Submission Folder - HY200 + Grade 500 Rebar (Feb 17)

Hilti HIT-HY 200 Injectable Mortar
With Grade 500 Rebar
Sample Submission and Approval Form 2-3
Product Information 4-5
Technical summary and consumption table 6-9
Method Statement 10 - 15
Abstract-HY200 BS5080 Test Reports 16 - 27
Abstract 4-hour HY200 Fire Evaluation Report 28 - 31
VOC Content Test Certificate (LEED) 32
Country of Origin 33
Material Safety Data Sheet 34 – 40
Job Reference 41
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1 Feb 2017
SAMPLE SUBMISSION AND APPROVAL FORM
Contract Title: ________________________________ Ref. No.: ________________________
________________________________ Date: ________________________

Ref. No. of
Previous ________________________
Submission:
Contract No: ________________________________ (1) ________________________
File Reference: ________________________________ (2) ________________________
DETAILS OF SUBMISSION
To: Contract Manager’s Representative Attention: ________________________
From: ________________________________
The enclosed sample and catalogue* / certificate of origin* / technical data* / test report* / job reference* as
described below have been checked for compliance with the Specifications and Drawings, and are submitted for
approval.
1. General Information
a. Material Description HIT–HY200 Injection Adhesive
__________________________________________________________
__________________________________________________________
b. Location: __________________________________________________________
__________________________________________________________
__________________________________________________________
c. Specification Ref. Page: __________________________ Item: _______________________
__________________________ _______________________
__________________________ _______________________
d. Drawing Ref. No. __________________________________________________________
__________________________________________________________
__________________________________________________________
e. B.Q. Ref.No.: __________________________________________________________
__________________________________________________________
__________________________________________________________
f. Anticipated date of approval: __________________________________________________________
2. Technical Information
The submitted sample has been checked against the specification and drawings as listed below:-
Submitted Sample
Specification Requirements
(State details against each item)
a. Brand
Not specified Hilti
b. Country of Origin
Not specified Germany
c. Manufacturer’s Name & Address
Not specified Hilti Corporation, FL-9494 Principality of Liechtenstein.
d. Factory’s Name & Address(es)

Not specified Hilti Gmbh Ind. Ges. F. Befestigungstechnik
Hiltistrasse 6, D-86916 Kaufering, Germany.
e. Supplier (with Applicator, if any)
Not specified Hilti (Hong Kong) Ltd
Page 1 of 2
2 Feb 2017
f. Appearance
Not specified According to the sample submitted
g. Color +
Not specified Brown ffffe ff
h. Specification
Not specified Attached
i. Manufacturer’s Catalogue
j. Test Report (Original/Certificated True Copy)

k. Previous Job Reference

l. Supplementary Information
Not specified NIL
For and on behalf of the Contractor
____________________________
(Quality Control Manager)
CONTRACT MANAGER’S COMMENTS

To:
From: Contract Manager’s Representative: ________________________________
On the basis of the sample and information given, the above sample submitted is:
(1) * Approved.
(2) * Not approved because ____________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Remarks: _______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Approval does not alter the requirements of the Contract

Contract Manager’s Representative: ____________________________
_____________________________
Date:
cc. _______________________________________
_______________________________________
_______________________________________
_______________________________________
(* Delete if appropriate)
(+ For glass or vitreous mosaic tiles, the contractor is required to confirm the colour range(s) of the
submitted sample, i.e. a) light and or medium; or b) dark)
Page 2 of 2
3 Feb 2017
Anchor Systems
Injectable mortar HIT-HY 200-R
Base materials
■ Concrete (cracked)
■ Concrete (uncracked)
Applications
■ Anchoring secondary steel structures (e.g. racking, guard rails,
sound barriers)
■ Anchoring structural steel connections (e.g. steel columns, beams)
■ Seismic strengthening / retrofitting and bracing of reinforced *
concrete buildings
■ Substitution of misplaced / missing rebars
■ Anchoring safety barriers, balustrades, fire staircases
■ Structural splices / straight connections with post-installed rebars
Advantages
■ No hole cleaning required with the revolutionary new Hilti HIT-Z
anchor rod
■ Automatic hole cleaning with TE-CD and TE-YD drill bits in
combination with Hilti vacuum cleaners
■ Fulfills the requirements of the most demanding ICC-ES and
ETA C2 approvals for seismic applications
■ Post-installed rebars perform like cast-in connections
Technical data
Material composition Hybrid urethane methacrylate
adhesive
Base material condition Dry, Wet
Tested/approved for diamond Yes (for HIT-Z), No (for HIT-V & Rebar)
drilling
Seismic Yes
Compatible cartridge holder CR (Red)
Additional product information Always wear eye protection and

gloves while handling
Curing time
Temperature in the base Maximum working time Minimum curing time
material T [˚C] twork [min] tcure [h]
5 60 4
6 to 10 40 2.5
11 to 20 15 1.5
21 to 30 9 1 These are abbreviated instructions which may vary according to the application.
31 to 40 6 1 Info | Shop
Technical data
Recommended load (kN), non-cracked concrete at 25N/mm², safety Recommended load (kN), cracked concrete at 25N/mm², safety
factor (g) =3 factor (g) =3
Model Size M8 M10 M12 M16 M20 Model Size M8 M10 M12 M16 M20
HIT-HY 200 R + Tensile Load, Nrec 8.0 12.7 18.1 29.4 40.7 HIT-HY 200 R Tensile Load, Nrec 7.0 10.2 13.8 20.9 29.0
HIT-Z Shear Load, Vrec 4.0 6.3 9.0 16.0 24.3 + HIT-Z Shear Load, Vrec 4.0 6.3 9.0 16.0 24.3
Remarks:
1) All the data applies to no edge distance, spacing and other influences 2) For detail design method please refer to Fastening Technology Manual * ) HY 200 with the use of HIT-Z/HIT-Z-R has shock approved
Ordering designation Package contents Sales pack Item number

