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Chemical and Biochemical Process Design Module 1: Conceptual Process Design Engineering Diagrams
Chemical and Biochemical Process Design Module 1: Conceptual Process Design Engineering Diagrams
Design
Module 1: Conceptual Process Design
Engineering Diagrams
Diagrams for the chemical and petrochemical industry -- Part 1: Specification of diagrams, ISO 10628-1:2014
Diagrams for the chemical and petrochemical industry -- Part 2: Graphical Symbols, ISO 10628-2: 2012
https://www.iso.org/standard/51840.html
https://www.iso.org/standard/51841.html
Chemical Process Equipment : Selection and Design, James R. Couper, , W. Roy Penney, James R. Fair, Elsevier Science,
2012
https://ebookcentral.proquest.com/lib/unal/reader.action?docID=1012530&ppg=38
2
FLOW DIAGRAMS
Flow diagrams show the structure and the function of a process plant
They are part of the technical documentation of a process plant and are required to:
Plan Operate
Design Manage
Procure Maintain
Construct Shut-down
Commission Decommission
Source: Diagrams for the chemical and petrochemical industry - Part 1: Specification of diagrams, ISO 10628-1:2014
FLOW DIAGRAMS
Source: Diagrams for the chemical and petrochemical industry - Part 1: Specification of diagrams, ISO 10628-1:2014
MAIN PARTS OF AN ENGINEERING DIAGRAM
Grid
system
Notes and legends
block
Graphic area
Scale
Title block
Designer and
customer
Project name
approbation
name and
stamp
Document
name
Depicts a process or process plant in a simplified form by means of blocks and other geometrical
figures interconnected by flow lines.
Process Alkylation
Equipment Reactor
Source: Diagrams for the chemical and petrochemical industry - Part 1: Specification of diagrams, ISO 10628-1:2014
PROCESS OPERATION DIAGRAM
In the context of this course, blocks represent stages of the process: unit process or unit operations
Neutralization
T= environmental
ΔPmax = 5psi All the operation conditions of the particular stage will be
VAinitial=Va untreated Jet – A required by the equipment and process plant designer
Mass ratio Jet –A: Solution = 4.14
(Note 3)
Neutralization
T= environmental Decantation Process
ΔPmax = 5psi T= environmental stage:unit
Process
VAinitial=Va untreated Jet – A P= according to hydraulic
stage:unit operation
Mass ratio Jet –A: Solution = 4.14 calculation
process (Note 3) θ= 10 min
Depicts a process or process plant by means of graphical symbols interconnected by lines, representing
equipment and mass, energy or energy carriers, respectively.
All the process equipment required for implement the process in a plant (excluding drivers)
Route, direction, denomination and quantity or flowrate and composition of ingoing and outgoing
material
Route and direction of ingoing and outgoing energy
Process
equipment as it
will be designed
and built
Equipment
identification (TAG)
and description
Flowrate,
pressure,
temperature and
stream
identification Process equipment
represented by a
symbol, because it is
sized and selected.
A/B notation means
main and stand by
Stream Equipment Essential valve
identification identification (TAG)
and description
Process
equipment as it
will be designed
and built
Process equipment
Flowrate, represented by a symbol,
pressure, because it is sized and
temperature and selected.
stream
identification A/B notation means main and
stand by
Source: Manual de ingeniería de diseño, V15, Procedimiento de Ingeniería, Preparación de Diagramas de Proceso, PDVSA, mayo 1994
FLOW DIAGRAMS
Piping and Instrumentation Diagrams P&ID
Depicts the technical realization of a process by means of graphical symbols representing equipment, piping
and instrumentation (process measurement and control)
All the process equipment required for implement the process in a plant including details for
its sizing and mechanical design (nozzles, internals), identification, dimensions, design
temperature and pressure and construction materials
All the piping and valves of the process plant, including a detailed description to perform the piping
mechanical design
All the measurement and control system of the plant, including detailed description to perform the
instrumentation design
Source: Diagrams for the chemical and petrochemical industry - Part 1: Specification of diagrams, ISO 10628-1:2014
Equipment
descrpition
Process
equipment
including its
identification Control loop: all the
(TAG) instruments (type,
identification and
location) signals
Process valves
Details of the Instrumentation
process
equipment
Process
equipment Process valves
including its including its
identification identification
(TAG)
Piping process
including its
identification
Equipment
descrpition
Piping lines identification
8”- CA-101-453-1CB1S01-PP-NT
Tracing specification
Nominal
diameter
Isolation
Service specification
Construction
Number material
P&ID number