Air+Cruisers+Life+Preserver CMM+&amp +IPC

To: Holders of AC2000 Life Preserver (P/N 63600-Series) Component
Maintenance Manual 25-64-02.
Revision No. 11, Dated: 22 September 2006
HIGHLIGHTS
Revision No. 11 of Component Maintenance Manual 25-64-02 constitutes a

complete manual, including pages which have been revised, relocated, or added.
The revisions are outlined below. Please discard the manual now in your
possession, substitute the revised and enter your initials for Revision No. 11 dated
22 Sep 2006 to the Record of Revisions.
CHAPTER/SECTION
DESCRIPTION OF CHANGE EFFECTIVITY
AND PAGE NUMBER
TITLE PAGE
T-1 Added Revision 11 and new date. 63600-Series
Added new configurations -191, -193,
-195, -591, -593 and -595 to title.
Added -175 which was omitted in error
at last revision.
RECORD OF
REVISIONS
RR-1 Added Revision 11. 63600-Series
SERVICE INFORMA-
TION LETTER
SIL-1 Updated revision to S.I.L. 25-102; 63600-Series
removed S.I.L. 25-203 (limited distribu-
tion); S.I.L. 25-210 (Spare Adhesive
Nomenclature and Packaging) newly
added.
HIGHLIGHTS
25-64-02 Page 1 of 8
CHAPTER/SECTION
AND PAGE NUMBER
LIST OF EFFECTIVE
PAGES
LEP-1 through LEP-4 Revised to reflect this revision. 63600-Series
TABLE OF CONTENTS
T/C-1 Updated to latest format. 63600-Series
INTRODUCTION
INTRO-1 Removed “Glossary of” from Section 4. 63600-Series
INTRO-6 Paragraph 4: removed “Glossary of”. 63600-Series
DESCRIPTION AND
OPERATION
3 through 5 Table 2: added Maximum Weight. 63600-Series
6 Table 2: added Maximum Weight and 63600-Series
incorporated -191 (ref. ECN 63600
Rev. CF), -193 and -195 (ref. ECNs
63600 Rev. CH and CJ).
7 through 9 Table 2: added Maximum Weight. 63600-Series
10 Table 2: added Maximum Weight and 63600-Series
incorporated -591 (ref. ECN 63600
Rev. CF), -593 and -595 (ref. ECNs
63600 Rev. CH and CJ).
TESTING
102 and 103 Table 101: updated to latest format. 63600-Series
105 Paragraph 3.A.(2).(a): added metric 63600-Series
conversion; Paragraph 3.A.(2).(b):
added metric conversions to table.
106 Paragraph 3.B.(3), NOTE: “functional” 63600-Series
was “inflatable...”.
HIGHLIGHTS
25-64-02 Page 2 of 8
CHAPTER/SECTION
AND PAGE NUMBER
TESTING (Cont’d)
107 Table 102: “Table” was “Figure”. 63600-Series
108 Table 102: “Table” was “Figure”. 63600-Series
DISASSEMBLY
302 Table 301: updated to latest format. 63600-Series
CLEANING
403 Paragraph 2.A, WARNING, CAUTION 63600-Series
and Paragraph 2.B: updated to latest
format.
REPAIR
603 Table 601: updated to latest format; 63600-Series
added “-5” to Patching Fabric, Red/
Orange, M12088; removed “-5” from
Orange/Yellow M12088.
ASSEMBLY
701 Updated page listings for Sections 11 63600-Series
and 12.
702 and 703 Table 701: updated to latest format. 63600-Series
704 Table 701: updated to latest format and 63600-Series
added EDR Kit 90-1257-119 (ref. ECN
25-64-02 Rev. 10b).
710 Paragraph 7.B: “Table” was “Figure”. 63600-Series
714 Paragraph 10: adjusted layout of illus- 63600-Series
tration to incorporate revision (ref. ECN
MC17104 Rev. 10a).
HIGHLIGHTS
25-64-02 Page 3 of 8
CHAPTER/SECTION
AND PAGE NUMBER
ASSEMBLY (Cont’d)
715 Folding Procedure A: incorporated 63600-Series
illustration of harness assembly for S/N
L604201 and Subsequent (ref. ECN
MC17104 Rev. 10a).
716 through 729 Page relocation only. 63600-Series
730 Folding Procedure C: adjusted layout of 63600-Series
illustration to incorporate revision (ref.
ECN MC17104 Rev. 10a).
731 Folding Procedure C: incorporated 63600-Series
MC17104 Rev. 10a).
738 Folding Procedure D: adjusted layout of 63600-Series
739 Folding Procedure D: incorporated 63600-Series
MC17104 Rev. 10a).
744 Folding Procedure E: adjusted layout of 63600-Series
745 Folding Procedure E: incorporated 63600-Series
MC17104 Rev. 10a).
746 through 749 Text relocation only. 63600-Series
HIGHLIGHTS
25-64-02 Page 4 of 8
CHAPTER/SECTION
AND PAGE NUMBER
ASSEMBLY (Cont’d)
750 Folding Procedure F: adjusted layout of 63600-Series
751 Folding Procedure F: incorporated 63600-Series
MC17104 Rev. 10a).
752 through 759 Page relocation. 63600-Series
760 Folding Procedure G: adjusted layout 63600-Series
of illustration to incorporate revision
(ref. ECN MC17104 Rev. 10a).
761 Folding Procedure G: incorporated 63600-Series
MC17104 Rev. 10a).
762 Page relocation. 63600-Series
763 through 767 Folding Procedure G: “G” was “F”. 63600-Series
768 through 776 Folding Procedure H: newly added (ref. 63600-Series
ECN 25-64-02 Rev. 10b).
777 Paragraph 11.A: “Table” was “Figure”. 63600-Series
778 through 788 Page relocation. 63600-Series
789 Packing Procedure L: newly added 63600-Series
(Ref. ECN 25-64-02 Rev. 10b).
790 Paragraph 12.B: “9°C” was “10°C”. 63600-Series
SPECIAL TOOLS,
FIXTURES AND
EQUIPMENT
HIGHLIGHTS
25-64-02 Page 5 of 8
CHAPTER/SECTION
AND PAGE NUMBER
SPECIAL TOOLS,
FIXTURES AND
EQUIPMENT (Cont’d)
903 Table 901: updated to latest format and 63600-Series
added “Inflator/Manifold Replacement”
and “Oral Tube Replacement”.
ILLUSTRATED
PARTS LIST
1001 Section 3: updated page listing. 63600-Series
1002 through1004 Text relocation. 63600-Series
1005 Paragraph 4.A: updated to latest for- 63600-Series
mat; Paragraph 4.B: newly added.
1006 Table 1001: updated vendor 63600-Series
addresses; Paragraph 7: “1025” was
“1022”.
1007 through 1010 Updated to reflect this revision. 63600-Series
1011 IPL Figure 1: updated illustrations of 63600-Series
Items 100D and 100E (ref. ECN
MC17,028), newly added Item 100G
(ref. ECN 63600 CJ).
1013 Added “-Item Not Illustrated”. 63600-Series
1014 Item 1AV Nomenclature: newly added 63600-Series
(ref. ECN 63600 Rev. CF); Item 1AW
Nomenclature: newly added (ref. ECN
63600 Rev. CH); added “-Item Not Illus-
trated”.
1015 Item 1AY Nomenclature: newly added 63600-Series
(ref. ECN 63600 Rev. CJ); Item 30 Eff.
Code: added “AV, AW”, Item 50 Eff.
Code: added “AV, AW, AY” (ref. ECNs
63600 Revs. CH and CJ); Added “-Item
Not Illustrated”.
HIGHLIGHTS
25-64-02 Page 6 of 8
CHAPTER/SECTION
AND PAGE NUMBER
ILLUSTRATED
PARTS LIST (Cont’d)
1016 Item 100B Nomenclature: deleted (ref. 63600-Series
ECN 63600 Rev. BU); Item 100D Eff.
Code: “E-K” was “E-J” and added “AV,
AW, AY” (ref. ECNs 63600 Revs. CH
and CJ); Item 100G Nomenclature:
newly added (ref. ECN 63600 CJ);
added “-Item Not Illustrated”.
1017 Text relocation. 63600-Series
1018 Newly added Intentionally left blank 63600-Series
page.
1019 IPL Figure 2: updated illustrations of 63600-Series
Items 100D and 100E (ref. ECN
MC17,028), newly added Item 100G
(ref. ECN 63600 CJ).
1020 Page relocation. 63600-Series
1021 Added “-Item Not Illustrated”. 63600-Series
1022 Item 1AU Nomenclature: newly added 63600-Series
(ref. ECN 63600 Rev. CF); Item 1AV
Nomenclature: newly added (ref. ECN
63600 Rev. CF); added “-Item Not Illus-
trated”.
1023 Item 1AW Nomenclature: newly added 63600-Series
(ref. ECN 63600 Rev. CJ); Item 30 Eff.
Code: Item 30 Eff. Code: added “AV”,
Item 50 Eff. Code: added “AU, AV, AW,
AY” (ref. ECNs 63600 Revs. CF, CH
and CJ); Added “-Item Not Illustrated”.
HIGHLIGHTS
25-64-02 Page 7 of 8
CHAPTER/SECTION
AND PAGE NUMBER
ILLUSTRATED
PARTS LIST (Cont’d)
1024 Item 100A Eff. Code: added “U”; 100C 63600-Series
Eff. Code: deleted (ref. ECN 63600
Rev. BU); Item 100D Eff. Code: added
“AV, AW” (ref. ECNs 63600 Revs. CH
and CJ); Item 100G Nomenclature:
newly added (ref. ECN 63600 CJ).
1025 Item 150: “507” was “107”; added 63600-Series
“-Item Not Illustrated”.
HIGHLIGHTS
25-64-02 Page 8 of 8
P.O. BOX 180 BELMAR, NEW JERSEY 07719-0180
SITA-BLMACXD Tel (732) 681-3527
AC-2000
LIFE PRESERVER
P/N 63600-101,-103,-105,-111,-113,-115,-117,
-119,-121,-125,-127,-129,-131,-133,-135,-137,-139,
-141,-143,-145,-147,-149,-153,-155,-157,-159,-161,
-163,-165,-169,-167,-171,-173,-175,-177,-179,-181,-183,
-185,-187,-189,-191,-193,-195,-501,-503,-505,-511,-513,
-515,-517,-519,-521,-523,-525,-527,-529,-531,-533,-535,
-537,-539,-541,-543,-545,-547,-549,-555,-557,-559,-561,
-563,-565,-567,-569,-571,-573,-575,-577,-579,-581,
-583,-585,-587,-589,-591,-593,-595
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
ORIGINAL ISSUE: 12 July 1996

REVISION NO. 11, DATED: 22 September 2006
Air Cruisers Company, Copyright 2006
T-1
25-64-02
63600
RECORD OF REVISIONS
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON

RECEIPT OF A REVISION, INSERT THE REVISED PAGES INTO
THE MANUAL, AND ENTER THE DATE INSERTED, AND YOUR INI-
TIALS.
REVISION REVISION ENGINEER WRITERS DATE

INITIALS
NO. DATE INITIALS INITIALS INSERTED
1 16 Jan 1998 JOD

2 13 Feb 1998 DJK
3 11 Jun 1999 LR
4 18 Aug 2000 LR MAL
5 22 Nov 2000 LR MAL
6 20 Apr 2001 LR MAL
7 20 Jun 2002 LR MAL
10 3 Apr 2006 LR MLS
11 22 Sep 2006 LR MLS
RR-1
25-64-02 22 Sep 2006
63600
TEMPORARY REVISION RECORD
DATE INSERTED REMOVED

TEMP. ISSUE
INCORPORATED
REV. NO. DATE
INTO CMM DATE BY DATE BY
TR-1
25-64-02 22 Sep 2006
63600
SERVICE BULLETIN RECORD
SERVICE BULLETIN / DATE

ISSUE DATE TITLE
REVISION NUMBER INCORPORATED
50-25-05 25 July 2003 19 Apr 2004 Vacuum Bag Re-Inspection Due

Dates
SB-1
25-64-02 22 Sep 2006
63600
SERVICE INFORMATION LETTER RECORD
SERVICE
INFORMATION DATE
ISSUE DATE SUBJECT
LETTER / REVISION INCORPORATED
NUMBER
25-102/R20 2 May 2006 22 Sep 2006 Approved Service Facilities
25-108 8 Sep 1997 20 Jun 2002 Vacuum Packaging
25-148 19 Apr 2000 18 Aug 2000 Implementation of Improved Vac-

uum Bag
25-193/R1 24 Nov 2004 3 Apr 2006 Pentabromodiphenyl and Octabro-

modiphenyl Ether
25-210 20 Mar 2006 22 Sep 2006 Spare Adhesive Nomenclature and

Packaging
SIL-1
25-64-02 22 Sep 2006
63600
LIST OF EFFECTIVE PAGES SECTION PAGE DATE

SECTION PAGE DATE
Introduction INTRO-9 22 Sep 2006
Title Page T-1 22 Sep 2006 (Cont’d) INTRO-10 22 Sep 2006
INTRO-11 Customer
Feedback
Record of RR-1 22 Sep 2006
Revisions
Description 1 22 Sep 2006
and Operation 2 22 Sep 2006
Temporary TR-1 22 Sep 2006 3 22 Sep 2006
Revision
4 22 Sep 2006
5 22 Sep 2006
Service SB-1 22 Sep 2006
6 22 Sep 2006
Bulletin
Record 7 22 Sep 2006
8 22 Sep 2006
Service Infor- SIL-1 22 Sep 2006 9 22 Sep 2006
mation Letter 10 22 Sep 2006
Record 11 22 Sep 2006
12 22 Sep 2006
List of Effec- LEP-1 22 Sep 2006 13 22 Sep 2006
tive Pages LEP-2 22 Sep 2006 14 22 Sep 2006
LEP-3 22 Sep 2006
LEP-4 22 Sep 2006
Testing 101 22 Sep 2006
and Fault 102 22 Sep 2006
Table of T/C-1 22 Sep 2006 Isolation 103 22 Sep 2006
Contents
104 22 Sep 2006
105 22 Sep 2006
Introduction INTRO-1 22 Sep 2006
106 22 Sep 2006
INTRO-2 22 Sep 2006
107 22 Sep 2006
INTRO-3 22 Sep 2006
108 22 Sep 2006
INTRO-4 22 Sep 2006
INTRO-5 22 Sep 2006
Disassembly 301 22 Sep 2006
INTRO-6 22 Sep 2006
302 22 Sep 2006
INTRO-7 22 Sep 2006
303 22 Sep 2006
INTRO-8 22 Sep 2006
LEP-1
25-64-02 22 Sep 2006
63600
SECTION PAGE DATE SECTION PAGE DATE
Disassembly 304 22 Sep 2006 Repair 618 Blank

(Cont’d) (Cont’d)
Cleaning 401 22 Sep 2006 Assembly 701 22 Sep 2006

402 22 Sep 2006 702 22 Sep 2006
403 22 Sep 2006 703 22 Sep 2006
404 22 Sep 2006 704 22 Sep 2006
705 22 Sep 2006
Check 501 22 Sep 2006 706 22 Sep 2006
502 22 Sep 2006 707 22 Sep 2006
503 22 Sep 2006 708 22 Sep 2006
504 22 Sep 2006 709 22 Sep 2006
505 22 Sep 2006 710 22 Sep 2006
506 22 Sep 2006 711 22 Sep 2006
712 22 Sep 2006
Repair 601 22 Sep 2006 713 22 Sep 2006
602 22 Sep 2006 714 22 Sep 2006
603 22 Sep 2006 715 22 Sep 2006
604 22 Sep 2006 716 22 Sep 2006
605 22 Sep 2006 717 22 Sep 2006
606 22 Sep 2006 718 22 Sep 2006
607 22 Sep 2006 719 22 Sep 2006
608 22 Sep 2006 720 22 Sep 2006
609 22 Sep 2006 721 22 Sep 2006
610 22 Sep 2006 722 22 Sep 2006
611 22 Sep 2006 723 22 Sep 2006
612 22 Sep 2006 724 22 Sep 2006
613 22 Sep 2006 725 22 Sep 2006
614 22 Sep 2006 726 22 Sep 2006
615 22 Sep 2006 727 22 Sep 2006
616 22 Sep 2006 728 22 Sep 2006
617 22 Sep 2006 729 22 Sep 2006
LEP-2
25-64-02 22 Sep 2006
63600
Assembly 730 22 Sep 2006 Assembly 762 22 Sep 2006

