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Emergency Response Drill level 1 for

HDPE
Date : 14th February 2023

Page 1
EMERGENCY DRILL LEVEL 1 at HDPE PLANT
Objective:
1. Raising up awareness of employees of Long Son Petrochemical Co., Ltd and Contractors at HDPE area in emergency case
2. Practice of emergency response plan and the facility equipment at HDPE Plant
3. Practice communication of SECL & LSP in case of emergency happen
4. Enhancing readiness, commanding, and operating capability on firefighting.

Type of incident: Process Fire [Buten-1/ Propylene, Hexane]


Layout incident case
Location: HDPE Plant Time: 15:00 Date: 14th February 2023

Detail of Scenario:
At 15:00 Pm of normal operation day in HDPE Plant, leak observed by site
SECL Commissioning Supervisor at butane line at top of R-201. SECL COM
proceed site, verify leak point and leak can not stop, Immediately deploy
SECL ERT. SECL COM request SECL supervisor to stop leak but unsuccessful.
He inform LSP shift supervisor and update information to LSP Dept.
Mangr..[Due to breakdown of operating equipment, uncontrolled flammable
gas were leak, ignition occurs, and fire happens]. Evacuation announce and
personnel proceed to muster point.
SECL COM & LSP Shift Supervisor set up command post. LSP Shift Spvr
(OSC-2) request LSP DCS operator and FO to activate fire fighting system. 1
SECL was burned at left hand & collapsed & LSP OSC call ECC to request
support from LSP. LSP ERT arrive incident location & coordinate with SECL &
HDPE operation to control the scene. After 3 minute, HDPE-BM close all
ESDs & LSP ERT cooling area & the fire under control.
1st Reactor HDPE Plant : Leak & Firefighting Drills at R-201

1st Reactor HDPE Plant

Type : CSTR (Continues Stirred Tank Reactor)


Volume : 240 M3
No. of Reactor : 2 unit Reactor [R-201 & R-221]
Strictly Private & Confidential
Safety Data Sheet : Buten-1/ Propylene
Scenario Timeline
No. Time Response by Objective Action

1. SECL CoS 1. SECL CoS found leak point on Butane-1/Propylene line at the top of reactor R-201 & Activate Manual call point
2. SECL CoS (MCP) 20-FH-MN-4-06
To confirm
3. LSP BM
situation and 2. SECL Cos inform SECL BM & SECL BM inform to LSP BM about situation
LSP Unit Sup
activate the 3. LSP Boardman inform to unit supervisor & he require LSP BM to close supply valve (FV-222). LSP unit sup call LSP
4. LSP Unit sup
1. 15.00 emergency FO to come to site to check & support.
5. SECL CoS &
procedure
4. LSP Unit Supervisor require LSP Boardman to Stop all works at site & evacuate to nearest assembly point by IPAS.
SECL CoM
5. SECL CoS inform CoM to proceed to site for inspection and found that the leak point & cannot stop & CoM call SECL
ERT leader to deploy SECL ERT
1. SECL CoM
1. SECL CoM requests SECL CoS use liquid gasket to stop leak [but unsuccessful].
2. SECL CoS
2. Suddenly the leak point becomes bigger and leak too much gas. The SECL CoS quickly escape from the area.
Unfortunately, he slip & fall at the stair under reactor. (Broken Left leg) Then he rescued by SECL ERT to safe
3. LSP Unit Sup Update
location
4. LSP Unit sup information to
15.05 3. LSP unit supervisor call LSP Dept Manager to make decision to shutdown due to the big vapor cloud at site.
2. 5. LSP BM LSP Operation
6. SECL CoM & team 4. LSP Shift supervisor request to LSP BM press ESD button [At that time, the generation of sparks from the operating

LSP Unit Sup equipment or due to a breakdown in combination with the leaking flammable vapor cause’s fire. ] If ESD can not
work as normal, LSP FO & LSP ERT have to isolate by Manual Valve.
5. LSP Boardman inform Tank Farm Boardman to cut flow of [ALL] Raw materials
6. SECL COM & LSP Unit Supvr. set up Command Post at scene
Scenario Timeline

