin-

Fig. 1. Stereoforms of lactides.


8496 K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501

Table 2 5. Material properties


Material properties of PLA.

Nature works PLA Biomer L9000 Poly (lactic acid) exists as a polymeric helix, with an ortho-
Physical properties rhombic unit cell. Properties of PLA depend on the component iso-
Melt flow rate (g/10 min) 4.3–2.4 3–6 mers, processing temperature, annealing time and molecular
Density (g/cm3) 1.25 1.25 weight. Poly-L-lactide (PLLA) is the product resulting from poly-
Haze 2.2
merization of L-lactide. PLLA has a crystallinity of around 37%, a
Yellowness index 20–60
glass transition temperature between 50–80 °C and a melting tem-
Mechanical properties
perature between 173–178 °C. Because of the stereo regular chain
Tensile strength at yield (Mpa) 53 70
Elongation at yield (%) 10–100 2.4 microstructure, optically pure polylactides, poly (L-lactide) (PLLA)
Flexular modulus (Mpa) 350–450 3600 and poly (D-lactide) (PDLA), are semi crystalline. The crystallization
Thermal properties ability of polylactides decreases with chain stereoregularity and
HDT (°C) 40–45, 135 below 43% optical purity crystallization is no longer possible
VICAT Softening point (°C) 56 (Sarasua et al., 1998). However, regardless of the different lactyl
GTT (°C) 55–56 structural unit chain arrangement tried for tuning the properties
Melting point 120–1704
of polylactides by diverse polymerization methods, both amor-
phous and crystalline polylactides use to show brittle behavior at
room and body temperatures (Franschini et al., 2005). Crystalliza-
tion of polylactides in the form of stereo complex also leads to a
Table 3
brittle mechanical behavior (Sarasua et al., 1998). Polylactide is a
Different catalysts used for the production of PLA.
clear, colorless thermoplastic when quenched from the melt and
Polymer Catalyst Solvent Molecular is similar in many respects to polystyrene. Polylactic acid can be
weight
processed like most thermoplastics into fiber and film. The melting
D, LPLA/L-PLA Aluminium Toluene Mn. 90,000 temperature of PLLA can be increased 40–50 °C and its heat deflec-
Isopropoxide
tion temperature can be increased from approximately 60–190 °C
D-L PLA Stannous octoate Alcohols Mw < 3,50,000
by physically blending the polymer with PDLA (poly-D-lactide).
L-PLA Stannous octoate Alcohols, Mn, 250,000
PDLA and PLLA form a highly regular stereo complex with in-
carboxylic
acid creased crystallinity. The density of amorphous poly (L-lactic acid)
L-PLA Stannous octoate and compounds Toluene Mn = 40,000– has been reported as 1.248 g ml 1 and for crystalline PLLA as
of titanium and zirconium 100,000 1.290 g ml 1. The density of solid polylactide was reported as
D-PLA Stannous trifluoromethane Ethanol – 1.36 g cm 3 for L-lactide, 1.33 g cm 3 for meso-lactide, 1.36 g cm 3
sulfonate, scandium(III)
L-PLA for crystalline polylactide and 1.25 g cm 3 for amorphous polylac-
trifluoromethane sulfonate
D-L PLA tide. Poly (98% L-lactide) had a density of 1.240–0.002 g cc 1 and
poly (94% L-lactide) had a density of 1.243–0.002 g cc 1 (Auras
et al., 2004). In general, polylactides are soluble in dioxane, aceto-
L-PLA Mg, Al, Zn, Titanium alkoxides Methylene – nitrile, chloroform, methylene chloride, 1,1,2-trichloroethane and
chloride dichloroacetic acid. Ethyl benzene, toluene, acetone and tetrahy-
L-PLA Yttrium tris(2,6-di-tert butyl 2-propanol, Mn < 25,000 drofuran only partly dissolve polylactides when cold, though they
phenolate) (in toluene) butanol,
are readily soluble in these solvents when heated to boiling tem-
ethanol
Zn lactate No solvent Mn = 212,000
peratures. Crystalline poly (L-lactide) is not soluble in acetone,
D-LPLA

Butylmagnesium, Grignard Ethers Mn < 300,000


ethyl acetate or tetrahydrofuran. Poly (lactid acid) is a slower-crys-
D-L PLA
reagent tallizing material, similar to poly (ethylene terephthalate). The
L-PLA

Potassium naphthalenide THF, Mn < 16,000


fastest rates of crystallization for pure PLA are found in the temper-
L-PLA
toluene ature of 110–1300 °C, which yields spherulitic crystalline morphol-
L-PLA Complexes of iron with acetic, No solvent Mw = 150,000 ogy. Crystalline PLA is soluble in chlorinated solvents and benzene
butyric, siobutyric and at elevated temperatures. Poly (lactic acid) can be crystallized by
dichloroacetic acid
slow cooling, annealing it above the Tg, or strain crystallized. All
polylactides are insoluble in water, some alcohols and alkanes. Ta-
uous condensation reaction of aqueous lactic acid to produce low ble 2 summarizes some of the general properties of PLA. The mate-
molecular weight PLA pre-polymer. Next, the pre-polymer is con- rial properties of PLA were reported earlier by Drumright et al.