(Cont’d) 731 22 Sep 2006 (Cont’d) 763 22 Sep 2006
732 22 Sep 2006 764 22 Sep 2006
733 22 Sep 2006
765 22 Sep 2006
734 22 Sep 2006
766 22 Sep 2006
735 22 Sep 2006
767 22 Sep 2006
736 22 Sep 2006
768 22 Sep 2006
737 22 Sep 2006
769 22 Sep 2006
738 22 Sep 2006
770 22 Sep 2006
739 22 Sep 2006
771 22 Sep 2006
740 22 Sep 2006
772 22 Sep 2006
741 22 Sep 2006
773 22 Sep 2006
742 22 Sep 2006
774 22 Sep 2006
743 22 Sep 2006
775 22 Sep 2006
744 22 Sep 2006
776 22 Sep 2006
745 22 Sep 2006
777 22 Sep 2006
746 22 Sep 2006
778 22 Sep 2006
747 22 Sep 2006
779 22 Sep 2006
748 22 Sep 2006
780 22 Sep 2006
749 22 Sep 2006
781 22 Sep 2006
750 22 Sep 2006
782 22 Sep 2006
751 22 Sep 2006
783 22 Sep 2006
752 22 Sep 2006
784 22 Sep 2006
753 22 Sep 2006
785 22 Sep 2006
754 22 Sep 2006
786 22 Sep 2006
755 22 Sep 2006
787 22 Sep 2006
756 22 Sep 2006
789 22 Sep 2006
757 22 Sep 2006
790 22 Sep 2006
758 22 Sep 2006
759 22 Sep 2006
Fits and 801 22 Sep 2006
760 22 Sep 2006 Clearances 802 Blank
761 22 Sep 2006
LEP-3
25-64-02 22 Sep 2006
63600
Special Tools, 901 22 Sep 2006 Illustrated 1026 Blank

Fixtures and 902 22 Sep 2006 Parts List
Equipment 903 22 Sep 2006 (Cont’d)
904 22 Sep 2006
905 22 Sep 2006
906 Blank
Illustrated 1001 22 Sep 2006

Parts List 1002 22 Sep 2006
1003 22 Sep 2006
1004 22 Sep 2006
1005 22 Sep 2006
1006 22 Sep 2006
1007 22 Sep 2006
1008 22 Sep 2006
1009 22 Sep 2006
1010 22 Sep 2006
1011 22 Sep 2006
1012 22 Sep 2006
1013 22 Sep 2006
1014 22 Sep 2006
1015 22 Sep 2006
1016 22 Sep 2006
1017 22 Sep 2006
1018 22 Sep 2006
1019 22 Sep 2006
1020 22 Sep 2006
1021 22 Sep 2006
1022 22 Sep 2006
1023 22 Sep 2006
1024 22 Sep 2006
1025 22 Sep 2006
LEP-4
25-64-02 22 Sep 2006
63600
TABLE OF CONTENTS
Page
INTRODUCTION INTRO-1
DESCRIPTION AND OPERATION 1
TESTING AND FAULT ISOLATION 101
DISASSEMBLY 301
CLEANING 401
CHECK 501
REPAIR 601
ASSEMBLY, FOLDING 701
FITS AND CLEARANCES 801
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT 901
ILLUSTRATED PARTS LIST 1001
T/C-1
25-64-02 22 Sep 2006
63600
TABLE OF CONTENTS
INTRODUCTION
Page
1. General Information INTRO -2
2. Qualification Dates INTRO -4
3. AC-2000 Life Preserver Maintenance Recommendations INTRO -5
4. Abbreviations and Symbols INTRO -6
5. Listing of Authorized Service Centers INTRO -9
6. Identifying Revised Material INTRO -9
7. Customer Feeback INTRO -11
INTRO - 1
25-64-02 22 Sep 2006
63600
1. General Information
A. This manual provides Description and Operation, Disassembly,

Assembly, and Testing Instructions, and an Illustrated Parts List for the
AC-2000 Life Preservers. The equipment is manufactured by Air Cruis-
ers Company, P.O. Box 180, Belmar, New Jersey 07719-0180, or 269
Main Street, Liberty, Mississippi 39645, United States of America -
CAGE Code V70167.
B. The conditions and test required for TSO-C13f approval of this article
are minimum performance standards. It is the responsibility of those
desiring to install the article either on or within a specific type or class
of aircraft to determine that the aircraft installation conditions are within
the TSO-C13f standards, the article may be installed only if further
evaluation by the applicant documents an acceptable installation and is
approved by the Administrator or local airworthiness authority.
C. To facilitate use of this manual, data that is particular to a specific con-
figuration(s) is presented separately by subsection within each major
section of the manual. The Table of Contents at the beginning of the
manual tabulates all major sections. A more detailed Table of Contents
is provided at the beginning of each section.
D. Throughout the manual pay particular attention to the WARNINGS,
CAUTIONS, and NOTES; their intentions are as follows:
WARNING: TO CALL ATTENTION TO METHODS AND PROCE-
DURES WHICH MUST BE FOLLOWED PRECISELY TO
AVOID INJURY TO PERSONS.
CAUTION: TO CALL ATTENTION TO METHODS AND PROCE-
DURES WHICH MUST BE FOLLOWED TO AVOID DAM-
AGE TO EQUIPMENT.
NOTE: To call attention to methods which make the job easier.
E. Pages INTRO-6 through INTRO-8 consist of a list of Abbreviations and
Symbols used throughout this manual.
INTRO - 2
25-64-02 22 Sep 2006
63600
F. Comments regarding this manual including those of an editorial nature

can be made on the Customer Feedback page (INTRO-11) and sent
to:
Air Cruisers Company
Technical Publications Department, P. O. Box 180, Belmar, NJ 07719-0180
Highway 34 South at Allaire Airport
Tel. (732) 681-3527, Fax. (732) 681-9163
SITA-BLMACXD
E-mail - technicalpublications@aircruisers.zodiac.com
www.aircruisers.com
INTRO - 3
25-64-02 22 Sep 2006
63600
2. Qualification Dates:
VERIFICATION DATE
Testing and Fault Isolation 15 July 1996

Disassembly 15 July 1996
Assembly 15 July 1996
INTRO - 4
25-64-02 22 Sep 2006
63600
3. AC-2000 Life Preserver Maintenance Recommendations
A. Life preservers should be re-certified at regular intervals during its ser-

vice life. The intervals between re-certification, per (or corresponding
governmental regulatory agency) ATA100, is to be determined
between the FAA and each carrier.
B. The AC-2000 Life Preservers have been tested to verify that the vac-
uum packed life preserver can maintain its integrity over a 10 year
maintenance interval. Thus, the following maintenance practices are
recommended by Air Cruisers Company.
C. Periodically perform the following check on the life preserver installed
on the aircraft. As discussed in Paragraph A, the frequency of the on-
aircraft check is to be determined between each carrier and their gov-
ernmental regulatory agency.
RECOMMENDATION REFERENCE
Verify integrity of the life See Check section.

preserver package
D. Perform the following to the vacuum packed life preserver every 10

years. Perform the following to the life preserver that is packed in a
sewn closed package every 5 years.
RECOMMENDATION REFERENCE
Inflatable integrity verification See Testing section.
tests; overpressure and leakage
test.
Check locator light. See Check section.
Disassemble system to the extent See Disassembly and
necessary to comply with Check Check sections.
section.
Verify incorporation of all out- Air Cruisers Company
standing Service EDN 1626, Technical
Bulletins. Publication Index.
INTRO - 5
25-64-02 22 Sep 2006
63600
4. Abbreviations and Symbols
AD Airworthiness Directive
AR As Required
Assy. Assembly
Approx. Approximate
@ At
BKDN Breakdown
cc Cubic Centimeters
CFE Customer Furnished Equipment
CFM Customer Furnished Material
CFR Code of Federal Regulations
CGA Compressed Gas Association
CL Centerline
cm Centimeter
CMM Component Maintenance Manual
Cont’d Continued
CO2 Carbon Dioxide
Csk. Countersunk
Cu. Ft. Cubic Feet
Cu. In. Cubic Inch
DCR Document Change Request
Dia. Diameter
DOT Department of Transportation
ECN Engineering Change Notice
EFF Effectivity
ELT Emergency Locator Transmitter
etc. Etcetera
oC Degrees Centigrade
o
F Degrees Fahrenheit
FAA Federal Aviation Administration
FAR Federal Aviation Regulation
FIG. Figure
Ft. Feet, Foot
Ft. Lb. Foot Pounds
g Gram
Hg Mercury
ICC Interstate Commerce Commission
INTRO - 6
25-64-02 22 Sep 2006
63600
I. D. Inside Diameter
In. Inch
In. Hg Inches of Mercury
In. Lb. Inch Pounds
IPL Illustrated Parts List
kg Kilograms
kg/sec Kilograms per Second
Lb. Pound or Pounds
Lb./Sec Pounds per Second
L. H. Left Hand
L. S. Left Side
m Meter
Max. Maximum
MEK Methyl Ethyl Ketone
Min. Minimum
MIL STD Military Standard
mm Millimeter
mm Hg Millimeter of Mercury
MS Military Standard
N Newton
N/A Not Applicable
N/cm2 Newtons per Square Centimeter
N-m Newton-Meter
NAS National Aircraft Standard
NHA Next Higher Assembly
NO. Number
NP Not Procurable
O. D. Outside Diameter
P/N Part Number
Para. Paragraph
PERM Permanent
Post Subsequent to
Pre Prior to
psig Pounds per Square Inch Gage
QTY Quantity
R Revised
Rd. Hd. Round Head
REE Rejection Elastic Expansion
INTRO - 7
25-64-02 22 Sep 2006
63600
REV Revision
RF or REF. Reference
R. H. Right Hand
R. S. Right Side
S. B. (SB) Service Bulletin
SCFM Standard Cubic Feet per Minute
Sec. Seconds
S. I. L. (SIL) Service Information Letter
S/N Serial Number
SRB Survival Radio Beacon
Subs Subsequent
Supsd Superseded
Supsds Supersedes
Temp. Rev. or T. R. Temporary Revision
TSO Technical Standard Order
Ty. Type
TYP. Typical
V Vendor
*** Denotes end of Attaching Hardware
- Denotes Item Not Shown
Δ Denotes Intentionally Left Blank
INTRO - 8
25-64-02 22 Sep 2006
63600
5. Listing of Authorized Service Centers
For a complete list of authorized service centers refer to S.I.L. 25-102.
6. Identifying Revised Material
NOTE: A revision to a page is defined as any change to the printed

matter that existed previously.
A. Revisions, additions, and deletions shall be identified by a vertical black
line along the left hand margin of the page opposite only that portion of
the printed matter that has changed.
B. A black line in the left hand margin opposite the page number and date,
will indicate that the text was unchanged but the material was relocated
to a different page.
C. For the detailed parts listing an individual code letter “R”, instead of a
vertical black line, shall be used on each line to identify revisions.
D. Each page of a complete manual change is assigned the new revision
date.
INTRO - 9
25-64-02 22 Sep 2006
63600
This page is intentionally left blank.
INTRO - 10
25-64-02 22 Sep 2006
7. Customer Feeback
We encourage you to submit any written comments or recommendations for improving this
document, or to suggest new items or subjects for incorporation at the next revision. Also if you
find an error, please tell us about it. Additional pages may be used for your response.
To: Technical Publications Department
SUBJECT DOCUMENT:
An error (procedural or typographical) has been noted in paragraph _____on page_____
Recommend paragraph_____on page_____be changed as follows:
In a future change to this document, please include coverage on the following subject
(briefly describe what you want added):
Other Comments:
I would like to discuss the above. Please contact me.
Thank you for your input.
Submitted by:___________________________________________Date:_________________
Company:___________________________________________________________________
Telephone:________________Fax. No.___________________E-Mail:___________________
P. O. Box 180, Belmar, New Jersey 07719-0180 USA
Highway 34 South at Allaire Airport
TEL: (732) 681-3527 FAX: (732) 681-9163 E-Mail: technicalpublications@aircruisers.zodiac.com
INTRO-11, Feedback, 25-64-02

63600
TABLE OF CONTENTS
DESCRIPTION AND OPERATION
Page
1. Leading Particulars 2
2. Life Preserver Applicability Index 3
3. Life Preserver Description 12
4. Installation 13
5. Operation 13
Page 1
25-64-02 22 Sep 2006
63600
1. Leading Particulars
ITEM DESCRIPTION
Type of System Type I (Inflatable) Life Preserver

which conforms to TSO-C13f
Construction Dielectrically heat sealed seams
Fabric Single coated nylon cloth
Color
Passenger -(100 series) International Orange/Yellow
Crew -(500 series) Red/Orange
Donning “Open harness system”
Mechanical Inflation CO2 cylinder connected to an inflator/
manifold with pull tab
Oral Inflation Oral tube with unidirectional flow
control (check valve)
Survivor Locator Light Water activated, conforms to
TSO-C85
LEADING PARTICULARS
TABLE 1
Page 2
25-64-02 22 Sep 2006
63600
2. Life Preserver Applicability Index
LIFE
TYPE AND FOLDING PACKAGING MAXIMUM
PRESERVER DESCRIPTION
COLOR PROCEDURE PROCEDURE WEIGHT
P/N
63600-101 AC-2000 B* **A, C 1.37 Lb. Adult or Child

Orange/Yellow (.621 kg) (Basic)
Orange/Yellow (.657 kg) (Basic with sea
dye marker)
Orange/Yellow (.612 kg) (Basic with whistle)
63600-111 AC-2000 D **A, D 1.35 Lb. Adult or Child
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and
subsequent.
**Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new pro-
duction S/N L116872 and L117653 and subsequent
LIFE PRESERVER APPLICABILITY INDEX

TABLE 2 (SHEET 1 OF 8)
Page 3
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63600
2. Life Preserver Applicability Index (Cont’d)
LIFE
P/N
63600-127 AC-2000 E H 1.37 Lb. Adult or Child

63600-131 AC-2000 B* **A,C 1.37 Lb. Adult or Child
Orange/Yellow (.621 kg) (Basic with sea dye
marker)
63600-141 AC-2000 B* **A, E 1.35 Lb. Adult or Child
63600-147 AC-2000 B* G 1.37 Lb. Adult or Child
subsequent.

Page 4
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63600
LIFE
P/N
63600-149 AC-2000 B* **A, F 1.35 Lb. Adult or Child

63600-159 AC-2000 B A, G 1.3 Lb. Adult or Child
Orange/Yellow (.589 kg) (Basic with sea
dye marker)
63600-165 AC-2000 B C 1.35 Lb. Adult or Child
63600-167 AC-2000 B G 1.35 Lb. Adult or Child
63600-169 AC-2000 E I 1.3 Lb. Adult or Child
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and sub-
sequent.

Page 5
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63600
LIFE
P/N

Orange/Yellow (.680 kg) (Basic with whistle
and Sea Dye Marker)
63600-179 AC-2000 F J 1.35 Lb. Adult or Child
Orange/Yellow (.612 kg) (Basic with Whistle)
63600-181 AC-2000 B G 1.3 Lb. Adult or Child
63600-183 AC-2000 G K 1.37 Lb. Adult or Child
63600-189 AC-2000 A C 1.35 Lb. Adult or Child
63600-191 AC-2000 E I 1.3 Lb. Adult or Child
63600-195 AC-2000 H L 1.37 Lb. Adult or Child

Page 6
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63600
LIFE
P/N
63600-501 AC-2000 B* **A, C 1.37 Lb.Crew
Red/Orange (.621 kg)(Basic)
63600-503 AC-2000 B* **A, C 1.45 Lb.Crew
Red/Orange (.657 kg)(Basic with sea
dye marker)
63600-505 AC-2000 B* **A, C 1.35 Lb. Crew
Red/Orange (.612 kg) (Basic with
whistle)
63600-511 AC-2000 D **A, D 1.35 Lb. Crew
Red/Orange (.612 kg) (Basic)
63600-513 AC-2000 B* **A, C 1.37 Lb. Crew
63600-515 AC-2000 B* **A, C 1.37 Lb. Crew
63600-517 AC-2000 B* **A, C 1.37 Lb. Crew
63600-519 AC-2000 B* **A, C 1.37 Lb. Crew
63600-521 AC-2000 B* **A, C 1.37 Lb. Crew
63600-523 AC-2000 B* **A, C 1.37 Lb. Crew
63600-525 AC-2000 B* **A, C 1.37 Lb. Crew
63600-527 AC-2000 E H 1.37 Lb. Crew
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and sub-
sequent.

Page 7
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63600
LIFE
P/N
63600-529 AC-2000 B* **A, C 1.35 Lb. Crew

63600-531 AC-2000 B* **A, C 1.37 Lb. Crew
63600-533 AC-2000 B* **A, C 1.37 Lb. Crew
Red/Orange (.621 kg) (Basic with sea
dye marker)
63600-535 AC-2000 B* **A, C 1.37 Lb. Crew
whistle)
63600-537 AC-2000 B* **A, C 1.37 Lb. Crew
63600-539 AC-2000 B* **A, C 1.37 Lb. Crew
63600-541 AC-2000 B* **A, E 1.35 Lb. Crew
63600-545 AC-2000 B* **A, C 1.37 Lb. Crew
63600-547 AC-2000 B* G 1.37 Lb. Crew
subsequent.

