JIG Hydraulic Pro5 2 3 en

JIG_Hydraulic_Pro5_2_3_en.
doc
Makino GmbH / WKS (Bm) 02.09.2016
Software Control Specification
JIG Controller
Hydraulic Unit
Pro.5/Pro.6 (PMC2)
a/A – Series
(Original instructions)
Version Modifications Chapter PMC2 SW-Version Date PIC
2.0 First Version EXMEC700A-AU 14.01.2009 Bm
2.1 Revised Version EXMEC7x1A-BI 30.07.2013 Bm
2.2 Revised Version 5 06.07.2015 Bm
First Pro.6 Version EXMEC70BC-BO 01.09.2016
2.3 First a40 version 3.1.4, 3.2.7, 5, 6 EXMEC70BD-BO 02.09.2016 Bm
1 About this manual............................................................................................................................................. 3
2 Function Overview ........................................................................................................................................... 4
2.1 CPH (Continuous Pressure Hydraulics) ............................................................................................... 4
2.2 TPH (Table thru Pressure Hydraulics) ................................................................................................. 4
3 Functional Description ..................................................................................................................................... 5
3.1 Hydraulic Supply-unit .......................................................................................................................... 5
3.1.1 Hydraulic Draft .................................................................................................................................... 5
3.1.2 Sequence 1 for pump control (Standard) .............................................................................................. 6
3.1.3 Sequence 2 for pump control: (For CPH-Re-clamp Functions) ........................................................... 7
3.1.4 I/O Signals ............................................................................................................................................ 8
3.2 Hydraulic-circuit Control ..................................................................................................................... 9
3.2.1 Hydraulic Draft .................................................................................................................................... 9
3.2.2 Hydraulic-circuit assign table ............................................................................................................. 10
3.2.3 TPH Couple / Decouple sequence ...................................................................................................... 10
JIG-Control Pro.5/Pro.6 (PMC2)

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JIG_Hydraulic_Pro5_2_3_en.doc
3.2.4 Hydraulic-circuit Clamp sequence ..................................................................................................... 11
3.2.5 Hydraulic Re-clamp Function (CPH) ................................................................................................. 13
3.2.6 Hydraulic-circuit Unclamp sequence ................................................................................................. 14
3.2.7 I/O Signals:......................................................................................................................................... 16
4 Parameters ....................................................................................................................................................... 18
4.1 Parameters to specify the hydraulic supply-unit ................................................................................. 18
4.1.1 D$Parameters ..................................................................................................................................... 18
4.1.2 Timers ................................................................................................................................................ 18
4.2 Parameters to specify the hydraulic-circuit control ............................................................................ 19
4.2.1 Timers ................................................................................................................................................ 19
5 Alarm Table ..................................................................................................................................................... 20
6 I/O Tables......................................................................................................................................................... 26
6.1 I/O Unit 2, Slot 1: Inputs ................................................................................................................... 26
6.5 I/O Unit 2, Slot 1: Outputs ................................................................................................................ 30

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1 About this manual

The Jig-Controller is a separate device that controls all activities at the pallet loading station of the machining
centre. Moreover functions are prepared to supervise and control the fixture during machining inside the work-
zone.
The controller itself is the 2nd PMC (PMC2) of the Fanuc Controller. The PMC2 works independent of other
Elements of the Pro.5/Pro.6 Controller. A wide interface to other Pro.5/Pro.6 components allows a high
automation level.
The main components of the Jig-Controller are:

 Manual Operation Panel Control
 Hydraulic Unit Control
 Pneumatic Unit Control
 Fixture control
 APC Safety Door Control
 Jig Cleaning Coolant Control
 Robot Interface Control
 Stocker Functions
This manual describes only PMC2-Software-specific control-functions of the Jig-Controller, related to the
Hydraulic Unit.
In order to get a complete description of the Jig Controller Functions, please refer to other Software Control
Specifications of the Jig-Controller:
 Jig Controller Fixture Functions
 Jig Controller TPH Connection
 Jig Controller CPH Connection
 Jig Controller Pneumatic Unit
 Jig Controller Coolant Functions
 Jig Controller APC Safety Door Functions
 Jig Controller Stocker Functions
 Jig Controller Parameters Manual
A couple of functions are prepared as ‘special customer-solutions’. These functions might be explained in
separated documentations.
The Robot Interface description is not part of this manual. Please refer to the manuals for the Robot Interface:
 Robot Interface (standard)
 Jig Controller Work Data Registration
In order to get the complete functionality of each Jig-Controller, information about the hardware-circuits are
necessary:
 Explanations about the hydraulic- and pneumatic-circuits are not part of this manual. Please contact the
mechanical design group, in order to get information about it.
 Explanations about the electric-circuits are not part of this manual. Please contact the electrical design group,
in order to get information about it.

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2 Function Overview
The hydraulic unit consists of a supply-unit and in the maximum of 8 separate hydraulic-circuits.
Depend on the customers specification, the Hydraulic-circuits can be assigned flexible to different functions.
(Control via PMC2–Parameters Setting).
Usually the hydraulic-circuits are used to control hydraulic fixture-circuits. Each Hydraulic-circuit consists of a
Clamp-Line and an Unclamp-Line. Each Hydraulic-Line consists of an independent pressure switch.
Hydraulic-circuits 1 + 2 (pallet #1) and 11 + 12 (pallet #2) can be prepared to handle between 2 different clamp-
pressures. The pressure switching function could optionally be done via proportional valves.
Free circuits can be used for special customer solutions.
PMC2-Parameters are prepared, in order to disable hydraulic functions of each pallet temporarily.
The assignment between Hydraulic-circuits and Fixture-circuits depend on the type of the hydraulic connection.
We differentiate between 2 major types of the hydraulic connection to the fixtures:

 The permanent connected fixture (CCH/CPH)
 The stocker-side coupled fixture (TPH)
About the operation and functionality of fixture-circuits please refer to the separated documentation.
2.1 CPH (Continuous Pressure Hydraulics)
This configuration enables hydraulic pressure control in any situation.