quantity
HIT-HY 200-R 330/2/EE 1x Foil pack, 2x Mixer, 1x Mixer extension 1 pc 2045036
HIT-HY 200-R 500/2/EE 1x Foil pack, 2x Mixer, 1x Mixer extension 1 pc 2045032
Please visit Hilti website for the latest item numbers and related products
Hilti online: www.hilti.com.hk

194 4 Feb 2017
Anchor Systems
Dispenser HDE 500-A22
Applications Technical data

■ Injection of Hilti HIT adhesive mortar for fastening anchor rods Power source type Compact B22/2.6 or B22/5.2 battery pack
and rebars in concrete and masonry
Dispenser type Battery
■ An addition to Hilti’s 22V cordless tool platform
■ Serial fastenings and/or injection in deep holes Performance (at 20˚C) 55 sec ( RE500 500 ml)
3.3 Ah Battery capacity 100 cartridges (500 ml)

Advantages
■ Dose adjustment knob for accurate and controlled dispensing Dimension (L x W x H) 436 mm x 120 mm x 221 mm
■ Fast, easy foil pack loading Modes available Off / continuous / measured volume
dispensing with settings 1 to 15
■ The HDE 500-A22 can dispense up to 130 Hilti HIT adhesive
cartridges (500 ml) on a single battery charge with a B22 3.3Ah Dispensing volume per 6 ml
trigger pull
battery or 60 cartridges with a compact 1.6Ah battery
Info | Shop
Ordering designation Package contents Weight Sales pack Item number

quantity
HDE 500-A22 CR/CB cas 1x Dispenser HDE 500-A22, 1x Cartridge holder CB (for RE 500, RE 500v3, HY 70), 2.2 kg 1 pc 2005637
1x Cartridge holder CR (for HY 200R), 1x Case
Battery pack B 22/2.6 Li-Ion - - 1 pc 2110532
Battery pack B 22/5.2 Li-Ion - - 1 pc 2110409
Battery standard charger - - 1 pc 2015762
8
C 4/36-90 230V
HDM manual dispenser HDM
CR Cartridge holder CB Cartridge holder

(For HY 200) (For RE 500 v3, RE 500, HY 70)
Applications
■ Injection of Hilti HIT adhesive mortar for fastening anchor rods
and rebars in concrete and masonry
Info | Shop
Advantages
■ Fast, easy foil pack loading
Ordering designation Package contents Sales pack Item number

quantity
HDM500 Dispenser CB Kit 1x Manual dispenser HDM,1x Cartridge holder CB, 1x Pump, 3x steel brush, 1x Hilti case 1 pc 3553451
Set (Advanced)
HDM500 Dispenser CR Kit 1x Manual dispenser HDM,1x Cartridge holder CR, 1x Pump, 3x steel brush, 1x Hilti case 1 pc 3553452
Set (Advanced)
HDM500 Dispenser CB Kit 1x Manual dispenser HDM,1x Cartridge holder CB, 1x Hilti case 1 pc 3553453
Set (Basic)
HDM500 Dispenser CR Kit 1x Manual dispenser HDM,1x Cartridge holder CR, 1x Hilti case 1 pc 3553454
Set (Basic)
Cartridge holder HIT-CB 500 1x Cartridge holder CB 1 pc 2007057
Cartridge holder HIT-CR 500 1x Cartridge holder CB 1 pc 2007059
Customer Hotline: Hong Kong 8228 8118, Macau 00800 8228 8118 Email: hksales@hilti.com
5
197
Feb 2017
HIT-HY 200-R Injection Adhesive with Rebar
Features: base material: concrete
Injection system with high loading capacity
Two-component hybrid mortar
Suitable for dry and water saturated concrete
Fast curing system
SAFEset system with hollow drill bit TE-CD &
TE-YD
Non corrosive to rebar elements
Material: Hybrid adhesive
HIT HY 200 foil pack, mixer
Cartridge: Foil pack: 500ml
Foil pack: 330ml (special request)
Dispenser: HDE 500-A22 and HDM 500
Cartridge holder, HIT-CR 500
Cartridge holder, HIT-CR 500
Basic loading data & Installation Details