Page 8
25-64-02 22 Sep 2006
63600
LIFE
P/N
63600-549 AC-2000 B* **A, F 1.35 Lb. Crew
whistle)
63600-555 AC-2000 B* **A, C 1.35 Lb. Crew
63600-557 AC-2000 B* **A, C 1.3 Lb. Crew
63600-559 AC-2000 B A, G 1.3 Lb. Crew
63600-561 AC-2000 B* A, G 1.3 Lb. Crew
Red/Orange (.589 kg) (Basic with sea
dye marker)
63600-563 AC-2000 B* A, G 1.3 Lb. Crew
whistle)
63600-565 AC-2000 B C 1.35 Lb. Crew
whistle)
63600-567 AC-2000 B G 1.35 Lb. Crew
whistle)
63600-569 AC-2000 E I 1.3 Lb. Crew
63600-571 AC-2000 B C 1.35 Lb. Crew
whistle)
subsequent.

Page 9
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63600
LIFE
P/N
63600-573 AC-2000 B C 1.5 Lb. Crew
Red/Orange (.680 kg) (Basic with whistle
and Sea Dye
Marker)
63600-575 AC-2000 B C 1.35 Lb. Crew
Red/Orange (.612 kg) (Basic with whistle)
63600-577 AC-2000 B C 1.35 Lb. Crew
63600-579 AC-2000 F J 1.35 Lb. Crew
63600-581 AC-2000 B G 1.3 Lb. Crew
63600-583 AC-2000 G K 1.37 Lb. Crew
63600-585 AC-2000 B C 1.35 Lb. Crew
63600-587 AC-2000 B C 1.37 Lb. Crew
63600-589 AC-2000 A C 1.35 Lb. Crew
63600-591 AC-2000 1.3 Lb. Crew
63600-593 AC-2000 B C 1.37 Lb. Crew
63600-595 AC-2000 H L 1.37 Lb. Crew

Page 10
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LIFE PRESERVER ANTI THEFT STRIPS

ASSEMBLY
SURVIVOR
LOCATOR
LIGHT (LAMP)
ORAL TUBE
ORAL TUBE
CYLINDER
CYLINDER
INFLATOR/
MANIFOLD
INFLATOR/
MANIFOLD
SEA DYE
MARKER
(IF APPLICABLE)
WHISTLE INFLATOR
(IF APPLICABLE) PULL TAB INFLATOR
BATTERY
PULL TAB
HARNESS
ASSEMBLY
LIFE PRESERVE
FIGURE 1
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63600
3. Life Preserver Description
NOTE: See Figure 1 for typical life preserver.

A. Life preservers are intended for use by passengers and crew for emer-
gency flotation in the event of aircraft evacuation over water.
B. The AC-2000 Life Preserver conforms to the latest FAA Regulation
(TSO-C13f). The life preserver is made up of two independently inflat-
able twin cells. The cells have approximately a U-shaped configuration
and are identically constructed. The periphery of each cell is heat
sealed to provide superior air retention capabilities. Each cell has a
neck-encircling gusset opening design for donning capabilities. The life
preserver is equipped with a single attachment, single adjustment
waist strap which extends about the waist of the wearer when the
device is donned.
C. As required by FAA regulation, the respective cells are equipped with a
CO2 cylinder connected to an inflator/manifold with a pull tab as the pri-
mary inflation method. Oral inflation tubes are provided as back up
inflation. An automatic, water activated survivor locator light is mounted
to the life preserver.
D. The life preserver is folded and vacuum packed in a easy open bag,
which complies with F.A.R. 25.853(a), to provide ten year maintenance
interval.
NOTE: Magnetic anti-theft strip is no longer procurable on life preserv-
ers serial number L227550 and subsequent,
E. Each life preserver is equipped with a magnetic anti-theft strip which
can be used in conjunction with electronic article surveillance systems
to reduce pilferage of life preservers from aircraft.
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63600
4. Installation
A. The conditions and test required for TSO approval of this article are
minimum performance standards. It is the responsibility of those desir-
ing to install the article either on or within a specific type or class of air-
craft to determine that the aircraft installation conditions are within the
TSO standards, the article may be installed only if further evaluation by
the applicant documents an acceptable installation and is approved by
the Administrator.
(1). The AC-2000 Life Preservers are intended for installation under
the seats of passenger airplanes, or in the overhead P.S.U. (Pas-
senger Service Unit).
(2). The minimum size of the retaining pocket must be the maximum
dimensions of the packaged life preserver.
(3). The life preserver is capable of inflation after exposure to temper-
atures ranging from -65°F to +160°F.
5. Operation
A. Under emergency conditions, the operating sequence is as follows:

(1). For the optional sewn pack life preserver.
(a). Pull a tear strip to open the bag.
(b). Remove the life preserver.
(c). Don the life preserver by pulling it over your head.
(d). Wrap the webbing around your body, attach the buckle, and
tug on the adjustment strap to draw the life preserver firmly
against your body.
(e). Pull sharply on the red “T” handles to inflate the cells.
(f). For oral inflation, oral tubes may be employed by the user to
maintain buoyancy capability.
(2). For the vacuum pack life preserver
(a). Place a finger in each hole, grasp and open the bag by pulling
in the direction indicated by the arrows.
(b). Remove the life preserver.
(c). Don the life preserver by pulling it over your head.
Page 13
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63600
(d). Wrap the webbing around your body, attach the buckle, and
tug on the adjustment strap to draw the life preserver firmly
against your body.
(e). Pull sharply on the red “T” handles to inflate the cells.
(f). For oral inflation, oral tubes may be employed by the user to
maintain buoyancy capability.
Page 14
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63600
TABLE OF CONTENTS
TESTING AND FAULT ISOLATION
Page
1. Test Equipment/Materials 102
2. Test Setup 104
3. Testing of Life Preserver 104
4. Fault Isolation 107
Page 101
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63600
1. Test Equipment/Materials (Figure 101)
NOTE: Drawings of equipment/tools manufactured by Air Cruisers

Company are available from Air Cruisers Company upon
request.
NOTE: Equivalent substitutes may be used for the items noted with
this symbol ♦.
ITEM/DESCRIPTION QUANTITY SOURCE USE

Leak Test Solution, Clear As Commercially Determines leakage of
Ivory liquid Detergent ♦ Required Available inflatable assemblies.
One ounce (29.6 milliliters) of detergent mixed to every 64 ounces (1.9 liters) of
water
Manometer (water) 1 Commercially Measures pressure of
0 to 5.0 psig Available inflatable assembly.
(0 to 3.45 N/cm2) * ♦
Manometer (Meriam Fluid) 1 Commercially Measures pressure of
0.5 to 5.0 psig Available inflatable assembly.
(.34 to 3.45 N/cm2)
[9.4 in. (238.8 mm) M. F.
per 1.0 psig (.69 N/cm2)] * ♦
Pressure Gage 1 Commercially Measures pressure of
(Mechanical/Digital) Available inflatable assembly.
Scale Range 0 to 15 psig
(0 to 10.34 N/cm2) * ♦
Barometer (Mercury) 1 Commercially Measures ambient
[Scale increments not more Available pressure.
than 0.10 In. (2.54 mm)] ♦
*Alternatives
TESTING EQUIPMENT/MATERIALS
TABLE 101
(SHEET 1 OF 2)
Page 102
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63600

Thermometer 1 Commercially Measures ambient
[Scale increments not more Available temperature.
than 1°F (0.56 °C)] ♦
Adapter, Oral Tube Test 1 Air Cruisers Connects oral tube to
63687-1 Company vacuum for deflating
purposes.
Electronic Precision 1 Air Cruisers A scale used to check
Balances, Weigh-in Device Company weight of cylinder.
Precisa 3000C
Readability 0.01 g
Reproducability 0.01± g
TESTING EQUIPMENT/MATERIALS
TABLE 101
(SHEET 2 OF 2)
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2. Test Setup
A. Testing of components is accomplished on the inflatable with all com-

ponents assembled as an operational system (I.E. CO2 cylinders
installed).
B. Perform the following according to the recommended practices
detailed in Intro section.
3. Testing of Life Preserver
A. Inflatable Integrity Verification Tests

CAUTION: SHOP AIR SHOULD BE REGULATED TO ENSURE A
MAXIMUM PRESSURE OF 30 PSIG (20.7 N/CM2).
NOTE: Use a compressor equipped with a 20-micron filter and a
moisture and oil separator to inflate life preservers.
NOTE: Inflate each cell of the life preserver through the oral tubes
using the adapter (Table 101).
CAUTION: INSERTING TOOLS, INCLUDING AIR CHUCKS, OTHER
THAN THE ADAPTER (TABLE 101) INTO THE ORAL
TUBE MAY DAMAGE OR DISLODGE THE ORAL TUBE
CHECK VALVE.
NOTE: Measure the pressure with a manometer or gage calibrated in
increments not greater than 0.1 psig (0.07 N/cm2) (Figure 101)
connected to the oral tube via the adapter (Table 101).
(1). Overpressure Test
(a). Inflate each cell to 4 psig (2.76 N/cm2) for a period of not less
than five minutes or more than ten minutes.
(b). There shall be no evidence of fabric or seam failure. Following
successful completion of this test, perform the Leakage Test.
Page 104
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(2). Leakage Test (Figure 101)

NOTE: This test shall be performed after the overpressure test, Para-
graph (1).
(a). Adjust pressure in both cells to 2.0 psig (0.14 N/cm2).
(b). Record life preserver pressure, temperature, barometric pres-
sure, and time of day.
(c). Allow the life preserver to remain undisturbed for 4 to 24 hours.
NOTE: Correct for barometric changes. If the barometric pressure

decreased subtract 0.1 psig (0.07 N/cm2) to the final gage
reading for every 0.2 inches (5.08 mm) of mercury decrease. If
the barometric pressure increased add 0.1 psig (0.07 N/cm2)
to the final gage reading for every 0.2 inches (5.08 mm) of
mercury increase. Correct for temperature change by subtract-
ing 0.1 psig for every 3°F rise, or adding 0.1 psig (0.07 N/cm2)
for every 3°F drop in temperature.
(d). After the test interval, check pressure in both cells, record the
life preserver pressure, temperature, barometric pressure, and
time of day at the end of the pressure test. The allowable drop
in 12 hours, corrected for temperature and barometric change,
is 0.5 psig (0.034 N/cm2). The allowable drop for a test interval
less or greater than 12 hours shall be determined from Figure
101, after correcting for temperature and barometric changes
is as follows:
MINIMUM ALLOWABLE
TIME INTERVAL
PRESSURE
4 Hours 1.80 psig (1.24 N/cm2)

6 Hours 1.70 psig (1.17 N/cm2)
12 Hours 1.50 psig (1.03 N/cm2)
18 Hours 1.40 psig (0.96 N/cm2)
24 hours 1.25 psig (0.86 N/cm2)
Page 105
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(e). Life preservers which fail this test should be reinflated and
immersed in clear water to isolate any leaks present; repair in
accordance with Repair section and then retest.
B. Functional Test (If Required)
(1). With the life preserver fully assembled and deflated, discharge
the CO2 cylinders into the cells.
(2). If the life preserver does not “round out” to it’s design shape, iso-
late the cause and correct the problem. See Testing and Fault
Isolation section.
(3). Exhaust all CO2 thoroughly prior to conducting the next test.
NOTE: CO2 Cylinders must be replaced subsequent to successful
completion of the functional test of Paragraph B. See Assem-
bly section.
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4. Fault Isolation
A. Refer to Figure 102 for the fault, most probable cause, and remedy. The
faulty component is determined by isolating the fault to a particular
assembly, and then to the defective part.
NOTE: When the disposition is replace refer to the Disassembly sec-
tion for the disassembly of the component and to the Assembly
section for the assembly of the component.
FAULT PROBABLE CAUSE REMEDY
Failure to inflate Loose CO2 cylinder. Tighten. See Assembly

section.
Underweight CO2 cylin- Check cylinder weight
der. using weigh-in device
(Table 101) per Check
section. Replace as neces-
sary, see Assembly sec-
tion.
Discharge CO2 cylinder. Replace. See Assembly
section.
Defective inflator/manifold. Repair. See Repair sec-
tion.
FAULT ISOLATION
TABLE 102
(SHEET 1 OF 2)
Page 107
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FAULT PROBABLE CAUSE REMEDY
Rapid loss of air after Defective inflator/manifold. Repair. See Repair sec-
inflation tion.
Loose CO2 cylinder Replace. See Assembly
section.
Check valve in oral tube Replace valve. See
defective, dislodged, or Assembly section.
missing.
Leaks at oral tube attach- Repair. See Repair sec-
ment. tion.
Leaks at inflator/manifold Repair. See Repair sec-
attachment. tion.
Seam leaks. Replace life preserver.
Cell puncture or tear. Repair. See Repair sec-
tion.
Cell Leaks Repair. See Repair sec-
tion.
FAULT ISOLATION
TABLE 102
(SHEET 2 OF 2)
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TABLE OF CONTENTS
DISASSEMBLY
Page
1. Disassembly Tools 302
2. General Information 303
3. Remove Locator Light 303
4. Remove Cylinder 303
5. Remove Check Valve in Oral Tube 303
6. Remove Whistle (If applicable) 304
7. Remove Sea Dye Marker (If applicable) 304
Page 301
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1. Disassembly Tools

request.
this symbol ♦.

Oral Check Valve, 1 Halkey Roberts Used to extract
Extractor Tool Corp. check valve in oral
T730EX V98021 tube.
TABLE OF DISASSEMBLY TOOLS

TABLE 301
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A. Decision to disassemble generally should be based on presence of

leaks, visible damage, or functional discrepancies discovered in perfor-
mance of procedures outlined in Check or Testing and Fault Isolation
sections. Disassemble only to the extent necessary to complete local
repair or replacement. Replacement of other items should be guided
by sound examination criteria, see Check section.
B. The cell assembly, or harness assembly are not separated in the
course of a normal overhaul; therefore, no disassembly procedures are
included for these items.
C. The working area should be covered with clean carpeting or other suit-
able material and be free of hardware, tools, and sharp projections. Do
not stand or walk on the inflatable.
3. Remove Locator Light (IPL Figures 1 and 2)
A. Place life preserver on work surface.

B. Remove and discard tape securing battery of replacement locator light
to harness assembly.
C. Remove locator light (10) by working base patch material over lamp
housing.
4. Remove Cylinder (IPL Figures 1 and 2)

B. Remove CO2 cylinder (20) from inflator/manifold by unscrewing turning
to the left.
5. Remove Check Valve in Oral Tube (IPL Figures 1 and 2)

B. Extract check valve (80) in oral tube using check valve extract tool
(Table 301).
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6. Remove Whistle (If applicable) (IPL Figures 1 and 2)
A. Un-loop whistle and cord from base patches.

B. Remove whistle assembly (30).
7. Remove Sea Dye Marker (If applicable) (IPL Figures 1 and 2)
A. Un-loop sea dye marker and cord from base patches.

B. Remove sea dye marker (40).
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TABLE OF CONTENTS
CLEANING
Page
1. Cleaning Materials 402
3. Life Preserver Fabric 403
4. Metal Parts 404
5. Plastic Parts 404
Page 401
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1. Cleaning Materials
CAUTION: SUBSTITUTES FOR LISTED CLEANING MATERIALS

MUST BE APPROVED BY AIR CRUISERS COMPANY.
this symbol ♦.

Fabric Cleaning Solution As Commercially Moderate cleaning of
Moderate Duty: Required Available fabric surfaces.
Clear Ivory Liquid Detergent ♦
Fabric Cleaning Solution As Commercially Heavy duty cleaning
Heavy Duty: Required Available of fabric surfaces.
50% Isopropyl Alcohol
((CH3)2CHOH) and
50% Toluene (C6H5CH3)
by Volume
Dry Cleaning Solvent for As Commercial Cleaning of metal
Metal Parts: Required Standard surfaces.
Federal Specification
P-D-680/Clear Mineral
Spirits ♦
Clean soft cloth ♦ 1 Commercially Application of solu-
Available tions/solvent; drying.
Soft Bristle Brush ♦ 1 Commercially Application of solu-
Available tions/solvents.
CLEANING MATERIALS
TABLE 401
Page 402
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A. Observe all shop safety precautions and practices.