verted into a mixture of lactide stereoisomers using tin catalysis (2000). Recently, Lim et al. (2008) discussed the specific process
to enhance the rate and selectivity of the intramolecular cycliza- technologies such as extrusion, injection molding, injection stretch
tion reaction. The molten lactide mixture is then purified by vac- blow molding, casting, blown film, thermoforming, foaming,
uum distillation. Finally, PLA high molecular-weight polymer is blending, fiber spinning, and compounding related to PLA.
produced using a tin-catalyzed, ring-opening lactide polymeriza-
tion in the melt, completely eliminating the use of costly and envi-
ronmentally unfriendly solvents. This process is currently in 6. Copolymers, blends and composites of PLA
operation at an 8. 106 lb per year market development facility in
Minnesota. To improve the quality and reduce the cost of production, lactic
Jacobsen et al. (2000) developed, based on a new catalytic sys- acid polymerizes with other monomers or PLA blend with other
tem, a reactive extrusion polymerization process, which can be polymers. Poly (lactic-glycolic acid), a copolymer, have the approval
used to produce PLA continuously in larger quantities and at lower of FDA for the clinical uses. VIRYL (Ethicon Inc.) is composed of lactic
costs than before. This extrusion polymerization process has been acid and glycolic acid in 2:23 ratio. The main application of this
developed and tested with laboratory scale machines and the pos- copolymer is in controlled drug release. The ester linkages in PLA
sibilities to extend this polymerization process to lactide based are sensitive to both chemical hydrolysis and enzymatic chain cleav-
block copolymers have been investigated. age. PLA is often blended with starch to increase biodegradability
K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501 8497

and reduce costs. Starch concentration in PLA–starch blend is a key cations. Poly(l-lactic acid)-poly(l-lactic acid-co-citric acid)-
parameter determines mechanical properties of blend. Tensile poly(ethylene glycol) multiblock copolymers (PLLA–PLCA–PEG)
strength and elongation decreases as starch concentration increases. were synthesized through polycondensation reaction and the
Starch is a hydrophilic polymer and sensitive to water and PLA is properties of scaffolds such as swelling and degradation behaviors,
hydrophobic and water resistant. Water absorption increases as morphology and mechanical moduli were fully investigated (Wang
the starch concentration increases. However, the brittleness of the et al., 2007). The mechanical flexibility improves as the content of
starch-PLA blend is a major drawback in many applications. To rem- PLLA–PLCA–PEG copolymers in the scaffolds increases. The study
edy this limitation, a number of low molecular weight plasticisers shows that the modification of PLLA scaffold with PLLA–PLCA–
such as glycerol, sorbitol and triethyl citrate are used. Blends of PEG shall broaden its applications in tissue engineering. To use
PLA and starch (10–20%) have been commercialized as Novon (Eco- as starting materials in the medical industry requires a high purity
star, Germany). One type PLA can be form miscible blend with other of all compounds and advanced quality systems. Regulatory as-
isomer PLA and with other various polymers, such as Poly ethylene pects such as cGMP and Drug or Device Master Files have to be ta-
oxide (Nijenhuis et al., 1996), polyvinyl acetate (Gajria et al., ken into account when producing polylactides for medical
1996), polyethylene glycol (Sheth et al., 1997). As PLA remains rela- applications (Bendix, 1998).