Y10 Y12 Y16 Y20 Y25 Y32
Rebar diameter (mm) [Ød] 10 12 16 20 25 32
Hole diameter (mm) [d0] 12 16 20 25 32 40
Min. Embedment Depth (mm) [h1] 100 120 160 200 250 320
Ultimate mean pull-out load as 42.7 65.1 132.9 180.2 255.7 413.4
per BS5080 Part 1 (kN) Test
Report *See Remark 3
Yield load of rebar (kN) 39.3 56.6 100.6 157.1 245.5 402.1
Max. Testing Load
(0.87 x Yield Load)
34.1 49.2 87.5 136.7 213.5 349.8
Installation system (Hammer Drilling)
Hollow Drill bit TE-CD12 TE-CD16 TE-YD20 TE-YD25 TE-YD30 n/a
Drill bit TE-CX12 TE-CX16 TE-CX20 TE-CX25 TE-YX30 TE-YX40
Drilling system TE2 / TE7 / TE30 / TE40 TE 50 / TE60 / TE70
Remarks:
1. It is based on non-cracked concrete with strength 30N/mm2;
2. Yield strength of rebar fyk is 500N/mm2;
3. There is no factor of safety introduced in the ultimate mean pull out load. Please apply
appropriate factor of safety in your design;
4. Onsite pullout test can be carried out to verify the workmanship of the installation but should
not be verification of the ultimate loading. The testing load shall be subjected to the designer’s
decision but should not exceed the 0.87 x yield load to avoid permanent damage to the rebar.
5. All the spacing and edge distance requirement for reinforced concrete design should be reference to
BS8110;
6. If there is a fire resistance concern, the loading should be referred to the fire table
Setting Details
6 Feb 2017
Setting Details
HIT RE500 with Rebar

Consumption Table
Rebar Size Hole Diameter Hole Depth Filled Volume

φ D [ mm] l [ mm ] V [ ml ]
Y8 10 80 2.3
Y10 12 100 3.5
Y12 16 120 10.6
Y16 20 160 18.1
Y20 25 200 35.3
Y25 32 250 78.3
Y32 40 320 144.7
Remark:
1) Please refer ‘Detailed Consumption Table’ for more information
2) The filled volume was calculated by the following equation and is for reference only.
Filled volume = [(D/2)^2- (R/2)^2] x 3.14 x I
where D = hole diameter, I = hole depth, R = rebar diameter
2) The filled volume showed in the table did not include any wastage during the installation.
3) 1 trigger pull of dispenser HDM is approx. 6 ml of HY200.
To dispense 1 cartridge of 500ml HY 200 needs approx. 80 triggers.
Mechanical Properties
Property Standard Value

Density Cured Mortar EN ISO 1183-1 1.83g/cm3
Compressive Strength modulus EN ISO 604 / HN569 1900 N/mm2
Compressive Strength EN ISO 604 / HN569 7days - 110 N/mm2
7 Feb 2017
Detailed Consumption Table
*Please note that above consumption is based on good workmanship and

for reference only
8 Feb 2017
Detailed Consumption Table
*Please note that above consumption is based on good workmanship and

for reference only
9 Feb 2017
Page 16 of European Technical Assessment
ETA-12/0083 of 13 May 2014
English translation prepared by DIBt

Electronic copy of the ETA by DIBt: ETA-12/0083
Z32460.14 8.06.01-106/14
10 Feb 2017
ETA-12/0083 of 13 May 2014

Z32460.14 8.06.01-106/14
11 Feb 2017
ETA-12/0083 of 13 May 2014

Z32460.14 8.06.01-106/14
12 Feb 2017
ETA-12/0083 of 13 May 2014

Z32460.14 8.06.01-106/14
13 Feb 2017
ETA-12/0083 of 13 May 2014

Z32460.14 8.06.01-106/14
14 Feb 2017
ETA-12/0083 of 13 May 2014

Z32460.14 8.06.01-106/14
15 Feb 2017
16 Feb 2017
17 Feb 2017
18 Feb 2017
19 Feb 2017
20 Feb 2017
21 Feb 2017
22 Feb 2017
23 Feb 2017
24 Feb 2017
25 Feb 2017
26 Feb 2017
27 Feb 2017
HK Fire Assessment
Table: HY200 anchorage length under fire

– Abstract from REPORT no. FAHY200C-2016-S Table 6 - 39
(Hilti HIT-HY200 Injection Resin with Rebar for Post-installed Concrete Connections under Hong Kong Fire Resistance Conditions)
Maximum force in rebar in conjunction with HIT-HY 200 as a function of embedment depth for the fire
resistance classes F60 to F240 (yield strength fyk = 500 N/mm2) according to Hong Kong CoP*
Rebar Rebar Rebar Maximum Forece in the rebar (kN)
Drill hole
Diamete maximum anchorage
diameter R60 R120 R180 R240
r load depth
mm mm kN mm c=20 c=25 c=45 c=45
100 4.92 1.15 0.83 0.53
110 7.74 1.59 1.07 0.66
120 11.39 2.21 1.37 0.82
130 15.03 3.09 1.78 1.03
140 18.68 4.31 2.30 1.29
150 22.33 6.01 2.98 1.61
160 25.97 8.36 3.88 2.02
170 29.62 11.58 5.05 2.54
180 33.27 15.23 6.58 3.19
190 36.92 18.87 8.57 4.03
200 39.27 22.52 11.15 5.09
10 12 39.27 210 26.17 14.45 6.44
220 29.82 18.10 8.14
230 33.46 21.75 10.28
240 37.11 25.39 12.97
250 39.27 29.04 16.30
260 32.69 19.95
270 36.34 23.60
280 39.27 27.25
290 30.89
300 34.54
310 38.19
320 39.27
*The concrete cover stated on the above table matches the minimum concrete cover required by the HK CoP for Fire Safety in Buildings 2011 and
the thermo-mechanical properties adopted in this fire assessment is according to HK CoP for the Structural use of Concrete 2013.
**For the embedment length data under different concrete cover thickness condition, please contact Hilti representative to access the full report.
V02@112016
28 Feb 2017
HK Fire Assessment

