Rubber formulation

NBR WITH CARBON BLACK 762 AND CALCIUM CARBONATE

RAW MATERIAL PHR

KRYNAC 3345 100
DOA/ TOTM 14,5
CARBON BLACK 762 60
ZINC OXIDE 3,5
BANBURY
STEARIC ACID 1
ANTIOXIDANT - TMQ 2
STRUKTOL WB212 3,00
CALCIUM CARBONATE 10,00
GRAPHITE 10,00
FILL FACTOR 0,76

RAW MATERIAL PHR

TETD 1,80
CILINDER TMTD 1,60
SULFUR 0,80
TR 121 5,00
FILL FACTOR 0,76

Mixing Process
MIXING PROCESS
TIME SEQUENCE COMMENTS
Add to NBR + TMQ Banbury must be cleanes prior to the beginning of the mixing
00'00"
process. Initial mixing temperature: 70 °C to 80 °C
Add half of the NF 762 Time required to lift the piston, add the products and lower the
00'30"
piston are not being considered.
Add N762 (half remaining) + TOTM + The "times" describe the ammount ot time in which the piston is in
01'30"
STRUKTOL WB + ZINC OXIDE contact with the mass.
Add Stearic Acid + Calcium Carbonate + The components must be weighed separately and placed in the
02'30" Graphite same plastic bag to be pre-mixed and reduce the addition time of
the products in the Banbury
Raise the piston and clean the the
03'30"
Banbury inlet
04'30" Unload End of the Mixing Process
HOMEGENIZATION IN CYLINDER OF NON-ACCELERATED COMPOUND
TIME SEQUENCE COMMENTS
Place the compound that came out from The compound must come out of the Banbury in several large pieces;
00'00"
Banbury into the cylinder and laminate it
01'00" Place the "mass" in the homogenizer
03'00" Remove the "mass" from the cylinder End of homogenization process

Acceleration Process
ACCELERATION PROCESS IN BANBURY
TIME SEQUENCE COMMENTS
00:00 Place compound in Banbury Acceleration temperature: 80 to 90 °C;
The accelerators and the sulfur should be weighed separately and
Add Sulfur and Accelerators (TMTD +
00'15" placed in the same plastic bag to be pre-mixed and reduce the addition
TETD)
time of the products in Banbury;
00'45" Add STRUKTOL TR121
01'30" Unload accelerated compound
HOMOGENIZATION in CYLINDER AFTER ACCELERATION
TIME SEQUENCE COMMENTS
00'00" Compound falls from Banbury The compost should come out of the Banbury in several large pieces.
The temperature of the accelerated compound should be kept below
Place the coumpound in the
00'30" 110 °C. If it is necessary to reduce the temperature, open the space
homogenizer
between the cylinders.
Remove the coumpound from the End of the homogenization process.
02'00"
cylinder