WARNING: USE CLEANING SOLVENT AND SOLUTION ONLY IN
WELL VENTILATED AREAS.
CAUTION: WHEN WASHING THE LIFE PRESERVER FABRIC, DO
NOT ALLOW EXCESS SOLUTION TO COLLECT AT
EDGES OF SEAMS. AVOID WASHING OVER DECALS
(WHEN POSSIBLE) AS THEY WILL BE REMOVED BY
THE SOLUTION.
B. The shop compressed air source for drying purposes should be free of
oil and moisture and incorporate a 20-micron filter.
3. Life Preserver Fabric
A. For removal of light to moderate concentrations of dust and dirt use a

solution of detergent (Table 401) and water.
(1). Apply solution with a soft bristle brush (Table 401) or a clean
cloth.
(2). Thoroughly rinse with clean water and blow dry with compressed
air.
B. For removal of heavy concentrations of dirt and grease use the clean-
ing solution (Table 401).
CAUTION: DO NOT ALLOW PUDDLING OR DRIPPING OF SOLU-
TION, AS LIFTING OF CEMENTED AREAS MAY
RESULT.
(1). Apply solution with a clean, soft cloth or a soft bristle brush (Table
401) for local areas of oil, dust, or dirt.
(2). Immediately remove excess solution with a clean cloth and dry
using compressed air.
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63600
4. Metal Parts
A. Normally, these parts can be wiped clean using a clean cloth, or dust
may be removed using compressed air.
B. For heavy dirt or grease deposits, clean metal parts by immersing in
dry cleaning solvent for metal parts (Table 401). Wipe dry with a clean
cloth or blow dry, using compressed air.
5. Plastic Parts
A. Normally, these parts can be wiped clean using a clean cloth, or dust
may be removed using compressed air.
B. For heavy dirt or grease deposits clean plastic parts by immersing
them in detergent (Table 401) and water solution. Wipe dry with a
clean cloth or blow dry, using compressed air.
Page 404
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TABLE OF CONTENTS
CHECK
Page
1. Life Preserver Check 502
2. Life Preserver Package Check 502
3. Life Preserver Cells Check 503
4. Locator Light Check 503
5. Oral Tube Check 503
6. Inflator/Manifold Check 503
7. Webbing Check 504
8. Visual Check and Disposition 505
Page 501
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1. Life Preserver Check
NOTE: Refer to Table 501 for disposition of Check Conditions.

NOTE: When the disposition is replace refer to the Disassembly sec-
tion for the disassembly of the component and to the Assembly
section for the assembly of the component.
A. The work area must be covered with a clean tarpaulin, carpeting, or
other protective material and must be clean and well lighted.
B. The check can be made without the aid of special optical devices,
unless otherwise indicated herein.
2. Life Preserver Package Check
NOTE: A softening of the vacuum packed life preserver over time is

not unusual.
A. Check the packaging (vacuum packed or sewn closed) for visible
holes, tears, or rips.
NOTE: Visible holes, tears, or rips are an indication that the inflatable
integrity of the life preserver has been damaged, See para-
graph 3, Life Preserver Cells Check.
Page 502
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63600
3. Life Preserver Cells Check
A. Examine stitching for broken or loose threads.

B. Examine fabric for punctures, abrasion, and tears.
C. Examine heat sealed seams for openings and for signs of separation.
4. Locator Light Check
A. Check the cell unit for swelling. The cell case thickness should not
exceed 0.475 In. (12 mm). A swollen cell unit indicates that it has been
seriously affected by water and rendered useless.
B. According to ACR’s Assurance standards, a comprehensive electrical
test is performed when manufactured and is not required in the field.
C. An optional lamp test may be made using ACR Test Set #3499 which
energizes the lamp via cable pin probes.
5. Oral Tube Check
A. Check oral tube for damage and fatigue cracks, particularly at base
attachment patch.
B. Examine oral tube check valve for damage and proper functioning.
6. Inflator/Manifold Check
A. Examine inflator/manifold for wear, looseness, threads clogged with

foreign matter, defective threads, and damaged surfaces.
NOTE: If cylinder gross weight is below the minimum acceptable
gross weight marked on cylinder, replace cylinder.
B. Examine CO2 cylinder for evidence of misfire and defective seal.
Weigh cylinders using minimum gross weight marked on cylinders to
verify that it is fully charged.
C. Operate inflator mechanism to check for proper functioning. Check pin
for point and presence of rubber gasket seal in good position.
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7. Webbing Check
A. Examine life preserver webbing for tears and fraying.

B. Examine for secure attachment of components.
Page 504
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63600
8. Visual Check and Disposition (Table 501)
COMPONENT CONDITION DISPOSITION
Life Preserver Visible holes, tears, or rips Re-certify life preserver per
Packaging in package (vacuum CMM.
packed or sewn closed). Replace package, see
Assembly section.
Apparent loss of vacuum Immerse in water bath and
packaging (if applicable) apply pressure by hand to
compress vest package. The
release of bubbles indicates
vacuum loss. If bubbles are
present, recertify life pre-
server per Assembly section.
Replace package, see
Assembly section.
Otherwise, return to service
(provided no visible holes,
tears or rips).
NOTE: Life preservers that are re-certified and re-vacuumed packed
have a 10 year maintenance interval. Life preservers that
are re-certified and packed sewn closed have a 5 year main-
tenance interval.
Life Preserver Broken or loose stitching. Re-stitch using V-T-295
Type ll Class 1 Size F or Air
Cruisers Co. M11944-1
thread.
Puncture, abrasion or Repair or Replace.
tears. See Repair section.
Separated heat sealed Replace life preserver.
seams.
VISUAL CHECK AND DISPOSITION

TABLE 501
(SHEET 1 OF 2)
Page 505
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8. Visual Check and Disposition (Cont’d)
COMPONENT CONDITION DISPOSITION
Oral Tube Cracks, particularly at Replace. See Repair

base attachment patch. section.
Damaged or leaking oral Replace. See Repair
tube check valve. section.
Inflator/manifold Worn, looseness, defec- Replace. See Repair
tive threads. section.
Cylinder below mini- Replace.
mum weight of 60.5 See Assembly section.
grams.
Broken pin on inflator. Replace. See Repair
Malfunctioning of infla- section.
tor mechanism.
Damaged or missing Replace.
gasket. See Assembly section.
Locator Light Swollen cell unit, Replace.
exceeding 0.475 thick- See Assembly section.
ness.
VISUAL CHECK AND DISPOSITION

TABLE 501
(SHEET 2 OF 2)
Page 506
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TABLE OF CONTENTS
REPAIR
Page
1. Repair Materials 602
3. Patching Cell Punctures 606
4. Patching Cell Tears 611
5. Stitching Repairs 611
6. Oral Tube Replacement 611
7. Inflator/Manifold Replacement 616
Page 601
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63600
1. Repair Materials
CAUTION: SUBSTITUTES FOR LISTED REPAIR SOLVENTS AND
CEMENTS MUST BE APPROVED BY AIR CRUISERS
COMPANY.
NOTE: Variation in fabric color shades is normal and acceptable.
this symbol ♦.

Urethane Cement As Air Cruisers Co. Fabric bonding adhe-
Specification No. M11628 Required V70167 sive.
Solvent, Washing Urethane As Commercially Cleans fabric.
Ethyl Acetate Required Available
(CH3COOC2H5)
Activating Agent, Urethane As Commercially Activates urethane
Methyl Ethyl Ketone (MEK) Required Available cement for bonding.
(CH3COC2H5) *
Activating Agent, Urethane As Commercially Activates urethane
Ethyl Acetate/Acetone Required Available cement for bonding.
Solution
(CH3COOC2H5)/
(CH3COCH3) *
* Two parts Ethyl Acetate one part Acetone by volume; may be used as an alter-
native to Methyl Ethyl Ketone.
Toluene As Commercially Thinner for reflective
(C6H5CH3) Required Available coating compound.
Leak Test Solution, Clear As Commercially Determines leakage of
Ivory Liquid Detergent ♦ Required Available inflatable assemblies.
One ounce (29.6 milliliters) of detergent mixed to every 64 (1.9 liters) ounces of
water.
REPAIR MATERIALS
Page 602
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63600

Thread, Nylon As Commercially Sewing repair.
V-T-295 Required Available or
Type II, Class 1 Size FF Air Cruisers Co.
or M11944-6 V70167
Patching Fabric, As Air Cruisers Co. Life Preserver fabric.
Red/Orange Required V70167
M12088-5
Patching Fabric, As Air Cruisers Co. Life Preserver fabric.
International Orange/Yellow Required V70167
M12088
Inflator/Manifold 1 Air Cruisers Co. Used to replace Infla-
Replacement V70167 tor/Manifold.
63680-101
Oral Tube Replacement 1 Air Cruisers Co. Used to replace Oral
63679-101 V70167 Tube.
Hand Roller/Castor Wheel 1 Commercially Distributes pressure
(2 In. (50.8 mm) dia. x Available along bonded fabric
2 In. (50.8 mm) wide with repairs. (Repair,
handle) ♦ Assembly)
Spatula (Pusher) 1 Air Cruisers Co. Evenly distributes, and
PA-1 ♦ V70167 removes wrinkles
from, bonded fabric
repairs.
Talc or Powdered Soap- As Commercially Prevents joining of
stone Required Available areas of exposed
cement, reflective
coating compound, or
stencil ink.
Cloth, Cotton ♦ As Commercially Applies solvents/solu-
Required Available tions.
REPAIR MATERIALS
Page 603
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2. General Information -Limits (In Field)
NOTE: If doubt exists as to the capability of local facilities to accom-

plish satisfactory repairs, it is recommended that the life pre-
server or components be returned to Air Cruisers Company for
repair.
A. In general, repairs to the life preserver will be confined to the patching
of tears or punctures in the airholding panels. Although slightly dam-
aged areas in the fabric can be repaired in the field, replacement of a
complete section such as a cell or cell seam should not be attempted,
since the operating integrity of the inflatable could be compromised.
CAUTION: WHEN INSPECTING FOR LEAKS, USE LEAK TEST
SOLUTION (TABLE 601) OR AN ELECTRONIC LISTEN-
ING DEVICE.
B. Following repairs to the life preserver, an inflatable integrity verification
test must be accomplished. See Testing section.
NOTE: Subsequent to repair, wash off leak test solution with clean
water.
C. Facility Conditions for Repairs
(1). Work areas used for cementing must be clean, free of dust and
dirt.
CAUTION: COLD TEMPERATURES WHERE DEW OR FROST IS
PRESENT CAN CAUSE A PROBLEM OF MOISTURE ON
THE FABRIC, WHICH WOULD PROHIBIT PROPER
BOND FROM BEING MADE. HIGH HEAT AND/OR
HUMIDITY CAN RESULT IN EFFECTS OF CONDENSA-
TION OF MOISTURE (WHITE AREAS ON CEMENT)
CAUSED BY EVAPORATING SOLVENTS.
(2). Recommended temperature to apply the cement should be
between 55 - 80°F (13 - 27°C) with relative humidity (65% maxi-
mum).
Page 604
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D. Cement/Accelerator Storage
(1). Cement/accelerator shall be stored under conditions where
excessive heat, humidity or cold are not present. Once opened, if
the accelerator is exposed to moisture present in high humidity
areas, it will cause flake like particles in the product. Accelerator
should not be used if flake like particles are present indicating
degradation. It is suggested to use what is opened, because re-
sealed containers may contain enough moisture to react with the
accelerator.
Page 605
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3. Patching Cell Punctures
A. Tube Punctures up to 2 In. (50 mm) in diameter.

NOTE: Use a round patch on the outer fabric surface only. Repair
patches should be die cut, when size permits.
(1). Cut a patch large enough to allow an 1/2 In. (13 mm) overlap
beyond the puncture edges. Do not patch any puncture which
exceeds 1/2 In. (13 mm).
CAUTION: WHEN WASHING THE LIFE PRESERVER, DO NOT
ALLOW EXCESS SOLVENT TO COLLECT AT THE
EDGES OF SEAMS. DO NOT APPLY SOLVENT TO
DECALS (WHENEVER POSSIBLE) SINCE THEY CAN
BE REMOVED BY THE SOLVENT.
(2). Thoroughly wash the fabric around the puncture and the yellow
coated side of patch (Figure 601) with a solvent dampened cloth
(Table 601). Do not damage the fabric.
Page 606
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63600
LIFE PRESERVER
FABRIC
WASH BOTTOM
OF PATCH
PUNCTURE IN
WASH AREA FABRIC
AROUND PUNCTURE
PATCHING LIFE PRESERVER PUNCTURES

FIGURE 601
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63600
CAUTION: DISCARD UNUSED CEMENT 4 HOURS (POT LIFE)

AFTER MIXING.
NOTE: The cement line must be even and uniform to within one-half
inch beyond the edge of repair.
(3). Brush three coats of cement (Table 601) around the puncture
covering an area slightly larger than the patch. Apply cement in
medium, even coats. Allow 15 minutes drying time between
coats. Remove effects of condensation (white areas on cement)
by swabbing with a cloth lightly dampened in solvent (Table 601).
CEMENT BOTTOM OF PATCH (3 COATS)
LIFE PRESERVER
FABRIC
BRUSH
CEMENT AREA AROUND

PUNCTURE (3 COATS)

FIGURE 602
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63600
CAUTION: DO NOT EXCEED ONE HOUR BETWEEN CEMENT

APPLICATION AND JOINING OF SURFACE. APPLY A
FOURTH COAT TO SURFACES IF TIME IS EXCEEDED.
(4). Within one hour after cement application, dampen a clean cloth
with activating agent (Table 601). Wipe cemented surfaces to
make them tacky and ready for joining.
NOTE: Fabric weave on patch and life preserver fabric do not have to
be in alignment.
CAUTION: JOIN SURFACES IMMEDIATELY (WITHIN 60 SEC-
ONDS) AFTER ACTIVATING TO MAXIMIZE BOND.
(5). Immediately join the cemented patch to the cemented life pre-
server fabric.
(6). The patch should be laid on gradually from the center to the
edges (Figure 603) to minimize the possibility of air bubbles being
trapped beneath the patch.
LIFE PRESERVER
FABRIC
PATCH
CENTER LINE OF
CEMENTED AREA CEMENTED AREA

FIGURE 603
Page 609
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63600
NOTE: Pressure is important for a good bond.

(7). Apply pressure evenly with a spatula (Table 601) to eliminate
entrapped air bubbles and wrinkles to ensure firm attachment
(Figure 604).
(8). When all wrinkles and air bubbles are eliminated, uniformly roll
the joined areas (Figure 605) using a hand roller (Table 601).
SPATULA
(PUSHER)
PATCH
LIFE PRESERVER
FABRIC

FIGURE 604
HAND ROLLER
PATCH
LIFE PRESERVER
FABRIC

FIGURE 605
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63600
(9). Inflate cell to 0.25 psig (.172 N/cm2) (maximum) to prevent block-
ing of repaired area during curing.
(10). Allow cement to cure for a minimum of four hours.
4. Patching Cell Tears
A. Repair tears in accordance with procedure for patching punctures.

B. For tears up to maximum of 1 1/2 In. (38 mm) in length, cut patch to
overlap tear edges by 3/4 In. (19 mm). Radius all corners of cut patch a
minimum of 1/8 In. (3.175 mm).
5. Stitching Repairs
A. Stitching in need of repair may be sewn by machine.