Drill hole
r load depth
mm mm kN mm c=20 c=25 c=45 c=45
120 13.66 2.66 1.65 0.99
130 18.04 3.70 2.13 1.23
140 22.42 5.16 2.76 1.54
150 26.79 7.21 3.58 1.93
160 31.17 10.04 4.65 2.42
170 35.55 13.91 6.06 3.04
180 39.92 18.29 7.91 3.83
190 44.30 22.66 10.31 4.84
200 48.67 27.04 13.42 6.11
210 53.05 31.42 17.42 7.72
220 56.55 35.79 21.79 9.77
12 16 56.55 230 40.17 26.17 12.34
240 44.55 30.55 15.56
250 48.92 34.92 19.57
260 53.30 39.30 23.94
270 56.55 43.68 28.32
280 48.05 32.69
290 52.43 37.07
300 56.55 41.45
310 45.82
320 50.20
330 54.58
340 56.55
160 41.56 13.38 6.21 3.23
170 47.39 18.55 8.08 4.06
180 53.23 24.38 10.54 5.11
190 59.06 30.22 13.74 6.45
200 64.90 36.05 17.89 8.15
210 70.73 41.89 23.22 10.31
220 76.57 47.72 29.06 13.04
230 82.40 53.56 34.89 16.49
240 88.24 59.39 40.73 20.82
250 94.07 65.23 46.56 26.22
260 99.91 71.06 52.40 32.05
16 20 100.53 270 100.53 76.90 58.23 37.89
280 82.73 64.07 43.72
290 88.57 69.90 49.56
300 94.40 75.74 55.39
310 100.24 81.57 61.23
320 100.53 87.41 67.06
330 93.24 72.90
340 99.08 78.73
350 100.53 84.57
360 90.40
370 96.24
380 100.53
V02@112016
29 Feb 2017
HK Fire Assessment

Drill hole
diameter
r load depth R60 R120 R180 R240
mm mm kN mm c=20 c=25 c=45 c=45
200 81.12 45.05 22.37 10.19
210 88.42 52.34 29.03 12.89
220 95.71 59.63 36.33 16.31
230 103.01 66.93 43.62 20.62
240 110.30 74.22 50.92 26.03
250 117.59 81.51 58.21 32.78
260 124.89 88.81 65.50 40.07
270 132.18 96.10 72.80 47.37
280 139.47 103.40 80.09 54.66
290 146.77 110.69 87.39 61.95
300 154.06 117.98 94.68 69.25
310 157.08 125.28 101.97 76.54
20 25 157.08
320 132.57 109.27 83.83
330 139.86 116.56 91.13
340 147.16 123.85 98.42
350 154.45 131.15 105.72
360 157.08 138.44 113.01
370 145.74 120.30
380 153.03 127.60
390 157.08 134.89
400 142.18
410 149.48
420 156.77
430 157.08
250 146.99 101.85 72.76 40.97
260 156.11 110.97 81.88 50.09
270 165.23 120.09 91.00 59.21
280 174.34 129.21 100.11 68.33
290 183.46 138.32 109.23 77.44
300 192.58 147.44 118.35 86.56
310 201.69 156.56 127.47 95.68
320 210.81 165.67 136.58 104.79
330 219.93 174.79 145.70 113.91
340 229.05 183.91 154.82 123.03
350 238.16 193.03 163.93 132.15
360 245.44 202.14 173.05 141.26
25 30 245.44
370 211.26 182.17 150.38
380 220.38 191.29 159.50
390 229.49 200.40 168.61
400 238.61 209.52 177.73
410 245.44 218.64 186.85
420 227.76 195.97
430 236.87 205.08
440 245.44 214.20
450 223.32
460 232.44
470 241.55
480 245.44
V02@112016
30 Feb 2017
HK Fire Assessment

Drill hole
r load depth
mm mm kN mm c=20 c=25 c=45 c=45
320 269.84 214.46 174.83 134.14
330 281.51 226.13 186.50 145.81
340 293.18 237.80 198.17 157.48
350 304.85 249.47 209.84 169.15
360 316.52 261.14 221.51 180.82
370 328.19 272.82 233.18 192.49
380 339.86 284.49 244.85 204.16
390 351.53 296.16 256.52 215.83
400 363.20 307.83 268.19 227.50
410 374.87 319.50 279.86 239.17
420 386.54 331.17 291.53 250.84
430 398.21 342.84 303.20 262.51
32 40 402.12
440 402.12 354.51 314.87 274.18
450 366.18 326.54 285.85
460 377.85 338.21 297.52
470 389.52 349.88 309.19
480 401.19 361.55 320.86
490 402.12 373.22 332.53
500 384.89 344.20
510 396.56 355.87
520 402.12 367.54
530 379.21
540 390.88
550 402.12
V02@112016
31 Feb 2017
32 Feb 2017
33 Feb 2017
Page 1/7
Safety data sheet
according to 1907/2006/EC, Article 31 / ISO 11014
Printing date 26.07.2011 Version number 1 Revision: 26.07.2011
1 Identification of the substance/mixture and of the company/undertaking