tively costly, it is used as a matrix in biocomposites combined with It is interesting to note that (Murariu et al., 2008) large amounts
natural fibers. With Jute-PLA composite tensile strength and tensile of stable b-anhydrite II (AII), a specific type of dehydrated gypsum
modulus increased with a slight reduction in the elongation at max- and a by-product of lactic acid production process, can be melt-
ium stress compared with PLA. blended with bio-sourced and biodegradable polylactide (PLA) to
The high crystallinity of the polymer (PLA) interferes with con- produce economically interesting novel composites with high ten-
trolled degradation, reducing compatibility with soft tissues and sile strength and thermal stability.
presenting an obstacle to application as biodegradable soft plastics.
Many approaches to overcome these problems in PLLA, for exam-
ple, stereocopolymer according to enantiomeric composition, block 7. Degradation of PLA
copolymerization with other polyethers, branched PLLA or blend
with other polymers were carried out to control the degradation Polymer degradation occurs mainly through scission of the
rate by varying the crystallinity (Tsuji and Ikada, 1992; Martin main chains or side chains of macromolecules. In nature, polymer
and Averous, 2001). degradation is induced by thermal activation, hydrolysis, biological
Ohya et al. (1998) reported a method to achieve graft-polymer- activity (i.e., enzymes), oxidation, photolysis, or radiolysis (Muller,
ization of LA on polysaccharides using trimethylsilyl (TMS)-pro- 2008). Because of the coexistence of biotic and nonbiotic processes,
tected polysaccharides. By introducing TMS protecting groups the entire mechanism of polymer degradation could, in many
with chlorotrimethylsilane/pyridine, low-molecular-weight poly- cases, also be referred to as environmental degradation. A variety
saccharides become soluble in organic solvents and the number of chemical, physical and biological processes and thus different
of initiating groups (i.e., the number of graft chains) can be con- degradation mechanisms can be involved with the degradation of
trolled. Polylactide (PLA)-grafted polysaccharides with various a polymer. Environmental factors not only influence the polymer
lengths and numbers of graft chains were synthesized using a tri- to be degraded, they also have a crucial influence on the microbial
methylsilyl protection method. The graft-copolymer films exhib- population and on the activity of the different microorganisms
ited a lower glass transition temperature (Tg); melting themselves. Parameters such as humidity, temperature, pH, salin-
temperature, crystallinity, and higher viscosity properties com- ity, the presence or absence of oxygen and the supply of different
pared to PLA films. Moreover, the usefulness of graft-copolymer nutrients have important effects on the microbial degradation of
as a plasticizer was investigated with1: 4 blend films prepared polymers, and so these conditions must be considered when the
from the graft-copolymers and PLA. The blend films showed lower biodegradability of plastics is tested. The process is also dependent
Tg and crystallinity, and higher viscosity properties compared to upon the chemical and physical characteristics of the polymer.
PLA films (Ouchi et al., 2003). These include diffusivity, porosity, morphology, cross linking, pur-
Varying types of chemicals, such as citrate esters, have been ity, chemical reactivity, mechanical strength, thermal tolerance,
tried to plasticize PLA (Martin and Averous, 2001). Recently, plast- and resistance to electromagnetic radiation.
icizers such as poly (ethylene glycol) (PEG), glucose monoesters PLA degradation has been found to be dependent on a range of
and partial fatty acid esters (Hoffman, 2002) were used to improve factors, such as molecular weight, crystallinity, purity, tempera-
the flexibility and impact resistance of PLA. Calcium phosphate ture, pH, presence of terminal carboxyl or hydroxyl groups, water
ceramics such as hydroxyapatite or b-tricalcium phosphate show permeability, and additives acting catalytically that may include
high biological compatibility and safety in living tissues, such that, enzymes, bacteria or inorganic fillers (Park and Xanthos, 2009).