M-Functions can be used to change the pressure or clamp / unclamp the fixture inside the work-zone.
The automatically pressure check and re-clamp function can be used during machining and at stocker-side as
well.
The Hydraulic-circuits 1 – 4 are used to control the Fixture-circuits 1 - 4 of pallet #1.

The Pneumatic-lines 1 – 4 are used to control the Fixture-lines 1 - 4 of pallet #1.

The Pneumatic-lines 11 – 14 are used to control the the Fixture-lines 11 - 14 of pallet #2.
About the operation and functionality of CPH specific functions please refer to the separated documentation.
2.2 TPH (Table thru Pressure Hydraulics)
In this configuration hydraulic pressure control is possible only at stocker-side in APC Manual Mode.
M-Functions or automatically re-clamp functions can’t be used inside the work-zone.

The Hydraulic-circuits 1 – 5 are also used to control the Fixture-circuits 11 - 15 of pallet #2.
The Hydraulic-circuit 11 is used as the TPH-Coupling-circuit.
The Pneumatic-lines 1 – 4 are used to control the Fixture-lines 1 - 4 of pallet #1.

The Pneumatic-lines 1 – 4 are also used to control the Fixture-lines 11 - 14 of pallet #2.
About the operation and functionality of TPH specific functions please refer to the separated documentation.

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3 Functional Description
3.1 Hydraulic Supply-unit
3.1.1 Hydraulic Draft
The control-sequence of the hydraulic pump (MS130) depends on parameter-settings.

The hydraulic start-valve (PRSSL) is used to separate the pressure of the hydraulic supply-unit from the
hydraulic-circuits. Its activation is directly combined with the action of the hydraulic-circuits. The existence of
PRSSL depends on the used hardware.
The system-pressure-switch (HYDPRS) may be extended by a second pressure-level-switch (Low level
pressure = HYDPRS2). HYDPRS2 is useful in case of CPH re-clamp functions.
In case of hydraulic-unit-alarms (EMCPH, CB130 or TH130) the Pump will stop immediately.
Optionally the TH130 alarm signal can be devided into 5 sub-signals (TH130, HYDLVL,THHYD,HYDFLT,
HYDFLT2).

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3.1.2 Sequence 1 for pump control (Standard)
The pump-runtime is directly combined with the (clamp / unclamp / couple / decouple) actions of the hydraulic-
circuits.
The hydraulic-circuit control will start right after the hydraulic system pressure is reached. (If a second system
pressure switch (HYDPRS2 = low pressure) is used, it will be checked simultaneously.)
Action *)
MS130
HYDPRS /
HYDPRS2
Valve to start the

hydraulic action **)
PRSSL
CB130 / TH130 /
EMCPH
*) Action = Work clamp / unclamp or TPH couple / decouple. (Re-clamp if K$PRM_MS130_CTRL= 0.)
**) Valve to start the hydraulic action = SL951A/B, SL952A/B, SL1965A/B, etc.

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3.1.3 Sequence 2 for pump control: (For CPH-Re-clamp Functions)
Usually the hydraulic unit consists of a hydraulic pressure accumulator tank.

If energized, this tank is able to balance pressure losses inside the fixture circuits without additional pump
support. It means automatically fixture-re-clamp-functions can be handled independent of pump support.
Depends on the used fixtures, this may reduce the pump runtime considerable.
In this case the pump can be used to refill the accumulator tank, if the pressure falls below the system level.
This sequence is additional available to Sequence 1 if K$PRM_MS130_CTRL= 1.

(This setting is a standard for CPH re-clamp functions).
MS130
HYDPRS
CB130 / TH130 /
EMCPH
Control of the hydraulic-circuits.
Action *)
HYDPRS
Valve to start the

hydraulic action **)
PRSSL
CB130 / TH130 /
EMCPH
*) Action = Work re-clamp function
**) Valve to start the hydraulic action = SL951A, SL952A, SL1965A, etc.

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3.1.4 I/O Signals
Input Signal Meaning Option

HYDFLT2 Hydraulic Filter 2 Alarm x
0: Alarm
1: Normal
HYDFLT Hydraulic Filter Alarm x
0: Alarm
1: Normal
THHYD Hydraulic Thermal Alarm x
0: Alarm
1: Normal
HYDLVL Hydraulic Level Alarm x
0: Alarm
1: Normal
CB130 Hydraulic Supply-unit Error Signal
0: Alarm
1: Normal
TH130 Hydraulic Pump Thermal alarm
0: Alarm
1: Normal
EMCPH Emergency
0: Alarm
1: Normal
HYDPRS Hydraulic System Pressure
1: Pressure reached
HYDPRS2 Hydraulic System Pressure 2 x
1: Pressure reached
Output Signal Meaning
MS130 Hydraulic Pump Control
1: Pump is active
PRSSL Hydraulic-circuit Control
1: Hydraulic-circuits are activated

