Technical Specification of Centrifugal Pump

PART A

1. Scope
Design, Manufacture, Testing & guarantee and Supply of Centrifugal Pump with
expeller along with Driving Motor, Base Frame, Coupling, Coupling Guard, Fasteners,
spares, etc.

2. Pump Type
It shall be a Horizontal mounted end suction Centrifugal Pump with expeller / repeller
for Dynamic Sealing. The Data Sheet of the pump is attached with this specification
which indicates process condition, services etc.

3. Motor
Three phase VFD Compatible motor is required to suit operating condition. Motor
shall be of reputed make like Bharat Bijlee, Crompton greaves, Kirloskar and ABB or
equivalent.

4. Quantity : 01( One)

5. Applicable Codes and Standards
The various codes and standards mentioned here for general guidance only.
Following list of codes and standards shall be applicable for Design, Manufacturing,
Inspection and Testing of Pump
Specification for castings, austenitic, austenitic-ferritic (duplex),
ASME SA 351
for pressure-containing parts
ANSI/HI 9.6.7-2015 Guideline for Effects of Liquid Viscosity on Pump Performance
Rotodynamic Pumps for Hydraulic Performance Acceptance
ANSI/HI 14.6-2016
Tests
ASME B16.5 Pipe Flanges And Flanged Fittings (NPS ½ Through NPS 24)

Standard Specification for Test Methods, Practices, and

ASTM SA 751
Terminology for Chemical Analysis of Steel Products
Standard Test Methods and Definitions for Mechanical Testing of
ASTM SA370
Steel Products
ISO 1940 Balance Quality Requirements of Rigid Rotors

Page 1 of 5
 Technical Specification of Centrifugal Pump

6. Design and Fabrication

Pump shall be designed and manufactured as per as per manufacturer standard and
good engineering practices. Vendor shall indicate the required input in the pump data
sheet wherever indicated “vendor to Specify”.

7. Material of Construction
Material of construction of major parts of pump is as mentioned below. However,
wetted parts not indicated below shall have MOC of duplex stainless steel and non-
wetted metallic parts shall be of Stainless Steel SS 316.
a. Casing: CD4MCuN
b. Impeller & Repeller: CD4MCuN
c. Shaft: SS 2205 (Duplex)
d. Shaft sleeve: CD4MCuN
e. Bearing housing: Cast Iron
f. Gland packing: Teflon
g. Gaskets: PTFE
h. Base Plate: SS 316L
i. Fasteners: Duplex SS (For Wetted Parts), SS316 for others

8. Inspection & Testing:

The pump shall be inspected and tested at the supplier’s works before delivery as per
approved Quality Assurance Plan (QAP). A tentative QAP is attached with this
specification. Vendor shall submit the final QAP based on the attached QAP and get
it approved by the Client.

9. Submission of documents

A. Along with the offer submitted by the Bidder

a. Document specifying the acceptance of all the terms & conditions of the
technical specifications by the vendor. In case of any deviation from the
technical specification, it shall be clearly indicated in the offer.
b. List of spares with part numbers, description and specification required for
operation & maintenance of Pump.
c. Brochure of the Pump indicating the GA of the offered pump.
d. Performance curves duly marked with the duty point for the rated capacity.

Page 2 of 5
 Technical Specification of Centrifugal Pump

B. After placement of the Purchase Order:

Successful Vendor shall submit the following documents for the review and
approval by the client:
a. The General Arrangement (GA) drawings and foundation drawing of the
pump indicating all the important components of pumps with MOC etc for
the review & approval of the client.
b. Quality Assurance Plan based upon the tentative QAP indicated in this
specification.
The vendor is expected to submit the above documents within 15 working
days from the date of placement of P.O. The client will give its approval /
comments on the drawings & documents submitted by the vendor within 10
working days from the date of submission of the drawings / documents by the
vendor.
C. After completion of the Purchase Order
a. Results of performance tests and calibration results.
b. Material test certificates, all inspection reports as required by approved
QAP.
c. Guarantee Certificate.
d. Installation, operation and maintenance instruction manual for pump and
accessories.