B. Remove any trim loose threads. Sew using single needle with equiva-
lent threads per inch as on original and nylon thread (Table 601).
6. Oral Tube Replacement (Figure 606)
CAUTION: WHEN REMOVING THE ORAL TUBE, USE EXTREME

CARE NOT TO CUT THROUGH THE UNDERSIDE OF
THE LIFE PRESERVER. DO NOT EXCEED THE HOLE
DIAMETER.
A. Mark direction of existing oral tube on life preserver with pencil.
B. Use a sharp knife or curved bladed type scissors to cut cell assembly
around base of the oral tube. Remove existing oral tube and discard.
C. Cut a 3 x 3 In. (76 mm) piece of polyethylene or other suitable non-
stick material to use as a cement mask and insert into the hole to pro-
tect the opposite side of the life preserver cell while cementing.
D. Clean area around hole and replacement oral tube assembly (Table
601) with solvent (Table 601).
E. Center replacement oral tube assembly (Table 601) over hole and
trace around attachment patch with pencil to establish cement area.
F. Apply three coats of cement (Table 601) slightly larger than marked
area on life preserver and on replacement oral tube assembly. Allow
each coat to dry thoroughly before applying the next coat.
Page 611
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CAUTION: ENSURE THE 3 X 3 In. (76 mm) POLYETHYLENE

CEMENT MASK IS REMOVED FROM THE HOLE.
G. Remove the 3 x 3 In. (76 mm) piece of polyethylene cement mask from
the hole.
H. Within one hour after cement application, dampen a clean cloth with
activating agent (Table 601) and wipe cemented surfaces. Join
attached patch on oral tube to cemented area on life preserver. Ensure
oral tube is aligned with markings.
I. Press the joined surfaces firmly together to ensure a firm bond.
J. Dust lightly with talc or powdered soapstone (Table 601) and allow
cement to cure for a minimum of 4 hours.
K. After cement has cured, inflate to 2.0 psig (138 N/cm2) and immerse
into water to check for leaks.
L. If leaks are present, indicated by bubbling, remove oral tube assembly,
clean, and re-cement.
M. After replacement, perform a regular maintenance check.
Page 612
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ORAL TUBE ORAL TUBE
ORAL TUBE REPLACEMENT

FIGURE 606 (SHEET 1 OF 3)
Page 613
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63600
CUT CELL ASSEMBLY

AROUND BASE
REMOVE ORAL TUBE

ASSEMBLY
LIFE PRESERVER
CELL FABRIC
POLYETHYLENE MASK
BETWEEN LIFE PRESERVER CELL PANELS

Page 614
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63600
ORAL TUBE ASSEMBLY

REPLACEMENT
TRACE AROUND
ATTACHMENT PATCH
APPLY CEMENT
REMOVE POLYETHYLENE MASK

BEFORE PLACEMENT OF ORAL TUBE

Page 615
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7. Inflator/Manifold Replacement
NOTE: If a replacement inflator/manifold is already installed because

of a previous repair (recognized by an approximate 2 1/2 In.
(64 mm) diameter patch encircling the manifold stem), it can
be removed by dissolving the cement bond using solvent
(Table 601) and lifting the manifold stem and patch from the
life preserver cell. Clean all residual cement from the cell sur-
face. If the inflator/manifold is an original installation, proceed
with the following.
A. Mark direction of existing inflator/manifold on life preserver with pencil.
B. Use a sharp knife or curved bladed type scissors to cut cell assembly
around base of the inflator/manifold. Remove existing inflator/manifold
and discard.
C. Cut a 3 x 3 In. (76 mm) piece of polyethylene or other suitable non-
stick material to use as a cement mask and insert into the hole to pro-
tect the opposite side of the life preserver cell while cementing.
D. Clean area around hole and replacement inflator/manifold assembly
(Table 601) with solvent (Table 601).
E. Center replacement inflator/manifold assembly (Table 601) over hole
and trace around attachment patch with pencil to establish cement
area.
F. Apply three coats of cement (Table 601) slightly larger than marked
area on life preserver and on replacement inflator/manifold assembly.
Allow each coat to dry thoroughly before applying the next coat.
Page 616
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63600
CAUTION: ENSURE THE 3 X 3 In. (76 mm) POLYETHYLENE

CEMENT MASK IS REMOVED FROM THE HOLE.
G. Remove the 3 x 3 In. (76 mm) piece of polyethylene cement mask from
the hole.
H. Within one hour after cement application, dampen a clean cloth with
activating agent (Table 601) and wipe cemented surfaces. Join
attached patch on inflator/manifold to cemented area on life preserver.
Ensure inflator/manifold is aligned with markings.
I. Press the joined surfaces firmly together with a spatula (Table 601) to
ensure a firm bond.
J. Dust lightly with talc or powdered soapstone (Table 601) and allow
cement to cure for a minimum of 4 hours.
K. After cement has cured, inflate to 2.0 psig (1.38 N/cm2) and immerse
into water to check for leaks.
L. If leaks are present, indicated by bubbling, remove inflator/manifold
assembly, clean, and re-cement.
M. After replacement, perform a regular maintenance check.
Page 617, 22 Sep 2006

25-64-02 Page 618, Blank
63600
TABLE OF CONTENTS
ASSEMBLY
Page
1. Assembly Materials 702
2. Installation of Clip to Inflator/Manifold 705
3. Installation of Manifold Gasket 706
4. Installation of Cylinder Cover (If applicable) 707
5. Installation of Cylinder 708
6. Installation of Oral Tube Check Valve 709
7. Installation of Locator Light 710
8. Installation of Whistle (If Applicable) 712
9. Installation of Sea Dye Marker (If Applicable) 713
10. Folding Life Preserver 714
11. Packaging Life Preserver 777
12. Storage Instructions 790
Page 701
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63600
1. Assembly Materials

request.
this symbol ♦.

Thread, Nylon As Commercially Breakaway tying;
V-T-295 Required Available or sewing repair.
Type II, Class 1 Size F Air Cruisers Co.
or M11944-1 V70167
Clip 1 Halkey Roberts Installed into inflator/
V87400 V98021 or manifold.
Air Cruisers Co.
V70167
Manifold Gasket 1 Halkey Roberts Seated against the
849AM V98021 or base of threads within
Air Cruisers Co. the inflator/manifold.
V70167
Large Rubber Band As Commercially Used to secure life
14A19028-0 Required Available or preserver in place.
Air Cruisers Co.
V70167
Small Rubber Band, No. 8 As Commercially Used to secure har-
Required Available ness assembly in
place.
Adapter, Oral Tube Test 1 Air Cruisers Co. Connects oral tube to
63687-1 V70167 vacuum for deflating
purposes.
Tape, Battery to Harness As Air Cruisers Co. Used to secure bat-
Assembly PPP-T-97-llA-1/2 Required V70167 tery in place.
ASSEMBLY MATERIALS
Page 702
25-64-02 22 Sep 2006
63600

EDR Kit 90-1257-101 As Air Cruisers Co. Used to package life
Consisting of: Required V70167 preserver.
Poly Bag, 63786-1 1
Identification and
Maintenance Record Tag, 1
63704-1
Poly Bag, 64205-101 1
Identification and
63704-1
Poly Bag, 64826-1 1
Identification and
63704-1
Polyethylene Sheet, 64952-1 1
Poly Bag, 64205-101 1
Identification and
Polyethylene Sheet,
64952-1 1
Poly Bag, 64205-103 1
Identification and
Maintenance Record Tag,
63704-1 1
ASSEMBLY MATERIALS
Page 703
25-64-02 22 Sep 2006
63600

Poly Bag, 64205-105 1
Identification and
Maintenance Record Tag,
63704-1 1
Poly Bag 64826-1 1
Maintenance Due Placard
64859-1 1
Poly Bag 64826-2 1
Restoration Due Placard
65012-103 1
Poly Bag 67229-1 1
Maintenance Record Tag
63704-1 1
ASSEMBLY MATERIALS
Page 704
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2. Installation of Clip to Inflator/Manifold (Figure 701) (IPL Figures 1 and 2)
A. Install clip (Table 701) into inflator/manifold by pressing the clip into the
body of the inflator/manifold.
INFLATOR/MANIFOLD
CLOSE
HANDLE
PULL TAB
CLIP
INSTALLATION OF INFLATOR/MANIFOLD
FIGURE 701
Page 705
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3. Installation of Manifold Gasket (Figure 702) (IPL Figures 1 and 2)
A. Install manifold gasket (Table 701) into inflator/manifold by pressing

the manifold gasket into the body at the threaded end. The manifold
gasket should seat against the base of the threads.
INFLATOR/MANIFOLD
GASKET
GASKET
INSTALLATION OF MANIFOLD GASKET

FIGURE 702
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4. Installation of Cylinder Cover (IPL Figure 1, 2) (Figure 703) (If applicable)
A. Position cylinder cover (120, IPL Figure 1 and 2) over inflator manifold
so that the slit in the cover faces the outside edge of the life preserver.
B. Install cylinder onto inflator manifold per the instructions in Paragraph
5.
C. Fold cylinder cover over the inflator manifold and cylinder and insert
cover tab through slit.
CYLINDER COVER
OPEN POSITION
INFLATOR/MANIFOLD
LIFE PRESERVER
INFLATOR/MANIFOLD
CYLINDER COVER
CLOSED POSITION
LIFE PRESERVER
INSTALL CYLINDER COVER

FIGURE 703
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5. Installation of Cylinder (Figure 704) (IPL Figures 1 and 2)
A. Assemble cylinder (20) to inflator/manifold by attaching cylinder threads

to the threaded port of the inflator/manifold. Turn cylinder clockwise until
snug against gasket. Continue turning an additional 1/2 turn.
CYLINDER
MANIFOLD/INFLATOR
INSTALLATION OF CYLINDER
FIGURE 704
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6. Installation of Oral Tube Check Valve (Figure 705) (IPL Figures 1 and 2)
A. Install oral inflation check valve (80) by placing the tapered end of the
check valve against the open end of the oral tube (70) and pressing in
with fingers until top of valve is flush with end of oral tube.
CAUTION: AVOID INTRODUCING DIRT INTO THE END OF THE
ORAL TUBE.
ORAL INFLATION
CHECK VALVE
INSTALL
CHECK VALVE
TO BE FLUSH
WITH END OF
ORAL TUBE
ORAL TUBE
INSTALLATION OF ORAL TUBE CHECK VALVE

FIGURE 705
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7. Installation of Locator Light (Figures 706 and 707) (IPL Figures 1 and 2)
A. Pull plug from locator light battery (10), see Figure 706.
B. Cut a length of tape (Table 701) 3 1/2 In. (89 mm).
C. Position battery on harness assembly as shown in Figure 707.
D. Wrap tape around battery and harness assembly centered along
length of battery.
E. Route locator light wire between cells and toward base patch.
F. Align holes in the two base patches and push light through hole.
G. Position excess wire lead next to the inflator/manifold.
PLUG
LOCATOR
LIGHT
BATTERY
INSTALLATION OF LOCATOR LIGHT

FIGURE 706
Page 710
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63600
MARKED IDENTIFICATION
DECAL (SERIAL NUMBER, BASE PATCHES
PART NUMBER, ETC. FILLED
OUT) FACING DOWN
LOCATOR
LIGHT
LOCATOR
LIGHT WIRE
INFLATOR/
MANIFOLD
TAPE
BATTERY HARNESS
ASSEMBLY
3/4 ± 1/2 In. (19 ± 13 mm)
INSTALLATION OF LOCATOR LIGHT

FIGURE 707
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8. Installation of Whistle (If Applicable) (Figure 708) (IPL Figures 1 and 2)
A. Align holes in base patches by folding one over the other.

B. Route cord of whistle assembly (30) through holes.
C. Route whistle through cord loop and pull taut.
BASE BASE
PATCH PATCH
HOLE
WHISTLE
CORD
A
VIEW A-A
WHISTLE CORD
WHISTLE
INSTALLATION OF WHISTLE
FIGURE 708
Page 712
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63600
9. Installation of Sea Dye Marker (If Applicable) (Figure 709) (IPL Figures 1 and 2)
A. Align holes in base patches by folding one over the other.

B. Route cord on sea dye marker (40) through holes.
C. Route sea dye marker through cord loop and pull taut.
BASE BASE
PATCH PATCH
HOLE
SEA DYE
MARKER
CORD
VIEW A-A
SEA DYE
MARKER
INSTALLATION OF SEA DYE MARKER

FIGURE 709
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63600
10. Folding Life Preserver
A. Folding Procedure A, prior to S/N L38592

STEP 1
(a). Each vest shall be completely evacuated by inserting adapter
(Table 701) into oral tube and attaching a vacuum.
(b). Place the life preserver out flat on the work surface as shown,
with the locator light placed on the right side of the life pre-
server and the part number and serial number identification
facing down. Fold the harness assembly (as shown in detail
“A”) to an approximate seven-inch width, approximately four
folds, and position male end of the buckle on the left side of the
folded harness. Secure with small rubber bands (Table 701) as
shown.
LIFE
PRESERVER
DESSUS
NUCA
LEFT SIDE RIGHT SIDE
LOCATOR
LIGHT
MARKED
IDENTIFICATION
DECAL (SERIAL
NUMBER, PART
NUMBER, ETC. UNMARKED
FILLED IN) IDENTIFICATION
FACING DOWN DECAL
SEA DYE
MARKER
(IF APPLICABLE)
HARNESS
WHISTLE ASSEMBLY
(IF APPLICABLE)
Page 714
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63600
A. Folding Procedure A (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
S/N L604201 AND SUBSEQUENT
Page 715
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63600

STEP 2
(a). Fold the harness assembly on top of the life preserver. Tuck
pull tabs between life preserver cells.
DESSUS
NUCA
LIFE
PRESERVER
FOLD
TUCK HARNESS TUCK
PULL TAB ASSEMBLY PULL TAB
Page 716
25-64-02 22 Sep 2006
63600

STEP 3
(a). Fold over the upper portion of the life preserver to dimension
shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD
APPROX.
7 In. NUCA
(178 mm) DESSUS
WHISTLE
(IF APPLICABLE
SEA DYE
MARKER
(IF APPLICABLE)
Page 717
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63600

STEP 4
(a). Fold life preserver once again. Ensure locator light is on right
side of the life preserver.
FOLD
APPROX.
7 In.
(178 mm)
LOCATOR
LIGHT
Page 718
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63600

STEP 5
(a). Fold the locator light side of the preserver from right to left.
(b). Position locator light with base flat and lens up.
(c). Position sea dye marker and whistle into center of pack as
shown (if applicable).
APPROX. 5½ In.
SEA DYE MARKER (140 mm)
WHISTLE
LOCATOR LIGHT
FOLD
Page 719
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63600

STEP 6
CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE.
(a). Fold the life preserver material from left to right. Adjust the fold
to dimension shown.
(b). Proceed to paragraph 11 for packing life preserver.
APPROX. 5.5 In.

(140 mm)
MARKED
ID PLACARD
APPROX. 7 In.
(178 mm)
FOLD
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This page intentionally left blank.
Page 721
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63600
B. Folding Procedure B, S/N L38592 and Subsequent

STEP 1
with the locator light placed on the left side of the life preserver
and the part number and serial number identification facing
down. Fold the harness assembly (as shown in Detail “A”) to
an approximate seven-inch width, approximately four folds,
and position male end of the buckle on right side of the folded
harness. Secure with small rubber bands (Table 701) as
shown.
DESSUS
NUCA
LOCATOR LIFE
LIGHT PRESERVER
ORAL TUBES MARKED IDENTIFICATION

DECAL (SERIAL NUMBER,
UNMARKED PART NUMBER, ETC.)
IDENTIFICATION FILLED IN FACING DOWN
DECAL
SEA DYE MARKER
(IF APPLICABLE)
HARNESS
ASSEMBLY
WHISTLE
(IF APPLICABLE)
Page 722
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63600
B. Folding Procedure B (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 723
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63600
B. Folding Procedure B (Cont).

STEP 2
DESSUS
NUCA
LIFE
PRESERVER
FOLD
TUCK HARNESS TUCK
Page 724
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63600

STEP 3
ORAL TUBES
FOLD
APPROX.
NUCA 7 In.
DESSUS (178 mm)
WHISTLE
(IF APPLICABLE
SEA DYE
MARKER
(IF APPLICABLE)
Page 725
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63600
B. Folding Procedure (Cont.)

STEP 4
(a). Fold life preserver once again. Ensure locator light is on left
FOLD
APPROX.
7 In.
(178 mm)
LOCATOR
LIGHT
Page 726
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63600

STEP 5
(a). Fold the locator light side of the preserver from left to right.
APPROX. 5½ In.
(140 mm)
SEA DYE MARKER
WHISTLE
LOCATOR LIGHT
FOLD
Page 727
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63600

STEP 6
CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIDE.
(a). Fold the life preserver material from right to left. Adjust the fold
to dimension shown.
(b). Proceed to paragraph 11 for packaging life preserver.
APPROX. 5.5 In.

(140 mm)
MARKED
IDENTIFICATION
DECAL
APPROX. 7 In.
(178 mm)
FOLD
Page 728
25-64-02 22 Sep 2006
63600
Page 729
25-64-02 22 Sep 2006
63600
C. Folding Procedure C
NOTE: For folding life preserver with customer logo visible when pack-
aged.
STEP 1
with the locator light placed on the right side of the life pre-
server and the part number and serial number identification
facing down. Fold the harness assembly (as shown in detail
“A”) to an approximate seven-inch width, approximately four
folds, and position male end of the buckle on the left side of the
folded harness. Secure with small rubber bands (Table 701) as
shown.
LIFE
PRESERVER
DESSUS
NUCA
LOCATOR
LIGHT
CUSTOMER
LOGO
MARKED
FACING DOWN
IDENTIFICATION
DECAL (SERIAL
NUMBER, PART
NUMBER, ETC.
FILLED IN)
FACING DOWN
SEA DYE
MARKER
(IF APPLICABLE)
HARNESS
WHISTLE ASSEMBLY
(IF APPLICABLE)
Page 730
25-64-02 22 Sep 2006
63600
C. Folding Procedure C (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
HARNESS (MALE END)
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 731
25-64-02 22 Sep 2006
63600

STEP 2
DESSUS
NUCA
LIFE
PRESERVER
FOLD
TUCK HARNESS TUCK
Page 732
25-64-02 22 Sep 2006
63600

STEP 3
ORAL TUBES
FOLD
APPROX.
7 In. NUCA
(178 mm) DESSUS
WHISTLE
(IF APPLICABLE
SEA DYE
MARKER
(IF APPLICABLE)
Page 733
25-64-02 22 Sep 2006
63600

STEP 4
(a). Fold life preserver once again. Ensure locator light is on right
FOLD
APPROX.
7 In.
(178 mm)
LOCATOR
LIGHT
Page 734
25-64-02 22 Sep 2006
63600

STEP 5
(a). Fold the locator light side of the preserver from right to left.
APPROX. 5.5 In.