No. Time Response by Objective Action

1. SECL ERT leader 1. SECL ERT Leader Assign SECL ERT to open 2 fix monitor {WM-813(Broken)/WM-824} to cool down
the area & Deploy 1 hose to cooling down by FH 839.
2. SECL ERT Leader
2. SECL ERT leader assign 2 worker to close gate valve of storm pit.
3. LSP Unit Sup & LSP
3. Cooling down area 3. LSP supervisor request LSP BM to activate deluge valve {tag name: DV-809/DV-810} to cooling
15.10 FO
down reactor area & LSP FO deploy 1 hose line from FH 827.
4. SECL ERT & LSP Operation can not control the fire, LSP Supervisor request support from
4. SECL ERT
ECC ( LSP-ERT) and LSP Shift Supervisor update situation to LSP Dept Manager
1. LSP Unit Sup 1. LSP Unit supervisor call LSP ECC by radio and request support from LSP ERT
2. ECC Staff
Update situation to ECC 2. ECC staff inform to ERT & EMT follow the communication flow.
15.15 3. ECC Staff
4. & On call team 3. ECC staff activate On call team by send the message to group. ( On call team has come to CCB
within 45 minutes in case of emergency )

1. LSP ERT & Fire Chief arrive command Post.


1. LSP Unit Sup & Fire
Chief LSP ERT, OSC, Fire Chief 2. LSP OSC give information to LSP Fire Chief
5. 15.20
2. LSP OSC set up Strategy 3. LSP Fie Chief make decision to deploy 2 hose lines to disperse vapor & cooling down location from
3. Fire Chief LSP Fire truck (FH 826)
Scenario Timeline
No. Time Response by Objective Action

1. LSP Medical Team 1. LSP Medical transfer IP to LSP center & update to ECC staff & ECC staff update to LSP Management
2. SECL OSC 2. SECL OSC follow up and summarize number of SECL Personnel from assembly point then update to
3. LSP Operation LSP OSC [include IP status]
Rescue IP and Head
6. 4. LSP OSC 3. LSP Operation team carry out head count at CCB-Poly by radio.
15.25 count and report
5. LSP Fire Chief 4. LSP OSC follow up and summarize SECL & LSP site personnel and update to LSP Dept Manager.
5. LSP Fire chief update to ECC staff & ECC staff update to LSP Emergency Management Team (Follow
Communication Chart).
1. SECL, HDPE Op & LSP ERT have controled the fire.

1. All Team 2. Because of heat & high temprature so all team maintain cooling down the area
2. All Team 3. LSP Fire Chief assign 2 firemen to go to incident location to carry out gas monitoring & confirm
7. 15.30 Stop the fire
3. LSP Fire Chief oxygen 20.9% & another reading are 0.
4. LSP Fire chief
4. LSP fire chief update to LSP OSC & SECL OSC that area is safe

1. LSP Unit Sup & Dept 1. LSP OSC ask permission of Dept Manager to back to normal & He agreed.
Manager 2. LSP OSC request to LSP BM to Announce emergency done and Announce back to
8. 15.35 Confirm back to normal
2. LSP Unit Sup (OSC) Normal by IPAS
3. LSP BM
3. LSP BM activate IPAS to announce back to normal flow standard message
9. 15.40 1. All Team Investigation & Recovery 1. LSP-Fire chief , ERT & SECL OSC conduct the investigation & make the recovery plan
INTERNAL & EXTERNAL COMMUNICATION OF LSP & SECL
SECL Team LSP Emergency management team

Observer DCS/BM Dep.t Polyolefins Downstream


(SECL CO.S or Manager Manager Director
LSP FO) SECL/LSP
Mr. Panupong Ms Unchalee Mr Noppon