currently, they are used clinically as biomaterials for bone repair. Pyrolysis, chemical decomposition of a condensed substance by
These ceramics, however, have disadvantages in that their tough- heating, is a method of treating polylactide. Copyrolytic techniques
ness is not sufficiently high and that their modulus of elasticity have received much attention in recent years because they provide
(80–100 GPa) is much higher than that of natural bone. Materials an alternative way to dispose and convert waste origins into higher
with a high modulus induce a problem of stress shielding which value fuel and the specific benefits of this method potentially in-
leads to bone resorption. Since the stress shielding is apt to occur clude: the reduction of the volume of waste; the recovery of chem-
due to use of rigid materials such as conventional metals or ceram- icals and the replacement of fossil fuels. Copyrolysis of PLA and
ics, bioresorbable materials with modulus of elasticity that is sim- biomass offers an alternative waste treatment option and may
ilar to that of natural bone (5–15 GPa) are requisite for some act as an upgrading step during the pyrolysis of biomass (Gang
applications such as bone plates or temporary internal fixation of and Aimin, 2008). PLA can be hydrolyzed with boiling water or
bones broken or damaged. Polylactic acid showing bioresorbability steam to lactic acid, which can be recycled back to the monomer.
is one of the great potential candidates for the applications. The This could lead to molecular recycling and would allow the recy-
resorption rate is controllable by degree of polymerization or copo- cling of both manufacturing plant materials and post consumer
lymerizing. The modulus of elasticity of polylactic acid, however, is packaging. PLLA could be hydrolyzed at 180 °C to 350 °C for up
much lower (2–3 GPa) than natural bone. Kasuga et al., 1999 pre- to 30 min, obtaining L-lactic acid as the final product (Auras
pared the composite of PLA and b-Ca(PO3)2 fibers for medical appli- et al., 2004). De Jong et al. (2001) observed PLA depolymerization
8498 K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501

by a progressive release of dimers in alkaline conditions. The end- able to hydrolyze the amorphous polymer, poly (DL-lactide). Toki-
chain degradation may be explained by an intramolecular transe- wa and Jarerat (2004); reported that an actinomycete strain de-
sterification. An electrophilic attack, catalyzed by a base, of the hy- grade PLA which was taxonomically similar to Amycolatopsis. A
droxyl end-group on the second carbonyl group leads to a ring silk degrading strain of Amycolatopsis isolated and proved to de-
formation and the polymer is shortened by the hydrolysis of the grade PLA plate (Tokiwa et al., 1999). PLA-degrading actinomycetes
resulting lactide. Next step involves the hydrolysis of the free lac- belong phylogenetically to family of Amycolatopsis (Pranamuda
tide into two molecules of lactic acid. The intramolecular degrada- and Tokiwa, 1999), Pseudonocardiaceae, and other related genera,
tion occurs by a random alkaline attack on the carbon of the ester including Lentzea, Streptoalloteichus, Kibdelosporangium and Sac-
group, followed by the hydrolysis of the ester link. Thus, new mol- charothrix (Tokiwa and Jarerat, 2004).