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3.2 Hydraulic-circuit Control
3.2.1 Hydraulic Draft
Example of hydraulic-circuit #1:
Usually each hydraulic-circuit consists of a clamp-line (SL951A / L952) and an unclamp-line (SL951B / L953).
The existence of the unclamp pressure limit switch (L953) depends on the Jig Controller specification. L953 is
necessary if automatically work-piece handling is required.
In some fixture-configurations the amount of unclamp-lines is smaller than the amount of clamp-lines. In order
to organize this kind of configuration, D$Parameters are prepared.
Due to the fact, that the pressure-switches of the hydraulic-circuits are located inside the Jig-Controller, the re-
clamp-Functions may have no relationship to the real pressure-situation inside the fixture. Depend on the design
of the fixture, the pressure inside the fixture can be stable, even if the pressure switches indicate ‘low’ pressure.
Depend on the customer specification, the hydraulic-circuits are assigned to different functions.
In case of CPH the hydraulic-circuits 1-8 are assigned to pallet #1 (fixture circuits 1-8) and hydraulic-circuits
11-18 are assigned to pallet #2 (fixture circuits 11-18).
In case of TPH the hydraulic-circuits 1-8 are assigned to both pallets (fixture circuits 1-8 + 11-18). Hydraulic-
circuit 11 is assigned to the TPH coupling circuit. Signals of the hydraulic-circuits 12 -18 are used for TPH-
pressure-release functions (SL1966A) and other special customer functions. Pressure release valves for the
unclamp-lines are optional.
Hydraulic-circuits #1, #11 and #2, #12 are available with 2 pressure control for the clamp-lines (Option).
The availability of each hydraulic-circuit is selectable by D$Parameters.

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3.2.2 Hydraulic-circuit assign table
Hydraulic- Fixture Circuit assignment

circuit TPH CPH
Pallet #1 Pallet #2
1 Circuit 1 ** Circuit 11 ** Pallet #1 Circuit 1 **
2 Circuit 2 ** Circuit 12 ** Pallet #1 Circuit 2
3 Circuit 3 Circuit 13 Pallet #1 Circuit 3
4 Circuit 4 Circuit 14 Pallet #1 Circuit 4
5 Circuit 5 * Circuit 15 * %
6 % % %
7 % % %
8 % % %
11 Coupling Unit Pallet #2 Circuit 11 **
12 Hydraulic-circuit 1 pressure release Pallet #2 Circuit 12
Hydraulic-circuit 5 pressure release *
13 Hydraulic-circuit 2 pressure release Pallet #2 Circuit 13
14 Coupling Unit pressure release Pallet #2 Circuit 14
Hydraulic-circuit 3 pressure release
Hydraulic-circuit 4 pressure release
15 % %
16 % %
17 % %
18 % %
Note: % not designed yet

* special option
** available circuits for 2 pressure selection (option)
3.2.3 TPH Couple / Decouple sequence
About the operation and functionality of the TPH connection please refer to the separated documentation.

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3.2.4 Hydraulic-circuit Clamp sequence
Circuits 1,11 + 2,12 can be used for clamping with 2 different pressures (Option).
TPH: Clamp Sequences are only possible if the unit is coupled.
3.2.4.1 Standard Clamp sequence
Example for a clamp sequence of hydraulic-circuit #1 (TPH):
Clamp action
HYDPRS *)
SL951B
SL1966B ***)
L953 ***)
SL951A ****)
(PRSSL1-1)
SL1966A ***)
L952 *****)
(PRS2SW1-1) t2
*) Additional the second pressure switch HYDPRS2 will be checked at action start (Option).
**) The assigned unclamp switch (L953) depends on D$Parameter setting.
***) The pressure release valves SL1966A/B are used only for the TPH type. (SL1966B is an option.)
****) If pressure #2 is selected, the valve PRSSL1-1 would be used instead of SL951A and the pressure switch
PRS2SW1-1 will be used instead of L952.
*****) During the dwell-time (t2) the pressure switches HYDPRS and LS952 must be ‘1’ and L953 must be ‘0’.
CPH re-clamp functions and clamp-functions by M-Codes act in the same manner, but different Timers are
used.

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3.2.4.2 Clamp sequence with proportional valves (Option)
This function is designed for TPH only.
Example for a clamp sequence of hydraulic-circuit #1 with high pressure:
Clamp action
HYDPRS *)
SL951B
L953
SL951A
PRSSL1-1 **)
SL1966A ***) t3
L952 ****)
(PRS2SW1-1) t2
*) Additional the second pressure switch HYDPRS2 could be checked at action start (Option).
**) If high pressure is selected, the valve PRSSL1-1 will be set simultaneously with SL951A and the pressure
switch PRS2SW1-1 will be used instead of L952.
***) The setting of SL1966A depends on the selected hardware. After clamping finished, SL1966A will be
cleared immediately, but SL951A + PRSSL1-1 will be cleared after a variable delay time (D$0904). (t3:
Standard = 500 msec)
****) During the dwell-time (t2) the pressure switches HYDPRS and LS952 must be ‘1’ and L953 must be ‘0’.
The assigned unclamp switch (L953) depends on D$Parameter setting.

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3.2.5 Hydraulic Re-clamp Function (CPH)
After finishing a Clamp-action, the clamp-pressure will usually drop due to mechanical effects inside the
hydraulic-circuits.
In order to get a stable pressure situation within the circuit, automatically re-clamp-functions can be enabled.
After 2 or 3 re-clamps the pressure usually should be stable.
Re-clamp functions are only reasonable, if the fixture doesn’t use internal stop-valves. (CPH applications.)
The re-clamp functions base upon the hysteresis function of the Clamp-Pressure-Switches.
The Hysteresis of each pressure-switch should be adjusted to < 10%. (PRS (low) = PRS (max) – 10%)
It’s possible to detect circuit leakages, by setting of PMC2 Counters. Alarms will be generated, if the amount of
re-clamps becomes too much.
The re-clamp-function will start if the pressure-switch signal goes off (PRS (low)).
The re-clamp-Sequence is similar to a Work Clamp Sequence.
PRS (max)
PRS (low)
PRS (0)

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3.2.6 Hydraulic-circuit Unclamp sequence
TPH: Unclamp Sequences are only possible if the unit is coupled.
3.2.6.1 Standard Unclamp sequence
Example for an unclamp sequence of hydraulic-circuit #1 (TPH):
MS130
HYDPRS *)
SL951A
SL1966A **)
L952
SL951B
SL1966B **)
L953 ***)
t4
**) The pressure release valves SL1966A/B are used only for the TPH type. (SL1966B is an option.)
***) In some specifications the switches of unclamp-lines are neglected. In this case it’s necessary to assign the
missing switches by parameter settings.
During the dwell-time (t4) the pressure switches HYDPRS and L953 must be ‘1’ and L952 must be ‘0’.
CPH unclamp-functions by M-Codes act in the same manner, but different Timers are used.