HDPE
supervisor TFU BM
SECL COM (OSC
(OSC no.2) LSP D-GD
no.1)
WKTK TFU
Mr Paisan L.
Mr. Clark
Or LSP HSSE
(Duty N/S- ECC Staff
Refer on shifting sched.) Manager LSP GD
Mr. Prasert Mr. Tharna
LSP ER
SECL ER Team
Team Pre-com HSSE
Manager
Mr. Trung LSP Fire
Chief Mr. Montree

SECL LSP
LSP
Medical Medical
Emergency
Team Team
On Call Team Within 45 Minutes
Ms. Dung Ms. Ha
IC, D-IC, HSSE,
CCB-Poly
Welfare &
Mutual Team
Level 1
LSP Emergency Organization
BRVT PC
Chairman
Coordinate Incident Commander
(IC)
* P. Witoon
P. Nathika

Finance/
Accounting
Business Supply Chain Communication team
Brand/GA/CSR/IT
* Draft Message
with Brand Management
(Business impact) & Government Affair (GA)
Approve by GD

Authority related
Case
(References ERP)
Incident commander
(IC)
Coordinate Deputy Incident commander
(D-IC)
* P. Surachet
Inform Authority
From Fire Police (On call duty)
1. LSPC

Bundit &
P. Ball
SHE Technical Team
* Process Technical Team
2. VTPC
3. BRVTPC
4. LS Police
Evacuation and
Administration Team
Welfare Team
* Mutual Coordinate
Team
* P. Chanathip
5. VT Police
6. MONRE
7. DONRE
P. Sayan
8. DOIT
9. NAVYBASE Z.2
External On Scene
Commander Coordinate
Internal On Scene
Commander
Safety & Envi
Impact team
* Assembly Team
(By area)
Emergency resources
supply Team
10. LS Border Guard

Inform within 10 min. Tai & Trung, Dung

VTFP Initial Attack Team EPC Initial Attack Team * • On call duty
• Work online
As require
• Work on scene
BRFP Process Isolation Team
• Authority action
As require Note : All function need to come to site all Function
Navy Base LSP Firefighting team • Acknowledge &
As require prepare response
Medical team

