Single Phase Industrial UPS System

Hitachi Hi-Rel Power Electronics Pvt. Ltd. is in the business of industrial UPS systems since 1987 and is
an approved supplier with all the major consultants as well as to leading industries. The first UPS Company
in the country to win ISO : 9001 certification, our manufacturing facilities are one of the finest in the country. A
comprehensive support network that covers the entire country is always at your disposal.
We offer the most appropriate technology and complete, customized, system-solutions for every
demanding application for providing high quality back up power.

i4 Series Parallel Redundant UPS System

i4 series UPS systems are specifically designed to
provide secure power to mission critical loads in
Refineries, Petrochemicals, Power Generation,
Steel and Process Industries as well as for critical
data processing applications.
These units adopt the most advanced technology
available and comfortably surpass the
specifications required in all grueling applications.

Three phase input single phase output unit are

available in rating from 10 kVA - 300 kVA and are
custom built to your exact specifications.

Block Diagram

RECTIFIER CONTROL REDUDANT/SMPS GATE DRIVERS SYSTEM F/B & PS

SYSTEM CONTROL

SYSTEM MANAGER KEYPAD + LCD

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 Standard Features
n Input reactors to minimize AC mains
notching
n Automatic Battery Charging Float / Boost
mode selection with current limit
n High efficiency : IGBT based inverter
Exceptional safeguard against power disruption
n Specially designed output transformer for
PWM operation
n Sinusoidal – PWM operation with direct AC
feedback – handle nonlinear loads upto Crest
Factor 3:1 with <5% THD
n High branch fuse clearing capacity (upto 30%
rated fuse)
n DSP based control
n Redundant control power supplies
n Programmable static switch with upto ± 6%
synchronization window
n Comprehensive LED mimic and LCD + keypad
enabled
-Date – Time stamped event recording – last
999 events logged in non volatile memory
-Programming & Monitoring of various
system parameters
IGBT modules in
the inveter of an i4 Series UPS
i4 Series Single Phase Industrial UPS Systems
Also available with IGBT Based Active Front End
Rectifier
¡ Input Power Factor Near Unity
¡ <5 % Input THDi
¡ Available Parallel Redundant, Cascade
Redundant in, N+1 & Split Redundant
configuration
n RS232C interface and programmable potential
free contacts
n Front access oriented layout
n PC based Monitoring, Control & Reporting unit
(Optional)
-Monitors the system performance with
automatic generation of daily weekly reports.
-Automatic service call fax generation with
fault and alarm log details.
-Higher level connectivity with DCS/PLC
through MODBUS protocol.
- Monitoring on LAN through SNMP
- Battery Monitoring System.
n A large array of options available including 12
pulse charger, IP53 protection, Parallel or
Hot standby Redundancy, Redundant cooling
fans and more…
System Control Board of an i4 Series UPS
- The Microprocessor based digital
control advantage !
03
Alarms, Indications and Metering

LCD Display
METERS-DIGITAL-LCD DISPLAY ALARMS-TEXT READOUT-LCD DISPLAY
Mains Under Voltage
INPUT Over Voltage
Alternate
VOLTAGE &
Battery DC Over Voltage
CURRENTMETERS
Inverter
Load Discharging
BATTERY Under Voltage
FREQUENCY Alternate
METERS inverter Under Voltage
INVERTER Over Voltage
TRIPS-TEXTREADOUT-LCD DISPLAY Over load
End of battery discharge Disconnected
Under Voltage
IGBT limb1fault/IGBT limb 2 fault
ALTERNATE Over Voltage
Overload (Inverse Time) frequency out of limit
Over temperature STATIC SW Transfer to alternate
CPU fault
Note: All Alarms and trips initiate an audible warning