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3.2.6.2 Unclamp sequence with proportional valves (Option)
This function is designed for TPH only.
Example for an unclamp sequence of hydraulic-circuit #1:
MS130
HYDPRS *)
SL951A
SL1966A
L952
SL951B
PRSSL1-1
SL1966B
L953 **)
t4
**) During the dwell-time (t4) the pressure switches HYDPRS and L953 must be ‘1’ and L952 must be ‘0’.

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3.2.7 I/O Signals:
Input Signal Meaning Option

L952 Hydraulic-circuit 1 clamp pressure (low)
L953 Hydraulic-circuit 1 unclamp pressure x
PRS2SW1-1 Hydraulic-circuit 1 clamp pressure (high) x
L1956 Hydraulic-circuit 2 clamp pressure x
LJIG4A Hydraulic-circuit 2 unclamp pressure x
PRS2SW1-2 TPH: Hydraulic-circuit 2 clamp pressure (high) x
LJIG4C Hydraulic-circuit 3 unclamp pressure x
L1966 Hydraulic-circuit 4 unclamp pressure x
HYD51PSA Hydraulic-circuit 5 clamp pressure x
HYD51PSB Hydraulic-circuit 5 unclamp pressure x
L954 CPH: Hydraulic-circuit 11 clamp pressure (low)
TPH: Fixture Coupled 1
L955 CPH: Hydraulic-circuit 11 unclamp pressure
TPH: Fixture decoupled
PRS2SW2-1 CPH: Hydraulic-circuit 11 clamp pressure (high) x
L1957 CPH: Hydraulic-circuit 12 clamp pressure x
LJIG4B CPH: Hydraulic-circuit 12 unclamp pressure x
LJIG4D CPH: Hydraulic-circuit 13 unclamp pressure x
L1967 CPH: Hydraulic-circuit 14 unclamp pressure x
L958 TPH: Fixture coupled 2
Signal-Level of Pressure switches: 1: Pressure is reached

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Output Signal Meaning Option

SL951A Hydraulic-circuit 1 clamp (low pressure)
SL951B Hydraulic-circuit 1 unclamp
PRS2SL1-1 Hydraulic-circuit 1 clamp (high pressure) x
SL1965A Hydraulic-circuit 2 clamp x
SL1965B Hydraulic-circuit 2 unclamp x
PRS2SL1-2 TPH: Hydraulic-circuit 2 clamp (high pressure) x
HYD51SLA Hydraulic-circuit 5 clamp x
HYD51SLB Hydraulic-circuit 5 unclamp x
SL952A CPH: Hydraulic-circuit 11 clamp (low pressure)
TPH: Fixture couple
SL952B CPH: Hydraulic-circuit 11 unclamp
TPH: Fixture decouple
PRS2SL2-1 CPH: Hydraulic-circuit 11 clamp (high pressure) x
SL1966A CPH: Hydraulic-circuit 12 clamp x
TPH: Hydraulic Pressure Release Circuit 1 clamp
SL1966B CPH: Hydraulic-circuit 12 unclamp x
TPH: Hydraulic Pressure Release Circuit 1 unclamp or
Hydraulic Pressure Release Circuit 5 clamp
TPH: Hydraulic Pressure Release Circuit 2 clamp
TPH: Hydraulic Pressure Release Circuit 2 unclamp
TPH: Hydraulic Pressure Release Couple or
TPH: Hydraulic Pressure Release Decouple or
Valve Control: 1: Valve is activated

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4 Parameters
User Parameters for fixture functions are not explained inside this manual. (Please refer to the JIG Controller
Parameters Manual.)
Parameters for TPH functions are not explained inside this manual. (Please refer to the Software Control
Specification: JIG Controller / Hydraulic Functions / TPH Connection.)
4.1 Parameters to specify the hydraulic supply-unit
4.1.1 D$Parameters
Parameter D$0000 defines the availability of hydraulic/pneumatic functions of each fixture.

This parameter can be used, in order to disable hydraulic functions temporarily.
The setting of this parameter affects functions on the stocker as well as inside the Work-zone.
D$Prm Bit PMC2-Symbol Function Pro5 MPP

D$0000 0 PRM_HYD_FIX_1 0: Enables Hydraulic/Pneumatic Control for 14073.0
pallet #1
1: Disables Hydraulic/Pneumatic Control for
pallet #1
1 PRM_HYD_FIX_2 0: Enables Hydraulic/Pneumatic Control for 14073.1
pallet #2
1: Disables Hydraulic/Pneumatic Control for
pallet #2
2
3
4
5
6
7
Setting example:
D$Parameter Function Setting
D$0000 Fixture functions xxxx xx01
Bit 0 = 1: The fixture on pallet #1 is disabled for hydraulic/pneumatic functions
Bit 1 = 0: The fixture on pallet #2 is enabled for hydraulic/pneumatic functions
4.1.2 Timers
Timer Address Standard Function

Setting
01 * T00 60000 Maximum Runtime for Hydraulic Pump.
The pump starts if the system pressure switch HYDPRS = 0.
Detects broken pipes etc.
11 T20 3000 Alarm time: HYDPRS2 signal (Stocker)
Controls the minimum system pressure (HYDPRS2) during clamp
functions on stocker.
Detects broken pipes etc. (Option)
40 T78 2000 Alarm time: HYDPRS2 signal (Work-zone).
Controls the minimum system pressure (HYDPRS2) during clamp
functions inside the work-zone.
Detects broken pipes etc. (Option)
Note *: The setting of T01 must be larger than the expected time of the longest clamping/unclamping sequence.

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4.2 Parameters to specify the hydraulic-circuit control
4.2.1 Timers
Timers for the hydraulic-circuit control are almost related to fixture functions. About details, please refer to the
following documentations:
JIG Controller Parameters Manual or
JIG Controller Operation Manual / Fixture Functions

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5 Alarm Table
Alarm Pro.5= E$ / Function Message Cause Recovery

Pro.6=A$
Address
990006 0000.6 Emergency Emergency Stop Emergency Stop button Clear Emergency Stop
condition active. pressed. condition, reset pushbutton,
and press Machine Power
On pushbutton.
990010 0001.2 Hydraulic The minimum During a Clamp-Sequence Check the hydraulic unit.
Unit hydraulic pressure on stocker the minimum (Signals: HYDPRS2
was not reached. pressure of the hydraulic X411.2; MS130 Y400.0).
unit was not reached. Check the Timer (Timer
11). Reset the alarm.
990014 0001.6 Hydraulic- Pallet in work-zone At power-on-time, a not Attention: The automatic
circuit is not in clamped clamped circuit was re-clamp function is
status. detected. disabled now. The pallet
must be clamped again.
990015 0001.7 Hydraulic The maximum The pump runtime is too Check the hydraulic unit.
Unit runtime of the long. Check the maximum
hydraulic pump was runtime of the hydraulic
exceeded. pump (Timer 1). Reset the
alarm.
990016 0002.0 Hydraulic- The maximum One hydraulic pressure Check the hydraulic unit.
circuit runtime of a clamp switch wasn't activated. Check the maximum
sequence was runtime of the clamp
exceeded. sequence (Timer 28). Reset
the alarm. Start sequence
again.
990017 0002.1 Hydraulic- The maximum One hydraulic pressure Check the hydraulic unit.
circuit runtime of an switch wasn't activated. Check the maximum
unclamp sequence runtime of the unclamp
was exceeded. sequence (Timer 29). Reset
the alarm. Start sequence
again.
990018 0002.2 Hydraulic CPH/TPH hydraulic CPH/TPH hydraulic pump Check CPH hydraulic pump
Unit pump thermal motor thermal overload wiring. Reset thermal
overload. tripped - *TH130 overload at motor starter. If
[X400.5] is off. problem persists, contact
Makino Field Service.
990019 0002.3 Hydraulic CPH/TPH hydraulic CPH/TPH hydraulic pump Check CPH hydraulic pump
Unit pump thermal motor thermal overload wiring. Reset thermal
overload. tripped - *TH130 overload at motor starter.
[X400.5] is off.
990020 0002.4 Hydraulic General alarm of the The alarm signal of the Turn on CPH hydraulic
Unit hydraulic unit. hydraulic unit was pump circuit breaker. If
detected - *CB130 problem persists, contact
[X400.4] is off. Makino Field Service.

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Pro.6=A$
Address
990021 0002.5 Hydraulic CPH/TPH hydraulic CPH/TPH hydraulic tank Check the hydraulic unit.
Unit tank level alarm. minimum level alarm Refill hydraulic oil. Check
detected - *HYDLVL the wiring. If problem
[X400.3] is off. persists, contact Makino
Field Service.
990022 0002.6 Hydraulic CPH/TPH hydraulic CPH/TPH hydraulic filter Cleanup the filter. Check
Unit filter check alarm. check signal - *HYDFLT the wiring. If problem
[X400.1] is off. persists, contact Makino
Field Service.
990023 0002.7 Hydraulic CPH/TPH hydraulic CPH/TPH hydraulic tank Check the hydraulic unit.
Unit tank thermal alarm. thermal alarm detected - Check the oil flow. Check
*THHYD [X400.2] is off. the wiring. If problem
persists, contact Makino
Field Service.
990025 0003.1 Hydraulic CPH/TPH hydraulic CPH/TPH hydraulic filter Cleanup the filter. Check
Unit filter check alarm. check signal - the wiring. If problem
*HYDFLT2 [X400.0] is persists, contact Makino
off. Field Service.
990028 0003.4 Pallet Pallet not in standby Stocker operation Ensure pallet is completely
changer position to perform attempted while pallet not lowered in a CW or CCW
stocker operation. in standby position. position. Retry operation.

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Pro.6=A$
Address
990060 0007.4 Hydraulic Automatic clamp The hydraulic pressure Check the hydraulic unit
Circuit error during M531 wasn't reached during the (LS952 = X402.0). Check
(work zone). maximum clamp time the timer(Timer D$950).
(Circuit 1). Attention: The fixture must
be clamped again.
be clamped again.
be clamped again.
be clamped again.
be clamped again.
be clamped again.
be clamped again.
be clamped again.

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Pro.6=A$
Address
990092 0011.4 Hydraulic- Fixture re-clamp The re-clamp pressure Check the hydraulic unit
circuit error (Stocker-side). (Circuit 1) wasn't reached (LS952 = X402.0). Check
within the maximum time. the maximum time (Timer
12). Attention:The fixture
(Automatic Alarm-Reset)
within the maximum the maximum time (Timer
time. 13). Attention:The fixture
circuit error (Stocker-side). (Circuit11) wasn't (LS954 = X402.2)). Check
reached within the the maximum time (Timer
maximum time. 16). Attention:The fixture
circuit error (Stocker-side). (Circuit 12) wasn't (LS1957 = X405.2). Check

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Pro.6=A$
Address
circuit error (Work-zone). (Circuit 1) wasn't reached (LS952 = X402.0). Check
within the maximum time. the maximum time (Timer
12). Attention:The fixture
circuit error (Work-zone). (Circuit 11) wasn't (LS954 = X402.2). Check
990112 0014.0 TPH TPH The hydraulic pressure Check the hydraulic unit
coupling/decoupling: wasn't reached within the (LS954 = X402.2, LS958 =
Maximum time maximum time. X403.2). Check the
exceeded. maximum time (Timer
6,7,8).
990113 0014.1 TPH TPH couple alarm. The TPH couple pressure Check the hydraulic unit
was lost during a fixture (LS954 = X402.2, LS958 =
clamp action. X403.2).
990114 0014.2 TPH TPH couple alarm. The TPH couple pressure Check the hydraulic unit
is still on, even if the (LS954 = X402.2, LS958 =
TPH is decoupled. X403.2). Attention: Pallet
change is not possible.
After Alarm-Reset the TPH
will decouple
automatically.
Hydraulic Unit
Seite 24 von 31

Pro.6=A$
Address
990120 0015.0 Hydraulic Automatic unclamp The hydraulic pressure Check the hydraulic unit
Circuit error during M532 wasn't reached during the (LS953 = X402.1).
(work zone). maximum unclamp time Attention: The fixture must
(D$952) (Circuit 1). be clamped again.
Circuit error during M532 wasn't reached during the (LJIG4A = X405.1).
Circuit error during M532 wasn't reached during the (LJIG4C = X406.1).
Circuit error during M532 wasn't reached during the (L1966 = X406.7).
990124 0015.4 Hydraulic Automatic unclamp The hydraulic pressure
Circuit error during M532 wasn't reached during the Check the hydraulic unit
(work zone). maximum unclamp time (LS955 = X402.3).
(D$952) (Circuit 11). Attention: The fixture must
be clamped again.
Circuit error during M532 wasn't reached during the (LJIG4B = X405.3).
Circuit error during M532 wasn't reached during the (LJIG4D = X406.3).
Circuit error during M532 wasn't reached during the (L1967 = X407.2).
990142 0017.6 Hydraulic Error detected during The minimum hydraulic Check the hydraulic unit
Unit automatic re-clamp pressure wasn't reached (HYDPRS2 = X411.2).
(Work-zone). during re-clamp time. Check the timer (Timer 40).
Attention: The fixture must
be clamped again.
990169 0021.1 Hydraulic Error detected during The minimum hydraulic Check the hydraulic unit.
Unit automatic re-clamp pressure wasn't reached Attention: The fixture must
(Work-zone). during re-clamp time. be clamped again.

Hydraulic Unit
Seite 25 von 31
6 I/O Tables
(Attention: The I/O assignment of a40’s differs from other machine types)
6.1 I/O Unit 2, Slot 1: Inputs
a/A a40 Signal Status

Address Meaning
X400.0 X600.0 *HYDFLT2 Hydraulic Filter 2 Check Alarm 0: Alarm
X400.1 X600.1 *HYDFLT Hydraulic Filter 1 Check Alarm 0: Alarm
X400.2 X600.2 *THHYD Hydraulic Tank Thermo Alarm 0: Alarm
X400.3 X600.3 *HYDLVL Hydraulic Tank Level Alarm 0: Alarm
X400.4 X600.4 *CB130 JIG CONTROLLER BREAKER TRIP 0: Alarm
X400.5 X600.5 *TH130 HYD.UNIT THERAL ALARM 0: Alarm
X400.6 X600.6
X400.7 X600.7 *EMCPH JIG CONTROLLER EMERGENCY 0: Emergency
Address Address Signal Meaning Status
X401.0 X601.0
X401.1 X601.1
X401.2 X601.2
X401.3 X601.3
X401.4 X601.4
X401.5 X601.5
X401.6 X601.6
X401.7
X601.7

X402.0 X602.0 L952 HYD:PRES SW CLAMP No:1PALLET #1 1: clamped
X402.1 X602.1 L953 HYD:PRES SW UNCLAMP No:1PALLET #1 1: unclamped
X402.2 CPH: HYD:PRES SW CLAMP No:1PALLET #2 1: clamped
X602.2
L954 TPH: FIXTURE COUPLED 1: coupled
X402.3 CPH: HYD:PRES SW UNCLAMP No:1PALLET #2 1: unclamped
X602.3
L955 TPH: FIXTURE DECOUPLED 1: decoupled
X402.4 X602.4
X402.5 X602.5
X402.6 X602.6
X402.7 X602.7

Hydraulic Unit
Seite 26 von 31

Address Meaning
X403.0 X603.0
X403.1 X603.1
X403.2 X603.2 L958 TPH: COUPLER UP 1: coupled
X403.3 X603.3
X403.4 X603.4
X403.5 X603.5
X403.6 X603.6
X403.7 X603.7
X404.0 X604.0
X404.1 X604.1
X404.2 X604.2
X404.3 X604.3
X404.4 X604.4
X404.5 X604.5
X404.6 X604.6
X404.7 X604.7
X405.0 X605.0 L1956 HYD:PRESSW CLAMP No.2 PALLET #1 1: clamped
X405.1 X605.1 LJIG4A HYD:PRESSW UNCLAMP No.2 PALLET #1 1: unclamped
X405.2 X605.2 L1957 CPH: HYD:PRESSW CLAMP No.2 PALLET #2 1: clamped
X405.3 X605.3 1: unclamped
LJIG4B CPH: HYD:PRESSW UNCLAMP No.2 PALLET #2
X405.4 X605.4
X405.5 X605.5
X405.6 X605.6 HYD51PSA TPH: HYD:PRESSW CLAMP No.5 PALLET #1 1: clamped
X405.7 X605.7 HYD51PSB TPH: HYD:PRESSW UNCLAMP No.5 PALLET #1 1: unclamped

Hydraulic Unit
Seite 27 von 31

Address Meaning
X406.0 X606.0 L 1958 HYD:PRESSW CLAMP No.3 PALLET #1 1: clamped
X406.1 X606.1 L JIG4C HYD:PRESSW UNCLAMP No.3 PALLET #1 1: unclamped
X406.2 X606.2 L 1959 CPH: HYD:PRESSW CLAMP No.3 PALLET #2 1: clamped
X406.3 X606.3 L JIG4D CPH: HYD:PRESSW UNCLAMP No.3 PALLET #2 1: unclamped
X406.4 X606.4
X406.5 X606.5
X406.6 X606.6 L 1960 HYD:PRESSW CLAMP No.4 PALLET #1 1: clamped
X406.7 X606.7 L 1966 HYD:PRESSW UNCLAMP No.4 PALLET #1 1: unclamped
X407.0 X607.0 L 1961 CPH: HYD:PRESSW CLAMP No.4 PALLET #2 1: clamped
X407.1 X607.1 L 1967 CPH: HYD:PRESSW UNCLAMP No.4 PALLET #2 1: unclamped
X407.2
X607.2
X407.3 X607.3
X407.4 X607.4
X407.5 X607.5
X407.6 X607.6
X407.7 X607.7
X408.0 X608.0 PRS2SW1-1 HYD:PRESS2 SWITCH PALLET #1 CIRCUIT 1 1: clamped
X408.1 X608.1 PRS2SW2-1 CPH: HYD:PRESS2 SWITCH PALLET #2 CIRCUIT 1 1: clamped
X408.2 X608.2
X408.3 X608.3 1: clamped
PRS2SW1-2 HYD:PRESS2 SWITCH PALLET #1 (CIRCUIT 2)
X408.4 X608.4
X408.5 X608.5
X408.6 X608.6
X408.7 X608.7

Hydraulic Unit
Seite 28 von 31

Address Meaning
X409.0 X609.0
X409.1 X609.1
X409.2 X609.2
X409.3 X609.3
X409.4 X609.4
X409.5 X609.5
X409.6 X609.6
X409.7 X609.7
X410.0 X610.0
X410.1 X610.1
X410.2 X610.2
X410.3 X610.3
X410.4 X610.4
X410.5 X610.5
X410.6 X610.6
X410.7 X610.7
X411.0 X611.0 HYDPRS SYSTEM PRESSURE SW 1: High Pressure
X411.1 X611.1
X411.2 X611.2 1: Low Pressure
HYDPRS2 SYSTEM PRESSURE SW2
X411.3 X611.3
X411.4 X611.4
X411.5 X611.5
X411.6 X611.6
X411.7 X611.7

Hydraulic Unit
Seite 29 von 31
6.5 I/O Unit 2, Slot 1: Outputs

Address Meaning
Y400.0 Y600.0 MS130 HYD:UNIT ON (PUMP MOTOR) 1: On
Y400.1 Y600.1
Y400.2 Y600.2
Y400.3 Y600.3
Y400.4 Y600.4
Y400.5 Y600.5
Y400.6 Y600.6
Y400.7 Y600.7
Y401.0 Y601.0
Y401.1 Y601.1
Y401.2 Y601.2 SL951A WORK CLAMP No:1 PALLET #1 1: clamp
Y401.3 Y601.3 SL951B WORK UNCLAMP No:1 PALLET #1 1: unclamp
Y401.4 CPH: WORK CLAMP No:1 PALLET #2 1: clamp
Y601.4
SL952A TPH: FIXTURE COUPLE 1: couple
Y401.5 CPH: WORK UNCLAMP No:1 PALLET #2 1: unclamp
Y601.5
SL952B TPH: FIXTURE DECOUPLE 1: decouple
Y401.6 Y601.6
Y401.7 Y601.7

Address Meaning
Y402.0 Y602.0
Y402.1 Y602.1
Y402.2 Y602.2
Y402.3 Y602.3
Y402.4 Y602.4 SL1965A WORK CLAMP No.2 PALLET #1 1: clamp
Y402.5 Y602.5 SL1965B WORK UNCLAMP No.2 PALLET #1 1: unclamp
Y402.6 CPH: WORK CLAMP No.2 PALLET #2 1: clamp
Y602.6
SL1966A TPH: PRESSURE RELEASE CLAMP No.1 1: release
Y402.7 CPH: WORK UNCLAMP No.2 PALLET #2 1: unclamp
Y602.7 TPH: PRESSURE RELEASE UNCLAMP No.1 1: release
SL1966B TPH: PRESSURE RELEASE CLAMP No.5 1: release
Y403.0 Y603.0
Y403.1 Y603.1
Y403.2 Y603.2
Y403.3 Y603.3
Y403.4 Y603.4
Y403.5 Y603.5 PRS2SL1-2 HYD:PRESS2 SOL PALLET #1 (CIRCUIT 2) 1: On
Y403.6 Y603.6
Y403.7 Y603.7

Hydraulic Unit
Seite 30 von 31

Address Meaning
Y404.0 Y604.0 SL 1967A WORK CLAMP No.3 PALLET1 1: clamp
Y404.1 Y604.1 SL 1967B WORK UNCLAMP No.3 PALLET1 1: unclamp
Y404.2 CPH: WORK CLAMP No.3 PALLET2 1: clamp
Y604.2
SL 1968A TPH: PRESSURE RELEASE CLAMP No.2 1: release
Y404.3 CPH: WORK UNCLAMP No.3 PALLET2 1: unclamp
Y604.3
SL 1968B TPH: PRESSURE RELEASE UNCLAMP No.2 1: release
Y404.4 Y604.4
Y404.5 Y604.5
Y404.6 Y604.6 SL 1969A WORK CLAMP No.4 PALLET1 1: clamp
Y404.7 Y604.7 SL 1969B WORK UNCLAMP No.4 PALLET1 1: unclamp
Y405.0 CPH: WORK CLAMP No.4 PALLET2 1: clamp
Y605.0 SL 1972A TPH: HYD. PRESSURE RELEASE COUPLE 1: release
TPH: PRESSURE RELEASE CLAMP No.3 1: release
Y405.1 CPH: WORK UNCLAMP No.4 PALLET2 1: unclamp
Y605.1 SL 1972B TPH: HYD. PRESSURE RELEASE DECOUPLE 1: release
TPH: PRESSURE RELEASE CLAMP No.4 1: release
Y405.2 Y605.2
Y405.3 Y605.3
Y405.4 Y605.4
Y405.5 Y605.5
Y405.6 Y605.6
Y405.7 Y605.7

Address Meaning
Y406.0 Y606.0
Y406.1 Y606.1
Y406.2 Y606.2
Y406.3 Y606.3
Y406.4 Y606.4
Y406.5 Y606.5 APCCCW CCW POSITION: PALLET #1 ON STOCKER 1: CCW
Y406.6 Y606.6 APCCW CW POSITION: PALLET #2 ON STOCKER 1: CW
Y406.7 Y606.7 PRSSL START UP VALVE 1: On
Y407.0 Y607.0
Y407.1 Y607.1
Y407.2 Y607.2
Y407.3 Y607.3
Y407.4 Y607.4 1: On
PRS2SL1-1 HYD:PRESS2 SOL PALLET #1 CIRCUIT 1
Y407.5 Y607.5 PRS2SL2-1 CPH: HYD:PRESS2 SOL PALLET #2 CIRCUIT 1 1: On
Y407.6 Y607.6
Y407.7 Y607.7

Hydraulic Unit
Seite 31 von 31

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Software Control Specification

1 About this manual............................................................................................................................................. 3

2 Function Overview ........................................................................................................................................... 4

2.1 CPH (Continuous Pressure Hydraulics) ............................................................................................... 4

2.2 TPH (Table thru Pressure Hydraulics) ................................................................................................. 4

3 Functional Description ..................................................................................................................................... 5

3.1 Hydraulic Supply-unit .......................................................................................................................... 5

3.1.1 Hydraulic Draft .................................................................................................................................... 5

3.1.2 Sequence 1 for pump control (Standard) .............................................................................................. 6

3.1.3 Sequence 2 for pump control: (For CPH-Re-clamp Functions) ........................................................... 7

3.1.4 I/O Signals ............................................................................................................................................ 8

3.2 Hydraulic-circuit Control ..................................................................................................................... 9

3.2.1 Hydraulic Draft .................................................................................................................................... 9

3.2.2 Hydraulic-circuit assign table ............................................................................................................. 10

3.2.3 TPH Couple / Decouple sequence ...................................................................................................... 10

JIG-Control Pro.5/Pro.6 (PMC2)

3.2.4 Hydraulic-circuit Clamp sequence ..................................................................................................... 11

3.2.5 Hydraulic Re-clamp Function (CPH) ................................................................................................. 13

3.2.6 Hydraulic-circuit Unclamp sequence ................................................................................................. 14

3.2.7 I/O Signals:......................................................................................................................................... 16

4.1 Parameters to specify the hydraulic supply-unit ................................................................................. 18

4.1.1 D$Parameters ..................................................................................................................................... 18

4.1.2 Timers ................................................................................................................................................ 18

4.2 Parameters to specify the hydraulic-circuit control ............................................................................ 19

4.2.1 Timers ................................................................................................................................................ 19

5 Alarm Table ..................................................................................................................................................... 20

6.1 I/O Unit 2, Slot 1: Inputs ................................................................................................................... 26

6.2 I/O Unit 2, Slot 2: Inputs ................................................................................................................... 27

6.3 I/O Unit 2, Slot 3: Inputs ................................................................................................................... 28

6.4 I/O Unit 2, Slot 4: Inputs ................................................................................................................... 29

6.5 I/O Unit 2, Slot 1: Outputs ................................................................................................................ 30

6.6 I/O Unit 2, Slot 2: Outputs ................................................................................................................ 30

6.7 I/O Unit 2, Slot 3: Outputs ................................................................................................................ 31

6.8 I/O Unit 2, Slot 4: Outputs ................................................................................................................ 31

JIG-Control Pro.5/Pro.6 (PMC2)

1 About this manual

The main components of the Jig-Controller are:

JIG-Control Pro.5/Pro.6 (PMC2)

Free circuits can be used for special customer solutions.

We differentiate between 2 major types of the hydraulic connection to the fixtures:

2.1 CPH (Continuous Pressure Hydraulics)

This configuration enables hydraulic pressure control in any situation.

The Hydraulic-circuits 1 – 4 are used to control the Fixture-circuits 1 - 4 of pallet #1.

The Pneumatic-lines 1 – 4 are used to control the Fixture-lines 1 - 4 of pallet #1.

2.2 TPH (Table thru Pressure Hydraulics)

The Hydraulic-circuits 1 – 5 are used to control the Fixture-circuits 1 - 5 of pallet #1.

The Hydraulic-circuit 11 is used as the TPH-Coupling-circuit.

The Pneumatic-lines 1 – 4 are used to control the Fixture-lines 1 - 4 of pallet #1.

JIG-Control Pro.5/Pro.6 (PMC2)

3.1 Hydraulic Supply-unit

3.1.1 Hydraulic Draft

The control-sequence of the hydraulic pump (MS130) depends on parameter-settings.

JIG-Control Pro.5/Pro.6 (PMC2)

3.1.2 Sequence 1 for pump control (Standard)

Valve to start the

JIG-Control Pro.5/Pro.6 (PMC2)

3.1.3 Sequence 2 for pump control: (For CPH-Re-clamp Functions)

Usually the hydraulic unit consists of a hydraulic pressure accumulator tank.

This sequence is additional available to Sequence 1 if K$PRM_MS130_CTRL= 1.

Control of the hydraulic-circuits.

Valve to start the

*) Action = Work re-clamp function