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DAILY OPERATIONAL REPORT-HIGHLIGHTS

Bottling
Bulk Despatches
Sl. No Location Production (MT) Overall Accuracy
(MT) (CUM.)
( CUM.)

1 Chennai 13515 8185 100%

2 Yediyur 36566 16826 100%

3 Tirunelveli NA 7042 100%

4 Warangal NA 2882 100%

5 Batinda 44160 3811 100%

6 Balangir NA 2448 100%

7 Madurai NA 2911 100%

8 Raipur NA 3744 100%

9 Gorakhpur NA 9065 100%

10 Champaran NA 4222 100%

Please scroll down for the graphical representation

Market returns in Cylinders -(For the


Stock
month-cum.)
( For
300

250
Champaran 42
200
Gorakhpur 11
150
239 Raipur 35
100
141
month-cum.)
( For
300

250
Champaran 42
200
Gorakhpur 11
150
239 Raipur 35
100
141
50 86 Madurai 7
44 48 0
0 15 21 1 2 Balangir 15

Batinda
-19

Warangal 6

Tirunelveli 6

Bottling Production (MT)( CUM.) Yediyur


18000
16000 Chennai
14000
-50 0 50
12000
10000
8000 16826
6000
4000 8185 9065
7042
2000 2882 3811 2448 2911 3744 4222
0
n ai ur vel i l
ga ind
a gi
r
ra
i r
pu hpu ara
r n
iy l n u i
en e d e a n
a t l a a d a k p
C
h Y ru
n ar B Ba M R a
or ham
Ti W G C
DATE: 12/20/2021

RT-HIGHLIGHTS
Stock
Market returns in
loss/gain( MT) DPT- Cyinders (in
Cylinders -(For the
( For the month No.s)
month-cum.)
-cum.)

132 239 4164

387 44 14074

6 48 1016

6 141 13912

-19 15 2191

15 0 100

7 21 3626

35 1 289

11 86 13227

42 2 1678

Stock loss/gain( MT)


( For the month -cum.)

Champaran 42

Gorakhpur 11

Raipur 35
( For the month -cum.)

Champaran 42

Gorakhpur 11

Raipur 35

Madurai 7

Balangir 15

Batinda
-19

Warangal 6

Tirunelveli 6

Yediyur 387

Chennai 132

-50 0 50 100 150 200 250 300 350 400 450


Any other issues/Renewal/Audit in next 15 days

1 bullet is emptied for replacement of level switch


387

250 300 350 400 450


DAILY OPERATIONAL REPORT FOR ALL PLANTS
BULK

Gross Physical Days Despatches Receipts


Tankage Stock- -PLT/Tankers
(MT)
(MT) Opening (MT) (MT)

Sl. No Location

1 Chennai 4800 2432 794 1314

2 Yediyur 4200 3380 2206 1712

3 Tirunelveli 1800 1623 0 438

4 Warangal 900 655 NA 209

5 Batinda 4200 4051 1961 2306

6 Balangir 900 655 NA 143

7 Madurai 900 774 NIL 212

8 Raipur 900 800 NA 217

9 Gorakpur 1800 753 NA 415

10 Champaran 1050 931 0 253


PERATIONAL REPORT FOR ALL PLANTS
Bottling

Days Indents Reason for pending Market return


Stock Loss (MT) Bottling Body leak
pending indent cylinders in Nos
(MT)

450 day over 12

21 896 19 0 2 0

3 439 9 Non availabilty of trucks 4 3

-1 167 0 0 0 0

-1 279 0 NA 0 0

1 138 0 - 0 -

Non availablity of
2 160 Nil 1 1
packed trucks
0 208 0 0 0 0

1 415 30 LOW FUND/LATE 3 0


INDENT/NO TRUCK

-2 261 0 0 0 0
DATE:
Cylinder

Underweight/ Filled cylinder


Bung Leak Pin leak HR CYLINDER DPT in Nos
over weight closing stock

0 0 477 4164

1 1 0 0 540 14074

0 0 1 0 2986 1016

0 0 0 0 285 13912

0 0 0 0 3105 2191

- - 0 0 240 100

0 0 0 0 256 3626

0 0 0 0 2039 289

0 0 3 0 2492 13227

0 0 0 19 1275 1678
12/20/2021
ylinder SC -VALVES Product Quality

To be salvaged Actual
HR In nos Scrap In Nos Good in Nos Accuracy at
In Nos
Actual +/- 50 gms
Accuracy in 0 including in 0
gms gms

99430 19884 69420 213692 60.10% 89.50%

7419 16193 60777 50 46.40% 90.40%

1152 991 17571 250 75.50% 95.30%

14353 15895 35883 25040 85.40% 98.10%

344 3894 76635 4237 76.01% 95.60%

9145 0 10022 32492 92.20% 99.80%

11765 1478 14069 37418 91.80% 99.90%

9751 823 59226 1494 92% 99.80%

4901 19912 122749 136037 69.80% 93.70%

76 1794 49259 474 90.50% 99.80%


Number of
Actual Out of defective
Accuracy at Accuracy % GD Rejection % PT Rejection % cylinders found
+/- 100 gms (cylinder at SQC
including +/- above +/-100
50 & 0 gms gms)

96.60% 3.40% 2% 17.36%

98% 2% 2.10% 10.60% 0

98.50% 1.50% 1.20% 9.70% 0

99.10% 0.90% 4.10% 5.20% 0

98.20% 1.80% 1.10% 2.80% 0

100% 0 2.60% 7.30% 0

100% 0 10.20% 2.10% 1 -VL

100% 0 3% 9.30% 0

98.25% 1.76% 4.42% 6.33% NIL

100% 0.10% 5% 31.70% 7


Reasons for Breakdow

Body or bung leak found Body leak at test Bung leak at test
Mechanical Electrical
at test bath bath bath

2 15 10

BL - 42 , BDL - 1 1 42 0 0

0 0 0 5 2

0 0 0 5 4

0/25 0 25 0 0

BD-0& BUNG-32 0 32 15 22-lINE JAM

22 BUNG 0 22 2 0

38 5 25 200 NIL

20 0 0 0.27 0.18
Reasons for Breakdown OTHER ISSUES SQC DON’T BY PM

Reasons due to
customer no Any other
demand, no Others, Trgs / Important issues/Renewa Time of SQC
meeting/VC/Seminar/V
product,no Fire Drills Etc l/Audit in next done by PM
truck& no isit by any Authorities 15 days
cylinder

11:30

95 0 0 0 13.3

2 0.75 0 0 15:35

45 60 0 0 13:45

19 10 NA NA 17:00

185 31 0 0 11:00

12 17 0 0 14:15

0 6 10:05; AVERAGE +6.66 GMS

KCIPL Internal
NIL 0 0 13:20
Audit

1.3 0.3 NA NA 17.05PM


SQC DON’T BY PM

Any deviation
found by PM
during SQC

2461,NIL

Nil

PG.NO:51

nil

NIL

NO (PAGE NO-
16290)

Pg:227/+30 gms

NIL

NIL

NIL, Pg No 61

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