ecules with low molecular weight are produced but in acidic con- Jarerat and Tokiwa (2001, 2003) mentioned that Tritirachium al-
ditions the protonation of the hydroxyl end-group forms an bum is the only reported PLA degrading fungal strain so far. Poly-
intramolecular hydrogen bond. The hydrolysis of the ester group mer with low molecular weight is more susceptible than high-
allows the release of a lactic acid molecule leading to the decrease molecular weight one and amorphous can more easily degrade
of the degree of polymerization of the PLA. An intramolecular ran- than crystalline .The low molecular weight oligomers were totally
dom protonation of carbon of the ester group conduces also to the degraded regardless of their stereo isomeric property by Fusarium
hydrolysis of ester linkages and it gives different fragments of low- moniliforme and Pseudomonasputida, but couldn’t degrade high
er molecular weights (Lucas et al., 2008). molecular polymeric form (Torres et al., 1996). PLA degradation
PLA is also said to decompose into carbon dioxide and water in a rate was greatly increased by adding 0.1% (w/v) gelatin into the ba-
‘‘controlled composting environment” in fewer than 90 days. Com- sal medium, indicating that gelatin induces the enzyme capable of
posting is the accelerated degradation of heterogeneous organic degrading PLA. The reports on PLA film degradation by Saccharo-
matter by a mixed microbial population in a moist, warm, aerobic thrix waywayandensis (renamed as Lentzea waywayandensis) (Jar-
environment under controlled conditions (Ghorpade et al., 2001). erat and Tokiwa, 2003) and by Kibdelosporangium aridum (Jarerat
They demonstrated that PLA could be composted efficiently when et al., 2003) substantiated that the degradation of PLA is markedly
added in small amounts (<30% by weight) to pre-composted yard increased by addition of gelatin into the culture medium. A new
waste. fluorescent assay for the degradation of polylactic acid was devel-
Toshinori et al. (2002) investigated the degradation behaviors of oped based on the reaction of the carboxyl groups of lactic acid and
poly (lactic acid) products used in farming by an evaluation meth- its soluble polymers with a fluorescent agent, o-phthalaldehyde, in
od under composting. Food residue was used as a composting the presence of 1-ethyl-3-(3dimethylaminopropyl) carbodiimide
material, and test pieces of PLA products were left in composting (Vichaibun and Chulavatnatol, 2003). The assay was used to show
reaction. The degradability of PLA was measured directly after col- polylactic acid degradation catalyzed by proteinase K, subtilisin
lection of the test pieces from a reactor. We found that PLA soft Carlsberg and subtilisin BPN’. Proteinase K was found to be a good
film samples degraded within 3 weeks and both PLA band samples catalyst for PLA degradation whereas subtilisin Carlsberg and sub-
and PLA rope samples degraded within 6 weeks. Thus, all the PLA tilisin BPN’ were not as effective.
products rapidly degraded under composting conditions (Toshinori The proteolytic degradation was shown to be activated or inhib-
et al., 2002). Kale et al. (2007), investigated the biodegradation per- ited by the presence of detergent. Detergents causing activation in-
formance of polylactide (PLA) bottles under simulated composting cluded heptylthioglucoside and octyl-glucoside. Various analytical
conditions according to ASTM and ISO standards, and these results techniques such as weighing, SEC, 1H NMR, IR, DSC, X-ray, ESEM
are compared with a novel method of evaluating package biodeg- and CZE were successfully used by researchers (Huang et al.,
radation in real composting conditions. Two simulated composting 2004a,b) to monitor property changes during degradation such as
methods were used in this study to assess biodegradability of PLA water absorption, weight loss, molecular weight distribution, com-
bottles: (a) a cumulative measurement respirometric (CMR) sys- position, bulk and surface morphologies, thermal behavior, and re-
tem and (b) a gravimetric measurement respirometric (GMR) sys- lease of water-soluble oligomers into the aqueous phase etc.
tem. Both CMR and GMR systems showed similar trends of One of the drawbacks of processing PLA in the molten state is its
biodegradation for PLA bottles and at the end of the 58th day the tendency to undergo thermal degradation. According to Sodergard
mineralization was 84.270.9% and 77.8710.4%, respectively. and Stold (2002), thermal degradation of PLA can be due to several
As far as biodegradability is concerned, it has been confirmed reasons such as (a) hydrolysis by trace amounts of water, (b) zip-
that PLA is naturally degraded in soil or compost even if it is known per-like depolymerization, (c) oxidative, random main-chain scis-
that PLA is less susceptible to degradation than other aliphatic bio- sion, (d) intermolecular transesterification to monomer and
degradable polymers such as poly(-caprolactone) (PCL) in natural oligomeric esters, and (e) intramolecular transesterification result-
environment (Ghorpade et al., 2001). It was reported that the prod- ing in formation of monomer and oligomer lactides of low molec-
ucts of the PLA hydrolytic degradation can be totally assimilated by ular weights. Kopinke et al. (1996) proposed that above 200 °C, PLA
microorganisms such as fungi or bacteria (Tsuji et al., 1998; Li can degrade through intra- and intermolecular ester exchange, cis-
et al., 2000; Hoshino et al., 2003). Biodegradation of PLA and its elimination, radical and concerted non-radical reactions, resulting
copolymers are usually done by esterases, proteases and lipases se- in the formation of CO, CO2, acetaldehyde and methylketene. Inter-
creted from microorganisms. Tokiwa and Jarerat (2004) tested the estingly, McNeill and Leiper (1985) on the other hand proposed
biodegradability of polylactide by using proteinase K of the mold that thermal degradation of PLA is a non-radical, ‘‘backbiting” ester
Tritirachium album. Oda et al. (2000) tested many commercial pro- interchange reaction involving the -OH chain ends.