· Product identifier
· Trade name: Hilti HIT-HY 200-R
· Container size 330 ml, 500 ml
· Relevant identified uses of the substance or mixture and uses advised against
· Sector of Use Building and construction work
· Product category Adhesives, sealants
· Application of the substance / the preparation Adhesive mortar for anchor fastenings in concrete
· Details of the supplier of the safety data sheet
· Manufacturer/Supplier:
Hilti AG
Feldkircherstr. 100
Postfach 333
FL-9494 Schaan
Liechtenstein
Tel: 00423 / 234 2111
Fax: 00423 / 234 2965
· Informing department:
anchor.hse@hilti.com
see section 16
· Emergency telephone number:
Hilti AG
Tel: 00423 / 234 2111
Fax: 00423 / 234 2965
Schweizerisches Toxikologisches Informationszentrum - 24 h Service
Tel.: 0041 / 1 251 51 51 (international)
2 Hazards identification
· Classification of the substance or mixture
· Classification according to Regulation (EC) No 1272/2008
GHS07
Skin Irrit. 2 H315 Causes skin irritation.

Eye Irrit. 2 H319 Causes serious eye irritation.
Skin Sens. 1 H317 May cause an allergic skin reaction.
· Classification according to Directive 67/548/EEC or Directive 1999/45/EC
· Information concerning particular hazards for human and environment:
The product has to be labelled due to the calculation procedure of the "General Classification guideline for preparations of the EU" in the
latest valid version.
· Classification system:
The classification is in line with current EC lists. It is expanded, however, by information from technical literature and by information
furnished by supplier companies.
· Label elements
· Labelling according to Regulation (EC) No 1272/2008 The product is classified and labelled according to the CLP regulation.
· Hazard pictograms
GHS07
· Signal word Warning

· Hazard-determining components of labelling:
dibenzoyl peroxide
methacrylic acid, monoester with propane-1,2-diol
· Hazard statements
H315 Causes skin irritation.
H319 Causes serious eye irritation.
H317 May cause an allergic skin reaction.
· Precautionary statements
P262 Do not get in eyes, on skin, or on clothing.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do.
Continue rinsing.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P410 Protect from sunlight.
P411+P235 Store at temperatures not exceeding 25°C. Keep cool.
(Contd. on page 2)
LIE
34 Feb 2017
DR
Page 2/7
Safety data sheet
Trade name: Hilti HIT-HY 200-R
(Contd. of page 1)
· Other hazards
· Results of PBT and vPvB assessment
· PBT: Not applicable.
· vPvB: Not applicable.
· Additional information:
Hilti HIT
· Information pertaining to particular dangers for man and environment: A

· Information pertaining to particular dangers for man and environment: B
3 Composition/information on ingredients
· Chemical characterization: Mixtures
· Description:
2-Component-foilpack, contains:
Component A: Urethane methacrylate resin, inorganic filler
Component B: Dibenzoyl peroxide, phlegmatized
Mixture of the substances listed below with harmless additions.

· Dangerous components:
Urethanmethacrylate oligomer 10-20%
Xi R36/38
Skin Irrit. 2, H315; Eye Irrit. 2, H319
CAS: 27813-02-1 methacrylic acid, monoester with propane-1,2-diol 5-10%
EINECS: 248-666-3 Xi R36; Xi R43
Eye Irrit. 2, H319; Skin Sens. 1, H317
CAS: 94-36-0 dibenzoyl peroxide 10-15%
EINECS: 202-327-6 Xi R36; Xi R43; E R3; O R7
Org. Perox. B, H241; Eye Irrit. 2, H319; Skin Sens. 1, H317
.
· Dangerous components A:
Urethanmethacrylate oligomer Xi R36/38
Skin Irrit. 2, H315; Eye Irrit. 2, H319
CAS: 27813-02-1 methacrylic acid, monoester with propane-1,2-diol Xi R36; Xi R43
EINECS: 248-666-3 Eye Irrit. 2, H319; Skin Sens. 1, H317
· Dangerous components B:
CAS: 94-36-0 dibenzoyl peroxide Xi R36; Xi R43; E R3; O R7
EINECS: 202-327-6 Org. Perox. B, H241; Eye Irrit. 2, H319; Skin Sens. 1, H317
· SVHC None
· Additional information For the wording of the listed risk phrases refer to section 16.
4 First aid measures

· Description of first aid measures
· General information Instantly remove any clothing soiled by the product.
· After inhalation Take affected persons into the open air and position comfortably
· After skin contact Instantly wash with water and soap and rinse thoroughly. If skin irritation persist, call a physician.
· After eye contact
Rinse thoroughly with plenty of water for at least 15 minutes and consult a physician.
Protect unharmed eye.
· After swallowing
Rinse out mouth and then drink plenty of water.
Seek immediate medical advice.
· Information for doctor
· Most important symptoms and effects, both acute and delayed Allergic reactions
· Indication of any immediate medical attention and special treatment needed No further relevant information available.
LIE
(Contd. on page 3)
35 Feb 2017
DR
Page 3/7
Safety data sheet
(Contd. of page 2)
5 Firefighting measures
· Extinguishing media
· Suitable extinguishing agents
Water spray, carbon dioxide (CO2), carbon dioxide blanket, foam, or dry powder.
Sand
· For safety reasons unsuitable extinguishing agents Water with full jet.
· Special hazards arising from the substance or mixture
Can be released in case of fire
Carbon monoxide (CO)
Carbon dioxide (CO2)
Nitrogen oxides (NOx)
Under certain fire conditions, traces of other toxic gases cannot be excluded.
· Advice for firefighters
· Protective equipment: In the event of fire, wear self contained breathing apparatus
6 Accidental release measures