Options
¡ Input Isolation Transformer
¡ 12 Pulse Rectifier
¡ Input Harmonics Filters
¡ Fan Redundancy
¡ Bypass Line Regulator
¡ AC Distribution Panels
¡ PC Based Monitoring & Recoding Unit
¡ RS - 485 Communication Port
¡ Monitoring on LAN through SNMP
¡ Battery Monitoring System
¡ Remote Annunciator
¡ Automatic Server Shutdown Kit
¡ DCS Connectivity through MODBUS /
POFIBUS Protocol
¡ 110 VDC* / 220 VDC** / 490 VDC Bus Voltage
¡ 500C Ambient in IP 41 Enclosure
¡ Bypass line equipment SCVS-SSVS-CVCF

* Up to 20 kVA and ** Up to 150 kVA

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 Technical Specifications
MAINS INPUT
Voltage 415 V +15% -25% Three phase Three wire
Frequency 50 Hz ± 10%
DC BUS
Voltage 304 to 434 V
State-of-the-art IGBT driver for higher reliability

Maximum DC Bus Ripple Without Battery 2% RMS

Max DC Bus Ripple (with Battery) 1% RMS
OUTPUT
Nominal Voltage 220/230/240 V
(1 Phase) 110/115/120 V
Load Power Factor - Rated 0.8
Load Power Factor - Range 0.6 to Unity
Voltage Regulation
Steady State ± 1%
100% Step Load ± 5% typical
Recovery Time to 98% < 20 ms
Over Load
110% 3600 Seconds
125% 900 Seconds
150% 60 seconds
Branch Fuse Clearing Ability 30% Rated (Semiconductor Type Fuse)
Frequency 50 Hz
Bypass Synchronization Window ± 1% to 6 % (Field Programmable)
Internal Oscillator ± 0.1%
Slew Rate 1 Hz/Sec
Total Harmonic Distortion
Linear Load <2.5%
Nonlinear Load (CF 3:1) <5%
OPERATING CONDITIONS
Ambient Temperature 450 C (500 C Optional)
Altitude 1000 Meter From MSL
Humidity 95% Non Condensing
Atmosphere Non Corosive, Dust Free, Freely Ventilated
55 dBA to 74 dBA (depending on
Audible Noise @ 1metre from Panel Front
system rating system Configuration)
ENCLOSURES
Construction CRCA Steel Sheet
Protection Class (IP 41 (IP 42, IP 43, IP 52 & IP 53 Optional)
Finish (Powder Coated) RAL 7032 (Other Colours Optional)
Ventilation Forced Air (Internal Fans)
Cable Entry Bottom (Top Optional)

Note:
Overall audible noise, heat generation etc. depend upon the system configuration and options required.

i4 Series Single Phase Industrial UPS Systems 05

Dimensions
Rating Height Width Depth Weight
(kVA) (mm) (mm) (mm) (Kg)
10 1400+100 660 660 300
20 1400+100 660 660 300
25 1400+100 660 660 350
30 1800+100 800 800 500
40 1600+100 1000 800 700
50 1700+100 1000+1000 900 850
60 1700+100 1000+1000 900 950
75 1700+100 1000+1000 900 1150
100 2100+100 1200+1200 1000 1550
120 2100+100 1200+1200 1000 1650
130 2100+100 1200+1200 1000 1650
150 2100+100 1200+1200 1000 2000
180 2100+100 1200+1400 1000 2500
200 2100+100 1200+1400 1000 2500
225 2100+100 1200+1400 1000 2750
250
Dimensions on request
300

Note:
Height of canopy and top fan box not included in the height dimension indicated above.
Dimensions & weights indicated are approximate.
Dimensions and weights are subject to change based on configurations and options selected.
Dimensions for i410 kVA to 30 kVA UPS systems are without I/P x'mer.

Serving Entire Gamut of Industries

We have rich experience in supplying power electronics products & complete customized solutions for
mission critical applications in refineries, petro-chemicals, power generation, steel & metal and process
industries as well as critical data processing applications and back-up technology and complete
customized system solutions for demanding applications..

and others...