tease enzymes for degradation of PLA. Among them Savinase 16.0L
(Novo Nordisk Bioind. Co., Chiba) from Bacillus lentis and Protin A
(Daiwa Kasei Co., Osaka) from B. subtilis showed higher degrading 8. Applications
activity. Pranamuda et al. (2001) reported the purification of PLA-
degrading enzyme from Amycolatopsis strain-41, with molecular PLA meets many requirements as a packaging thermoplastic and
weight of 43 kDa. The purified enzyme is able to degrade casein, is suggested as a commodity resin for general packaging applica-
silk fibroin, succinyl-(L-alanyl-L-alanyl-L-alanine)-pnitroanilide tions. When plasticized with its own monomers, PLA becomes
(Suc-(Ala) 3-pNA), but not PCL nor PHB. Lipase preparations from increasingly flexible so that a continuous series of products can be
porcine pancreas, Candida cylindracea and Rhizopus arrhizus were prepared that can mimic PVC, LDPE, LLDPE, PP, and PS. Degradation
K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501 8499

is increased with increasing plasticizer, and shelf life is favored by matrix for herbicides could provide reduced environmental impact
decreasing plasticizer content and/or orientation. Because it is bio- and improved weed control and at the same time increasing yield
degradable, it can also be employed in the preparation of bioplastic, of soybeans through release of plant growth stimulants in the form
useful for producing loose-fill packaging, compost bags, food pack- of oligomeric or monomeric lactic acid.
aging, and disposable tableware. In the form of fibers and non-wo-
ven textiles, PLA also has many potential uses, for example as 9. PLA – challenges
upholstery, disposable garments, awnings, feminine hygiene prod-
ucts, and nappies. PLA has been used as the hydrophobic block of The main concern of PLA is the price of this polymer. On an
amphiphilic synthetic block copolymers used to form the vesicle industrial scale, the manufacturing cost of lactic acid monomer will
membrane of polymersomes. For a few years, natural foods purvey- be targeted to less than 0.8 US$/kg because the selling price of PLA
ors such as Newman’s Own Organics and Wild Oats have been qui- should decrease roughly by half from its present price of 2.2 US$/
etly using some PLA products, but the material got its biggest kg. According to the cost analysis the base manufacturing cost of
boost when Wal-Mart, the world’s largest retailer, announced that lactic acid was estimated to be 0.55 US$/kg. There are several is-
they will sell some produce in PLA containers. As a kind of important sues that need to be addressed for the biotechnological production
aliphatic polyester, Poly lactic acid (PLA) is biodegradable, and it has of lactic acid, such as the development of high-performance lactic
extensive applications in biomedical fields, including suture, bone acid-producing microorganisms and the lowering of the costs of
fixation material, drug delivery microsphere, and tissue engineering raw materials and fermentation processes. The biotechnological
(Zhao et al., 2004; Mehta et al., 2005). At the same time, as another processes for the production of lactic acid from cheap raw materi-
kind of important biodegradable material with easily functionalized als should be improved further to make them competitive with the
structure, poly (phosphate ester) has been extensively applied in chemically derived one (John et al., 2007). One of the major techni-
biomedical fields, including drug delivery material also (Narendra cal challenges to widespread acceptance of bio-based polymers is
and Kishore, 2002; Zhao et al., 2003; Huang et al., 2004a,b; Li et al., difficulties achieving mechanical and barrier properties compara-
2006). A major application field for microspheres is controlled drug ble with conventional synthetic polymers while maintaining
delivery. Typically an active pharmaceutical ingredient such as a biodegradability. A barrier to effective commercialization of
protein or peptide is homogeneously distributed in the matrix of a bio-based polyesters is their inferior moisture barrier properties
biodegradable polymer microsphere. The most commonly used compared to those of synthetic polymers. So management of mois-
materials for these systems are polylactide (PLA) and its copolymers ture penetration and hydrolytic degradation of polylactide (PLA) is
with glycolide (PLGA). The adjuvant effect of biodegradable poly- extremely important during the manufacturing, shipping, storage,
(D,L-lactic acid) granules is capable of antigen release following intra- and end-use of PLA products (Cairncross et al., 2006).