· Personal precautions, protective equipment and emergency procedures
Wear protective clothing.
Use personal protective equipment. Ensure adequate ventilation. Remove all sources of ignition.
· Environmental precautions: Do not allow to enter the ground/soil.
· Methods and material for containment and cleaning up:
Collect mechanically.
Clean the accident area carefully; suitable cleaners are:
organic solvent
Ensure adequate ventilation.
Dispose of contaminated material as waste according to item 13.
· Reference to other sections
See Section 7 for information on safe handling
See Section 8 for information on personal protection equipment.
See Section 13 for information on disposal.
7 Handling and storage

· Handling
· Precautions for safe handling
Check the expiry date: see imprint on manifold (month/year). Do not use expired mortar!
The usual precautionary measures should be adhered to general rules for handling chemicals.
· Information about protection against explosions and fires:
No special measures required.
Keep ignition sources away - Do not smoke.
· Conditions for safe storage, including any incompatibilities
· Storage
· Requirements to be met by storerooms and containers: Keep in a cool, dry and dark place; +5 °C to 25 °C.
· Information about storage in one common storage facility: Store away from foodstuffs.
· Further information about storage conditions: Protect from heat and direct sunlight.
· Storage class
As per VCI (1991) storage classification concept.
11
· Specific end use(s) Adhesive mortar for anchor and rebar fastenings
8 Exposure controls/personal protection

· Additional information about design of technical systems: No further data; see item 7.
· Control parameters
· Components with limit values that require monitoring at the workplace:
The product does not contain any relevant quantities of materials with critical values that have to be monitored at the workplace.
· Additional information: The lists that were valid during the compilation were used as basis.
· Exposure controls
· Personal protective equipment
· General protective and hygienic measures
The usual precautionary measures should be adhered to general rules for handling chemicals.
Do not eat, drink or smoke while working.
Keep away from foodstuffs, beverages and food.
Wash hands during breaks and at the end of the work.
Avoid contact with the eyes and skin.
· Breathing equipment: Not required.
(Contd. on page 4)
LIE
36 Feb 2017
DR
Page 4/7
Safety data sheet
(Contd. of page 3)
· Protection of hands:
Protective gloves
Avoid direct contact with the chemical/ the product/ the preparation by organizational measures.
Use gloves of stable material (e.g. Nitrile) - if necessary tricoted to improve the wearability.
· Material of gloves Nitrile rubber, NBR
· Penetration time of glove material
The exact break trough time has to be found out by the manufacturer of the protective gloves and has to be observed.
· Not suitable are gloves made of the following materials:
Natural rubber, NR
Leather gloves
Strong gloves
· Eye protection: Tightly sealed safety glasses.
· Body protection: Protective work clothing.
9 Physical and chemical properties

· Information on basic physical and chemical properties
· General Information
· Appearance:
Form: pasty
Colour: Component A: grey
Component B: white
· Odour: Ester-like
· Odour threshold: Not determined
· pH-value: Component A: not applicable
Component B: ~ 7
· Change in condition
Melting point/Melting range: Not determined
Boiling point/Boiling range: Not determined
· Flash point: Component A: > 110 °C (DIN 53213)
Component B: not applicable
· Ignition temperature: 355°C
· Decomposition temperature: Component A: not relevant
Component B: SADT 65°C UN test H4
· Self-inflammability: Product is not selfigniting.
· Danger of explosion: Product is not explosive.
· Critical values for explosion:
Lower: Not determined
Upper: Not determined
· Vapour pressure at 20°C: < 0,1 hPa
· Density at 20°C 1,8 g/cm³ (DIN 51757)
· Relative density Not determined
· Vapour density Not determined
· Evaporation rate Not determined
· Solubility in / Miscibility with
Water: Not miscible or difficult to mix
· Segregation coefficient (n-octanol/water): Not determined
· Viscosity:
dynamic at 20°C: 60 Pa.s (DIN 53788)
kinematic at 20°C: > 20 s (DIN 53211/4)
· Solvent content:
Water: Component B: ~ 20%
· Other information No further relevant information available.
10 Stability and reactivity