Power Oil & Gas Steel & Metal Cement Chemical Pharmaceutical Plastic Pulp & Paper Packaging Textile

and many more...

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About Us
Founded & established in 1983 as Hi-Rel Electronics
Pvt. Ltd., we are now a Hitachi group company - Hitachi
Hi-Rel Power Electronics Pvt. Ltd., recognized as a
pioneer in power electronics. With 3 decades of
experience, we have garnered a significant level of trust
in our market segment and continue to offer world class
power electronics products, value added services &
customized solutions.
Our product portfolio includes UPS (uninterruptible
power supply) for industrial, commercial & enterprise
applications, medium voltage & low voltage variable
frequency drives, steel automation & engineered drives
for customized applications, industrial automation &
control products like PLC, SCADA & DCS, solar
inverters, railway products and other customized
products like UMPS, I-dip (dip ride through solutions).
¡ Leading manufacturer of UPS, drives & automation
products and solar inverters
¡ State-of-the-art manufacturing facility at
Gandhinagar & Sanand in Gujarat, India
¡ In-house R&D facility recognized by DSIR,
Government of India
¡ ISO 9001:2008, ISO 14001:2004 & BS OHSAS
18001:2007 certified company with export house
status
¡ Approved by leading consultants and EPC vendors
¡ Pan India & global presence
¡ Serving entire gamut of industries
¡ Rich experience in “mission critical” applications
¡ Dedicated & decentralized 24x7 after-sales-service
¡ Offers products with greater energy efficiency &
lower carbon footprint

With expertise, experience and an efficient product line, we will always be your power electronics partner.

When you choose to do business with us, you are partnering with a company who cares.

i4 Series Single Phase Industrial UPS Systems 07

 Global &
Pan India Presence

USA
Japan
Middle
East
India

South East Asia

Africa

Australia

Jammu & Kashmir

Jammu Mandi
Amritsar Himachal
Ludhiana Pradesh
Chandigarh
Dehradun
Punjab Uttara Moradabad
Haryana khand
Hisar Lucknow Siliguri
Gorakhpur Guwahati
Noida Indore
Kanpur Bhopal Allahabad
Jaipur Gwalior Muzzafarpur
Gopalganj Arunachal Pradesh
Ajmer Uttar Ranchi
Jodhpur
Udaipur Pradesh Jorhat
Barmer Rajasthan
Gandhinagar Bihar Meghalaya Sibsagar
Ahmedabad Sasan
Patna
Mehsana Jharkhand Korba
Sanand Bokaro Agartala
Mundra Madhya Pradesh West
Gujarat Bengal
Jamnagar Kolkata
Rajkot
Baroda Jamshedpur
Ankleshwar Jajpur
Angul
Surat Chattisgarh Bilaspur
Vapi Orisaa Cuttak
Bhubaneswar
Nashik Mumbai Maharashtra Raipur
Pune Bhilai
Hyderabad
Nagpur
Andhra Vizag
Belgaum
Rajahmundry
Pradesh
Bellary
Karnataka Kadapa
Udipi
Bangaluru Manufacturing Plant
Chennai
Mangalore
Coimbatore Corporate Office
Palakkad Karaikal
i4 / 02 / 15 / Ver.1 / Corp. Mktg. / India l Spotlight - 079 3002 2324

Tamil Nadu
Kerala Tiruneveli Branch Office
Thiruvananthapuram
Service Center

Hitachi Hi-Rel Power Electronics Pvt. Ltd.

B - 14/1 & 171, GIDC Electronics Zone, Sector - 25, Gandhinagar - 382 044, Gujarat, India.
Phone: +91-79-2328 7180/81, +91-79-6170 0500, Fax: +91-79-2328 7182
Email: contact@hitachi-hirel.com, Web: www.hitachi-hirel.com

In the spirit of continuous improvement, specifications are subject to change without notice.