peritoneal injection. The inherent brittleness of PLA has been a major bottleneck for
Poly (esters) based on poly (lactic acid) (PLA), poly-(glycolic its large-scale commercial applications. Numerous approaches
acid) (PGA), and their copolymers, poly (lactic acid-co-glycolic such as plasticization block copolymerization, blending with tough
acid) (PLGA), are some of the best defined biomaterials with regard polymers, and rubber toughening have been adopted to improve
to design and performance in drug release in a controlled manner. the toughness of brittle polylactide bioplastic. The major draw-
For homopolymers, the enantiomeric forms are poly (D-lactic acid) backs of these methods are the substantial decreases in the
(PDLA) and poly (L-lactic acid) (PLLA). The physicochemical proper- strength and modulus of the toughened polylactide. So, a polylac-
ties of optically active PDLA and PLLA are nearly the same, whereas tide-based material having good stiffness-toughness balance along
the racemic PLA has very different characteristics. For example, with high bio-based polylactide content is still elusive.
racemic PLA and PLLA have Tg’s of 57 and 56 °C, respectively, but Other main limitations of PLA towards its wider industrial
PLLA is highly crystalline with a Tm of 170 °C and racemic PLA is application are its poor thermal resistance and limited gas barrier
completely amorphous. Because the naturally occurring lactic acid properties which prevent its complete access to industrial sectors
is L (or S), PLLA is considered more biocompatible. The polymers such as packaging (Sinha et al., 2003). Nevertheless, it has been
are derived from monomers that are natural metabolites of the found (Kiersnowski et al., 2004; and Sinha Ray and Bousmina,
body; thus degradation of these materials yields the corresponding 2005) that the above drawbacks can be overcome by the addition
hydroxy acid, making them safe for in vivo use. PLA–PEG copoly- of nanoparticles. PLA based nanocomposites have observed higher
mer systems possess surfactant properties because the PEG block rates of PLA biodegradation in compost by the addition of nanoc-
is very hydrophilic and the PLA block is hydrophobic. The inclusion lays (Paul et al., 2005), which was attributed to the high relative
of PEG in copolymer systems imparts extremely beneficial surface hydrophilicity of the clays, allowing an easier permeability of
properties within the body because of the ability to repel proteins water into the polymer matrix and activating the hydrolytic degra-
within aqueous environments. This repulsion inhibits the adsorp- dation process. Zhou and Xanthos (2009) from their studies on
tion of proteins to the polymer surface and, therefore, prevents nanosize and microsize clay effects on the kinetics of the thermal
many polymer- cell interactions. For example, nanoparticles made degradation of polylactides concluded that, in general, the thermal
from diblock PLA–PEG copolymers have increased blood circula- stability of PDLLA and its composites is higher than that of PLLA
tion times (decreased clearance) in vivo above that of particles and its composites and the thermal stability of the nanocomposites
made from PLA alone (Uhrich et al., 1999). Injection molding of is higher than that of the microcomposites.