SEA DYE MARKER (140 mm)
WHISTLE
MARKED
IDENTIFICATION
DECAL (SERIAL
NUMBER, PART
LOCATOR LIGHT NUMBER, ETC.
FILLED IN)
FOLD
Page 735
25-64-02 22 Sep 2006
63600

STEP 6
(a). Fold the life preserver material from left to right. Adjust the fold
to dimension shown.
(b). Proceed to paragraph 11 for packing life preserver.
APPROX. 5.5 In.

(140 mm)
CUSTOMER LOGO
APPROX. 7 In.
(178 mm)
FOLD
Page 736
25-64-02 22 Sep 2006
63600
Page 737
25-64-02 22 Sep 2006
63600
D. Folding Procedure D
STEP 1
shown.
DESSUS
NUCA
LOCATOR LIFE
LIGHT PRESERVER
ORAL TUBES DECAL (SERIAL NUMBER,
DECAL
HARNESS
ASSEMBLY
Page 738
25-64-02 22 Sep 2006
63600
D. Folding Procedure D (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 739
25-64-02 22 Sep 2006
63600
D. Folding Procedure D (Cont).

STEP 2
(b). Position buckle as shown in Detail “A” then as shown in Detail
“B”.
LIFE
PRESERVER
DESSUS
NUCA
POSITION
DETAIL “A” BUCKLE
AS SHOWN
FOLD
TUCK HARNESS TUCK
DETAIL “B”
Page 740
25-64-02 22 Sep 2006
63600
D. Folding Procedure D (Cont’d)

STEP 3
(a). Fold over the upper portion of the life preserver until the fold
aligns with the cylinder.
CYLINDER
CYLINDER
FOLD
PRESERVER
LIFE
NUCA
DESSUS
Page 741
25-64-02 22 Sep 2006
63600

STEP 4
(a). Fold bottom third of life preserver up.
DESSUS
NUCA
FOLD
Page 742
25-64-02 22 Sep 2006
63600

STEP 5
(a). Fold the left side of the life preserver to the dimensions shown.
CAUTION: MAKE SURE INFLATOR/MANIFOLDS ARE NOT POSI-
TIONED ON TOP OF ONE ANOTHER.
(b). Fold the right side of the life preserver as shown, making sure
the right side inflator/manifold is positioned to the left of the left
side inflator/manifold.
(c). Proceed to paragraph 11 for packing life preserver.
APPROX. 7 In.
(178 mm)
FOLD
RIGHT SIDE
INFLATOR/MANIFOLD
LEFT SIDE LOCATOR
INFLATOR/MANIFOLD LIGHT
APPROX. 5 In.
(127 mm)
RIGHT SIDE
INFLATOR/MANIFOLD
FOLD
LOCATOR LIGHT
LEFT SIDE
INFLATOR/MANIFOLD
Page 743
25-64-02 22 Sep 2006
63600
E. Folding Procedure E
STEP 1
(Figure 701) into oral tube and attaching a vacuum.
harness. Secure with small rubber bands (Figure 701) as
shown.
DESSUS
NUCA
LOCATOR LIFE
LIGHT PRESERVER
ORAL TUBES DECAL (SERIAL NUMBER,
DECAL
HARNESS
ASSEMBLY
Page 744
25-64-02 22 Sep 2006
63600
E. Folding Procedure E (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 745
25-64-02 22 Sep 2006
63600
E. Folding Procedure E (Cont).

STEP 2
(b). Position buckle as shown in Detail “A” then as shown in Detail
“B”.
LIFE
PRESERVER
DESSUS
NUCA
POSITION
AS SHOWN
FOLD
TUCK HARNESS TUCK
DETAIL “B”
Page 746
25-64-02 22 Sep 2006
63600
E. Folding Procedure E (Cont’d)

STEP 3
(a). Fold over the upper portion of the life preserver until the fold
aligns with the cylinder.
CYLINDER
CYLINDER
FOLD
PRESERVER
LIFE
NUCA
DESSUS
Page 747
25-64-02 22 Sep 2006
63600

STEP 4
(a). Fold bottom third of life preserver up.
DESSUS
NUCA
FOLD
Page 748
25-64-02 22 Sep 2006
63600

STEP 5
(a). Fold the left side of the life preserver to the dimensions shown.
CAUTION: MAKE SURE INFLATOR/MANIFOLDS ARE NOT POSI-
TIONED ON TOP OF ONE ANOTHER. MAKE SURE
DONNING DECAL IS VISIBLE.
(b). Fold the right side of the life preserver as shown, making sure
the right side inflator/manifold is positioned over the battery.
(c). Proceed to paragraph 11 for packing life preserver.
APPROX 4 1/2 In. (114 mm)
BATTERY
DESSUS
NUCA
FOLD
RIGHT SIDE
INFLATOR/MANIFOLD
LEFT SIDE LOCATOR
INFLATOR/MANIFOLD LIGHT ADJACENT BATTERY
APPROX. 7 In.
(178 mm)
BATTERY
RIGHT SIDE FOLD
INFLATOR/MANIFOLD
APPROX. 7 In.
(178 mm)
LOCATOR LIGHT LEFT SIDE

INFLATOR/MANIFOLD
Page 749
25-64-02 22 Sep 2006
63600
F. Folding Procedure F
STEP 1
shown.

LIFE
PRESERVER
DESSUS
NUCA
LOCATOR
LIGHT
UNMARKED
IDENTIFICATION
DECAL
MARKED
IDENTIFICATION
DECAL (SERIAL
NUMBER, PART
NUMBER, ETC.
FILLED IN)
FACING DOWN
SEA DYE
MARKER
(IF APPLICABLE)
HARNESS
ASSEMBLY
WHISTLE
(IF APPLICABLE)
Page 750
25-64-02 22 Sep 2006
63600
F. Folding Procedure F (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 751
25-64-02 22 Sep 2006
63600
F. Folding Procedure F (Cont’d)

STEP 2
DESSUS
NUCA
LIFE
PRESERVER
FOLD
TUCK HARNESS TUCK
Page 752
25-64-02 22 Sep 2006
63600

STEP 3
(a). Fold the webbing side of the harness assembly down and
along side of the locator light battery as shown.
DESSUS
NUCA
LIFE
PRESERVER
NOTE: BUCKLE CANNOT HANG OVEREDGE OF VEST.
Page 753
25-64-02 22 Sep 2006
63600

STEP 4
(a). Fold under the upper portion of the life preserver to dimension
ORAL TUBES
FOLD
APPROX.
7 In.
(178 mm)
WHISTLE
(IF APPLICABLE
SEA DYE
MARKER
(IF APPLICABLE)
Page 754
25-64-02 22 Sep 2006
63600

STEP 5
(a). Fold top portion of life preserver on top of harness assembly.
Ensure locator light is on left side of the life preserver.
FOLD
DESSUS APPROX.
NUCA 7 In.
(178 mm)
Page 755
25-64-02 22 Sep 2006
63600

STEP 6
(a). Position sea dye marker and whistle into center of pack as
WHISTLE (IF APPLIABLE)
SEA DYE MARKER

(IF APPLICABLE)
DESSUS
NUCA
Page 756
25-64-02 22 Sep 2006
63600

STEP 7
(a). Fold the locator light side of the preserver from left to right.
(c). Adjust the fold so that the inflator assemblies are side by side.
APPROX. 8 In.
(203 mm)
LOCATOR
LIGHT
FOLD
INFLATOR
ASSEMBLIES
(SIDE BY SIDE)
Page 757
25-64-02 22 Sep 2006
63600

STEP 8
(a). Fold the life preserver material from right to left. Adjust the fold
to dimension shown.
(b). Proceed to paragraph 11 for packaging the preserver.
APPROX.
3.8 In.
(97 mm)
MARKED
IDENTIFICATION
DECAL
APPROX. 7.3 In.
(185 mm)
RIGHT SIDE
LEFT SIDE
INFLATOR FOLD
ASSEMBLY
LOCATOR LIGHT
Page 758
25-64-02 22 Sep 2006
63600
Page 759
25-64-02 22 Sep 2006
63600
G. Folding Procedure G
STEP 1
(a). Each life preserver shall be completely evacuated by inserting
adapter (Table 701) into oral tube and attaching a vacuum.
shown.

LIFE
PRESERVER
DESSUS
NUCA
LOCATOR
LIGHT
UNMARKED
IDENTIFICATION
DECAL
MARKED
IDENTIFICATION
DECAL (SERIAL
NUMBER, PART
NUMBER, ETC.
FILLED IN)
FACING DOWN
SEA DYE
MARKER
(IF APPLICABLE)
HARNESS
ASSEMBLY
WHISTLE
(IF APPLICABLE)
Page 760
25-64-02 22 Sep 2006
63600
G. Folding Procedure G (Cont.)

STEP 1 (Cont.)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 761
25-64-02 22 Sep 2006
63600
G. Folding Procedure G (Cont’d)

STEP 2
(a). Position buckle as shown in Detail “A” then as shown in Detail
“B”.
LIFE
PRESERVER
DESSUS
NUCA
POSITION
AS SHOWN
FOLD
TUCK HARNESS TUCK
DETAIL “B”
Page 762
25-64-02 22 Sep 2006
63600

STEP 3
(a). Fold life preserver from left to right to dimension shown.
6.5 In.
(165 mm)
AT THE
TOP
Page 763
25-64-02 22 Sep 2006
63600

STEP 4
(a). Fold back light.
FOLD
LOCATOR
LIGHT
Page 764
25-64-02 22 Sep 2006
63600

STEP 5
(a). Fold life preserver left to right.
(b). Tuck excess to the inside. Width will be five inches.
TUCK
FOLD
5 In. (127 mm)
Page 765
25-64-02 22 Sep 2006
63600

STEP 6
(a). Turn life preserver over so the neck hole is facing up.
DESSUS
NUCA
Page 766
25-64-02 22 Sep 2006
63600
G. Folding Procedure G
STEP 7
(a). Fold top of life preserver one third of the way down.
(b). Fold bottom third of life preserver on top of previous fold so
identification is facing up.
(c). Adjust the fold to dimension shown.
(d). Proceed to paragraph 11 for packaging life preserver.
MARKED
FOLD IDENTIFICATION
DECAL
APPROX.
5.0 In.
(127 mm)
APPROX. 7.3 In.

(185 mm)
FOLD
Page 767
25-64-02 22 Sep 2006
63600
H. Folding Procedure H
STEP 1
shown.

LIFE
PRESERVER
DESSUS
NUCA
LOCATOR
LIGHT
UNMARKED
IDENTIFICATION
DECAL
MARKED
IDENTIFICATION
DECAL (SERIAL
NUMBER, PART
NUMBER, ETC.
FILLED IN)
FACING DOWN
SEA DYE
MARKER
(IF APPLICABLE)
HARNESS
ASSEMBLY
WHISTLE
(IF APPLICABLE)
Page 768
25-64-02 22 Sep 2006
63600
H. Folding Procedure H (Cont’d)
DETAIL “A”
BUCKLE
(MALE END) HARNESS
ASSEMBLY
RUBBER BANDS
7 In.
(178 mm)
RUBBER BAND
7 In. (178 mm)
VIEW A -A
A
Page 769
25-64-02 22 Sep 2006
63600

STEP 2
Fold the harness assembly on top of the life preserver. Tuck pull tabs
between life preserver cells.
DESSUS
NUCA
LIFE
PRESERVER
FOLD
TUCK HARNESS TUCK
Page 770
25-64-02 22 Sep 2006
63600

STEP 3
(a). Fold the webbing side of the harness assembly down and
along side of the locator light battery as shown.
DESSUS
NUCA
LIFE
PRESERVER
NOTE: BUCKLE CANNOT HANG OVEREDGE OF VEST.
Page 771
25-64-02 22 Sep 2006
63600

STEP 4
ORAL TUBES
FOLD
APPROX.
NUCA 7.0 In.
DESSUS (178 mm)
Page 772
25-64-02 22 Sep 2006
63600

STEP 5
(a). Tuck in the light.
(b). Fold the vest 3.5 In. (89 mm).
ORAL TUBES
APPROX.
3.5 In.
(89 mm)
FOLD
NUCA
DESSUS
APPROX.
15.0 In.
(381 mm)
Page 773
25-64-02 22 Sep 2006
63600

STEP 6
(a). Fold the vest over approximately 3.5 In.
APPROX.
3.5 In.
(89 mm)
NUCA
DESSUS
APPROX.
15.0 In.
(381 mm)
Page 774
25-64-02 22 Sep 2006
63600

STEP 7
(a). Fold the vest approximately 3.5 In.
APPROX.
3.5 In.
(89 mm)
NUCA
DESSUS
APPROX.
15.0 In.
(381 mm)
Page 775
25-64-02 22 Sep 2006
63600

STEP 8
(a). Fold the vest approximately 3.5 In.
(b). Fold over excess material.
APPROX.
3.5 In.
(89 mm)
NUCA
DESSUS
APPROX.
15.0 In.
(381 mm)
Page 776
25-64-02 22 Sep 2006
63600
11. Packaging Life Preserver
NOTE: Refer to Life Preserver Applicability Index, paragraph 2 in the

Description and Operation section for applicable folding and
packaging procedures.
NOTE: Life preservers that are re-certified and re-vacuum packed
have a 10 year maintenance interval. Life preservers that are
re-certified and packed in a sewn closed package have a 5
year maintenance interval.
A. Packaging Procedure A - Vacuum pack using Replacement Kit, EDR
90-1257-101 (for -111 and 511 use EDR 90-1257-103, Table 701)
Superseded by Packaging Procedure C, D, E, or F.
(1). Vacuum pack per ACC specification P-12095.
B. Packaging Procedure B - Alternate method sewing the package closed
using Replacement Kit, EDR 90-1257-Series (Table 701).
(1). Wrap polyethylene sheet (Table 701) around life preserver.
(2). Secure life preserver with large rubber band (Table 701).
NOTE: Maintenance record tag is used for re-packs only.
(3). Insert life preserver and tag (Table 701) into poly bag (Table 701)
as shown.
(4). Stitch closed using nylon thread (Table 701) just above figure
holes used for opening the bag.
NOTE: The Life Preserver part number and TSO must be visible
through the package.
Page 777
25-64-02 22 Sep 2006
63600
POLYETHYLENE SHEET WRAPPED

AROUND LIFE PRESERVER PRIOR
RUBBER BAND TO INSERTING INTO THE POLY BAG
POLY BAG STITCH HERE
TAG A
FINGER HOLES POLY SHEET
LIFE
PRESERVER
10.5 In.
(267 mm) 6 In.
(152 mm) VACUUM
MAX BAG
7.5 In. A 2½ In.

(191 mm) (64 mm)
MAX MAX.
LIFE PRESERVER
SECTION A-A
ILLUSTRATION OF PACKAGING LIFE PRESERVER

PROCEDURE B
Page 778
25-64-02 22 Sep 2006
63600
C. Packaging Procedure C - Vacuum pack using Replacement Kit, EDR

90-1257-105 (Supersedes Packaging Procedure A)
(2). Insert into bag (Table 701) with maintenance record tag.
NOTE: Maintenance Record Tag used for re-packs only.
(3). Vacuum pack per Air Cruisers Company Specification P-12181.
NOTE: The life preserver part number and TSO must be visible
7.5 In.
(191 mm)
MAX.
BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In.
(20.32 mm) POLY SHEET
MIN.
LIFE PRESERVER
A A
SECTION A-A
6.0 In.
VACUUM BAG
(152 mm)
MAX.
LIFE
PRESERVER
POLYETHYLENE SHEET
WRAPPED AROUND LIFE PRESERVER PRIOR
TO INSERTING INTO THE VACUUM BAG
Page 779
25-64-02 22 Sep 2006
63600
D. Packaging Procedure D, Vacuum pack using Replacement Kit, EDR

90-1257-107 (Supersedes Packaging Procedure A for Life Preserver
-111, -511)
(2). Insert into bag (Table 701).
NOTE: The month and year of packaging or re-packing after mainte-
nance, will establish the date of manufacture. The “Mainte-
nance Due” date shall be ten years from the date of
manufacture. Mark date using indelible black ink.
MARK MAINTENANCE DUE DATE

8.0 In.
(203 mm)
MAX.
BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In.
MIN.
LIFE PRESERVER
A A
SECTION A-A 2.5 In.

5.0 In. VACUUM BAG (64 mm)
(127 mm) MAX.
MAX.
LIFE
PRESERVER POLYETHYLENE SHEET
TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
Page 780
25-64-02 22 Sep 2006
63600
E. Packaging Procedure E, Vacuum pack using Replacement Kit, EDR

63600-141 and -541)
7.5 In.
(191 mm) BAG FOR ORIENTATION
MAX. OF LIFE PRESERVER
0.8 In.
MIN.
LIFE PRESERVER
A A
SECTION A-A 2.5 In.