· Reactivity
· Chemical stability
· Thermal decomposition / conditions to be avoided:
To avoid thermal decomposition do not overheat.
No decomposition if used and stored according to specifications.
· Possibility of hazardous reactions No dangerous reactions known
· Conditions to avoid No further relevant information available.
· Incompatible materials: No further relevant information available.
(Contd. on page 5)
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37 Feb 2017
DR
Page 5/7
Safety data sheet
(Contd. of page 4)
· Hazardous decomposition products: No dangerous decomposition products known
11 Toxicological information
· Information on toxicological effects
· Acute toxicity:
· Primary irritant effect:
· on the skin: Irritant to skin and mucous membranes.
· on the eye: Irritant effect.
· Sensitization: Sensitization possible by skin contact.
· Additional toxicological information:
The product shows the following dangers according to the calculation method of the General EC Classification Guidelines for Preparations
as issued in the latest version:
Irritant
12 Ecological information
· Toxicity
· Acquatic toxicity: No further relevant information available.
· Persistence and degradability No further relevant information available.
· Behaviour in environmental systems:
· Bioaccumulative potential No further relevant information available.
· Mobility in soil No further relevant information available.
· Additional ecological information:
· According to recipe contains the following heavy metals and compounds according to EC guideline NO. 76/464 EC: None
· General notes: The product does not contain organically bounded halogens (AOX-free).
· Results of PBT and vPvB assessment
· PBT: Not applicable.
· vPvB: Not applicable.
· Other adverse effects No further relevant information available.
13 Disposal considerations
· Waste treatment methods
· Recommendation
After curing, the product can be disposed of with household waste.
Full or only partially emptied cartridges must be disposed of as special waste in accordance with official regulations.
· European waste catalogue
08 00 00 WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY AND USE (MFSU) OF COATINGS (PAINTS,
VARNISHES AND VITREOUS ENAMELS), ADHESIVES, SEALANTS AND PRINTING INKS
08 04 00 wastes from MFSU of adhesives and sealants (including waterproofing products)
08 04 09* waste adhesives and sealants containing organic solvents or other dangerous substances
20 00 00 MUNICIPAL WASTES (HOUSEHOLD WASTE AND SIMILAR COMMERCIAL, INDUSTRIAL AND INSTITUTIONAL
WASTES) INCLUDING SEPARATELY COLLECTED FRACTIONS
20 01 00 separately collected fractions (except 15 01)
20 01 27* paint, inks, adhesives and resins containing dangerous substances
· Uncleaned packagings:
· Recommendation:
Empty packs: May be disposed via the local Green Dot collecting system or EAK waste material code 150102 (plastic packaging materials)
14 Transport information
· UN-Number
· ADR, ADN, IMDG, IATA Void
· UN proper shipping name
· ADR Void
· ADN, IMDG, IATA Void
· Transport hazard class(es)
· ADR, ADN, IMDG, IATA
· Class Void
· Packing group
· ADR, IMDG, IATA Void
· Environmental hazards:
· Marine pollutant: No
(Contd. on page 6)
LIE
38 Feb 2017
DR
Page 6/7
Safety data sheet
(Contd. of page 5)
· Special precautions for user Not applicable.
· Transport in bulk according to Annex II of MARPOL73/78 and
the IBC Code Not applicable.
· Transport/Additional information: Not dangerous according to the above specifications.
· UN "Model Regulation": -
· HS-Code: 3214 10 10: Glaziers' putty, grafting putty, resin cements, caulking
compounds and other mastics
15 Regulatory information
· Safety, health and environmental regulations/legislation specific for the substance or mixture
· Labelling according to Regulation (EC) No 1272/2008 The product is classified and labelled according to the CLP regulation.
· Hazard pictograms
GHS07
· Signal word Warning

· Hazard-determining components of labelling:
dibenzoyl peroxide
methacrylic acid, monoester with propane-1,2-diol
· Hazard statements
· Precautionary statements
P262 Do not get in eyes, on skin, or on clothing.
P280 Wear protective gloves/protective clothing/eye protection/face protection.
P302+P352 IF ON SKIN: Wash with plenty of soap and water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do.
Continue rinsing.
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P337+P313 If eye irritation persists: Get medical advice/attention.
P410 Protect from sunlight.
P411+P235 Store at temperatures not exceeding 25°C. Keep cool.
· National regulations
The product is subject to classification in accordance with the prevailing version of the regulations on hazardous materials.
Council Directive 89/391/EEC of 12 June 1989 on the introduction of measures to encourage improvements in the safety and health of
workers at work. Article 12 Training of workers
· Information about limitation of use: Employment restrictions concerning young persons must be observed.
· Chemical safety assessment: not required.
16 Other information
These data are based on our present knowledge. However, they shall not constitute a guarantee for any specific product features and shall
not establish a legally valid contractual relationship.
· Relevant phrases
H241 Heating may cause a fire or explosion.
R3 Extreme risk of explosion by shock, friction, fire or other sources of ignition.
R36 Irritating to eyes.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
R7 May cause fire.
· Department issuing data specification sheet:
Hilti Entwicklungsgesellschaft mbH
Hiltistrasse 6
D-86916 Kaufering
Tel.: +49 8191 906310
Fax: +49 8191 906826
e-mail: monika.moench@hilti.com
· Contact: Monika Mönch
(Contd. on page 7)
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39 Feb 2017
DR
Page 7/7
Safety data sheet
(Contd. of page 6)
· Abbreviations and acronyms:
ADR: Accord européen sur le transport des marchandises dangereuses par Route (European Agreement concerning the International Carriage of Dangerous Goods by Road)
RID: Règlement international concernant le transport des marchandises dangereuses par chemin de fer (Regulations Concerning the International Transport of Dangerous Goods by Rail)
IMDG: International Maritime Code for Dangerous Goods
IATA: International Air Transport Association
ICAO: International Civil Aviation Organization
GHS: Globally Harmonized System of Classification and Labelling of Chemicals
LIE
40 Feb 2017
DR
1. Job / Application Reference for HY200
Date Project Name Project Type Contractor Product Name & Application
2014-2015 Liantang Boundary Facilities CEDD Dragages-Bouygyes JV Machine Fixing
2014 Kevin ng Civil Freyssinet HK Ltd. Rebar Fixing
2014 Macau Fisherman's Wharf Commerical Sun Kou Ngai Engineering Co. Ltd. Rebar Fixing
2014 Venetian Casino Phase 5, 6 Commerical Asia Landscaping (Macao) Ltd Rebar Fixing
2014-2015 HATS 2A - Stonecutter Island DSD Biwater Man Lee Ltd. Machine Fixing
2015 HATS 2A - Stonecutter Island DSD Atal Engineering Ltd Machine Fixing
2014 Central-Wan Chai Bypass Highway Chun Wo-Leader JV Rebar Fixing
2015 Central-Wan Chai Bypass Highway YongNam Eng (HK) Ltd. Steel Bracket Fixing
2014-2015 Lamma Power Station HK Electric Paul Y construction Co Ltd Rebar Fixing
2014 Sun Chui Estate HKHA Cheung On Engineering Ltd. Laundry Rack Fixing
2015 Shun Lee Estate HKHA Wang Shun Engg Co. Rebar Fixing
2015 Tai Hang Tung Estate HKHA Hong Kong Macau Asia Const. Eng. Co. Rebar Fixing
2014-2015 Choi Yuen Estate HKHA Globalink Construction Engineering Laundry Rack Fixing
2014-2015 Ngau Tau Kok Estate HKHA Gammon Construction Ltd. Rebar Fixing
2015 Sha Kok Estate HKHA Yau Lee Construction Co. Ltd Laundry Rack Fixing
2015 MTR-SCL MTR YongNam Eng (HK) Ltd. Steel Bracket Fixing
2015 MTR-XRL MTR Leighton Construction (Asia) Ltd. Steel Bracket Fixing
2014 MTR-SCL MTR Leighton Construction (Asia) Ltd. Steel Bracket Fixing
2014 MTR-XRL MTR Leighton Gammon JV Steel Bracket Fixing
2015 MTR-SIL MTR Nishimatsu Construction Co. Ltd. Steel Bracket Fixing
2015 Kau To Shan Residential Apex Curtain Wall & Eng Co Ltd Rebar Fixing
701-704 Tower A, Manulife Fiancial Centre, 223 Wai Yip Street, Kwun Tong, Kwoloon , Hong Kong
Hotline: 8228 8118 1
41 Feb 2017