heat-resistant PLA products requires rapid crystallization rates, Life cycle assessment (LCA), a tool used for measuring environ-
which can be achieved by PLA that contains less than 1% D-isomer mental sustainability and identifying environmental performance-
and often with the addition of nucleating agents. improvement objectives. Nature Works TM polylactide (PLA) is a
Polylactic acid (PLA) has been suggested for the production of versatile polymer produced by Cargill Dow LLC. The paper by Vink
horticultural materials to reduce the environmental problem as a et al. (2003) gives an overview of applications of LCA to PLA pro-
large quantity of plastic is used in this sector and use as a matrix duction and provides insight into how they are utilized. The first
for controlled release of herbicides. Chang et al. (1996) evaluated application reviews the contributions to the gross fossil energy
the impact of PLA in growth stimulation and yield improvement. requirement for PLA (54 MJ/kg). In the second one PLA is compared
Greenhouse studies confirmed that both lactide and PLA increased with petrochemical-based polymers using fossil energy use, global
soybean leaf area, pod number, bean number and bean and plant warming and water use as the three impact indicators. The last
dry weight. This study suggests that use of PLA as an encapsulation application gives more details about the potential reductions in en-
8500 K. Madhavan Nampoothiri et al. / Bioresource Technology 101 (2010) 8493–8501

ergy use and greenhouse gasses. Cargill Dow’s objective is to de- Jacobsen, S., Fritz, H.G., Degee, P., Dutois, P., Jerome, R., 2000. New developments on
the ring opening polymerization of polylactide. Ind. Crops Prod. 11, 265–275.
crease the fossil energy use from 54 MJ/kg PLA down to about
Jarerat, A., Tokiwa, Y., 2001. Degradation of poly (L-lactide) by a fungus. Macromol.
7 MJ/kg PLA. The objective for greenhouse gasses is a reduction Biosci. 1, 136–140.
from +1.8 down to 1.7 kg CO2 equivalents/kg PLA. The cellulose Jarerat, A., Tokiwa, Y., 2003. Degradation of poly (L-lactide) by Saccharothrix
and hemicellulose can be converted into fermentation sugars in a waywayandensis. Biotechnol. Lett. 25, 401–404.
Jarerat, A., Tokiwa, Y., Tanaka, H., 2003. Poly (L-lactide) degradation by
so-called ‘‘biorefinery”. The lactic acid production process will be Kibdelosporangium aridum. Biotechnol. Lett. 25, 2035–2038.
further optimized to increase yield and reduce raw material use John, R.P., Anisha, G.S., Nampoothiri, K.M., Pandey, A., 2009. Direct lactic acid
among other improvements and is also a challenge as far as PLA fermentation: focus on simultaneous saccharification and lactic acid
production. Biotechnol. Adv. 27, 145–152.
bulk production is considered. John, R.P., Gangadharan, D., Nampoothiri, K.M., 2008. Genome shuffling of
Lactobacillus delbrueckii mutant and Bacillus amyloliquefaciens through
protoplasmic fusion for L-lactic acid production from starchy wastes.
10. Conclusion Bioresour. Technol. 99, 8008–8015.
John, R.P., Nampoothiri, K.M., Nair, A.S., Pandey, A., 2005. L (+)-lactic acid production
using Lactobacillus casei in solid-state fermentation. Biotechnol. Lett. 27, 1685–
The synthesis of recyclable and degradable polymers having a
1688.
highly cross-linked three-dimensional network structure like PLA John, R.P., Nampoothiri, K.M., Pandey, A., 2006a. Solid-state fermentation for L-lactic
is very important for polymer science and technology for support- acid production from agro wastes using Lactobacillus delbrueckii. Proc. Biochem.
41, 759–763.
ing a green sustainable society. PLA offers a possible alternative to
John, R.P., Nampoothiri, K.M., Pandey, A., 2006b. Simultaneous saccharification and
the traditional non-biodegradable polymers especially when their fermentation of cassava bagasse for L (+) lacticacid production using Lactobacilli.
recycling is difficult or not economical. Eventhough there are many Appl. Biochem. Biotechnol. 134, 263–272.
limitations due to its material properties, a number of these chal- John, R.P., Nampoothiri, K.M., Pandey, A., 2007. Fermentative production of lactic
acid from biomass: an overview on process developments and future
lenges are expected to overcome through blending PLA with other perspectives. Appl. Microbiol. Biotechnol. 74, 524–534.
polymers, by making micro- and nanocomposites of PLA, coating Kale, G., Auras, R., Sing, S.P., Narayanan, R., 2007. Biodegradability of polylactide
with high barrier materials, and also with polymer modification. bottles in real and simulated composting conditions. Polym. Test. 26, 10491061.
Kasuga, T., Fujikawa, H., Abe, Y., 1999. Preparation of polylactic acid composites
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