VACUUM BAG (64 mm)
6.0 In.
MAX.
(152 mm)
LIFE MAX.
PRESERVER
POLYETHYLENE SHEET
Page 781
25-64-02 22 Sep 2006
63600
F. Packaging Procedure F, Vacuum pack using Replacement Kit, EDR

63600-149 and -549)
7.5 In.
(191 mm)
MAX.
BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In.
POLY SHEET
(20.32 mm)
MIN.
LIFE PRESERVER
A A
SECTION A-A 2.5 In.

(152 mm) MAX.
MAX.
LIFE
PRESERVER
POLYETHYLENE SHEET
Page 782
25-64-02 22 Sep 2006
63600
G. Packaging Procedure G, Vacuum pack using Replacement Kit, EDR

90-1257-113
(1). Install maintenance due placard (Table 701) on bag as shown.
7.5 In.
(191 mm)
MAX.
BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In.
MIN.
LIFE PRESERVER
A A
SECTION A-A 2.5 In.

(152 mm)
MAX.
MAX.
LIFE
PRESERVER MAINTENANCE DUE PLACARD
POLYETHYLENE SHEET
Page 783
25-64-02 22 Sep 2006
63600
H. Packaging Procedure H, Vacuum pack using Replacement Kit, EDR

90-1257-115
NOTE: Restoration Due Placard used for re-packs only.
8.0 In.
(203 mm)
MAX.
BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In.
MIN.
LIFE PRESERVER
A A
SECTION A-A
VACUUM BAG
7.0 In.
(178 mm) 2.0 In.
LIFE MAX. (51 mm)
PRESERVER
MAX.
RESTORATION DUE PLACARD
POLYETHYLENE SHEET
Page 784
25-64-02 22 Sep 2006
63600
I. Packaging Procedure I, Vacuum pack using Replacement Kit, EDR 90-

1257-105
8.0 In.
(203 mm)
MAX. BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In.
MIN.
LIFE PRESERVER
A A
SECTION A-A
VACUUM BAG
7.0 In.
(178 mm) 2.0 In.
LIFE (51 mm)
MAX.
PRESERVER
MAX.
POLYETHYLENE SHEET
Page 785
25-64-02 22 Sep 2006
63600
J. Packaging Procedure J - Vacuum pack using Replacement Kit, EDR

90-1257-105
(3). Vacuum pack per Air Cruisers Company specification P-12181.
(4). Place the packed life preserver into the pouch (150, IPL Figure
1).
(5). Fold side flap with Velcro pile over.
(6). Fold side flap with Velcro hook over and join with Velcro pile.
(7). Fold top flap over and join Velcro fasteners.
(8). Check final pack dimensions.
Page 786
25-64-02 22 Sep 2006
63600
FOLDED PERSERVER IN VACUUM BAG
POUCH
FOLD
VELCRO PILE
VELCRO
HOOK
FASTENER
VELCRO HOOK
FLAP
CONNECT
FASTENERS
CONNECT
VELCRO PILE
FASTENERS
3.9 In. (99 mm) MAX.
7.6 In. (193 mm) MAX.

2.7 In. (69 mm) MAX.
Page 787
25-64-02 22 Sep 2006
63600
K. Packaging Procedure K - Vacuum pack using Replacement Kit, EDR

90-1257-105
7.3 In.
(185 mm)
MAX.
BAG FOR ORIENTATION
OF LIFE PRESERVER
0.8 In. POLY SHEET

(20.32 mm)
MIN.
LIFE PRESERVER
A A
SECTION A-A
5.0 In. VACUUM BAG 2.5 In.

(127 mm) (64 mm)
MAX.
LIFE MAX.
PRESERVER POLYETHYLENE SHEET
Page 788
25-64-02 22 Sep 2006
63600
L. Packaging Procedure L - Vacuum pack using Replacement Kit, EDR

90-1257-119
3.5 In.
(88.9 mm) BAG FOR ORIENTATION
MAX. OF LIFE PRESERVER
0.8 In.
(20.32 mm)
MIN.
A A
POLY SHEET
LIFE PRESERVER
15.4 In.
(391 mm)
MAX.
SECTION A-A
VACUUM BAG 3.2 In.

(81.3 mm)
MAX.
LIFE POLYETHYLENE SHEET

PRESERVER WRAPPED AROUND LIFE PRESERVER PRIOR
Page 789
25-64-02 22 Sep 2006
63600
12. Storage Instructions
WARNING: INFLATION ASSEMBLY IS ARMED AND CHARGED,

HANDLE WITH EXTREME CARE.
A. Store life preserver in a dry location in original shipping container.
B. Desirable storage temperatures are normal room conditions, tempera-
tures of 75°F ± 15°F (24°C ± 9°C). However, the permissible storage
temperature extremes are -40°F to +160°F (-40°C to +71°C).
C. A periodic check of the life preserver package is recommended partic-
ularly when equipment is subjected to extremes of permissible storage
conditions.
D. Handling should be minimized. Exercise reasonable care and precau-
tions necessary for treatment of high-pressure gas storage equipment.
E. Individual components should be protected by suitable dust and mois-
ture free packing such as polyethylene bags.
F. For shipment, pack the life preserver assembly in the original con-
tainer, or equivalent, and suitably mark in accordance with best com-
mercial shipping practices. Observe all Department of Transportation
(DOT, (U.S.A.) and International Air Transport Association (I.A.T.A.)
requirements for shipment of charged gas cylinders.
Page 790
25-64-02 22 Sep 2006
63600
FITS AND CLEARANCES
This section is not applicable.
Page 801, 22 Sep 2006

25-64-02 Page 802, Blank
63600
TABLE OF CONTENTS
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
Page
2. Special Tools, Fixtures, and Equipment Table 902
3. Special Tools, Fixtures, and Equipment Illustrated 904
Page 901
25-64-02 22 Sep 2006
63600
A. The tools, fixtures, and equipment listed in Table 901 are recom-
mended for use during Test Operations, Disassembly, Cleaning,
Repairs, and Assembly.
2. Special Tools, Fixtures, and Equipment Table

request.
this symbol ♦.

Manometer (water) 1 Commercially Measures pressure of
0 to 5.0 psig Available inflatable assembly.
(0 to 3.45 N/cm2) * ♦ (Testing)
Manometer (Meriam Fluid) 1 Commercially Measures pressure of
0.5 to 5.0 psig Available inflatable assembly.
(.34 to 3.45 N/cm2) (Testing)
[9.4 in. (238.8 mm) M. F.
per 1.0 psig (.69 N/cm2)] * ♦
Pressure Gage 1 Commercially Measures pressure of
(Mechanical/Digital) Available inflatable assembly.
Scale Range 0 to 15 psig (Testing)
(0 to 10.34 N/cm2) * ♦
Barometer (Mercury) 1 Commercially Measures ambient
[Scale increments not more Available pressure. (Testing)
than 0.10 In. (2.54 mm)] ♦
Thermometer 1 Commercially Measures ambient
[Scale increments not more Available temperature.
than 1°F (0.56 °C)] ♦ (Testing)
*Alternatives

TABLE 901
(SHEET 1 OF 2)
Page 902
25-64-02 22 Sep 2006
63600

Adapter, Oral Tube Test 1 Air Cruisers Connects oral tube to
63687-1 Company vacuum for deflating
purposes. (Testing,
Assembly)
Electronic Precision 1 Air Cruisers A scale used to check
Balances, Weigh-in Device Company weight of cylinder.
Precisa 3000C (Testing)
Readability 0.01 g
Reproducability 0.01± g
Oral Check Valve, Extractor 1 Halkey Roberts Used to extract check
Tool Corp. valve in oral tube.
T730EX V98021 (Disassembly)
Inflator/Manifold 1 Air Cruisers Co. To replace Inflator/
Replacement V70167 Manifold. (Repair)
63680-101
Oral Tube Replacement 1 Air Cruisers Co. To replace Oral Tube.
63679-101 V70167 (Repair)
Hand Roller/Castor Wheel 1 Commercially Distributes pressure
(2 In. (50.8 mm) dia. x Available along bonded fabric
2 In. (50.8 mm) wide with repairs. (Repair)
handle) ♦
Spatula (Pusher) 1 Air Cruisers Co. Evenly distributes, and
PA-1 ♦ V70167 removes wrinkles
from, bonded fabric
repairs. (Repair)

TABLE 901
(SHEET 2 OF 2)
Page 903
25-64-02 22 Sep 2006
63600
3. Special Tools, Fixtures, and Equipment Illustrated
HAND ROLLER
SPATULA/PUSHER
(PA-1)
ORAL TUBE TEST

ADAPTER
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED

FIGURE 901
(SHEET 1 OF 2)
Page 904
25-64-02 22 Sep 2006
63600
MANOMETER
ORAL CHECK VALVE

EXTRACTOR
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED

FIGURE 901
(SHEET 2 OF 2)
Page 905, 22 Sep 2006

25-64-02 Page 906, Blank
63600
TABLE OF CONTENTS
ILLUSTRATED PARTS LIST
Page
1. General 1002
2. Material Arrangement 1002
3. How to Use the Parts List 1004
4. List of Abbreviations/Symbols/Definitions 1005
5. Vendor Codes 1006
6. Alphanumerical List 1006
7. Detailed Parts List 1006
Page 1001
25-64-02 22 Sep 2006
63600
1. General
This illustrated parts list (IPL) contains the complete listing of all replaceable parts
of the life preserver.
2. Material Arrangement
This IPL is comprised of the following sections.

A. Introduction
The introduction contains all the information necessary for the use of
this IPL. It also contains a list of abbreviations used in the detailed parts
list, and a list of manufactures codes, names, and addresses.
B. Numerical Index
This section has a list of all part numbers in the detailed parts list in
alpha-numerical sequence with cross-reference to the IPL Fig./Item
numbers as well as how many parts are used on each life preserver.
Sequence as follows:
(1). Letters A through Z (“O” to be considered zero).

(2). Numerals 0 through 9.
C. Detailed Parts List
The detailed parts list illustrates all parts attached by means other than
riveting, sewing, or cementing. Parts attached by these means are
included when the next higher assembly is replaced.
(1). Column FIG/ITEM

The first number in the first line of a page indicates the number
of the first figure illustrating the part. The second number
indicates the item number by which the part is identifiable on the
illustration. A dash (-) placed before the item number indicates
that the part is not illustrated.
(2). Column PART NUMBER
The part number column contains the original manufacturer part
number. When standard parts are used, the standard part
Page 1002
25-64-02 22 Sep 2006
63600
number is listed in this column.

(3). Column AIRLINE PART NUMBER
This column is left blank for airline use.
(4). Column NOMENCLATURE
(a). Indenture System
The indenture system shows the relationship of parts
and assemblies to next higher assemblies or installa-
tions, as follows:
1234567
Assembly or installation assembly (RF) number
Attaching parts for assembly or installation
.Detail parts for assembly

Sub-assembly
Attaching parts for sub assembly
..Detailed parts for sub-assembly

Sub-sub-assembly
Attaching parts for sub-sub-assembly
...Detailed parts for sub-sub-assembly

(b). Attaching Parts
Attaching parts are captioned ATTACHING PARTS and
are listed immediately following the parts attached. The
*** symbol follows the last item of the attaching parts
group.
(c). Vendor Code
Parts manufactured by companies other than Air Cruis-
ers Company are identified by an appropriate vendor
code following the nomenclature. Vendor codes are in
accordance with current issues of Federal Supply Codes
for Manufacturers Catalog handbooks H4-1, H4-2, and
H4-3, and are preceded by the letter “V”. Standard parts
such as AN, MS, etc. are not identified by vendor code.
Page 1003
25-64-02 22 Sep 2006
63600
(5). Column EFF CODE

The Effectivity Code Column establishes part relationships with
units or assemblies which are essentially the same but have
minor deviations. These units or assemblies are assigned
reference letters such as A, B, C, etc. Parts which are not
common to all configurations but are associated with one or
more of the coded lead items carry the letter or letters assigned
to the lead item with which it is associated. Where a part is
common to all lead items, the effectivity column is left blank.
(6). Column UNITS PER ASSEMBLY
This column contains the quantity of a specific catalog
sequence numbered part required in the build sequence of only
one (where more than one exists), next higher sub-sub-
assembly, sub-assembly, assembly or installation level as
applicable. For bulk items, the letters “AR” are inserted in the
quantity column to indicate “as required”. Where items are listed
for reference purposes, “RF” is inserted.
3. How to Use the Parts List

A. The part number is known
(1). Find the part number in the Numerical Index. Note the Figure and
item number.
(2). Turn to the Figure.
(3). Locate the part on the illustration and in the parts list by item
number.
B. The part number is unknown
(1). Refer to the applicable Figure and look for the illustration of the
part.
(2). Note the item number.
(3). Turn to the applicable parts list and refer to the corresponding
item number.
Page 1004
25-64-02 22 Sep 2006
63600
4. List of Abbreviations/Symbols/Definitions
A. Abbreviations/Symbols
The following abbreviations/symbols are the more commonly used in
this IPL. This list is to be used in conjunction with the Glossary of
Abbreviations and Symbols, Introduction section.
AR As Required NP Not Procurable

ASSY. Assembly R Revised
BKDN Breakdown RF. Reference
CMM Component R.H. Right Hand
Maintenance Manual
EFF. Effectivity R.S. Right Side
FIG. Figure Subs Subsequent
IPL Illustrated Parts List Supsd Superseded
L.H. Left Hand Supsds Supersedes
L.S. Left Side *** End of Attaching Hardware
NHA Next Higher Assembly - Item Not Illustrated
NO. Number
B. Definitions
Superseded by: The part is superseded by the item number variant
noted in the nomenclature and will not be available for future procure-
ment.
Supersedes: The part supersedes the item number variant noted in the
nomenclature and is available for future procurement.
Page 1005
25-64-02 22 Sep 2006
63600
5. Vendor Codes
Table 1001 lists data for manufactures whose code appears in the
Nomenclature Column of the Detailed Parts List. Absence of a vendor
code following a part number identifies an Air Cruisers Company part. A
part number in parenthesis following a vendor code identifies the
corresponding Air Cruisers Company part number when applicable.
CODE NAME/ADDRESS
V98021 Halkey Roberts Corporation

11600 9th Street North
St. Petersburg, FL 33716-6239
USA
V18560 ACR Electronics, Incorporated
5757 Ravenswood Road
Fort Lauderdale, FL 33312-6645
USA
V2W134 Leland Limited, Incorporated
2614 S Clinton Ave.
South Plainfield, NJ 07080-0142
USA
VENDOR INFORMATION
TABLE 1001
6. Alphanumerical List
A. Alphanumerical listed on pages 1007 through 1010.
7. Detailed Parts List
A. Detailed parts listed on pages 1011 through 1025.
Page 1006
25-64-02 22 Sep 2006
63600
AIRLINE IPL TOTAL

PART NUMBER ITEM
PART NUMBER FIGURE REQUIRED
D21369-107 1 150 1
D21369-507 2 150 1
L8-4 2 10 1
1 10 1
63577-103 1 60 2
Supsd by 63977-101
63577-503 2 60 2
Suspd by 63977-501
63578-101 1 50 1
63578-103 1 50A 1
63578-501 2 50 1
63578-503 2 50A 1
63583-1 2 70 2
1 70 2
Supsd by 65419-1
63600-101 1 1 RF
63600-103 1 1A RF
63600-105 1 1B RF
63600-111 1 1C RF
63600-113 1 1D RF
63600-115 1 1E RF
63600-117 1 1F RF
63600-119 1 1G RF
63600-121 1 1H RF
63600-125 1 1J RF
63600-127 1 1K RF
63600-129 1 1L RF
63600-131 1 1M RF
63600-133 1 1N RF
63600-135 1 1P RF
63600-137 1 1Q RF
63600-139 1 1R RF
63600-141 1 1S RF
63600-143 1 1T
Deleted
63600-145 1 1U RF
Page 1007
25-64-02 22 Sep 2006
63600
AIRLINE IPL TOTAL

PART NUMBER ITEM
63600-147 1 1V RF
63600-149 1 1W RF
63600-153 1 1X RF
63600-155 1 1Y RF
63600-157 1 1AA RF
63600-159 1 1AD RF
63600-161 1 1AB RF
63600-163 1 1AC Rf
63600-165 1 1AE RF
63600-167 1 1AG RF
63600-169 1 1AF RF
63600-171 1 1AH RF
63600-173 1 1AJ RF
63600-175 1 1AK RF
63600-177 1 1AL RF
63600-179 1 1AM RF
63600-181 1 1AN RF
63600-183 1 1AP RF
63600-185 1 1AR RF
63600-187 1 1AT RF
63600-189 1 1AU RF
63600-191 1 1AV RF
63600-193 1 1AW RF
63600-501 2 1 RF
63600-503 2 1A RF
63600-505 2 1B RF
63600-511 2 1C RF
63600-513 2 1D RF
63600-515 2 1E RF
63600-519 2 1G RF
63600-521 2 1H RF
63600-523 2 1J RF
63600-525 2 1K RF
63600-527 2 1L RF
63600-529 2 1M RF
63600-531 2 1N RF
63600-533 2 1P RF
63600-535 2 1Q RF
Page 1008
25-64-02 22 Sep 2006
63600
AIRLINE IPL TOTAL