10. Delivery Schedule:

Pump completed in all respect shall be delivered to Stores, Heavy Water Plant
Tuticorin, PO – HWP Colony, Muthiapuram, Tuticorin - 628007 within 3 months
from the date of placement of Purchase Order.

11. Guarantee:
The Vendor shall stand guarantee for the design, performance, material,
manufacturing and workmanship for the period of 18 months from the date of
supply or 12 months from the date of commissioning of the Pump by the client,
whichever is earlier. In case of any problem arising in the equipment during this
period, the Vendor shall repair / replace defective component / equipment to the
satisfaction of the client.

Page 3 of 5
 Technical Specification of Centrifugal Pump

Quality Assurance Plan (QAP)

Extent Role of
Test Reference Role of
SN Test Check of Vendor
Description Document Client
Check
Applicable
Material Test
Chemical , ASTM /
1. Certificates for 100% Perform Review
Physical ASME
all Major Parts
Standard
Positive
Material
Applicable
Identification
ASTM /
2. (PMI) for all Chemical 100% Perform Witness
ASME
Metallic Parts
Standard
(CD4MCu), SS
316.
Capacity,
Performance Head, Input Applicable
3. 100% Perform Witness
Test Power, Code
Efficiency

Sound and Applicable

4. Measurement 100% Perform Witness
Vibration Code

Applicable
5. Hydrotest Integrity 100% Perform Witness
Code
6. Balancing Grade 6.3 ISO 1940 100% Perform Review
Routine Test Certificate
7. Test for Motor 100% Review Review
Reports from OEM

Page 4 of 5
 Technical Specification of Centrifugal Pump

Data Sheet for Centrifugal Pump

Equipment: PUMP Tag No.: P 01 Service: Wet Phosphoric (42% P2O5 conc.) Qty: One
Pump Type: Centrifugal with expeller/ Horizontal Pump Installation: OUTDOOR Duty:
Continuous
Driver: ELECTRIC MOTOR( VFD Compatible), 415V, 3 phase, 50 Hz, IP55, TEFC, Insulation Class F , Eff-1
Class (Temperature rise limited to Class B), CGL/ Kirloskar / BBL/ABB make.
OPERATING CONDITIONS
Liquid handled: 42% Phosphoric Acid Rated: 10 m3/hr NPSH Required: *
Pumping Temp: 90 C 0 CAPACITY 3
Nor. : 8.0 m /hr Pump Speed: *
Vapor Pr. : 575 mm Hg 3
Min. : 5.0 m /hr Efficiency : *
Spec. gr. At PT: 1.5 SUCTION Max. : 9 m LC (a) Rated power conp: *
Viscosity at 400C: 50 cp PRESSURE Min : 1.8 m LC(a) Driver Rating : *
Solids suspension: 5% Discharge Pressure: * Min.Cont.Flow: *
Differential .Pressure: * Driver Speed: *
Max. Particle size: 50 to 100 micron Diff. Head at rated capacity: 70 m Shut off Head: *
Design Pressure: * NPSH available: 4.0 mtr Design Temp. : *
CONSTRUCTIONAL FEATURES
Self-Priming: Flooded Suction Max. allow casing Pr.: * Design Code: Manufacturer
standard
No. of Stages : One Hyd.Test Pressure: As per Design Viscosity Corr Factor:
Code kq/kh/ke*
Impeller Type: * Nozzle Suction Discharge Base Frame Size: *
Imp. Dia. Maxm, Minm & Rated: * Size: 3” 2” Lubricating Medium: Oil
Casing Type: * Rating: ASA 150# ASA 150#
Coupling: *
Facing: Flat Face Flat Face
Rotation facing coup. end: * Position: End Top Casing Drain: *
Casing Support: Foot Shaft seal: Expeller type Axial Thrust Balanced by: *
(Dynamic Seal) & Gland Packing
Running Wearing Rings: * Bearing No DE: *
Corrosion allowance: *
Clearance Guide Bush: * Bearing No NDE: *
Balancing Disc/Drum: Balancing Grad: ISO 1940 Gr6.3 Special Feature: If any*
*
Material Of Construction: As per Tech Specs
Testing and Inspection: As per the QAP attached with Tech Specs

Note: Where ever mark with (*) should be filled by vendor.

Page 5 of 5