7
LSP Emergency On Call Duty

U/S Wirasak S. 0974402120 X Hong 0913003519 X


31 January - 7 Febuary Noppon S. 0961898375 X Bundit U. 0856242417 X Kongchai E. 0926703641 X Quang 0902586181 Soros K. 0865605899 Weerawut J. 097 428 0671 X
D/S Unchalee M. 0325985679 Y 0961122534 X
U/S Autasit C. 0394511246 X Trung 0938581841 X
7 - 14 Febuary Witoon P. 0335151509 X Bundit U. 0856242417 X Natapol S. 0362345297 X Tai 0985224900 X Sayan N. 0399240774 X Chanatip D. 0398019650 X
D/S Surachet P. 0865190784 X Dung 0942467510 X
U/S Asawin K. 0961883974 Linh 0899788313
14 - 21 Febuary Kitti P. 0325679570 Montree 0583060781 Kongchai E. 0926703641 Hieu 0982681102 Nattaphong C. 0364249826 Nirundorn W. 0964170608
D/S Chai C 0865703716 Huong 0937030281
U/S Preecha J. 0359511516 Hong 0913003519
21 - 28 Febuary Paisan L. 0344160972 Prasert P. 0382596550 Natapol S. 0362345297 Quang 0902586181 Surat P. 0357849536 Sirawut S. 0926378924
D/S Panupong 0925413098 Y 0961122534
U/S Wirasak S. 0974402120 Linh 0913003519
28 Febuary - 7 March Noppon S. 0961898375 Phadet U. 0342028411 Kongchai E. 0926703641 Viet 0933699337 Pichan S. 0392604199 Pornchai S. 0869699972
D/S Unchalee M. 0325985679 Huong 0961122534
U/S Autasit C. 0394511246 Trung 0938581841
7-14 March Witoon P. 0335151509 Bundit U. 0856242417 Natapol S. 0362345297 Tai 0985224900 Artith S. 0369041320 Permpoon A. 0379528248
D/S Surachet P. 0865190784 Hong 0942467510
U/S Asawin K. 0961883974 Dung 0899788313
14 - 21 March Kitti P. 0325679570 Montree 0583060781 Kongchai E. 0926703641 Hieu 0982681102 Soros K. 0865605899 Akkadeach K. 0862734696
D/S Chai C 0865703716 Y 0937030281
U/S Preecha J. 0359511516 Linh 0913003519
21 - 28 March Paisan L. 0344160972 Prasert P. 0382596550 Natapol S. 0362345297 Quang 0902586181 Sayan N. 0399240774 Weerawut J. 097 428 0671
D/S Panupong 0925413098 Huong 0961122534
U/S Wirasak S. 0974402120 Linh 0913003519
28 March - 4 April Noppon S. 0961898375 Phadet U. 0342028411 Kongchai E. 0926703641 Viet 0933699337 Nattaphong C. 0364249826 Chanatip D. 0398019650
D/S Unchalee M. 0325985679 Huong 0961122534
U/S Asawin K. 0961883974 Trung 0938581841
4 - 11 April Witoon P. 0335151509 Bundit U. 0856242417 Natapol S. 0362345297 Tai 0985224900 Surat P. 0357849536 Nirundorn W. 0964170608
D/S Chai C 0865703716 Hong 0942467510
LSP EMERGENCY CONTACT NUMBER
Team Name/Location Position Contact Number
BR-VT Emergency committee ( Mr lam ) Head of BR-VT Emergency committee 0975140032
Authorities BR-VT Fire Police Hotline Number of Fire Police 114 or Mr Tuan Anh 0936021517
LS-PC ( Mr Long ) Head of LS-PC 0913646472
Mr. Tharna S. General Director 0985558745
Mr Paisan L. D-General Director 0344160972
Mr Kitti P. SPMU Director 0325679570
Mr Noppon S. Downstream Director 0961898375
Ms. Unchalee Mulalee Poly Manager 0325985679
Mr Panupong Dept. Manager -HD 0925413098
LSP Emergency Management Team
Mr natthjir Section. Manager -HD 0329229516
Mr Arnupab Dept. Manager -PP 0966932414
Mr.Chai C Dept. Manager -LL 0865703716
Mr P. Prasert HSSE Manager 0382596550
Mr. Montree K. Pre-Com HSSE Manager 0583060781
Mr. Phadet Downtream Safety Leader 0342028411
Mr Tai Emergency Leader 0985224900
LSP Emergency Response Team
ECC Room ECC Staff 02543514114 / 02543514115
HDPE Unit Supervisor, Board Man & Field Operator HDPE Radio Channel
LSP Downstream Operation PP Unit Supervisor, Board Man & Field Operator PP Radio Channel
LLDPE Unit Supervisor, Board Man & Field Operator LLDPE Radio Channel
LSP TFU Operation CCB Upstream Board Man TFU Radio Channel
Ms. Ha Doctor 0379838153
LSP Medical Team
Ms. Suong Nurse 0961284428
SECL EMERGENCY CONTACT NUMBER

Name Position Remarks Contact Number

Young Hoon Jeong Project Control Manager/Incident commander (IC) On time call 0896461666

Brian Kim Hand Over Manager/Delagated IC On time call 0896427333

Seong Min Han Field Control Manager/ Deputy IC On time call 0706584011

Yi Yong Du (Clark) Commissioning Manager (COM/OSC)-HD/PP On time call 0896485333

Ngo Trong Liem IPAS Operator/MCC Operator On time call 0983726166

Son Ho Ju DCS Operator On time call 0896604333

Le Quang Thao Commissioning Supervisor-(CoS)-HD {Propylene} On time call 0978710528

Luu Ngoc Quang Environment Coordinator On time call 0919628113

Dang The Trung Site safety coordinator/ERT Leader On time call 0939050535

Pham Gia Hung Site Commissioning Safety Supvr.(evacuation leader) On time call 0985248602