Submission Folder - HY200 + Grade 500 Rebar (Feb 17)

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Submission Folder - HY200 + Grade 500 Rebar (Feb 17)

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Hilti HIT-HY 200 Injectable Mortar

With Grade 500 Rebar

Sample Submission and Approval Form 2-3

Product Information 4-5

Technical summary and consumption table 6-9

Abstract-HY200 BS5080 Test Reports 16 - 27

Abstract 4-hour HY200 Fire Evaluation Report 28 - 31

VOC Content Test Certificate (LEED) 32

Material Safety Data Sheet 34 – 40

Make your submission simple!

Contract Title: ________________________________ Ref. No.: ________________________

________________________________ Date: ________________________

File Reference: ________________________________ (2) ________________________

To: Contract Manager’s Representative Attention: ________________________

d. Factory’s Name & Address(es)

j. Test Report (Original/Certificated True Copy)

k. Previous Job Reference

For and on behalf of the Contractor

CONTRACT MANAGER’S COMMENTS

Approval does not alter the requirements of the Contract

Injectable mortar HIT-HY 200-R

Compatible cartridge holder CR (Red)

Additional product information Always wear eye protection and

Ordering designation Package contents Sales pack Item number

Hilti online: www.hilti.com.hk

Dispenser HDE 500-A22

Applications Technical data

3.3 Ah Battery capacity 100 cartridges (500 ml)

Ordering designation Package contents Weight Sales pack Item number

HDM manual dispenser HDM

CR Cartridge holder CB Cartridge holder

Ordering designation Package contents Sales pack Item number

Basic loading data & Installation Details

HIT RE500 with Rebar

Rebar Size Hole Diameter Hole Depth Filled Volume

Property Standard Value

*Please note that above consumption is based on good workmanship and

*Please note that above consumption is based on good workmanship and

English translation prepared by DIBt

English translation prepared by DIBt

English translation prepared by DIBt

English translation prepared by DIBt

English translation prepared by DIBt

English translation prepared by DIBt

Table: HY200 anchorage length under fire

Rebar Rebar Rebar Maximum Forece in the rebar (kN)

Rebar Rebar Rebar Maximum Forece in the rebar (kN)

Rebar Rebar Rebar Maximum Forece in the rebar (kN)

1 Identification of the substance/mixture and of the company/undertaking

Skin Irrit. 2 H315 Causes skin irritation.

· Signal word Warning

Trade name: Hilti HIT-HY 200-R

· Information pertaining to particular dangers for man and environment: A

Mixture of the substances listed below with harmless additions.

4 First aid measures

Trade name: Hilti HIT-HY 200-R

6 Accidental release measures

7 Handling and storage

8 Exposure controls/personal protection

Trade name: Hilti HIT-HY 200-R

9 Physical and chemical properties

10 Stability and reactivity

Trade name: Hilti HIT-HY 200-R

Trade name: Hilti HIT-HY 200-R

Contract Title: ________ Ref. No.:

________ Date:

File Reference: ________ (2)