PART NUMBER ITEM
63600-537 2 1R RF
63600-539 2 1S RF
63600-541 2 1T RF
63600-543 2 1U
Deleted
63600-545 2 1V RF
63600-547 2 1W RF
63600-549 2 1X RF
63600-555 2 1Y RF
63600-557 2 1Z RF
63600-559 2 1AA RF
63600-561 2 1AB RF
63600-563 2 1AC RF
63600-565 2 1AD RF
63600-567 2 1AF RF
63600-569 2 1AE RF
63600-571 2 1AG RF
63600-573 2 1AH RF
63600-575 2 1AJ RF
63600-577 2 1AK RF
63600-579 2 1AL RF
63600-581 2 1AM RF
63600-583 2 1AN RF
63600-585 2 1AP RF
63600-587 2 1AR RF
63600-589 2 1AT RF
63600-591 2 1AU RF
63600-593 2 1AV RF
63675-1 1 90 1
2 90 1
Supsd by 63786-1
63745-1 2 40 1
1 40 1
63746-1 2 30 1
1 30 1
63786-1 2 100 1
1 100 1
Supsd by 64826-1
Page 1009
25-64-02 22 Sep 2006
63600
AIRLINE IPL TOTAL

PART NUMBER ITEM
63977-101 1 65 2
Supsds 63577-103
63977-103 1 65A 2
Supsds 63577-503
63977-503 2 65A 2
64205-101 2 100A 1
64205-101 1 100a 1
64205-103 1 100B
DELETED 2 100C
64205-105 2 100B 1
64826-1 2 100D 1
1 100D 1
Supsds 63786-1
64826-2 1 100E 1
2 100E 1
64826-3 1 100F 1
2 100F 1
64859-1 1 130 1
2 130 1
64952-1 2 110 2
1 110 1
64972-101 1 120 2
2 120 2
65012-101 2 140 1
1 140 1
65419-1 1 70A 2
Supsds 63583-1 2 70A 2
67229-1 2 100G 1
730ROA 2 80 2
1 80 2
821222Z 1 20 2
2 20 2
Page 1010
25-64-02 22 Sep 2006
63600
100
LIFE PRESERVER ADULT/CHILD
For persons weighing
PULL
35 lbs. (15.9 kg) or more
BAG P/N 67229-1
TEL: 732-681-3527
www.aircruisers.com

FAA TSO-C13f
100G
PULL
BAG P/N 63786-1
100D
PULL

BAG P/N 64826-1
TEL: 732-681-3527
www.aircruisers.com
110
PULL
130

BAG P/N 64826-2
100E
PULL
TEL: 732-681-3527
www.aircruisers.com

PROPERTY OF AMERICAN AIRLINES
PULL
140
150
LIFE PRESERVER
IPL FIGURE 1
(SHEET 1 OF 2)
Page 1011
25-64-02 22 Sep 2006
63600
1A, 1B
50
80 80
10
120
20
20
40
30
LIFE PRESERVER
IPL FIGURE 1
(SHEET 2 OF 2)
Page 1012
25-64-02 22 Sep 2006
63600
UNITS
FIG. AIRLINE NOMENCLATURE EFF.
PART NUMBER PER
ITEM PART NO. 1234567 CODE
ASSY.
1
-1 63600-101 Life Preserver A RF
1A 63600-103 Life Preserver B RF
1B 63600-105 Life Preserver C RF
-1C 63600-111 Life Preserver D RF
-1D 63600-113 Life Preserver E RF
-1E 63600-115 Life Preserver F RF
-1F 63600-117 Life Preserver G RF
-1G 63600-119 Life Preserver H RF
-1H 63600-121 Life Preserver J RF
-1J 63600-125 Life Preserver K RF
-1K 63600-127 Life Preserver L RF
-1L 63600-129 Life Preserver M RF
-1M 63600-131 Life Preserver N RF
-1N 63600-133 Life Preserver P RF
-1P 63600-135 Life Preserver Q RF
-1Q 63600-137 Life Preserver R RF
-1R 63600-139 Life Preserver S RF
-1S 63600-141 Life Preserver T RF
-1T 63600-143 Deleted
-1U 63600-145 Life Preserver V RF
-1V 63600-147 Life Preserver W RF
- Item Not Illustrated
Page 1013
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
1
-1W 63600-149 Life Preserver X RF
-1X 63600-153 Life Preserver Y RF
-1Y 63600-155 Life Preserver Z RF
-1AA 63600-157 Life Preserver AA RF
-1AB 63600-161 Life Preserver AB RF
-1AC 63600-163 Life Preserver AC RF
-1AD 63600-159 Life Preserver AD RF
-1AE 63600-165 Life Preserver AE RF
-1AF 63600-169 Life Preserver AF RF
-1AG 63600-167 Life Preserver AG RF
-1AH 63600-171 Life Preserver AH RF
-1AJ 63600-173 Life Preserver AJ RF
-1AK 63600-175 Life Preserver AK RF
-1AL 63600-177 Life Preserver AL RF
-1AM 63600-179 Life Preserver AM RF
-1AN 63600-181 Life Preserver AN RF
-1AP 63600-183 Life Preserver AP RF
-1AR 63600-185 Life Preserver AR RF
-1AT 63600-187 Life Preserver AT RF
-1AU 63600-189 Life Preserver AU RF
R -1AV 63600-191 Life Preserver AV RF
R -1AW 63600-193 Life Preserver AW RF
Page 1014
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
1
R -1AY 63600-195 Life Preserver AY RF
10 L8-4 .Locator Light, Survivor 1
(V18560)
20 82122Z .Cylinder, CO2 2
(V2W134)
R 30 63746-1 .Whistle C, X, 1
AC,AE
AG-AN
AR,AU
AV,AW
40 63745-1 .Sea Dye Marker B,AB, 1
AJ
R 50 63578-101 .Life Jacket Assembly A-K, M- 1
AT,
AU,AV
AW,AY
-50A 63578-103 .Life Jacket Assembly L 1
-60 63577-103 ..Single Cell Assembly 2
(Not Procurable)
(Supsd by Item 65)
-65 63977-101 ..Single Cell Assembly A-K, M- 2
(Not Procurable) AL
(Supsds Item 60)
-65A 63977-103 ..Single Cell Assembly L 2
(Not Procurable)
-70 63583-1 ...Oral Tube 2
(Not Procurable)
Supsd by Item 70A

Page 1015
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
1
-70A 65419-1 ...Oral Tube 2
(Not Procurable)
(Supsds Item 70)
80 730ROA ....Check Valve, Oral 2
Tube (V98021)
-90 63675-1 .Bag 1
(Supsd by Item 100)
100 63786-1 .Bag A, B, C 1
(Supsds Item 90) E-W
(Supsd by Item 100D)
-100A 64205-101 .Bag D, T 1
R -100B 64205-103 .Deleted
-100C 64205-105 .Bag X 1
R 100D 64826-1 .Bag A-C, 1
(Supsds Item 100) E-K,M-
S,V,W,
Y-AR,
AU,AV,
AW,AY
100E 64826-2 .Bag L 1
-100F 64826-3 .Bag AT 1
R 100G 67229-1 .Bag AY 1
110 64952-1 .Sheet, Polyethylene 1
120 64972-101 .Cover, Cylinder W 2
130 64859-1 .Placard, Maintenance W, AB, 1
Due AC,AD,
AG,AN
Page 1016
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
1
140 65012-101 .Placard, Restoration L 1
Due
150 D21369-107 .Pouch, P.S.U. AM 1
Page 1017
25-64-02 22 Sep 2006
63600
Page 1018
25-64-02 22 Sep 2006
63600
100
PULL
BAG P/N 67229-1
TEL: 732-681-3527
www.aircruisers.com

FAA TSO-C13f
100G
PULL
BAG P/N 63786-1
100D
PULL

BAG P/N 64826-1
TEL: 732-681-3527
www.aircruisers.com
110
PULL
130

BAG P/N 64826-2
100E
PULL
TEL: 732-681-3527
www.aircruisers.com

PROPERTY OF AMERICAN AIRLINES
PULL
140
150
LIFE PRESERVER
IPL FIGURE 2
(SHEET 1 OF 2)
Page 1019
25-64-02 22 Sep 2006
63600
1A, 1B
50
80
80
10
120
20 20
40
30
LIFE PRESERVER
IPL FIGURE 2
(SHEET 2 OF 2)
Page 1020
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
2
-1 63600-501 Life Preserver A RF
1A 63600-503 Life Preserver B RF
1B 63600-505 Life Preserver C RF
-1C 63600-511 Life Preserver D RF
-1D 63600-513 Life Preserver E RF
-1E 63600-515 Life Preserver F RF
-1F 63600-517 Life Preserver G RF
-1G 63600-519 Life Preserver H RF
-1H 63600-521 Life Preserver J RF
-1J 63600-523 Life Preserver K RF
-1K 63600-525 Life Preserver L RF
-1L 63600-527 Life Preserver M RF
-1M 63600-529 Life Preserver N RF
-1N 63600-531 Life Preserver P RF
-1P 63600-533 Life Preserver Q RF
-1Q 63600-535 Life Preserver R RF
-1R 63600-537 Life Preserver S RF
-1S 63600-539 Life Preserver T RF
-1T 63600-541 Life Preserver U RF
-1U 63600-543 Deleted
-1V 63600-545 Life Preserver W RF
Page 1021
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
2
-1W 63600-547 Life Preserver X RF
-1X 63600-549 Life Preserver Y RF
-1Y 63600-555 Life Preserver Z RF
-1Z 63600-557 Life Preserver AA RF
-1AA 63600-559 Life Preserver AB RF
-1AB 63600-561 Life Preserver AC RF
-1AC 63600-563 Life Preserver AD RF
-1AD 63600-565 Life Preserver AE RF
-1AE 63600-569 Life Preserver AF RF
-1AF 63600-567 Life Preserver AG RF
-1AG 63600-571 Life Preserver AH RF
-1AH 63600-573 Life Preserver AJ RF
-1AJ 63600-575 Life Preserver AK RF
-1AK 63600-577 Life Preserver AL RF
-1AL 63600-579 Life Preserver AM RF
-1AM 63600-581 Life Preserver AN RF
-1AN 63600-583 Life Preserver AP RF
-1AP 63600-585 Life Preserver AR RF
-1AR 63600-587 Life Preserver AT RF
-1AT 63600-589 Life Preserver AU RF
R -1AU 63600-591 Life Preserver AV RF
R -1AV 63600-593 Life Preserver AW RF
Page 1022
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
2
R 1AW 63600-595 Life Preserver AY RF
10 L8-4 .Locator Light, Survivor 1
(V18560)
20 82122Z .Cylinder, CO2 2
(V2W134)
R 30 63746-1 .Whistle C, Y, 1
AD,AE,
AG-AN
AR,AU
AV
40 63745-1 .Sea Dye Marker B, AC, 1
AJ
R 50 63578-501 .Life Jacket Assembly A-L, 1
N-AT,
AU,AV,
AW,AY
-50A 63578-503 .Life Jacket Assembly M 1
-60 63577-503 ..Single Cell Assembly 2
(Not Procurable)
(Supsd by Item 65)
R -65 63977-501 ..Single Cell Assembly A-L, 2
(Not Procurable) N-AT,
(Supsds Item 60) AU,AV,
AW,AY
-65A 63977-503 ..Single Cell Assembly M 2
(Not Procurable)
-70 63583-1 ...Oral Tube 2
(Not Procurable)
(Supsd by Item 70A)
Page 1023
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
2
-70A 65419-1 ...Oral Tube 2
(Not Procurable)
(Supsds Item 70)
80 730ROA ....Check Valve, Oral 2
Tube (V98021)
-90 63675-1 .Bag 1
(Supsd by Item 100)
100 63786-1 .Bag A, B, C, 1
(Supsds Item 90) E-X
(Supsd by Item 100D)
R -100A 64205-101 .Bag D,U 1
-100B 64205-105 .Bag Y 1
R -100C 64205-103 .Deleted U
R 100D 64826-1 .Bag A-C, 1
(Supsds Item 100) E-T,
W,X,
Z-AR,
AU,AV,
AW
100E 64826-2 .Bag M 1
-100F 64826-3 .Bag AT 1
R 100G 67229-1 .Bag AY 1
110 64952-1 .Sheet, Polyethylene 1
120 64972-101 .Cover, Cylinder X 2
130 64859-1 .Placard, Maintenance X,AB, 1
Due AC,AD
AG,AN
Page 1024
25-64-02 22 Sep 2006
63600
UNITS
PART NUMBER PER
ASSY.
2
140 65012-101 .Placard, Restoration M 1
Due
R 150 D21369-507 .Pouch, P.S.U. AM 1
Page 1025, 22 Sep 2006

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To: Holders of AC2000 Life Preserver (P/N 63600-Series) Component

Maintenance Manual 25-64-02.

Revision No. 11, Dated: 22 September 2006

Revision No. 11 of Component Maintenance Manual 25-64-02 constitutes a

COMPONENT MAINTENANCE MANUAL

ILLUSTRATED PARTS LIST

ORIGINAL ISSUE: 12 July 1996

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON

REVISION REVISION ENGINEER WRITERS DATE

1 16 Jan 1998 JOD

TEMPORARY REVISION RECORD

DATE INSERTED REMOVED

SERVICE BULLETIN RECORD

SERVICE BULLETIN / DATE

50-25-05 25 July 2003 19 Apr 2004 Vacuum Bag Re-Inspection Due

SERVICE INFORMATION LETTER RECORD

25-102/R20 2 May 2006 22 Sep 2006 Approved Service Facilities

25-108 8 Sep 1997 20 Jun 2002 Vacuum Packaging

25-148 19 Apr 2000 18 Aug 2000 Implementation of Improved Vac-

25-193/R1 24 Nov 2004 3 Apr 2006 Pentabromodiphenyl and Octabro-

25-210 20 Mar 2006 22 Sep 2006 Spare Adhesive Nomenclature and

LIST OF EFFECTIVE PAGES SECTION PAGE DATE

SECTION PAGE DATE SECTION PAGE DATE

Disassembly 304 22 Sep 2006 Repair 618 Blank

Cleaning 401 22 Sep 2006 Assembly 701 22 Sep 2006

SECTION PAGE DATE SECTION PAGE DATE

Assembly 730 22 Sep 2006 Assembly 762 22 Sep 2006

SECTION PAGE DATE SECTION PAGE DATE

Special Tools, 901 22 Sep 2006 Illustrated 1026 Blank

Illustrated 1001 22 Sep 2006

A. This manual provides Description and Operation, Disassembly,

F. Comments regarding this manual including those of an editorial nature

Testing and Fault Isolation 15 July 1996

3. AC-2000 Life Preserver Maintenance Recommendations

A. Life preservers should be re-certified at regular intervals during its ser-

Verify integrity of the life See Check section.

D. Perform the following to the vacuum packed life preserver every 10

4. Abbreviations and Symbols

5. Listing of Authorized Service Centers

For a complete list of authorized service centers refer to S.I.L. 25-102.

6. Identifying Revised Material

NOTE: A revision to a page is defined as any change to the printed

This page is intentionally left blank.

To: Technical Publications Department

An error (procedural or typographical) has been noted in paragraph _____on page_____

Recommend paragraph_____on page_____be changed as follows:

I would like to discuss the above. Please contact me.

Thank you for your input.

INTRO-11, Feedback, 25-64-02

DESCRIPTION AND OPERATION

Type of System Type I (Inflatable) Life Preserver

2. Life Preserver Applicability Index

63600-101 AC-2000 B* **A, C 1.37 Lb. Adult or Child

LIFE PRESERVER APPLICABILITY INDEX

2. Life Preserver Applicability Index (Cont’d)

63600-127 AC-2000 E H 1.37 Lb. Adult or Child

LIFE PRESERVER APPLICABILITY INDEX

2. Life Preserver Applicability Index (Cont’d)

63600-149 AC-2000 B* **A, F 1.35 Lb. Adult or Child

LIFE PRESERVER APPLICABILITY INDEX

2. Life Preserver Applicability Index (Cont’d)

63600-171 AC-2000 B C 1.35 Lb. Adult or Child

LIFE PRESERVER APPLICABILITY INDEX

An error (procedural or typographical) has been noted in paragraph _on page_

Recommend paragraph_on page_be changed as follows: