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FRL Modular Type Introduction (3MB)
FRL Modular Type Introduction (3MB)
F.R.L.
Systems are easily upgraded using unified key boundary
F.R.
dimensions and a diverse range of options and variations.
F (Filtr)
R (Reg) F.R.L. combination Mounting bracket Page 346
L (Lub) “C*000-W”
Drain Consists of air filter,
Separ regulator ■ Lubricator
Mech
Press SW and “L*000-W”
Res press lubricator. Supplies oil mist to
exh valve pneumatic lines.
SlowStart
Anti-bac/Bac-
remove Filt
Film ■ T type bracket “B*10-W”
Resist FR This bracket has two holes on the top and
Oil-ProhR bottom to fix the device to a wall along with
Med upgraded devices.
Press FR The 3000-W Series and 4000-W Series
No Cu/
PTFE FRL
can also be connected using B410-W.
Outdrs FRL
Adapter Pressure gauge Page 363
Joiner
Press
Gauge
■ Regulator
CompFRL
■ Air filter Standard “R*000-W”
LgFRL “F*000-W” Reverse “R*100-W”
Effectively removes Lowers supply pressure to
PrecsR
dust and water droplets. maintain stable set pressure.
VacF/R
Element For air filter F*000-W and filter regulator W*000-W/W*100-W
Clean FR
ElecPneuR ■ Standard integral pressure gauge “G401-W”
AirBoost Pressure gauge protrusion is reduced.
Speed Ctrl
Silncr Filter/regulator
CheckV/ Standard “W*000-W” (page 90)
other
reverse “W*100-W” (page 98)
Fit/Tube ■ Standard (5 μm) element “Blank” ■ Submicron (0.3 μm) element “Y” option The air filter and regulator are
This long-life element filters out harmful This dedicated element effectively separates integrated to simplify the
Nozzle
dirt and foreign matter, etc., from air. tar and carbon. (Non-regenerable) space-saving assembly.
Air Unit
PrecsCompn For air filter F*000-W, oil mist filter M*000-W, filter regulator
Bowl, bowl guard and drainage W*000-W/W*100-W Oil mist filter Page 116
Electro
Press SW * A bowl guard is installed on the plastic bowl as standard. “M*000-W” “MX000-W”
ContactSW Effectively removes oil and oil
AirSens mist from pneumatic lines.
PresSW
Cool
Air Flo
Sens/Ctrl
WaterRtSens Residual pressure exhaust valve Pages 182 to 187
TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
RefrDry ▲ Plastic bowl and bowl guard ▲ Metal bowl
Manual drain cock Blank (standard) Z M M1 The pneumatic line is cut off and residual
for the 1000 Series.
MainFiltr Auto-drain manual override NO F FZ FM* FM1 pressure is released.
The asterisk (*) indicates the
Dischrg For maintenance. Prevents accidents due
etc Auto-drain manual override NC F1 F1Z F1M* F1M1 metal manual cock with an
Rc1/4 port. to residual pressure.
Ending V3010-W with keyhole is also available.
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F.R.L.
generator
RefrDry
DesicDry
HiPolymDry
MainFiltr
Dischrg
etc
Ending No switch (differential pressure indicator only) Differential pressure indicator + SW2 Differential pressure indicator + SW1/SW2
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Oil mist filter
Differential pressure switch option
in system maintenance.
F.R.L.
F.R.
F (Filtr)
R (Reg)
Use visual inspection and the 2 switches to know the timing of element replacement L (Lub)
Drain
Operation image Separ
Mech
Filter clogging Indicator (color) Switch output Press SW
Initial (No clogging) Res press
exh valve
Caution lamp (SW1): OFF SlowStart
SW2 Anti-bac/Bac-
SW1 Warning lamp (SW2): OFF remove Filt
Film
Resist FR
Replacement recommended Oil-ProhR
Replacement Med
recommended Caution lamp (SW1): ON Press FR
mark No Cu/
Warning lamp (SW2): OFF PTFE FRL
Outdrs FRL
Adapter
Replacement required Joiner
Replacement Press
required mark Gauge
Caution lamp (SW1): ON CompFRL
Warning lamp (SW2): ON
LgFRL
PrecsR
VacF/R
Usage examples Clean FR
ElecPneuR
Laser finishing Machine tools Food processing AirBoost
machine Workpiece
Speed Ctrl
Silncr
Insert Bed CheckV/
other
Dust-proof box
Optical position detector Fit/Tube
Moving table Nozzle
Air Unit
PrecsCompn
Electro
One-Point Predictive Maintenance Press SW
ContactSW
Generally speaking, the filter element should be replaced about once a year. This is just a guideline. The
Don't let the AirSens
amount of oil mist flowing to the secondary side differs according to working conditions. duration of use PresSW
To keep your system at optimal conditions, replacement needs to be carried out at the appropriate period. fool you!
Cool
Air Flo
We recommend that you replace Sens/Ctrl
WaterRtSens
your filter elements regularly! TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
Oil mist filter RefrDry
DesicDry
HiPolymDry
MainFiltr
Dischrg
etc
Ending
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F.R.L.
F.R.
F (Filtr)
It's a NEW CONCEPT
Pursuing high performance in all aspects:
R (Reg)
L (Lub)
Drain
functionality, operability, serviceability and
Separ
Mech
Press SW
safety.
Res press
exh valve (Compressed air filter, regulator, lubricator and other components)
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
FUNCTIONAL FEATURES
CompFRL
LgFRL
PrecsR ● Compacting/modularization ● Long service life element ● Embedded pressure gauge for space
VacF/R Main dimensions (width and depth) of F.R.L This element incorporates CKD's original saving
products have been standardized as compact chemical fiber structure (patent pending), The conventional protruding pressure gauge wasted
Clean FR module. Accurate assembly dimensions are which has a rough surface and gradually space on the front, and caused person(s) to come
ElecPneuR obtained with simple calculations. becomes finer toward the interior. Clogging is into contact with it, creating a dangerous situation. A
greatly reduced, and the element life is greatly neat design and safety have been realized by
AirBoost COMPACT MODULE
A extended. No need to worry about rust. embedding the pressure gauge into the body.
Speed Ctrl
LONG LIFE FILTER (1) FLAT FACE
Silncr
CheckV/ F R L Separated
other
Fit/Tube B
B
Nozzle Unit: mm
Module
Air Unit C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W
A
Ending Always read the precautions in the Introduction and on pages 354 to 361 before use.
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F.R.L.
F.R.
F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
OPERATIVE FEATURES
CompFRL
LgFRL
● Pressure adjustment without tool ● Oil drip adjustment knob with lock ● O-ring position PrecsR
O-RING SETTING
Pressure can be adjusted with one hand and Oil dripping is easily adjusted manually locking VacF/R
locking performed with one push. Manual knob without a tool. A stopper is provided in the An O-ring slot is
operation is easy when setting pressure as well. opening direction to function as a lock, and provided on the bowl
Clean FR
TOOL-LESS SETTING
R1000-W increase safety. The numbers on the dial are side to prevent ElecPneuR
R2000-W Body
R3000-W used as a guide after adjusting the dripping. problems caused if the
R4000-W * Adjust the oil drip to 0.5 N m or less.
AirBoost
F.R.L. R6000-W O-ring falls off during
R8000-W
TOOL-LESS SETTING bowl attachment and Speed Ctrl
Adjusting dome removal.
Bowl Silncr
The O-ring does not
CheckV/
Oil drip fall off during other
adjustment maintenance, and a Fit/Tube
safe and accurate
PULL sealing is attained. Nozzle
Clean FR Option and explanation of code with pressure range, relief pressure, pressure gauge, flow direction (model No. display Item (D))
ElecPneuR
Option code: L Option code: N Option code: T
AirBoost
Speed Ctrl
Silncr
CheckV/
other
Fit/Tube
Nozzle
Air Unit
PrecsCompn · Without pressure gauge
· The Rc1/4 gauge port is sealed when the
Electro
· Pressure display: 0 to 0.4 MPa plug is mounted.
Press SW
· Pressure range: 0 to 0.35 MPa · Refer to page 377 when mounting a
ContactSW · Pressure gauge: G401-W-P04 · Air is not discharged. pressure gauge.
AirSens
PresSW
Cool Option code: T8/T6 Option code: RN/RP/R2 (Note) Option code: X1
Air Flo
Sens/Ctrl
WaterRtSens
RN/RP R2
TotAirSys
(Total Air)
OUT IN
TotAirSys
(Gamma)
Gas
generator
RefrDry
DesicDry
HiPolymDry · A round pressure gauge is included. · When pressure switch with display PPR is
A pressure gauge is not included. mounted
MainFiltr · Pressure gauge mounting port is open. · When digital pressure sensor PPX is
Dischrg · R efer to page 377 when mounting a included • The pressure gauge faces forward, with IN
etc pressure gauge. (Refer to page 1150 for details.) on the right side.
Ending (Note) Option code "RN/RP" is not used for the C*000-W Series or C*010-W Series.
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F.R.L. Combination
Operational explanation of float type auto-drain
Operational explanation of float type auto-drain F.R.L.
● NO (F, FF) F.R.
3000-W/4000-W/6000-W/8000-W Series
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized) F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve
SlowStart
Anti-bac/Bac-
Air purge at 0.1 remove Filt
MPa or less Film
(Open) (Closed) (Open) (Closed)
Resist FR
● NC (F1, FF1) Oil-ProhR
3000-W/4000-W/6000-W/8000-W Series Med
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized) Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
CompFRL
LgFRL
PrecsR
(Closed) (Closed) (Open) (Closed) VacF/R
● NC (F1) Clean FR
1000-W Series
ElecPneuR
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized)
AirBoost
Speed Ctrl
Silncr
CheckV/
other
Fit/Tube
Nozzle
Air Unit
(Closed) (Closed) (Open) (Closed) PrecsCompn
Electro
● NC (F1) Press SW
2000-W Series
ContactSW
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized)
AirSens
PresSW
Cool
Air Flo
Sens/Ctrl
WaterRtSens
TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
(Closed) (Open) (Closed) RefrDry
Operation DesicDry
Features Cautions
Not pressurized (e.g., at night) Pressurized HiPolymDry
Drain discharge is Drain discharged with drainage Drainage is discharged naturally when not pressurized As indicated in Features, air and drainage are temporarily discharged until
NO opened and drainage is discharge section air until press (at night, etc.), so manual discharge is not required. reaching the min. working pressure, so pressure may not be sufficient with MainFiltr
discharged naturally. ≥min. working press. After filling, In the pressurized state, once pressure is attained, drainage is a compressor (0.75 kW or less) having a small discharge flow.
drain discharge section is closed. automatically discharged when it accumulates at a set level. Use the NC in this case. Dischrg
etc
Suitable for small discharge compressor (0.75 kW or less). Drainage is not discharged without pressurization (nighttime,
NC The drain discharge section is closed. No temporary air purging during pressurization. etc.), so manual discharge is required in applications where
Once press is maintained, drainage at set level is automatic. large amounts of drainage are generated in this state. Ending
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