Nguyen Cong Dam Site safety coordinator Nightshift 0986218689

T.X. Cuong Security supervisor On time call 0939290105

Nguyen Thuy Dung Nurse On time call 0798636830

Hoang Thi Loan Nurse Nightshift 0971208870


Fire truck transportation route to 1st Reactor HDPE Plant
Fire truck and Ambulance route to 1st Reactor HDPE Plant

Wind direction
Fire water source and Firefighting equipment arrangement Level I

Wind direction Team Action at Site

LSP OSC, SECL OSC & Fire Chief Control at site & update situation
LSP Fire truck
LSP Operation Deploy 1 hose line from FH 827

Deploy 2 hose line from Fire Truck


LSP ERT
(FH 826)

SECL ERT Deploy 1 hose line from FH 839

LSP Site layout

Ambulance

Fire water
Monitor
Add picture of
Fire truck
Manual Valve
1st Reactor

Fire water out

Fire water
Hydrant
ESD 001: PLANT SHUT DOWN

• Polymerization section, separation and


drying section (I-201)
- Cut all raw material
- Vent gas to flare
Shut down • Pelletizing section (I-404)
• Distillation section (I-701)
• Drying hopper (I-401)
All ESD Hand Switch

HS I
3PB-4 001
• Off gas compressor C-302 (I-305)
• Flare gas compressor C-881A/B
Stop (I-881)
• P-708A/B (I-702)

• HS to reactivation gas heater


Cut by close TV-801
Isolation, wastewater collected from Fire drill of PP battery limit.

Water from catch basins


flow to pit 931 via
underground pipeline

Evaluate area
impact by Fire 15:30 PM: Sluice gate valves be
fighting water closed to isolate, and prevent
water flows to common
drainages

Fire location
03:00PM, fire Occurs

1 Pit 931, HD API Pit will be


reserved wastewater from fire
fighting. (1000 m3)

Overall Top layout at Fire Case area


Emergency facility
Equipment Description/Tag Number Equipment Description/Tag Number

Fire Hydrant & Hose Reel


Gas detector >20-FH-839
> 4th level: 20-ATG-2012 >20-FH-826
> 3rd level:20-ATG-2008 >20-FH-827
> 2nd level: 20-ATG-2024 >20-HR-806
> Ground : 20-ATG-2025

Deluge Valve
> 20-DV-808
Command post location
> 20-DV-809
> 20-DV-810

Manual call point


Assembly point
> 20-FH-MN-4-06

Water Monitor
>20-WM-824 Windsock
>20-WM-813
Observe & Take Picture

Location Observer Remarks (evaluate the phases of drill, not limited with the following key checkpoints)

a. Verify the sequential communication flow from the detection of leak and fire, exact location of emergency,
confirmation of incident to DCS.
1. Leak and fire point Tam b. Skills of ERT team in operating fire fighting system.
c. Condition of Fire fighting system

a. To check the communication flow from the PIC at emergency location to LSP-EMT.
2. DCS-CCB Binh b. Effectiveness of communication materials; Radio, DCS..etc
c. Head count at CCB
a. The capability of OSC’s to handle situation (strategy..etc.)
3. Incident Command Post Yen b. Correct Post location
c. Wind Speed

a. Awareness of personnel in response to emergency situation(hearing alarm, response time, access to


4. Assembly Area Huy muster point)
b. Team leaders' ability to conduct headcount, check personnel status and reporting to evacuation leader)

a. To check security protocol during emergency (close security gate upon emergency alarm is sounded)
b. Security to check the IN and OUT of vehicles.
5. Security main gate Cuong c. Ability to handle traffic situation
d. Prohibit the unauthorize entry of personnel.
TimeLine

ER LEVEL 1 for HDPE


Item Date Time PIC
Line Up & Prepare scenario 7th Feb 23 15:00 to 16:30 Tai, phu & Jun
Final Scenario 9th Feb 23 09:00 to 10:00 All
Tabletop & Dry Run 13th Feb 23 15:00 to 16:00 ALL
Drill 14th Feb 23 15:00 to 16:00 All

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